WO2013013353A1

WO2013013353A1 - Peeling rubber roller mechanism of corn peeler

Info

Publication number: WO2013013353A1
Application number: PCT/CN2011/001527
Authority: WO
Inventors: 陆洲; 陆海雷
Original assignee: Lu Zhou; Lu Hailei
Priority date: 2011-07-27
Filing date: 2011-09-08
Publication date: 2013-01-31
Also published as: CN102388722B; CN102388722A

Abstract

A peeling rubber roller mechanism of corn peeler, which comprises a roller shaft and a rubber casing fixed and sleeved on the shaft, is characterized in: the rubber casing is in form of cylinder; transversal, longitudinal or helix blades or blade sets are fixed on the rubber casing; a blade edge is made on the rubber casing by the side of each blade of the blades or blade sets；the height of each blade is set to be equal to or slightly higher than the thickness of the casing. The mechanism significantly reduces the broken ratio of corn during peeling.

Description

Corn peeling machine peeling rubber roller mechanism

Technical field

The present invention relates to a corn peeling machine, and more particularly to a corn peeling machine stripping rubber roller mechanism.

Background technique

Fresh sweet (糯) corn peeling machine, traditional peeling rubber roller shown in Figure 1, mainly in the shape of spiral pattern ridges, this shape rubber roller, easy to generate clamping force, squeeze the corn cob, during work, It is easy to produce seed-breaking phenomenon, especially when the maturity is 65%-75%, the seed-breaking rate is above 10%, which greatly reduces the processing quality of the peeled corn cob, increases the production cost, and urgently needs the people in the field. Look for a new rubber roller structure to improve the above deficiencies.

Summary of the invention

SUMMARY OF THE INVENTION An object of the present invention is to provide a new corn peeling machine stripping rubber roller mechanism which can greatly reduce the seed breaking rate during corn peeling processing, increase production efficiency, and reduce production cost.

The technical solution adopted by the invention is:

a peeling rubber roller mechanism of a corn peeling machine, comprising a roller shaft and a rubber sleeve, wherein the rubber sleeve set is fixed on a roller shaft, the rubber sleeve is cylindrical, and the rubber sleeve is fixed with a horizontal, vertical or spiral blade or a blade set, a blade edge on either side of each blade in the blade or blade set, or a blade edge on both sides of the blade, each blade in the blade or blade set having a fixed height that is flush with the thickness of the rubber sleeve or slightly Higher than the thickness of the rubber sleeve. The blade set is composed of a plurality of blades or a plurality of rows of blade segments, each row of blade segments being composed of a plurality of blades that are evenly spaced apart from each other.

The blade set consists of 1 to 5 blades or 1 to 5 rows of blade segments.

The blade of each blade in the blade or blade set has a sawtooth shape or a flat shape. Each blade in the blade or blade set is embedded in the rubber sleeve or fixed on the circumference of the roller shaft. The vertical height of the blade edge from the lowest edge of the blade edge is 0.3 mm-3.5 mm, and the blade edge and the blade are The angle α between them is 30 to 130 degrees.

Each blade in the blade or blade set is embedded in the rubber sleeve or fixed on the circumference of the roller shaft. The vertical height of the blade edge from the lowest edge of the blade edge is 0.3 mm-3.5 mm, and the blade edge and the blade are The angle α between them is 30 to 130 degrees.

The rubber sleeve is provided with one or more concave spirals.

The cross section of the spiral is a V-shaped, rectangular or circular arc shape, and the number of the spiral threads is 1 to 5.

The invention has the advantages that: the invention greatly reduces the seed blasting rate of the corn granules when the corn cob is peeled, that is, when the maturity is 65%-75%, the seed blasting rate is below 5%, and the maturity is 75%-85%. The seed breaking rate is below 2%.

DRAWINGS

1 is a schematic structural view of a prior art of the present invention. (where a is a schematic diagram of the structure and b is a sectional view of a.) Figure 2 is a schematic view showing the structure of the present invention. (where a, one longitudinal blade is fixed for each rubber roller mechanism, b, three longitudinal blades are fixed for each rubber roller mechanism) Figure 3 is a schematic view of the structure of the section 2A-A. (where a is a blade edge on the rubber sleeve on the side of the blade, and b is a blade edge on the rubber sleeve on both sides of the blade)

Figure 4 is a schematic view showing the structure of the blade of the present invention. (where a, serrated edge, b, flat blade)

Fig. 5 is a schematic view showing the structure of a rubber roller mechanism having a spiral blade structure of the present invention.

Figure 6 is a schematic view showing the structure of a rubber roller mechanism having a knife segment structure according to the present invention. (where a is a schematic diagram of the structure and b is a schematic diagram of the BB section of a.)

Figure 7 is a schematic view showing the structure of a rubber roller mechanism having a lateral blade structure according to the present invention. Figure 8 is an enlarged view of the structure of Figure 7A.

Figure 9 is a schematic view showing the structure of a rubber sleeve spiral of the present invention. (a, a schematic diagram of a spiral structure, b, schematic diagram of two spiral structures)

Figure 10 is a schematic view showing the structure of the cross section of Figure 9C-C. (where a, arc-shaped section, b, V-shaped section, c, rectangular section)

Among them: Γ, rubber sleeve, 2', roller shaft, 3', spiral pattern rib.

1, rubber sleeve, 2, roller shaft, 3, blade, 4, blade edge, 5, knife segment, 6, spiral, 7, knife edge.

detailed description

The following nine embodiments of the present invention are not exhaustive of the products within the scope of the present invention, and the following examples are merely illustrative of the feasibility of the present invention, in the following Structures or combinations of the structures which are not mentioned in the embodiments and which are the same as the idea of the present invention are also within the scope of the present invention.

Example 1

As shown in Figures 2, 3 and 4, the peeling rubber roller mechanism of the corn peeling machine comprises a roller shaft 2 and a rubber sleeve 1, and the rubber sleeve 1 is fixed on the roller shaft 2, and the rubber sleeve 1 is cylindrical, and the rubber sleeve 1 is fixed. There is a longitudinal blade 3, the rubber sleeve 1 of the blade 3 is provided with a blade edge 4, the blade edge 7 of the blade 3 is flat, the blade 3 is fixed at a height equal to the thickness of the rubber sleeve 1, and the blade 3 is embedded in the rubber sleeve 1 Inner or fixed to the circumference of the roller shaft 2, the vertical height of the blade edge 7 from the lowest point of the blade edge 4 is 0.3 mm - 3.5 mm, and the angle α between the blade edge 4 and the blade 3 is 30 to 130 degrees.

Example 2

As shown in Figures 2, 3, 4, 9 and 10, the peeling rubber roller mechanism of the corn peeling machine comprises a roller shaft 2 and a rubber sleeve 1, and the rubber sleeve 1 is fixed on the roller shaft 2, and the rubber sleeve 1 is cylindrical, rubber The sleeve 1 is fixed with a longitudinal blade 3, and the rubber sleeve 1 on both sides of the blade 3 is provided with a blade edge 4, the blade edge 7 of the blade 3 is in a zigzag shape, the blade 3 is fixed at a height equal to the thickness of the rubber sleeve 1, and the blade 3 is embedded in the rubber. The sleeve 1 is fixed on the circumference of the roller shaft 2, the vertical height of the blade edge 7 from the lowest point of the blade edge 4 is 0.3 mm-3.5 mm, and the angle α between the blade edge 4 and the blade 3 is 30 to 130 degrees rubber. The sleeve 1 is provided with a concave spiral line 6, and the spiral line 6 has a circular arc shape.

Example 3

As shown in Figures 2, 3, 4, 9 and 10, the peeling rubber roller mechanism of the corn peeling machine comprises a roller shaft 2 and a rubber sleeve 1, the rubber sleeve 1 is fixed on the roller shaft 2, and the rubber sleeve 1 is a cylinder. In the shape, the rubber sleeve 1 is fixed with three longitudinal blades 3, and each of the blades 3 is provided with a blade edge 4 on the rubber sleeve 1 , and the blade edge 7 of the blade 3 has a flat shape, and the height of the blade 3 is fixed to the thickness of the rubber sleeve 1 Flush, the blade 3 is embedded in the rubber sleeve 1 or fixed on the circumference of the roller shaft 2, and the vertical height of the blade edge 7 from the lowest point of the blade edge 4 is 0.3 mm-3.5 mm, between the blade edge 4 and the blade 3. The angle α is 30 to 130 degrees, and the rubber sleeve 1 is provided with a concave spiral line 6, and the spiral line 6 has a circular arc shape.

Example 4

As shown in Figures 2, 3, 4, 9 and 10, the peeling rubber roller mechanism of the corn peeling machine comprises a roller shaft 2 and a rubber sleeve 1, and the rubber sleeve 1 is fixed on the roller shaft 2, and the rubber sleeve 1 is cylindrical, rubber The sleeve 1 is fixed with a longitudinal blade 3, and the rubber sleeve 1 of the blade 3 is opened with a blade edge 4, and the blade edge 7 of the blade 3 has a sawtooth shape, and the blade 3 has a fixed height equal to the thickness of the rubber sleeve 1, and the blade 3 is embedded. In the rubber sleeve 1 or fixed on the circumference of the roller shaft 2, the vertical height of the blade edge 7 from the lowest point of the blade edge 4 is 0.3 mm-3.5 mm, and the angle α between the blade edge 4 and the blade 3 is 30 to 130. Degrees, the rubber sleeve 1 is provided with two concave spirals 6, each of which has a V-shaped cross section.

Example 5

As shown in Figures 2, 3, 4, 9 and 10, the peeling rubber roller mechanism of the corn peeling machine comprises a roller shaft 2 and a rubber sleeve 1, and the rubber sleeve 1 is fixed on the roller shaft 2, and the rubber sleeve 1 is cylindrical, rubber The sleeve 1 is fixed with a longitudinal blade 3, and the rubber sleeve 1 of the blade 3 is provided with a blade edge 4, and the blade edge 7 of the blade 3 has a flat shape, and the blade 3 has a fixed height equal to the thickness of the rubber sleeve 1, and the blade 3 Embedded in the rubber sleeve 1 or fixed on the circumference of the roller shaft 2, the vertical height of the blade edge 7 from the lowest point of the blade edge 4 is 0.3 mm-3.5 mm, the knife The angle α between the blade edge 4 and the blade 3 is 30 to 130 degrees, and the rubber sleeve 1 is provided with two concave spirals 6, each of which has a rectangular cross section.

Example 6

As shown in Figures 4 and 5, the corn peeling machine peeling rubber roller mechanism of the present invention comprises a roller shaft 2 and a rubber sleeve 1, and the rubber sleeve 1 is fixed on the roller shaft 2, and the rubber sleeve 1 is cylindrical, and the rubber sleeve 1 is The blade 3 is fixed with a spiral shape, and the rubber sleeve 1 of the blade 3 is opened with a blade edge 4, and the blade edge 7 of the blade 3 has a sawtooth shape, and the fixed height of the blade 3 is flush with the rubber sleeve 1 or slightly higher than the rubber. The thickness of the sleeve 1 is embedded in the rubber sleeve 1 or fixed on the circumference of the roller shaft 2. The vertical height of the blade edge 7 from the lowest point of the blade edge 4 is 0.3 mm-3.5 mm, between the blade edge 4 and the blade 3. The angle α is 30 to 130 degrees.

Example 7

As shown in Figures 4 and 6, the corn peeling machine peeling rubber roller mechanism of the present invention comprises a roller shaft 2 and a rubber sleeve 1, and the rubber sleeve 1 is fixed on the roller shaft 2, and the rubber sleeve 1 is cylindrical, and the rubber sleeve 1 is A row of knife segments 5 fixed in a longitudinal direction, the row of knife segments 5 being composed of a plurality of blades 3 spaced apart from each other, each blade 3 - a rubber sleeve 1 adjacent thereto having a blade edge 4, each blade 3 The blade edge 7 has a sawtooth shape, and the fixed height of each blade 3 in the row of blade segments 5 is flush with the thickness of the rubber sleeve 1 or slightly higher than the thickness of the rubber sleeve 1, and the blade 3 is embedded in the rubber sleeve 1 or fixed to the roller shaft 2 On the circumference, the vertical height of the blade edge 7 from the lowest point of the blade edge 4 is 0.3 mm - 3.5 mm, and the angle α between the blade edge 4 and the blade 3 is 30 to 130 degrees.

Example 8 As shown in Figures 4, 6, 9, and 10, the peeling rubber roller mechanism of the corn peeling machine of the present invention comprises a roller shaft 2 and a rubber sleeve 1, and the rubber sleeve 1 is fixed on the roller shaft 2, and the rubber sleeve 1 is cylindrical. A longitudinal row of knife segments 5 is fixed on the rubber sleeve 1, and the row of knife segments 5 is composed of a plurality of blades 3 which are evenly spaced apart from each other, and each of the blades 3 is provided with a blade edge 4 on each side of the rubber sleeve 1 The blade edge 7 of the blade 3 has a flat shape, and the fixed height of each blade 3 in the row of blade segments 5 is flush with the thickness of the rubber sleeve 1 or slightly higher than the thickness of the rubber sleeve 1, and the blade 3 is embedded in the rubber sleeve 1 or Fixed on the circumference of the roller shaft 2, the vertical height of the blade edge 7 from the lowest point of the blade edge 4 is 0.3 mm-3.5 mm, and the angle α between the blade edge 4 and the blade 3 is 30 to 130 degrees, on the rubber sleeve 1 There are two concave spirals 6, each of which has a rectangular cross section.

Example 9

As shown in Figures 4, 7, 8, 9 and 10, the corn peeling machine peeling rubber roller mechanism of the present invention comprises a roller shaft 2 and a rubber sleeve 1, the rubber sleeve 1 is fixed on the roller shaft 2, and the rubber sleeve 1 is a cylinder. a plurality of lateral blades 3 are fixed on the rubber sleeve 1, and the blade 3 on the side of the blade 3 is provided with a blade edge 4, and the blade edge 7 of each blade 3 is in a zigzag shape, and the fixed height of the blade 3 is The thickness of the rubber sleeve 1 is flush or slightly higher than the thickness of the rubber sleeve 1, and the blade 3 is embedded in the rubber sleeve 1 or fixed on the circumference of the roller shaft 2. The vertical height of the blade edge 7 from the lowest point of the blade edge 4 is 0.3 mm-3.5. Mm, the angle α between the blade edge 4 and the blade 3 is 30 to 130 degrees, and the rubber sleeve 1 is provided with a concave spiral line 6, and each spiral line 6 has a circular arc shape.

The blade 3 of the invention mainly drives the corn husk to fall off, because the shape does not generate clamping force and does not squeeze the corn cob, so the corn seed is not easily damaged. Elephant. Because of the variety of domestic fresh sweet (糯) corn, the cylindrical rubber roller structure of the present invention can be adjusted between 60mm and 80mm according to different corn varieties. The blade 3 can be divided into a longitudinal arrangement, a horizontal direction or a spiral arrangement according to the characteristics of different sweet (糯) corn, and is determined according to the maturity of fresh sweet corn, the position, length, thickness, number of teeth of the blade 3 and Density for optimum peeling. The blade edge 7 has a vertical height of 0.3 mm to 3.5 mm from the lowest point of the blade edge 4. The angle a between the blade edge 4 and the blade 3 can be adjusted in the range of 30 to 130 degrees to increase the peeling rate of the corn. In order to improve the production efficiency, while ensuring the seed breaking rate and the peeling rate, one or more concave spirals 6 are added to the rubber sleeve surface of the rubber roller to increase the corn conveying speed.

The invention has the advantages that the invention greatly reduces the seed blasting rate of the corn granules when the corn cob is peeled, that is, when the maturity is 65%-75%, the seed blasting rate is below 5%, and the maturity is 75%-85%. The seed breaking rate is below 2%.

Claims

Claim

1. A peeling rubber roller mechanism of a corn peeling machine, comprising a roller shaft and a rubber sleeve, wherein the rubber sleeve set is fixed on the roller shaft, wherein the rubber sleeve is cylindrical, and the rubber sleeve is fixed with a horizontal direction and a vertical direction. Or a spiral blade or blade set, the blade of the blade or the blade on either side of the blade is provided with a blade edge, and each blade in the blade or blade set has a fixed height and a rubber sleeve The thickness is flush or slightly higher than the thickness of the rubber sleeve.

2. The peeling rubber roller mechanism of the corn peeling machine according to claim 1, wherein the blade set is composed of a plurality of blades or a plurality of rows of blade segments, each of the blade segments being composed of a plurality of blades spaced apart from each other by a distance. .

3. A peeling rubber roller mechanism for a corn peeler according to claim 2, wherein: said blade set is composed of 1 to 5 blades or 1 to 5 rows of blade segments.

A corn peeling machine peeling rubber roller mechanism according to claim 1, 2 or 3, wherein: the blade of each blade in said blade or blade group has a sawtooth shape or a flat shape.

5. The peeling rubber roller mechanism of the corn peeling machine according to claim 1, 2 or 3, wherein: each blade in the blade or blade set is embedded in the rubber sleeve or fixed on the circumference of the roller shaft. The vertical height of the blade edge from the lowest edge of the blade edge is 0.3mm-3.5mm, and the angle α between the blade edge and the blade is 30 to 130 degrees.

6. The peeling rubber roller mechanism of the corn peeling machine according to claim 4, wherein: each blade in the blade or blade set is embedded in the rubber sleeve or fixed on the circumference of the roller shaft, and the blade edge distance The vertical height of the blade edge is 0.3mm-3.5mm at the lowest point, and the angle α between the blade edge and the blade is 30 to 130 degrees.

^{7. The} peeling rubber roller mechanism of the corn peeling machine according to claim 1 or 6, characterized in that Yes: The rubber sleeve is provided with one or more concave spirals.

8. A corn peeling machine stripping rubber roller mechanism according to claim 5, wherein - said rubber sleeve is provided with one or more concave spirals.

9. The peeling rubber roller mechanism of the corn peeling machine according to claim 7, wherein: the cross section of the spiral is a V-shaped, rectangular or circular arc shape, and the number of the spiral threads is 1 to 5 .

10. The peeling rubber roller mechanism of the corn peeling machine according to claim 8, wherein: the cross section of the spiral is V-shaped, rectangular or circular arc-shaped, and the number of the spiral is 1 to 5 .