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WO2013134606A3 - Thermal spray applications using iron based alloy powder - Google Patents

Thermal spray applications using iron based alloy powder Download PDF

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Publication number
WO2013134606A3
WO2013134606A3 PCT/US2013/029792 US2013029792W WO2013134606A3 WO 2013134606 A3 WO2013134606 A3 WO 2013134606A3 US 2013029792 W US2013029792 W US 2013029792W WO 2013134606 A3 WO2013134606 A3 WO 2013134606A3
Authority
WO
WIPO (PCT)
Prior art keywords
thermal spray
spray powder
alloy powder
based alloy
iron based
Prior art date
Application number
PCT/US2013/029792
Other languages
French (fr)
Other versions
WO2013134606A2 (en
Inventor
JR. Denis B. CHRISTOPHERSON
Gilles L'esperance
Jeremy Koth
Original Assignee
Federal-Mogul Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Federal-Mogul Corporation filed Critical Federal-Mogul Corporation
Priority to EP13712412.9A priority Critical patent/EP2822718B1/en
Priority to KR1020147026116A priority patent/KR20140138180A/en
Priority to CN201380023676.6A priority patent/CN104302426A/en
Priority to JP2014561140A priority patent/JP6199909B2/en
Publication of WO2013134606A2 publication Critical patent/WO2013134606A2/en
Publication of WO2013134606A3 publication Critical patent/WO2013134606A3/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C33/00—Making ferrous alloys
    • C22C33/02—Making ferrous alloys by powder metallurgy
    • C22C33/0257—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • C22C33/0285—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with Cr, Co, or Ni having a minimum content higher than 5%
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/115—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/02—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of piston rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00—Coating starting from inorganic powder
    • C23C24/02—Coating starting from inorganic powder by application of pressure only
    • C23C24/04—Impact or kinetic deposition of particles
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06—Metallic material

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Powder Metallurgy (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Abstract

A thermal spray powder 20 is provided for use in a thermal spray technique, such as flame spraying, plasma spraying, cold spraying, and high velocity oxygen fuel spraying (HVOF). The thermal spray powder 20 is formed by water or gas atomization and comprises 3.0 to 7.0 wt. % carbon, 10.0 to 25.0 wt. % chromium, 1.0 to 5.0 wt. % tungsten, 3.5 to 7.0 wt. % vanadium, 1.0 to 5.0 wt. % molybdenum, not greater than 0.5 wt. % oxygen, and at least 40.0 wt. % iron, based on the total weight of the thermal spray powder 20. The thermal spray powder 20 can be applied to a metal body, such as a piston or piston ring, to form a coating. The thermal spray powder 20 can also provide a spray-formed part.
PCT/US2013/029792 2012-03-09 2013-03-08 Thermal spray applications using iron based alloy powder WO2013134606A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP13712412.9A EP2822718B1 (en) 2012-03-09 2013-03-08 Thermal spray applications using iron based alloy powder
KR1020147026116A KR20140138180A (en) 2012-03-09 2013-03-08 Thermal spray applications using iron based alloy powder
CN201380023676.6A CN104302426A (en) 2012-03-09 2013-03-08 Thermal spray applications using iron based alloy powder
JP2014561140A JP6199909B2 (en) 2012-03-09 2013-03-08 Application by thermal spraying using iron alloy powder

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201261608853P 2012-03-09 2012-03-09
US61/608,853 2012-03-09

Publications (2)

Publication Number Publication Date
WO2013134606A2 WO2013134606A2 (en) 2013-09-12
WO2013134606A3 true WO2013134606A3 (en) 2013-10-31

Family

ID=47997833

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2013/029792 WO2013134606A2 (en) 2012-03-09 2013-03-08 Thermal spray applications using iron based alloy powder

Country Status (5)

Country Link
EP (1) EP2822718B1 (en)
JP (1) JP6199909B2 (en)
KR (1) KR20140138180A (en)
CN (1) CN104302426A (en)
WO (1) WO2013134606A2 (en)

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9162285B2 (en) 2008-04-08 2015-10-20 Federal-Mogul Corporation Powder metal compositions for wear and temperature resistance applications and method of producing same
US9546412B2 (en) 2008-04-08 2017-01-17 Federal-Mogul Corporation Powdered metal alloy composition for wear and temperature resistance applications and method of producing same
US9624568B2 (en) 2008-04-08 2017-04-18 Federal-Mogul Corporation Thermal spray applications using iron based alloy powder
KR20150132856A (en) * 2013-03-15 2015-11-26 페더럴-모걸 코오포레이숀 Powder metal compositions for wear and temperature resistance applications and method of producing same
CN104789895A (en) * 2015-04-21 2015-07-22 苏州统明机械有限公司 Impact-resistant alloy steel powder for thermal spraying and preparation method thereof
CN104874802B (en) * 2015-05-15 2017-10-10 安泰科技股份有限公司 Powder metallurgy is wear-resistant corrosion resisting alloy bar
CN104889400B (en) * 2015-05-15 2017-10-10 安泰科技股份有限公司 Powder metallurgy antifriction anticorrosion alloy tubing
CN104878305B (en) * 2015-05-15 2017-10-10 安泰科技股份有限公司 Wear-resistant corrosion-resisting alloy steel
CN104988359A (en) * 2015-06-24 2015-10-21 安徽再制造工程设计中心有限公司 Co-ZrO2-Ni-Fe coating material and preparation method
CN106475439B (en) * 2016-10-17 2018-05-08 武汉春禾科技有限公司 Husking wheel
CN106975742A (en) * 2017-04-27 2017-07-25 天津成立航空技术有限公司 A kind of aero-engine wear part cobalt-based dusty spray and preparation method thereof
US20200238375A1 (en) * 2017-07-21 2020-07-30 National Research Council Of Canada Method for preparing powders for a cold spray process, and powders therefor
CN109108297B (en) * 2018-09-14 2021-10-08 宁波瑞丰汽车零部件有限公司 Piston of power cylinder for automobile steering
US11746405B2 (en) * 2018-11-02 2023-09-05 Nissan Motor Co., Ltd. Thermal sprayed coating for sliding member, and sliding device provided with thermal sprayed coating for sliding member
CN111266585A (en) * 2020-03-02 2020-06-12 合肥尚德新材料有限公司 Method for preparing liquid-phase-immiscible metal composite material

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009126674A2 (en) * 2008-04-08 2009-10-15 Federal-Mogul Corporation Powdered metal alloy composition for wear and temperature resistance applications and method of producing same
US7998238B2 (en) * 2003-07-31 2011-08-16 Komatsu Ltd. Sintered sliding member and connecting device

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63109151A (en) * 1986-10-27 1988-05-13 Hitachi Ltd High hardness composite material and its manufacturing method
US5108493A (en) * 1991-05-03 1992-04-28 Hoeganaes Corporation Steel powder admixture having distinct prealloyed powder of iron alloys
DE10046956C2 (en) * 2000-09-21 2002-07-25 Federal Mogul Burscheid Gmbh Thermally applied coating for piston rings made of mechanically alloyed powders
JP2002309361A (en) * 2001-04-11 2002-10-23 Sanyo Special Steel Co Ltd Method for manufacturing powder for thermal spraying, and thermal spray powder
JP2006316745A (en) * 2005-05-13 2006-11-24 Mitsubishi Materials Pmg Corp Manufacturing method for iron-based sintered alloy valve seat exhibiting excellent wear resistance in high temperature/dry condition and the valve seat
CN102286702B (en) * 2011-08-15 2016-06-01 奥美合金材料科技(北京)有限公司 A kind of iron-based powder and part thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7998238B2 (en) * 2003-07-31 2011-08-16 Komatsu Ltd. Sintered sliding member and connecting device
WO2009126674A2 (en) * 2008-04-08 2009-10-15 Federal-Mogul Corporation Powdered metal alloy composition for wear and temperature resistance applications and method of producing same

Also Published As

Publication number Publication date
EP2822718B1 (en) 2019-08-07
WO2013134606A2 (en) 2013-09-12
JP2015515542A (en) 2015-05-28
EP2822718A2 (en) 2015-01-14
KR20140138180A (en) 2014-12-03
CN104302426A (en) 2015-01-21
JP6199909B2 (en) 2017-09-20

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