WO2012105496A1 - Film capacitor - Google Patents
Film capacitor Download PDFInfo
- Publication number
- WO2012105496A1 WO2012105496A1 PCT/JP2012/051990 JP2012051990W WO2012105496A1 WO 2012105496 A1 WO2012105496 A1 WO 2012105496A1 JP 2012051990 W JP2012051990 W JP 2012051990W WO 2012105496 A1 WO2012105496 A1 WO 2012105496A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cylindrical case
- capacitor
- concave terminal
- insulating resin
- terminal cover
- Prior art date
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 99
- 229920005989 resin Polymers 0.000 claims abstract description 74
- 239000011347 resin Substances 0.000 claims abstract description 74
- 229910052751 metal Inorganic materials 0.000 abstract description 26
- 239000002184 metal Substances 0.000 abstract description 26
- 239000010408 film Substances 0.000 description 23
- -1 polypropylene Polymers 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 229920000139 polyethylene terephthalate Polymers 0.000 description 8
- 239000005020 polyethylene terephthalate Substances 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 6
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920001955 polyphenylene ether Polymers 0.000 description 5
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229930040373 Paraformaldehyde Natural products 0.000 description 4
- 239000004734 Polyphenylene sulfide Substances 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 239000011104 metalized film Substances 0.000 description 4
- 229920001707 polybutylene terephthalate Polymers 0.000 description 4
- 229920006324 polyoxymethylene Polymers 0.000 description 4
- 229920006389 polyphenyl polymer Polymers 0.000 description 4
- 229920000069 polyphenylene sulfide Polymers 0.000 description 4
- 238000007740 vapor deposition Methods 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 239000004840 adhesive resin Substances 0.000 description 3
- 229920006223 adhesive resin Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 238000007751 thermal spraying Methods 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G2/00—Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
- H01G2/02—Mountings
- H01G2/04—Mountings specially adapted for mounting on a chassis
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/224—Housing; Encapsulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/228—Terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/38—Multiple capacitors, i.e. structural combinations of fixed capacitors
Definitions
- the present invention relates to a film capacitor.
- the present invention relates to a film capacitor using a plurality of capacitor elements.
- a film capacitor is formed by depositing aluminum or zinc on a dielectric film such as PP (polypropylene), PET (polyethylene terephthalate) or PS (polystyrene) to form an electrode, and laminating or winding this to form a capacitor element.
- a dielectric film such as PP (polypropylene), PET (polyethylene terephthalate) or PS (polystyrene)
- the aluminum foil electrode was laminated
- a metallicon electrode formed by metal spraying is applied to both ends of the capacitor element thus formed, a lead wire is welded or soldered to the metallicon electrode, and a terminal fitting is attached to the tip of the lead wire.
- the insulating resin was poured into the container, and the insulating resin was filled in the capacitor element and the lead wire portion.
- large-capacity film capacitors used for vehicles, rolling mills, industrial equipment such as DC power transmission, power factor improvement, etc. use a plurality of capacitor elements, and externally extract the metallicon electrodes on the end faces of these capacitor elements. After being connected in parallel with terminals and housed in a container having an open top surface, the container was filled with an insulating resin.
- Patent Document 1 discloses that an insulating adhesive resin tape is wound around the outer peripheral portion of the capacitor element or After covering with a heat shrink resin tube, connect it in parallel, connect it in parallel with the external lead terminal, and then insulate the inside of the concave terminal cover with insulating resin so that both ends of the capacitor element are hidden together with a pair of concave terminal covers.
- a film capacitor is described which is provided with a pair of insulating plates on both ends of the concave terminal cover to form a column.
- an insulating adhesive resin tape is wound around the outer periphery of the side surface of the capacitor element as in Patent Document 1, or a heat shrink resin tube is provided.
- the capacitor element expands and contracts depending on the environment used at a high temperature and a low temperature, and the adhesive resin tape is displaced to reduce the adhesive force. Therefore, the moisture resistance tends to be reduced.
- the capacitor element may be tightened more than necessary due to heat shrink, and the electrode spacing in the capacitor element may be increased.
- the insulation resistance deteriorates due to pressure reduction or, in some cases, folding.
- Patent Document 1 in order to maintain a distance between a pair of concave terminal covers, when a pair of insulating plates are provided at both ends of the concave terminal cover to form a support, a support is provided at both ends as a capacitor. Since there is only a small, there is a structural restriction in strength, and it is difficult to increase the size.
- the present invention provides the following film capacitor.
- a plurality of capacitor elements provided with metallicon electrodes at both ends are accommodated in a cylindrical case with both ends open and arranged in parallel, and the metallicon electrodes are connected in parallel with external lead terminals, and both end portions of the cylindrical case
- a plurality of capacitor elements provided with metallicon electrodes at both ends are accommodated in a cylindrical case with both ends open and arranged in parallel, and the metallicon electrodes are connected in parallel with external lead terminals, and both ends of the cylindrical case
- the film capacitor according to (4), wherein the notch or the through-hole has a narrower opening toward the center side in the length direction of the cylindrical case.
- the structure of the present invention can provide a film capacitor excellent in moisture resistance, insulation resistance and strength in providing a large-capacity capacitor having a plurality of capacitor elements in a small size and light weight.
- a set of metallized films in which a metal vapor deposition electrode is provided on the surface of a dielectric film such as PP (polypropylene), PET (polyethylene terephthalate), PS (polystyrene), etc. the metal surfaces do not overlap.
- a metal vapor deposition electrode is provided on the surface of a dielectric film such as PP (polypropylene), PET (polyethylene terephthalate), PS (polystyrene), etc.
- a metallicon electrode generally used for a film capacitor can be used, and is made of a metal or an alloy such as copper, zinc, aluminum, tin, or solder, and is formed by thermal spraying. In some cases, the surface of the metallicon electrode may be plated.
- the present invention is not limited to this, but metallization with metal vapor deposition electrodes formed on both sides It may be a capacitor element produced by stacking and winding a film and a dielectric film on which no metal vapor deposition electrode is formed.
- the cylindrical case described in the present invention is a cylindrical body that is open at both ends, and accommodates a capacitor element therein and protects it in terms of weather resistance and strength.
- a cutout portion or a through hole filled with the following insulating resin may be provided on at least one side of the side surface of the end portion of the cylindrical case.
- the notch or the through hole provided in the cylindrical case is provided on the side surface of the end of the cylindrical case as a means for passing the insulating resin shown below. .
- the shape is formed of a notch or a through hole, and is hidden by an insulating resin filling the inside of the concave terminal cover shown below. By doing so, the insulating resin is also filled in the insulating resin inlet. It is preferable that the number of notches or through-holes is so large that the strength of the cylindrical case does not decrease, because the insulating resin easily enters the cylindrical case.
- the width of the notch or the diameter of the through hole is increased or decreased according to the diameter of the cylindrical case, which is about 1 mm to 20 mm. Moreover, it is preferable that the shape of the notch or the through hole has a narrow opening toward the center in the length direction of the cylindrical case.
- the capacitor element to be accommodated is accommodated so that both ends provided with the metallicon electrodes are the open ends of the cylindrical case.
- the gap between the cylindrical case and the capacitor element after the housing is preferably as narrow as possible in terms of heat transfer.
- resin molded products such as PET (polyethylene terephthalate), PPS (polyphenylene sulfide), PPE (polyphenylene ether) PBT (polybutylene terephthalate), POM (polyoxymethylene), PPO (polyphenyl oxide), etc.
- a vacuum resin molded product such as polyvinyl chloride or polycarbonate, a metal such as aluminum, iron or stainless steel, or a laminate of resin and metal. You don't have to worry about this. However, the adhesion at the resin / resin interface is often greater than the adhesion at the metal / resin interface, and in this respect, a resin molded product is preferable.
- the metal portion does not contact the metallicon electrode or the external lead terminal.
- the thickness is 0.3 mm to 10 mm, preferably about 1 mm to 5 mm for a resin-based material, and 0.2 mm to 5 mm, preferably about 0.3 to 3 mm for a metal-based material. Getting worse. If it is thick, the heat dissipation / cooling performance or small size / lightness of the capacitor element will deteriorate.
- an uneven surface may be provided on the external surface, or a material with good heat dissipation may be provided on the external surface.
- a material with good heat dissipation a radiation type is preferable to a conduction type.
- the concave terminal cover described in the present invention covers both ends so that the end portion of the cylindrical case containing the capacitor elements is hidden.
- the cylindrical cases each containing a plurality of capacitor elements are arranged in parallel, Connect in parallel at the lead-out terminals and cover both ends so that both ends of the cylindrical case are hidden together.
- Materials include resin molded products such as PET (polyethylene terephthalate), PPS (polyphenylene sulfide), PPE (polyphenylene ether) PBT (polybutylene terephthalate), POM (polyoxymethylene), PPO (polyphenyl oxide), or polychlorinated.
- Vacuum resin molded products such as vinyl and polycarbonate, such as aluminum, iron and stainless steel, or a laminate of resin and metal. You don't have to worry about this. Moreover, you may reinforce with fillers, such as glass fiber. In the case of a laminate of a resin and a metal or a metal, it is necessary to have a structure in which the metal portion does not contact the metallicon electrode or the external lead terminal.
- the external lead terminal described in the present invention is connected to the metallicon electrode of the capacitor element at one end and connected to the outside of the capacitor at the other end, and can be deformed such as a metal foil, thin plate, or wire, solder connection, welding Anything that can be pressed can be used without limitation.
- a foil-shaped metal plate In the case of a thin plate, compared to a linear lead wire that can be bent in any direction, a foil-shaped metal plate is easy to bend in the thickness direction, but is difficult to deform in the width direction, and it is easy to fix the position in a bent state. Therefore, the external lead terminal does not fluctuate and the external lead terminals having different potentials do not cross each other. Moreover, the allowable current value itself is higher for the foil-shaped terminal than for the lead wire terminal. Further, unlike a lead wire having a round cross section, the thickness of a foil-like metal plate is small, so that the thickness of a soldered portion can be reduced, which is advantageous for downsizing of a capacitor.
- the insulating resin described in the present invention is an insulating resin for filling the inner side of the concave terminal cover or the inner side of the cylindrical case, and examples thereof include insulating epoxy, urethane, and silicon resin. Good. Moreover, what mixed the filler etc. in the said resin is also preferable.
- the filler hydroxides such as silicon, titanium, aluminum, calcium, zirconium, and magnesium, oxides, carbides, nitrides, and composites thereof can be used. If necessary, a flame retardant and an antioxidant may be added. In particular, it is preferable that the heat dissipation is large.
- the insulating resin is filled in the inside of the concave terminal cover or in addition to the inside of the cylindrical case.
- it also includes a gap portion in the cylindrical case up to the same filling surface as the filling surface inside the concave terminal cover.
- gap parts in the cylindrical case are filled with an insulating resin is also included. Accordingly, it is preferable that the metallicon electrode part and the external lead terminal part in the vicinity thereof are covered with an insulating resin.
- the cylindrical case is fixed by fixing the concave terminal cover with a convex portion along the outer circumference of the cylindrical case, or by attaching a concave groove along the outer dimension of the cylindrical case. Means are mentioned.
- the cylindrical case and the capacitor element accommodated therein are fixed by filling the cylindrical case with an insulating resin inside or in addition to the concave terminal cover. be able to.
- a collar is provided on the outer side surface of the end of the cylindrical case, it becomes a wedge shape, and the cylindrical case can be more strongly fixed to the insulating resin filled.
- the thickness of the cylindrical case is increased by the flange portion, it is possible to fix the screw from the concave terminal cover side.
- FIG. 1 shows a longitudinal sectional view of a capacitor showing one embodiment of the present invention.
- three capacitor elements 2 each provided with a metallicon electrode 1 at both ends are arranged side by side in parallel.
- Each capacitor element 2 has a cylindrical case 3 with both ends open, and the metallicon electrode 1 is opened.
- Each is accommodated so as to be exposed at both ends.
- the metallicon electrodes 1 are connected in parallel by the external lead terminals 4 separately on the upper and lower sides.
- the external lead terminals 4 are connected between the capacitor elements 2 by recesses 5 provided on both side surfaces of the cylindrical case 3 so that the capacitor elements 2 can be easily connected to each other and the metallized electrode 1 can be easily connected. is doing.
- the upper and lower open ends of the cylindrical case 3 are collectively covered with a pair of concave terminal covers 6 so that the concave side faces inward, and the inner side of the concave terminal cover 6 is filled with an insulating resin 7. .
- the filling range of the concave terminal cover 6 is such that the inside of the concave terminal cover 6 and the gap in the cylindrical case 3 up to the filling surface as much as the filling surface inside the concave terminal cover 6 are filled.
- FIG. 1A the filling range of the concave terminal cover 6 is such that the inside of the concave terminal cover 6 and the gap in the cylindrical case 3 up to the filling surface as much as the filling surface inside the concave terminal cover 6 are filled.
- the inside of the concave terminal cover 6 and the gap portion in the cylindrical case 3 are filled.
- the inside of the cylindrical case 3 is filled with the insulating resin 7 by the dent portions 5 provided on the side surfaces of both ends of the cylindrical case 3, and is cured and solidified by heating or the like.
- FIG. 2 is a cross-sectional view in the longitudinal direction of the capacitor showing the embodiment of the present invention.
- the difference from FIG. 1 is that a column 8 is additionally provided between the concave terminal covers 6 in the components shown in FIG.
- the support column 8 is provided between the capacitor elements 2 or around the capacitor.
- it is preferable in terms of fixing that the support column 8 is screwed with a screw 9 or the like from the concave terminal cover 6 side.
- the support 8 can help to temporarily fix the shape of the capacitor until the liquid insulating resin 7 is solidified. Further, after the liquid insulating resin 7 is solidified, the shape of the capacitor can be useful for maintaining the strength.
- the support column 8 is increased more than necessary, the shape of the capacitor is increased correspondingly, and the gap between the cylindrical cases 3 is reduced, which is not preferable in terms of heat dissipation.
- FIG. 3 is a cross-sectional view in the width direction of the capacitor showing the embodiment of the present invention.
- FIG. 3 shows a cross-sectional view perpendicular to the direction of FIG. 3A shows a method of fitting into the concave groove 10
- FIG. 3B shows a method of fitting into the convex portion 11
- FIG. 3C shows a method of providing a raised bottom. Insulating resin 7 to be filled is omitted.
- 3 (b) is a method of fitting the concave terminal cover 6 with the convex portion 11 along the outer periphery of the dimension of the cylindrical case 3.
- the convex part 11 may be partial in addition to the entire circumference.
- 3A or 3B when the end portion of the cylindrical case 3 contacts the concave terminal cover 6, both side surfaces of the cylindrical case 3 are arranged so that the external lead terminal 4 can be easily routed. It is preferable to provide a space such as a recess 5 through which the external lead terminal 4 passes.
- FIG. 4 shows a cross-sectional view of the capacitor in the width direction and a perspective view of the cylindrical case 3 showing the second embodiment of the present invention.
- the left figure shows a sectional view of the capacitor
- the right figure shows a perspective view in which the cylindrical case 3 of the capacitor is extracted and rotated 90 degrees in the length axis direction.
- 4A shows a case where a notch 13 is provided at the end of the cylindrical case 3
- FIG. 4B shows a case where a through hole 14 is provided at the end of the cylindrical case 3.
- FIG. 4 (a) or 4 (b) may be provided with a plurality of recesses 5 as appropriate in the cylindrical case 3, but in this figure, only one location is arbitrarily shown. Yes.
- the capacitor element 2 provided with the metallicon electrodes 1 at both ends is accommodated in a cylindrical case 3 with both ends open so that the metallicon electrodes 1 are exposed at both open ends.
- the metallicon electrode 1 is connected to the upper and lower terminals by external lead terminals 4 separately.
- the external lead terminal 4 is provided with a recessed portion 5 on the side surface of the end portion of the cylindrical case 3 so that it can be easily led out from the cylindrical case 3.
- the drawing direction of the external lead terminal 4 is different from that shown in FIG. 1 or FIG. 2 and is drawn in the width direction instead of the length direction of the capacitor.
- the sets of the capacitor element 2 and the cylindrical case 3 are arranged in parallel on the back side and the front side in the same manner, and are connected to the upper and lower sides separately by the external lead terminals 4. It is summarized in.
- the upper and lower open ends of the cylindrical case 3 are collectively covered with a pair of concave terminal covers 6 so that the concave side faces inward, and the inner side of the concave terminal cover 6 is filled with an insulating resin 7. .
- the filling portion of the insulating resin 7 inside the cylindrical case 3 is the gap portion in the cylindrical case 3 from the inner side of the concave terminal cover 6 to the same filling surface as the inner filling surface of the concave terminal cover 6.
- 4A a notch 13 is provided at the lower end of the cylindrical case 3, and a through hole 14 is provided at the lower end side of the cylindrical case 3 in FIG. 4B. .
- the insulating resin 7 is easily filled into the cylindrical case 3 by the notch 13 or the through hole 14.
- the cutout portion 13 and the through hole 14 are not necessarily provided in the structure of the cylindrical case 3.
- the concave terminal cover 6a side is thermoset by resin filling and then inverted 180 degrees, and the other concave terminal cover 6b is covered with the cylindrical case 3, the cylindrical case 3 is hermetically sealed. Therefore, the replacement of the internal air and the insulating resin 7 is not easy.
- the notch part 13 and the through hole 14 provided in the cylindrical case 3 play a role as exhaust passage in the sealed space and a passage for injecting the insulating resin 7. Therefore, vacuum injection is preferable on the concave terminal cover 6b side to be filled with resin later.
- FIG. 5 shows another cylindrical case 3 of the capacitor showing the embodiment of the present invention.
- FIG. 5A shows a cylindrical case 3 provided with a notch 3 having a triangular cross-section
- FIG. 5B shows a through-hole 14 with a circular cross-section having a different diameter.
- the notch 13 is a rectangular parallelepiped as in the case of FIG. 4A
- the cutting process is performed by a mold.
- cutting with a blade or drilling can be performed in the through hole 14 to easily cope with dimensional changes.
- the notch 13 or the through hole 14 provided at the end of the cylindrical case 3 has a narrow opening toward the central portion in the length direction of the cylindrical case 3.
- the opening of the insulating resin 7 becomes wider toward the end portion in the length direction of the cylindrical case 3, the initial filling speed is high in the gap portion in the cylindrical case 3, and the cylindrical case 3 Since the frontage becomes narrower toward the central portion in the length direction, it is easy to block moisture entering from the filling surface in a high humidity environment after filling with the insulating resin 7. 5 may be provided as appropriate in the cylindrical case 3, but in this figure, only one location is arbitrarily shown.
- FIG. 6 shows an example of the manufacturing method of the present invention.
- three capacitor elements 2 provided with metallicon electrodes 1 at both ends are arranged side by side in parallel.
- the notch parts 13a and 13b are provided in the both ends of the cylindrical case 3 which both ends opened, respectively.
- each capacitor element 2 is accommodated in the cylindrical case 3 so that the metallicon electrode 1 is exposed at both open ends.
- the metallicon electrodes 1 are connected in parallel by the external lead terminals 4a and 4b separately on the upper and lower sides.
- FIG. 6C the lower open end of the cylindrical case 3 is collectively covered with the concave terminal cover 6a so that the concave side faces inward.
- the inside of the concave terminal cover 6a is filled with the insulating resin 7 so that the notch 13a is hidden, and the insulating resin 7 is cured.
- it is rotated 180 degrees so that the concave terminal cover 6a is on the upper side.
- the lower open end of the cylindrical case 3 is collectively covered with the concave terminal cover 6b so that the concave side faces inward.
- the inside of the concave terminal cover 6b is filled with the insulating resin 7 so that the notch 13b is hidden, and the insulating resin 7 is cured.
- a capacitor with a rated voltage of 1100 V and a capacitance of 1600 ⁇ F was produced.
- the capacitor element has a diameter of a single-sided metallized film with a metal-deposited electrode on the surface of a 5 ⁇ m thick polypropylene film dielectric film and a similar metallized film that are stacked in layers so that the metal surfaces do not overlap.
- the metallicon electrodes were connected in parallel by external lead terminals that were tin-plated on a copper foil having a thickness of 200 ⁇ m and a width of 29 mm separately on the upper and lower sides.
- the lower open end of the cylindrical case was covered with a concave terminal cover made of polyphenylene ether having a thickness of 3.5 mm and a depth of 21.5 mm so that the concave side faces inward.
- the inside of the concave terminal cover is filled with an insulating urethane resin so that the notch is hidden, and the resin is thermoset.
- it is rotated 180 degrees so that the concave terminal cover is on the upper side.
- the lower open end of the cylindrical case was collectively covered with a concave terminal cover so that the concave side faced inward.
- the inside of the concave terminal cover is filled with an insulating urethane resin, and the resin is thermoset. In filling the insulating resin, vacuum defoaming and vacuum injection treatment were performed.
- the inside of the concave terminal cover was filled with an insulating urethane resin, and after curing the resin, the cylindrical case was fully filled with the same insulating urethane resin and cured in the same manner as in Example 1 except that the resin was cured. .
- the structure of the present invention can provide a film capacitor excellent in moisture resistance, insulation resistance and strength in a large-capacity capacitor having a plurality of capacitor elements.
- the present invention can be used for a large-capacity film capacitor using a plurality of capacitor elements used for industrial equipment such as vehicles, rolling mills, DC power transmission, and power factor improvement, etc. It can also be applied to industrial fields that require small size and light weight.
- DESCRIPTION OF SYMBOLS 1 Metallicon electrode, 2 ... Capacitor element, 3 ... Cylindrical case 4, 4a, 4b ... External extraction terminal, 5 ... Recessed part, 6, 6a, 6b ... Concave terminal cover, 7 ... Insulating resin, 8 ... Support
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
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- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The purpose of the present invention is to provide a storage structure capable of maintaining a small size, light weight, moisture resistance, and pressure resistance in order to obtain a high-capacity capacitor having a plurality of capacitor elements using a metal film provided with vapor deposited metal electrodes on the surface of a dielectric film. A film capacitor is provided in which a plurality of capacitor elements comprising metallikon electrodes on both ends are accommodated in a cylindrical case and arranged in parallel, both ends of the cylindrical case being open. The capacitor elements are connected in parallel by external lead-out terminals. Both end portions of the cylindrical case are covered by a pair of concave terminal covers such that both end portions are covered together. The interior of the concave terminal covers is filled with an insulating resin. Notches or through-holes into which the insulating resin is filled are provided on at least one end surface of the cylindrical case.
Description
本発明は、フィルムコンデンサに関するものである。特に、複数のコンデンサ素子を使用したフィルムコンデンサに関するものである。
The present invention relates to a film capacitor. In particular, the present invention relates to a film capacitor using a plurality of capacitor elements.
フィルムコンデンサは、PP(ポリプロピレン)やPET(ポリエチレンテレフタレート)、PS(ポリスチレン)等の誘電体フィルムに、アルミニウムや亜鉛を蒸着して電極を形成し、これを積層または捲回してコンデンサ素子を構成するか、アルミニウム箔電極をフィルムとともに積層または捲回してコンデンサ素子を構成していた。蒸着金属の場合、こうしてできたコンデンサ素子の両端に、金属の溶射によって形成されるメタリコン電極を施し、このメタリコン電極にリード線を溶接又はハンダ付し、リード線の先端に端子金具を取付けて容器に収納し、容器内に絶縁性樹脂を注入し、コンデンサ素子やリード線部分に絶縁性樹脂を充填していた。
A film capacitor is formed by depositing aluminum or zinc on a dielectric film such as PP (polypropylene), PET (polyethylene terephthalate) or PS (polystyrene) to form an electrode, and laminating or winding this to form a capacitor element. Or the aluminum foil electrode was laminated | stacked or wound with the film, and the capacitor | condenser element was comprised. In the case of vapor-deposited metal, a metallicon electrode formed by metal spraying is applied to both ends of the capacitor element thus formed, a lead wire is welded or soldered to the metallicon electrode, and a terminal fitting is attached to the tip of the lead wire. The insulating resin was poured into the container, and the insulating resin was filled in the capacitor element and the lead wire portion.
また、車両、圧延機、直流送電等の産業機器や力率改善等に用いられる大容量のフィルムコンデンサは、複数個のコンデンサ素子を使用し、これらのコンデンサ素子の端面部のメタリコン電極を外部引出端子で並列接続し、上面が開放面のある容器内に収容後、容器内を絶縁性樹脂で充填していた。
In addition, large-capacity film capacitors used for vehicles, rolling mills, industrial equipment such as DC power transmission, power factor improvement, etc. use a plurality of capacitor elements, and externally extract the metallicon electrodes on the end faces of these capacitor elements. After being connected in parallel with terminals and housed in a container having an open top surface, the container was filled with an insulating resin.
また、上記の容器をなくし、容器内に充填する絶縁性樹脂を減らすことで小型軽量を得るために、特許文献1には、コンデンサ素子の側面外周部に絶縁性の粘着樹脂テープを巻いたりまたは熱収縮樹脂チューブを被せたりした後、並列にならべ、外部引出端子で並列に接続後、一対の凹状端子カバーでコンデンサ素子の両端部がまとめて隠れるように、凹状端子カバーの内側を絶縁樹脂で充填し、また、一対の凹状端子カバー間の間隔を保つために、その凹状端子カバーの両端部に一対の絶縁板を配設して支柱としたフィルムコンデンサが記載されている。
Further, in order to obtain a small size and light weight by eliminating the above-described container and reducing the insulating resin filled in the container, Patent Document 1 discloses that an insulating adhesive resin tape is wound around the outer peripheral portion of the capacitor element or After covering with a heat shrink resin tube, connect it in parallel, connect it in parallel with the external lead terminal, and then insulate the inside of the concave terminal cover with insulating resin so that both ends of the capacitor element are hidden together with a pair of concave terminal covers In order to fill and maintain a gap between the pair of concave terminal covers, a film capacitor is described which is provided with a pair of insulating plates on both ends of the concave terminal cover to form a column.
複数のコンデンサ素子を有する大容量のコンデンサを小型軽量に製造するために、特許文献1のようなコンデンサ素子の側面外周部に絶縁性の粘着樹脂テープを巻いたり、または熱収縮樹脂チューブを設けたりする構造にすると、高温と低温とで使用する環境により、コンデンサ素子に膨張収縮がおこり、粘着樹脂テープがずれて粘着力が低下し、そのため耐湿性が低下しやすくなる。また、熱収縮樹脂チューブの場合は、耐湿性を向上させるために、熱収縮樹脂チューブの肉厚を厚くすると、熱収縮によりコンデンサ素子を必要以上に締め付ける場合があり、コンデンサ素子内の電極間隔が圧迫縮小したり、場合によっては巻き折れが発生したりして耐絶縁性が悪化する場合が生ずる。
また、特許文献1のように、一対の凹状端子カバー間の間隔保持するために、その凹状端子カバーの両端部に一対の絶縁板を配設して支柱とした場合、コンデンサとして両端部に支柱があるだけなので、強度的に構造上の制約を受けやすく、大型化が困難になりやすい。 In order to manufacture a large-capacity capacitor having a plurality of capacitor elements in a small size and a light weight, an insulating adhesive resin tape is wound around the outer periphery of the side surface of the capacitor element as inPatent Document 1, or a heat shrink resin tube is provided. With this structure, the capacitor element expands and contracts depending on the environment used at a high temperature and a low temperature, and the adhesive resin tape is displaced to reduce the adhesive force. Therefore, the moisture resistance tends to be reduced. In addition, in the case of heat shrink resin tubes, if the thickness of the heat shrink resin tube is increased in order to improve moisture resistance, the capacitor element may be tightened more than necessary due to heat shrink, and the electrode spacing in the capacitor element may be increased. In some cases, the insulation resistance deteriorates due to pressure reduction or, in some cases, folding.
Further, as inPatent Document 1, in order to maintain a distance between a pair of concave terminal covers, when a pair of insulating plates are provided at both ends of the concave terminal cover to form a support, a support is provided at both ends as a capacitor. Since there is only a small, there is a structural restriction in strength, and it is difficult to increase the size.
また、特許文献1のように、一対の凹状端子カバー間の間隔保持するために、その凹状端子カバーの両端部に一対の絶縁板を配設して支柱とした場合、コンデンサとして両端部に支柱があるだけなので、強度的に構造上の制約を受けやすく、大型化が困難になりやすい。 In order to manufacture a large-capacity capacitor having a plurality of capacitor elements in a small size and a light weight, an insulating adhesive resin tape is wound around the outer periphery of the side surface of the capacitor element as in
Further, as in
その問題の解決策として、複数のコンデンサ素子を有する大容量のコンデンサを小型軽量にして提供するにあたって、耐湿性、耐絶縁性および強度に優れたフィルムコンデンサを提供することを課題とする。
As a solution to the problem, in providing a large-capacity capacitor having a plurality of capacitor elements in a small size and light weight, it is an object to provide a film capacitor excellent in moisture resistance, insulation resistance and strength.
本発明は、上記の課題を解決するために、下記のフィルムコンデンサを提供するもので
ある。
(1)両端にメタリコン電極を設けた複数のコンデンサ素子を、両端が開放した筒状ケースにそれぞれ収容して並列にならべ、メタリコン電極を外部引出端子で並列に接続し、筒状ケースの両端部分をそれぞれ一括して覆うように一対の凹状端子カバーでふたをし、凹状端子カバーの内側を絶縁樹脂で充填したフィルムコンデンサ。
(2)両端にメタリコン電極を設けた複数のコンデンサ素子を、両端が開放した筒状ケースにそれぞれ収容して並列にならべ、メタリコン電極を外部引出端子で並列に接続し、筒状ケースの両端部分が一括して覆われるように一対の凹状端子カバーでふたをし、凹状端子カバーの内側と筒状ケース内とを絶縁樹脂で充填したフィルムコンデンサ。
(3)筒状ケースを凹状端子カバーに固定するための、凹状端子カバーに設けた固定手段を有する上記(1)または(2)のフィルムコンデンサ。
(4)筒状ケースの端部側面の少なくとも片側に、絶縁樹脂で充填される切り欠き部または貫通穴を設ける上記(2)のフィルムコンデンサ。
(5)切り欠き部または貫通穴は、筒状ケースの長さ方向の中心側に向かって間口が狭くなっている上記(4)のフィルムコンデンサ。 In order to solve the above problems, the present invention provides the following film capacitor.
(1) A plurality of capacitor elements provided with metallicon electrodes at both ends are accommodated in a cylindrical case with both ends open and arranged in parallel, and the metallicon electrodes are connected in parallel with external lead terminals, and both end portions of the cylindrical case A film capacitor that is covered with a pair of concave terminal covers so as to cover them together and filled with an insulating resin inside the concave terminal cover.
(2) A plurality of capacitor elements provided with metallicon electrodes at both ends are accommodated in a cylindrical case with both ends open and arranged in parallel, and the metallicon electrodes are connected in parallel with external lead terminals, and both ends of the cylindrical case A film capacitor that is covered with a pair of concave terminal covers so as to be covered together and filled with an insulating resin inside the concave terminal cover and inside the cylindrical case.
(3) The film capacitor according to the above (1) or (2), having fixing means provided on the concave terminal cover for fixing the cylindrical case to the concave terminal cover.
(4) The film capacitor according to (2), wherein a notch or a through hole filled with an insulating resin is provided on at least one side of the side surface of the end portion of the cylindrical case.
(5) The film capacitor according to (4), wherein the notch or the through-hole has a narrower opening toward the center side in the length direction of the cylindrical case.
ある。
(1)両端にメタリコン電極を設けた複数のコンデンサ素子を、両端が開放した筒状ケースにそれぞれ収容して並列にならべ、メタリコン電極を外部引出端子で並列に接続し、筒状ケースの両端部分をそれぞれ一括して覆うように一対の凹状端子カバーでふたをし、凹状端子カバーの内側を絶縁樹脂で充填したフィルムコンデンサ。
(2)両端にメタリコン電極を設けた複数のコンデンサ素子を、両端が開放した筒状ケースにそれぞれ収容して並列にならべ、メタリコン電極を外部引出端子で並列に接続し、筒状ケースの両端部分が一括して覆われるように一対の凹状端子カバーでふたをし、凹状端子カバーの内側と筒状ケース内とを絶縁樹脂で充填したフィルムコンデンサ。
(3)筒状ケースを凹状端子カバーに固定するための、凹状端子カバーに設けた固定手段を有する上記(1)または(2)のフィルムコンデンサ。
(4)筒状ケースの端部側面の少なくとも片側に、絶縁樹脂で充填される切り欠き部または貫通穴を設ける上記(2)のフィルムコンデンサ。
(5)切り欠き部または貫通穴は、筒状ケースの長さ方向の中心側に向かって間口が狭くなっている上記(4)のフィルムコンデンサ。 In order to solve the above problems, the present invention provides the following film capacitor.
(1) A plurality of capacitor elements provided with metallicon electrodes at both ends are accommodated in a cylindrical case with both ends open and arranged in parallel, and the metallicon electrodes are connected in parallel with external lead terminals, and both end portions of the cylindrical case A film capacitor that is covered with a pair of concave terminal covers so as to cover them together and filled with an insulating resin inside the concave terminal cover.
(2) A plurality of capacitor elements provided with metallicon electrodes at both ends are accommodated in a cylindrical case with both ends open and arranged in parallel, and the metallicon electrodes are connected in parallel with external lead terminals, and both ends of the cylindrical case A film capacitor that is covered with a pair of concave terminal covers so as to be covered together and filled with an insulating resin inside the concave terminal cover and inside the cylindrical case.
(3) The film capacitor according to the above (1) or (2), having fixing means provided on the concave terminal cover for fixing the cylindrical case to the concave terminal cover.
(4) The film capacitor according to (2), wherein a notch or a through hole filled with an insulating resin is provided on at least one side of the side surface of the end portion of the cylindrical case.
(5) The film capacitor according to (4), wherein the notch or the through-hole has a narrower opening toward the center side in the length direction of the cylindrical case.
本発明の構造により、複数のコンデンサ素子を有する大容量のコンデンサを小型軽量にして提供するにあたって、耐湿性、耐絶縁性および強度に優れたフィルムコンデンサを提供することができる。
The structure of the present invention can provide a film capacitor excellent in moisture resistance, insulation resistance and strength in providing a large-capacity capacitor having a plurality of capacitor elements in a small size and light weight.
本発明に述べるコンデンサ素子は、PP(ポリプロピレン)やPET(ポリエチレンテレフタレート)、PS(ポリスチレン)等の誘電体フィルムの表面に金属蒸着電極を設けた一組の金属化フィルムを、金属面が重ならないよう互い違いに2枚重ねて捲回し、捲回した両端部に亜鉛などの金属の溶射などの方法によりメタリコン電極を形成したものである。
In the capacitor element described in the present invention, a set of metallized films in which a metal vapor deposition electrode is provided on the surface of a dielectric film such as PP (polypropylene), PET (polyethylene terephthalate), PS (polystyrene), etc., the metal surfaces do not overlap. In this way, two metal sheets are alternately stacked and wound, and metallized electrodes are formed on the wound ends by a method such as thermal spraying of a metal such as zinc.
メタリコン電極は、一般的にフィルムコンデンサに使用しているものが使用でき、銅、亜鉛、アルミニウム、錫、半田等の金属または合金からなり、溶射によって形成されたものである。場合によっては、メタリコン電極の表面にメッキを施してもよい。
また、誘電体の片面に金属化蒸着電極を形成した金属化フィルムを2枚重ねて捲回したコンデンサ素子とするほか、これに限定されるものではなく、両面に金属蒸着電極を形成した金属化フィルムと、金属蒸着電極を形成していない誘電体フィルムとを重ねて捲回して作製したコンデンサ素子でもよい。 A metallicon electrode generally used for a film capacitor can be used, and is made of a metal or an alloy such as copper, zinc, aluminum, tin, or solder, and is formed by thermal spraying. In some cases, the surface of the metallicon electrode may be plated.
In addition to a capacitor element in which two metallized films with metallized vapor deposition electrodes formed on one side of a dielectric are rolled and wound, the present invention is not limited to this, but metallization with metal vapor deposition electrodes formed on both sides It may be a capacitor element produced by stacking and winding a film and a dielectric film on which no metal vapor deposition electrode is formed.
また、誘電体の片面に金属化蒸着電極を形成した金属化フィルムを2枚重ねて捲回したコンデンサ素子とするほか、これに限定されるものではなく、両面に金属蒸着電極を形成した金属化フィルムと、金属蒸着電極を形成していない誘電体フィルムとを重ねて捲回して作製したコンデンサ素子でもよい。 A metallicon electrode generally used for a film capacitor can be used, and is made of a metal or an alloy such as copper, zinc, aluminum, tin, or solder, and is formed by thermal spraying. In some cases, the surface of the metallicon electrode may be plated.
In addition to a capacitor element in which two metallized films with metallized vapor deposition electrodes formed on one side of a dielectric are rolled and wound, the present invention is not limited to this, but metallization with metal vapor deposition electrodes formed on both sides It may be a capacitor element produced by stacking and winding a film and a dielectric film on which no metal vapor deposition electrode is formed.
本発明に述べる筒状ケースは、両端が開放した筒状体で、内部にコンデンサ素子を収容し、それを耐候性的にそして強度的に保護するものである。
The cylindrical case described in the present invention is a cylindrical body that is open at both ends, and accommodates a capacitor element therein and protects it in terms of weather resistance and strength.
なお、筒状ケースの端部側面の少なくとも片側に、下記に示す絶縁樹脂で充填される切り欠き部または貫通穴を設けたものであっても良い。
It should be noted that a cutout portion or a through hole filled with the following insulating resin may be provided on at least one side of the side surface of the end portion of the cylindrical case.
切り欠き部または貫通穴を設けた場合、筒状ケースに設けた切り欠き部または貫通穴は、下記に示す絶縁樹脂を通すための手段で、筒状ケースの端部側面に設けたものである。形状は、切り欠きまたは貫通穴等からなり、下記に示す凹状端子カバー内側を充填する絶縁性樹脂で隠れるようにする。そうすることにより、絶縁樹脂導入口内にも絶縁性樹脂が充填される。切り欠き部または貫通穴の数は、筒状ケースの強度が減少しない程度に多いほど絶縁性樹脂が筒状ケース内に侵入しやすくなり好ましい。
When a notch or a through hole is provided, the notch or the through hole provided in the cylindrical case is provided on the side surface of the end of the cylindrical case as a means for passing the insulating resin shown below. . The shape is formed of a notch or a through hole, and is hidden by an insulating resin filling the inside of the concave terminal cover shown below. By doing so, the insulating resin is also filled in the insulating resin inlet. It is preferable that the number of notches or through-holes is so large that the strength of the cylindrical case does not decrease, because the insulating resin easily enters the cylindrical case.
また、切り欠き部の幅または貫通穴の径は、1mmから20mm程度と筒状ケースの直径に合わせて増減させる。
また、切り欠き部または貫通穴の形状は、筒状ケースの長さ方向の中央部に向かって間口が狭くするのが好ましい。そうすることにより、絶縁性樹脂で凹状端子カバー内側を充填する時、初め、筒状ケース内の空隙部分に充填速度が速くでき、また、筒状ケースの長さ方向の中心側に向かって間口が狭くなっているので、絶縁樹脂を充填後、高湿度環境での充填表面から侵入してくる水分をブロックしやすい。 The width of the notch or the diameter of the through hole is increased or decreased according to the diameter of the cylindrical case, which is about 1 mm to 20 mm.
Moreover, it is preferable that the shape of the notch or the through hole has a narrow opening toward the center in the length direction of the cylindrical case. By doing so, when filling the inside of the concave terminal cover with insulating resin, the filling speed can be increased at the beginning of the gap in the cylindrical case, and the front end toward the center side in the length direction of the cylindrical case Therefore, after filling with insulating resin, it is easy to block moisture entering from the filling surface in a high humidity environment.
また、切り欠き部または貫通穴の形状は、筒状ケースの長さ方向の中央部に向かって間口が狭くするのが好ましい。そうすることにより、絶縁性樹脂で凹状端子カバー内側を充填する時、初め、筒状ケース内の空隙部分に充填速度が速くでき、また、筒状ケースの長さ方向の中心側に向かって間口が狭くなっているので、絶縁樹脂を充填後、高湿度環境での充填表面から侵入してくる水分をブロックしやすい。 The width of the notch or the diameter of the through hole is increased or decreased according to the diameter of the cylindrical case, which is about 1 mm to 20 mm.
Moreover, it is preferable that the shape of the notch or the through hole has a narrow opening toward the center in the length direction of the cylindrical case. By doing so, when filling the inside of the concave terminal cover with insulating resin, the filling speed can be increased at the beginning of the gap in the cylindrical case, and the front end toward the center side in the length direction of the cylindrical case Therefore, after filling with insulating resin, it is easy to block moisture entering from the filling surface in a high humidity environment.
収容するコンデンサの素子は、メタリコン電極を設けた両端が筒状ケースの開放端となるように収容する。収容後の筒状ケースとコンデンサの素子との隙間は熱移動の点では狭いほど好ましい。
The capacitor element to be accommodated is accommodated so that both ends provided with the metallicon electrodes are the open ends of the cylindrical case. The gap between the cylindrical case and the capacitor element after the housing is preferably as narrow as possible in terms of heat transfer.
筒状ケースの材質としては、PET(ポリエチレンテレフタレート)、PPS(ポリフェニレンサルファイド)、PPE(ポリフェニレンエーテル)PBT(ポリブチレンテレフタレート)、POM(ポリオキシメチレン)、PPO(ポリフェニルオキサイド)等の樹脂成形品、またはポリ塩化ビニル、ポリカーボネートなどの真空樹脂成形品、アルミニウム、鉄、ステンレス等の金属、または樹脂と金属との積層体などである。これに拘らなくてもよい。ただ、樹脂/樹脂界面の密着性は金属/樹脂界面の密着性より大きい場合が多く、その点で材質としては樹脂成形品が好ましい。また、脂成形品の場合はガラス繊維などの充填材で補強していてもよい。樹脂と金属との積層体や金属の場合は、金属部分がメタリコン電極や外部引出端子と接触しない構造にする必要がある。肉厚は、樹脂主体の場合、0.3mmから10mm、好ましくは1mmから5mm程度、金属主体の場合、0.2mmから5mm、好ましくは0.3mmから3mm程度で、薄いと耐候性または強度が悪化する。厚いとコンデンサ素子の放熱性・冷却性または小型軽量性が悪化する。
As the material of the cylindrical case, resin molded products such as PET (polyethylene terephthalate), PPS (polyphenylene sulfide), PPE (polyphenylene ether) PBT (polybutylene terephthalate), POM (polyoxymethylene), PPO (polyphenyl oxide), etc. Or a vacuum resin molded product such as polyvinyl chloride or polycarbonate, a metal such as aluminum, iron or stainless steel, or a laminate of resin and metal. You don't have to worry about this. However, the adhesion at the resin / resin interface is often greater than the adhesion at the metal / resin interface, and in this respect, a resin molded product is preferable. Moreover, in the case of a fat molded product, you may reinforce with fillers, such as glass fiber. In the case of a laminate of a resin and a metal or a metal, it is necessary to have a structure in which the metal portion does not contact the metallicon electrode or the external lead terminal. The thickness is 0.3 mm to 10 mm, preferably about 1 mm to 5 mm for a resin-based material, and 0.2 mm to 5 mm, preferably about 0.3 to 3 mm for a metal-based material. Getting worse. If it is thick, the heat dissipation / cooling performance or small size / lightness of the capacitor element will deteriorate.
また、放熱性・冷却性を向上させるために、外部表面に凹凸加工を設けてもよいし、外部表面に放熱性のよい材質を設けてもよい。放熱性のよい材質としては、伝導タイプより放射タイプが好ましい。
Also, in order to improve heat dissipation and cooling properties, an uneven surface may be provided on the external surface, or a material with good heat dissipation may be provided on the external surface. As a material with good heat dissipation, a radiation type is preferable to a conduction type.
本発明に述べる凹状端子カバーは、コンデンサ素子を収容した筒状ケースの端部が隠れるように、両方からふたをするもので、複数のコンデンサ素子をそれぞれ収容した筒状ケースを並列にならべ、外部引出端子で並列に接続し、筒状ケースの両端部分のそれぞれが一括してまとめて隠れるように、両方からふたをする。
The concave terminal cover described in the present invention covers both ends so that the end portion of the cylindrical case containing the capacitor elements is hidden. The cylindrical cases each containing a plurality of capacitor elements are arranged in parallel, Connect in parallel at the lead-out terminals and cover both ends so that both ends of the cylindrical case are hidden together.
材質としては、PET(ポリエチレンテレフタレート)、PPS(ポリフェニレンサルファイド)、PPE(ポリフェニレンエーテル)PBT(ポリブチレンテレフタレート)、POM(ポリオキシメチレン)、PPO(ポリフェニルオキサイド)等の樹脂成形品、またはポリ塩化ビニル、ポリカーボネートなどの真空樹脂成形品アルミニウム、鉄、ステンレス等の金属、または樹脂と金属との積層体などである。これに拘らなくてもよい。また、ガラス繊維などの充填材で補強してもよい。樹脂と金属との積層体や金属の場合は、金属部分がメタリコン電極や外部引出端子と接触しない構造にする必要がある。
Materials include resin molded products such as PET (polyethylene terephthalate), PPS (polyphenylene sulfide), PPE (polyphenylene ether) PBT (polybutylene terephthalate), POM (polyoxymethylene), PPO (polyphenyl oxide), or polychlorinated. Vacuum resin molded products such as vinyl and polycarbonate, such as aluminum, iron and stainless steel, or a laminate of resin and metal. You don't have to worry about this. Moreover, you may reinforce with fillers, such as glass fiber. In the case of a laminate of a resin and a metal or a metal, it is necessary to have a structure in which the metal portion does not contact the metallicon electrode or the external lead terminal.
本発明に述べる外部引出端子は、一端でコンデンサ素子のメタリコン電極間を接続し、他端でコンデンサの外部と接続するもので、金属の箔、薄板、または線など変形可能で、はんだ接続、溶接、圧接が可能なものなどが限定なく使用できる。
The external lead terminal described in the present invention is connected to the metallicon electrode of the capacitor element at one end and connected to the outside of the capacitor at the other end, and can be deformed such as a metal foil, thin plate, or wire, solder connection, welding Anything that can be pressed can be used without limitation.
薄板の場合、どの方向へも曲げられる線状のリード線に比べて、箔状の金属板では厚み方向には曲がりやすいが、幅方向には変形しにくく、曲げた状態での位置固定が容易であり、したがって外部引出端子がふらつくことがなく、異なる電位の外部引出端子がクロスするようなことがない。また、許容電流値自体がリード線端子より、箔状端子の方が高いことも挙げられる。さらに、断面が丸状のリード線とは異なり、箔状の金属板では厚みが薄いため、はんだ付け部の厚みが低減でき、コンデンサの小型化に有利であるという特徴も有している。
In the case of a thin plate, compared to a linear lead wire that can be bent in any direction, a foil-shaped metal plate is easy to bend in the thickness direction, but is difficult to deform in the width direction, and it is easy to fix the position in a bent state. Therefore, the external lead terminal does not fluctuate and the external lead terminals having different potentials do not cross each other. Moreover, the allowable current value itself is higher for the foil-shaped terminal than for the lead wire terminal. Further, unlike a lead wire having a round cross section, the thickness of a foil-like metal plate is small, so that the thickness of a soldered portion can be reduced, which is advantageous for downsizing of a capacitor.
本発明に述べる絶縁樹脂は、凹状端子カバーの内側または筒状ケース内側を充填するための絶縁性の樹脂で、絶縁性のエポキシ、ウレタン、シリコン樹脂等が挙げられるが、これに拘らなくてもよい。また、上記樹脂にフィラー等を混ぜたものも好ましい。フィラーとしては、珪素、チタン、アルミニウム、カルシウム、ジルコニウム、マグネシウム等の水酸化物、酸化物、炭化物、窒化物、これらの複合物などが使用できる。必要があれば、難燃剤、酸化防止剤を添加してもよい。特に放熱性が大きい方が好ましい。
The insulating resin described in the present invention is an insulating resin for filling the inner side of the concave terminal cover or the inner side of the cylindrical case, and examples thereof include insulating epoxy, urethane, and silicon resin. Good. Moreover, what mixed the filler etc. in the said resin is also preferable. As the filler, hydroxides such as silicon, titanium, aluminum, calcium, zirconium, and magnesium, oxides, carbides, nitrides, and composites thereof can be used. If necessary, a flame retardant and an antioxidant may be added. In particular, it is preferable that the heat dissipation is large.
絶縁樹脂の充填具合は、凹状端子カバーの内側または、それに加えて前記筒状ケース内を充填する。凹状端子カバーの内側を充填する場合は、凹状端子カバーの内側の充填面と同じ程度の充填面までの筒状ケース内の空隙部分も含む。また、筒状ケース内を充填する場合は、その筒状ケース内の空隙部分を絶縁樹脂で全て充填する場合も含む。
また、それに伴ってメタリコン電極部分とその近傍の外部引出端子部分とが絶縁樹脂で被覆されるのが好ましい。 The insulating resin is filled in the inside of the concave terminal cover or in addition to the inside of the cylindrical case. When filling the inside of the concave terminal cover, it also includes a gap portion in the cylindrical case up to the same filling surface as the filling surface inside the concave terminal cover. Moreover, when filling the inside of a cylindrical case, the case where all the space | gap parts in the cylindrical case are filled with an insulating resin is also included.
Accordingly, it is preferable that the metallicon electrode part and the external lead terminal part in the vicinity thereof are covered with an insulating resin.
また、それに伴ってメタリコン電極部分とその近傍の外部引出端子部分とが絶縁樹脂で被覆されるのが好ましい。 The insulating resin is filled in the inside of the concave terminal cover or in addition to the inside of the cylindrical case. When filling the inside of the concave terminal cover, it also includes a gap portion in the cylindrical case up to the same filling surface as the filling surface inside the concave terminal cover. Moreover, when filling the inside of a cylindrical case, the case where all the space | gap parts in the cylindrical case are filled with an insulating resin is also included.
Accordingly, it is preferable that the metallicon electrode part and the external lead terminal part in the vicinity thereof are covered with an insulating resin.
筒状ケースの固定方法は、凹状端子カバーに、筒状ケースの寸法の外周に沿って凸部を設け密着する方法、もしくは筒状ケースの外形寸法に沿って凹溝を設けはめ込む方法などの固定手段が挙げられる。
The cylindrical case is fixed by fixing the concave terminal cover with a convex portion along the outer circumference of the cylindrical case, or by attaching a concave groove along the outer dimension of the cylindrical case. Means are mentioned.
また、筒状ケースが凹状端子カバーに直接接触しなくとも、凹状端子カバーの内側またはそれに加えて筒状ケース内に絶縁樹脂を充填することにより筒状ケースおよび内部に収容したコンデンサ素子を固定することができる。また、筒状ケースの端部外側面に鍔部を設けるとくさび状となり、より強度に筒状ケースを充填された絶縁樹脂に固定することができる。また、この鍔部により、筒状ケースの肉厚が厚くなるので、凹状端子カバー側からネジ止めも可能となる。
Even if the cylindrical case does not directly contact the concave terminal cover, the cylindrical case and the capacitor element accommodated therein are fixed by filling the cylindrical case with an insulating resin inside or in addition to the concave terminal cover. be able to. Moreover, when a collar is provided on the outer side surface of the end of the cylindrical case, it becomes a wedge shape, and the cylindrical case can be more strongly fixed to the insulating resin filled. Moreover, since the thickness of the cylindrical case is increased by the flange portion, it is possible to fix the screw from the concave terminal cover side.
以下、本発明の実施の形態を図面に基づいて説明する。
<第1の実施の形態>
図1は、本発明の1の実施の形態を示すコンデンサの長手方向の断面図を示している。図1では、両端にメタリコン電極1を設けたコンデンサ素子2を3個、横に並列にならべていて、それぞれのコンデンサ素子2は、両端が開放した筒状ケース3に、メタリコン電極1がその開放した両端で露出するようにそれぞれ収容されている。
また、メタリコン電極1は、上下別々に外部引出端子4により並列に接続されていている。
この外部引出端子4は、コンデンサ素子2間を接続しやすいようにまたメタリコン電極1と接続しやすいように、筒状ケース3の両端側面部に設けたへこみ部5により、コンデンサ素子2間を連結している。
また、筒状ケース3の上下開放端は、一括して一対の凹状端子カバー6で、凹部側が内側を向くようにふたをし、凹状端子カバー6の内側は、絶縁樹脂7で充填されている。
凹状端子カバー6の充填範囲は、図1(a)では、凹状端子カバー6の内側と凹状端子カバー6の内側の充填面と同じ程度充填面までの筒状ケース3内空隙部分とを充填していて、図1(b)では、凹状端子カバー6の内側と筒状ケース3内の空隙部分とを、充填している。筒状ケース3内部は、筒状ケース3の両端側面部に設けたへこみ部5により、絶縁樹脂7が充填され加熱等により硬化し固化される。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
<First Embodiment>
FIG. 1 shows a longitudinal sectional view of a capacitor showing one embodiment of the present invention. In FIG. 1, threecapacitor elements 2 each provided with a metallicon electrode 1 at both ends are arranged side by side in parallel. Each capacitor element 2 has a cylindrical case 3 with both ends open, and the metallicon electrode 1 is opened. Each is accommodated so as to be exposed at both ends.
Further, themetallicon electrodes 1 are connected in parallel by the external lead terminals 4 separately on the upper and lower sides.
Theexternal lead terminals 4 are connected between the capacitor elements 2 by recesses 5 provided on both side surfaces of the cylindrical case 3 so that the capacitor elements 2 can be easily connected to each other and the metallized electrode 1 can be easily connected. is doing.
The upper and lower open ends of thecylindrical case 3 are collectively covered with a pair of concave terminal covers 6 so that the concave side faces inward, and the inner side of the concave terminal cover 6 is filled with an insulating resin 7. .
In FIG. 1A, the filling range of the concaveterminal cover 6 is such that the inside of the concave terminal cover 6 and the gap in the cylindrical case 3 up to the filling surface as much as the filling surface inside the concave terminal cover 6 are filled. In FIG. 1B, the inside of the concave terminal cover 6 and the gap portion in the cylindrical case 3 are filled. The inside of the cylindrical case 3 is filled with the insulating resin 7 by the dent portions 5 provided on the side surfaces of both ends of the cylindrical case 3, and is cured and solidified by heating or the like.
<第1の実施の形態>
図1は、本発明の1の実施の形態を示すコンデンサの長手方向の断面図を示している。図1では、両端にメタリコン電極1を設けたコンデンサ素子2を3個、横に並列にならべていて、それぞれのコンデンサ素子2は、両端が開放した筒状ケース3に、メタリコン電極1がその開放した両端で露出するようにそれぞれ収容されている。
また、メタリコン電極1は、上下別々に外部引出端子4により並列に接続されていている。
この外部引出端子4は、コンデンサ素子2間を接続しやすいようにまたメタリコン電極1と接続しやすいように、筒状ケース3の両端側面部に設けたへこみ部5により、コンデンサ素子2間を連結している。
また、筒状ケース3の上下開放端は、一括して一対の凹状端子カバー6で、凹部側が内側を向くようにふたをし、凹状端子カバー6の内側は、絶縁樹脂7で充填されている。
凹状端子カバー6の充填範囲は、図1(a)では、凹状端子カバー6の内側と凹状端子カバー6の内側の充填面と同じ程度充填面までの筒状ケース3内空隙部分とを充填していて、図1(b)では、凹状端子カバー6の内側と筒状ケース3内の空隙部分とを、充填している。筒状ケース3内部は、筒状ケース3の両端側面部に設けたへこみ部5により、絶縁樹脂7が充填され加熱等により硬化し固化される。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
<First Embodiment>
FIG. 1 shows a longitudinal sectional view of a capacitor showing one embodiment of the present invention. In FIG. 1, three
Further, the
The
The upper and lower open ends of the
In FIG. 1A, the filling range of the concave
図2は、本発明の実施の形態を示すコンデンサの長手方向の断面図を示している。図1との違いは、図1の構成部品に、凹状端子カバー6間に支柱8を追加して配設している点である。
支柱8は、コンデンサ素子2間またはコンデンサの周辺に設ける。また、支柱8は、凹状端子カバー6側からネジ9等でネジ止めするのが固定の点で好ましい。支柱8があることにより、液状の絶縁樹脂7が固化するまで、コンデンサの形状を仮固定するのに役立つことができる。また、液状の絶縁樹脂7が固化した後は、コンデンサの形状を強度維持に役立つことができる。ただし必要以上に支柱8増やすとその分コンデンサの形状が大きくまた、筒状ケース3間の隙間が狭くなり放熱性の点で好ましくない。 FIG. 2 is a cross-sectional view in the longitudinal direction of the capacitor showing the embodiment of the present invention. The difference from FIG. 1 is that acolumn 8 is additionally provided between the concave terminal covers 6 in the components shown in FIG.
Thesupport column 8 is provided between the capacitor elements 2 or around the capacitor. In addition, it is preferable in terms of fixing that the support column 8 is screwed with a screw 9 or the like from the concave terminal cover 6 side. The support 8 can help to temporarily fix the shape of the capacitor until the liquid insulating resin 7 is solidified. Further, after the liquid insulating resin 7 is solidified, the shape of the capacitor can be useful for maintaining the strength. However, if the support column 8 is increased more than necessary, the shape of the capacitor is increased correspondingly, and the gap between the cylindrical cases 3 is reduced, which is not preferable in terms of heat dissipation.
支柱8は、コンデンサ素子2間またはコンデンサの周辺に設ける。また、支柱8は、凹状端子カバー6側からネジ9等でネジ止めするのが固定の点で好ましい。支柱8があることにより、液状の絶縁樹脂7が固化するまで、コンデンサの形状を仮固定するのに役立つことができる。また、液状の絶縁樹脂7が固化した後は、コンデンサの形状を強度維持に役立つことができる。ただし必要以上に支柱8増やすとその分コンデンサの形状が大きくまた、筒状ケース3間の隙間が狭くなり放熱性の点で好ましくない。 FIG. 2 is a cross-sectional view in the longitudinal direction of the capacitor showing the embodiment of the present invention. The difference from FIG. 1 is that a
The
図3は、本発明の実施の形態を示すコンデンサの幅方向の断面図を示している。図3は、図1または2の方向とは直角方向の断面図を示している。
図3(a)は、凹溝10にはめ込む方法、図3(b)は、凸部11にはめ込む方法、図3(c)は、上げ底を設け方法を示している。なお、充填される絶縁樹脂7は省略している。 FIG. 3 is a cross-sectional view in the width direction of the capacitor showing the embodiment of the present invention. FIG. 3 shows a cross-sectional view perpendicular to the direction of FIG.
3A shows a method of fitting into theconcave groove 10, FIG. 3B shows a method of fitting into the convex portion 11, and FIG. 3C shows a method of providing a raised bottom. Insulating resin 7 to be filled is omitted.
図3(a)は、凹溝10にはめ込む方法、図3(b)は、凸部11にはめ込む方法、図3(c)は、上げ底を設け方法を示している。なお、充填される絶縁樹脂7は省略している。 FIG. 3 is a cross-sectional view in the width direction of the capacitor showing the embodiment of the present invention. FIG. 3 shows a cross-sectional view perpendicular to the direction of FIG.
3A shows a method of fitting into the
図3(a)のはめ込む方法は、凹状端子カバー6に凹溝10を設けて筒状ケース3をはめ込んでいて、はめ込む箇所は全周のほか、部分的でもよい。部分的の方が凹状端子カバー6の強度が得やすい。
3 (a) is a method of fitting the cylindrical case 3 by providing the concave terminal cover 6 with the concave groove 10, and the part to be fitted may be the whole circumference or a partial part. Partially, it is easier to obtain the strength of the concave terminal cover 6.
図3(b)のはめ込む方法は、筒状ケース3の寸法の外周に沿って、凹状端子カバー6に凸部11を設け密着する。凸部11は、全周のほか、部分的でもよい。図3(a)または図3(b)のはめ込む方法において、筒状ケース3端部が凹状端子カバー6に接触する場合、外部引出端子4が引き回ししやすいように、筒状ケース3の両端側面部に外部引出端子4が通るへこみ部5等の空間を設けるのが好ましい。
3 (b) is a method of fitting the concave terminal cover 6 with the convex portion 11 along the outer periphery of the dimension of the cylindrical case 3. The convex part 11 may be partial in addition to the entire circumference. 3A or 3B, when the end portion of the cylindrical case 3 contacts the concave terminal cover 6, both side surfaces of the cylindrical case 3 are arranged so that the external lead terminal 4 can be easily routed. It is preferable to provide a space such as a recess 5 through which the external lead terminal 4 passes.
図3(c)の上げ底方法は、図3(b)のはめ込む方法において、筒状ケース3に上げ底部分12を設け、上げ底部分12に筒状ケース3の端部が接触するようにすると、筒状ケース3の両端側面部に外部引出端子4が通るへこみ部5等の空間を設ける必要がなく好ましい。
3 (c) is the same as the method shown in FIG. 3 (b), in which the cylindrical case 3 is provided with a raised bottom portion 12 so that the end of the cylindrical case 3 contacts the raised bottom portion 12. It is not necessary to provide a space such as a recessed portion 5 through which the external lead terminal 4 passes on both side surfaces of the cylindrical case 3, which is preferable.
本発明の製造方法は、第2の実施の形態と下記の一部を除いて共通であるので、図6を用いて後述する。
Since the manufacturing method of the present invention is common to the second embodiment except for the following part, it will be described later with reference to FIG.
本実施の形態では、切り欠き部13bを有しない点が、第2の実施の形態で示す製法と異なる。
<第2の実施の形態>
図4は、本発明の第2の実施の形態を示すコンデンサの幅方向の断面図とその筒状ケース3の斜視図を示している。左図は、コンデンサの断面図を、右図は、そのコンデンサの筒状ケース3を抜き出し、長さ軸方向に90度回転させた斜視図を示している。また、図4(a)は、筒状ケース3の端部に切り欠き部13を設け、図4(b)は、筒状ケース3の端部に貫通穴14を設ける場合を示している。
なお、図4(a)または(b)の右図に示したへこみ部5は、筒状ケース3の中で適宜に複数個設けても良いが、本図においては1ヶ所だけ任意に示している。 The present embodiment is different from the manufacturing method shown in the second embodiment in that the notchedportion 13b is not provided.
<Second Embodiment>
FIG. 4 shows a cross-sectional view of the capacitor in the width direction and a perspective view of thecylindrical case 3 showing the second embodiment of the present invention. The left figure shows a sectional view of the capacitor, and the right figure shows a perspective view in which the cylindrical case 3 of the capacitor is extracted and rotated 90 degrees in the length axis direction. 4A shows a case where a notch 13 is provided at the end of the cylindrical case 3, and FIG. 4B shows a case where a through hole 14 is provided at the end of the cylindrical case 3. As shown in FIG.
4 (a) or 4 (b) may be provided with a plurality ofrecesses 5 as appropriate in the cylindrical case 3, but in this figure, only one location is arbitrarily shown. Yes.
<第2の実施の形態>
図4は、本発明の第2の実施の形態を示すコンデンサの幅方向の断面図とその筒状ケース3の斜視図を示している。左図は、コンデンサの断面図を、右図は、そのコンデンサの筒状ケース3を抜き出し、長さ軸方向に90度回転させた斜視図を示している。また、図4(a)は、筒状ケース3の端部に切り欠き部13を設け、図4(b)は、筒状ケース3の端部に貫通穴14を設ける場合を示している。
なお、図4(a)または(b)の右図に示したへこみ部5は、筒状ケース3の中で適宜に複数個設けても良いが、本図においては1ヶ所だけ任意に示している。 The present embodiment is different from the manufacturing method shown in the second embodiment in that the notched
<Second Embodiment>
FIG. 4 shows a cross-sectional view of the capacitor in the width direction and a perspective view of the
4 (a) or 4 (b) may be provided with a plurality of
図4では、両端にメタリコン電極1を設けたコンデンサ素子2を両端が開放した筒状ケース3に、メタリコン電極1がその開放した両端で露出するように収容されている。
また、メタリコン電極1は、上下別々に外部引出端子4により接続されていている。
この外部引出端子4は、筒状ケース3の端部側面にへこみ部5設け、筒状ケース3から外部に導出しやすいようにしている。
なお、外部引出端子4の引き出し方向は、図1または図2と異なり、コンデンサの長さ方向ではなく、幅方向に引き出した図になっている。 In FIG. 4, thecapacitor element 2 provided with the metallicon electrodes 1 at both ends is accommodated in a cylindrical case 3 with both ends open so that the metallicon electrodes 1 are exposed at both open ends.
In addition, themetallicon electrode 1 is connected to the upper and lower terminals by external lead terminals 4 separately.
Theexternal lead terminal 4 is provided with a recessed portion 5 on the side surface of the end portion of the cylindrical case 3 so that it can be easily led out from the cylindrical case 3.
The drawing direction of theexternal lead terminal 4 is different from that shown in FIG. 1 or FIG. 2 and is drawn in the width direction instead of the length direction of the capacitor.
また、メタリコン電極1は、上下別々に外部引出端子4により接続されていている。
この外部引出端子4は、筒状ケース3の端部側面にへこみ部5設け、筒状ケース3から外部に導出しやすいようにしている。
なお、外部引出端子4の引き出し方向は、図1または図2と異なり、コンデンサの長さ方向ではなく、幅方向に引き出した図になっている。 In FIG. 4, the
In addition, the
The
The drawing direction of the
図4では、図示を省略しているが、奥側と手前側に、同じようにコンデンサ素子2と筒状ケース3の組を並列にならべ、上下別々に外部引出端子4により接続され、上下ごとにまとめられている。
また、筒状ケース3の上下開放端は、一括して一対の凹状端子カバー6で、凹部側が内側を向くようにふたをし、凹状端子カバー6の内側は、絶縁樹脂7で充填されている。 Although not shown in FIG. 4, the sets of thecapacitor element 2 and the cylindrical case 3 are arranged in parallel on the back side and the front side in the same manner, and are connected to the upper and lower sides separately by the external lead terminals 4. It is summarized in.
The upper and lower open ends of thecylindrical case 3 are collectively covered with a pair of concave terminal covers 6 so that the concave side faces inward, and the inner side of the concave terminal cover 6 is filled with an insulating resin 7. .
また、筒状ケース3の上下開放端は、一括して一対の凹状端子カバー6で、凹部側が内側を向くようにふたをし、凹状端子カバー6の内側は、絶縁樹脂7で充填されている。 Although not shown in FIG. 4, the sets of the
The upper and lower open ends of the
図4では、筒状ケース3内部の絶縁樹脂7の充填部分は、凹状端子カバー6の内側で、凹状端子カバー6の内側の充填面と同じ程度の充填面までの筒状ケース3内空隙部分とを充填しているが、筒状ケース3内のコンデンサ素子2と筒状ケース3との隙間部分も全て充填したほうが耐湿性や強度の点で好ましい。
また、図4(a)では、筒状ケース3の下側の端部に切り欠き部13を、図4(b)では、筒状ケース3の下側の端部側面に貫通穴14を設ける。切り欠き部13または貫通穴14により容易に絶縁樹脂7が筒状ケース3内部に充填する。 In FIG. 4, the filling portion of the insulatingresin 7 inside the cylindrical case 3 is the gap portion in the cylindrical case 3 from the inner side of the concave terminal cover 6 to the same filling surface as the inner filling surface of the concave terminal cover 6. However, it is preferable in terms of moisture resistance and strength that the gap between the capacitor element 2 and the cylindrical case 3 in the cylindrical case 3 is also filled.
4A, anotch 13 is provided at the lower end of the cylindrical case 3, and a through hole 14 is provided at the lower end side of the cylindrical case 3 in FIG. 4B. . The insulating resin 7 is easily filled into the cylindrical case 3 by the notch 13 or the through hole 14.
また、図4(a)では、筒状ケース3の下側の端部に切り欠き部13を、図4(b)では、筒状ケース3の下側の端部側面に貫通穴14を設ける。切り欠き部13または貫通穴14により容易に絶縁樹脂7が筒状ケース3内部に充填する。 In FIG. 4, the filling portion of the insulating
4A, a
なお、先に樹脂充填する凹状端子カバー6a側は、筒状ケース3の片方が開放されているので、筒状ケース3の構造に切り欠き部13や貫通穴14を必ずしも設けなくてもよい。しかしながら、その凹状端子カバー6a側を樹脂充填で熱硬化させた後180度反転させ、もう一方の凹状端子カバー6bで筒状ケース3にふたをすると、筒状ケース3内は密閉状態になってしまうので、内部空気と絶縁樹脂7の入れ替えが容易ではなくなってしまう。その際には筒状ケース3に設けた切り欠き部13や貫通穴14が密閉空間内の排気と、絶縁樹脂7注入の通路として役割を担う。そのため、後から樹脂充填する凹状端子カバー6b側は、真空注入が好ましい。
In addition, since one side of the cylindrical case 3 is opened on the side of the concave terminal cover 6a that is filled with resin first, the cutout portion 13 and the through hole 14 are not necessarily provided in the structure of the cylindrical case 3. However, if the concave terminal cover 6a side is thermoset by resin filling and then inverted 180 degrees, and the other concave terminal cover 6b is covered with the cylindrical case 3, the cylindrical case 3 is hermetically sealed. Therefore, the replacement of the internal air and the insulating resin 7 is not easy. In that case, the notch part 13 and the through hole 14 provided in the cylindrical case 3 play a role as exhaust passage in the sealed space and a passage for injecting the insulating resin 7. Therefore, vacuum injection is preferable on the concave terminal cover 6b side to be filled with resin later.
図5は、本発明の実施の形態を示すコンデンサの別の筒状ケース3を示している。図5(a)は、断面が三角形の切り欠き部3を設け、図5(b)は、断面が径の異なる円がダブった貫通穴14を設けた筒状ケース3を示している。図4(a)の場合のように、切り欠き部13が長方体の場合、型による切断加工であるが、図5(a)右図の場合のように、三角形の切り欠き部13では、刃物による切削加工また、貫通穴14では、ドリル加工ができ、寸法変化に容易に対応できる。
また、いずれも、筒状ケース3の端部に設ける切り欠き部13または貫通穴14は、筒状ケース3の長さ方向の中心部に向かって間口が狭くなっている。 FIG. 5 shows anothercylindrical case 3 of the capacitor showing the embodiment of the present invention. FIG. 5A shows a cylindrical case 3 provided with a notch 3 having a triangular cross-section, and FIG. 5B shows a through-hole 14 with a circular cross-section having a different diameter. When the notch 13 is a rectangular parallelepiped as in the case of FIG. 4A, the cutting process is performed by a mold. However, as in the case of the right of FIG. In addition, cutting with a blade or drilling can be performed in the through hole 14 to easily cope with dimensional changes.
In both cases, thenotch 13 or the through hole 14 provided at the end of the cylindrical case 3 has a narrow opening toward the central portion in the length direction of the cylindrical case 3.
また、いずれも、筒状ケース3の端部に設ける切り欠き部13または貫通穴14は、筒状ケース3の長さ方向の中心部に向かって間口が狭くなっている。 FIG. 5 shows another
In both cases, the
この構造により、絶縁樹脂7が、筒状ケース3の長さ方向の端部に向かって間口が広くなっているので、筒状ケース3内空隙部分に初期充填速度が速く、筒状ケース3の長さ方向の中央部に向かって間口が狭くなっているので、絶縁樹脂7を充填後、高湿度環境において、充填表面から侵入してくる水分をブロックしやすい。
なお、図5に示したへこみ部5は、筒状ケース3の中で適宜に複数個設けても良いが、本図においては1ヶ所だけ任意に示している。 With this structure, since the opening of the insulatingresin 7 becomes wider toward the end portion in the length direction of the cylindrical case 3, the initial filling speed is high in the gap portion in the cylindrical case 3, and the cylindrical case 3 Since the frontage becomes narrower toward the central portion in the length direction, it is easy to block moisture entering from the filling surface in a high humidity environment after filling with the insulating resin 7.
5 may be provided as appropriate in thecylindrical case 3, but in this figure, only one location is arbitrarily shown.
なお、図5に示したへこみ部5は、筒状ケース3の中で適宜に複数個設けても良いが、本図においては1ヶ所だけ任意に示している。 With this structure, since the opening of the insulating
5 may be provided as appropriate in the
図6は、本発明の製造方法の一例を示している。
まず、図6(a)に示すように、両端にメタリコン電極1を設けたコンデンサ素子2を3個、横に並列にならべる。
次に、図6(b)に示すように、両端が開放した筒状ケース3の両端にそれぞれ切り欠き部13a、13bを設ける。次に、それぞれのコンデンサ素子2を、筒状ケース3に、メタリコン電極1がその開放した両端で露出するようにそれぞれ収容する。次に、メタリコン電極1を、上下別々に外部引出端子4a、4bにより並列に接続する。
次に、図6(c)に示すように、筒状ケース3の下側開放端を、一括して凹状端子カバー6aで、凹部側が内側を向くようにふたをする。
次に、凹状端子カバー6aの内側を、切り欠き部13aが隠れるように絶縁樹脂7で充填し、絶縁樹脂7を硬化する。次に、凹状端子カバー6aが上側になるように180度回転させる。
次に、図6(d)に示すように、筒状ケース3の下側開放端を、一括して凹状端子カバー6bで、凹部側が内側を向くようにふたをする。
次に、凹状端子カバー6bの内側を、切り欠き部13bが隠れるように絶縁樹脂7で充填し、絶縁樹脂7を硬化する。 FIG. 6 shows an example of the manufacturing method of the present invention.
First, as shown in FIG. 6A, threecapacitor elements 2 provided with metallicon electrodes 1 at both ends are arranged side by side in parallel.
Next, as shown in FIG.6 (b), the notch parts 13a and 13b are provided in the both ends of the cylindrical case 3 which both ends opened, respectively. Next, each capacitor element 2 is accommodated in the cylindrical case 3 so that the metallicon electrode 1 is exposed at both open ends. Next, the metallicon electrodes 1 are connected in parallel by the external lead terminals 4a and 4b separately on the upper and lower sides.
Next, as shown in FIG. 6C, the lower open end of thecylindrical case 3 is collectively covered with the concave terminal cover 6a so that the concave side faces inward.
Next, the inside of the concaveterminal cover 6a is filled with the insulating resin 7 so that the notch 13a is hidden, and the insulating resin 7 is cured. Next, it is rotated 180 degrees so that the concave terminal cover 6a is on the upper side.
Next, as shown in FIG. 6 (d), the lower open end of thecylindrical case 3 is collectively covered with the concave terminal cover 6b so that the concave side faces inward.
Next, the inside of the concaveterminal cover 6b is filled with the insulating resin 7 so that the notch 13b is hidden, and the insulating resin 7 is cured.
まず、図6(a)に示すように、両端にメタリコン電極1を設けたコンデンサ素子2を3個、横に並列にならべる。
次に、図6(b)に示すように、両端が開放した筒状ケース3の両端にそれぞれ切り欠き部13a、13bを設ける。次に、それぞれのコンデンサ素子2を、筒状ケース3に、メタリコン電極1がその開放した両端で露出するようにそれぞれ収容する。次に、メタリコン電極1を、上下別々に外部引出端子4a、4bにより並列に接続する。
次に、図6(c)に示すように、筒状ケース3の下側開放端を、一括して凹状端子カバー6aで、凹部側が内側を向くようにふたをする。
次に、凹状端子カバー6aの内側を、切り欠き部13aが隠れるように絶縁樹脂7で充填し、絶縁樹脂7を硬化する。次に、凹状端子カバー6aが上側になるように180度回転させる。
次に、図6(d)に示すように、筒状ケース3の下側開放端を、一括して凹状端子カバー6bで、凹部側が内側を向くようにふたをする。
次に、凹状端子カバー6bの内側を、切り欠き部13bが隠れるように絶縁樹脂7で充填し、絶縁樹脂7を硬化する。 FIG. 6 shows an example of the manufacturing method of the present invention.
First, as shown in FIG. 6A, three
Next, as shown in FIG.6 (b), the
Next, as shown in FIG. 6C, the lower open end of the
Next, the inside of the concave
Next, as shown in FIG. 6 (d), the lower open end of the
Next, the inside of the concave
定格電圧1100Vで静電容量1600μFのコンデンサを作製した。
A capacitor with a rated voltage of 1100 V and a capacitance of 1600 μF was produced.
コンデンサ素子は、厚さ5μmのポリプロピレンフィルムの誘電体フィルムの表面に、金属蒸着電極を設けた片面金属化フィルムと、それと同様な金属化フィルムを金属面が重ならないよう互い違いに2枚重ねて直径が100.5mmになるように捲回し、捲回した両端部に亜鉛金属の溶射により厚み0.6mmメタリコン電極を形成した。
The capacitor element has a diameter of a single-sided metallized film with a metal-deposited electrode on the surface of a 5 μm thick polypropylene film dielectric film and a similar metallized film that are stacked in layers so that the metal surfaces do not overlap. Was wound to be 100.5 mm, and 0.6 mm thick metallicon electrodes were formed by thermal spraying of zinc metal on both ends of the wound.
次に同形のコンデンサ素子を3個、横に並列にならべ、それぞれのコンデンサ素両端が開放したポリフェニルオキサイド製の内径102mm、厚さ2mm筒状ケースに、メタリコン電極がその開放した両端で露出するようにそれぞれ収容した。
Next, three capacitor elements of the same shape are arranged side by side in parallel, and the metallicon electrodes are exposed at the open ends of the cylindrical case made of polyphenyl oxide having an inner diameter of 102 mm and a thickness of 2 mm with both ends of the capacitor elements open. So that each was housed.
次に、メタリコン電極は、上下別々に厚さ200μm、幅29mmの銅箔に錫めっきした外部引出端子により並列に接続した。
Next, the metallicon electrodes were connected in parallel by external lead terminals that were tin-plated on a copper foil having a thickness of 200 μm and a width of 29 mm separately on the upper and lower sides.
次に、筒状ケースの下側開放端を、一括してポリフェニレンエーテル製の厚さ3.5mm、深さ21.5mmの凹状端子カバーで、凹部側が内側を向くようにふたをした。
次に、凹状端子カバーの内側を、切り欠き部が隠れるように絶縁性のウレタン樹脂で充填し、樹脂を熱硬化する。次に、凹状端子カバーが上側になるように180度回転させる。
次に、凹状端子カバーが上側になるように180度回転させる。次に、筒状ケースの下側開放端を、一括して凹状端子カバーで、凹部側が内側を向くようにふたをした。
次に、凹状端子カバーの内側を、絶縁性のウレタン樹脂で充填し、樹脂を熱硬化する。絶縁樹脂の充填では、真空脱泡、真空注入処理を行った。 Next, the lower open end of the cylindrical case was covered with a concave terminal cover made of polyphenylene ether having a thickness of 3.5 mm and a depth of 21.5 mm so that the concave side faces inward.
Next, the inside of the concave terminal cover is filled with an insulating urethane resin so that the notch is hidden, and the resin is thermoset. Next, it is rotated 180 degrees so that the concave terminal cover is on the upper side.
Next, it is rotated 180 degrees so that the concave terminal cover is on the upper side. Next, the lower open end of the cylindrical case was collectively covered with a concave terminal cover so that the concave side faced inward.
Next, the inside of the concave terminal cover is filled with an insulating urethane resin, and the resin is thermoset. In filling the insulating resin, vacuum defoaming and vacuum injection treatment were performed.
次に、凹状端子カバーの内側を、切り欠き部が隠れるように絶縁性のウレタン樹脂で充填し、樹脂を熱硬化する。次に、凹状端子カバーが上側になるように180度回転させる。
次に、凹状端子カバーが上側になるように180度回転させる。次に、筒状ケースの下側開放端を、一括して凹状端子カバーで、凹部側が内側を向くようにふたをした。
次に、凹状端子カバーの内側を、絶縁性のウレタン樹脂で充填し、樹脂を熱硬化する。絶縁樹脂の充填では、真空脱泡、真空注入処理を行った。 Next, the lower open end of the cylindrical case was covered with a concave terminal cover made of polyphenylene ether having a thickness of 3.5 mm and a depth of 21.5 mm so that the concave side faces inward.
Next, the inside of the concave terminal cover is filled with an insulating urethane resin so that the notch is hidden, and the resin is thermoset. Next, it is rotated 180 degrees so that the concave terminal cover is on the upper side.
Next, it is rotated 180 degrees so that the concave terminal cover is on the upper side. Next, the lower open end of the cylindrical case was collectively covered with a concave terminal cover so that the concave side faced inward.
Next, the inside of the concave terminal cover is filled with an insulating urethane resin, and the resin is thermoset. In filling the insulating resin, vacuum defoaming and vacuum injection treatment were performed.
両端が開放したポリフェニルオキサイド製の内径102mm、厚さ2mm筒状ケースを用意し、その両端部4カ所にそれぞれ切り欠き部を、底辺幅10mm、高さ10mmの断面が三角形に加工し、次に、絶縁性樹脂で充填する際に、凹状端子カバーの内側を、切り欠き部が隠れるように絶縁性のウレタン樹脂で充填し、樹脂を熱硬化する以外実施例1と同様に行った。
Prepare a cylindrical case made of polyphenyl oxide with an inner diameter of 102 mm and a thickness of 2 mm with both ends open, and cut out the four cuts at each of the four ends of the tube into a triangle with a base width of 10 mm and a height of 10 mm. In addition, when filling with an insulating resin, the inside of the concave terminal cover was filled with an insulating urethane resin so that the notch was hidden, and the resin was thermally cured, and the same procedure as in Example 1 was performed.
凹状端子カバーの内側を、絶縁性のウレタン樹脂で充填し、樹脂を硬化後、筒状ケース内に同じ絶縁性のウレタン樹脂でフル充填し、樹脂を硬化する以外実施例1と同様に行った。
The inside of the concave terminal cover was filled with an insulating urethane resin, and after curing the resin, the cylindrical case was fully filled with the same insulating urethane resin and cured in the same manner as in Example 1 except that the resin was cured. .
以上、本発明の構造により、複数のコンデンサ素子を有する大容量のコンデンサにおいて、耐湿性、耐絶縁性および強度に優れたフィルムコンデンサを提供することができる。
As described above, the structure of the present invention can provide a film capacitor excellent in moisture resistance, insulation resistance and strength in a large-capacity capacitor having a plurality of capacitor elements.
従って、本発明は、車両、圧延機、直流送電等の産業機器や力率改善等に用いられる複数個のコンデンサ素子を使用した大容量のフィルムコンデンサに利用可能であり、また、大容量でかつ小型軽量を必要する産業分野への適用も可能である。
Therefore, the present invention can be used for a large-capacity film capacitor using a plurality of capacitor elements used for industrial equipment such as vehicles, rolling mills, DC power transmission, and power factor improvement, etc. It can also be applied to industrial fields that require small size and light weight.
1…メタリコン電極、2…コンデンサ素子、3…筒状ケース、4、4a、4b…外部引出端子、5…へこみ部、6、6a、6b…凹状端子カバー、7…絶縁樹脂、8…支柱、9…ネジ、10…凹溝、11…凸部、12…上げ底部分、13、13a、13b…切り欠き部、14…貫通穴。
DESCRIPTION OF SYMBOLS 1 ... Metallicon electrode, 2 ... Capacitor element, 3 ... Cylindrical case 4, 4a, 4b ... External extraction terminal, 5 ... Recessed part, 6, 6a, 6b ... Concave terminal cover, 7 ... Insulating resin, 8 ... Support | pillar, DESCRIPTION OF SYMBOLS 9 ... Screw, 10 ... Groove, 11 ... Convex part, 12 ... Raised bottom part, 13, 13a, 13b ... Notch part, 14 ... Through-hole.
Claims (5)
- 両端にメタリコン電極を設けた複数のコンデンサ素子を、両端が開放した筒状ケースにそれぞれ収容して並列にならべ、前記メタリコン電極を外部引出端子で並列に接続し、前記筒状ケースの両端部分をそれぞれ一括して覆うように一対の凹状端子カバーでふたをし、前記凹状端子カバーの内側を絶縁樹脂で充填したフィルムコンデンサ。 A plurality of capacitor elements provided with metallicon electrodes at both ends are respectively accommodated in a cylindrical case opened at both ends and arranged in parallel, and the metallicon electrodes are connected in parallel with external lead terminals, and both end portions of the cylindrical case are connected. A film capacitor in which a cover is covered with a pair of concave terminal covers so as to cover each, and the inside of the concave terminal cover is filled with an insulating resin.
- 両端にメタリコン電極を設けた複数のコンデンサ素子を、両端が開放した筒状ケースにそれぞれ収容して並列にならべ、前記メタリコン電極を外部引出端子で並列に接続し、前記筒状ケースの両端部分が一括して覆われるように一対の凹状端子カバーでふたをし、前記凹状端子カバーの内側と前記筒状ケース内とを絶縁樹脂で充填したフィルムコンデンサ。 A plurality of capacitor elements provided with metallicon electrodes at both ends are respectively accommodated in a cylindrical case opened at both ends and arranged in parallel, and the metallicon electrodes are connected in parallel with external lead terminals, and both end portions of the cylindrical case are A film capacitor that is covered with a pair of concave terminal covers so as to be covered together and filled with an insulating resin inside the concave terminal cover and inside the cylindrical case.
- 前記筒状ケースを前記凹状端子カバーに固定するための、前記凹状端子カバーに設けた固定手段を有する請求項1または2に記載のフィルムコンデンサ。 3. The film capacitor according to claim 1, further comprising a fixing means provided on the concave terminal cover for fixing the cylindrical case to the concave terminal cover.
- 前記筒状ケースの端部側面の少なくとも片側に、前記絶縁樹脂で充填される切り欠き部または貫通穴を設ける請求項2に記載のフィルムコンデンサ。 The film capacitor according to claim 2, wherein a cutout portion or a through hole filled with the insulating resin is provided on at least one side of the side surface of the end portion of the cylindrical case.
- 前記切り欠き部または貫通穴は、前記筒状ケースの長さ方向の中心側に向かって間口が狭くなっている請求項4のフィルムコンデンサ。 The film capacitor according to claim 4, wherein the notch or the through hole has a narrow opening toward the center in the longitudinal direction of the cylindrical case.
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CN201280007075.1A CN103339699B (en) | 2011-02-01 | 2012-01-30 | Thin film capacitor |
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JP2011019697A JP5111630B2 (en) | 2011-02-01 | 2011-02-01 | Film capacitor |
JP2011-019697 | 2011-02-01 | ||
JP2011027059A JP5653242B2 (en) | 2011-02-10 | 2011-02-10 | Film capacitor |
JP2011-027059 | 2011-02-10 |
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PCT/JP2012/051990 WO2012105496A1 (en) | 2011-02-01 | 2012-01-30 | Film capacitor |
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Cited By (4)
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JP2016139778A (en) * | 2015-01-22 | 2016-08-04 | カルソニックカンセイ株式会社 | Capacitor structure |
JP2017191824A (en) * | 2016-04-12 | 2017-10-19 | ニチコン株式会社 | Metallized film capacitor and manufacturing method thereof |
CN111696785A (en) * | 2019-03-15 | 2020-09-22 | Tdk株式会社 | Electronic component |
WO2020201536A1 (en) * | 2019-04-05 | 2020-10-08 | Valeo Siemens Eautomotive France | Capacitive block comprising a spacer |
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JP6719409B2 (en) | 2017-03-17 | 2020-07-08 | 株式会社キトー | Electric hoist |
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JP2008204982A (en) * | 2007-02-16 | 2008-09-04 | Matsushita Electric Ind Co Ltd | Capacitor unit |
JP2009010265A (en) * | 2007-06-29 | 2009-01-15 | Nichicon Corp | Metalized film capacitor |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2016139778A (en) * | 2015-01-22 | 2016-08-04 | カルソニックカンセイ株式会社 | Capacitor structure |
US10062515B2 (en) | 2015-01-22 | 2018-08-28 | Calsonic Kansei Corporation | Capacitor structure |
JP2017191824A (en) * | 2016-04-12 | 2017-10-19 | ニチコン株式会社 | Metallized film capacitor and manufacturing method thereof |
CN111696785A (en) * | 2019-03-15 | 2020-09-22 | Tdk株式会社 | Electronic component |
CN111696785B (en) * | 2019-03-15 | 2022-03-08 | Tdk株式会社 | Electronic component |
WO2020201536A1 (en) * | 2019-04-05 | 2020-10-08 | Valeo Siemens Eautomotive France | Capacitive block comprising a spacer |
FR3094833A1 (en) * | 2019-04-05 | 2020-10-09 | Valeo Siemens eAutomotive France | CAPACITIVE BLOCK INCLUDING A SPACER |
JP2022528964A (en) * | 2019-04-05 | 2022-06-16 | ヴァレオ、シーメンス、イーオートモーティブ、フランス | Capacitive block with spacers |
JP7399186B2 (en) | 2019-04-05 | 2023-12-15 | ヴァレオ、シーメンス、イーオートモーティブ、フランス | Capacitive blocks with spacers and methods for assembling capacitive blocks |
US11854740B2 (en) | 2019-04-05 | 2023-12-26 | Valeo Siemens Eautomotive France Sas | Capacitor block having a spacer |
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CN103339699A (en) | 2013-10-02 |
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