WO2012035740A1 - 光記録媒体 - Google Patents
光記録媒体 Download PDFInfo
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- WO2012035740A1 WO2012035740A1 PCT/JP2011/005104 JP2011005104W WO2012035740A1 WO 2012035740 A1 WO2012035740 A1 WO 2012035740A1 JP 2011005104 W JP2011005104 W JP 2011005104W WO 2012035740 A1 WO2012035740 A1 WO 2012035740A1
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- recording layer
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Definitions
- the present invention relates to an optical recording medium such as an optical disc, and more particularly to an optical recording medium having two or more recording layers and capable of recording at a high recording density.
- a large-capacity optical disk called a Blu-ray Disc (registered trademark; BD) has been commercialized.
- This large-capacity optical disk realizes a recording capacity of about 25 GB by setting the recording / reproducing optical wavelength to about 405 nm and the numerical aperture NA of the condenser lens of the recording / reproducing optical system to about 0.85.
- the reflectance can be controlled by providing a dielectric layer adjacent to the recording layer and selecting the thickness of the dielectric layer.
- each recording layer is set with the recording layers having the same configuration, there may be a difference in the recording characteristics of each recording layer. Therefore, there is a concern that good recording characteristics cannot be obtained in some recording layers.
- an optical recording medium capable of controlling the reflectance and transmittance of each recording layer and obtaining good recording characteristics in each recording layer. It is to provide.
- the optical recording medium of the present invention has a substrate and two or more recording layers.
- the two or more recording layers contain Pd, O, and M (M is one or more elements of Zn, Al, In, and Sn), and O completely oxidizes M.
- M is one or more elements of Zn, Al, In, and Sn
- O completely oxidizes M.
- ZnO, Al 2 O 3 , In 2 O 3 , SnO 2 is contained more than the stoichiometric composition.
- the Pd content is the (n ⁇ 1) th recording layer. Is smaller than the content of Pd.
- the content of Pd in the nth recording layer counted from the side opposite to the recording light incident side is such that the Pd content in the n ⁇ 1th recording layer is Pd. Less than the content.
- the n-th recording layer has a lower Pd content than the (n-1) -th recording layer, so that light absorption is reduced, and thus the transmittance is increased.
- the recording sensitivity of the layer having a small (small) Pd content decreases, but the recording sensitivity of the recording layer on the side opposite to the incident side increases accordingly.
- the transmittance of the recording layer can be changed by changing the content of Pd in the recording layer.
- the transmittance and recording sensitivity of each recording layer can be changed by changing the Pd content of each recording layer.
- FIG. 1 is a schematic configuration diagram (cross-sectional view) of a first embodiment of an optical recording medium of the present invention. It is an expanded sectional view of the principal part of the optical recording medium of FIG. It is a schematic block diagram (sectional drawing) of 2nd Embodiment of the optical recording medium of this invention. It is a schematic block diagram (sectional drawing) of 3rd Embodiment of the optical recording medium of this invention.
- FIG. 1 shows a schematic configuration diagram (cross-sectional view) of the first embodiment of the optical recording medium of the present invention.
- the optical recording medium 10 three recording layers 121 (L 0), 122 (L 1), and 123 (L 2) are formed on a substrate 11.
- the recording layer closest to the substrate is usually L0, then L1, L2,...
- intermediate layers 141 and 142 made of a light transmissive material are formed between the recording layers 121, 122, and 123.
- a protective layer 13 made of a light transmissive material is formed on the uppermost recording layer 123.
- the optical recording medium 10 of the present embodiment is configured as the above-described large-capacity optical disk (BD, registered trademark)
- a disk-shaped substrate 11 having a thickness of about 1.1 mm and an outer diameter of about 120 mm is used. It is done. Then, recording layers 121, 122, 123 are formed on one surface side, for example, a surface on which irregularities as wobbling grooves are formed, via intermediate layers 141, 142 made of a light transmissive material. Further, a protective layer 13 made of a light transmissive material is formed on the recording layer 123, and is configured to have a thickness of 1.2 mm as a whole.
- BD large-capacity optical disk
- the incident side of the recording light is the protective layer 13 side.
- the present invention is not limited to the configuration of the above-described large-capacity optical disc, and the shape and dimensions (size, thickness, etc.) of the optical recording medium, the thickness of the substrate and the protective layer, etc., depend on the application. Can be selected as appropriate.
- the substrate 11 As a material of the substrate 11, for example, a polycarbonate resin or the like can be used.
- the substrate 11 can be formed, for example, by transferring the uneven shape of the tracking wobbling groove from the mastering master by injection molding or the like.
- the groove shape is not essential, as long as it can be tracked and the crosstalk between recording tracks is appropriately suppressed.
- the recording track can be on the groove or the land as viewed from the light incident side, and the recording method is not limited.
- the recording layers 121, 122, and 123 include Pd, O, and M (M is one or more elements of Zn, Al, In, and Sn), and O completely oxidizes M ( ZnO, Al 2 O 3 , In 2 O 3 , SnO 2 ) is included in a composition that is more contained than the stoichiometric composition. That is, the recording layers 121, 122, and 123 contain PdO or PdO 2 in addition to a stable oxide such as ZnO or Al 2 O 3 .
- the intermediate layers 141 and 142 for example, a photo-curing or thermosetting resin such as an ultraviolet curable resin can be used.
- the intermediate layer can be formed by applying heat or light irradiation after spin coating or the like.
- the intermediate layers 141 and 142 only need to have sufficient light transmittance that does not affect the recording characteristics, and the thickness thereof may be within a range in which interlayer crosstalk can be suppressed to a predetermined value or less.
- a thermosetting or photocurable resin material can be used for the protective layer 13.
- the protective layer 13 can be formed by applying these materials by spin coating or the like and forming a film, followed by curing by heating or light irradiation, for example, ultraviolet irradiation.
- the protective layer 13 can also be formed by using a resin sheet such as an ultraviolet curable resin and polycarbonate and an adhesive layer and a resin sheet such as polycarbonate.
- the recording / reproduction quality of the information signal is improved on the surface of the protective layer 13 (laser irradiation surface) due to, for example, protection against mechanical shocks and scratches, and adhesion of dust and fingerprints during handling by the user.
- a hard coat for protection may be provided.
- a silica gel fine powder mixed in order to improve mechanical strength, a solvent type, a solventless type or other ultraviolet curable resin can be used.
- the thickness of the hard coat is preferably about 1 ⁇ m to several ⁇ m.
- FIG. 2 shows an enlarged cross-sectional view of the main part of the optical recording medium 10 of FIG.
- a light-transmitting dielectric layer 151 having a thickness of about several nanometers to several tens of nanometers made of a material having a function as a protective film is provided below and above the recording layers 121, 122, and 123, respectively. 161, 152, 162, 153, and 163 are formed.
- the dielectric layers 151, 161, 152, 162, 153, and 163 are made of In-O, Zn-O, Al-O, Sn-O, Ga-O, Si-O, Ti-O, V- Examples thereof include oxides such as O, Cr—O, Nb—O, Zr—O, Hf—O, Ta—O, and Bi—O. Further, nitrides such as SiN and AlN, and carbides such as SiC can be used. By using these materials, the durability of the recording layers 121, 122, and 123 can be improved.
- the dielectric layers 151, 161, 152, 162, 153, and 163 can be formed by sputtering or the like using the above-described oxide, nitride, or carbide as a target material.
- the material and thickness of each of the dielectric layers 151, 161, 152, 162, 153, and 163 are appropriately selected according to required characteristics. For each of the three recording layers 121, 122, and 123, the material and thickness of the lower and upper dielectric layers may be different from those of the other recording layers.
- the transmittance of the recording layer including the dielectric layer can be changed by changing at least one of the material and composition of the dielectric layer and the film formation conditions.
- film formation conditions include film formation power at the time of film formation (sputtering power in the case of sputtering) and oxygen partial pressure as a film formation atmosphere.
- the oxygen partial pressure indicates, for example, the gas pressure of oxygen in the total gas including Ar gas and oxygen gas when Ar gas is used as the inert gas.
- In—Sn—O and In—Si—Zr—O can be given as examples of changing the transmittance by selecting a material.
- In—Si—Zr—O is more preferable than In—Sn—O.
- the transmittance is high.
- An example of changing the transmittance by changing the composition is In—Ga—Zn—O.
- the transmittance is higher when the oxygen partial pressure is increased than when the oxygen partial pressure is decreased.
- the transmittance is changed depending on the power during film formation, the transmittance is higher when the power is increased than when the power is decreased.
- the dielectric layers 151, 152, and 153 below the recording layers 121, 122, and 123 (on the substrate 11 side) mainly contribute to a recording power margin and the like. Therefore, characteristics such as a recording power margin can be controlled by the material and thickness of the lower dielectric layers 151, 152, and 153.
- the dielectric layers 161, 162, and 163 above the recording layers 121, 122, and 123 (on the recording light incident side and the protective layer 13 side) mainly contribute to the reflectance of the recording layer. Therefore, the reflectance of each recording layer can be controlled by the material and thickness of the upper dielectric layers 161, 162, and 163.
- the reflectance of each recording layer can be changed by changing the film thickness of the upper dielectric layers 161, 162, and 163 by using In—O as the material of the upper dielectric layers 161, 162, and 163.
- the reflectance of the recording layer decreases as the thickness of the upper dielectric layer increases.
- the reflectances of the respective recording layers 121, 122, and 123 viewed from the light incident side are as follows.
- L0 layer 121 reflectivity of L0 layer ⁇ (transmittance of L1 layer) 2 ⁇ (transmittance of L2 layer) 2
- L1 layer 122 reflectance of L1 layer ⁇ (transmittance of L2 layer) 2
- L2 layer 123 reflectivity of the L2 layer Accordingly, if the reflectivity and transmittance of each layer are designed so that these reflectivities have the same value, the three recording layers viewed from the light incident side The reflectance can be made uniform.
- the recording layers 121, 122, and 123 are configured such that the content of Pd decreases from the substrate 11 side toward the recording light incident side. That is, the Pd content of the L1 recording layer 122 is smaller than the Pd content of the L0 recording layer 121, and the Pd content of the L2 recording layer 123 is smaller than the Pd content of the L1 recording layer 122.
- the transmittance can be greatly changed by changing the content of Pd.
- the reflectance does not change so much, and the absorption changes greatly. That is, if the content of Pd is increased, the transmittance decreases and the absorption increases. If the Pd content is reduced, the transmittance increases and the absorption decreases.
- the recording sensitivity is related to this absorption, and the higher the absorption, the better the recording sensitivity.
- the three-layer recording is performed. If the layer configuration (composition and film thickness) is the same, a difference occurs in the optimum recording power of each recording layer. For example, when the film thickness of the upper dielectric layers 161, 162, and 163 is increased from the substrate 11 side to the light incident side, and 161 ⁇ 162 ⁇ 163, three layers as viewed from the light incident side are formed. The reflectances of the recording layers 121, 122, and 123 can be made uniform. At this time, the recording sensitivity of the L0 recording layer 121 on the substrate 11 side is lowered.
- the optimum recording power of each recording layer 121, 122, 123 can be filled and the optimum recording power of each recording layer 121, 122, 123 can be made close.
- the recording layers 121, 122, and 123 are configured such that the content of Pd decreases from the substrate 11 side toward the recording light incident side.
- the Pd content decreases from the substrate 11 side toward the recording light incident side, so that light absorption is reduced and the transmittance is increased.
- the recording sensitivity of the layer having a small (small) Pd content decreases, but the recording sensitivity of the recording layer on the side opposite to the incident side increases accordingly. Accordingly, it is possible to compensate for the reduction in the recording sensitivity of some recording layers (particularly, the L0 recording layer 121 close to the side opposite to the light incident side) by making the reflectance uniform. Further, the transmittance of the recording layer can be changed by changing the content of Pd in the recording layer.
- the transmittance and recording sensitivity of each recording layer 121, 122, 123 are changed by changing the Pd content of each recording layer 121, 122, 123 as described above. Can be changed. As a result, it is possible to control the transmittance and recording sensitivity of each recording layer 121, 122, 123 and to realize good recording characteristics. Therefore, it is possible to realize the optical recording medium 10 including three recording layers with good recording characteristics.
- FIG. 3 shows a schematic configuration diagram (cross-sectional view) of the second embodiment of the optical recording medium of the present invention.
- the optical recording medium 20 three recording layers 221 (L 0), 222 (L 1), 223 (L 2), and 224 (L 3) are formed on a substrate 21. Further, intermediate layers 241, 242, and 243 made of a light-transmitting material are formed between the recording layers 221, 222, 223, and 224. Further, a protective layer 23 made of a light transmissive material is formed on the uppermost recording layer 224.
- a disk-shaped substrate 21 having a thickness of about 1.1 mm and an outer diameter of about 120 mm is used. It is done.
- the recording layers 221, 222, 223, and 224 are formed on the one surface side, for example, on the surface on which the unevenness as a wobbling groove is formed, through intermediate layers 241, 242, and 243 made of a light transmitting material.
- a protective layer 23 made of a light transmissive material is formed on the recording layer 224, and is configured to have a thickness of 1.2 mm as a whole.
- the incident side of the recording light is the protective layer 23 side.
- each layer of the optical recording medium 20 can be the same as those of the optical recording medium 10 of the first embodiment. That is, as the material of the substrate 21, for example, polycarbonate resin or the like can be used.
- the recording layers 221, 222, 223, and 224 contain Pd, O, and M (M is one or more elements of Zn, Al, In, and Sn), and O completely oxidizes M.
- the composition contains more than the stoichiometric composition.
- a photo-curing or thermosetting resin such as an ultraviolet curable resin can be used.
- a thermosetting or photocurable resin material can be used for the protective layer 23, a thermosetting or photocurable resin material can be used.
- a hard coat may be provided on the surface of the protective layer 23. For this hard coat, a silica gel fine powder mixed in order to improve mechanical strength, a solvent type, a solventless type or other ultraviolet curable resin can be used.
- a dielectric layer can be provided below and above each recording layer 221, 222, 223, 224, as shown in FIG. 2 of the first embodiment.
- Materials for this dielectric layer include In—O, Zn—O, Al—O, Sn—O, Ga—O, Si—O, Ti—O, VO, Cr—O, Nb—O, and Zr. Examples thereof include oxides such as —O, Hf—O, Ta—O, and Bi—O. Further, nitrides such as SiN and AlN, and carbides such as SiC can be used. The characteristics such as the margin of recording power can be controlled by the material and thickness of the dielectric layer below the recording layers 221, 222, 223, and 224.
- the reflectance of each recording layer can be controlled by the material and thickness of the upper dielectric layer of the recording layers 221, 222, 223, and 224.
- the reflectance of each recording layer can be changed by using In—O as the material of the upper dielectric layer and changing the film thickness of the upper dielectric layer, and the film thickness of the upper dielectric layer can be changed. The thicker the film, the lower the reflectance of the recording layer.
- the recording layers 221, 222, 223, and 224 are configured such that the Pd content decreases from the substrate 21 side toward the recording light incident side. That is, the Pd content in the recording layer 222 is smaller than the Pd content in the recording layer 221, the Pd content in the recording layer 223 is smaller than the Pd content in the recording layer 222, and the Pd content in the recording layer 224. Is smaller than the Pd content of the recording layer 223.
- the film thickness of the upper dielectric layer of each recording layer is selected and the reflectances of the four recording layers 221, 222, 223, and 224 as viewed from the light incident side are made uniform. If the recording layers have the same configuration (composition and film thickness), there is a difference in the optimum recording power of each recording layer. For example, when the film thickness of the upper dielectric layer of the recording layer is increased from the substrate 21 side to the light incident side, the reflectivity of the four recording layers 221, 222, 223, and 224 as viewed from the light incident side. Can be aligned. At this time, the recording sensitivity of the L0 recording layer 221 on the substrate 21 side is lowered.
- the optimum recording power of each recording layer 221, 222, 223, 224 can be made close to the optimum recording power of each recording layer 221, 222, 223, 224.
- the Pd content decreases as the recording layers 221, 222, 223, and 224 move from the substrate 21 side toward the recording light incident side. It is configured. As a result, the Pd content decreases from the substrate 21 side toward the recording light incident side, so that the light absorption is reduced and the transmittance is increased. As a result, the recording sensitivity of the layer having a small (small) Pd content decreases, but the recording sensitivity of the recording layer on the opposite side to the incident side increases accordingly. Accordingly, it is possible to compensate for the decrease in the recording sensitivity of some recording layers (particularly, the L0 recording layer 221 close to the side opposite to the light incident side) by making the reflectance uniform. Further, the transmittance of the recording layer can be changed by changing the content of Pd in the recording layer.
- the transmittance of each recording layer 221, 222, 223, 224 is changed by changing the Pd content of each recording layer 221, 222, 223, 224 in this way.
- the recording sensitivity can be changed.
- FIG. 4 shows a schematic configuration diagram (cross-sectional view) of the third embodiment of the optical recording medium of the present invention.
- This optical recording medium 30 shows a configuration of the optical recording medium 30 when the recording layer is an n layer (n is an arbitrary natural number of 5 or more).
- unevenness as a wobbling groove is formed on a substrate 31 as in the first and second embodiments.
- the recording layers 321 (L0), 322 (L1), 323 (L2), 324 (L3),..., 32n (Ln) are arranged in this order from the substrate 31 side. , 342, 343,..., 34n.
- a protective layer 33 is formed on the uppermost recording layer 32n (Ln).
- the thickness and outer diameter of the substrate 31 and the thickness of the protective layer 33 are the same as those in the first embodiment shown in FIG.
- each layer constituting the optical recording medium 30 can be the same as those of the optical recording media 10 and 20 of the first embodiment and the second embodiment described above.
- the recording layers 321, 322, 323, 324,..., 32 n are configured such that the content of Pd increases from the substrate 31 side toward the recording light incident side. . That is, the Pd content of the kth recording layer (k is a natural number of 2 or more and n or less) counted from the side opposite to the recording light incident side is such that the Pd content of the k ⁇ 1th recording layer is Pd.
- the composition is smaller than the content.
- the recording of the n layer is performed. If the layer configuration (composition and film thickness) is the same, a difference occurs in the optimum recording power of each recording layer.
- the thickness of the upper dielectric layer provided in the kth (k is a natural number of 2 or more) recording layer is larger than the thickness of the upper dielectric layer provided in the (k ⁇ 1) th recording layer. Then, the film thickness of the upper dielectric layer of the recording layer is increased from the substrate 31 side to the light incident side.
- the reflectances of the n recording layers (321 to 32n) viewed from the light incident side can be made uniform.
- the recording sensitivity of the recording layer (L0 recording layer 321 or the like) close to the substrate 31 side is lowered.
- the Pd content of the recording layer close to the substrate 31 is increased, the absorption is increased and the recording sensitivity is improved.
- the transmittance of the recording layer on the light incident side (such as the recording layer 32n of Ln) is increased, the recording sensitivity of this recording layer is lowered, but more light enters the lower recording layer. It is thought that it is effective for improving the recording sensitivity of the recording layer.
- the optimum recording power of each recording layer (321 to 32n) can be made close to the optimum recording power of each recording layer (321 to 32n).
- the recording layers 321 to 32n are configured such that the content of Pd decreases from the substrate 31 side toward the recording light incident side. Yes. That is, the Pd content of the kth recording layer (k is a natural number of 2 or more and n or less) counted from the substrate 31 side opposite to the recording light incident side is k ⁇ 1th recording.
- the structure is smaller than the Pd content in the layer. As a result, the Pd content decreases from the substrate 31 side toward the recording light incident side, so that the light absorption is reduced and the transmittance is increased.
- the recording sensitivity of the layer having a small (small) Pd content decreases, but the recording sensitivity of the recording layer on the side opposite to the incident side increases accordingly. Accordingly, it is possible to compensate for a decrease in the recording sensitivity of a part of the recording layers (particularly, the L0 recording layer 321 close to the side opposite to the light incident side) by making the reflectance uniform. Further, the transmittance of the recording layer can be changed by changing the content of Pd in the recording layer.
- the transmittance and recording sensitivity of the recording layers 321 to 32n can be changed by changing the Pd content of the recording layers 321 to 32n as described above. .
- This makes it possible to control the transmittance and recording sensitivity of each of the recording layers 321 to 32n and realize good recording characteristics. Therefore, it is possible to realize an optical recording medium 30 having n recording layers with good recording characteristics.
- the recording light is incident from the side opposite to the substrate, similarly to the configuration of the large-capacity optical disk described above.
- the present invention includes a configuration in which recording light is incident from the substrate side. In this configuration, the recording light is sufficiently transmitted through the substrate, and the Pd content of each recording layer is different from that in the above-described embodiment, contrary to the Pd of the recording layer on the substrate side. Reduce the content.
- the dielectric layer provided on the lower layer and the upper layer with respect to the recording layer is preferably provided on the lower layer and the upper layer of the recording layer.
- a dielectric layer is provided on either the lower layer or the upper layer of the recording layer.
- a configuration in which a dielectric layer is not provided for the recording layer may be employed.
- all the recording layers are configured to be recording layers containing Pd, O, and M.
- the present invention includes an optical recording medium further having a recording layer having another configuration.
- a recording layer made of another material that does not contain Pd, or a read-only recording layer made only of unevenness and a reflective film may be further provided.
- the place where the recording layer having another configuration is provided is not particularly limited. However, when the recording layer is arranged on the substrate side with respect to the plurality of recording layers containing Pd, the transmittance and reflectance of each recording layer of the optical recording medium can be easily designed.
- an optical recording medium having a recording layer configuration different from that of the optical recording medium 10 of the first embodiment and the recording layers 121, 122, and 123 having the same configuration was manufactured.
- the substrate 11 a disc-shaped polycarbonate resin having an outer diameter of 120 mm and a thickness of 1.1 mm was used.
- dielectric layers 151, 152, and 153 below the recording layer were formed of In 2 O 3 films having a thickness of 10 nm.
- the upper dielectric layers 161, 162, and 163 of the recording layer were formed of In 2 O 3 films, and the film thicknesses x (nm) were varied. Specifically, the thickness of the upper dielectric layer 161 of the L0 recording layer 121 is set to 5 nm, the thickness of the upper dielectric layer 162 of the L1 recording layer 122 is set to 20 nm, and the upper layer of the L2 recording layer 123 is set. The thickness of the dielectric layer 163 was set to 35 nm.
- acrylic ultraviolet curable resin was used as the intermediate layers 141 and 142.
- the protective layer 13 was formed on the uppermost recording layer 123 with an acrylic ultraviolet curable resin.
- Each recording layer and the upper and lower dielectric layers were formed by sputtering. Further, the intermediate layer and the protective layer were formed by a spin coating method.
- the optical recording medium of the comparative example was manufactured in the same manner as the optical recording medium 10 of the first embodiment.
- each recording layer 121, 122, 123 of the optical recording medium of this comparative example were measured.
- the transmittance of each recording layer 121, 122, 123 was constant at approximately 55% regardless of the thickness of the upper dielectric layers 161, 162, 163.
- the reflectance is 10% for the L0 recording layer 121, 5.5% for the L1 recording layer 122, and 3% for the L2 recording layer 123.
- the total reflectance as viewed from the light incident side is three layers.
- the recording layers 121, 122, and 123 of the recording layers could be almost 3%.
- the optical recording medium 10 of the first embodiment shown in FIGS. 1 and 2 was produced.
- the substrate 11 a disc-shaped polycarbonate resin having a thickness of 1.1 mm was used.
- the three recording layers 121, 122, and 123 are Zn—In—O—Pd films having a thickness of 40 nm, and the compositions of the three recording layers 121, 122, and 123, particularly the Pd content, are varied. Specifically, the following composition was adopted.
- dielectric layers 151, 152, and 153 below the recording layer were formed of In 2 O 3 films having a thickness of 10 nm.
- the upper dielectric layers 161, 162, and 163 of the recording layer were formed of In 2 O 3 films, and the film thicknesses x (nm) were varied. Specifically, the thickness of the upper dielectric layer 161 of the L0 recording layer 121 is set to 5 nm, the thickness of the upper dielectric layer 162 of the L1 recording layer 122 is set to 20 nm, and the upper layer of the L2 recording layer 123 is set. The thickness of the dielectric layer 163 was set to 35 nm.
- acrylic ultraviolet curable resin was used as the intermediate layers 141 and 142.
- the protective layer 13 was formed on the uppermost recording layer 123 with an acrylic ultraviolet curable resin. Each recording layer and the upper and lower dielectric layers were formed by sputtering. Further, the intermediate layer and the protective layer were formed by a spin coating method. Thus, the optical recording medium 10 of the example was produced.
- the configuration of the optical recording medium of the present invention by controlling the Pd content of each recording layer of the multilayer optical recording medium, both the reflectance and the recording sensitivity are controlled, and the balance of each recording layer is optimized. It was found that
- the optical recording medium of the present invention can be in the form of a disk normally employed as an optical recording medium, but it can also be in other forms such as a card shape.
- the present invention is not limited to the above-described embodiment, and various other configurations can be taken without departing from the gist of the present invention.
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Abstract
Description
この大容量光ディスクでは、記録再生用光波長を405nm程度、記録再生用光学系の集光レンズの開口数NAを0.85程度として、約25GBの記録容量を実現している。
従来の追記型光ディスクの記録層材料としては、有機色素材料が知られている。
しかしながら、有機色素材料を用いると、充分な生産性が得られないことや、記録信号の長期安定保存性の問題がある。
また、波長405nm程度の記録再生用光に対して使用できる、適切な有機色素が見当たらない、という問題もある。
例えば、昇温により高速で結晶化して光学変化を生じさせるTe-O等を含む記録層を有する光記録媒体が提案されている(特許文献1を参照)。
そして、例えば、記録層に隣接して誘電体層を設けて、この誘電体層の厚さを選定することによって、反射率を制御することができる。
さらに、記録層が記録用の光の入射側とは反対側から数えてn番目(nは2以上の自然数)の記録層である場合、そのPdの含有量が、n-1番目の記録層におけるPdの含有量より小さい。
従って、反射率を揃えることによって一部の記録層(特に光の入射側とは反対側に近い記録層)の記録感度が低下する分を補償することが可能になる。
また、記録層のPdの含有量を変えることにより、記録層の透過率を変えることができる。
これにより、各記録層の透過率、記録感度を制御すると共に、良好な記録特性を実現することが可能になる。
従って、本発明により、記録特性が良好な、多層の記録層から成る光記録媒体を実現することが可能になる。
なお、説明は以下の順序で行う。
1.第1の実施の形態
2.第2の実施の形態
3.第3の実施の形態
4.実験例
本発明の光記録媒体の第1の実施の形態の概略構成図(断面図)を、図1に示す。
この光記録媒体10は、基板11上に、3層の記録層121(L0),122(L1),123(L2)が形成されている。なお、多層記録媒体においては通常、基板に最も近い記録層をL0、次いでL1、L2、・・・とするので、便宜上併記して示す。
また、各記録層121,122,123の間には、光透過性材料より成る中間層141,142が形成されている。
さらに、最上層の記録層123の上には、光透過性材料より成る保護層13が形成されている。
上述した大容量光ディスクの構成とする場合には、記録用光の入射側は、保護層13の側とされる。
なお、本発明は、上述した大容量光ディスクの構成に限定されるものではなく、光記録媒体の形状や寸法(大きさ、厚さ等)、基板や保護層の厚さ等は、用途に応じて適宜選定することが可能である。
基板11は、例えば、射出成形等により、マスタリング原盤からトラッキング用のウォブリンググルーブの凹凸形状を転写することによって、形成することができる。
なお、本発明の光記録媒体において、グルーブ形状は必須ではなく、トラッキングが可能であり、且つ記録トラック間のクロストークが適切に抑制される構造であればよい。
また、記録トラックは光入射側から見てグルーブ上又はランド上とすることができ、記録方式を問わない。
即ち、これら記録層121,122,123には、ZnOやAl2O3といった安定した酸化物に加えて、PdO又はPdO2が含まれる。
そして、例えば中心波長405nm近傍のレーザ等の光を照射したときに、PdOはPdとO2に、PdO2はPdOとO2に分解し、O2の発生によって構造的に膨れを生じる。これにより、周囲と反射率の異なる記録マークが形成される。
中間層141,142は、記録特性に影響を及ぼさない十分な光透過性があればよく、その厚さは層間クロストークを所定値以下に抑えられる範囲であればよい。
このハードコートには、機械的強度を向上させるためにシリカゲルの微粉末を混入したものや、溶剤タイプ、無溶剤タイプ等の紫外線硬化樹脂を用いることができる。
機械的強度を有し、撥水性や撥油性を持たせるには、ハードコートの厚さを1μmから数μm程度とすることが好ましい。
本実施の形態では、記録層121,122,123の下層及び上層にそれぞれ、保護膜としての機能を有する材料より成る、厚さ数nm~数十nm程度の光透過性の誘電体層151,161,152,162,153,163を形成している。
この誘電体層151,161,152,162,153,163の材料としては、In-O、Zn-O、Al-O、Sn-O、Ga-O、Si-O、Ti-O、V-O、Cr-O、Nb-O、Zr-O、Hf-O、Ta-O、Bi-O等の酸化物が挙げられる。また、SiN、AlN等の窒化物、SiC等の炭化物も利用可能である。これらの材料を用いることにより、記録層121,122,123の耐久性を高めることができる。
誘電体層151,161,152,162,153,163は、上述した酸化物や窒化物、炭化物をターゲット材料に用いて、スパッタ法等により成膜することができる。
それぞれの誘電体層151,161,152,162,153,163の材料や厚さは、必要とされる特性に応じて、適宜選定する。なお、3層の記録層121,122,123のそれぞれについて、下層及び上層の誘電体層の材料や厚さが他の記録層と異なっていても構わない。
また、特に、記録層121,122,123の上層(記録光の入射側、保護層13側)の誘電体層161,162,163は、主に記録層の反射率に寄与する。そのため、上層の誘電体層161,162,163の材料や厚さによって、各記録層の反射率を制御することができる。例えば、上層の誘電体層161,162,163の材料にIn-Oを用いて、上層の誘電体層161,162,163の膜厚を変えることにより、各記録層の反射率を変えることができ、上層の誘電体層の膜厚が厚いほど記録層の反射率が低くなる。
L0層121:L0層の反射率×(L1層の透過率)2×(L2層の透過率)2
L1層122:L1層の反射率×(L2層の透過率)2
L2層123:L2層の反射率
従って、これらの反射率がそれぞれ同じ値になるように、それぞれの層の反射率と透過率を設計すれば、光入射側から見た3層の記録層の反射率を揃えることができる。
即ち、L1の記録層122のPdの含有量はL0の記録層121のPdの含有量より小さく、L2の記録層123のPdの含有量はL1の記録層122のPdの含有量より小さい、構成とする。
このようにPdの含有量を変えることにより、透過率を大きく変えることができる。このとき、反射率はそれほど大きくは変わらず、吸収が大きく変わる。
つまり、Pdの含有量を増やせば、透過率が下がり、吸収は増大する。Pdの含有量を減らせば透過率が上がり、吸収は減少する。一般的に、記録感度はこの吸収と関係があり、吸収が高い方が記録感度は良くなる。
これに対して、このL0の記録層121のPd含有量を増やせば、吸収が上がり、記録感度も改善される。また、L2の記録層123の透過率を上げれば、この記録層123の記録感度は落ちるが、下層の記録層121,122にはより多くの光が入るため、これら下層の記録層121,122の記録感度改善にも効果があると考えられる。
これにより、各記録層121,122,123の最適記録パワーの差を埋めて、各記録層121,122,123の最適記録パワーを近い値とすることが可能になる。
これにより、基板11側から記録用光の入射側に向かうにつれて、Pdの含有量が小さくなるので、光の吸収が減少し、透過率が高くなる。これにより、Pdの含有量が小さい(少ない)層の記録感度は減少するが、その分、入射側と反対側の記録層の記録感度が増大する。
従って、反射率を揃えることによって一部の記録層(特に、光の入射側とは反対側に近いL0の記録層121)の記録感度が低下する分を補償することが可能になる。
また、記録層のPdの含有量を変えることにより、記録層の透過率を変えることができる。
従って、記録特性が良好な、3層の記録層から成る光記録媒体10を実現することが可能になる。
本発明の光記録媒体の第2の実施の形態の概略構成図(断面図)を、図3に示す。
この光記録媒体20は、基板21上に、3層の記録層221(L0),222(L1),223(L2),224(L3)が形成されている。
また、各記録層221,222,223,224の間には、光透過性材料より成る中間層241,242,243が形成されている。
さらに、最上層の記録層224の上には、光透過性材料より成る保護層23が形成されている。
上述した大容量光ディスクの構成とする場合には、記録用光の入射側は、保護層23の側とされる。
即ち、基板21の材料としては、例えばポリカーボネート樹脂等を用いることができる。
記録層221,222,223,224は、Pd,O,M(MはZn,Al,In,Snの中の1つ或いは複数の元素)が含まれ、且つ、OはMを完全酸化させたときの化学量論組成よりも多く含まれている構成とする。
中間層241,242,243の材料としては、例えば、紫外線硬化樹脂等の、光硬化性、又は熱硬化性の樹脂等を用いることができる。
保護層23には、熱硬化性又は光硬化性の樹脂材料が利用可能である。
また、図示しないが、保護層23の表面にハードコートを設けてもよい。このハードコートには、機械的強度を向上させるためにシリカゲルの微粉末を混入したものや、溶剤タイプ、無溶剤タイプ等の紫外線硬化樹脂を用いることができる。
この誘電体層の材料としては、In-O、Zn-O、Al-O、Sn-O、Ga-O、Si-O、Ti-O、V-O、Cr-O、Nb-O、Zr-O、Hf-O、Ta-O、Bi-O等の酸化物が挙げられる。また、SiN、AlN等の窒化物、SiC等の炭化物も利用可能である。
そして、記録層221,222,223,224の下層の誘電体層の材料や厚さによって、記録パワーのマージン等の特性を制御することができる。
また、記録層221,222,223,224の上層の誘電体層の材料や厚さによって、各記録層の反射率を制御することができる。例えば、上層の誘電体層の材料にIn-Oを用いて、上層の誘電体層の膜厚を変えることにより、各記録層の反射率を変えることができ、上層の誘電体層の膜厚が厚いほど記録層の反射率が低くなる。
即ち、記録層222のPdの含有量は記録層221のPdの含有量より小さく、記録層223のPdの含有量は記録層222のPdの含有量より小さく、記録層224のPdの含有量は記録層223のPdの含有量より小さい、構成とする。
このようにPdの含有量を変えることにより、第1の実施の形態の光記録媒体10と同様に、透過率を大きく変えることができ、反射率はそれほど大きくは変わらず、吸収が大きく変わる。
これに対して、このL0の記録層221のPd含有量を増やせば、吸収が上がり、記録感度も改善される。また、L3の記録層224の透過率を上げれば、この記録層224の記録感度は落ちるが、下層の記録層221,222,223にはより多くの光が入るため、これら下層の記録層221,222,223の記録感度改善にも効果があると考えられる。
これにより、各記録層221,222,223,224の最適記録パワーの差を埋めて、各記録層221,222,223,224の最適記録パワーを近い値とすることが可能になる。
これにより、基板21側から記録用光の入射側に向かうにつれて、Pdの含有量が小さくなるので、光の吸収が減少し、透過率が高くなる。これにより、Pdの含有量が小さい(少ない)層の記録感度は減少するが、その分、入射側と反対側の記録層の記録感度が増大する。
従って、反射率を揃えることによって一部の記録層(特に、光の入射側とは反対側に近いL0の記録層221)の記録感度が低下する分を補償することが可能になる。
また、記録層のPdの含有量を変えることにより、記録層の透過率を変えることができる。
従って、記録特性が良好な、4層の記録層から成る光記録媒体20を実現することが可能になる。
本発明の光記録媒体の第3の実施の形態の概略構成図(断面図)を、図4に示す。
この光記録媒体30は、記録層をn層(nは5以上の任意の自然数)とする場合の光記録媒体30の構成を示す。
本実施の形態の光記録媒体30では、基板31上に、第1の実施の形態及び第2の実施の形態と同様に、ウォブリンググルーブとしての凹凸が形成されている。そして、この凹凸形成面の上に、基板31側から順に記録層321(L0),322(L1),323(L2),324(L3),・・・,32n(Ln)が、中間層341,342,343,・・・,34nを介して形成されている。最上層の記録層32n(Ln)の上には、保護層33が形成されている。
このようにPdの含有量を変えることにより、第1の実施の形態の光記録媒体10と同様に、透過率を大きく変えることができ、反射率はそれほど大きくは変わらず、吸収が大きく変わる。
例えば、k番目(kは2以上の自然数)の記録層に設けられた上層の誘電体層の厚さが、k-1番目の記録層に設けられた上層の誘電体層の厚さよりも厚くして、記録層の上層の誘電体層の膜厚を基板31側から光入射側へ厚くしていく。このように構成すると、光入射側から見たn層の記録層(321~32n)の反射率を揃えることが可能になる。このとき、基板31側に近い記録層(L0の記録層321等)の記録感度が低くなる。
これに対して、この基板31側に近い記録層のPd含有量を増やせば、吸収が上がり、記録感度も改善される。また、光入射側の記録層(Lnの記録層32n等)の透過率を上げれば、この記録層の記録感度は落ちるが、下層の記録層にはより多くの光が入るため、これら下層の記録層の記録感度改善にも効果があると考えられる。
これにより、各記録層(321~32n)の最適記録パワーの差を埋めて、各記録層(321~32n)の最適記録パワーを近い値とすることが可能になる。
これにより、基板31側から記録用光の入射側に向かうにつれて、Pdの含有量が小さくなるので、光の吸収が減少し、透過率が高くなる。これにより、Pdの含有量が小さい(少ない)層の記録感度は減少するが、その分、入射側と反対側の記録層の記録感度が増大する。
従って、反射率を揃えることによって一部の記録層(特に、光の入射側とは反対側に近いL0の記録層321等)の記録感度が低下する分を補償することが可能になる。
また、記録層のPdの含有量を変えることにより、記録層の透過率を変えることができる。
従って、記録特性が良好な、n層の記録層から成る光記録媒体30を実現することが可能になる。
また、上述の各実施の形態では、前述した大容量光ディスクの構成と同様に、基板とは反対の側から記録用の光を入射させる構成としていた。本発明は、基板側から記録用の光を入射させる構成も含むものである。この構成とする場合、基板を記録用の光が充分に透過する構成として、各記録層のPdの含有量の大小は、上述した実施の形態とは逆に、基板側の記録層のPdの含有量を小さくする。
本発明では、他の構成の記録層をさらに有する光記録媒体も含む。
例えば、Pdを含まない他の材料による記録層や、凹凸と反射膜のみによる再生専用の記録層等を、さらに設けても構わない。他の構成の記録層を設ける場所は、特に限定されないが、Pdを含む複数層の記録層よりも基板側に配置すると、光記録媒体の各記録層の透過率や反射率を設計しやすい。
ここで、第1の実施の形態の光記録媒体10と、記録層の構成が異なる比較例の光記録媒体とを、実際に作製して、記録層の透過率や反射率、記録パワー感度を測定した。
比較例として、第1の実施の形態の光記録媒体10とは記録層の構成が異なり、各記録層121,122,123が同じ構成である光記録媒体を作製した。
基板11として、外径120mm、厚さ1.1mmの円盤形状のポリカーボネート樹脂を使用した。
3層の記録層121,122,123を、膜厚40nmのZn-In-O-Pd膜(Zn:In=5:5,(Zn+In):Pd=8:2)とした。
また、記録層の下層の誘電体層151,152,153を、膜厚10nmのIn2O3膜により形成した。
また、記録層の上層の誘電体層161,162,163を、In2O3膜により形成し、それぞれの膜厚x(nm)を異ならせた。具体的には、L0の記録層121の上層の誘電体層161の膜厚を5nmとし、L1の記録層122の上層の誘電体層162の膜厚を20nmとし、L2の記録層123の上層の誘電体層163の膜厚を35nmとした。
中間層141,142として、アクリル系の紫外線硬化性樹脂を使用した。
最上層の記録層123の上に、アクリル系の紫外線硬化性樹脂によって、保護層13を形成した。
各記録層及びその上下の誘電体層は、スパッタ法で形成した。また、中間層及び保護層は、スピンコート法で形成した。
その他は第1の実施の形態の光記録媒体10と同様にして、比較例の光記録媒体を作製した。
各記録層121,122,123の透過率は、上層の誘電体層161,162,163の厚さによらず、ほぼ55%で一定であった。
また、反射率は、L0の記録層121が10%、L1の記録層122が5.5%、L2の記録層123が3%であり、光入射側から見たトータルの反射率は3層の記録層121,122,123でほぼ3%に揃えることができた。
L0の記録層121:最適記録パワー 20.1mW
L1の記録層122:最適記録パワー 10.9mW
L2の記録層123:最適記録パワー 6.0mW
実施例として、図1及び図2に示した、第1の実施の形態の光記録媒体10を作製した。
基板11として、厚さ1.1mmの円盤形状のポリカーボネート樹脂を使用した。
3層の記録層121,122,123を、膜厚40nmのZn-In-O-Pd膜として、3層の記録層121,122,123の組成、特にPdの含有量を異ならせた。具体的には、以下の組成とした。
L0の記録層121 Zn:In=5:5,(Zn+In):Pd=5:5
L1の記録層122 Zn:In=5:5,(Zn+In):Pd=8:2
L2の記録層123 Zn:In=5:5,(Zn+In):Pd=9:1
また、記録層の上層の誘電体層161,162,163を、In2O3膜により形成し、それぞれの膜厚x(nm)を異ならせた。具体的には、L0の記録層121の上層の誘電体層161の膜厚を5nmとし、L1の記録層122の上層の誘電体層162の膜厚を20nmとし、L2の記録層123の上層の誘電体層163の膜厚を35nmとした。
中間層141,142として、アクリル系の紫外線硬化性樹脂を使用した。
最上層の記録層123の上に、アクリル系の紫外線硬化性樹脂によって、保護層13を形成した。
各記録層及びその上下の誘電体層は、スパッタ法で形成した。また、中間層及び保護層は、スピンコート法で形成した。
このようにして、実施例の光記録媒体10を作製した。
L0の記録層121:透過率32%、反射率3%、最適記録パワー10.9mW
L1の記録層122:透過率55%、反射率3%、最適記録パワー8.0mW
L2の記録層123:透過率75%、反射率3%、最適記録パワー9.0mW
Claims (4)
- 基板と、
Pd,O,M(MはZn,Al,In,Snの中の1つ或いは複数の元素)が含まれ、且つ、OはMを完全酸化させたとき(ZnO,Al2O3,In2O3,SnO2)の化学量論組成よりも多く含まれた、2層以上の記録層とを有し、
2層以上の前記記録層のうち、記録用の光の入射側とは反対側から数えて、n番目(nは2以上の自然数)の記録層のPdの含有量が、n-1番目の記録層におけるPdの含有量より小さい
光記録媒体。 - 前記記録層に隣接して、In,Zn,Al,Sn,Ga,Si,Ti,V,Cr,Nb,Zr,Hf,Ta,Biの少なくともいずれかの酸化物、又は、SiN,AlN,SiCのいずれかの材料より成る誘電体層が設けられている請求項1に記載の光記録媒体。
- 前記誘電体層が前記記録層の少なくとも前記記録用の光の入射側に設けられ、前記記録層の前記記録用の光の入射側に設けられた誘電体層は、前記n番目の記録層に設けられた誘電体層の厚さが、前記n-1番目の記録層に設けられた誘電体層の厚さより厚い、請求項2に記載の光記録媒体。
- 前記記録用の光の入射側は、前記基板とは反対側である、請求項1に記載の光記録媒体。
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2011
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- 2011-09-09 US US13/820,713 patent/US8747985B2/en not_active Expired - Fee Related
- 2011-09-09 WO PCT/JP2011/005104 patent/WO2012035740A1/ja active Application Filing
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TW201218198A (en) | 2012-05-01 |
CN103189919B (zh) | 2016-03-16 |
TWI449038B (zh) | 2014-08-11 |
JP2012064275A (ja) | 2012-03-29 |
CN103189919A (zh) | 2013-07-03 |
JP5485091B2 (ja) | 2014-05-07 |
US8747985B2 (en) | 2014-06-10 |
US20130164544A1 (en) | 2013-06-27 |
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