WO2013067742A1 - Vertical shaping system for open mouth barrel - Google Patents
Vertical shaping system for open mouth barrel Download PDFInfo
- Publication number
- WO2013067742A1 WO2013067742A1 PCT/CN2011/084864 CN2011084864W WO2013067742A1 WO 2013067742 A1 WO2013067742 A1 WO 2013067742A1 CN 2011084864 W CN2011084864 W CN 2011084864W WO 2013067742 A1 WO2013067742 A1 WO 2013067742A1
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- WO
- WIPO (PCT)
- Prior art keywords
- barrel
- guide post
- drive mechanism
- plate
- guide
- Prior art date
Links
- 238000007493 shaping process Methods 0.000 title claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 abstract description 6
- 239000010959 steel Substances 0.000 abstract description 6
- 230000003028 elevating effect Effects 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/06—Removing local distortions
- B21D1/08—Removing local distortions of hollow bodies made from sheet metal
Definitions
- the invention relates to a vertical open bucket shaping system.
- the equipment for opening the barrel is mainly shaped by rolling, and the shaping of the outer rolling die and the inner rolling die is used to realize the shaping, which is easy to produce waste caused by the steel drum moving due to the change of the rolling line speed and squeezing the steel drum.
- the rate problem, the quality of the plastic is not ideal, and the structure of the equipment is complicated.
- the invention is to overcome the deficiencies in the prior art, and provides a vertical open barrel shaping system, which realizes shaping of the barrel body by the cooperation of the external pressure plate and the inner pressure block, and improves the shaping quality of the steel barrel, and single.
- a vertical open bucket shaping system comprising: a bottom plate, two outer pressure plates corresponding to the shape of the outer wall of the barrel after assembly, and a plurality of inner pressure blocks corresponding to the shape of the inner wall of the barrel after assembly, each outer pressure plate respectively
- the outer pressure plate is slidably connected to the outer pressure plate guide plate, and each outer pressure plate is respectively connected with the outer pressure plate push-pull drive mechanism, and each inner pressure block is respectively slidably connected with the inner pressure block guide plate mounted on the bottom plate, and the plurality of internal pressure plates are respectively connected.
- a cavity is formed in the middle portion, and an upper end of the cavity is mounted with a slider fixedly connected with the inner pressure block, and the cavity is provided with a guide post with a tapered outer surface, and each block corresponding to the guide post
- the inner pressure block is respectively mounted with a bearing slidably engaged with the guide post, and the upper part of the guide post is mounted with a slip ring slidingly engaged with the slider, and the guide post is connected with a transmission shaft passing through the bottom plate, the drive shaft Connected to the guide column lifting drive mechanism.
- the external pressure plate push-pull drive mechanism is a cylinder.
- the guide column lifting drive mechanism is any one of a cylinder, a hydraulic cylinder, and an electric drive.
- a position corresponding to the shape of the bottom of the tub is provided at a position corresponding to the bottom of the tub, and the positioning plate is connected to the guide post.
- the guide column lifting drive mechanism includes a lifting motor, a belt transmission mechanism or a chain transmission mechanism, and the driving wheel of the belt transmission mechanism or the chain transmission mechanism and the transmission bearing of the lifting motor are mounted on the bottom plate, the transmission shaft For the lead screw, the lead screw is screwed to the driven wheel.
- the open barrel shaping system of the invention realizes the shaping of the barrel body by the cooperation of the outer pressure plate and the inner pressure block, thereby improving the yield rate and the shaping quality of the steel barrel, and the structure is simple and reliable.
- FIG. 1 is a schematic view of a vertical open barrel shaping system of the present invention
- FIG. 2 is a top plan view of a vertical open bucket shaping system of the present invention.
- the schematic diagram of the vertical open bucket shaping system of the present invention is as shown in FIG. 1 and FIG. 2 , and includes two bottom plates 1 , two outer pressure plates 3 corresponding to the shape of the outer wall of the barrel after combination, and a plurality of pieces corresponding to the shape of the inner wall of the barrel after combination.
- the pressure block 4, each of the outer pressure plates 3 is slidably connected to the outer pressure plate guide plate 2 mounted on the bottom plate 1, and each of the outer pressure plates 3 is respectively connected with the external pressure plate push-pull drive mechanism 11, and the external pressure plate push-pull drive mechanism may be a cylinder In any of the hydraulic cylinders and the electric drive, the cylinder is selected in the embodiment.
- Each of the inner press blocks 4 is slidably coupled to an inner press block guide plate 8 mounted on the base plate 1, respectively.
- a plurality of inner pressure blocks are combined to form a cavity in the middle portion, and the upper end of the cavity is mounted with a slider 5 fixedly connected with the inner pressure block, and the cavity is provided with a guide post 6 having a tapered outer surface, and the guide column
- Each of the inner pressing blocks of the corresponding position is respectively mounted with a bearing 9 which is slidably engaged with the guiding column, and the upper part of the guiding column 6 is mounted with a sliding ring 10 which is slidably engaged with the sliding block 5, and the guiding column 6 and
- the transmission shaft 15 is connected through the bottom plate, and the transmission shaft is connected to the guide column lifting drive mechanism.
- the lifting and lowering of the guide column lifting drive mechanism causes the plurality of inner pressing blocks to be tightened or loosened, and may be any one of a cylinder, a hydraulic cylinder and an electric drive.
- the guide column lifting drive mechanism in this embodiment adopts an electric driving method, and the package a lifting motor 16, a belt transmission mechanism or a chain transmission mechanism, wherein a driving wheel of the belt transmission mechanism or a chain transmission mechanism is connected to an output shaft of the lifting motor, the belt conveyor
- the drive shaft 15 is a lead screw, and the lead screw is screwed to the driven wheel 14.
- the lifting motor drives the passive wheel to rotate, and the passive wheel drives the lead screw to lift and lower, thereby driving the guiding column to lift and lower.
- a positioning plate 7 corresponding to the shape of the bottom of the tub is mounted at a position corresponding to the bottom of the tub, and the positioning panel 7 is connected to the guide post 6.
- the open bucket 12 is placed with the opening facing down, and the mouth of the bucket is placed on the bottom plate.
- the external pressure plate push-pull drive mechanism drives the outer pressure plate to clamp the barrel from the outside of the barrel
- the guide column lifting drive mechanism drives the drive shaft to rise, and drives the guide column.
- the guide column pushes the bearing on each inner pressure block to drive the corresponding guide block to move outward.
- the plurality of inner pressure blocks are combined to form a shape corresponding to the inner wall of the barrel, and the barrel body is shaped by the force between the inner pressure block and the outer pressure plate.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
Disclosed is a vertical shaping system for an open mouth barrel, which system comprises a base plate (1), two exterior clamp plates (3), the shape of which corresponds to the shape of the outer wall of the barrel after being combined, interior clamp blocks (4) the shape of which corresponds to the shape of the inner wall of the barrel after being combined, wherein each of the exterior clamp plates is slidably connected to an exterior clamp plate guide plate (2) mounted on the base plate, each of the exterior clamp plates is respectively connected to a pull out driving mechanism (11) for exterior clamp plates, each of the interior clamp blocks is respectively slidably connected to an interior clamp block guide plate (8) mounted on the base plate, and a hollow chamber is formed in the central part of the combined interior clamp blocks. A sliding block (5) fixedly connected to the interior clamp blocks is provided at the top of the hollow chamber, a guide post (6) with a conical surface on the outside thereof is provided within the hollow chamber, a bearing (9) slidably matched to the guide post is respectively provided on each interior clamp block at the position corresponding to the guide post, a sliding ring (10) slidably matched with the sliding block is mounted on the upper part of the guide post, the guide post is connected to a drive shaft (15), and the drive shaft is connected to an elevating drive mechanism for the guide post. The shaping of the barrel body is achieved through the cooperation of the exterior clamp plates and the interior clamp blocks by the abovementioned system, such that the shaping quality of the steel barrel is improved.
Description
说 明 书 立式开口桶整形系统 技术领域 Description Book Vertical Open Barrel Shaping System Technical Field
本发明涉及一种立式开口桶整形系统。 The invention relates to a vertical open bucket shaping system.
背景技术 Background technique
为了资源的再利用， 在化工、 石油等领域使用过的旧桶需要翻新 处理后再次使用。 由于钢桶在使用过程中产生变形， 在翻新过程中需 要对桶壁进行整形。 目前， 开口桶整形的设备主要是通过滚压的方式 进行整形， 利用外滚模和内滚模的配合实现整形， 容易产生由于滚压 线速度变化引起钢桶移动而挤坏钢桶造成的废品率问题，整形质量不 理想， 而且设备结构复杂。 For the reuse of resources, used barrels used in chemical and petroleum fields need to be refurbished and reused. Since the steel drum is deformed during use, the barrel wall needs to be shaped during the retreading process. At present, the equipment for opening the barrel is mainly shaped by rolling, and the shaping of the outer rolling die and the inner rolling die is used to realize the shaping, which is easy to produce waste caused by the steel drum moving due to the change of the rolling line speed and squeezing the steel drum. The rate problem, the quality of the plastic is not ideal, and the structure of the equipment is complicated.
发明内容 Summary of the invention
本发明是为了克服现有技术中的不足之处，提供一种立式开口桶 整形系统， 通过外压板与内压块的配合对桶身实现整形， 提高钢桶的 整形质量， 而且， 结构筒单。 The invention is to overcome the deficiencies in the prior art, and provides a vertical open barrel shaping system, which realizes shaping of the barrel body by the cooperation of the external pressure plate and the inner pressure block, and improves the shaping quality of the steel barrel, and single.
本发明通过下述技术方案实现： The invention is achieved by the following technical solutions:
一种立式开口桶整形系统， 其特征在于， 包括底板、 组合后与桶 外壁形状相对应的两块外压板、组合后与桶内壁形状相对应的多块内 压块， 每块外压板分别与安装在底板上的外压板导向板滑动连接，每 块外压板分别与外压板推拉驱动机构连接，每块内压块分别与安装在 底板上的内压块导向板滑动连接， 多块内压块组合后中部形成空腔， 空腔的上端安装有与内压块固定连接的滑块，所述空腔内设置有外部 为锥面的导向柱，与所述导向柱相对应位置的每块内压块上分别安装 有与导向柱滑动配合的轴承，所述导向柱上部安装有与所述滑块滑动 配合的滑环， 所述导向柱与穿过底板的传动轴连接， 所述传动轴与导 向柱升降驱动机构连接。 A vertical open bucket shaping system, comprising: a bottom plate, two outer pressure plates corresponding to the shape of the outer wall of the barrel after assembly, and a plurality of inner pressure blocks corresponding to the shape of the inner wall of the barrel after assembly, each outer pressure plate respectively The outer pressure plate is slidably connected to the outer pressure plate guide plate, and each outer pressure plate is respectively connected with the outer pressure plate push-pull drive mechanism, and each inner pressure block is respectively slidably connected with the inner pressure block guide plate mounted on the bottom plate, and the plurality of internal pressure plates are respectively connected. After the block is combined, a cavity is formed in the middle portion, and an upper end of the cavity is mounted with a slider fixedly connected with the inner pressure block, and the cavity is provided with a guide post with a tapered outer surface, and each block corresponding to the guide post The inner pressure block is respectively mounted with a bearing slidably engaged with the guide post, and the upper part of the guide post is mounted with a slip ring slidingly engaged with the slider, and the guide post is connected with a transmission shaft passing through the bottom plate, the drive shaft Connected to the guide column lifting drive mechanism.
所述外压板推拉驱动机构为汽缸。 The external pressure plate push-pull drive mechanism is a cylinder.
所述导向柱升降驱动机构为汽缸、 液压缸和电驱动中的任一种。
与桶底相应的位置设置有与桶底形状相应的定位板，所述定位板 与所述导向柱连接。 The guide column lifting drive mechanism is any one of a cylinder, a hydraulic cylinder, and an electric drive. A position corresponding to the shape of the bottom of the tub is provided at a position corresponding to the bottom of the tub, and the positioning plate is connected to the guide post.
所述导向柱升降驱动机构包括升降电机、皮带传动机构或链传动 机构，所述皮带传动机构或链传动机构的主动轮与所述升降电机的输 轴承安装在所述底板上， 所述传动轴为丝杠， 所述丝杠与被动轮螺纹 连接。 The guide column lifting drive mechanism includes a lifting motor, a belt transmission mechanism or a chain transmission mechanism, and the driving wheel of the belt transmission mechanism or the chain transmission mechanism and the transmission bearing of the lifting motor are mounted on the bottom plate, the transmission shaft For the lead screw, the lead screw is screwed to the driven wheel.
本发明具有下述技术效果： The invention has the following technical effects:
本发明的开口桶整形系统通过外压板与内压块的配合对桶身实 现整形， 提高了成品率和钢桶的整形质量， 而且， 结构筒单， 可靠性 高。 The open barrel shaping system of the invention realizes the shaping of the barrel body by the cooperation of the outer pressure plate and the inner pressure block, thereby improving the yield rate and the shaping quality of the steel barrel, and the structure is simple and reliable.
附图说明 DRAWINGS
图 1为本发明立式开口桶整形系统的示意图； 1 is a schematic view of a vertical open barrel shaping system of the present invention;
图 2为本发明立式开口桶整形系统的俯视图。 2 is a top plan view of a vertical open bucket shaping system of the present invention.
具体实施方式 detailed description
以下结合附图和具体实施例对本发明进行详细说明。 The invention will be described in detail below with reference to the drawings and specific embodiments.
本发明立式开口桶整形系统的示意图如图 1和图 2所示，包括底 板 1、 组合后与桶外壁形状相对应的两块外压板 3、 组合后与桶内壁 形状相对应的多块内压块 4 , 每块外压板 3分别与安装在底板 1上的 外压板导向板 2滑动连接，每块外压板 3分别与外压板推拉驱动机构 11连接， 所述外压板推拉驱动机构可以为汽缸、 液压缸和电驱动中 的任一种， 本实施例中选用汽缸。 每块内压块 4分别与安装在底板 1 上的内压块导向板 8滑动连接。 多块内压块组合后中部形成空腔，空 腔的上端安装有与内压块固定连接的滑块 5 , 所述空腔内设置有外部 为锥面的导向柱 6 , 与所述导向柱 6相对应位置的每个内压块上分别 安装有与导向柱滑动配合的轴承 9 , 所述导向柱 6上部安装有与所述 滑块 5滑动配合的滑环 10 , 所述导向柱 6与穿过底板的传动轴 15连 接， 所述传动轴与导向柱升降驱动机构连接。 所述导向柱升降驱动机 构的升降使得多块内压块涨紧或松开， 可以为汽缸、 液压缸和电驱动 中的任一种。 本实施例中的导向柱升降驱动机构采用电驱动方式，包
括升降电机 16、 皮带传动机构或链传动机构， 所述皮带传动机构或 链传动机构的主动轮与所述升降电机的输出轴连接，所述皮带传动机 The schematic diagram of the vertical open bucket shaping system of the present invention is as shown in FIG. 1 and FIG. 2 , and includes two bottom plates 1 , two outer pressure plates 3 corresponding to the shape of the outer wall of the barrel after combination, and a plurality of pieces corresponding to the shape of the inner wall of the barrel after combination. The pressure block 4, each of the outer pressure plates 3 is slidably connected to the outer pressure plate guide plate 2 mounted on the bottom plate 1, and each of the outer pressure plates 3 is respectively connected with the external pressure plate push-pull drive mechanism 11, and the external pressure plate push-pull drive mechanism may be a cylinder In any of the hydraulic cylinders and the electric drive, the cylinder is selected in the embodiment. Each of the inner press blocks 4 is slidably coupled to an inner press block guide plate 8 mounted on the base plate 1, respectively. a plurality of inner pressure blocks are combined to form a cavity in the middle portion, and the upper end of the cavity is mounted with a slider 5 fixedly connected with the inner pressure block, and the cavity is provided with a guide post 6 having a tapered outer surface, and the guide column Each of the inner pressing blocks of the corresponding position is respectively mounted with a bearing 9 which is slidably engaged with the guiding column, and the upper part of the guiding column 6 is mounted with a sliding ring 10 which is slidably engaged with the sliding block 5, and the guiding column 6 and The transmission shaft 15 is connected through the bottom plate, and the transmission shaft is connected to the guide column lifting drive mechanism. The lifting and lowering of the guide column lifting drive mechanism causes the plurality of inner pressing blocks to be tightened or loosened, and may be any one of a cylinder, a hydraulic cylinder and an electric drive. The guide column lifting drive mechanism in this embodiment adopts an electric driving method, and the package a lifting motor 16, a belt transmission mechanism or a chain transmission mechanism, wherein a driving wheel of the belt transmission mechanism or a chain transmission mechanism is connected to an output shaft of the lifting motor, the belt conveyor
1上， 所述传动轴 15为丝杠， 所述丝杠与被动轮 14螺纹连接。 升降 电机带动被动轮转动， 被动轮带动丝杠升降， 从而带动导向柱升降。 In the above, the drive shaft 15 is a lead screw, and the lead screw is screwed to the driven wheel 14. The lifting motor drives the passive wheel to rotate, and the passive wheel drives the lead screw to lift and lower, thereby driving the guiding column to lift and lower.
为了对桶底进行定位，与桶底相应的位置安装有与桶底形状相应 的定位板 7 , 所述定位板 7与所述导向柱 6连接。 In order to position the bottom of the tub, a positioning plate 7 corresponding to the shape of the bottom of the tub is mounted at a position corresponding to the bottom of the tub, and the positioning panel 7 is connected to the guide post 6.
使用时， 将开口桶 12开口朝下放置， 桶口放置在底板上。 外压 板推拉驱动机构带动外压板从桶外部夹紧桶身，导向柱升降驱动机构 带动传动轴上升， 带动导向柱， 导向柱推动每块内压块上的轴承带动 相应的导向块向外运动，多块内压块组合后形成与桶内壁相对应的形 状， 并靠内压块与外压板之间的作用力对桶身实现整形。
In use, the open bucket 12 is placed with the opening facing down, and the mouth of the bucket is placed on the bottom plate. The external pressure plate push-pull drive mechanism drives the outer pressure plate to clamp the barrel from the outside of the barrel, and the guide column lifting drive mechanism drives the drive shaft to rise, and drives the guide column. The guide column pushes the bearing on each inner pressure block to drive the corresponding guide block to move outward. The plurality of inner pressure blocks are combined to form a shape corresponding to the inner wall of the barrel, and the barrel body is shaped by the force between the inner pressure block and the outer pressure plate.
Claims
1、 一种立式开口桶整形系统， 其特征在于， 包括底板、 组合后 与桶外壁形状相对应的两块外压板、组合后与桶内壁形状相对应的多 接，每块外压板分别与外压板推拉驱动机构连接， 每块内压块分别与 安装在底板上的内压块导向板滑动连接，多块内压块组合后中部形成 空腔， 空腔的上端安装有与内压块固定连接的滑块， 所述空腔内设置 有外部为锥面的导向柱，与所述导向柱相对应位置的每块内压块上分 别安装有与导向柱滑动配合的轴承，所述导向柱上部安装有与所述滑 块滑动配合的滑环， 所述导向柱与穿过底板的传动轴连接， 所述传动 轴与导向柱升降驱动机构连接。 A vertical open bucket shaping system, comprising: a bottom plate, two outer pressure plates corresponding to the shape of the outer wall of the barrel after assembly, and a plurality of joints corresponding to the shape of the inner wall of the barrel after assembly, each outer pressure plate respectively The external pressure plate push-pull drive mechanism is connected, and each inner pressure block is respectively slidably connected with the inner pressure block guide plate mounted on the bottom plate, and the plurality of inner pressure blocks are combined to form a cavity in the middle portion, and the upper end of the cavity is fixed with the inner pressure block. a connecting slider, a guide post with a tapered outer surface is disposed in the cavity, and each inner pressure block corresponding to the guide post is respectively mounted with a bearing that is slidingly engaged with the guide post, the guide post The upper portion is mounted with a slip ring that is slidably engaged with the slider, and the guide post is coupled to a drive shaft that passes through the bottom plate, and the drive shaft is coupled to the guide column lift drive mechanism.
2、 根据权利要求 1所述的立式开口桶整形系统， 其特征在于， 所述外压板推拉驱动机构为汽缸。 2. The vertical open bucket shaping system according to claim 1, wherein the external pressure plate push-pull drive mechanism is a cylinder.
3、 根据权利要求 1所述的立式开口桶整形系统， 其特征在于， 所述导向柱升降驱动机构为汽缸、 液压缸和电驱动中的任一种。 3. The vertical open barrel shaping system according to claim 1, wherein the guide column lifting drive mechanism is any one of a cylinder, a hydraulic cylinder and an electric drive.
4、 根据权利要求 1所述的立式开口桶整形系统， 其特征在于， 与桶底相应的位置设置有与桶底形状相应的定位板，所述定位板与所 述导向柱连接。 4. The vertical open barrel shaping system according to claim 1, wherein a position corresponding to the shape of the bottom of the barrel is provided at a position corresponding to the bottom of the barrel, and the positioning plate is connected to the guide post.
5、 根据权利要求 1所述的立式开口桶整形系统， 其特征在于， 所述导向柱升降驱动机构包括升降电机、 皮带传动机构或链传动机 构，所述皮带传动机构或链传动机构的主动轮与所述升降电机的输出 承安装在所述底板上， 所述传动轴为丝杠， 所述丝杠与被动轮螺纹连 接。 5. The vertical open bucket shaping system according to claim 1, wherein the guide column lifting drive mechanism comprises a lifting motor, a belt drive mechanism or a chain drive mechanism, and the belt drive mechanism or the chain drive mechanism is active. The wheel and the output of the lifting motor are mounted on the bottom plate, and the transmission shaft is a screw, and the screw is screwed to the driven wheel.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103497864A CN102371292A (en) | 2011-11-07 | 2011-11-07 | Vertical opening bucket reshaping system |
| CN201120436687.5 | 2011-11-07 | ||
| CN201110349786.4 | 2011-11-07 | ||
| CN2011204366875U CN202461198U (en) | 2011-11-07 | 2011-11-07 | Vertical type open-top pail shaping apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2013067742A1 true WO2013067742A1 (en) | 2013-05-16 |
Family
ID=48288479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2011/084864 WO2013067742A1 (en) | 2011-11-07 | 2011-12-29 | Vertical shaping system for open mouth barrel |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2013067742A1 (en) |
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| GB2052321A (en) * | 1979-05-29 | 1981-01-28 | Keg Services Ltd | Repair of kegs and casks |
| EP0119141A1 (en) * | 1983-03-14 | 1984-09-19 | S.A.R.L. Jacques MAXEL | Machine for restoring the shape of barrels |
| CN201211542Y (en) * | 2008-05-07 | 2009-03-25 | 谭德庆 | Metal pail full-automatic bunghole shaper |
| CN201211535Y (en) * | 2008-05-07 | 2009-03-25 | 谭德庆 | Closed metal pail full-automatic shaper |
| CN102009087A (en) * | 2009-09-08 | 2011-04-13 | 天津市谊诚包装制品有限责任公司 | Shaping system for closed bucket |
| CN101758115A (en) * | 2009-11-20 | 2010-06-30 | 天津市谊诚包装制品有限责任公司 | Shaping system for opening barrel |
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