WO2011076690A1 - Method for purifying 1,2-propanediol from a fermentation broth - Google Patents
Method for purifying 1,2-propanediol from a fermentation broth Download PDFInfo
- Publication number
- WO2011076690A1 WO2011076690A1 PCT/EP2010/070102 EP2010070102W WO2011076690A1 WO 2011076690 A1 WO2011076690 A1 WO 2011076690A1 EP 2010070102 W EP2010070102 W EP 2010070102W WO 2011076690 A1 WO2011076690 A1 WO 2011076690A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- propanediol
- fermentation broth
- purifying
- solvent
- anyone
- Prior art date
Links
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 title claims abstract description 125
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 title claims abstract description 122
- 235000013772 propylene glycol Nutrition 0.000 title claims abstract description 122
- 238000000855 fermentation Methods 0.000 title claims abstract description 71
- 230000004151 fermentation Effects 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims abstract description 66
- 239000002904 solvent Substances 0.000 claims abstract description 55
- 238000000746 purification Methods 0.000 claims abstract description 46
- 238000001704 evaporation Methods 0.000 claims abstract description 41
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 36
- 230000008020 evaporation Effects 0.000 claims abstract description 35
- 238000001556 precipitation Methods 0.000 claims abstract description 23
- 239000010409 thin film Substances 0.000 claims abstract description 12
- 239000011552 falling film Substances 0.000 claims abstract description 11
- 239000010408 film Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 238000004821 distillation Methods 0.000 claims description 30
- 239000000243 solution Substances 0.000 claims description 24
- 239000007787 solid Substances 0.000 claims description 23
- 238000001914 filtration Methods 0.000 claims description 20
- 239000007864 aqueous solution Substances 0.000 claims description 19
- 238000005342 ion exchange Methods 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- 238000005352 clarification Methods 0.000 claims description 10
- 238000009835 boiling Methods 0.000 claims description 9
- 238000001471 micro-filtration Methods 0.000 claims description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 8
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 4
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 abstract description 48
- 229960004063 propylene glycol Drugs 0.000 description 94
- 235000002639 sodium chloride Nutrition 0.000 description 49
- 235000010633 broth Nutrition 0.000 description 45
- 239000012535 impurity Substances 0.000 description 40
- 239000000203 mixture Substances 0.000 description 25
- 239000000047 product Substances 0.000 description 22
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 21
- 239000003456 ion exchange resin Substances 0.000 description 15
- 229920003303 ion-exchange polymer Polymers 0.000 description 15
- 229910052500 inorganic mineral Inorganic materials 0.000 description 14
- 239000011707 mineral Substances 0.000 description 14
- 235000010755 mineral Nutrition 0.000 description 14
- 230000008030 elimination Effects 0.000 description 11
- 238000003379 elimination reaction Methods 0.000 description 11
- 238000000926 separation method Methods 0.000 description 10
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 9
- 239000003463 adsorbent Substances 0.000 description 9
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 8
- 229940035437 1,3-propanediol Drugs 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000006227 byproduct Substances 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 4
- 238000002425 crystallisation Methods 0.000 description 4
- 230000008025 crystallization Effects 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 230000008929 regeneration Effects 0.000 description 4
- 238000011069 regeneration method Methods 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000000108 ultra-filtration Methods 0.000 description 4
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 3
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 3
- 229930006000 Sucrose Natural products 0.000 description 3
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000001311 chemical methods and process Methods 0.000 description 3
- 239000008103 glucose Substances 0.000 description 3
- 238000001728 nano-filtration Methods 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- 235000005985 organic acids Nutrition 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 239000005720 sucrose Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- AIJULSRZWUXGPQ-UHFFFAOYSA-N Methylglyoxal Chemical compound CC(=O)C=O AIJULSRZWUXGPQ-UHFFFAOYSA-N 0.000 description 2
- -1 Na Chemical class 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- 235000011148 calcium chloride Nutrition 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000004128 high performance liquid chromatography Methods 0.000 description 2
- XLSMFKSTNGKWQX-UHFFFAOYSA-N hydroxyacetone Chemical compound CC(=O)CO XLSMFKSTNGKWQX-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 125000002467 phosphate group Chemical class [H]OP(=O)(O[H])O[*] 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 235000000346 sugar Nutrition 0.000 description 2
- WAPNOHKVXSQRPX-UHFFFAOYSA-N 1-phenylethanol Chemical compound CC(O)C1=CC=CC=C1 WAPNOHKVXSQRPX-UHFFFAOYSA-N 0.000 description 1
- 108010053481 Antifreeze Proteins Proteins 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical class C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical class [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- XPNGNIFUDRPBFJ-UHFFFAOYSA-N alpha-methylbenzylalcohol Natural products CC1=CC=CC=C1CO XPNGNIFUDRPBFJ-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000002528 anti-freeze Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- OWBTYPJTUOEWEK-UHFFFAOYSA-N butane-2,3-diol Chemical compound CC(O)C(C)O OWBTYPJTUOEWEK-UHFFFAOYSA-N 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001860 citric acid derivatives Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 238000000909 electrodialysis Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012262 fermentative production Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 150000002605 large molecules Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000037353 metabolic pathway Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000825 pharmaceutical preparation Substances 0.000 description 1
- 229940127557 pharmaceutical product Drugs 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 229940072033 potash Drugs 0.000 description 1
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 1
- 235000015320 potassium carbonate Nutrition 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 150000004728 pyruvic acid derivatives Chemical class 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 238000010963 scalable process Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000012609 strong anion exchange resin Substances 0.000 description 1
- 239000012607 strong cation exchange resin Substances 0.000 description 1
- 150000003890 succinate salts Chemical class 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000012610 weak anion exchange resin Substances 0.000 description 1
- 239000012608 weak cation exchange resin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/74—Separation; Purification; Use of additives, e.g. for stabilisation
- C07C29/76—Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/74—Separation; Purification; Use of additives, e.g. for stabilisation
- C07C29/76—Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
- C07C29/80—Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment by distillation
Definitions
- the present invention relates to the purification of 1 ,2-propanediol (MPG) from a fermentation broth.
- MPG 1,2-propanediol
- 1 ,2-propanediol is currently produced by chemical processes using a propylene oxide hydration process that consumes large amounts of water.
- Propylene oxide can be produced by either of two processes, one using epichlorhydrin, and the other hydroperoxide. Both routes use highly toxic substances.
- the hydroperoxide route generates by-products such as tert-butanol and 1 -phenyl ethanol. For the production of propylene to be profitable, a use must be found for these by-products.
- the chemical route generally produces racemic 1 ,2-propanediol, whereas each of the two stereoisomers (R) 1 ,2-propanediol and (S) 1 ,2-propanediol are of interest for certain applications (e.g. chiral starting materials for specialty chemicals and pharmaceutical products).
- 1 ,2-propanediol may be produced by fermentation of microorganisms using sugars such as glucose or sucrose.
- Another major challenge is the elimination of heavy impurities including organic molecules such as organic acids which are less volatile or have a higher boiling point than 1 ,2-propanediol. These impurities tend to precipitate or to stick to the distillation columns used for purification of 1 ,2-propanediol.
- the state of the art addresses mostly the purification of 1 ,3-propanediol from fermentation broths.
- 1 ,3-propanediol and 1 ,2-propanediol are not produced through the same metabolic pathway. Therefore the composition of the fermentation broth containing the product to be purified is not the same and in particular the impurity profile is different.
- the removal of mineral salts most notably it has been proposed to eliminate salts upstream from the purification steps by various techniques such as the use of ion-exchange resins (WO 2004101479), electrodialysis (CN101143301) and precipitation-filtration (US 6,361,983).
- CN1460671 also describes purification of 1,3- propanediol from a fermentation broth comprising precipitation/separation steps with a solvent.
- these methods suffer from major drawbacks and they do not address the elimination of the heavy impurities after removal of the salts.
- WO 2009/068110 describes a method for purifying an alcohol from a fermentation broth.
- the addition of glycerol to the concentrated fermentation broth prevents crystallization of salts at the bottom of the distillation columns.
- the addition of glycerol retains salts in the liquid phase until the end of the purification process.
- a major drawback of this process is that the amount of glycerol required to dissolve salts may be very high, leading to high purification costs.
- WO 2004/101479 is related to the purification of biologically-produced 1,3- propanediol.
- the purification process comprises filtration, ion exchange purification and a distillation procedure comprising at least two distillation columns. Salts are removed at the start of the process using ion exchange resins.
- a major problem is the fouling of the ion exchange resins, which is due to the heavy impurities of the filtrated fermentation broth. Ion exchange is an efficient technique but it leads to very high operation costs due to the need for regeneration of the resin, when the technique is applied to solutions having a high salt content. Fouling of the ion exchange resin due to the heavy impurities and quick saturation due to high salts content both lead to elevated operation costs because regeneration and/or replacement of the resin are frequently required.
- Xiu et al. (2008) is related to downstream processing of biologically produced 1,3- propanediol and 2,3-butanediol.
- biological production of 1,3-propnaediol and 1,2-propanediol leads to different impurities requiring different purification methods.
- Gao et al. (2007) is related to separation of 1,3 -propanediol from glycerol-based fermentations by alcohol precipitation and dilution crystallization. This document does not describe purification of 1,2-propanediol and the purification methods do not combine alcohol precipitation and an evaporation step on a falling film evaporator, wiped film evaporator, a thin film evaporator or a short path evaporator.
- US2004/0222753 describes a process for producing 1,3 -propanediol from an aqueous feed stream using a solvent extractant. Precipitation of impurities and purification of 1,2-propanediol are not described.
- the present invention proposes a novel method for purifying 1,2-propanediol from a fermentation broth.
- the methods of the present invention provide both efficient desalinisation of the fermentation broth prior to further purification and efficient elimination of organic impurities and in particular of heavy impurities such as organic acids.
- the methods of the present invention prevent degradation of 1,2- propanediol during the purification steps.
- the methods according to the present invention make it possible to efficiently eliminate salts and impurities during the purification of 1,2-propanediol from a fermentation broth using a simple, cheap and easily scalable process.
- the present invention is related to a method for purifying 1,2-propanediol from a fermentation broth comprising the following steps:
- step e evaporating solvent and water from the solution obtained in the previous step d), f) evaporating the 1,2-propanediol from the solution obtained in step e) on a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator,
- the clarification of the fermentation broth in step a) is carried out by filtration.
- filtration consists in successive microfiltration, ultrafiltration and/or nano filtration steps.
- step b) removing water from the aqueous solution containing the 1 ,2- propanediol is performed by evaporation.
- the solvent is ethanol.
- the solvent is added to reach a proportion of solvent comprised between 30% and 60% per weight.
- step d) the solids are removed by filtration.
- steps c), d) and e) are repeated before performing step f).
- steps c), d) and e) are repeated two times before performing step f).
- the 1,2-propanediol is evaporated from the solution obtained in step e) in a whipped thin film evaporator with an internal condenser.
- the methods of the present invention comprise further purification of the 1,2-propanediol recovered in step g).
- Further purification of the 1,2-propanediol may comprise removing by distillation products and/or azeotropes which have a boiling point lower than that of 1,2-propanediol by distillation; and removing products and/or azeotropes having a boiling point higher than that of 1 ,2-propanediol by distillation.
- purification of the 1,2-propanediol may also comprise removing water by evaporation.
- Further purification of the 1,2-propanediol may comprises ion exchange and/or adsorption.
- the invention thus relates to the purification of 1,2-propanediol from a fermentation broth.
- 1,2-propanediol may, for example, be produced by the fermentation of various carbon sources e.g. glucose, sucrose or glycerol.
- the fermentation broth obtained after fermentation contains typically water, 1,2-propanediol, residual carbon source, mineral and organic salts of the carboxylate type.
- 1,2-propanediol produced by fermentation contains a high concentration of organic and mineral salts.
- salt means any mineral or organic salt present in the fermentation broth
- mineral salts include ions such as Na , K , CI " , S0 4 and P0 4 Mg , Ca , NH 4 .
- Organic impurities and by-products may include citrates, glucose, sucrose, succinates, acetates, pyruvates glycerol, hydroxyacetone and methylglyoxal.
- the present invention relates to a method for removing salts from a fermentation broth after fermentative production of 1,2-propanediol.
- the methods of the present invention also relate to further purification of the 1,2-propanediol after removal of mineral and organic salts.
- Another object of the present invention is the efficient purification of 1,2- propanediol from an aqueous solution containing mineral and/or organic salts.
- Purification of an alcohol from a fermentation broth by techniques such as distillation and evaporation leads to the crystallization of the mineral and organic salts which can prevent the further purification of the alcohol.
- Various attempts have been made to remove mineral and organic salts from the fermentation broth prior to further purification of the alcohol.
- distillation methods crystallization of salts at the bottom of the distillation column is a common problem, other methods such as ion exchange lead to quick fouling of the ion exchange resin due to the high amount of mineral salts and organic salts present in the fermentation broth.
- an object of the present invention is the separation of the 1,2-propanediol from sodium chlorides, calcium chlorides, potassium chlorides, ammonium, sulfates and phosphate salts.
- Another object of the present invention is the separation of 1,2-propanediol from heavy impurities present in the fermentation broth including organic molecules such as organic acids which are less volatile or have a higher boiling point than 1,2-propanediol.
- a first embodiment of the present invention is a method for purifying 1,2- propanediol from a fermentation broth comprising the following steps:
- step e) evaporating the 1,2-propanediol from the solution obtained in step e) on a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator,
- Fermentation may optionally be stopped by addition of a base to the fermentation broth.
- a base is added, for example, in the form of soda, potash or ammonia with the purpose of stopping bacterial activity.
- the pH achieved is between 7.5 and 14.
- the first step of the 1,2-propanediol purification method consists in clarification of the fermentation broth to eliminate insoluble elements, most notably large molecules, biomass, proteins and all suspended particles.
- insoluble elements most notably large molecules, biomass, proteins and all suspended particles.
- all molecules having a size over 0.1 ⁇ are eliminated by filtration.
- all molecules having a molecular weight over 200 Da are eliminated by clarification. Any convenient method may be used for clarification of the fermentation broth.
- clarification of the fermentation broth is carried out by filtration.
- “Filtration” refers to a membrane separation method.
- filtration consists successively of micro filtration, ultrafiltration and nano filtration steps.
- the clarification step consists of micro filtration and ultrafiltration. More preferably, the clarification step consists of micro filtration. Most preferably, micro filtration is a 0.1 ⁇ cutoff micro filtration. Filtration may be carried out on a filter press or a rotary filter.
- clarification of the fermentation broth is carried out by centrifugation.
- water is removed prior to further purification of the 1,2-propanediol. Any appropriate method may be applied to remove water from the aqueous solution, e.g; but not limited to evaporation, cristalization or reverse osmosis. Preferably, water is removed by evaporation. Evaporation may be carried out in a thermosyphon-type evaporator or in any suitable evaporator.
- this first step consisting in the concentration of the clarified fermentation broth, between 10% and 95 % of the aqueous solution is evaporated; preferably at least 60%>, 70%> or at least 80%> of the aqueous solution is evaporated.
- a concentrated aqueous solution enriched in 1,2- propanediol is recovered after this first evaporation step. Preferably, this concentrated solution comprises at least 15%, 20% or 25% of 1,2-propanediol.
- the next steps provide for precipitation of salts contained in the aqueous solution by addition of an appropriate solvent, precipitation and removal of the salts and evaporation of solvent and water as an azeotropic composition. These steps may be repeated 2-3 times to remove most of the mineral and organic salts.
- Precipitation of solids from the aqueous solution containing the 1,2-propanediol is obtained by adding a solvent to reach a proportion of solvent comprised between 0.1% and 99%) per weight, preferably comprised between 30%> and 60%> per weight
- the amount of solvent added is sufficient to promote the precipitation of solids from the aqueous solution.
- the solvent is selected from ethanol, methanol and acetone. In preferred embodiments, the solvent is ethanol.
- the solids are removed by any appropriate method.
- the solid-liquid mixture is filtered to separate the wet cake consisting of the precipitated solids and the solution containing the 1,2-propanediol.
- solvent and water are removed from the solution containing the 1,2-propanediol.
- solvent and water are removed by evaporation of an azeotropic composition.
- solvent and water are preferably evaporated at atmospheric pressure and the evaporation rate is at least 50%, 60% or 65%.
- steps including solvent addition, precipitation and removal of solvent/water may be performed several times in order to remove most of the salts. In preferred embodiments, these steps are performed three times. At this stage, mineral salts and organic salts are removed from the solution containing the 1,2-propanediol. The final evaporation of solvent and water is performed under conditions allowing removal of 100% of the solvent.
- the aqueous solution containing the 1,2-propanediol is fed to a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator.
- the aqueous solution containing the 1,2-propanediol is fed to a wiped thin film evaporator with an internal condenser.
- vacuum i.e. low pressure evaporation is used.
- a substantial decrease of the boiling temperature of the 1,2-propanediol is obtained by reducing the operating pressure.
- the operating pressure is set typically between 0.1 and 200 mbar, preferably between 1 and 50 mbar and the temperature is set between 50 and 150 °C.
- the conditions are set to evaporate most but not the total amount of 1,2- propanediol in order to avoid the evaporation of impurities at this step.
- the evaporate to fed mass ratio is comprised between 5 and 95 %, most preferably, the evaporate to fed mass ratio is 70%>.
- the evaporated product typically comprises mostly 1,2-propanediol and water.
- the bottom product contains heavy impurities, for example sugar, biomass, proteins and some remaining salts.
- the bottom product may also comprise some residual 1,2-propanediol, which has not been evaporated.
- the residual 1,2-propanediol amounts are preferably less than 10% and preferably less than 5% of the 1,2-propanediol fed to the evaporator. This 1,2- propanediol may also be recovered later in the process.
- a successful evaporation step will provide both a high yield of 1,2-propanediol in the evaporated product, and sufficient liquid bottom product to draw out the heavy impurities and remaining salts.
- the evaporated product contains most of the 1,2- propanediol, it is preferred that some residual 1,2-propanediol is recovered in the bottom product to avoid contamination of the evaporated 1,2-propanediol with impurities.
- the residual 1,2-propanediol in the bottom product of the evaporator may amount to at least 1%, 2%, 5% or 10% of the 1,2-propanediol of the aqueous solution fed to the evaporator.
- 1,2-propanediol can be further purified according to any known alcohol-purification technique, in particular by distillation.
- topping and stripping may be performed.
- an ion exchange step and/or adsorption step may also be included in the distillation sequence, as a polishing step, to maximize final product quality.
- Another optional step of the method of the present invention is adjusting the pH to a pH>7 during purification. By raising the pH, acids can be separated and eliminated as ions.
- the method according to the present invention also comprises further removal of water leading to concentration of the evaporated product containing the 1,2-propanediol.
- Water can be eliminated by various techniques known to persons skilled in the art.
- water is removed by evaporation.
- further purification of the 1,2-propanediol is performed by distillation techniques. Elimination by distillation of products with a boiling point lower than that of the 1,2-propanediol to be purified and products with a boiling point higher than that of the 1,2-propanediol to be purified is carried out according to conventional techniques known to persons skilled in the art.
- an ion exchange step and/or adsorption may be performed in between the different distillation steps or after the final distillation step. These techniques are used as a final polishing step, in order to maximize product quality.
- ion exchange is an efficient technique for the removal of salts from various solutions.
- the removal of high salt concentration requires frequent regeneration or renewal of ion exchange resins and is linked to high operation costs.
- the majority of organic and mineral salts are removed by precipitation of the salts and further evaporation of the 1,2-propanediol on a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator.
- Ion exchange may be used primarily to remove residual ionic impurities. Fouling of the resin is thus reduced, avoiding frequent regeneration and/or replacement of the ion exchange resins and preventing high operation costs.
- so-called ion exchange resins may further be used for the removal of other impurities.
- ion exchange resins may be used for adsorption of various organic impurities.
- Ion exchange is a well-known technique and may be carried out with any suitable resin.
- ion exchange resins are selected from strong anion exchange resins, weak anion exchange resins, strong cation exchange resins and weak cation exchange resins, or mixtures thereof, e.g. well known mixed-bed type ion exchange resins.
- the ion exchange step may consist in a treatment on any combination of the above-mentioned ion exchange resins.
- Further purification of the 1,2-propanediol may further comprise adsorption of impurities on adsorbent solids.
- adsorption refers to the collection of impurities onto the surface of an adsorbent solid. This adsorption step allows removal of impurities, which are bound to the adsorbent solid by chemical or physical attraction.
- activated charcoal or other solid adsorbents are used to remove impurities from the purified 1,2-propanediol.
- ion exchange resins may also be used for adsorption of such impurities.
- adsorption and/or ion exchange are performed after distillation, thus reducing fouling of the solid adsorbent and minimizing costs.
- an ion exchange step and/or adsorption step is performed at the end of the distillation sequence, to produce pure 1,2-propanediol from distilled 1,2-propanediol.
- addition of water to the distilled 1,2-propanediol may be needed to prevent degradation of the resin or adsorbent solid degradation and/or to decrease viscosity, thus increasing mass transfer coefficients and adsorption efficiency.
- water may have to be added in proportions ranging from 1 and 100%, more preferably from 10 and 20%.
- Figure 1 Method for purifying 1,2-propanediol from a fermentation broth with one pass of solvent.
- Microfiltration Ultrafiltration (3) Nano filtration (4) Water evaporation (5) Addition of the solvent (6)
- Solid-Liquid separation unit (8)
- Solvent and water evaporation (9) Evaporation on a falling film or wiped film wherein 1,2-propanediol, light products and a fraction of the heavy products are recovered in the vapour phase whereas salts crystallize in the evaporator and are drawn out mechanically at the bottom of the evaporator by scraping (10)
- Topping elimination of light impurities by distillation (11)
- Stripping elimination of heavy impurities by distillation.
- Figure 2 Method for purifying 1,2-propanediol from a fermentation broth with two passes of solvent.
- Figure 3 Method for purifying 1,2-propanediol from a fermentation broth with one pass of solvent and a final purification.
- the (Al) filtered fermentation broth was first concentrated by evaporation.
- (Al) Filtered fermentation broth (55.6 kg) was loaded into a thermosyphon-type evaporator. Operating top pressure was 120 mbar. 84.6 wt% of the solution was evaporated. 8.3 kg of a MPG-rich mixture (Bl) was recovered. This concentrate mixture was analyzed by HPLC and results are reported in Table 1.
- the solid-liquid mixture is filtered to separate 1770 g of (CI) solution and 55 of wet (Dl) cake filtration. 160 g of (Bl)-ethanol mixture were lost due to the filtration process hold-up.
- the (Fl) MPG-rich mixture obtained was fed to a laboratory wiped thin film evaporator with an internal condenser.
- the operating pressure was set to 25 mbar.
- the heating temperature was set to 140 °C up to 170°C.
- Valuable compounds, including most part of the MPG, were evaporated. Remaining salts and heavy compounds were collected in the bottom product.
- the recovered mass of (Gl) distillate was 332 g, and the distillate to feed mass ratio was 70.2%.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Methods for purification of 1,2-propanediol from a fermentation broth comprising precipitation of salts by addition of a solvent and evaporation of the alcohol on a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator.
Description
Method for purifying 1,2-propanediol from a fermentation broth
The present invention relates to the purification of 1 ,2-propanediol (MPG) from a fermentation broth.
1 ,2-propanediol (MPG) is a widely-used chemical. It is a component of unsaturated polyester resins, liquid detergents, coolants, anti-freeze and de-icing fluids for aircrafts. Propylene glycol has been increasingly used since 1993-1994 as a replacement for ethylene derivatives, which are recognised as being more toxic than propylene derivatives.
1 ,2-propanediol is currently produced by chemical processes using a propylene oxide hydration process that consumes large amounts of water. Propylene oxide can be produced by either of two processes, one using epichlorhydrin, and the other hydroperoxide. Both routes use highly toxic substances. In addition, the hydroperoxide route generates by-products such as tert-butanol and 1 -phenyl ethanol. For the production of propylene to be profitable, a use must be found for these by-products. The chemical route generally produces racemic 1 ,2-propanediol, whereas each of the two stereoisomers (R) 1 ,2-propanediol and (S) 1 ,2-propanediol are of interest for certain applications (e.g. chiral starting materials for specialty chemicals and pharmaceutical products).
The disadvantages of the chemical processes for the production of 1 ,2-propanediol make biological synthesis an attractive alternative. 1 ,2-propanediol may be produced by fermentation of microorganisms using sugars such as glucose or sucrose.
However, production of 1 ,2-propanediol by biological synthesis requires purification of the 1 ,2-propanediol from the fermentation broth. Further, synthesis of 1 ,2- propanediol by fermentation may lead to the production of by-products or impurities.
One major problem encountered during the purification of 1 ,2-propanediol from fermentation broths is the elimination of mineral salts. These salts are typically sodium chloride and calcium chloride but also ammonium and phosphate salts. These salts may precipitate during the purification of 1 ,2-propanediol fouling ion exchange resins, adsorbents and distillation columns.
Another major challenge is the elimination of heavy impurities including organic molecules such as organic acids which are less volatile or have a higher boiling point than 1 ,2-propanediol. These impurities tend to precipitate or to stick to the distillation columns used for purification of 1 ,2-propanediol.
The state of the art addresses mostly the purification of 1 ,3-propanediol from fermentation broths. However, 1 ,3-propanediol and 1 ,2-propanediol are not produced through the same metabolic pathway. Therefore the composition of the fermentation broth containing the product to be purified is not the same and in particular the impurity profile is different.
With respect to the removal of mineral salts, most notably it has been proposed to eliminate salts upstream from the purification steps by various techniques such as the use of ion-exchange resins (WO 2004101479), electrodialysis (CN101143301) and precipitation-filtration (US 6,361,983). CN1460671 also describes purification of 1,3- propanediol from a fermentation broth comprising precipitation/separation steps with a solvent. However, these methods suffer from major drawbacks and they do not address the elimination of the heavy impurities after removal of the salts.
WO 2009/068110 describes a method for purifying an alcohol from a fermentation broth. In this method, the addition of glycerol to the concentrated fermentation broth prevents crystallization of salts at the bottom of the distillation columns. The addition of glycerol retains salts in the liquid phase until the end of the purification process. A major drawback of this process is that the amount of glycerol required to dissolve salts may be very high, leading to high purification costs.
WO 2004/101479 is related to the purification of biologically-produced 1,3- propanediol. The purification process comprises filtration, ion exchange purification and a distillation procedure comprising at least two distillation columns. Salts are removed at the start of the process using ion exchange resins. A major problem is the fouling of the ion exchange resins, which is due to the heavy impurities of the filtrated fermentation broth. Ion exchange is an efficient technique but it leads to very high operation costs due to the need for regeneration of the resin, when the technique is applied to solutions having a high salt content. Fouling of the ion exchange resin due to the heavy impurities and quick saturation due to high salts content both lead to elevated operation costs because regeneration and/or replacement of the resin are frequently required.
Xiu et al. (2008) is related to downstream processing of biologically produced 1,3- propanediol and 2,3-butanediol. However, biological production of 1,3-propnaediol and 1,2-propanediol leads to different impurities requiring different purification methods.
Gao et al. (2007) is related to separation of 1,3 -propanediol from glycerol-based fermentations by alcohol precipitation and dilution crystallization. This document does not describe purification of 1,2-propanediol and the purification methods do not combine alcohol precipitation and an evaporation step on a falling film evaporator, wiped film evaporator, a thin film evaporator or a short path evaporator.
US2004/0222753 describes a process for producing 1,3 -propanediol from an aqueous feed stream using a solvent extractant. Precipitation of impurities and purification of 1,2-propanediol are not described.
US 5,254,467 describes a process for the transformation of glycerol into 1,3- propanediol by microorganisms.
Thus, none of these techniques produce satisfactory results.
The present invention proposes a novel method for purifying 1,2-propanediol from a fermentation broth. The methods of the present invention provide both efficient desalinisation of the fermentation broth prior to further purification and efficient elimination of organic impurities and in particular of heavy impurities such as organic acids.
Advantageously, the methods of the present invention prevent degradation of 1,2- propanediol during the purification steps.
Advantageously, the methods according to the present invention make it possible to efficiently eliminate salts and impurities during the purification of 1,2-propanediol from a fermentation broth using a simple, cheap and easily scalable process.
SUMMARY OF THE INVENTION
The present invention is related to a method for purifying 1,2-propanediol from a fermentation broth comprising the following steps:
a) clarifying the fermentation broth in order to obtain an aqueous solution containing the 1,2-propanediol,
b) removing water from the aqueous solution containing the 1,2-propanediol obtained in step a),
c) adding a solvent to the solution obtained in the previous step to reach a proportion of solvent comprised between 0.1% and 99% per weight, wherein the solvent is selected from ethanol, methanol and acetone; and wherein addition of the solvent leads to precipitation of solids;
d) removing the solids which precipitated in the previous step,
e) evaporating solvent and water from the solution obtained in the previous step d), f) evaporating the 1,2-propanediol from the solution obtained in step e) on a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator,
g) recovering the 1,2-propanediol.
Preferably, the clarification of the fermentation broth in step a) is carried out by filtration.
In preferred embodiments, filtration consists in successive microfiltration, ultrafiltration and/or nano filtration steps.
Preferably, in step b) removing water from the aqueous solution containing the 1 ,2- propanediol is performed by evaporation.
Preferably, in step c) the solvent is ethanol.
Preferably, in step c) the solvent is added to reach a proportion of solvent comprised between 30% and 60% per weight.
Preferably, in step d) the solids are removed by filtration.
In the methods of the present invention it is preferred that before performing step f), steps c), d) and e) are repeated. Preferably, steps c), d) and e) are repeated two times before performing step f).
Preferably, the 1,2-propanediol is evaporated from the solution obtained in step e) in a whipped thin film evaporator with an internal condenser.
Optionally, the methods of the present invention comprise further purification of the 1,2-propanediol recovered in step g).
Further purification of the 1,2-propanediol may comprise removing by distillation products and/or azeotropes which have a boiling point lower than that of 1,2-propanediol by distillation; and removing products and/or azeotropes having a boiling point higher than that of 1 ,2-propanediol by distillation.
Further, purification of the 1,2-propanediol may also comprise removing water by evaporation.
Further purification of the 1,2-propanediol may comprises ion exchange and/or adsorption.
DETAILED DESCRIPTION OF THE INVENTION
The invention thus relates to the purification of 1,2-propanediol from a fermentation broth. 1,2-propanediol may, for example, be produced by the fermentation of various carbon sources e.g. glucose, sucrose or glycerol. The fermentation broth obtained after fermentation contains typically water, 1,2-propanediol, residual carbon source, mineral and organic salts of the carboxylate type.
A major challenge is the separation of the 1,2-propanediol produced by fermentation from the salts and impurities contained in the fermentation broth. Contrary to 1,2-propanediol produced by chemical processes, 1,2-propanediol produced by fermentation contains a high concentration of organic and mineral salts.
The term "salt" means any mineral or organic salt present in the fermentation broth, mineral salts include ions such as Na , K , CI", S04 and P04 Mg , Ca , NH4 . Organic impurities and by-products may include citrates, glucose, sucrose, succinates, acetates, pyruvates glycerol, hydroxyacetone and methylglyoxal.
The present invention relates to a method for removing salts from a fermentation broth after fermentative production of 1,2-propanediol. The methods of the present
invention also relate to further purification of the 1,2-propanediol after removal of mineral and organic salts.
Another object of the present invention is the efficient purification of 1,2- propanediol from an aqueous solution containing mineral and/or organic salts. Purification of an alcohol from a fermentation broth by techniques such as distillation and evaporation leads to the crystallization of the mineral and organic salts which can prevent the further purification of the alcohol. Various attempts have been made to remove mineral and organic salts from the fermentation broth prior to further purification of the alcohol. In distillation methods, crystallization of salts at the bottom of the distillation column is a common problem, other methods such as ion exchange lead to quick fouling of the ion exchange resin due to the high amount of mineral salts and organic salts present in the fermentation broth.
Typically, an object of the present invention is the separation of the 1,2-propanediol from sodium chlorides, calcium chlorides, potassium chlorides, ammonium, sulfates and phosphate salts.
Another object of the present invention is the separation of 1,2-propanediol from heavy impurities present in the fermentation broth including organic molecules such as organic acids which are less volatile or have a higher boiling point than 1,2-propanediol.
A first embodiment of the present invention is a method for purifying 1,2- propanediol from a fermentation broth comprising the following steps:
a) clarifying the fermentation broth in order to obtain an aqueous solution containing the 1,2-propanediol,
b) removing water from the aqueous solution containing the 1,2-propanediol obtained in step a),
c) adding a solvent to the solution obtained in the previous step to reach a proportion of solvent comprised between 0.1% and 99 per weight, wherein the solvent is selected from ethanol, methanol and acetone; and wherein addition of the solvent leads to precipitation of solids;
d) removing the solids which precipitated in the previous step,
e) evaporating solvent and water from the solution obtained in the previous step d),
f) evaporating the 1,2-propanediol from the solution obtained in step e) on a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator,
g) recovering the 1,2-propanediol.
Fermentation may optionally be stopped by addition of a base to the fermentation broth. A base is added, for example, in the form of soda, potash or ammonia with the purpose of stopping bacterial activity. The pH achieved is between 7.5 and 14.
The first step of the 1,2-propanediol purification method consists in clarification of the fermentation broth to eliminate insoluble elements, most notably large molecules, biomass, proteins and all suspended particles. Preferably, all molecules having a size over 0.1 μιη are eliminated by filtration. In other embodiments, all molecules having a molecular weight over 200 Da are eliminated by clarification. Any convenient method may be used for clarification of the fermentation broth.
In preferred embodiments, clarification of the fermentation broth is carried out by filtration. "Filtration" refers to a membrane separation method. Advantageously, filtration consists successively of micro filtration, ultrafiltration and nano filtration steps. Preferably, the clarification step consists of micro filtration and ultrafiltration. More preferably, the clarification step consists of micro filtration. Most preferably, micro filtration is a 0.1 μιη cutoff micro filtration. Filtration may be carried out on a filter press or a rotary filter.
In other embodiments, clarification of the fermentation broth is carried out by centrifugation.
After clarification of the fermentation broth, water is removed prior to further purification of the 1,2-propanediol. Any appropriate method may be applied to remove water from the aqueous solution, e.g; but not limited to evaporation, cristalization or reverse osmosis. Preferably, water is removed by evaporation. Evaporation may be carried out in a thermosyphon-type evaporator or in any suitable evaporator. During this first step, consisting in the concentration of the clarified fermentation broth, between 10% and 95 % of the aqueous solution is evaporated; preferably at least 60%>, 70%> or at least 80%> of the aqueous solution is evaporated. A concentrated aqueous solution enriched in 1,2- propanediol is recovered after this first evaporation step. Preferably, this concentrated solution comprises at least 15%, 20% or 25% of 1,2-propanediol.
The next steps provide for precipitation of salts contained in the aqueous solution by addition of an appropriate solvent, precipitation and removal of the salts and evaporation of solvent and water as an azeotropic composition. These steps may be repeated 2-3 times to remove most of the mineral and organic salts.
Precipitation of solids from the aqueous solution containing the 1,2-propanediol is obtained by adding a solvent to reach a proportion of solvent comprised between 0.1% and 99%) per weight, preferably comprised between 30%> and 60%> per weight The amount of solvent added is sufficient to promote the precipitation of solids from the aqueous solution. The solvent is selected from ethanol, methanol and acetone. In preferred embodiments, the solvent is ethanol.
After precipitation of the solids caused by the addition of solvent, the solids are removed by any appropriate method. Preferably, the solid-liquid mixture is filtered to separate the wet cake consisting of the precipitated solids and the solution containing the 1,2-propanediol.
After precipitation and filtration, solvent and water are removed from the solution containing the 1,2-propanediol. Typically, solvent and water are removed by evaporation of an azeotropic composition. When the solvent is ethanol, solvent and water are preferably evaporated at atmospheric pressure and the evaporation rate is at least 50%, 60% or 65%.
These steps, including solvent addition, precipitation and removal of solvent/water may be performed several times in order to remove most of the salts. In preferred embodiments, these steps are performed three times. At this stage, mineral salts and organic salts are removed from the solution containing the 1,2-propanediol. The final evaporation of solvent and water is performed under conditions allowing removal of 100% of the solvent.
After precipitation the aqueous solution containing the 1,2-propanediol is fed to a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator. In preferred embodiments, the aqueous solution containing the 1,2-propanediol is fed to a wiped thin film evaporator with an internal condenser.
Operating conditions are set to maximize the evaporation of 1,2-propanediol.
Advantageously, vacuum i.e. low pressure evaporation is used. A substantial decrease of the boiling temperature of the 1,2-propanediol is obtained by reducing the operating pressure. Thus, degradation of the 1,2-propanediol is prevented. The operating pressure is set typically between 0.1 and 200 mbar, preferably between 1 and 50 mbar and the temperature is set between 50 and 150 °C.
Preferably, the conditions are set to evaporate most but not the total amount of 1,2- propanediol in order to avoid the evaporation of impurities at this step. At this step, the evaporate to fed mass ratio is comprised between 5 and 95 %, most preferably, the evaporate to fed mass ratio is 70%>.
The evaporated product typically comprises mostly 1,2-propanediol and water.
The bottom product contains heavy impurities, for example sugar, biomass, proteins and some remaining salts. Use of a falling film evaporator, a wiped film evaporator, a thin film evaporator or of a short path evaporator, wherein impurities drawn out mechanically at the bottom of the evaporator by scraping are eliminated, reduces fouling compared to a classical distillation, wherein impurities stay over the walls of the reboiler. The bottom product may also comprise some residual 1,2-propanediol, which has not been evaporated. The residual 1,2-propanediol amounts are preferably less than 10%
and preferably less than 5% of the 1,2-propanediol fed to the evaporator. This 1,2- propanediol may also be recovered later in the process.
A successful evaporation step will provide both a high yield of 1,2-propanediol in the evaporated product, and sufficient liquid bottom product to draw out the heavy impurities and remaining salts. Although the evaporated product contains most of the 1,2- propanediol, it is preferred that some residual 1,2-propanediol is recovered in the bottom product to avoid contamination of the evaporated 1,2-propanediol with impurities. The residual 1,2-propanediol in the bottom product of the evaporator may amount to at least 1%, 2%, 5% or 10% of the 1,2-propanediol of the aqueous solution fed to the evaporator.
Once most of the salts and most of the heavy impurities have been removed, the
1,2-propanediol can be further purified according to any known alcohol-purification technique, in particular by distillation.
Advantageously, both topping and stripping may be performed. Optionally, an ion exchange step and/or adsorption step may also be included in the distillation sequence, as a polishing step, to maximize final product quality. These methods are well known to the skilled person and described in the literature.
Another optional step of the method of the present invention is adjusting the pH to a pH>7 during purification. By raising the pH, acids can be separated and eliminated as ions.
In preferred embodiments, the method according to the present invention also comprises further removal of water leading to concentration of the evaporated product containing the 1,2-propanediol. Water can be eliminated by various techniques known to persons skilled in the art. Preferably, water is removed by evaporation.
Preferably, further purification of the 1,2-propanediol is performed by distillation techniques. Elimination by distillation of products with a boiling point lower than that of the 1,2-propanediol to be purified and products with a boiling point higher than that of the 1,2-propanediol to be purified is carried out according to conventional techniques known to persons skilled in the art.
In some embodiments, an ion exchange step and/or adsorption may be performed in between the different distillation steps or after the final distillation step. These techniques are used as a final polishing step, in order to maximize product quality.
As discussed above, ion exchange is an efficient technique for the removal of salts from various solutions. However, the removal of high salt concentration requires frequent regeneration or renewal of ion exchange resins and is linked to high operation costs.
In the methods of the present invention, the majority of organic and mineral salts are removed by precipitation of the salts and further evaporation of the 1,2-propanediol on
a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator.
Ion exchange may be used primarily to remove residual ionic impurities. Fouling of the resin is thus reduced, avoiding frequent regeneration and/or replacement of the ion exchange resins and preventing high operation costs. In the methods of the present invention, so-called ion exchange resins may further be used for the removal of other impurities. For example, ion exchange resins may be used for adsorption of various organic impurities. Ion exchange is a well-known technique and may be carried out with any suitable resin. In preferred embodiments, ion exchange resins are selected from strong anion exchange resins, weak anion exchange resins, strong cation exchange resins and weak cation exchange resins, or mixtures thereof, e.g. well known mixed-bed type ion exchange resins. The ion exchange step may consist in a treatment on any combination of the above-mentioned ion exchange resins.
Further purification of the 1,2-propanediol may further comprise adsorption of impurities on adsorbent solids. The term "adsorption" refers to the collection of impurities onto the surface of an adsorbent solid. This adsorption step allows removal of impurities, which are bound to the adsorbent solid by chemical or physical attraction.
In the methods of the present invention, activated charcoal or other solid adsorbents are used to remove impurities from the purified 1,2-propanediol. As discussed above, ion exchange resins may also be used for adsorption of such impurities. In preferred embodiments, adsorption and/or ion exchange are performed after distillation, thus reducing fouling of the solid adsorbent and minimizing costs.
In preferred embodiments, an ion exchange step and/or adsorption step is performed at the end of the distillation sequence, to produce pure 1,2-propanediol from distilled 1,2-propanediol. Depending on the resin or adsorbent used, addition of water to the distilled 1,2-propanediol may be needed to prevent degradation of the resin or adsorbent solid degradation and/or to decrease viscosity, thus increasing mass transfer coefficients and adsorption efficiency. At this stage, water may have to be added in proportions ranging from 1 and 100%, more preferably from 10 and 20%.
Once most of the salts have been removed, further purification is performed using techniques well known to the skilled person. The different purification steps may be carried out in a different order and additional purification steps may be performed to improve the purity of the end product.
FIGURES
Figure 1 : Method for purifying 1,2-propanediol from a fermentation broth with one pass of solvent. (1) Microfiltration (2) Ultrafiltration (3) Nano filtration (4) Water evaporation (5) Addition of the solvent (6) Mixing of fermentation broth with precipitation solvent (7) Solid-Liquid separation unit (8) Solvent and water evaporation (9) Evaporation on a falling film or wiped film wherein 1,2-propanediol, light products and a fraction of the heavy products are recovered in the vapour phase whereas salts crystallize in the evaporator and are drawn out mechanically at the bottom of the evaporator by scraping (10) Topping: elimination of light impurities by distillation (11) Stripping: elimination of heavy impurities by distillation.
Figure 2: Method for purifying 1,2-propanediol from a fermentation broth with two passes of solvent. (1) Water evaporation (2) Addition of the solvent (3) Mixing of fermentation broth with precipitation solvent (4) Solid-Liquid separation unit (5) Solvent and water (in azeotropic composition) evaporation (6) Addition of the solvent (7) Mixing of MPG mixture from fermentation broth with precipitation solvent (8) Solid-Liquid separation unit (9) Solvent and water evaporation (10) Evaporation on a falling film or wiped film wherein 1,2-propanediol, light products and a fraction of the heavy products are recovered in the vapour phase whereas salts crystallize in the evaporator and are drawn out mechanically at the bottom of the evaporator by scraping (11) Topping: elimination of light impurities by distillation (12) Stripping: elimination of heavy impurities by distillation.
Figure 3 : Method for purifying 1,2-propanediol from a fermentation broth with one pass of solvent and a final purification. (1) Water evaporation (2) Addition of the solvent (3) Mixing of fermentation broth with precipitation solvent (4) Solid-Liquid separation unit (5) Solvent and water evaporation (6) Evaporation on a falling film or wiped film wherein 1 ,2- propanediol, light products and a fraction of the heavy products are recovered in the vapour phase whereas salts crystallize in the evaporator and are drawn out mechanically at the bottom of the evaporator by scraping (7) Topping: elimination of light impurities by distillation (8) Stripping: elimination of heavy impurities by distillation (9) Optional ion exchange and/or adsorption step on ion exchange resin, activated charcoal or other adsorbent solids, for removal of residual ionic impurities and/or color-forming impurities. These examples, while indicating preferred embodiments of the invention, are given by way of illustration only.
EXAMPLES
A filtered fermentation broth containing 1,2-propanediol (MPG) (Al) was used as a starting material for the following experiments.
Filtration of the fermentation broth consisted in a 0.10 μιη cutoff micro filtration.
The (Al) filtered fermentation broth was first concentrated by evaporation. (Al) Filtered fermentation broth (55.6 kg) was loaded into a thermosyphon-type evaporator. Operating top pressure was 120 mbar. 84.6 wt% of the solution was evaporated. 8.3 kg of a MPG-rich mixture (Bl) was recovered. This concentrate mixture was analyzed by HPLC and results are reported in Table 1.
Table 1 : Composition of the concentrated solution (Mixture Bl)
997 g of ethanol was then added to 988 g of (Bl) concentrated mixture. Ethanol was purchased from Sigma- Aldrich (99.8% vol. purity - GC analysis), and used without further purification. The addition of ethanol caused precipitation of solid in (Bl) concentrated mixture.
The solid-liquid mixture is filtered to separate 1770 g of (CI) solution and 55 of wet (Dl) cake filtration. 160 g of (Bl)-ethanol mixture were lost due to the filtration process hold-up.
(Dl) cake filtration was partially dried at least two days in a desiccator. Samples of
(CI) mixture and (Dl) dried solid were analyzed by HPLC and results are reported in Table 2 and Table 3.
Table 2: Composition of the filtered solution (Mixture CI)
Precipitation removes a significant portion of salts.
Ethanol and water in azeotropic composition were evaporated at atmospheric pressure of (CI) filtered solution to form 607 g of (El) concentrated mixture. Evaporation rate is about 66%. The following steps were applied again two times to (El) solution:
• Adding of ethanol: in the same quantity as MPG mixture,
• Filtration to recover MPG solution with less salts,
• Evaporation of ethanol and water (azeotropic composition). Evaporation rates were between 50 and 60%>.
Finally, 473 g of (Fl) final MPG-rich mixture were recovered.
The (Fl) MPG-rich mixture obtained was fed to a laboratory wiped thin film evaporator with an internal condenser. The operating pressure was set to 25 mbar. The heating temperature was set to 140 °C up to 170°C. Valuable compounds, including most part of the MPG, were evaporated. Remaining salts and heavy compounds were collected in the bottom product. The recovered mass of (Gl) distillate was 332 g, and the distillate to feed mass ratio was 70.2%.
To remove all remaining impurities, (Gl) distillate was feed to the bottom of a discontinue distillation column. The operating pressure was set to 80 mbar. The top operating temperature was 114°C. One sample of MPG was produced with a purity higher than 99.5%) (surface value measured by GC/MS), without any trace of the impurities reported in Table 1. REFERENCES
Xiu et al, Appl. Microbiol.Biotechnol, 78:917-926, 2008
Gao et al, Front. Chem. Eng. China, l(2):202-207, 2007 WO 2004/101479
US 6,361,983
WO 2009/068110
CN 1460671
CN 101143301
US 2004/0222153
US 5,254,467
Claims
A method for purifying 1,2-propanediol from a fermentation broth comprising the following steps:
a) clarifying the fermentation broth in order to obtain an aqueous solution containing the 1,2-propanediol,
b) removing water from the aqueous solution containing the 1,2-propanediol obtained in step a),
c) adding a solvent to the solution obtained in the previous step to reach a proportion of solvent comprised between 0.1% and 99% per weight, wherein the solvent is selected from ethanol, methanol and acetone; and wherein addition of the solvent leads to precipitation of solids;
d) removing the solids which precipitated in the previous step,
e) evaporating solvent and water from the solution obtained in the previous step d),
f) evaporating the 1,2-propanediol from the solution obtained in step e) on a falling film evaporator, a wiped film evaporator, a thin film evaporator or a short path evaporator,
g) recovering the 1,2-propanediol.
A method for purifying 1,2-propanediol from a fermentation broth according to claim 1, wherein clarification of the fermentation broth in step a) is carried out by filtration.
A method for purifying 1,2-propanediol from a fermentation broth according to claim 2, wherein filtration comprises a 0.1 μιη cut off microfiltration step.
A method for purifying 1,2-propanediol from a fermentation broth according to anyone of claims 1-3, wherein in step b) removing water from the aqueous solution containing the 1,2-propanediol is performed by evaporation.
A method for purifying 1,2-propanediol from a fermentation broth according to anyone of claims 1-4, wherein in step c) the solvent is ethanol.
A method for purifying 1,2-propanediol from a fermentation broth according to anyone of claims 1-5, wherein in step c) the solvent is added to reach a proportion of solvent comprised between 30%> and 60%> per weight.
7. A method for purifying 1,2-propanediol from a fermentation broth according to anyone of claims 1-6, wherein in step d) the solids are removed by filtration.
8. A method for purifying 1,2-propanediol from a fermentation broth according to anyone of claims 1-7, wherein, before performing step f), steps c), d) and e) are repeated.
9. A method for purifying 1,2-propanediol from a fermentation broth according to claim 8, wherein steps c), d) and e) are repeated two times before performing step f).
10. A method for purifying 1,2-propanediol from a fermentation broth according to anyone of claims 1-9, wherein the 1,2-propanediol is evaporated from the solution obtained in step e) in a wiped thin film evaporator with an internal condenser.
11. A method for purifying 1,2-propanediol from a fermentation broth according to anyone of claims 1-10, comprising further purification of the 1,2-propanediol recovered in step g).
12. A method for purifying 1,2-propanediol from a fermentation broth according to claim 11 wherein further purification of the 1,2-propanediol comprises removing by distillation products and/or azeotropes which have a boiling point lower than that of 1,2-propanediol by distillation; and removing products and/or azeotropes having a boiling point higher than that of 1,2-propanediol by distillation.
13. A method for purifying 1,2-propanediol from a fermentation broth according to anyone of claims 11-12 wherein further purification of the 1,2-propanediol comprises removing water by evaporation.
14. A method for purifying 1,2-propanediol from a fermentation broth according to anyone of claims 11-13 wherein further purification of the 1,2-propanediol comprises ion exchange and/or adsorption.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US28894209P | 2009-12-22 | 2009-12-22 | |
US61/288,942 | 2009-12-22 | ||
EP09306305 | 2009-12-22 | ||
EP09306305.5 | 2009-12-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011076690A1 true WO2011076690A1 (en) | 2011-06-30 |
Family
ID=42144743
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2010/070102 WO2011076690A1 (en) | 2009-12-22 | 2010-12-17 | Method for purifying 1,2-propanediol from a fermentation broth |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2011076690A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105597351A (en) * | 2016-03-15 | 2016-05-25 | 新疆美克化工股份有限公司 | Recycling device for high-boiling-point substances |
CN105924331A (en) * | 2016-04-28 | 2016-09-07 | 湖南尔康制药股份有限公司 | Propylene glycol refining method |
WO2017042602A1 (en) | 2015-09-10 | 2017-03-16 | Metabolic Explorer | New lactaldehyde reductases for the production of 1,2-propanediol |
CN106748648A (en) * | 2016-12-02 | 2017-05-31 | 苏州苏震生物工程有限公司 | A kind of 1,3 propanediol fermentation liquor desalination impurity removed systems and method |
EP3342873A1 (en) | 2016-12-29 | 2018-07-04 | Metabolic Explorer | Conversion of methylglyoxal into hydroxyacetone using enzymes and applications thereof |
CN110573625A (en) * | 2017-04-28 | 2019-12-13 | Gs 加德士 | Preparation method of diol |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5254467A (en) | 1988-09-01 | 1993-10-19 | Henkel Kommanditgesellschaft Auf Aktien | Fermentive production of 1,3-propanediol |
US6361983B1 (en) | 1999-09-30 | 2002-03-26 | E. I. Du Pont De Nemours And Company | Process for the isolation of 1,3-propanediol from fermentation broth |
CN1460671A (en) | 2003-06-02 | 2003-12-10 | 大连理工大学 | Method for extracting and separating 1,3-propylene glycol from microbial fermented liquor |
US20040222153A1 (en) | 2003-05-06 | 2004-11-11 | A. E. Staley Manufacturing Co. | Process for producing 1, 3-propanediol |
US20040222753A1 (en) | 2003-05-06 | 2004-11-11 | Pine S.R.L. | Synchronization device particularly for at least two windshield wipers |
WO2004101479A2 (en) | 2003-05-06 | 2004-11-25 | E.I. Dupont De Nemours And Company | Purification of biologically-produced 1,3-propanediol |
CN101143301A (en) | 2007-07-13 | 2008-03-19 | 天津大学 | Electrodialyzer and method for removing salt in corn production polyol reaction solution |
WO2009068110A1 (en) | 2007-11-30 | 2009-06-04 | Metabolic Explorer | Method for purifying an alcohol from a fermentation broth |
WO2010037843A1 (en) * | 2008-10-03 | 2010-04-08 | Metabolic Explorer | Method for purifying an alcohol from a fermentation broth using a falling film, a wiped film, a thin film or a short path evaporator |
-
2010
- 2010-12-17 WO PCT/EP2010/070102 patent/WO2011076690A1/en active Application Filing
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5254467A (en) | 1988-09-01 | 1993-10-19 | Henkel Kommanditgesellschaft Auf Aktien | Fermentive production of 1,3-propanediol |
US6361983B1 (en) | 1999-09-30 | 2002-03-26 | E. I. Du Pont De Nemours And Company | Process for the isolation of 1,3-propanediol from fermentation broth |
US20040222153A1 (en) | 2003-05-06 | 2004-11-11 | A. E. Staley Manufacturing Co. | Process for producing 1, 3-propanediol |
US20040222753A1 (en) | 2003-05-06 | 2004-11-11 | Pine S.R.L. | Synchronization device particularly for at least two windshield wipers |
WO2004101479A2 (en) | 2003-05-06 | 2004-11-25 | E.I. Dupont De Nemours And Company | Purification of biologically-produced 1,3-propanediol |
CN1460671A (en) | 2003-06-02 | 2003-12-10 | 大连理工大学 | Method for extracting and separating 1,3-propylene glycol from microbial fermented liquor |
CN101143301A (en) | 2007-07-13 | 2008-03-19 | 天津大学 | Electrodialyzer and method for removing salt in corn production polyol reaction solution |
WO2009068110A1 (en) | 2007-11-30 | 2009-06-04 | Metabolic Explorer | Method for purifying an alcohol from a fermentation broth |
WO2010037843A1 (en) * | 2008-10-03 | 2010-04-08 | Metabolic Explorer | Method for purifying an alcohol from a fermentation broth using a falling film, a wiped film, a thin film or a short path evaporator |
Non-Patent Citations (3)
Title |
---|
GAO ET AL., FRONT. CHEM. ENG. CHINA, vol. 1, no. 2, 2007, pages 202 - 207 |
XIU ET AL., APPL. MICROBIOL.BIOTECHNOL., vol. 78, 2008, pages 917 - 926 |
ZHI-LONG XIU ET AL: "Present state and perspective of downstream processing of biologically produced 1,3-propanediol and 2,3-butanediol", APPLIED MICROBIOLOGY AND BIOTECHNOLOGY, SPRINGER, BERLIN, DE, vol. 78, no. 6, 5 March 2008 (2008-03-05), pages 917 - 926, XP019586363, ISSN: 1432-0614 * |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017042602A1 (en) | 2015-09-10 | 2017-03-16 | Metabolic Explorer | New lactaldehyde reductases for the production of 1,2-propanediol |
CN105597351A (en) * | 2016-03-15 | 2016-05-25 | 新疆美克化工股份有限公司 | Recycling device for high-boiling-point substances |
CN105924331A (en) * | 2016-04-28 | 2016-09-07 | 湖南尔康制药股份有限公司 | Propylene glycol refining method |
CN106748648A (en) * | 2016-12-02 | 2017-05-31 | 苏州苏震生物工程有限公司 | A kind of 1,3 propanediol fermentation liquor desalination impurity removed systems and method |
EP3342873A1 (en) | 2016-12-29 | 2018-07-04 | Metabolic Explorer | Conversion of methylglyoxal into hydroxyacetone using enzymes and applications thereof |
WO2018122388A1 (en) | 2016-12-29 | 2018-07-05 | Metabolic Explorer | Conversion of methylglyoxal into hydroxyacetone using novel enzymes and applications thereof |
CN110573625A (en) * | 2017-04-28 | 2019-12-13 | Gs 加德士 | Preparation method of diol |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR101613754B1 (en) | Method for purifying an alcohol from a fermentation broth using a falling film, a wiped film, a thin film or a short path evaporator | |
WO2012130316A1 (en) | Method for purifying mpg (monopropylene glycol) from a fermentation broth | |
JP6223681B2 (en) | Method for producing lactic acid | |
EP2327464B1 (en) | Process for producing 1,3-propanediol | |
KR101543485B1 (en) | Method for purifying an alcohol from a fermentation broth | |
WO2011076690A1 (en) | Method for purifying 1,2-propanediol from a fermentation broth | |
CN114630814B (en) | Method and composition for recovering mevalonic acid or its salt or lactone from aqueous solution using water solvent crystallization | |
EP2910543A1 (en) | Method for purifying 1,4-diaminobutane, 1,4-diaminobutane purified by said method, and polyamide prepared therefrom | |
EP2355911B1 (en) | Method for purifying an alcohol from a fermentation broth using a falling film, a wiped film, a thin film or a short path evaporator | |
JP2024531891A (en) | Method for producing lactic acid | |
FR3018811A1 (en) | PROCESS FOR EXTRACTING ACONIC ACID FROM PRODUCTS FROM THE SUGAR CANE INDUSTRY | |
WO2012138642A1 (en) | Methods and systems of producing dicarboxylic acids | |
US10549238B2 (en) | Methods of regenerating a resin used to decolorize a biomass feedstream and related systems | |
JPH11157A (en) | Extraction of 2-phenylethanol | |
KR20220168579A (en) | Method for obtaining the desired compound from the fermentation broth | |
CN111517973A (en) | A kind of production technology and application of preparing 5-aminolevulinic acid hydrochloride from fermentation broth | |
TW201209025A (en) | Method for purifying MPG (monopropylene glycol) from a fermentation broth |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 10795357 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 10795357 Country of ref document: EP Kind code of ref document: A1 |