WO2013066149A1 - A method for producing a biopolymer - Google Patents
A method for producing a biopolymer Download PDFInfo
- Publication number
- WO2013066149A1 WO2013066149A1 PCT/MY2012/000247 MY2012000247W WO2013066149A1 WO 2013066149 A1 WO2013066149 A1 WO 2013066149A1 MY 2012000247 W MY2012000247 W MY 2012000247W WO 2013066149 A1 WO2013066149 A1 WO 2013066149A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- biopolymer
- culture medium
- producing
- bioflocculant
- range
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 59
- 229920001222 biopolymer Polymers 0.000 title claims abstract description 49
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 56
- 239000001963 growth medium Substances 0.000 claims abstract description 45
- 241000228197 Aspergillus flavus Species 0.000 claims abstract description 31
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 28
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 28
- 230000003311 flocculating effect Effects 0.000 claims abstract description 22
- 239000002054 inoculum Substances 0.000 claims abstract description 20
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 12
- 239000011707 mineral Substances 0.000 claims abstract description 12
- 125000000524 functional group Chemical group 0.000 claims abstract description 7
- 229910052729 chemical element Inorganic materials 0.000 claims abstract description 6
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 6
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 6
- 238000001914 filtration Methods 0.000 claims abstract description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 14
- 241000233866 Fungi Species 0.000 claims description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 229930006000 Sucrose Natural products 0.000 claims description 10
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 10
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 10
- 239000005720 sucrose Substances 0.000 claims description 10
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 9
- 239000001888 Peptone Substances 0.000 claims description 9
- 108010080698 Peptones Proteins 0.000 claims description 9
- 239000008103 glucose Substances 0.000 claims description 9
- 235000019319 peptone Nutrition 0.000 claims description 9
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 8
- 229920002472 Starch Polymers 0.000 claims description 7
- 229940041514 candida albicans extract Drugs 0.000 claims description 7
- 239000008107 starch Substances 0.000 claims description 7
- 235000019698 starch Nutrition 0.000 claims description 7
- 239000012138 yeast extract Substances 0.000 claims description 7
- 229930091371 Fructose Natural products 0.000 claims description 6
- 239000005715 Fructose Substances 0.000 claims description 6
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 claims description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 6
- 239000011591 potassium Substances 0.000 claims description 6
- 229910052700 potassium Inorganic materials 0.000 claims description 6
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 claims description 5
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 claims description 5
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 claims description 5
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 5
- 239000001166 ammonium sulphate Substances 0.000 claims description 5
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 5
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 claims description 5
- 239000004202 carbamide Substances 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 239000008101 lactose Substances 0.000 claims description 5
- 235000018102 proteins Nutrition 0.000 claims description 5
- 239000004317 sodium nitrate Substances 0.000 claims description 5
- 235000010344 sodium nitrate Nutrition 0.000 claims description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 4
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 claims description 4
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 235000013877 carbamide Nutrition 0.000 claims description 4
- 239000004220 glutamic acid Substances 0.000 claims description 4
- 235000013922 glutamic acid Nutrition 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- -1 methoxyl group Chemical group 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 239000005864 Sulphur Substances 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- 150000002430 hydrocarbons Chemical class 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 125000003368 amide group Chemical group 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 125000000185 sucrose group Chemical group 0.000 claims description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 230000000694 effects Effects 0.000 description 13
- 239000005995 Aluminium silicate Substances 0.000 description 12
- 235000012211 aluminium silicate Nutrition 0.000 description 12
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 12
- 239000007788 liquid Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 239000000725 suspension Substances 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- 235000010755 mineral Nutrition 0.000 description 9
- 241000589153 Zoogloea ramigera Species 0.000 description 8
- 229920002444 Exopolysaccharide Polymers 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 239000000706 filtrate Substances 0.000 description 6
- 239000002609 medium Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 229920001817 Agar Polymers 0.000 description 5
- 239000008272 agar Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000012258 culturing Methods 0.000 description 5
- 230000002349 favourable effect Effects 0.000 description 5
- 239000002244 precipitate Substances 0.000 description 5
- 241000192700 Cyanobacteria Species 0.000 description 4
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 239000000084 colloidal system Substances 0.000 description 4
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000001580 bacterial effect Effects 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 238000005189 flocculation Methods 0.000 description 3
- 230000016615 flocculation Effects 0.000 description 3
- 150000004676 glycans Chemical class 0.000 description 3
- 244000005700 microbiome Species 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229920001282 polysaccharide Polymers 0.000 description 3
- 239000005017 polysaccharide Substances 0.000 description 3
- 239000001974 tryptic soy broth Substances 0.000 description 3
- 108010050327 trypticase-soy broth Proteins 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 2
- 241000195493 Cryptophyta Species 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 230000005526 G1 to G0 transition Effects 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 239000002775 capsule Substances 0.000 description 2
- 238000005352 clarification Methods 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 229910000396 dipotassium phosphate Inorganic materials 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000006911 enzymatic reaction Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 235000015816 nutrient absorption Nutrition 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000001103 potassium chloride Substances 0.000 description 2
- 235000011164 potassium chloride Nutrition 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 238000003911 water pollution Methods 0.000 description 2
- 241000131386 Aspergillus sojae Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 229920001661 Chitosan Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- GLFNIEUTAYBVOC-UHFFFAOYSA-L Manganese chloride Chemical compound Cl[Mn]Cl GLFNIEUTAYBVOC-UHFFFAOYSA-L 0.000 description 1
- 241000684698 Paecilomyces sp. (in: Hypocreales) Species 0.000 description 1
- 241000881860 Paenibacillus mucilaginosus Species 0.000 description 1
- 241000187561 Rhodococcus erythropolis Species 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 241000881765 Serratia ficaria Species 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 101000954509 Trichosurus vulpecula Very early lactation protein Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 239000007633 bacillus mucilaginosus Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229960001927 cetylpyridinium chloride Drugs 0.000 description 1
- YMKDRGPMQRFJGP-UHFFFAOYSA-M cetylpyridinium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+]1=CC=CC=C1 YMKDRGPMQRFJGP-UHFFFAOYSA-M 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 230000005591 charge neutralization Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- ZPWVASYFFYYZEW-UHFFFAOYSA-L dipotassium hydrogen phosphate Chemical compound [K+].[K+].OP([O-])([O-])=O ZPWVASYFFYYZEW-UHFFFAOYSA-L 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000009881 electrostatic interaction Effects 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 150000002337 glycosamines Chemical class 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 235000003642 hunger Nutrition 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011090 industrial biotechnology method and process Methods 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 230000003834 intracellular effect Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000009629 microbiological culture Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 125000001477 organic nitrogen group Chemical group 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000001935 peptisation Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 230000037351 starvation Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/14—Fungi; Culture media therefor
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/14—Fungi; Culture media therefor
- C12N1/145—Fungal isolates
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P1/00—Preparation of compounds or compositions, not provided for in groups C12P3/00 - C12P39/00, by using microorganisms or enzymes
- C12P1/02—Preparation of compounds or compositions, not provided for in groups C12P3/00 - C12P39/00, by using microorganisms or enzymes by using fungi
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/04—Polysaccharides, i.e. compounds containing more than five saccharide radicals attached to each other by glycosidic bonds
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12R—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES C12C - C12Q, RELATING TO MICROORGANISMS
- C12R2001/00—Microorganisms ; Processes using microorganisms
- C12R2001/645—Fungi ; Processes using fungi
- C12R2001/66—Aspergillus
- C12R2001/67—Aspergillus flavus
Definitions
- This invention relates to a method for producing a biopolymer, and more particularly to a method for culturing Aspergillus flavus to produce biopolymer such as bioflocculant, biocoagulant , and the like.
- U.S. Patent Application Publication Number 2002/0074295 A1 disclosed a process for treating contaminated liquid, in which the liquid to be treated is contacted with combination of two oppositely charged polymeric material, wherein at least one of said polymeric materials is branched, and wherein said polymeric materials are preferably derived from a variety of natural sources (for example, algae, bacterial, and just to name a few). Floe formation is allowed and the floes are separated from the liquid.
- the first and second polymeric materials may be selected from the group consisting of polysaccharides, proteins, lipids and polyhydroxy alcohols.
- the drawback of this cited patent includes two steps of water treatment which the contaminated liquid is first treated with the first polymeric material (anionic, branched polymeric material which derived from blue-green algae), and after an interval of time, contacted with the second polymeric material (cationic, unbranched polymer derived from chitosan) to eliminate contaminants from water. These two steps are making the process more cumbersome, time consuming and also require large dosage of polymeric materials to reduce the contaminant concentration in the water.
- the first polymeric material anionic, branched polymeric material which derived from blue-green algae
- the second polymeric material cationic, unbranched polymer derived from chitosan
- bioflocculants have received increased scientific and technical attention because they are biodegradable and non-toxic and their degradation intermediates does not involve secondary pollutants.
- Several microorganisms are known to produce bioflocculants, including Aspergillus sojae, Paecilomyces sp., Rhodococcus erythropolis, Serratia ficaria, and Bacillus mucilaginosus.
- U.S. Patent Number 5,250,201 disclosed a method of separating cyanobacteria, particularly strain J-1 from a liquid, and a method for culturing cyanobacteria to produce a polymer useful as an emulsifying agent for forming emulsion of hydrocarbons and oils in water.
- the cited patent further relates to the polymeric substance produced by purification and separation techniques, and to methods of affecting the secondary recovery of petroleum through the use of a material excreted by cyanobacteria.
- the emulsification activity of the emulcyan is temperature dependent and pH dependent, which shown to be at 100 % of maximal value at a temperature of approximately 26 °C and pH in a range of 5 to 9.
- the drawback of this cited patent is that the emulsifying activity of the emulcyan has maintained their optimum activity at limited temperature range, as well as at a limited pH range.
- U.S. Patent Number 4,948,733 disclosed two new bacterial strains designated Zoogloea ramigera 1 15SL and Zoogloea ramigera 1 15SLR which derived from the wild type Zoogloea ramigera 1 15.
- Zoogloea ramigera cultures are stored frozen at -70 °C in trypticase soy broth (TSB) medium containing 7 % DMSO and 15 % glycerol.
- TTB trypticase soy broth
- the Zoogloea ramigera strains are routinely cultured in either the TSB medium or a defined medium comprising 25 g glucose, 2 g K 2 HP0 4 , 1 g KH 2 P0 4 , 1 g NH 4 CI, 0.2 g MgS0 4 '7H 2 0, 0.01 g yeast extract in one litre distilled water, where the glucose, MgS0 4 « 7H 2 0, yeast extract and salts are autoclaved separately.
- 100 ml cultures of Zoogloea ramigera are grown on a rotary shaker or a stirred bioreactor (200 rpm) at 30 °C for period up to two weeks.
- the two new strains produce a novel exopolysaccharide (EPS) and have several desirable characteristics that are absent from the parent strain, including improved culture properties, since they do not produce an EPS capsule layer like that of the parent 1 15 strain.
- the 1 15SL EPS is instead excreted as a slime layer which is not confined to the immediate area surrounding the cells. Since cells are not trapped within a floe where they grow at a reduced rate or die because of nutrient starvation, the new strains have more consistent and reproducible growth cycles and increased growth rates. As a consequence, exopolysaccharide production is more consistent and titers are higher. The separation of the EPS from the cells is also much easier and more economical.
- the Zoogloea ramigera strains have to be bred in a high salinity medium, which is cost consuming.
- the Zoogloea ramigera strains without capsule layer may decrease the metal-binding capacity during water treatment due to fewer electric charges appear at the surrounding of the uncapsulated cell.
- biopolymer substance may help in reducing water pollution and in turn conserving the valuable biodiversity in aquaculture.
- the present invention relates to a method for producing a biopolymer, comprising the steps of providing a culture medium comprising a carbon source, a nitrogen source, and a plurality of mineral sources; inoculating the culture medium with a Aspergillus flavus with an inoculum size in a range of 0.2 to 10 % by volume; incubating the culture medium; filtering the culture medium, thereby separating the Aspergillus flavus and the biopolymer; purifying the biopolymer; wherein the carbon source to nitrogen source is in a molar ratio of 5:1 , pH of the culture medium is 5 to 9, the temperature is 25 to 40 °C, inoculum size is 0.2 to 2 % by volume, shaking speed is 50 to 200 rpm, and culture time is 12 to 60 hours.
- Figure 1 a shows a flocculating efficiency of bioflocculant in a kaolin suspension after 72 hours cultivation with a plurality of carbon sources (sucrose, glucose, fructose, lactose, starch, and glycerol);
- Figure 1 b shows the flocculating efficiency of bioflocculant in the kaolin suspension after 72 hours cultivation with a plurality of nitrogen sources (peptone, yeast extract, glutamic acid, urea, ammonium sulphate, ammonium nitrate, and sodium nitrate);
- nitrogen sources peptone, yeast extract, glutamic acid, urea, ammonium sulphate, ammonium nitrate, and sodium nitrate
- Figure 1 c shows an effect of carbon source to nitrogen source molar ratio on the production of bioflocculant
- Figure 2 shows the effect of pH in a culture medium on the production of bioflocculant
- Figure 3 shows the effect of temperature in the culture medium on the production of bioflocculant
- Figure 4 shows the effect of inoculum size of Aspergillus flavus in the culture medium on the production of bioflocculant
- Figure 5 shows the effect of shaking speed of the culture medium on the production of bioflocculant
- Figure 6 shows the effect of mineral sources present in the culture medium on the production of bioflocculant
- Figure 7 shows a variation of bioflocculant production over a growth curve of Aspergillus flavus
- Figure 8 shows the pH and thermal stability of the bioflocculant
- Figure 9a shows the surface of bioflocculant
- Figure 9b shows the surface of kaolin suspension
- Figure 9c shows the formation of floes by bioflocculant.
- the present invention relates to a method for producing a biopolymer, comprising the steps of:
- a culture medium comprising a carbon source, a nitrogen source, and a plurality of mineral sources
- said fungus is Aspergillus flavus
- the carbon source is selected from the group consisting of sucrose, glucose, fructose, lactose, starch, and glycerol;
- the nitrogen source is selected from the group consisting of peptone, yeast extract, glutamic acid, urea, ammonium sulphate, ammonium nitrate, and sodium nitrate;
- the plurality of mineral sources is selected from the group consisting of magnesium, potassium, iron, chloride, or any combination thereof;
- the carbon source to nitrogen source is in a molar ratio of 5: 1 , pH of the culture medium is 5 to 9, the temperature is 25 to 40 °C, inoculum size is 0.2 to 2 % by volume, shaking speed is 50 to 200 rpm, and culture time is 12 to 60 hours.
- the culture medium is incubated in a rotary shaker or a stirred bioreactor.
- the carbon source is sucrose.
- the nitrogen source is peptone.
- the mineral source is potassium.
- the culture medium is in pH 7.
- the culture medium is in 40 °C.
- the inoculums size is 2 % by volume.
- the shaking speed is 200 rpm.
- the culture time is 60 hours.
- the present invention further relates to a biopolymer produced from the method having a molecular weight in a range of 2.466x10" to 2.68 x10 4 Dalton, a plurality of functional groups, a plurality of chemical elements, a sugar, a protein, a minimum flocculating efficiency of 90 % in a pH range of 3 to 7 and a temperature range of 10 to 100 °C.
- the plurality of functional group is selected from a group consisting of hydroxyl groups, hydrocarbons, amide groups, carboxyl groups, amines, methoxyl group, and any combination thereof.
- the plurality of chemical elements comprises carbon, hydrogen, oxygen, nitrogen, and sulphur.
- a fungus, Aspergillus flavus strain 44-1 was isolated by Department of Biotechnology and preserved at the Microbial Culture Collection Unit (UNiCC), Laboratory of Industrial Biotechnology, Institute of Bioscience, University Putra Malaysia, Kuala Lumpur, Malaysia.
- Aspergillus flavus stock culture was maintained at 4 °C on a agar slant media and subcultured every 30 to 40 days, wherein the agar slant media comprises 4 g/L potato extract, 20 g/L glucose, 15 g/L agar and the initial pH was 5.6 ⁇ 0.2.
- a culture medium was provided with a carbon source, a nitrogen source, and a plurality of mineral sources, wherein the carbon source is selected from the group consisting of sucrose, glucose, fructose, lactose, starch, and glycerol; the nitrogen source is selected from the group consisting of peptone, yeast extract, glutamic acid, urea, ammonium sulphate, ammonium nitrate, and sodium nitrate; and the plurality of mineral sources is selected from the group consisting of magnesium, potassium, iron, chloride, or any combination thereof.
- the carbon source is selected from the group consisting of sucrose, glucose, fructose, lactose, starch, and glycerol
- the nitrogen source is selected from the group consisting of peptone, yeast extract, glutamic acid, urea, ammonium sulphate, ammonium nitrate, and sodium nitrate
- the plurality of mineral sources is selected from the group consisting of magnesium, potassium, iron, chloride
- the culture medium comprises 30 g/L sucrose as carbon source, 3.0 g/L peptone as nitrogen source, 0.5 g/L hydrated magnesium sulphate (MgS0 4 *7H20), 0.5 g/L potassium chloride (KCI), 0.01 g/L iron (II) sulphate (FeS0 4 ), 1 .0 g/L dipotassium sulphate (K 2 HPO 4 ), and the initial pH was adjusted to 6.0.
- the potassium chloride can be supplied in a form of sodium chloride, calcium chloride, magnesium chloride, manganese (I I) chloride and iron (I II) chloride.
- the molar ratio of carbon source to nitrogen source is tested with 0: 1 , 1 : 1 , 2: 1 , 3: 1 , 4: 1 , 5: 1 , 10: 1 , 20: 1 , 30: 1 , 40: 1 and 50: 1.
- the culture medium was then inoculated with Aspergillus flavus to produce Aspergillus flavus inoculums with an inoculums size in a range of 0.2 to 10 % by volume.
- Aspergillus flavus was cultured in the agar slant media.
- the agar slant media which carry Aspergillus flavus was cut into several pieces and soaked in 100 mL of distilled water.
- Aspergillus flavus were suspended in the distilled water and then incubated by rotary shaker or stirred bioreactor at 30 °C for 24 hours.
- the suspended Aspergillus flavus were then filtered to obtain Aspergillus flavus inoculum.
- the culture process was optimized by varying a plurality of culture parameters such as carbon sources, nitrogen sources, molar ratio of carbon sources to nitrogen sources, pH, temperature, shaking speed, and culture time to obtain a biopolymer such as bioflocculant, biocoagulant, and the like.
- bioflocculants are extracellular or intracellular biopolymeric substances secreted by bacteria, fungi, algae and yeast.
- the composition and properties of bioflocculant depend on bioflocculant-producing microorgamisms (BPMs), medium culture composition and environmental conditions.
- the culture medium was incubated in a rotary shaker or a stirred bioreactor with a shaking speed at a range of 0 to 250 rpm and a culture time for 12 to 96 hours with temperature 15 to 45 °C.
- the culture medium was then filtered, thereby separating the Aspergillus flavus was obtained in a form of residue, while the bioflocculant in a form of filtrate.
- the biomass of Aspergillus flavus was dried at 80 °C in an oven for 4 hours.
- a kaolin suspension was used to measure the flocculating efficiency of the filtrate containing bioflocculant.
- a 2 gram amount of Kaolin clay (Merck, Germany) was suspended in 1 Litre of deionized water.
- 1 mL of filtrate containing bioflocculant was added into 99 ml of kaolin suspension in a 400 ml beaker, and the pH value was adjusted to 7.0 using 1 M sodium hydroxide or hydrochloric acid.
- the mixture was vigorously stirred at 200 rpm for 1 minute and slowly stirred at 80 rpm for 5 minutes, and then allowed to stand for 5 minutes using 6-breaker jar tester (JLT6, VELP SCIENTIFICA, Italy).
- the optical density (OD) of the clarifying solution was measured with a spectrophotometer (GENESYS 10 UV, Thermo Scientific, USA) at 550 nm.
- a control experiment was conducted in the same manner by replacing filtrate containing bioflocculant with fresh culture medium (as blank).
- the flocculating activity was calculated according to the following equation:
- Flocculating efficiency (A-B)/A X 100 % where A and B were OD550 (optical density at 550 nm) of the control and sample supernatant, respectively.
- Figure 1 a shows the flocculating efficiency in the kaolin suspension after 72 hours cultivation with various carbon sources (glucose, fructose, lactose, starch and glycerol) replacing sucrose at the same concentration.
- Sucrose, starch and glucose were carbon sources favourable for bioflocculant production, while the production of bioflocculant was relatively low when fructose and glycerol were used as carbon sources in the culture medium.
- sucrose was chosen as the sole carbon source due to the highest bioflocculant production shown in figure 1 a.
- the effect of nitrogen sources was investigated by cultivating the Aspergillus flavus in the same culture medium, except that the nitrogen source was changed as shown in figure 1 b.
- organic nitrogen sources (peptone, yeast extract and urea) were effectively used to produce bioflocculant by Aspergillus flavus, while inorganic nitrogen sources ammonium sulphate, and sodium nitrate led to poor bioflocculant production except ammonium nitrate was influenced the production of bioflocculant on the starch medium.
- Peptone was the most favourable nitrogen source for bioflocculant production as shown in figure 1 b.
- the pH of the culture medium can affect the nutrient absorption and enzymatic reaction of bioflocculant-producing microorgamisms. Over the pH range of 2 to 9, the lowest flocculating efficiency was at the acidic pH range of 2 to 4, while pH in the range of 5 to 9 was favourable for the bioflocculant production. However, pH 7 was optimum for bioflocculant production as shown in figure 2.
- Figure 3 shows the effect of temperature in the culture medium on the production of bioflocculant.
- the flocculating efficiency was increased dramatically after 25 °C of culture temperature and reached up to 86.2% at 40°C.
- Maximum enzymatic activation can only be obtained at an optimum temperature.
- a lower culture temperature might make Aspergillus flavus hibernate partially, and its enzyme system for bioflocculant production could not be activated completely.
- the optimal temperature for bioflocculant production was 40 °C as shown in figure 3.
- Figure 4 shows the effect of inoculum size of Aspergillus flavus on bioflocculant production.
- the inoculums size of Aspergillus flavus is gradually increased from 0.2 to 2 % by volume.
- the flocculating efficiency of bioflocculant reached to 86.6%.
- any further increase in inoculum size did not result in any higher flocculating efficiency.
- 2% by volume of inoculum was found to be the optimal inoculum size for Aspergillus flavus, which could acclimatize Aspergillus flavus to the culture medium and promote the productivity of bioflocculant.
- FIG 5 shows the production of bioflocculant was high in shaking speed between 50 to 200 rpm. Increasing the mixing speed to 250 rpm decreased the production of bioflocculant. The shaking speed determines the level of dissolved oxygen in the culture medium which can also affect nutrient absorption and enzymatic reaction of Aspergillus flavus. The shaking speed of 200 rpm was the optimum speed for the production of bioflocculant.
- Figure 6 shows the effect of mineral sources present in the culture medium on the production of bioflocculant. The bioflocculant production of Aspergillus flavus was stimulated in the presence of sodium, potassium, calcium, magnesium and manganese, or any combination thereof but was inhibited by iron as shown in figure 6. Referring to figure 6, potassium was the most favourable mineral source and used in the production of bioflocculant.
- FIG. 7 shows the variation of bioflocculant production over a growth curve of Aspergillus flavus. Overall, the production of bioflocculant paralleled the growth of biomass and increased with time. The flocculating efficiency of the bioflocculant reached its maximum (87.2%) in early stationary phase at 60 hours, which indicated that the bioflocculant was produced by biosynthesis during its growth. The flocculating efficiency began to decrease during the late stationary phase due to the activity of deflocculation enzymes. After 72 hours, as the death rate of the Aspergillus flavus began to exceed its birth rate, the strain entered the decline phase, and the flocculating efficiency of the bioflocculant decreased gradually.
- the pH profile showed that the pH decreased from 7.0 to 5.3 within 48 hours, followed by a slight drop and increased to 5.6 at 96 hours. Therefore, 60 hours was the optimum culture time for the production of bioflocculant.
- bioflocculant was mainly a polysaccharides bioflocculant
- purified bioflocculant was hydrolyzed by trifluoroacetic acid to determine other saccharides such as neutral sugar, uronic acid and amino sugar.
- the elemental analysis of purified bioflocculant revealed that the mass proportion of carbon (C), hydrogen (H), oxygen (O), nitrogen (N), and sulphur (S) was 29.9 %, 4.8 %, 34.7 %, 3.3 %, and 2.0 % by weight, correspondently.
- GPC Gel Permeation Chromatography
- Figure 8 shows the pH and thermal stability of the bioflocculant where more than 90 % of flocculating efficiency was achieved at range of pH 3.0 to 7.0. While pH of higher than 7.0 decreases the flocculating efficiency dramatically.
- the floe formation may float to the top of the liquid, settle to the bottom of the liquid, or can be readily filtered or removed from the liquid.
- the zeta potential indicates the degree of repulsion between adjacent, similarly charged particles (the vitamins) in a dispersion. Zeta potential with 0 mV indicates optimum flocculation performance in the process of liquid clarification.
- Table 1 Zeta potential for bioflocculant, kaolin suspension and treated kaolin suspension
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US20100184149A1 (en) * | 2007-06-13 | 2010-07-22 | Cmc Biologics A/S | Method For Producing a Biopolymer (e.g. polypeptide) In A Continuous Fermentation Process |
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US20100184149A1 (en) * | 2007-06-13 | 2010-07-22 | Cmc Biologics A/S | Method For Producing a Biopolymer (e.g. polypeptide) In A Continuous Fermentation Process |
Non-Patent Citations (3)
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DENG, S. ET AL.: "Production of a bioflocculant by Aspergillus parasiticus and its application in dye removal", COLLOIDS AND SURFACES B: BIOINTERFACES, vol. 44, September 2005 (2005-09-01), pages 179 - 186, XP025316034, DOI: doi:10.1016/j.colsurfb.2005.06.011 * |
PAYNE, G. A. ET AL.: "Effect of specific amino acids on growth and aflatoxin production by Aspergillus parasiticus and Aspergillus flavus in defined media", APPLIED AND ENVIRONMENTAL MICROBIOLOGY, vol. 46, October 1983 (1983-10-01), pages 805 - 812 * |
ZHENG, Y. ET AL.: "Production and characteristics of a bioflocculant produced by Bacillus sp. F19", BIORESOURCE TECHNOLOGY, vol. 99, November 2008 (2008-11-01), pages 7686 - 7691, XP022735255, DOI: doi:10.1016/j.biortech.2008.01.068 * |
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