WO2014002844A1 - 光学材料用重合性組成物、当該組成物から得られる光学材料およびプラスチックレンズ - Google Patents
光学材料用重合性組成物、当該組成物から得られる光学材料およびプラスチックレンズ Download PDFInfo
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- WO2014002844A1 WO2014002844A1 PCT/JP2013/066812 JP2013066812W WO2014002844A1 WO 2014002844 A1 WO2014002844 A1 WO 2014002844A1 JP 2013066812 W JP2013066812 W JP 2013066812W WO 2014002844 A1 WO2014002844 A1 WO 2014002844A1
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- NXYWIOFCVGCOCB-UHFFFAOYSA-N 3-(2-sulfanylethylsulfanyl)-2-[3-sulfanyl-2-(2-sulfanylethylsulfanyl)propyl]sulfanylpropane-1-thiol Chemical compound SCCSCC(CS)SCC(CS)SCCS NXYWIOFCVGCOCB-UHFFFAOYSA-N 0.000 claims description 7
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Classifications
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- G—PHYSICS
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/003—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor characterised by the choice of material
- B29C39/006—Monomers or prepolymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D493/00—Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system
- C07D493/02—Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system in which the condensed system contains two hetero rings
- C07D493/04—Ortho-condensed systems
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
- C08G18/3876—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing mercapto groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/73—Polyisocyanates or polyisothiocyanates acyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/753—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
- C08G18/755—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/758—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing two or more cycloaliphatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
- C08G18/7628—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group
- C08G18/7642—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group containing at least two isocyanate or isothiocyanate groups linked to the aromatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate groups, e.g. xylylene diisocyanate or homologues substituted on the aromatic ring
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
- G02B5/23—Photochromic filters
-
- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/02—Lenses; Lens systems ; Methods of designing lenses
-
- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/10—Filters, e.g. for facilitating adaptation of the eyes to the dark; Sunglasses
- G02C7/102—Photochromic filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
- B29L2011/0066—Optical filters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K9/00—Tenebrescent materials, i.e. materials for which the range of wavelengths for energy absorption is changed as a result of excitation by some form of energy
- C09K9/02—Organic tenebrescent materials
-
- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/10—Filters, e.g. for facilitating adaptation of the eyes to the dark; Sunglasses
Definitions
- the present invention relates to a polymerizable composition for an optical material containing a photochromic compound, an optical material obtained from the composition, and a plastic lens.
- Plastic lenses are rapidly spreading to optical elements such as eyeglass lenses and camera lenses because they are lighter and harder to break than inorganic lenses.
- plastic lenses having photochromic performance have been developed. Examples of such a technique include the techniques described in Patent Documents 1 to 4.
- Patent Document 1 describes a lens made of a composition containing a predetermined photochromic compound and a di (meth) acrylate compound.
- the paragraph [0009] describes that when a urethane resin or thiourethane resin having a high refractive index is used, isocyanate as a resin raw material reacts with the photochromic compound at the monomer stage and does not exhibit photochromic performance at all.
- Patent Document 2 discloses a lens in which a coating layer made of a composition containing a photochromic compound having a chromene skeleton and a phenol compound is provided on the surface of a thiourethane plastic lens.
- Patent Document 3 discloses a photochromic lens having a lens substrate made of a thiourethane resin and a photochromic film formed by applying a solution containing a photochromic compound and a radical polymerizable monomer on the substrate. Is disclosed. Patent Document 4 discloses a compound having photochromic properties.
- JP-A-8-272036 Japanese Patent Laid-Open No. 2005-23238 JP 2008-30439 A JP 2011-144181 A US Pat. No. 6,506,538 JP-A-2005-305306
- the photochromic lenses described in Patent Documents 1 to 3 are provided with a photochromic film on a lens substrate made of urethane resin or thiourethane resin. This is because, as described in paragraph 0009 of Patent Document 1, the photochromic compound reacts with isocyanate as a monomer and does not exhibit photochromic performance at all.
- A one or more isocyanate compounds selected from aliphatic isocyanate compounds and alicyclic isocyanate compounds;
- B a bifunctional or higher functional active hydrogen compound;
- C A polymerizable composition for an optical material, comprising a photochromic compound.
- the photochromic compound (C) is represented by the following general formula (3), the polymerizable composition for optical materials according to [1]; Wherein R 1 and R 2 may be the same or different and are independently hydrogen; A linear or branched alkyl group having 1 to 12 carbon atoms; A cycloalkyl group having 3 to 12 carbon atoms; A substituted or unsubstituted aryl group having 6 to 24 carbon atoms or a heteroaryl group having 4 to 24 carbon atoms (the substituent is a halogen atom, a hydroxy group, a linear or branched alkyl group having 1 to 12 carbon atoms) , A linear or branched alkoxy group having 1 to 12 carbon atoms, a linear or branched haloalkyl group having 1 to 12 carbon atoms substituted with at least one halogen atom, a carbon substituted with at least one halogen atom A linear or branched haloalkoxy group having 1 to 12 carbon atoms
- R is 2 Two Rs may be the same or different, and have at least one substituent selected from a methacryloyl or acryloyl group).
- Aralkyl or heteroaralkyl group (a linear or branched alkyl group having 1 to 4 carbon atoms is substituted with the aryl group or heteroaryl group)
- R 3 may be the same or different and independently represents a halogen atom;
- An aralkyl or heteroaralkyl group (a linear or branched alkyl group having 1 to 4 carbon atoms is substituted with the aryl group or heteroaryl group); A substituted or unsubstituted phenoxy or naphthoxy group (having at least one substituent selected from a linear or branched alkyl group having 1 to 6 carbon atoms or an alkoxy group as a substituent); —NH 2 , —NHR, —CONH 2 , or —CONHR (R is a linear or branched alkyl group having 1 to 6 carbon atoms); —OCOR 8 or —COOR 8 (wherein R 8 is a linear or branched alkyl group having 1 to 6 carbon atoms, or a cycloalkyl group having 3 to 6 carbon atoms, or a substituent in R 1 or R 2) A phenyl group substituted by at least one substituent of an aryl or substituted heteroaryl group or an unsubstituted
- the dotted line represents the carbon C 5 carbon C 6 bond of the naphthopyran ring of general formula (3);
- the ⁇ -bond of the annelated ring (A 4 ) can be commonly bonded to carbon C 5 or carbon C 6 of the naphthopyran ring of general formula (3);
- R 4 is the same or different and independently represents OH, a linear or branched alkyl or alkoxy group having 1 to 6 carbon atoms, or two R 4 form carbonyl (CO);
- R 5 is halogen; A linear or branched alkyl group having 1 to 12 carbon atoms; A straight-chain or branched haloalkyl group having 1 to 6 carbon atoms, which is substituted by at least one halogen atom; A cycloalkyl group having 3 to 12 carbon atoms; A straight-chain or branched alkoxy group having 1 to 6 carbon atoms; A substituted or unsubstituted phenyl or benzyl group (when the
- R is a linear or branched alkyl group having 1 to 6 carbon atoms
- a substituted or unsubstituted phenoxy or naphthoxy group having as a substituent a linear or branched alkyl group or alkoxy group having at least 1 to 6 carbon atoms
- a —COR 9 , —COOR 9 or —CONHR 9 group wherein R 9 is a linear or branched alkyl group having 1 to 6 carbon atoms, or a cycloalkyl group having 3 to 6 carbon atoms, or a substituted or unsubstituted group;
- a substituted phenyl or benzyl group when the R 1 and R 2 groups in the general formula (3) independently correspond to an aryl or heteroaryl group, the substituents described above in the definition of the R 1 and R 2 groups) At least one of :));
- n is a linear or branched alkyl group having 1 to 6 carbon atoms
- the isocyanate compound (A) contains 1,6-hexamethylene diisocyanate, 2,5-bis (isothiocyanatomethyl) bicyclo- [2.2.1] -heptane, 2,6-bis (isothiocyana). Tomethyl) bicyclo- [2.2.1] -heptane, isophorone diisocyanate, and the following general formula (1) (In Formula (1), Q 1 and Q 2 may be the same or different and each represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
- X 1 and X 2 may be the same or different, and A polymerizable composition for an optical material according to [1] or [2], which is at least one selected from the group consisting of a compound represented by: an atom, an alkyl group having 1 to 6 carbon atoms; . [4]
- the polymerizable composition for an optical material according to any one of [1] to [4], wherein the alicyclic isocyanate compound is bis (isocyanatocyclohexyl) methane.
- the active hydrogen compound (B) is one or more selected from the group consisting of a polyol compound, a polythiol compound, and a thiol compound having a hydroxy group, according to any one of [1] to [5].
- a polymerizable composition for optical materials is one or more selected from the group consisting of a polyol compound, a polythiol compound, and a thiol compound having a hydroxy group, according to any one of [1] to [5].
- the active hydrogen compound (B) is pentaerythritol tetrakis (2-mercaptoacetate), pentaerythritol tetrakis (3-mercaptopropionate), bis (mercaptoethyl) sulfide, 4-mercaptomethyl-1,8-dimercapto -3,6-dithiaoctane, 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9 -Trithiaundecane, 4,8-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 2,5-dimercaptomethyl-1,4-dithiane, 1,1,3,3 -Tetrakis (mercaptomethylthio) propane, 4,6-bis (mercaptomethylthio) -1,3-ditane
- An optical material comprising the polymerizable composition according to any one of [1] to [7].
- a plastic lens comprising a substrate made of the polymerizable composition according to any one of [1] to [7].
- (A) One or more isocyanate compounds selected from aliphatic isocyanate compounds and alicyclic isocyanate compounds, (B) bifunctional or higher functional hydrogen compounds, and (C) photochromic compounds are mixed together.
- the manufacturing method of a plastic lens including the process of forming a lens base material by cast-polymerizing the polymeric composition for optical materials.
- a urethane resin optical material containing a photochromic compound or a thiourethane resin optical material and a plastic lens are converted into a photochromic compound. It can be obtained without causing performance degradation.
- the polymerizable composition for optical materials of the present invention will be described based on the following embodiments.
- the polymerizable composition for an optical material of the present embodiment is (A) one or more isocyanate compounds selected from aliphatic isocyanate compounds and alicyclic isocyanate compounds; (B) a bifunctional or higher functional active hydrogen compound; (C) a photochromic compound.
- the polymerizable composition for an optical material of the present embodiment can be used in a urethane resin optical material or a thiourethane resin optical material by using a specific (A) isocyanate compound and (C) photochromic compound as described below. Photochromic performance can be demonstrated.
- each component will be described.
- the (A) isocyanate compound in this embodiment is one or more isocyanate compounds selected from aliphatic isocyanate compounds having 2 to 25 carbon atoms and alicyclic isocyanate compounds.
- the aliphatic isocyanate compound does not include an isocyanate compound partially containing an aromatic ring.
- Examples of the aliphatic isocyanate compound include 1,6-hexamethylene diisocyanate, 1,5-pentamethylene diisocyanate, 1,8-octamethylene diisocyanate, and the like, and at least one kind can be used in combination.
- Examples of the alicyclic isocyanate compound include a compound represented by the following general formula (1), 2,5-bis (isothiocyanatomethyl) bicyclo- [2.2.1] -heptane, 2,6-bis (isothione). (Ocyanatomethyl) bicyclo- [2.2.1] -heptane, 1,3-bis (isocyanatomethyl) cyclohexane, 1,4-bis (isocyanatomethyl) cyclohexane, isophorone diisocyanate, etc.
- One kind can be used in combination.
- Q 1 and Q 2 may be the same or different and each represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. In the present embodiment, Q 1 and Q 2 are preferably hydrogen atoms.
- X 1 and X 2 may be the same or different and each represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. In the present embodiment, X 1 and X 2 are preferably hydrogen atoms.
- Examples of the compound represented by the general formula (1) include bis (isocyanatocyclohexyl) methane.
- the (A) isocyanate compound 1,6-hexamethylene diisocyanate, a compound represented by the general formula (1), isophorone diisocyanate, 2,5 (6) -bis (isocyanatomethyl) -bicyclo [ It is preferable to use at least one selected from 2,2,1] heptane.
- the isocyanate compound (A) an alicyclic isocyanate compound is preferable.
- a compound represented by the general formula (1) isophorone diisocyanate, 2,5 (6) -bis (isocyanatomethyl) -bicyclo [2, At least one selected from 2,1] heptane is more preferable, and bis (isocyanatocyclohexyl) methane, which is a compound represented by the general formula (1), is particularly preferable.
- a urethane resin optical material or thiourethane resin optical material containing a photochromic compound and a plastic lens can be provided.
- the reaction between the isocyanate compound and the photochromic compound can be suppressed. And the performance of the photochromic compound can be maintained. This is presumed to be due to the low solubility of the photochromic compound in the specific isocyanate.
- (B) Bifunctional or higher functional active hydrogen compound (B) Although it does not specifically limit as an active hydrogen compound more than bifunctional, A polyol compound, a polythiol compound, a thiol compound which has a hydroxyl group, etc. can be mentioned. These can be used in appropriate combination.
- polyol compound examples include ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, butylene glycol, neopentyl glycol, glycerin, trimethylolethane, trimethylolpropane, ditrimethylolpropane, butanetriol, 1,2- Methyl glucoside, pentaerythritol, dipentaerythritol, tripentaerythritol, sorbitol, erythritol, threitol, ribitol, arabinitol, xylitol, allitol, mannitol, dolitol, iditol, glycol, inositol, hexanetriol, triglycerose, diglycerol, triethylene Glycol, polyethylene glycol, tris (2-hydroxyethyl) isocyanurate, cyclobutane
- polyol compounds include oxalic acid, glutamic acid, adipic acid, acetic acid, propionic acid, cyclohexanecarboxylic acid, ⁇ -oxocyclohexanepropionic acid, dimer acid, phthalic acid, isophthalic acid, salicylic acid, 3-bromopropionic acid, 2
- a condensation reaction product of an organic acid such as bromoglycol, dicarboxycyclohexane, pyromellitic acid, butanetetracarboxylic acid, bromophthalic acid and the above polyol
- An addition reaction product of the above polyol with an alkylene oxide such as ethylene oxide or propylene oxide
- An addition reaction product of an alkylene polyamine and an alkylene oxide such as ethylene oxide or propylene oxide
- polythiol compound examples include methanedithiol, 1,2-ethanedithiol, 1,2,3-propanetrithiol, 1,2-cyclohexanedithiol, bis (2-mercaptoethyl) ether, tetrakis (mercaptomethyl) methane, Diethylene glycol bis (2-mercaptoacetate), diethylene glycol bis (3-mercaptopropionate), ethylene glycol bis (2-mercaptoacetate), ethylene glycol bis (3-mercaptopropionate), trimethylolpropane tris (2-mercapto) Acetate), trimethylolpropane tris (3-mercaptopropionate), trimethylolethane tris (2-mercaptoacetate), trimethylolethane tris (3-mercaptopropionate), pe Taerythritol tetrakis (2-mercaptoacetate), pentaerythritol tetrakis (3-mercaptopropionate), bis (mercapto
- a and b independently represent an integer of 1 to 4
- c represents an integer of 1 to 3.
- Z represents hydrogen or a methyl group, and when there are a plurality of Z, And may be different from each other), but is not limited to these exemplified compounds. In the present embodiment, at least one selected from these can be used in combination.
- Examples of the thiol compound having a hydroxy group include 2-mercaptoethanol, 3-mercapto-1,2-propanediol, glycerol bis (mercaptoacetate), 4-mercaptophenol, 2,3-dimercapto-1-propanol, and pentaerythritol.
- Examples include tris (3-mercaptopropionate), pentaerythritol tris (thioglycolate), and the like, but are not limited to these exemplified compounds.
- oligomers of these active hydrogen compounds and halogen-substituted products such as chlorine-substituted products and bromine-substituted products may be used.
- These active hydrogen compounds can be used alone or in combination of two or more.
- a polythiol compound is preferably used as the thiourethane resin monomer.
- the bifunctional or higher active hydrogen compound (B) includes pentaerythritol tetrakis (3-mercaptopropionate), 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane, 5,7.
- (C) Photochromic compound a compound represented by the following general formula (3) (hereinafter also referred to as compound (3)) can be used.
- the first embodiment has the following substituents.
- R 1 and R 2 may be the same or different and are independently hydrogen; A linear or branched alkyl group having 1 to 12 carbon atoms; A cycloalkyl group having 3 to 12 carbon atoms; A substituted or unsubstituted aryl group having 6 to 24 carbon atoms or a heteroaryl group having 4 to 24 carbon atoms; An aralkyl group or a heteroaralkyl group (a linear or branched alkyl group having 1 to 4 carbon atoms is substituted with the aryl group or heteroaryl group);
- the substituent of the substituted aryl group having 6 to 24 carbon atoms or the substituted heteroaryl group having 4 to 24 carbon atoms is a halogen atom, a hydroxy group, a linear or branched alkyl group having 1 to 12 carbon atoms, Straight chain or branched alkoxy group having 1 to 12 carbon atoms, straight chain or branched haloalkyl group having 1 to 12 carbon atoms substituted with at least one halogen atom, carbon number substituted with at least one halogen atom
- R 3 may be the same or different and independently represents a halogen atom;
- An aralkyl or heteroaralkyl group (a linear or branched alkyl group having 1 to 4 carbon atoms is substituted with the aryl group or heteroaryl group); A substituted or unsubstituted phenoxy or naphthoxy group (having at least one substituent selected from a linear or branched alkyl group having 1 to 6 carbon atoms or an alkoxy group as a substituent); —NH 2 , —NHR, —CONH 2 , or —CONHR (R is a linear or branched alkyl group having 1 to 6 carbon atoms); —OCOR 8 or —COOR 8 (wherein R 8 is a linear or branched alkyl group having 1 to 6 carbon atoms, or a cycloalkyl group having 3 to 6 carbon atoms, or a substituent in R 1 or R 2) A phenyl group substituted by at least one substituent of an aryl or substituted heteroaryl group or an unsubstituted
- At least two adjacent R 3 bonded to each other include a carbon atom to which R 3 is attached, can form one or more aromatic ring group or non-aromatic ring group.
- the aromatic ring group or non-aromatic ring group includes one ring or two annelated rings that may contain a heteroatom selected from the group consisting of oxygen, sulfur, and nitrogen.
- n is an integer from 0 to 4;
- A represents the following formulas (A 1 ) to (A 5 )
- the dotted line represents the carbon C 5 carbon C 6 bond of the naphthopyran ring of the general formula (3).
- the ⁇ bond of the annelated ring (A 4 ) or (A 5 ) is bonded to carbon C 5 or carbon C 6 of the naphthopyran ring of the general formula (3).
- R 4 is the same or different and independently represents OH, a linear or branched alkyl or alkoxy group having 1 to 6 carbon atoms, or two R 4 form carbonyl (CO).
- R 5 , R 6 and R 7 are independently a halogen atom (preferably fluorine, chlorine or bromine); A linear or branched alkyl group having 1 to 12 carbon atoms (preferably a linear or branched alkyl group having 1 to 6 carbon atoms); A straight-chain or branched haloalkyl group having 1 to 6 carbon atoms (preferably a fluoroalkyl group) substituted by at least one halogen atom; A cycloalkyl group having 3 to 12 carbon atoms; A straight-chain or branched alkoxy group having 1 to 6 carbon atoms; A substituted or unsubstituted phenyl or benzyl group (as a substituent, when the R 1 and R 2 groups of the general formula (3) independently correspond to an aryl or heteroaryl group, the definition of the R 1 and R 2 groups described above) At least one of the substituted groups)); -NH 2 , -NHR (Wherein R is a linear or branched al
- N is an integer from 0 to 6
- o is an integer from 0 to 2
- p is an integer from 0 to 4
- q is an integer from 0 to 3.
- the photochromic compound (C) of the general formula (3) is combined with a discoloration reaction rate applied to the required use, and has high coloring suitability even at 40 ° C. Easily achievable colors range from orange to blue.
- a compound in which A of the compound (3) is an annelated ring (A 1 ) or (A 2 ) as described above can be exemplified.
- a of the compound (3) is an annelated ring (A 3 ), (A 4 ) or (A 5 ) as described above can be exemplified.
- the compound in the third embodiment is a compound of the general formula (3) in which at least two adjacent R 3 groups form an aromatic group or a non-aromatic group.
- aromatic groups or non-aromatic groups optionally contain at least one heteroatom selected from the group consisting of oxygen, sulfur and nitrogen, one ring (eg phenyl group) or two annelations Ring (for example, benzofuran group).
- the annelated ring is optionally substituted with at least one substituent selected from substituents of aryl or heteroaryl groups in R 1 and / or R 2 .
- two adjacent R 3 form at least one annelated ring, for example a benzo group, and (A 1 ), (A 2 ), (A 3 ), (A 4 ) or a compound (3) in which at least one alicyclic and / or aromatic ring A corresponding to (A 5 ) is bonded to carbons 5 and 6 of the phenanthrene skeleton.
- the compound according to the third embodiment is particularly characterized in that two adjacent R 3 form at least one annelated ring, for example a benzo group, and at least one substituted or unsubstituted alicyclic or aromatic ring is carbon 5 of the phenanthrene skeleton. And naphthopyran (I) linked to 6 and 6.
- the compound in the fourth embodiment corresponds to (A 1 ) or (A 2 ) in which A has at least one R 4 substituent different from hydrogen and at least two adjacent R 3 are at least 1
- It is a compound of the general formula (3) excluding a compound that does not form one aromatic group or non-aromatic group.
- the excluded aromatic or non-aromatic group optionally contains at least one heteroatom selected from the group consisting of oxygen, sulfur and nitrogen, one ring (eg phenyl group) or two anels
- a ring having a substituted ring for example, a benzofuran group
- optionally substituted with at least one substituent selected from the substituents of the aryl or heteroaryl group in R 1 and / or R 2 Have.
- R 1 and R 2 may be the same or different and independently have a basic structure of phenyl, naphthyl, biphenyl, pyridyl, furyl, benzofuryl, dibenzofuryl, N- (C 1 -C 6 ) alkylcarbazole, Represents an optionally substituted aryl or heteroaryl group selected from the group consisting of thienyl, benzothienyl, dibenzothienyl, urolidinyl groups, R 1 and / or R 2 preferably represents a para-substituted phenyl group. Or a compound in which R 1 and R 2 are bonded to form an adamantyl or norbornyl group.
- a compound represented by the following general formula (4) can be preferably used.
- Ar 1 and Ar 2 are aromatic groups, which may be the same or different and each represents an optionally substituted benzene ring or thiophene ring.
- substituent on the benzene ring or thiophene ring include linear or branched alkyl groups having 1 to 10 carbon atoms, linear or branched alkoxy groups having 1 to 10 carbon atoms, and linear or branched alkyl groups having 1 to 6 carbon atoms. Mention may be made of alkylmono (or di) substituted amino groups.
- R 3 , R 4 , R 5 , m, n, and p are as defined above.
- a compound represented by the following general formula (5) can be used more preferably.
- R 10 and R 11 may be the same as or different from each other, a linear or branched alkyl group having 1 to 10 carbon atoms, a linear or branched alkoxy group having 1 to 10 carbon atoms, A linear or branched alkylmono (or di) substituted amino group having 1 to 6 carbon atoms is represented.
- m 2
- bonded to adjacent R 3 together can form a ring structure containing a carbon atom R 3 is attached.
- r and s are integers from 0 to 4.
- the ring structure is a substituted or unsubstituted aryl group having 6 to 24 carbon atoms or a heteroaryl group having 3 to 24 carbon atoms.
- R 3 , R 4 , R 5 , m, n, and p are as defined above.
- the compound represented by the general formula (5) include a compound represented by the following formula (6) or the following formula (7).
- the compound represented by the formula (6) is preferable.
- the compound represented by the general formula (3) which is the photochromic compound (C) can be synthesized by a known method. For example, it can be synthesized by the method described in JP-A-2004-500319.
- an isocyanate compound (B) an active hydrogen compound, and (C) a photochromic compound, a polymerization catalyst, an internal mold release agent, a resin modifier, and the like may further be included.
- a polymerization catalyst a tertiary amine compound and its inorganic acid salt or organic acid salt, a metal compound, a quaternary ammonium salt, or organic sulfonic acid can be mentioned.
- an acidic phosphate ester can be used as the internal mold release agent.
- acidic phosphoric acid esters include phosphoric acid monoesters and phosphoric acid diesters, which can be used alone or in combination of two or more.
- the resin modifier examples include olefin compounds including episulfide compounds, alcohol compounds, amine compounds, epoxy compounds, organic acids and anhydrides thereof, (meth) acrylate compounds, and the like.
- the polymerizable composition for an optical material of the present embodiment can be prepared by collectively mixing (A) an isocyanate compound, (B) a bifunctional or higher functional hydrogen compound, and (C) a photochromic compound.
- the molar ratio of the mercapto group of the thiol compound to the isocyanato group of the isocyanate compound is in the range of 0.8 to 1.2, preferably in the range of 0.85 to 1.15, Preferably it is in the range of 0.9 to 1.1.
- the (C) photochromic compound can be used in an amount of 10 ppm to 5000 ppm based on the total of (A) the isocyanate compound and (B) the active hydrogen compound.
- the temperature when preparing a polymerizable composition by mixing (A) an isocyanate compound, (B) an active hydrogen compound, (C) a photochromic compound, and other additives is usually 25 ° C. or less. From the viewpoint of the pot life of the polymerizable composition, it may be preferable that the temperature is further lowered. However, when the solubility of the catalyst, the internal mold release agent and the additive in the monomer is not good, it is possible to preheat and dissolve in the monomer and the resin modifier.
- the method for producing the resin molded body is not particularly limited, but cast polymerization may be mentioned as a preferred production method.
- a polymerizable composition is injected between molding molds held by a gasket or a tape.
- a defoaming treatment under reduced pressure, a filtration treatment such as pressurization or reduced pressure, and the like.
- the polymerization conditions are not limited because the conditions vary greatly depending on the composition of the polymerizable composition, the type and amount of the catalyst used, the shape of the mold, etc., but are approximately 1 to 50 at a temperature of ⁇ 50 to 150 ° C. Done over time. In some cases, it is preferable to hold in the temperature range of 10 to 150 ° C. or gradually raise the temperature and cure in 1 to 25 hours.
- the resin molded body may be subjected to a treatment such as annealing as necessary.
- the treatment temperature is usually 50 to 150 ° C., preferably 90 to 140 ° C., more preferably 100 to 130 ° C.
- a chain extender when molding the resin, in addition to the above “other components”, a chain extender, a crosslinking agent, a light stabilizer, an ultraviolet absorber, Various additives such as antioxidants, bluing agents, oil-soluble dyes, fillers, and adhesion improvers may be added.
- the thiourethane resin of the present embodiment can be obtained as molded bodies having various shapes by changing the type of mold at the time of cast polymerization.
- the resin molded body has photochromic performance, high refractive index and high transparency, and can be used for various optical materials such as plastic lenses. In particular, it can be suitably used as a plastic spectacle lens.
- the plastic spectacle lens using the resin of this embodiment may be used with a coating layer on one side or both sides, if necessary.
- the plastic spectacle lens of this embodiment is composed of a lens substrate made of the above-described polymerizable composition and a coating layer.
- the coating layer include a primer layer, a hard coat layer, an antireflection layer, an antifogging coat layer, a stain proof layer, and a water repellent layer.
- a primer layer a hard coat layer
- an antireflection layer an antifogging coat layer
- a stain proof layer a water repellent layer.
- Each of these coating layers can be used alone, or a plurality of coating layers can be used in multiple layers. When a coating layer is applied to both sides, a similar coating layer or a different coating layer may be applied to each surface.
- Each of these coating layers is an ultraviolet absorber for the purpose of protecting the lens and eyes from ultraviolet rays, an infrared absorber for the purpose of protecting the eyes from infrared rays, a light stabilizer, an antioxidant, and a lens for the purpose of improving the weather resistance of the lens.
- an ultraviolet absorber for the purpose of protecting the lens and eyes from ultraviolet rays
- an infrared absorber for the purpose of protecting the eyes from infrared rays
- a light stabilizer for the purpose of protecting the eyes from infrared rays
- an antioxidant for the purpose of improving the weather resistance of the lens.
- a lens for the purpose of improving the weather resistance of the lens.
- dyes and pigments, photochromic dyes and photochromic pigments, antistatic agents, and other known additives for enhancing the performance of the lens may be used in combination.
- various leveling agents for the purpose of improving coating properties may be used.
- the primer layer is usually formed between a hard coat layer, which will be described later, and the lens.
- the primer layer is a coating layer for the purpose of improving the adhesion between the hard coat layer formed thereon and the lens, and in some cases, the impact resistance can also be improved.
- Any material can be used for the primer layer as long as it has high adhesion to the obtained lens, but usually a primer mainly composed of urethane resin, epoxy resin, polyester resin, melanin resin, or polyvinyl acetal.
- a composition or the like is used.
- the primer composition may use an appropriate solvent that does not affect the lens for the purpose of adjusting the viscosity of the composition. Of course, you may use it without a solvent.
- the primer layer can be formed by either a coating method or a dry method.
- the primer layer is formed by solidifying after applying the primer composition to the lens by a known coating method such as spin coating or dip coating.
- a dry method it forms by well-known dry methods, such as CVD method and a vacuum evaporation method.
- the surface of the lens may be subjected to a pretreatment such as an alkali treatment, a plasma treatment, or an ultraviolet treatment as necessary for the purpose of improving adhesion.
- the hard coat layer is a coating layer for the purpose of imparting functions such as scratch resistance, abrasion resistance, moisture resistance, warm water resistance, heat resistance, and weather resistance to the lens surface.
- the hard coat layer is generally composed of an organic silicon compound having a curing property and an element selected from the element group of Si, Al, Sn, Sb, Ta, Ce, La, Fe, Zn, W, Zr, In, and Ti.
- a hard coat composition containing at least one kind of fine particles composed of one or more kinds of oxide fine particles and / or a composite oxide of two or more elements selected from these element groups is used.
- the hard coat composition includes at least amines, amino acids, metal acetylacetonate complexes, organic acid metal salts, perchloric acids, perchloric acid salts, acids, metal chlorides and polyfunctional epoxy compounds. It is preferable to include any of them.
- a suitable solvent that does not affect the lens may be used for the hard coat composition, or it may be used without a solvent.
- the hard coat layer is usually formed by applying a hard coat composition by a known coating method such as spin coating or dip coating and then curing.
- a known coating method such as spin coating or dip coating and then curing.
- the curing method include thermal curing, a curing method by irradiation with energy rays such as ultraviolet rays and visible rays, and the like.
- the refractive index of the hard coat layer is preferably in the range of ⁇ 0.1 in the difference in refractive index from the lens.
- the antireflection layer is usually formed on the hard coat layer as necessary.
- inorganic oxides such as SiO 2 and TiO 2 are used, and vacuum deposition, sputtering, ion plating, ion beam assist, and CVD are used. It is formed by the dry method.
- an organic type it is formed by a wet method using a composition containing an organosilicon compound and silica-based fine particles having internal cavities.
- the antireflection layer has a single layer and a multilayer, and when used in a single layer, the refractive index is preferably at least 0.1 lower than the refractive index of the hard coat layer.
- a multilayer antireflection film is preferably used. In that case, a low refractive index film and a high refractive index film are alternately laminated. Also in this case, the refractive index difference between the low refractive index film and the high refractive index film is preferably 0.1 or more.
- Examples of the high refractive index film include ZnO, TiO 2 , CeO 2 , Sb 2 O 5 , SnO 2 , ZrO 2 , and Ta 2 O 5, and examples of the low refractive index film include an SiO 2 film. .
- An antifogging layer, an antifouling layer, and a water repellent layer may be formed on the antireflection film layer as necessary.
- the processing method and processing materials are not particularly limited, and a known antifogging treatment is possible. Methods, antifouling treatment methods, water repellent treatment methods, and materials can be used.
- a method of covering the surface with a surfactant for example, a method of adding a hydrophilic film to the surface to make it water absorbent, a method of covering the surface with fine irregularities and increasing water absorption
- a method of covering the surface with fine irregularities and increasing water absorption examples thereof include a method of absorbing water by utilizing photocatalytic activity, and a method of preventing water droplet adhesion by applying a super water-repellent treatment.
- a method of forming a water repellent treatment layer by vapor deposition or sputtering of a fluorine-containing silane compound or the like, or a method of forming a water repellent treatment layer by coating after dissolving the fluorine-containing silane compound in a solvent Etc a method of forming a water repellent treatment layer by vapor deposition or sputtering of a fluorine-containing silane compound or the like, or a method of forming a water repellent treatment layer by coating after dissolving the fluorine-containing silane compound in a solvent Etc.
- the lens obtained by polymerization was evaluated by performing a performance test.
- refractive index and Abbe number, heat resistance and specific gravity, and photochromic performance were evaluated and evaluated by the following test methods.
- Refractive index (ne) Abbe number ( ⁇ e) Measured at 20 ° C. using a Purfrich refractometer KPR-30 manufactured by Shimadzu Corporation.
- -Heat resistance TMA-60 manufactured by Shimadzu Corporation was used, and the glass transition temperature (Tg) in the TMA penetration method (50 g load, pin tip 0.5 mm ⁇ ) was defined as heat resistance.
- Specific gravity Measured by Archimedes method at 20 ° C.
- Photochromic performance A resin flat plate having a thickness of 2.0 mm was prepared, and UV light of 365 nm was irradiated on the resin flat plate from a position of 155 mm height for 60 minutes using a handy UV lamp SLUV-6 manufactured by ASONE.
- L * value, a * value, and b * value were measured with a color difference meter (CR-200 manufactured by Konica Minolta Co., Ltd.) for the hue of the subsequent resin plate. Based on the L * value, a * value, and b * value before and after UV irradiation, the hue change amount is calculated from the following formula.
- ⁇ E * ab [( ⁇ L *) 2 + ( ⁇ a *) 2 + ( ⁇ b *) 2 ] 1/2
- the calculation results were evaluated according to the following criteria. A sample having an ⁇ E * ab value of 10 or more was evaluated as ⁇ , a sample having a ⁇ E * ab value of 10 or more and less than 10, and a sample having a ⁇ E * ab value of less than 4 were evaluated as ⁇ .
- Example 1 2,5 (6) -bis (isocyanatomethyl) -bicyclo [2.2.1] heptane (50.57 g), dibutyltin dichloride (0.0375 g) as a curing catalyst, internal mold release agent (trade name, ZEREC UN) 0 .10 g, 0.050 g of the compound represented by formula (6) as a photochromic dye was mixed and dissolved at 15 ° C. to obtain a uniform solution.
- Example 3 Bis (isocyanatocyclohexyl) methane (58.65 g), dibutyltin dichloride (0.2500 g) as a curing catalyst, internal mold release agent (trade name, ZEREC UN) (0.10 g), photochromic compound represented by formula (6) 0 0.050 g was mixed and dissolved at 15 ° C. to obtain a uniform solution. To this homogeneous solution, 4.11 g of diethylene glycol bismercaptopropionate and 37.24 g of 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane are added all at once and mixed in a water bath at 15 ° C. for 30 minutes.
- Example 5 590 g of internal release agent (trade name, Zelec UN) and 0.050 g of the compound represented by formula (6) as a photochromic dye were mixed and dissolved at 60 ° C. in 60.10 g of AVolon (tm) IS manufactured by ACOMON. A homogeneous solution was obtained. To this homogeneous solution, 39.90 g of RAVolutiom (tm) PO was added and mixed and dissolved in a warm bath at 40 ° C. for 30 minutes to obtain a homogeneous solution. This uniform solution was defoamed at 600 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape.
- Example 6 37.89 g of 1,6-hexamethylene diisocyanate, 0.0350 g of dibutyltin dichloride as a curing catalyst, 0.10 g of an internal mold release agent (trade name, Zelec UN), compound 0 represented by the formula (6) as a photochromic dye 0.050 g was mixed and dissolved at 15 ° C. to obtain a uniform solution. To this homogeneous solution, 62.11 g of trimethylolpropane tris (3-mercaptopropionate) was added and mixed and dissolved in a water bath at 15 ° C. for 30 minutes to obtain a homogeneous solution.
- an internal mold release agent trade name, Zelec UN
- This uniform solution was defoamed at 600 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape. After the mold was put into the oven, the temperature was gradually raised from 25 ° C. to 120 ° C. over 20 hours for polymerization. After completion of the polymerization, the mold was removed from the oven and released to obtain a 2.0 mm thick resin. The obtained resin flat plate was further annealed at 120 ° C. for 4 hours. The performance test results of the obtained lens are shown in Table 1 below.
- Example 7 To 55.58 g of isophorone diisocyanate, 0.2500 g of dibutyltin dichloride as a curing catalyst, 0.10 g of an internal release agent (trade name, Zelec UN), and 0.050 g of the compound represented by the formula (6) as a photochromic dye at 15 ° C. Were mixed and dissolved to obtain a uniform solution. To this homogeneous solution, 4.51 g of diethylene glycol bismercaptopropionate and 40.91 g of 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane are added all at once and mixed in a water bath at 15 ° C. for 30 minutes.
- an internal release agent trade name, Zelec UN
- Example 8 59.40 g of bis (isocyanatocyclohexyl) methane, 0.2500 g of dibutyltin dichloride as a curing catalyst, 0.10 g of an internal mold release agent (trade name, Zelec UN), compound 0 represented by the formula (6) as a photochromic dye 0.050 g was mixed and dissolved at 15 ° C. to obtain a uniform solution. To this homogeneous solution, 40.60 g of 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane was added and mixed and dissolved in a water bath at 15 ° C. for 30 minutes to obtain a homogeneous solution.
- an internal mold release agent trade name, Zelec UN
- This uniform solution was defoamed at 600 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape. After the mold was put into the oven, the temperature was gradually raised from 25 ° C. to 120 ° C. over 20 hours for polymerization. After completion of the polymerization, the mold was removed from the oven and released to obtain a 2.0 mm thick resin. The obtained resin flat plate was further annealed at 120 ° C. for 4 hours. The performance test results of the obtained lens are shown in Table 1 below.
- This uniform solution was defoamed at 600 Pa for 1 hour, filtered through a 1 ⁇ m PTFE filter, and poured into a mold composed of a glass mold and a tape. After the mold was put into the oven, the temperature was gradually raised from 25 ° C. to 120 ° C. over 20 hours for polymerization. After completion of the polymerization, the mold was removed from the oven and released to obtain a 2.0 mm thick resin. The obtained resin flat plate was further annealed at 120 ° C. for 4 hours. The performance test results of the obtained lens are shown in Table 1 below.
- A) -2 m-xylylene diisocyanate
- A) -3 bis (isocyanatocyclohexyl) methane
- A) -4 RAVolution (tm) IS (alicyclic isocyanate) manufactured by ACOMON
- A) -5 1,6-hexamethylene diisocyanate
- A) -6 isophorone diisocyanate
- A) -7 tolylene diisocyanate
- B) -1 pentaerythritol tetrakismercaptopropionate
- B) -2 4 -Mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane
- B) -3 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,7-di Mercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane and a mixture of 4,8-d
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Abstract
Description
そのようなものとして、特許文献1~4に記載の技術を挙げることができる。
なお、特許文献4には、フォトクロミック特性を有する化合物が開示されている。
[1] (A)脂肪族イソシアネート化合物および脂環族イソシアネート化合物から選択される1種以上のイソシアネート化合物と、
(B)二官能以上の活性水素化合物と、
(C)フォトクロミック化合物と、を含む、光学材料用重合性組成物。
炭素数1~12の直鎖または分岐アルキル基;
炭素数3~12のシクロアルキル基;
置換または無置換である、炭素数6~24のアリール基または炭素数4~24のヘテロアリール基(置換基として、ハロゲン原子、ヒドロキシ基、炭素数1~12の直鎖または分枝のアルキル基、炭素数1~12の直鎖または分枝のアルコキシ基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルコキシ基、少なくとも一つの炭素数1~12の直鎖または分枝のアルキル基またはアルコキシ基により置換されたフェノキシ基またはナフトキシ基、炭素数2~12の直鎖または分枝のアルケニル基、-NH2基、-NHR基、-N(R)2基(Rが炭素数1~6の直鎖または分枝のアルキル基である。Rが2つ存在する場合、2つのRは同一でも異なっていてもよい。)、およびメタクリロイル基またはアクリロイル基から選択される少なくとも1つの置換基を有する。);
アラルキルまたはヘテロアラルキル基(炭素数1~4の直鎖または分岐アルキル基が前記のアリール基またはヘテロアリール基で置換されている。)
を表し、
R3は同一でも異なっていてもよく、独立して、ハロゲン原子;
炭素数1~12の直鎖または分岐アルキル基;
炭素数3~12のシクロアルキル基;
炭素数1~12の直鎖または分岐アルコキシ基;
少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数3~12のハロシクロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分岐ハロアルコキシ基;
置換または無置換である、炭素数6~24のアリール基または炭素数4~24のヘテロアリール基(置換基として、ハロゲン原子、ヒドロキシ基、炭素数1~12の直鎖または分枝のアルキル基、炭素数1~12の直鎖または分枝のアルコキシ基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルコキシ基、少なくとも一つの炭素数1~12の直鎖または分枝のアルキル基またはアルコキシ基により置換されたフェノキシ基またはナフトキシ基、炭素数2~12の直鎖または分枝のアルケニル基、およびアミノ基、から選択される少なくとも1つの置換基を有する。);
アラルキルまたはヘテロアラルキル基(炭素数1~4の直鎖または分岐アルキル基が前記のアリール基またはヘテロアリール基で置換されている。);
置換または無置換のフェノキシまたはナフトキシ基(置換基として、炭素数1~6の直鎖または分岐アルキル基またはアルコキシ基から選択される少なくとも1つの置換基を有する。);
-NH2、-NHR、-CONH2、または-CONHR
(Rが、炭素数1~6の直鎖または分枝のアルキル基である。);
-OCOR8または-COOR8(ここで、R8が、炭素数1~6の直鎖または分枝のアルキル基、または炭素数3~6のシクロアルキル基、またはR1、R2において、置換アリールまたは置換ヘテロアリール基の置換基の少なくとも1つにより置換されているフェニル基または無置換のフェニル基である。);
を表し、
mが0から4までの整数であり;
Aが、下記式(A2)または式(A4)
点線が、一般式(3)のナフトピラン環の炭素C5炭素C6結合を表し;
アネル化環(A4)のα結合が、一般式(3)のナフトピラン環の炭素C5または炭素C6に普通に結合されることができ;
R4が、同じかまたは異なり、独立して、OH、炭素数1~6の直鎖または分枝のアルキル基またはアルコキシ基を表し、もしくは2つのR4がカルボニル(CO)を形成し;
R5が、ハロゲン;
炭素数1~12の直鎖または分枝のアルキル基;
少なくとも1つのハロゲン原子により置換された、炭素数1~6の直鎖または分枝のハロアルキル基;
炭素数3~12のシクロアルキル基;
炭素数1~6の直鎖または分枝のアルコキシ基;
置換または無置換のフェニルまたはベンジル基(置換基として、一般式(3)のR1、R2基が独立してアリールまたはヘテロアリール基に対応する場合、R1、R2基の定義において上述した置換基の少なくとも1つを有する。);
-NH2、-NHR
(ここで、Rが、炭素数1~6の直鎖または分枝のアルキル基である。);
置換または無置換であるフェノキシまたはナフトキシ基(置換基として、少なくとも炭素数1~6の直鎖または分枝のアルキル基またはアルコキシ基を有する。);
-COR9、-COOR9または-CONHR9基(ここで、R9が、炭素数1~6の直鎖または分枝のアルキル基、または炭素数3~6のシクロアルキル基、または置換または無置換のフェニルまたはベンジル基(置換基として、一般式(3)のR1、R2基が独立してアリールまたはヘテロアリール基に対応する場合、R1、R2基の定義において上述した置換基の少なくとも1つを有する。));
Aが(A4)を示す場合、nが0から2までの整数であり、pが0から4までの整数であり、Aが(A2)を示す場合、nが0から2までの整数である。)。
[4] 前記イソシアネート化合物(A)は、前記一般式(1)で表される化合物を含む、[3]に記載の光学材料用重合性組成物。
[6] 活性水素化合物(B)が、ポリオール化合物、ポリチオール化合物およびヒドロキシ基を有するチオール化合物よりなる群から選ばれる1種または2種以上である、[1]乃至[5]のいずれかに記載の光学材料用重合性組成物。
[9] [1]乃至[7]のいずれかに記載の重合性組成物からなる基材を備える、プラスチックレンズ。
[10] (A)脂肪族イソシアネート化合物および脂環族イソシアネート化合物から選択される1種以上のイソシアネート化合物と、(B)二官能以上の活性水素化合物と、(C)フォトクロミック化合物とを、一括混合して、光学材料用重合性組成物を調製する工程と、
前記光学材料用重合性組成物を注型重合することによりレンズ基材を形成する工程を含む、プラスチックレンズの製造方法。
本実施形態の光学材料用重合性組成物は、
(A)脂肪族イソシアネート化合物および脂環族イソシアネート化合物から選択される1種以上のイソシアネート化合物と、
(B)二官能以上の活性水素化合物と、
(C)フォトクロミック化合物と、を含んでなる。
本実施形態の光学材料用重合性組成物は、下記のような特定の(A)イソシアネート化合物と(C)フォトクロミック化合物とを用いることにより、ウレタン樹脂系光学材料またはチオウレタン樹脂系光学材料においてもフォトクロミック性能を発揮することができる。
以下、各成分について説明する。
本実施形態における(A)イソシアネート化合物は、炭素数2~25の脂肪族イソシアネート化合物および脂環族イソシアネート化合物から選択される1種以上のイソシアネート化合物である。なお、本実施形態において、脂肪族イソシアネート化合物は、一部に芳香環を含むイソシアネート化合物を含まない。
脂肪族イソシアネート化合物としては、1,6-ヘキサメチレンジイソシアネート、1,5-ペンタメチレンジイソシアネート、1,8-オクタメチレンジイソシアネート等を挙げることができ、少なくとも一種を組み合わせて用いることができる。
脂環族イソシアネート化合物としては、下記一般式(1)で表される化合物、2,5-ビス(イソチオシアナトメチル)ビシクロ-[2.2.1]-ヘプタン、2,6-ビス(イソチオシアナトメチル)ビシクロ-[2.2.1]-ヘプタン、1,3-ビス(イソシアナトメチル)シクロヘキサン、1,4-ビス(イソシアナトメチル)シクロヘキサン、イソホロンジイソシアネート等を挙げることができ、少なくとも一種を組み合わせて用いることができる。
上記一般式(1)で表される化合物としては、ビス(イソシアナトシクロヘキシル)メタンを挙げることができる。
(A)イソシアネート化合物としては、脂環族イソシアネート化合物が好ましく、その中でも一般式(1)で表される化合物、イソホロンジイソシアネート、2,5(6)-ビス(イソシアナトメチル)-ビシクロ[2,2,1]ヘプタンから選択される少なくとも一種以上がより好ましく、一般式(1)で表される化合物であるビス(イソシアナトシクロヘキシル)メタンが特に好ましい。
これらの化合物を用いることにより、フォトクロミック化合物を含むウレタン樹脂系光学材料またはチオウレタン樹脂系光学材料およびプラスチックレンズを提供することができる。
(B)二官能以上の活性水素化合物としては、特に限定されるものではないが、ポリオール化合物、ポリチオール化合物、ヒドロキシ基を有するチオール化合物等を挙げることができる。これらは適宜組み合わせて用いることができる。
ジヒドロキシナフタレン、トリヒドロキシナフタレン、テトラヒドロキシナフタレン、ジヒドロキシベンゼン、ベンゼントリオール、ビフェニルテトラオール、ピロガロール、(ヒドロキシナフチル)ピロガロール、トリヒドロキシフェナントレン、ビスフェノールA、ビスフェノールF、キシリレングリコール、ジ(2-ヒドロキシエトキシ)ベンゼン、ビスフェノールA-ビス-(2-ヒドロキシエチルエーテル)、テトラブロムビスフェノールA、テトラブロムビスフェノールA-ビス-(2-ヒドロキシエチルエーテル)等の芳香族ポリオール;
ジブロモネオペンチルグリコール等のハロゲン化ポリオール;
エポキシ樹脂等の高分子ポリオールが挙げられる。本実施形態においては、これらから選択される少なくとも一種を組み合わせて用いることができる。
上記ポリオールとエチレンオキサイドやプロピレンオキサイドなどアルキレンオキサイドとの付加反応生成物;
アルキレンポリアミンとエチレンオキサイドや、プロピレンオキサイドなどアルキレンオキサイドとの付加反応生成物;さらには、
ビス-[4-(ヒドロキシエトキシ)フェニル]スルフィド、ビス-[4-(2-ヒドロキシプロポキシ)フェニル]スルフィド、ビス-[4-( 2,3-ジヒドロキシプロポキシ)フェニル]スルフィド、ビス-[4-(4-ヒドロキシシクロヘキシロキシ)フェニル]スルフィド、ビス-[2-メチル-4-(ヒドロキシエトキシ)-6-ブチルフェニル]スルフィドおよびこれらの化合物に水酸基当たり平均3分子以下のエチレンオキシドおよび/またはプロピレンオキシドが付加された化合物;
ジ-(2-ヒドロキシエチル)スルフィド、1,2-ビス-(2-ヒドロキシエチルメルカプト)エタン、ビス(2-ヒドロキシエチル)ジスルフィド、1,4-ジチアン-2,5-ジオール、ビス(2,3-ジヒドロキシプロピル)スルフィド、テトラキス(4-ヒドロキシ-2-チアブチル)メタン、ビス(4-ヒドロキシフェニル)スルホン(商品名ビスフェノールS)、テトラブロモビスフェノールS、テトラメチルビスフェノールS、4,4'-チオビス(6-tert-ブチル-3-メチルフェノール)、1,3-ビス(2-ヒドロキシエチルチオエチル)-シクロヘキサンなどの硫黄原子を含有したポリオール等が挙げられる。本実施形態においては、これらから選択される少なくとも一種を組み合わせて用いることができる。
1,2-ジメルカプトベンゼン、1,3-ジメルカプトベンゼン、1,4-ジメルカプトベンゼン、1,2-ビス(メルカプトメチル)ベンゼン、1,3-ビス(メルカプトメチル)ベンゼン、1,4-ビス(メルカプトメチル)ベンゼン、1,2-ビス(メルカプトエチル)ベンゼン、1,3-ビス(メルカプトエチル)ベンゼン、1,4-ビス(メルカプトエチル)ベンゼン、1,3,5-トリメルカプトベンゼン、1,3,5-トリス(メルカプトメチル)ベンゼン、1,3,5-トリス(メルカプトメチレンオキシ)ベンゼン、1,3,5-トリス(メルカプトエチレンオキシ)ベンゼン、2,5-トルエンジチオール、3,4-トルエンジチオール、1,5-ナフタレンジチオール、2,6-ナフタレンジチオール等の芳香族ポリチオール化合物;
2-メチルアミノ-4,6-ジチオール-sym-トリアジン、3,4-チオフェンジチオール、ビスムチオール、4,6-ビス(メルカプトメチルチオ)-1,3-ジチアン、2-(2,2-ビス(メルカプトメチルチオ)エチル)-1,3-ジチエタン等の複素環ポリチオール化合物;
下記一般式(2)
を挙げることができるが、これら例示化合物のみに限定されるものではない。本実施形態においては、これらから選択される少なくとも一種を組み合わせて用いることができる。
を挙げることができるが、これら例示化合物のみに限定されるものではない。
4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン、一般式(2)で表される化合物であるジエチレングリコールビスメルカプトプロピオネートから選択される少なくとも一種が特に好ましく使用される。
本実施形態においては、(C)フォトクロミック化合物として下記一般式(3)で表される化合物(以下、化合物(3)とも表記する。)を用いることができる。
式中、R1およびR2は同一でも異なっていてもよく、独立して、水素;
炭素数1~12の直鎖または分岐アルキル基;
炭素数3~12のシクロアルキル基;
置換または無置換である、炭素数6~24のアリール基または炭素数4~24のヘテロアリール基;
アラルキルまたはヘテロアラルキル基(炭素数1~4の直鎖または分岐アルキル基が前記のアリール基またはヘテロアリール基で置換されている。)を示す。
炭素数1~12の直鎖または分岐アルキル基;
炭素数3~12のシクロアルキル基;
炭素数1~12の直鎖または分岐アルコキシ基;
少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数3~12のハロシクロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分岐ハロアルコキシ基;
置換または無置換である、炭素数6~24のアリール基または炭素数4~24のヘテロアリール基(置換基として、ハロゲン原子、ヒドロキシ基、炭素数1~12の直鎖または分枝のアルキル基、炭素数1~12の直鎖または分枝のアルコキシ基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルコキシ基、少なくとも一つの炭素数1~12の直鎖または分枝のアルキル基またはアルコキシ基により置換されたフェノキシ基またはナフトキシ基、炭素数2~12の直鎖または分枝のアルケニル基、およびアミノ基、から選択される少なくとも1つの置換基を有する。);
アラルキルまたはヘテロアラルキル基(炭素数1~4の直鎖または分岐アルキル基が前記のアリール基またはヘテロアリール基で置換されている。);
置換または無置換のフェノキシまたはナフトキシ基(置換基として、炭素数1~6の直鎖または分岐アルキル基またはアルコキシ基から選択される少なくとも1つの置換基を有する。);
-NH2、-NHR、-CONH2、または-CONHR
(Rが、炭素数1~6の直鎖または分枝のアルキル基である。);
-OCOR8または-COOR8(ここで、R8が、炭素数1~6の直鎖または分枝のアルキル基、または炭素数3~6のシクロアルキル基、またはR1、R2において、置換アリールまたは置換ヘテロアリール基の置換基の少なくとも1つにより置換されているフェニル基または無置換のフェニル基である。);
を表す。
Aは、下記式(A1)~(A5)
これらのアネル化環(A1)から(A5)において、点線が、一般式(3)のナフトピラン環の炭素C5炭素C6結合を表す。アネル化環(A4)または(A5)のα結合が、一般式(3)のナフトピラン環の炭素C5または炭素C6に結合される。
炭素数1~12の直鎖または分枝のアルキル基(好ましくは、炭素数1~6の直鎖または分枝のアルキル基);
少なくとも1つのハロゲン原子により置換された、炭素数1~6の直鎖または分枝のハロアルキル基(好ましくは、フルオロアルキル基);
炭素数3~12のシクロアルキル基;
炭素数1~6の直鎖または分枝のアルコキシ基;
置換または無置換のフェニルまたはベンジル基(置換基として、一般式(3)のR1、R2基が独立してアリールまたはヘテロアリール基に対応する場合、R1、R2基の定義において上述した置換基の少なくとも1つを有する。);
-NH2、-NHR
(ここで、Rが、炭素数1~6の直鎖または分枝のアルキル基である。);
置換または無置換であるフェノキシまたはナフトキシ基(置換基として、少なくとも炭素数1~6の直鎖または分枝のアルキル基またはアルコキシ基を有する。);
-COR9、-COOR9または-CONHR9基(ここで、R9が、炭素数1~6の直鎖または分枝のアルキル基、または炭素数3~6のシクロアルキル基、または置換または無置換のフェニルまたはベンジル基(置換基として、一般式(3)のR1、R2基が独立してアリールまたはヘテロアリール基に対応する場合、R1、R2基の定義において上述した置換基の少なくとも1つを有する)を表す。)を表す。
第1の実施態様において、化合物(3)のAが、上述したようなアネル化環(A1)または(A2)である化合物を挙げることができる。
R1、R2は同一でも異なっていてもよく、独立して、その基本構造が、フェニル、ナフチル、ビフェニル、ピリジル、フリル、ベンゾフリル、ジベンゾフリル、N-(C1-C6)アルキルカルバゾール、チエニル、ベンゾチエニル、ジベンゾチエニル、ユロリジニル基からなる群より選択される、必要に応じて置換されたアリールまたはヘテロアリール基を表し、R1および/またはR2は好ましくはパラ置換されたフェニル基を表す化合物、または
R1およびR2が結合して、アダマンチルまたはノルボルニル基を形成している化合物である。
R3、R4、R5、m、n、pは前記と同義である。
更に、(A)イソシアネート化合物、(B)活性水素化合物、(C)フォトクロミック化合物に加えて、重合触媒、内部離型剤、樹脂改質剤等をさらに含んでいてもよい。
重合触媒としては、3級アミン化合物およびその無機酸塩または有機酸塩、金属化合物、4級アンモニウム塩、または有機スルホン酸を挙げることができる。
本実施形態の光学材料用重合性組成物は、(A)イソシアネート化合物と、(B)二官能以上の活性水素化合物と、(C)フォトクロミック化合物とを、一括混合して、調製することができる。
本実施形態において、イソシアネート化合物のイソシアナト基に対する、チオール化合物のメルカプト基のモル比率は0.8~1.2の範囲内であり、好ましくは0.85~1.15の範囲内であり、さらに好ましくは0.9~1.1の範囲内である。上記範囲内で、光学材料、特に眼鏡用プラスチックレンズ材料として好適に使用される樹脂を得ることができる。
また、(C)フォトクロミック化合物は、(A)イソシアネート化合物および(B)活性水素化合物の合計に対して、10ppm~5000ppmの量で用いることができる。
本実施形態のチオウレタン樹脂は、注型重合時のモールドの種類を変えることにより種々の形状の成形体として得ることができる。樹脂成形体は、フォトクロミック性能を備えるともに、高い屈折率及び高い透明性を備え、プラスチックレンズ等の各種光学材料に使用することが可能である。特に、プラスチック眼鏡レンズとして好適に用いることができる。
本実施形態の樹脂を用いたプラスチック眼鏡レンズは必要に応じて、片面又は両面にコーティング層を施して用いてもよい。
本実施形態のプラスチック眼鏡レンズは、上述の重合性組成物からなるレンズ基材とコーティング層とからなる。
ハードコート層は、レンズ表面に耐擦傷性、耐摩耗性、耐湿性、耐温水性、耐熱性、耐候性等機能を与えることを目的としたコーティング層である。
・屈折率(ne)アッベ数(νe): 島津製作所製プルフリッヒ屈折計KPR-30を用いて、20℃で測定した。
・耐熱性: 島津製作所製TMA-60を使用し、TMAペネトレーション法(50g荷重、ピン先0.5mmφ)でのガラス転移温度(Tg)を耐熱性とした。
・比重:20℃にてアルキメデス法により測定した。
ΔE*ab=〔(ΔL*)2+(Δa*)2+(Δb*)2〕1/2
算出結果を、以下の基準にて評価した。
ΔE*ab値が10以上のものを◎、4以上10未満のものを○、4未満のものを×と評価した。
2,5(6)-ビス(イソシアナトメチル)-ビシクロ[2.2.1]ヘプタン50.57gに、硬化触媒としてジブチル錫ジクロライド0.0375g、内部離型剤(商品名、ゼレックUN)0.10g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、ペンタエリスリトールテトラキスメルカプトプロピオネート23.86gと4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン25.57gを一括して加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
2,5(6)-ビス(イソシアナトメチル)-ビシクロ[2.2.1]ヘプタン50.57gに、硬化触媒としてトリエチルアミンと内部離型剤(商品名、ゼレックUN)混合物(トリエチルアミン:内部離型剤=1:5.00)0.12g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、ペンタエリスリトールテトラキスメルカプトプロピオネート23.86gと4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン25.57gを一括して加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
ビス(イソシアナトシクロヘキシル)メタン58.65gに、硬化触媒としてジブチル錫ジクロライド0.2500g、内部離型剤(商品名、ゼレックUN)0.10g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、ジエチレングリコールビスメルカプトプロピオネート4.11gと4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン37.24gを一括して加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
ビス(イソシアナトシクロヘキシル)メタン58.65gに、硬硬化触媒としてトリエチルアミンと内部離型剤(商品名、ゼレックUN)混合物(トリエチルアミン:内部離型剤=1:4.25)0.18g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、ジエチレングリコールビスメルカプトプロピオネート4.11gと4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン37.24gを一括して加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
ACOMON社製RAVolution(tm)IS60.10gに、内部離型剤(商品名、ゼレックUN)1.759g、フォトクロ色素として式(6)で示される化合物0.050gを40℃にて混合溶解し、均一溶液とした。この均一溶液に、RAVolutiom(tm)PO39.90gを加え、温浴中40℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、40℃から130℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
1,6-ヘキサメチレンジイソシアネート37.89gに、硬化触媒としてジブチル錫ジクロライド0.0350g、内部離型剤(商品名、ゼレックUN)0.10g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、トリメチロールプロパントリス(3-メルカプトプロピオネート)62.11gを加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
イソホロンジイソシアネート54.58gに、硬化触媒としてジブチル錫ジクロライド0.2500g、内部離型剤(商品名、ゼレックUN)0.10g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、ジエチレングリコールビスメルカプトプロピオネート4.51gと4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン40.91gを一括して加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
ビス(イソシアナトシクロヘキシル)メタン59.40gに、硬化触媒としてジブチル錫ジクロライド0.2500g、内部離型剤(商品名、ゼレックUN)0.10g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン40.60gを加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
m-キシリレンジイソシアネート50.71gに、硬化触媒としてジブチル錫ジクロライド0.0100g、内部離型剤(商品名、ゼレックUN)0.10g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、および4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンの混合物49.29gを加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
トリレンジイソシアネート48.50gに、硬化触媒としてジブチル錫ジクロライド0.0300g、内部離型剤(商品名、ゼレックUN)0.10g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、ジエチレングリコールビスメルカプトプロピオネート5.12gと4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン46.38gを一括して加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
トリレンジイソシアネート49.26gに、硬化触媒としてジブチル錫ジクロライド0.0300g、内部離型剤(商品名、ゼレックUN)0.10g、フォトクロ色素として式(6)で示される化合物0.050gを15℃にて混合溶解し、均一溶液とした。この均一溶液に、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン50.74gを加え、水浴中15℃で30分かけて混合溶解し均一溶液とした。この均一溶液を、600Paにて1時間脱泡を行った後、1μmPTFE製フィルターにてろ過を行い、ガラスモールドとテープからなるモールド型へ注入した。このモールド型をオーブンへ投入後、25℃から120℃まで20時間かけて徐々に昇温して重合した。重合終了後、オーブンからモールド型を取り出し、離型して2.0mm厚樹脂を得た。得られた樹脂平板をさらに120℃で4時間アニール化を行った。
得られたレンズの性能試験結果を以下の表1に記載した。
(A)-1: 2,5(6)-ビス(イソシアナトメチル)-ビシクロ[2,2,1]ヘプタン
なお、以上の各例において、2,5(6)-ビス(イソシアナトメチル)-ビシクロ[2,2,1]ヘプタンとして、2,5-ビス(イソシアナトメチル)-ビシクロ[2,2,1]ヘプタンおよび2,6-ビス(イソシアナトメチル)-ビシクロ[2,2,1]ヘプタンの混合物を用いた。
(A)-2: m-キシリレンジイソシアネート
(A)-3: ビス(イソシアナトシクロヘキシル)メタン
(A)-4: ACOMON社製RAVolution(tm)IS(脂環族イソシアネート)
(A)-5: 1,6-ヘキサメチレンジイソシアネート
(A)-6: イソホロンジイソシアネート
(A)-7: トリレンジイソシアネート
(B)-1: ペンタエリスリトールテトラキスメルカプトプロピオネート
(B)-2: 4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン
(B)-3: 5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、および4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカンの混合物
(B)-4: ジエチレングリコールビスメルカプトプロピオネート
(B)-5: ACOMON社製RAVolution(tm)PO(ポリオール(混合物))
(B)-6: トリメチロールプロパントリス(3-メルカプトプロピオネート)
Claims (10)
- (A)脂肪族イソシアネート化合物および脂環族イソシアネート化合物から選択される1種以上のイソシアネート化合物と、
(B)二官能以上の活性水素化合物と、
(C)フォトクロミック化合物と、を含む、光学材料用重合性組成物。 - フォトクロミック化合物(C)は、下記一般式(3)で表される、請求項1に記載の光学材料用重合性組成物;
炭素数1~12の直鎖または分岐アルキル基;
炭素数3~12のシクロアルキル基;
置換または無置換である、炭素数6~24のアリール基または炭素数4~24のヘテロアリール基(置換基として、ハロゲン原子、ヒドロキシ基、炭素数1~12の直鎖または分枝のアルキル基、炭素数1~12の直鎖または分枝のアルコキシ基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルコキシ基、少なくとも一つの炭素数1~12の直鎖または分枝のアルキル基またはアルコキシ基により置換されたフェノキシ基またはナフトキシ基、炭素数2~12の直鎖または分枝のアルケニル基、-NH2基、-NHR基、-N(R)2基(Rが炭素数1~6の直鎖または分枝のアルキル基である。Rが2つ存在する場合、2つのRは同一でも異なっていてもよい。)、およびメタクリロイル基またはアクリロイル基から選択される少なくとも1つの置換基を有する。);
アラルキルまたはヘテロアラルキル基(炭素数1~4の直鎖または分岐アルキル基が前記のアリール基またはヘテロアリール基で置換されている。)
を表し、
R3は同一でも異なっていてもよく、独立して、ハロゲン原子;
炭素数1~12の直鎖または分岐アルキル基;
炭素数3~12のシクロアルキル基;
炭素数1~12の直鎖または分岐アルコキシ基;
少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数3~12のハロシクロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分岐ハロアルコキシ基;
置換または無置換である、炭素数6~24のアリール基または炭素数4~24のヘテロアリール基(置換基として、ハロゲン原子、ヒドロキシ基、炭素数1~12の直鎖または分枝のアルキル基、炭素数1~12の直鎖または分枝のアルコキシ基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルキル基、少なくとも1つのハロゲン原子で置換された炭素数1~12の直鎖または分枝のハロアルコキシ基、少なくとも一つの炭素数1~12の直鎖または分枝のアルキル基またはアルコキシ基により置換されたフェノキシ基またはナフトキシ基、炭素数2~12の直鎖または分枝のアルケニル基、およびアミノ基、から選択される少なくとも1つの置換基を有する。);
アラルキルまたはヘテロアラルキル基(炭素数1~4の直鎖または分岐アルキル基が前記のアリール基またはヘテロアリール基で置換されている。);
置換または無置換のフェノキシまたはナフトキシ基(置換基として、炭素数1~6の直鎖または分岐アルキル基またはアルコキシ基から選択される少なくとも1つの置換基を有する。);
-NH2、-NHR、-CONH2、または-CONHR
(Rが、炭素数1~6の直鎖または分枝のアルキル基である。);
-OCOR8または-COOR8(ここで、R8が、炭素数1~6の直鎖または分枝のアルキル基、または炭素数3~6のシクロアルキル基、またはR1、R2において、置換アリールまたは置換ヘテロアリール基の置換基の少なくとも1つにより置換されているフェニル基または無置換のフェニル基である。);
を表し、
mが0から4までの整数であり;
Aが、下記式(A2)または式(A4)
点線が、一般式(3)のナフトピラン環の炭素C5炭素C6結合を表し;
アネル化環(A4)のα結合が、一般式(3)のナフトピラン環の炭素C5または炭素C6に普通に結合されることができ;
R4が、同じかまたは異なり、独立して、OH、炭素数1~6の直鎖または分枝のアルキル基またはアルコキシ基を表し、もしくは2つのR4がカルボニル(CO)を形成し;
R5が、ハロゲン;
炭素数1~12の直鎖または分枝のアルキル基;
少なくとも1つのハロゲン原子により置換された、炭素数1~6の直鎖または分枝のハロアルキル基;
炭素数3~12のシクロアルキル基;
炭素数1~6の直鎖または分枝のアルコキシ基;
置換または無置換のフェニルまたはベンジル基(置換基として、一般式(3)のR1、R2基が独立してアリールまたはヘテロアリール基に対応する場合、R1、R2基の定義において上述した置換基の少なくとも1つを有する。);
-NH2、-NHR
(ここで、Rが、炭素数1~6の直鎖または分枝のアルキル基である。);
置換または無置換であるフェノキシまたはナフトキシ基(置換基として、少なくとも炭素数1~6の直鎖または分枝のアルキル基またはアルコキシ基を有する。);
-COR9、-COOR9または-CONHR9基(ここで、R9が、炭素数1~6の直鎖または分枝のアルキル基、または炭素数3~6のシクロアルキル基、または置換または無置換のフェニルまたはベンジル基(置換基として、一般式(3)のR1、R2基が独立してアリールまたはヘテロアリール基に対応する場合、R1、R2基の定義において上述した置換基の少なくとも1つを有する。));
Aが(A4)を示す場合、nが0から2までの整数であり、pが0から4までの整数であり、Aが(A2)を示す場合、nが0から2までの整数である。)。 - 前記イソシアネート化合物(A)は、前記一般式(1)で表される化合物を含む、請求項3に記載の光学材料用重合性組成物。
- 前記脂環族イソシアネート化合物は、ビス(イソシアナトシクロヘキシル)メタンである、請求項1乃至4のいずれかに記載の光学材料用重合性組成物。
- 前記活性水素化合物(B)が、ポリオール化合物、ポリチオール化合物およびヒドロキシ基を有するチオール化合物よりなる群から選ばれる1種または2種以上である、請求項1乃至5のいずれかに記載の光学材料用重合性組成物。
- 前記活性水素化合物(B)が、ペンタエリスリトールテトラキス(2-メルカプトアセテート)、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)、ビス(メルカプトエチル)スルフィド、4-メルカプトメチル-1,8-ジメルカプト-3,6-ジチアオクタン、5,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,7-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、4,8-ジメルカプトメチル-1,11-ジメルカプト-3,6,9-トリチアウンデカン、2,5-ジメルカプトメチル-1,4-ジチアン、1,1,3,3-テトラキス(メルカプトメチルチオ)プロパン、4,6-ビス(メルカプトメチルチオ)-1,3-ジチアン、2-(2,2-ビス(メルカプトメチルチオ)エチル)-1,3-ジチエタン、トリメチロールプロパントリス(3-メルカプトプロピオネート)、および一般式(2)
- 請求項1乃至7のいずれかに記載の重合性組成物からなる光学材料。
- 請求項1乃至7のいずれかに記載の重合性組成物からなる基材を備える、プラスチックレンズ。
- (A)脂肪族イソシアネート化合物および脂環族イソシアネート化合物から選択される1種以上のイソシアネート化合物と、(B)二官能以上の活性水素化合物と、(C)フォトクロミック化合物とを、一括混合して、光学材料用重合性組成物を調製する工程と、
前記光学材料用重合性組成物を注型重合することによりレンズ基材を形成する工程を含む、プラスチックレンズの製造方法。
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KR1020147034371A KR101610574B1 (ko) | 2012-06-26 | 2013-06-19 | 광학재료용 중합성 조성물, 해당 조성물로부터 얻어지는 광학재료 및 플라스틱렌즈 |
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Cited By (12)
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WO2019009230A1 (ja) | 2017-07-03 | 2019-01-10 | 三井化学株式会社 | 光学材料用重合性組成物および成形体 |
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WO2020158813A1 (ja) | 2019-01-30 | 2020-08-06 | 三井化学株式会社 | 光学材料用重合性組成物の製造方法 |
JP2020139085A (ja) * | 2019-02-28 | 2020-09-03 | 三井化学株式会社 | 光学材料用重合性組成物 |
US12275813B2 (en) | 2017-12-15 | 2025-04-15 | Mitsui Chemicals, Inc. | Polymerizable composition for optical materials and application of same |
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CN109294208A (zh) * | 2018-09-30 | 2019-02-01 | 上海康耐特光学有限公司 | 光致变色聚氨酯组合物及其制备方法和应用、包含其的变色镜片 |
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JP6041876B2 (ja) | 2016-12-14 |
KR101610574B1 (ko) | 2016-04-07 |
EP2866064B1 (en) | 2017-08-09 |
CN104335083A (zh) | 2015-02-04 |
CN104335083B (zh) | 2017-11-24 |
JPWO2014002844A1 (ja) | 2016-05-30 |
TW201404774A (zh) | 2014-02-01 |
US9778396B2 (en) | 2017-10-03 |
EP2866064A1 (en) | 2015-04-29 |
US20150177416A1 (en) | 2015-06-25 |
EP2866064A4 (en) | 2015-12-16 |
KR20150008169A (ko) | 2015-01-21 |
BR112014032321A2 (pt) | 2017-06-27 |
IN2014DN10681A (ja) | 2015-08-28 |
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