WO2011080195A1 - An insulation material - Google Patents
An insulation material Download PDFInfo
- Publication number
- WO2011080195A1 WO2011080195A1 PCT/EP2010/070582 EP2010070582W WO2011080195A1 WO 2011080195 A1 WO2011080195 A1 WO 2011080195A1 EP 2010070582 W EP2010070582 W EP 2010070582W WO 2011080195 A1 WO2011080195 A1 WO 2011080195A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- insulation material
- microspheres
- washing tub
- bitumen
- dishwasher
- Prior art date
Links
- 239000012774 insulation material Substances 0.000 title claims abstract description 33
- 239000004005 microsphere Substances 0.000 claims abstract description 26
- 239000010426 asphalt Substances 0.000 claims abstract description 25
- 239000000919 ceramic Substances 0.000 claims abstract description 4
- 238000005406 washing Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 14
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 6
- 229910044991 metal oxide Inorganic materials 0.000 claims description 5
- 150000004706 metal oxides Chemical class 0.000 claims description 5
- 230000005855 radiation Effects 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 4
- 125000003277 amino group Chemical group 0.000 claims description 3
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 claims description 3
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 claims description 3
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 238000009413 insulation Methods 0.000 description 9
- 239000002131 composite material Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 3
- -1 T1O2 Chemical class 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011494 foam glass Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/162—Selection of materials
- G10K11/165—Particles in a matrix
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/4209—Insulation arrangements, e.g. for sound damping or heat insulation
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/4246—Details of the tub
Definitions
- the present invention relates to an insulation material that provides sound and heat insulation.
- bitumen is added into a solvent and is dissolved by being subjected to heat.
- the fiber composite comprising fly ash is heated and the prepared bitumen solution is applied on the composite by spraying. Afterwards, the material to which hot-press is applied is dried and cooled, and thus the bitumen modified fly ash fiber composite is produced.
- adding bitumen increases the impact strength, compressive strength and tensile strength of the material.
- the used fly ash is the waste product of another process, the size of the particles is not controllable and their surfaces do not allow application of coating.
- a thermal insulation material is formed between the bitumen material and the washing tub in order to improve the insulative properties of bitumen.
- the said thermal insulation material is composed of foam glass granulate or clay foam material.
- the aim of the present invention is the realization of an insulation material that provides effective sound and heat insulation.
- the insulation material realized in order to attain the aim of the present invention, explicated in the first claim and the respective claims thereof, is manufactured by mixing bitumen with hollow and equally sized ceramic microspheres.
- the vibration dampening and heat insulative properties of the bitumen material are improved, and the heat moving away from the washing tub and the noise and the vibration transferred to the outside surrounding are minimized.
- the microspheres being of ceramic material and the sphere shape facilitates adding thereof into bitumen.
- the spheres being microsphere shaped provide their radiation reflecting properties to be at the desired level.
- the microspheres are mixed into bitumen after being coated with a metal oxide such as T1O2, SnO2, CeO2, etc., suitable for reflecting the rays in the desired radiation wavelength. Accordingly, the ray reflecting property of the microspheres and hence the thermal insulation capability of the insulation material are increased.
- the microspheres are mixed into bitumen after being coated by a compatibilizer material such as a polymer containing siloxane, an amine group, etc.
- microspheres mixed into bitumen are in the ratio of 20 to 50,
- microspheres preferably 30 percent by weight.
- the dimensions of the microspheres are in between 50 to 300 micrometers.
- the dishwasher comprises an insulation material that at least partially surrounds the outer surface of the washing tub.
- the cover comprises a plate that faces the inside and an outer cover that faces the outside of the washing tub.
- the plate is produced from metal material.
- the outer cover is secured onto the plate and forms the portion of the cover that the user can view from the outside.
- the insulation material is
- Figure 1 - is the schematic view of the insulation material.
- Figure 2 - is the schematic view of a dishwasher wherein the insulation material is used.
- the insulation material (1) is formed by mixing bitumen (2) with hollow and equally dimensioned ceramic microspheres (3). Accordingly, an insulation material (1 ) is obtained that provides high sound and heat insulation that is low in cost and easy to manufacture.
- the material (1 ) is composed by mixing the microspheres (3) coated by a metal oxide suitable for reflecting the rays in the desired radiation wavelength into bitumen (2).
- a metal oxide such as T1O2 , SnO 2 , CeO 2 , etc.
- the insulation material (1 ) is composed by mixing the microspheres (3) coated by the compatibilizer material into bitumen (2). Accordingly, the insulation material (1 ) is provided to be easily adhered on the desired application surface.
- a polymer containing preferably siloxane or amine group is used as the compatibilizer material.
- microspheres (3) mixed into bitumen (2) are in the ratio of 20 to 50 preferably 30 percent by weight.
- microspheres (3) are in between 50 to 300
- micrometers The dimensions of microspheres (3) to be used are selected to be suitable for reflecting the rays in the desired radiation wavelength.
- the insulation material (1 ) is used in a dishwasher (4).
- the dishwasher (4) comprises a box shaped washing tub (5) with the front open, produced from metal and a cover (6) that closes the front face of the washing tub (5) and provides access therein.
- the insulation material (1 ) at least partially surrounds the outer surface of the washing tub (5) ( Figure 2).
- the cover (6) comprises a plate (7) produced from metal, facing the inner surface of the washing tub (5) and an outer cover (8) secured to the outer surface of the plate (7) and forming the portion viewed by the user from the outside.
- the insulation material (1 ) is also disposed between the outer cover (8) and the plate (7). Accordingly, the heat loss through the cover (6) is provided to be minimized.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
- Inorganic Insulating Materials (AREA)
Abstract
The present invention relates to an insulation material (1) that is formed by mixing bitumen (2) with hollow and equally dimensioned ceramic microspheres (3).
Description
Description
AN INSULATION MATERIAL
[0001] The present invention relates to an insulation material that provides sound and heat insulation.
[0002] In the state of the art, embodiments that relate to adding various additives in bitumen in order to improve the features like strength, density etc. of the bitumen material are present.
[0003] A state of the art embodiment is explained in the Chinese Patent
Application No. CN 101249664. In the said application, the production of a fly ash-fiber composite to which bitumen is applied is described. In this embodiment, bitumen is added into a solvent and is dissolved by being subjected to heat. The fiber composite comprising fly ash is heated and the prepared bitumen solution is applied on the composite by spraying. Afterwards, the material to which hot-press is applied is dried and cooled, and thus the bitumen modified fly ash fiber composite is produced. In this embodiment, it is claimed that adding bitumen increases the impact strength, compressive strength and tensile strength of the material.
However, since the used fly ash is the waste product of another process, the size of the particles is not controllable and their surfaces do not allow application of coating.
[0004] Another state of the art embodiment is explained in the European Patent No EP0244615. In this embodiment, a bitumen or bitumen-plastic mixture is explained that contains porous fillers and hollow bodied clay substances in order to achieve weight reduction.
[0005] In dishwashers, the impact of the wash water to the washing tub during washing results in noise. Moreover, the undampened vibrations on the tub play a significant role in the sound power level of the dishwasher.
Generally insulation material made of bitumen material is applied on the outer surface of the washing tub in order to decrease noise and to dampen vibrations.
[0006] In the dishwasher explained in the state of the art German Patent
Application No. DE19858002, a thermal insulation material is formed between the bitumen material and the washing tub in order to improve the
insulative properties of bitumen. The said thermal insulation material is composed of foam glass granulate or clay foam material.
[0007] In the dishwasher explained in the state of the art German Patent
Application No. DE102005061805, different heat and sound insulating layers arranged one after another are used for the insulation of the washing tub. Bitumen and stone dust or other filler materials having high specific density are used as the sound insulating material.
[0008] The aim of the present invention is the realization of an insulation material that provides effective sound and heat insulation.
[0009] The insulation material realized in order to attain the aim of the present invention, explicated in the first claim and the respective claims thereof, is manufactured by mixing bitumen with hollow and equally sized ceramic microspheres. Thus, the vibration dampening and heat insulative properties of the bitumen material are improved, and the heat moving away from the washing tub and the noise and the vibration transferred to the outside surrounding are minimized. The microspheres being of ceramic material and the sphere shape facilitates adding thereof into bitumen. Furthermore, the spheres being microsphere shaped provide their radiation reflecting properties to be at the desired level.
[0010] In the preferred embodiment of the present invention, the microspheres are mixed into bitumen after being coated with a metal oxide such as T1O2, SnO2, CeO2, etc., suitable for reflecting the rays in the desired radiation wavelength. Accordingly, the ray reflecting property of the microspheres and hence the thermal insulation capability of the insulation material are increased.
[001 1] In an embodiment of the present invention, the microspheres are mixed into bitumen after being coated by a compatibilizer material such as a polymer containing siloxane, an amine group, etc.
[0012] The microspheres mixed into bitumen are in the ratio of 20 to 50,
preferably 30 percent by weight. The dimensions of the microspheres are in between 50 to 300 micrometers.
[0013] In the preferred embodiment of the present invention, the insulation
material is used in a dishwasher. The dishwasher comprises an insulation
material that at least partially surrounds the outer surface of the washing tub. The cover comprises a plate that faces the inside and an outer cover that faces the outside of the washing tub. The plate is produced from metal material. The outer cover is secured onto the plate and forms the portion of the cover that the user can view from the outside.
[0014] In an embodiment of the present invention, the insulation material is
disposed between the outer cover and the plate. Thus, the transition of heat and noise to the outside surrounding is minimized.
[0015] The model embodiments relating to the dishwasher realized in order to attain the aim of the present invention are illustrated in the attached figures, where:
[0016] Figure 1 - is the schematic view of the insulation material.
[0017] Figure 2 - is the schematic view of a dishwasher wherein the insulation material is used.
[0018] The elements illustrated in the figures are numbered as follows:
1. Insulation material
2. Bitumen
3. Microsphere
4. Dishwasher
5. Washing tub
6. Cover
7. Plate
8. Outer cover
[0019] The insulation material (1) is formed by mixing bitumen (2) with hollow and equally dimensioned ceramic microspheres (3). Accordingly, an insulation material (1 ) is obtained that provides high sound and heat insulation that is low in cost and easy to manufacture.
[0020] In the preferred embodiment of the present invention, the insulation
material (1 ) is composed by mixing the microspheres (3) coated by a metal oxide suitable for reflecting the rays in the desired radiation wavelength into bitumen (2). Thus, the heat insulation capability of the microspheres (3) is provided to be increased. In the different embodiments of the present invention, the microspheres (3) are coated with a metal oxide such as T1O2
, SnO2, CeO2, etc.
[0021] In an embodiment of the present invention, the insulation material (1 ) is composed by mixing the microspheres (3) coated by the compatibilizer material into bitumen (2). Accordingly, the insulation material (1 ) is provided to be easily adhered on the desired application surface. A polymer containing preferably siloxane or amine group is used as the compatibilizer material.
[0022] The microspheres (3) mixed into bitumen (2) are in the ratio of 20 to 50 preferably 30 percent by weight.
[0023] The dimensions of the microspheres (3) are in between 50 to 300
micrometers. The dimensions of microspheres (3) to be used are selected to be suitable for reflecting the rays in the desired radiation wavelength.
[0024] In an embodiment of the present invention, the insulation material (1 ) is used in a dishwasher (4). The dishwasher (4) comprises a box shaped washing tub (5) with the front open, produced from metal and a cover (6) that closes the front face of the washing tub (5) and provides access therein. In this embodiment, the insulation material (1 ) at least partially surrounds the outer surface of the washing tub (5) (Figure 2). Thus, improvement in the sound and heat insulation of the dishwasher (4) is provided.
[0025] In an embodiment of the present invention, the cover (6) comprises a plate (7) produced from metal, facing the inner surface of the washing tub (5) and an outer cover (8) secured to the outer surface of the plate (7) and forming the portion viewed by the user from the outside. In an embodiment of the present invention, the insulation material (1 ) is also disposed between the outer cover (8) and the plate (7). Accordingly, the heat loss through the cover (6) is provided to be minimized.
[0026] It is to be understood that the present invention is not limited by the
embodiments disclosed above and a person skilled in the art can easily introduce different embodiments. These should be considered within the scope of the protection postulated by the claims of the present invention.
Claims
1. An insulation material (1 ) that is formed by mixing bitumen (2) and hollow, equally dimensioned ceramic microspheres (3).
2. An insulation material (1 ) as in Claim 1 , characterized in that the microspheres (3) are coated by a metal oxide suitable for reflecting the rays in the desired radiation wavelength.
3. An insulation material (1 ) as in Claim 2, characterized in that the microspheres (3) are coated by a metal oxide selected from the group of ΤΊΟ2, SnO2, CeO2 .
4. An insulation material (1 ) as in any one of the above Claims, characterized in that the microspheres (3) are coated by a compatibilizer material.
5. An insulation material (1 ) as in any one of the above Claims, characterized in that the compatibilizer material by which the microspheres (3) are coated is a polymer containing preferably siloxane or amine group..
6. An insulation material (1 ) as in any one of the above Claims, characterized in that the microspheres (3) being in the ratio of 20 to 50 % by weight.
7. An insulation material (1 ) as in Claim 6, characterized in that the microspheres (3) being in the ratio of 30 % by weight.
8. An insulation material (1 ) as in any one of the above Claims, characterized by the microspheres (3) having dimensions in between 50 to 300 micrometers.
9. A dishwasher (4) characterized by an insulation material (1 ) as in any one of the above Claims.
10. A dishwasher (4) as in Claim 9, characterized by a box shaped washing tub (5) with the front open, produced from metal and a cover (6) that closes the front face of the washing tub (5) and provides access therein and the insulation material (1 ) that at least partially surrounds the outer surface of the washing tub (5).
1 1. A dishwasher (4) as in Claim 9, characterized in that the cover (6) comprising a plate (7) produced from metal, facing the inner surface of the washing tub (5) and an outer cover (8) secured to the outer surface of the plate (7), forming the portion viewed by the user from the outside and the insulation material (1 ) disposed between the outer cover (8) and the plate (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10796071A EP2519942A1 (en) | 2009-12-31 | 2010-12-22 | An insulation material |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TRA2009/10103 | 2009-12-31 | ||
| TR200910103 | 2009-12-31 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2011080195A1 true WO2011080195A1 (en) | 2011-07-07 |
Family
ID=43837918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2010/070582 WO2011080195A1 (en) | 2009-12-31 | 2010-12-22 | An insulation material |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2519942A1 (en) |
| WO (1) | WO2011080195A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014053179A1 (en) * | 2012-10-04 | 2014-04-10 | Faist Chemtec Gmbh | Sound-absorbing sandwich board |
| DE102013222573A1 (en) | 2013-11-06 | 2015-05-07 | BSH Bosch und Siemens Hausgeräte GmbH | Arrangement for acoustic and thermal insulation of a receiving area of a water-conducting household appliance and water-conducting household appliance |
| EP2446797A3 (en) * | 2010-07-16 | 2015-07-01 | BSH Hausgeräte GmbH | Dishwasher with at least one pre-assembled bitumen pad for muffling and/or soundproofing a wall section |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0244615A2 (en) | 1986-05-07 | 1987-11-11 | Chemie-Werk Weinsheim Gmbh | Sound absorbing covering material and method of making antidrum coverings with such material |
| GB2245574A (en) * | 1990-07-02 | 1992-01-08 | Bridgestone Corp | Vibration damping material |
| US5212143A (en) * | 1978-08-28 | 1993-05-18 | Torobin Leonard B | Hollow porous microspheres made from dispersed particle compositions |
| US6071628A (en) * | 1999-03-31 | 2000-06-06 | Lockheed Martin Energy Systems, Inc. | Thermal barrier coating for alloy systems |
| DE19858002A1 (en) | 1998-12-16 | 2000-06-21 | Miele & Cie | Bitumen covering for insulating against noise and heat in a metal rinsing reservoir on a dishwasher includes a sheet metal material partly covered with bitumen matting as a thermal insulating barrier layer on the sheet metal |
| WO2002031287A1 (en) * | 2000-10-10 | 2002-04-18 | James Hardie Research Pty Limited | Composite building material |
| WO2005034715A1 (en) * | 2003-10-09 | 2005-04-21 | BSH Bosch und Siemens Hausgeräte GmbH | Dishwasher with variable heat damping |
| DE102005061805A1 (en) | 2005-12-23 | 2007-06-28 | BSH Bosch und Siemens Hausgeräte GmbH | Domestic dishwasher has at least one heat insulating layer arranged between sound insulating layers, and sound insulating layer consists of bitumen and preferably filler of stone dust or other materials with high specific density |
| CN101249664A (en) | 2008-03-24 | 2008-08-27 | 华东理工大学 | A preparation technology of asphalt modified fly ash fiber board |
-
2010
- 2010-12-22 WO PCT/EP2010/070582 patent/WO2011080195A1/en active Application Filing
- 2010-12-22 EP EP10796071A patent/EP2519942A1/en not_active Withdrawn
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5212143A (en) * | 1978-08-28 | 1993-05-18 | Torobin Leonard B | Hollow porous microspheres made from dispersed particle compositions |
| EP0244615A2 (en) | 1986-05-07 | 1987-11-11 | Chemie-Werk Weinsheim Gmbh | Sound absorbing covering material and method of making antidrum coverings with such material |
| GB2245574A (en) * | 1990-07-02 | 1992-01-08 | Bridgestone Corp | Vibration damping material |
| DE19858002A1 (en) | 1998-12-16 | 2000-06-21 | Miele & Cie | Bitumen covering for insulating against noise and heat in a metal rinsing reservoir on a dishwasher includes a sheet metal material partly covered with bitumen matting as a thermal insulating barrier layer on the sheet metal |
| US6071628A (en) * | 1999-03-31 | 2000-06-06 | Lockheed Martin Energy Systems, Inc. | Thermal barrier coating for alloy systems |
| WO2002031287A1 (en) * | 2000-10-10 | 2002-04-18 | James Hardie Research Pty Limited | Composite building material |
| WO2005034715A1 (en) * | 2003-10-09 | 2005-04-21 | BSH Bosch und Siemens Hausgeräte GmbH | Dishwasher with variable heat damping |
| DE102005061805A1 (en) | 2005-12-23 | 2007-06-28 | BSH Bosch und Siemens Hausgeräte GmbH | Domestic dishwasher has at least one heat insulating layer arranged between sound insulating layers, and sound insulating layer consists of bitumen and preferably filler of stone dust or other materials with high specific density |
| CN101249664A (en) | 2008-03-24 | 2008-08-27 | 华东理工大学 | A preparation technology of asphalt modified fly ash fiber board |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP2519942A1 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2446797A3 (en) * | 2010-07-16 | 2015-07-01 | BSH Hausgeräte GmbH | Dishwasher with at least one pre-assembled bitumen pad for muffling and/or soundproofing a wall section |
| WO2014053179A1 (en) * | 2012-10-04 | 2014-04-10 | Faist Chemtec Gmbh | Sound-absorbing sandwich board |
| DE102013222573A1 (en) | 2013-11-06 | 2015-05-07 | BSH Bosch und Siemens Hausgeräte GmbH | Arrangement for acoustic and thermal insulation of a receiving area of a water-conducting household appliance and water-conducting household appliance |
| EP2870906A1 (en) | 2013-11-06 | 2015-05-13 | BSH Hausgeräte GmbH | Assembly for the acoustic and thermal insulation of a recetion area of a water-conveying domestic appliance and water-conveying domestic device |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2519942A1 (en) | 2012-11-07 |
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