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WO2011013702A1 - Plasma processing device and plasma processing method - Google Patents

Plasma processing device and plasma processing method Download PDF

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Publication number
WO2011013702A1
WO2011013702A1 PCT/JP2010/062699 JP2010062699W WO2011013702A1 WO 2011013702 A1 WO2011013702 A1 WO 2011013702A1 JP 2010062699 W JP2010062699 W JP 2010062699W WO 2011013702 A1 WO2011013702 A1 WO 2011013702A1
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WO
WIPO (PCT)
Prior art keywords
plasma
temperature
processing
unit
discharge tube
Prior art date
Application number
PCT/JP2010/062699
Other languages
French (fr)
Japanese (ja)
Inventor
大輔 松嶋
Original Assignee
芝浦メカトロニクス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 芝浦メカトロニクス株式会社 filed Critical 芝浦メカトロニクス株式会社
Priority to US13/387,635 priority Critical patent/US20120192953A1/en
Priority to KR1020127003962A priority patent/KR101308852B1/en
Publication of WO2011013702A1 publication Critical patent/WO2011013702A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32357Generation remote from the workpiece, e.g. down-stream
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32192Microwave generated discharge
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/3244Gas supply means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/3244Gas supply means
    • H01J37/32449Gas control, e.g. control of the gas flow
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H05H1/461Microwave discharges
    • H05H1/4622Microwave discharges using waveguides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/0318Processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8158With indicator, register, recorder, alarm or inspection means

Definitions

  • the present invention relates to a plasma processing apparatus and a plasma processing method.
  • Dry processes using plasma are utilized in a wide range of technical fields such as manufacturing of semiconductor devices, surface hardening of metal parts, surface activation of plastic parts, and chemical sterilization without chemicals.
  • various plasma treatments such as ashing treatment, etching treatment, thin film deposition (film formation) treatment, or surface modification treatment are performed.
  • the dry process using plasma is advantageous in that it is low in cost, high in speed, and can reduce environmental pollution because it does not use a drug.
  • the generated plasma excites and activates a process gas to generate plasma products such as neutral active species and ions. Then, plasma processing (for example, etching processing, ashing processing, and the like) is performed on the processing object by the generated neutral active species and ions.
  • plasma processing for example, etching processing, ashing processing, and the like
  • the stability of plasma processing varies depending on the state of the plasma processing apparatus. For example, it changes with the temperature of elements, such as a processing container of a plasma processing apparatus, the quantity of the deposit deposited inside the processing container, etc.
  • the “warming process” for controlling the temperature of elements such as the processing vessel, and the “cleaning process” for removing deposits deposited inside the processing vessel It is made to carry out "pre-processing" suitably.
  • Patent Document 1 Prior to plasma processing of an object to be processed, a technology has been proposed in which plasma is generated for a preset time to heat the inner wall surface of the processing container to control the inner wall surface temperature (Patent Document 1) See).
  • the inner wall surface temperature of the processing container can be controlled prior to the plasma processing of the object to be processed, so the temperature state of the plasma processing apparatus can be stabilized. As a result, the stability of plasma processing can be improved.
  • the inner wall surface temperature of the processing container is indirectly controlled based on a preset time. Therefore, there is room for improvement in the point of more accurately managing the temperature state in the plasma processing apparatus or plasma processing.
  • the present invention provides a plasma processing apparatus and a plasma processing method that can more accurately manage the temperature state.
  • a processing container capable of maintaining an atmosphere decompressed below atmospheric pressure, a decompression unit configured to decompress the inside of the processing container to a predetermined pressure, and the inside of the processing container.
  • a discharge tube having a mounting portion for mounting an object to be processed and a region for generating plasma inside, a discharge tube provided at a position separated from the processing container, and microwaves emitted from the microwave generating portion
  • An introduction waveguide for introducing microwaves into a region for generating the plasma, a gas supply unit for supplying a process gas to the region for generating the plasma, the discharge tube, and the processing container;
  • a transport tube to be communicated, and a first temperature detection unit for detecting the temperature of the discharge tube;
  • a plasma processing apparatus comprising:
  • a processing container which has a region for generating plasma inside and can maintain an atmosphere decompressed below atmospheric pressure, and the inside of the processing container up to a predetermined pressure.
  • a plasma processing apparatus characterized by the present invention is provided.
  • plasma is generated in an atmosphere whose pressure is lower than atmospheric pressure, and a process gas supplied to the plasma is excited to generate a plasma product, and the plasma is generated.
  • It is a plasma processing method which performs plasma processing to a processed object using a product, and the above-mentioned member by controlling generation of plasma based on temperature of a member provided in a position which faces a field which generates plasma.
  • a plasma processing method comprising: a first processing step of controlling the temperature of the substrate; and a second processing step of performing plasma processing on an object using the plasma product.
  • a plasma processing apparatus and a plasma processing method capable of more accurately managing the temperature state.
  • FIG. 1 is a schematic cross-sectional view for illustrating a plasma processing apparatus according to a first embodiment of the present invention. It is a schematic cross section for illustrating the plasma processing apparatus concerning the 2nd Embodiment of this invention. It is AA arrow sectional drawing in FIG. It is a schematic cross section for illustrating the plasma treatment apparatus concerning a 3rd embodiment of the present invention.
  • FIG. 1 is a schematic cross-sectional view for illustrating a plasma processing apparatus according to a first embodiment of the present invention.
  • the plasma processing apparatus 1 illustrated in FIG. 1 is a microwave-excitation type plasma processing apparatus generally called “CDE (Chemical Dry Etching) apparatus”. That is, this is an example of a plasma processing apparatus which generates a plasma product from a process gas using plasma excited and generated by a microwave and processes an object to be processed.
  • CDE Chemical Dry Etching
  • the plasma processing apparatus 1 includes a plasma generation unit 2, a pressure reduction unit 3, a gas supply unit 4, a microwave generation unit 5, a processing container 6, a temperature detection unit 7, a control unit 8 and the like. .
  • the plasma generation unit 2 is provided with a discharge tube 9 and an introduction waveguide 10.
  • the discharge tube 9 has a region for generating plasma inside, and is provided at a position separated from the processing container 6. Further, the discharge tube 9 has a tubular shape, and is made of a material that has a high transmittance to the microwaves M and is not easily etched.
  • the discharge tube 9 can be made of a dielectric such as alumina or quartz.
  • a tubular shield 18 is provided to cover the outer peripheral surface of the discharge tube 9.
  • a predetermined gap is provided between the inner peripheral surface of the shielding portion 18 and the outer peripheral surface of the discharge tube 9, and the shielding portion 18 and the discharge tube 9 are disposed so as to be substantially coaxial.
  • this clearance gap is made into the dimension to such an extent that the microwave M does not leak. Therefore, the shielding unit 18 can suppress the leakage of the microwaves M.
  • an introduction waveguide 10 is connected to the shielding portion 18 so as to be substantially orthogonal to the discharge tube 9.
  • a termination matching device 11 a is provided at the termination of the introduction waveguide 10.
  • a stub tuner 11 b is provided on the inlet side (introduction side of the microwave M) of the introduction waveguide 10. The introduction waveguide 10 propagates the microwave M radiated from the microwave generation unit 5 described later, and introduces the microwave M to a region for generating the plasma P.
  • An annular slot 12 is provided at the connecting portion between the introduction waveguide 10 and the shielding portion 18.
  • the slot 12 is for radiating the microwave M guided inside the introduction waveguide 10 toward the discharge tube 9. As described later, plasma P is generated inside the discharge tube 9, but the portion facing the slot 12 is substantially the center of the region where the plasma P is generated.
  • a temperature detection unit 7 is provided outside the discharge tube 9 so as to face the region where the plasma P is generated.
  • the temperature detection unit 7 is not particularly limited, and may be, for example, a contact type using a thermocouple, a resistance temperature detector, a thermistor or the like, or a non-contact type such as a radiation thermometer. .
  • the non-contact type was illustrated as an example.
  • the temperature detection unit 7 it is preferable to dispose the temperature detection unit 7 so as to detect the temperature of a portion that may affect the stability of the plasma processing on the workpiece W. That is, it is preferable to dispose the temperature detection unit 7 at a position facing the region where the plasma P is generated and to detect the temperature of a member having a certain amount of heat capacity. Therefore, in the present embodiment, the temperature detection unit 7 is disposed so as to detect the temperature of the discharge tube 9.
  • the temperature detection unit 7 is provided inside the discharge tube 9, the temperature detection unit 7 may be damaged by the plasma P or metal contamination may be caused. Therefore, in the present embodiment, the temperature detection unit 7 is provided outside the discharge tube 9 to detect the temperature of the discharge tube 9.
  • the temperature of the discharge tube 9 detected by the temperature detection unit 7 can be corrected as needed. That is, the temperature is corrected to the most appropriate temperature, for example, the inner wall surface temperature of discharge tube 9 or the average temperature of discharge tube 9 closer to the region where plasma P is generated, in consideration of the influence on plasma processing of workpiece W It can also be done. Since there is a certain correlation between the temperature at the detection position and these temperatures, it is possible to obtain the correction value by obtaining the correlation in advance by experiment or the like.
  • the temperature detection unit 7 is provided to face the area for generating the plasma P. Therefore, the temperature detection unit 7 is provided in the area where the shielding unit 18 is provided. In this case, the temperature detection unit 7 or the probe portion of the temperature detection unit 7 can be provided in the gap provided between the inner peripheral surface of the shielding unit 18 and the outer peripheral surface of the discharge tube 9. However, as described above, this gap is dimensioned so that the microwave M does not leak, so it is difficult to install it unless it is a small temperature detection unit 7 or a small probe portion.
  • the temperature detection unit 7 is provided on the outside of the shielding unit 18. Further, since the temperature detection unit 7 is provided on the outside of the shielding unit 18, a hole 18 a for detection is provided in a portion of the shielding unit 18 facing the temperature detection unit 7. In this case, an opening and closing portion 19 for opening and closing the hole 18a may be provided.
  • a drive unit (not shown) is connected to the opening / closing unit 19. The opening / closing unit 19 can be moved in the axial direction of the shielding unit 18 by a driving unit (not shown). Therefore, the hole 18 a can be opened and closed by moving the opening and closing unit 19.
  • the hole 18a can be closed when the temperature detection is not performed. Therefore, it can suppress that a microwave leaks from the hole 18a.
  • the opening and closing part 19 was provided in the inner wall surface side of the shielding part 18 was illustrated, it is also possible to provide the opening and closing part 19 in the outer wall surface side.
  • the opening and closing part 19 can also be moved along the circumferential direction of the shielding part 18.
  • the shielding unit 18 can also hold the probe portion. By doing so, the hole is closed by the held probe portion, and the opening / closing part 19 can be made unnecessary.
  • a microwave generator 5 is provided at one end of the introduction waveguide 10.
  • the microwave generation unit 5 is configured to generate a microwave M having a predetermined frequency (for example, 2.75 GHz) and to radiate the microwave M toward the introduction waveguide 10.
  • a gas supply unit 4 is connected to one end of the discharge tube 9 via a flow control unit (Mass Flow Controller: MFC) 13. Then, the process gas G can be supplied from the gas supply unit 4 to the region in the discharge tube 9 for generating plasma through the flow rate control unit 13. Further, by controlling the flow rate control unit 13 by the control unit 8, the supply amount of the process gas G can be adjusted.
  • MFC Mass Flow Controller
  • the transport tube 14 is made of a material that can resist corrosion by neutral active species, such as quartz, stainless steel, ceramics, fluorocarbon resin, or the like.
  • the processing container 6 has a substantially cylindrical shape with a bottom, and the upper end thereof is closed by a top plate 6 a.
  • a mounting unit 15 incorporating an electrostatic chuck (not shown) is provided inside the processing container 6, and a workpiece W (for example, a semiconductor wafer or a glass substrate) is mounted on the upper surface (mounting surface) thereof. It can be held.
  • a pressure reducing unit 3 such as a turbo molecular pump (TMP) is connected to the bottom of the processing container 6 through a pressure control unit (Auto Pressure Controller: APC) 16.
  • the decompression unit 3 decompresses the inside of the processing container 6 to a predetermined pressure.
  • the pressure control unit 16 controls the internal pressure of the processing container 6 to be a predetermined pressure based on the output of a vacuum gauge (not shown) that detects the internal pressure of the processing container 6. That is, the processing container 6 can hold the object to be processed W, such as a semiconductor wafer or a glass substrate, and can maintain an atmosphere decompressed below atmospheric pressure.
  • a flow straightening plate 17 is provided below the connection portion with the transport pipe 14 and above the mounting portion 15 so as to face the upper surface (mounting surface) of the mounting portion 15.
  • the rectifying plate 17 rectifies the flow of gas containing neutral active species introduced from the transport pipe 14 so that the amount of neutral active species on the treated surface of the object to be treated W becomes substantially uniform. belongs to.
  • the straightening vane 17 is a substantially circular plate-like body provided with a large number of holes 17 a and is fixed to the inner wall of the processing vessel 6. Then, a region between the rectifying plate 17 and the upper surface (mounting surface) of the mounting portion 15 is a processing space 20 in which the processing of the object to be processed is performed.
  • the inner wall surface of the processing container 6 and the surface of the rectifying plate 17 are covered with a material (such as a tetrafluoride resin (PTFE) or a ceramic material such as alumina, etc.) that does not easily react with neutral active species.
  • a material such as a tetrafluoride resin (PTFE) or a ceramic material such as alumina, etc.
  • the control unit 8 controls the pressure reduction unit 3, the gas supply unit 4, the microwave generation unit 5, the pressure control unit 16, the flow rate control unit 13, and the like. Further, the control unit 8 determines the temperature state (the temperature state of the plasma processing apparatus 1) of the discharge tube 9 based on the detection signal (the detection value of the temperature) from the temperature detection unit 7. Then, the temperature of the discharge tube 9 is controlled by controlling the generation of the plasma P based on the detection signal from the temperature detection unit 7. In this case, the control of the temperature of the discharge tube 9 can be performed prior to the plasma processing on the workpiece W. In addition, temperature information is displayed on a display device (not shown) electrically connected to control unit 8, and based on this display, the operator determines the temperature state of discharge tube 9 (the temperature state of plasma processing apparatus 1).
  • the determination of the temperature state of the discharge tube 9 is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments or the like. be able to.
  • a threshold for example, the limit value of the temperature related to the stability of the etching rate
  • pretreatment is performed prior to the plasma treatment of the workpiece W.
  • a “warm-up process” for controlling the temperature of the discharge tube 9 will be described as an example of the "pre-process”.
  • the “warm-up process” can be performed in a state in which the workpiece W is not carried into the processing container 6.
  • a so-called dummy wafer can be placed and held so that the upper surface (placement surface) of the placement unit 15 is not damaged.
  • the temperature of the discharge tube 9 is detected by the temperature detection unit 7, and a detection signal (detection value of temperature) from the temperature detection unit 7 is sent to the control unit 8.
  • a detection signal detection value of temperature
  • the control unit 8 determines the temperature state (the temperature state of the plasma processing apparatus 1) of the discharge tube 9 based on the detection signal (the detection value of the temperature) from the temperature detection unit 7.
  • the determination of the temperature state of the discharge tube 9 is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
  • the plasma P is generated to raise the temperature of the discharge tube 9.
  • the pressure in the processing container 6 is reduced to a predetermined pressure by the pressure reducing unit 3.
  • the pressure in the processing container 6 is adjusted by the pressure control unit 16.
  • the inside of the discharge tube 9 communicating with the processing container 6 is also depressurized.
  • plasma P is generated in the discharge tube 9 by the plasma generation unit 2 and the temperature of the discharge tube 9 is raised by the heat of the generated plasma P.
  • a gas of a predetermined flow rate from the gas supply unit 4 through the flow rate control unit 13 (for example, an inert gas such as a process gas G or Ar (argon) gas used for plasma treatment of the object W to be treated) Can be supplied into the discharge tube 9.
  • an inert gas such as a process gas G or Ar (argon) gas used for plasma treatment of the object W to be treated
  • the control unit 8 When it is determined by the control unit 8 that the temperature of the discharge tube 9 has entered the appropriate range, the generation of the plasma P is stopped and the “warm-up process” is ended. In addition, temperature information is displayed on a display device (not shown) electrically connected to control unit 8, and based on this display, the operator determines the temperature state of discharge tube 9 (the temperature state of plasma processing apparatus 1). It can also be In this case, the operator inputs a command to the control unit 8 to stop the generation of the plasma P. On the other hand, when it is determined that the temperature of the discharge tube 9 is high, the discharge tube 9 can be cooled by supplying a gas from the gas supply unit 4 into the discharge tube 9. Alternatively, the discharge tube 9 may be cooled by flowing a cooling medium into the inside of a cooling tube (not shown) wound around the outer peripheral wall of the discharge tube 9.
  • the gas supplied into the discharge tube 9 is a cleaning gas (for example, a gas containing oxygen, an inert gas such as Ar (argon) or the like).
  • a spectroscope or the like may be provided to determine the end point of the “cleaning process”. That is, it is also possible to determine the end point of the "cleaning process” from the emission intensity of the light of the predetermined wavelength.
  • the temperature state of the discharge tube 9 (the temperature state of the plasma processing apparatus 1) within an appropriate range. Therefore, even if it is determined from the emission intensity of the light of the predetermined wavelength that the "cleaning process” has ended, if the temperature of the discharge tube 9 is lower than the predetermined temperature, the temperature of the discharge tube 9 is appropriate. The generation of plasma P is continued until it falls within the range. Then, when it is determined by the control unit 8 that the temperature of the discharge tube 9 is in the appropriate range, the generation of the plasma P is stopped and the “cleaning process” is ended.
  • the discharge tube 9 can be cooled by supplying a gas from the gas supply unit 4 into the discharge tube 9.
  • the discharge tube 9 may be cooled by flowing a cooling medium into the inside of a cooling tube (not shown) wound around the outer peripheral wall of the discharge tube 9.
  • the object W for example, a semiconductor wafer, a glass substrate, etc.
  • the processing container 6 is carried into the processing container 6 by a transfer device (not shown), and placed on the placement unit 15 It is held.
  • the pressure in the processing container 6 is reduced to a predetermined pressure by the pressure reducing unit 3.
  • the pressure in the processing container 6 is adjusted by the pressure control unit 16. Further, the inside of the discharge tube 9 communicating with the processing container 6 is also depressurized.
  • a plasma generation unit 2 generates a plasma product containing neutral active species. That is, first, a process gas G (for example, CF 4 or the like) having a predetermined flow rate is supplied from the gas supply unit 4 into the discharge tube 9 via the flow rate control unit 13. On the other hand, microwaves M having a predetermined power are radiated from the microwave generator 5 into the introduction waveguide 10. The emitted microwaves M are guided in the introduction waveguide 10 and emitted toward the discharge tube 9 through the slot 12.
  • a process gas G for example, CF 4 or the like
  • the microwave M radiated toward the discharge tube 9 propagates on the surface of the discharge tube 9 and is radiated into the discharge tube 9.
  • the plasma P is generated by the energy of the microwave M radiated into the discharge tube 9.
  • the microwave M is discharged from the inner wall surface of the discharge tube 9 It will be reflected before entering a certain distance (skin depth) towards the space in 9. Therefore, a standing wave of the microwave M is formed between the reflection surface of the microwave M and the lower surface of the slot 12.
  • the reflection surface of the microwave M becomes a plasma excitation surface, and the plasma P is stably excited and generated on this plasma excitation surface.
  • the process gas G is excited and activated to generate plasma products such as neutral active species and ions.
  • the gas containing the generated plasma product is transported into the processing vessel 6 through the transport pipe 14. At this time, ions having a short life can not reach the processing vessel 6, and only neutral active species having a long life will reach the processing vessel 6.
  • the gas containing neutral active species introduced into the processing container 6 is rectified by the rectifying plate 17 to reach the surface of the object to be processed W, and plasma processing such as etching is performed. In this embodiment, mainly isotropic processing (for example, isotropic etching and the like) with neutral active species is performed.
  • finished is carried out of the processing container 6 by the conveying apparatus which is not shown in figure. Thereafter, the plasma processing on the object W is repeated if necessary.
  • the “pre-processing” described above can be performed at the start of operation of the plasma processing apparatus 1, at the switching of lots, or the like. Also, “pre-processing” can be appropriately performed in the process of production. In this case, “pre-processing” can be performed periodically, or the necessity of “pre-processing” can be determined based on signals from the temperature detection unit 7 or a spectroscope (not shown).
  • plasma P is generated in an atmosphere whose pressure is lower than atmospheric pressure, and process gas G supplied toward plasma P is excited to generate plasma.
  • a plasma processing method for generating a product and performing plasma processing on a workpiece W using the generated plasma product, a member provided at a position facing a region for generating plasma P discharge tube 9
  • the temperature detection unit 7 by providing the temperature detection unit 7, it is possible to directly detect the temperature of the portion that affects the stability of the plasma processing on the object to be processed. Therefore, the temperature state of the plasma processing apparatus 1 can be known more accurately than when the temperature state of the plasma processing apparatus 1 is estimated by time management or the like. And since it becomes possible to perform more appropriate "pre-processing", the temperature state management of the plasma processing apparatus 1 can be performed more accurately. In this case, the stability of the plasma processing on the workpiece W fluctuates depending on the temperature state of the plasma processing apparatus 1. Therefore, the productivity, the yield, the quality, and the like can be improved by performing the temperature state management of the plasma processing apparatus 1 more accurately.
  • FIG. 2 is a schematic cross-sectional view for illustrating a plasma processing apparatus according to a second embodiment of the present invention.
  • 3 is a cross-sectional view taken along the line AA in FIG.
  • the plasma processing apparatus 30 illustrated in FIG. 2 is a microwave-excitation plasma processing apparatus generally referred to as “a surface wave plasma (SWP) apparatus”. That is, this is an example of a plasma processing apparatus which generates a plasma product from a process gas using plasma excited and generated by a microwave and processes an object to be processed.
  • SWP surface wave plasma
  • the plasma processing apparatus 30 includes a plasma generation unit 31, a pressure reduction unit 3, a gas supply unit 4, a microwave generation unit 5, a processing container 32, a temperature detection unit 7, a control unit 33 and the like. .
  • the plasma generation unit 31 generates plasma P by supplying microwaves (electromagnetic energy) to a region for generating plasma P.
  • the plasma generation unit 31 is provided with a transmission window 34 and an introduction waveguide 35.
  • the transmission window 34 has a flat plate shape, and is made of a material that has high transmittance to the microwaves M and is not easily etched.
  • the transmission window 34 can be made of a dielectric such as alumina or quartz.
  • the transmission window 34 is provided at the upper end of the processing container 32 in an airtight manner.
  • An introduction waveguide 35 is provided outside the processing container 32 and on the upper surface of the transmission window 34. Although illustration is omitted, a termination matching unit or a stub tuner may be provided as appropriate.
  • the introduction waveguide 35 guides the microwave M emitted from the microwave generator 5 toward the transmission window 34.
  • a slot 36 is provided at the connecting portion between the introduction waveguide 35 and the transmission window 34. The slot 36 is for radiating the microwave M guided inside the introduction waveguide 35 toward the transmission window 34.
  • the temperature detection unit 7 is disposed so that the temperature of the transmission window 34 can be detected.
  • the temperature detection unit 7 can be provided so that the temperature of the rectifying plate 17 or the wall surface of the processing container 32 can be detected. In the following, the case of detecting the temperature of the transmission window 34 is illustrated.
  • a temperature detection unit 7 is provided on the side of the introduction waveguide 35 so as to face the region where the plasma P is generated. Also, the temperature of the transmission window 34 detected by the temperature detection unit 7 can be corrected as needed. That is, the temperature is corrected to the most appropriate temperature, for example, the inner wall surface temperature of the transmission window 34 closer to the region where the plasma P is generated, the average temperature of the transmission window 34, etc. be able to. Since there is a certain correlation between the temperature at the detection position and these temperatures, it is possible to obtain the correction value by obtaining the correlation in advance by experiment or the like.
  • a microwave generator 5 is provided at one end of the introduction waveguide 35.
  • the microwave generation unit 5 is configured to generate a microwave M having a predetermined frequency (for example, 2.75 GHz) and to radiate the microwave M toward the introduction waveguide 35.
  • the gas supply unit 4 is connected to the upper side wall of the processing container 32 via a flow control unit (Mass Flow Controller: MFC) 13. Then, the process gas G can be supplied from the gas supply unit 4 to the region for generating the plasma P in the processing container 32 through the flow rate control unit 13. Further, by controlling the flow rate control unit 13 by the control unit 33, the supply amount of the process gas G can be adjusted.
  • MFC Mass Flow Controller
  • the processing container 32 has a substantially cylindrical shape with a bottom, and in the inside thereof, a mounting portion 15 containing an electrostatic chuck (not shown) is provided.
  • the object to be processed W (for example, a semiconductor wafer or a glass substrate) can be placed and held on the upper surface (placement surface) of the placement unit 15.
  • a pressure reducing unit 3 such as a turbo molecular pump (TMP) is connected to a bottom surface of the processing container 32 via a pressure control unit (Auto Pressure Controller: APC) 16.
  • TMP turbo molecular pump
  • APC Auto Pressure Controller
  • the pressure control unit 16 controls the internal pressure of the processing container 32 to be a predetermined pressure based on the output of a vacuum gauge (not shown) that detects the internal pressure of the processing container 32. That is, the processing container 32 has a region for generating the plasma P inside, and can maintain an atmosphere decompressed below atmospheric pressure.
  • a rectifying plate 17 is provided below the connecting portion with the gas supply unit 4 and above the mounting unit 15 so as to face the upper surface (mounting surface) of the mounting unit 15.
  • the rectifying plate 17 rectifies the flow of the gas containing the plasma product generated in the region for generating the plasma P so that the amount of the plasma product on the processing surface of the object to be treated W becomes substantially uniform. It is for.
  • the straightening vane 17 is a substantially circular plate-like body provided with a large number of holes 17 a, and is fixed to the inner wall of the processing container 32. Then, a region between the rectifying plate 17 and the upper surface (mounting surface) of the mounting portion 15 is a processing space 20 in which the processing of the object to be processed is performed.
  • the inner wall surface of the processing container 32 and the surface of the rectifying plate 17 are covered with a material (such as a tetrafluoride resin (PTFE) or a ceramic material such as alumina) which is less likely to react with neutral active species.
  • PTFE tetrafluoride resin
  • alumina ceramic material
  • the control unit 33 controls the pressure reduction unit 3, the gas supply unit 4, the microwave generation unit 5, the pressure control unit 16, the flow rate control unit 13, and the like. Further, the temperature state of the transmission window 34 (the temperature state of the plasma processing apparatus 30) is determined based on the detection signal (the detection value of the temperature) from the temperature detection unit 7. Then, the temperature of the transmission window 34 is controlled by controlling the generation of the plasma P based on the detection signal from the temperature detection unit 7. In this case, the control of the temperature of the transmission window 34 can be performed prior to the plasma processing on the workpiece W.
  • temperature information is displayed on a display device (not shown) electrically connected to control unit 33, and the operator determines the temperature state of transmission window 34 (the temperature state of plasma processing apparatus 30) based on the display. It can also be In this case, the determination of the temperature state of the transmission window 34 (the temperature state of the plasma processing apparatus 30) is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
  • a threshold for example, the limit value of the temperature related to the stability of the etching rate
  • pretreatment is performed prior to the plasma treatment on the workpiece W.
  • a “warm-up process” for controlling the temperature of the transmission window 34 will be described as an example of the "pre-process”.
  • the “warm-up process” can be performed in a state in which the workpiece W is not carried into the processing container 32.
  • a so-called dummy wafer can be placed and held so that the upper surface (placement surface) of the placement unit 15 is not damaged.
  • the temperature of the transmission window 34 is detected by the temperature detection unit 7, and a detection signal (detection value of temperature) from the temperature detection unit 7 is sent to the control unit 33.
  • the opening / closing unit 29 described above is provided, the opening / closing unit 29 is opened and the temperature of the transmission window 34 is detected through the hole 28 a.
  • the control unit 33 determines the temperature state (the temperature state of the plasma processing apparatus 30) of the transmission window 34 based on the detection signal (the detection value of the temperature) from the temperature detection unit 7. In this case, the determination of the temperature state of the transmission window 34 (the temperature state of the plasma processing apparatus 30) is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
  • a threshold for example, the limit value of the temperature related to the stability of the etching rate
  • the plasma P is generated to raise the temperature of the transmission window 34.
  • the inside of the processing container 32 is decompressed to a predetermined pressure by the decompression unit 3.
  • the pressure in the processing container 32 is adjusted by the pressure control unit 16.
  • the plasma generation unit 31 generates plasma P, and the heat of the generated plasma P raises the temperature of the transmission window 34, the rectifying plate 17, the wall surface of the processing container 32, and the like.
  • a gas of a predetermined flow rate from the gas supply unit 4 through the flow rate control unit 13 (for example, an inert gas such as a process gas G or Ar (argon) gas used for plasma treatment of the object W to be treated) Can be supplied to a region in the processing container 32 which generates the plasma P.
  • an inert gas such as a process gas G or Ar (argon) gas used for plasma treatment of the object W to be treated
  • control unit 33 When it is determined by the control unit 33 that the temperature of the transmission window 34 is in the appropriate range, the generation of the plasma P is stopped and the “warm-up process” is ended.
  • temperature information is displayed on a display device (not shown) electrically connected to control unit 33, and the operator determines the temperature state of transmission window 34 (the temperature state of plasma processing apparatus 30) based on the display. It can also be In this case, the operator inputs a command to the control unit 33 to stop the generation of the plasma P.
  • the transmission window 34 can be cooled by supplying a gas from the gas supply unit 4 into the processing container 32.
  • the gas supplied to the region for generating plasma P in the processing container 32 is a cleaning gas (for example, a gas containing oxygen, an inert gas such as Ar (argon), or the like).
  • a spectroscope or the like may be provided to determine the end point of the “cleaning process”. That is, it is also possible to determine the end point of the "cleaning process” from the emission intensity of the light of the predetermined wavelength.
  • the temperature state of the transmission window 34 (the temperature state of the plasma processing apparatus 30) within an appropriate range. Therefore, even if it is determined from the emission intensity of the light of the predetermined wavelength that the "cleaning process” has ended, if the temperature of the transmission window 34 is lower than the predetermined temperature, the temperature of the transmission window 34 is appropriate. The generation of plasma P is continued until it falls within the range. Then, when it is determined by the control unit 33 that the temperature of the transmission window 34 is in the appropriate range, the generation of the plasma P is stopped and the “cleaning process” is ended.
  • the “cleaning process” is ended and it is waited until the temperature of the transmission window 34 falls within the appropriate range. "Pre-processing" should be finished.
  • the transmission window 34 can be cooled by supplying a gas from the gas supply unit 4 into the processing container 32.
  • the object W for example, a semiconductor wafer, a glass substrate, etc.
  • the processing container 32 is carried into the processing container 32 by a transfer device (not shown), and placed on the mounting unit 15 It is held.
  • the pressure in the processing container 32 is reduced to a predetermined pressure by the pressure reducing unit 3.
  • the pressure in the processing container 32 is adjusted by the pressure control unit 16.
  • a plasma generation unit 31 generates a plasma product containing a neutral active species. That is, first, a predetermined amount of process gas G (for example, CF 4 or the like) is supplied from the gas supply unit 4 to the region for generating the plasma P in the processing container 32 via the flow rate control unit 13. On the other hand, microwaves M having a predetermined power are radiated from the microwave generator 5 into the introduction waveguide 35. The emitted microwaves M are guided in the introduction waveguide 35 and emitted toward the transmission window 34 through the slots 36.
  • a predetermined amount of process gas G for example, CF 4 or the like
  • the microwave M radiated toward the transmission window 34 propagates on the surface of the transmission window 34 and is radiated into the processing container 32.
  • the plasma P is generated by the energy of the microwaves M radiated into the processing container 32 in this manner.
  • the microwave M is processed from the lower surface of the transmission window 34. It will be reflected before entering a certain distance (skin depth) towards the inner space. Therefore, a standing wave of the microwave M is formed between the reflection surface of the microwave M and the lower surface of the slot 36.
  • the reflection surface of the microwave M becomes a plasma excitation surface, and the plasma P is stably excited and generated on this plasma excitation surface.
  • the process gas G is excited and activated to generate plasma products such as neutral active species and ions.
  • the gas containing the generated plasma product is rectified by the rectifying plate 17 to reach the surface of the object to be processed W, and plasma processing such as etching is performed.
  • isotropic processing for example, isotropic etching etc.
  • anisotropic processing for example, anisotropic etching or the like
  • finished is carried out out of the processing container 32 by the conveying apparatus which is not shown in figure. Thereafter, the plasma processing on the object W is repeated if necessary.
  • the “pre-processing” described above can be performed at the start of operation of the plasma processing apparatus 30, at the switching of lots, or the like. Also, “pre-processing” can be appropriately performed in the process of production. In this case, “pre-processing” can be performed periodically, or the necessity of “pre-processing” can be determined based on signals from the temperature detection unit 7 or a spectroscope (not shown).
  • plasma P is generated in an atmosphere whose pressure is lower than atmospheric pressure, and process gas G supplied toward plasma P is excited to generate plasma.
  • a plasma processing method for generating a product and performing plasma processing on a workpiece W using the generated plasma product, a member provided at a position facing a region for generating plasma P (for example, transmission)
  • the temperature detection unit 7 by providing the temperature detection unit 7, it is possible to directly detect the temperature of the portion that affects the stability of the plasma processing on the object to be processed. Therefore, the temperature state of the plasma processing apparatus 30 can be known more accurately than when the temperature state of the plasma processing apparatus 30 is estimated by time management or the like. And since it becomes possible to perform more appropriate "pre-processing", temperature state management of the plasma processing apparatus 30 can be performed more accurately. In this case, the stability of the plasma processing on the workpiece W fluctuates depending on the temperature state of the plasma processing apparatus 30. Therefore, by performing the temperature state management of the plasma processing apparatus 30 more accurately, the productivity, the yield, the quality, and the like can be improved.
  • FIG. 4 is a schematic cross-sectional view for illustrating a plasma processing apparatus according to a third embodiment of the present invention.
  • the plasma processing apparatus 40 illustrated in FIG. 4 is a capacitively coupled plasma (CCP) processing apparatus generally called a “parallel plate reactive ion etching (RIE) apparatus”. That is, this is an example of a plasma processing apparatus that generates a plasma product from the process gas G using plasma generated by applying high frequency power to parallel plate electrodes, and performs processing of an object to be processed.
  • CCP capacitively coupled plasma
  • RIE parallel plate reactive ion etching
  • the plasma processing apparatus 40 includes a plasma generation unit 43, a pressure reduction unit 3, a gas supply unit 4, a power supply unit 44, a processing container 42, a temperature detection unit 47, a control unit 41 and the like.
  • the processing container 42 has a substantially cylindrical shape whose both ends are closed, and has an airtight structure capable of maintaining a reduced pressure atmosphere.
  • a plasma generation unit 43 for generating plasma P is provided inside the processing container 42.
  • a lower electrode 48 and an upper electrode 49 are provided in the plasma generation unit 43.
  • the lower electrode 48 is provided below the region for generating the plasma P in the processing container 42.
  • the lower electrode 48 is provided with a holding portion (not shown) for holding the workpiece W.
  • the holding unit (not shown) can be, for example, an electrostatic chuck. Therefore, the lower electrode 48 also serves as a placement unit for placing and holding the workpiece W on the upper surface (loading surface).
  • the upper electrode 49 is provided to face the lower electrode 48.
  • the power supply 45 is connected to the lower electrode 48 via the blocking capacitor 46, and the upper electrode 49 is grounded. Therefore, the plasma generation unit 43 can generate plasma P by supplying electromagnetic energy to the region for generating plasma P.
  • the temperature detection unit 47 it is preferable to dispose the temperature detection unit 47 so as to detect the temperature of a portion that may affect the stability of the plasma processing on the workpiece W. That is, it is preferable to dispose the temperature detection unit 47 so as to be provided at a position facing the region where the plasma P is generated and to detect the temperature of the member having a certain amount of heat capacity. In the following, the case of detecting the temperature of the upper electrode 49 is illustrated.
  • the upper electrode 49 incorporates a temperature detection unit 47.
  • the temperature detection unit 47 is not particularly limited, and may be, for example, a contact type using a thermocouple, a resistance temperature detector, a thermistor or the like, or a non-contact type such as a radiation thermometer. .
  • a contact type is used in order to incorporate the temperature detection unit 47 into the upper electrode 49.
  • the temperature detection unit 47 is incorporated in the upper electrode 49.
  • the temperature detection unit 47 can be incorporated in the lower electrode 48, or the temperature detection unit 47 can be incorporated in the wall surface of the processing container 42.
  • the temperature detection unit 47 may be provided outside the processing container 42 so that the wall surface temperature or the like of the processing container 42 can be detected.
  • the temperature detection unit 47 may be a contact type, or may be a non-contact type as the temperature detection unit 7 described above.
  • the temperature of the upper electrode 49 detected by the temperature detection unit 47 can be corrected as necessary. That is, in consideration of the influence on the plasma processing of the object to be processed W, correction is made to the most appropriate temperature, for example, the surface temperature of the upper electrode 49 closer to the region generating the plasma P Can. Since there is a certain correlation between the temperature at the detection position and these temperatures, it is possible to obtain the correction value by obtaining the correlation in advance by experiment or the like.
  • the power supply unit 44 is provided with a power supply 45 and a blocking capacitor 46.
  • the power supply 45 applies high frequency power of about 100 KHz to 100 MHz to the lower electrode 48.
  • the blocking capacitor 46 is provided to block the movement of electrons generated in the plasma P and reaching the lower electrode 48.
  • a pressure reducing unit 3 such as a turbo molecular pump (TMP) is connected to the bottom of the processing container 42 via a pressure control unit (Auto Pressure Controller: APC) 16.
  • the decompression unit 3 decompresses the inside of the processing container 42 to a predetermined pressure.
  • the pressure control unit 16 controls the internal pressure of the processing container 42 to be a predetermined pressure based on the output of a vacuum gauge (not shown) that detects the internal pressure of the processing container 42. That is, the processing container 42 has a region for generating the plasma P inside, and can maintain an atmosphere decompressed below atmospheric pressure.
  • the gas supply unit 4 is connected to the upper side wall of the processing container 42 via a flow control unit (Mass Flow Controller: MFC) 13. Then, the process gas G can be supplied from the gas supply unit 4 to the region for generating the plasma P in the processing container 42 through the flow rate control unit 13. Further, by controlling the flow rate control unit 13 by the control unit 41, the supply amount of the process gas G can be adjusted.
  • MFC Mass Flow Controller
  • the control unit 41 controls the pressure reducing unit 3, the gas supply unit 4, the power supply 45, the pressure control unit 16, the flow control unit 13, and the like. Further, the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) is determined based on the detection signal (the detection value of the temperature) from the temperature detection unit 47. Then, the temperature of the upper electrode 49 is controlled by controlling the generation of the plasma P based on the detection signal from the temperature detection unit 47. In this case, the control of the temperature of the upper electrode 49 can be performed prior to the plasma processing on the workpiece W.
  • temperature information is displayed on a display device (not shown) electrically connected to the control unit 41, and the operator determines the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) based on this display. It can also be In this case, the determination of the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
  • a threshold for example, the limit value of the temperature related to the stability of the etching rate
  • pretreatment is performed prior to the plasma treatment on the workpiece W.
  • a “warm-up process” for controlling the temperature of the upper electrode 49 will be described as an example of the “pre-process”.
  • the “warm-up process” can be performed in a state in which the workpiece W is not carried into the processing container 42.
  • a so-called dummy wafer can be placed and held so that the upper surface (placement surface) of the lower electrode 48 is not damaged.
  • the temperature of the upper electrode 49 is detected by the temperature detection unit 47, and a detection signal (detection value of temperature) from the temperature detection unit 47 is sent to the control unit 41.
  • the control unit 41 determines the temperature state (the temperature state of the plasma processing apparatus 40) of the upper electrode 49 based on the detection signal (the detection value of the temperature) from the temperature detection unit 47.
  • the determination of the temperature state of the upper electrode 49 is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
  • a threshold for example, the limit value of the temperature related to the stability of the etching rate
  • plasma P is generated to raise the temperature of the upper electrode 49.
  • the inside of the processing container 42 is depressurized to a predetermined pressure by the depressurizing unit 3.
  • the pressure in the processing container 42 is adjusted by the pressure control unit 16.
  • the plasma generation unit 43 generates plasma P, and the heat of the generated plasma P raises the temperature of the upper electrode 49, the lower electrode 48, the wall surface of the processing container 42, and the like.
  • a gas of a predetermined flow rate from the gas supply unit 4 through the flow rate control unit 13 (for example, an inert gas such as a process gas G or Ar (argon) gas used for plasma treatment of the object W to be treated) Can be supplied to the region in the processing container 42 that generates the plasma P.
  • an inert gas such as a process gas G or Ar (argon) gas used for plasma treatment of the object W to be treated
  • the control unit 41 When it is determined by the control unit 41 that the temperature of the upper electrode 49 has entered an appropriate range, the generation of the plasma P is stopped and the “warm-up process” is ended.
  • temperature information is displayed on a display device (not shown) electrically connected to the control unit 41, and the operator determines the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) based on this display. It can also be In this case, the operator inputs a command for stopping the generation of the plasma P to the control unit 41.
  • the upper electrode 49 can be cooled by supplying a gas from the gas supply unit 4 into the processing container 42.
  • the gas supplied to the region for generating the plasma P in the processing container 42 is a cleaning gas (for example, a gas containing oxygen, an inert gas such as Ar (argon), or the like).
  • a spectroscope or the like may be provided to determine the end point of the “cleaning process”. That is, it is also possible to determine the end point of the "cleaning process” from the emission intensity of the light of the predetermined wavelength.
  • the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) within an appropriate range. Therefore, even if it is determined from the emission intensity of the light of the predetermined wavelength that the “cleaning process” is completed, the temperature of the upper electrode 49 is appropriate when the temperature of the upper electrode 49 is lower than the predetermined temperature. The generation of plasma P is continued until it falls within the range. Then, when it is determined by the control unit 41 that the temperature of the upper electrode 49 is in the appropriate range, the generation of the plasma P is stopped and the “cleaning process” is ended.
  • the "cleaning process” is ended and it is waited until the temperature of the upper electrode 49 falls within the appropriate range. "Pre-processing” should be finished.
  • the upper electrode 49 can be cooled by supplying a gas from the gas supply unit 4 into the processing container 42.
  • the object W for example, a semiconductor wafer, a glass substrate, etc.
  • the processing container 42 by a transfer device (not shown), and placed and held on the lower electrode 48 Be done.
  • the pressure in the processing container 42 is reduced to a predetermined pressure by the pressure reducing unit 3.
  • the pressure in the processing container 42 is adjusted by the pressure control unit 16.
  • the plasma generation unit 43 generates a plasma product containing a neutral active species. That is, first, a predetermined amount of process gas G (for example, CF 4 or the like) is supplied from the gas supply unit 4 to the region for generating the plasma P in the processing container 42 through the flow rate control unit 13. On the other hand, high frequency power of about 100 kHz to 100 MHz is applied to the lower electrode 48 from the power supply unit 44. Then, since the lower electrode 48 and the upper electrode 49 constitute a parallel plate electrode, a discharge occurs between the electrodes and a plasma P is generated. The generated plasma P excites and activates the process gas G to generate plasma products such as neutral active species, ions, and electrons. The generated plasma product descends in the processing container 42 to reach the surface of the object to be processed W, and plasma processing such as etching is performed.
  • a predetermined amount of process gas G for example, CF 4 or the like
  • high frequency power of about 100 kHz to 100 MHz is applied to the lower electrode 48 from the power supply unit 44.
  • the ions move in the direction of the lower electrode 48 (the object to be treated W) along the vertical electric field generated by the cathode fall and are incident on the surface of the object to be treated W to perform physical plasma treatment (anisotropic treatment ) Is done.
  • the neutral active species descends by gas flow or gravity to reach the surface of the object to be treated W, and chemical plasma treatment (isotropic treatment) is performed.
  • finished is carried out out of the processing container 42 by the conveying apparatus which is not shown in figure. Thereafter, the plasma processing on the object W is repeated if necessary.
  • the “pre-processing” described above can be performed at the start of operation of the plasma processing apparatus 40, at the switching of lots, or the like. Also, “pre-processing” can be appropriately performed in the process of production. In this case, “pre-processing” can be performed periodically, or the necessity of “pre-processing” can be determined based on signals from the temperature detection unit 47 or a spectroscope (not shown).
  • plasma P is generated in an atmosphere whose pressure is lower than atmospheric pressure, and process gas G supplied toward plasma P is excited to generate plasma.
  • a plasma processing method for generating a product and performing plasma processing on a workpiece W using the generated plasma product, a member provided at a position facing a region for generating plasma P (for example, an upper portion Controlling the temperature of the member by controlling the generation of plasma P based on the temperature of the electrode 49 etc.) (the “pretreatment” step), and using the generated plasma product to be treated And a second processing step of performing plasma processing on the processing object W.
  • the temperature detection unit 47 by providing the temperature detection unit 47, it is possible to directly detect the temperature of the portion that affects the stability of the plasma processing on the object to be processed. Therefore, the temperature state of the plasma processing apparatus 40 can be known more accurately than when the temperature state of the plasma processing apparatus 40 is estimated by time management or the like. And since it becomes possible to perform more appropriate "pre-processing", the temperature state management of the plasma processing apparatus 40 can be performed more accurately. In this case, the stability of the plasma processing on the workpiece W fluctuates depending on the temperature state of the plasma processing apparatus 40. Therefore, the productivity, the yield, the quality, and the like can be improved by performing the temperature state management of the plasma processing apparatus 40 more accurately.
  • the present embodiment has been illustrated above. However, the present invention is not limited to these descriptions. Those skilled in the art can appropriately modify the above-described embodiment as long as they have the features of the present invention and fall within the scope of the present invention.
  • the shapes, sizes, materials, arrangements, and the like of the elements included in the plasma processing apparatus 1, the plasma processing apparatus 30, and the plasma processing apparatus 40 are not limited to those illustrated, but can be changed as appropriate.
  • microwave excitation type and capacitive coupling type plasma processing apparatus have been described as an example, the plasma generation method is not limited to these and can be appropriately changed.
  • plasma treatment is not limited to etching treatment, ashing treatment, etc.
  • surface activation treatment film formation treatment (sputtering, plasma CVD (Chemical Vapor Deposition), etc.), non-chemical sterilization treatment, etc. It can be plasma treatment.

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Abstract

The disclosed plasma processing device is characterized by being provided with a processing receptacle that can maintain ambient air that has been depressurized from atmospheric pressure; a depressurization unit that depressurizes the interior of the aforementioned processing receptacle to a predetermined pressure; a carrying unit that carries an object to be processed that is provided within the aforementioned processing receptacle; a discharge tube that has therein a region wherein plasma is generated and that is provided at a location at a distance from the aforementioned processing receptacle; an introducing waveguide tube that propagates microwaves radiated from a microwave generating unit and that introduces microwaves to the aforementioned region wherein plasma is generated; a gas supply unit that supplies process gas to the aforementioned region wherein plasma is generated; a transport tube that connects the aforementioned discharge tube and the aforementioned processing receptacle; and a first heat detection unit that detects the heat of the aforementioned discharge tube.

Description

プラズマ処理装置及びプラズマ処理方法PLASMA PROCESSING APPARATUS AND PLASMA PROCESSING METHOD
 本発明は、プラズマ処理装置及びプラズマ処理方法に関する。 The present invention relates to a plasma processing apparatus and a plasma processing method.
 プラズマを利用したドライプロセスは、半導体装置の製造、金属部品の表面硬化、プラスチック部品の表面活性化、無薬剤殺菌など、幅広い技術分野において活用されている。例えば、半導体装置や液晶ディスプレイなどの製造に際しては、アッシング処理、エッチング処理、薄膜堆積(成膜)処理あるいは表面改質処理などの各種のプラズマ処理が行われている。プラズマを利用したドライプロセスは、低コストで、高速であり、薬剤を用いないために環境汚染を低減できる点でも有利である。 Dry processes using plasma are utilized in a wide range of technical fields such as manufacturing of semiconductor devices, surface hardening of metal parts, surface activation of plastic parts, and chemical sterilization without chemicals. For example, in the production of semiconductor devices, liquid crystal displays, etc., various plasma treatments such as ashing treatment, etching treatment, thin film deposition (film formation) treatment, or surface modification treatment are performed. The dry process using plasma is advantageous in that it is low in cost, high in speed, and can reduce environmental pollution because it does not use a drug.
 このようなプラズマ処理においては、発生させたプラズマによりプロセスガスを励起、活性化させて中性活性種やイオンなどのプラズマ生成物を生成する。そして、この生成した中性活性種やイオンなどにより被処理物に対するプラズマ処理(例えば、エッチング処理やアッシング処理など)を行う。 In such plasma processing, the generated plasma excites and activates a process gas to generate plasma products such as neutral active species and ions. Then, plasma processing (for example, etching processing, ashing processing, and the like) is performed on the processing object by the generated neutral active species and ions.
 ところで、近年においては、プラズマ処理の安定性に対する要求が厳しくなってきている。例えば、プラズマ処理における処理精度(例えば、エッチング処理における寸法精度など)の安定性に対する要求が厳しくなってきている。この場合、プラズマ処理の安定性は、プラズマ処理装置の状態によって変動する。例えば、プラズマ処理装置の処理容器などの要素の温度、処理容器の内部に堆積した堆積物の量などによって変動する。 By the way, in recent years, the demand for the stability of plasma processing has become severe. For example, requirements for stability of processing accuracy (for example, dimensional accuracy in etching processing) in plasma processing are becoming stricter. In this case, the stability of plasma processing varies depending on the state of the plasma processing apparatus. For example, it changes with the temperature of elements, such as a processing container of a plasma processing apparatus, the quantity of the deposit deposited inside the processing container, etc.
 そのため、被処理物に対するプラズマ処理を繰り返す場合などにおいては、処理容器などの要素の温度を制御する「暖機処理」、処理容器の内部に堆積した堆積物を除去する「クリーニング処理」などの「前処理」を適宜行うようにしている。 Therefore, in the case where the plasma processing to the object to be processed is repeated, the “warming process” for controlling the temperature of elements such as the processing vessel, and the “cleaning process” for removing deposits deposited inside the processing vessel It is made to carry out "pre-processing" suitably.
 ここで、被処理物に対するプラズマ処理に先立って、予め設定された時間の間プラズマを発生させて処理容器の内壁面を加熱し、内壁面温度を制御する技術が提案されている(特許文献1を参照)。 
 この特許文献1に開示がされた技術によれば、被処理物に対するプラズマ処理に先立って処理容器の内壁面温度を制御することができるので、プラズマ処理装置の温度状態を安定させることができる。その結果、プラズマ処理の安定性を向上させることができる。 
 しかしながら、特許文献1に開示がされた技術においては、予め設定された時間に基づいて処理容器の内壁面温度を間接的に制御するようにしている。そのため、プラズマ処理装置またはプラズマ処理における温度状態の管理をより正確に行うという点に改善の余地を残していた。
Here, prior to plasma processing of an object to be processed, a technology has been proposed in which plasma is generated for a preset time to heat the inner wall surface of the processing container to control the inner wall surface temperature (Patent Document 1) See).
According to the technology disclosed in Patent Document 1, the inner wall surface temperature of the processing container can be controlled prior to the plasma processing of the object to be processed, so the temperature state of the plasma processing apparatus can be stabilized. As a result, the stability of plasma processing can be improved.
However, in the technique disclosed in Patent Document 1, the inner wall surface temperature of the processing container is indirectly controlled based on a preset time. Therefore, there is room for improvement in the point of more accurately managing the temperature state in the plasma processing apparatus or plasma processing.
特開2006-210948号公報JP, 2006-210948, A
 本発明は、温度状態の管理をより正確に行うことができるプラズマ処理装置及びプラズマ処理方法を提供する。 The present invention provides a plasma processing apparatus and a plasma processing method that can more accurately manage the temperature state.
 本発明の一態様によれば、大気圧よりも減圧された雰囲気を維持可能な処理容器と、前記処理容器の内部を所定の圧力まで減圧する減圧部と、前記処理容器の内部に設けられた被処理物を載置する載置部と、内部にプラズマを発生させる領域を有し、前記処理容器から離隔された位置に設けられた放電管と、マイクロ波発生部から放射されたマイクロ波を伝播させて、前記プラズマを発生させる領域にマイクロ波を導入する導入導波管と、前記プラズマを発生させる領域にプロセスガスを供給するガス供給部と、前記放電管と、前記処理容器と、を連通させる輸送管と、前記放電管の温度を検出する第1の温度検出部と、
を備えたことを特徴とするプラズマ処理装置が提供される。
According to an aspect of the present invention, there are provided a processing container capable of maintaining an atmosphere decompressed below atmospheric pressure, a decompression unit configured to decompress the inside of the processing container to a predetermined pressure, and the inside of the processing container. A discharge tube having a mounting portion for mounting an object to be processed and a region for generating plasma inside, a discharge tube provided at a position separated from the processing container, and microwaves emitted from the microwave generating portion An introduction waveguide for introducing microwaves into a region for generating the plasma, a gas supply unit for supplying a process gas to the region for generating the plasma, the discharge tube, and the processing container; A transport tube to be communicated, and a first temperature detection unit for detecting the temperature of the discharge tube;
There is provided a plasma processing apparatus comprising:
 また、本発明の他の一態様によれば、内部にプラズマを発生させる領域を有し、大気圧よりも減圧された雰囲気を維持可能な処理容器と、前記処理容器の内部を所定の圧力まで減圧する減圧部と、前記処理容器の内部に設けられた被処理物を載置する載置部と、前記プラズマを発生させる領域に電磁エネルギーを供給することでプラズマを発生させるプラズマ発生部と、前記プラズマを発生させる領域にプロセスガスを供給するガス供給部と、前記プラズマを発生させる領域に面する位置に設けられた部材の温度を検出する第2の温度検出部と、を備えたことを特徴とするプラズマ処理装置が提供される。 Further, according to another aspect of the present invention, there is provided a processing container which has a region for generating plasma inside and can maintain an atmosphere decompressed below atmospheric pressure, and the inside of the processing container up to a predetermined pressure. A depressurizing unit for depressurizing, a mounting unit for mounting an object provided in the processing container, and a plasma generating unit for generating plasma by supplying electromagnetic energy to a region for generating the plasma; Providing a gas supply unit for supplying a process gas to the area for generating the plasma, and a second temperature detection unit for detecting the temperature of a member provided at a position facing the area for generating the plasma A plasma processing apparatus characterized by the present invention is provided.
 また、本発明の他の一態様によれば、大気圧よりも減圧された雰囲気においてプラズマを発生させ、前記プラズマに向けて供給されたプロセスガスを励起させてプラズマ生成物を生成し、前記プラズマ生成物を用いて被処理物に対するプラズマ処理を行うプラズマ処理方法であって、プラズマを発生させる領域に面する位置に設けられた部材の温度に基づいてプラズマの発生を制御することで、前記部材の温度を制御する第1の処理工程と、前記プラズマ生成物を用いて被処理物に対するプラズマ処理を行う第2の処理工程と、を備えたことを特徴とするプラズマ処理方法が提供される。 Further, according to another aspect of the present invention, plasma is generated in an atmosphere whose pressure is lower than atmospheric pressure, and a process gas supplied to the plasma is excited to generate a plasma product, and the plasma is generated. It is a plasma processing method which performs plasma processing to a processed object using a product, and the above-mentioned member by controlling generation of plasma based on temperature of a member provided in a position which faces a field which generates plasma. There is provided a plasma processing method comprising: a first processing step of controlling the temperature of the substrate; and a second processing step of performing plasma processing on an object using the plasma product.
 本発明によれば、温度状態の管理をより正確に行うことができるプラズマ処理装置及びプラズマ処理方法が提供される。 According to the present invention, there are provided a plasma processing apparatus and a plasma processing method capable of more accurately managing the temperature state.
本発明の第1の実施の形態に係るプラズマ処理装置を例示するための模式断面図である。FIG. 1 is a schematic cross-sectional view for illustrating a plasma processing apparatus according to a first embodiment of the present invention. 本発明の第2の実施の形態に係るプラズマ処理装置を例示するための模式断面図である。It is a schematic cross section for illustrating the plasma processing apparatus concerning the 2nd Embodiment of this invention. 図2におけるA-A矢視断面図である。It is AA arrow sectional drawing in FIG. 本発明の第3の実施の形態に係るプラズマ処理装置を例示するための模式断面図である。It is a schematic cross section for illustrating the plasma treatment apparatus concerning a 3rd embodiment of the present invention.
 以下、図面を参照しつつ、本発明の実施の形態について例示をする。なお、各図面中、同様の構成要素には同一の符号を付して詳細な説明は適宜省略する。 
 図1は、本発明の第1の実施の形態に係るプラズマ処理装置を例示するための模式断面図である。  
 図1に例示をするプラズマ処理装置1は、一般に「CDE(Chemical Dry Etching;ケミカルドライエッチング)装置」と呼ばれるマイクロ波励起型のプラズマ処理装置である。すなわち、マイクロ波により励起、発生させたプラズマを用いてプロセスガスからプラズマ生成物を生成し、被処理物の処理を行うプラズマ処理装置の一例である。
Hereinafter, embodiments of the present invention will be illustrated with reference to the drawings. In the drawings, the same components are denoted by the same reference numerals and the detailed description will be appropriately omitted.
FIG. 1 is a schematic cross-sectional view for illustrating a plasma processing apparatus according to a first embodiment of the present invention.
The plasma processing apparatus 1 illustrated in FIG. 1 is a microwave-excitation type plasma processing apparatus generally called “CDE (Chemical Dry Etching) apparatus”. That is, this is an example of a plasma processing apparatus which generates a plasma product from a process gas using plasma excited and generated by a microwave and processes an object to be processed.
 図1に示すように、プラズマ処理装置1は、プラズマ発生部2、減圧部3、ガス供給部4、マイクロ波発生部5、処理容器6、温度検出部7、制御部8などを備えている。  
 プラズマ発生部2には、放電管9、導入導波管10が設けられている。
 放電管9は、内部にプラズマを発生させる領域を有し、処理容器6から離隔された位置に設けられている。また、放電管9は管状を呈し、マイクロ波Mに対する透過率が高くエッチングされにくい材料からなる。例えば、放電管9をアルミナや石英などの誘電体からなるものとすることができる。
As shown in FIG. 1, the plasma processing apparatus 1 includes a plasma generation unit 2, a pressure reduction unit 3, a gas supply unit 4, a microwave generation unit 5, a processing container 6, a temperature detection unit 7, a control unit 8 and the like. .
The plasma generation unit 2 is provided with a discharge tube 9 and an introduction waveguide 10.
The discharge tube 9 has a region for generating plasma inside, and is provided at a position separated from the processing container 6. Further, the discharge tube 9 has a tubular shape, and is made of a material that has a high transmittance to the microwaves M and is not easily etched. For example, the discharge tube 9 can be made of a dielectric such as alumina or quartz.
 放電管9の外周面を覆うようにして管状の遮蔽部18が設けられている。遮蔽部18の内周面と放電管9の外周面との間には所定の隙間が設けられ、遮蔽部18と放電管9とが略同軸となるようにして配設されている。なお、この隙間は、マイクロ波Mが漏洩しない程度の寸法とされている。そのため、遮蔽部18によりマイクロ波Mが漏洩することを抑制することができる。 A tubular shield 18 is provided to cover the outer peripheral surface of the discharge tube 9. A predetermined gap is provided between the inner peripheral surface of the shielding portion 18 and the outer peripheral surface of the discharge tube 9, and the shielding portion 18 and the discharge tube 9 are disposed so as to be substantially coaxial. In addition, this clearance gap is made into the dimension to such an extent that the microwave M does not leak. Therefore, the shielding unit 18 can suppress the leakage of the microwaves M.
 また、遮蔽部18には、放電管9と略直交するように導入導波管10が接続されている。導入導波管10の終端には終端整合器11aが設けられている。また、導入導波管10の入口側(マイクロ波Mの導入側)にはスタブチューナ11bが設けられている。導入導波管10は、後述するマイクロ波発生部5から放射されたマイクロ波Mを伝播させて、プラズマPを発生させる領域にマイクロ波Mを導入する。 Further, an introduction waveguide 10 is connected to the shielding portion 18 so as to be substantially orthogonal to the discharge tube 9. A termination matching device 11 a is provided at the termination of the introduction waveguide 10. A stub tuner 11 b is provided on the inlet side (introduction side of the microwave M) of the introduction waveguide 10. The introduction waveguide 10 propagates the microwave M radiated from the microwave generation unit 5 described later, and introduces the microwave M to a region for generating the plasma P.
 導入導波管10と遮蔽部18との接続部分には、環状のスロット12が設けられている。スロット12は、導入導波管10の内部を導波されてきたマイクロ波Mを放電管9に向けて放射するためのものである。後述するように、放電管9の内部にはプラズマPが発生するが、スロット12に対向する部分がプラズマPを発生させる領域の略中心となる。 An annular slot 12 is provided at the connecting portion between the introduction waveguide 10 and the shielding portion 18. The slot 12 is for radiating the microwave M guided inside the introduction waveguide 10 toward the discharge tube 9. As described later, plasma P is generated inside the discharge tube 9, but the portion facing the slot 12 is substantially the center of the region where the plasma P is generated.
 放電管9の外部には、プラズマPを発生させる領域と対向させて温度検出部7が設けられている。温度検出部7としては、特に限定がなく、例えば、熱電対、測温抵抗体、サーミスタなどを用いた接触式のものとしてもよいし、放射温度計のような非接触式のものとしてもよい。なお、図1においては、一例として、非接触式のものを例示することにした。 A temperature detection unit 7 is provided outside the discharge tube 9 so as to face the region where the plasma P is generated. The temperature detection unit 7 is not particularly limited, and may be, for example, a contact type using a thermocouple, a resistance temperature detector, a thermistor or the like, or a non-contact type such as a radiation thermometer. . In addition, in FIG. 1, the non-contact type was illustrated as an example.
 この場合、被処理物Wに対するプラズマ処理の安定性に影響を及ぼすおそれのある部分の温度を検出できるように温度検出部7を配設することが好ましい。すなわち、プラズマPを発生させる領域に面する位置に設けられ、ある程度の熱容量を有する部材の温度を検出できるように温度検出部7を配設することが好ましい。そのため、本実施の形態においては放電管9の温度を検出できるように温度検出部7を配設している。 In this case, it is preferable to dispose the temperature detection unit 7 so as to detect the temperature of a portion that may affect the stability of the plasma processing on the workpiece W. That is, it is preferable to dispose the temperature detection unit 7 at a position facing the region where the plasma P is generated and to detect the temperature of a member having a certain amount of heat capacity. Therefore, in the present embodiment, the temperature detection unit 7 is disposed so as to detect the temperature of the discharge tube 9.
 ここで、温度検出部7を放電管9の内部に設けるようにすれば、プラズマPにより温度検出部7が損傷したり、金属汚染などが引き起こされるおそれがある。そのため、本実施の形態においては放電管9の外部に温度検出部7を設けて放電管9の温度を検出するようにしている。 Here, if the temperature detection unit 7 is provided inside the discharge tube 9, the temperature detection unit 7 may be damaged by the plasma P or metal contamination may be caused. Therefore, in the present embodiment, the temperature detection unit 7 is provided outside the discharge tube 9 to detect the temperature of the discharge tube 9.
 また、温度検出部7により検出された放電管9の温度を、必要に応じて補正することもできる。すなわち、被処理物Wに対するプラズマ処理に与える影響を考慮して、最も適切な温度、例えば、プラズマPを発生させる領域により近い放電管9の内壁面温度や放電管9の平均温度などに補正することもできる。検出位置における温度とこれらの温度との間には一定の相関関係があるので、この相関関係を予め実験などにより求めることで補正値を求めることができる。 Also, the temperature of the discharge tube 9 detected by the temperature detection unit 7 can be corrected as needed. That is, the temperature is corrected to the most appropriate temperature, for example, the inner wall surface temperature of discharge tube 9 or the average temperature of discharge tube 9 closer to the region where plasma P is generated, in consideration of the influence on plasma processing of workpiece W It can also be done. Since there is a certain correlation between the temperature at the detection position and these temperatures, it is possible to obtain the correction value by obtaining the correlation in advance by experiment or the like.
 また、温度検出部7は、プラズマPを発生させる領域と対向させて設けられている。そのため、遮蔽部18が設けられる領域に温度検出部7が設けられることになる。この場合、遮蔽部18の内周面と放電管9の外周面との間に設けられた隙間に温度検出部7、または温度検出部7のプローブ部分を設けるようにすることができる。ただし、前述したようにこの隙間はマイクロ波Mが漏洩しない程度の寸法とされているため、小型の温度検出部7、または小型のプローブ部分でなければ設置することが難しい。 Further, the temperature detection unit 7 is provided to face the area for generating the plasma P. Therefore, the temperature detection unit 7 is provided in the area where the shielding unit 18 is provided. In this case, the temperature detection unit 7 or the probe portion of the temperature detection unit 7 can be provided in the gap provided between the inner peripheral surface of the shielding unit 18 and the outer peripheral surface of the discharge tube 9. However, as described above, this gap is dimensioned so that the microwave M does not leak, so it is difficult to install it unless it is a small temperature detection unit 7 or a small probe portion.
 そのため、本実施の形態においては、遮蔽部18の外側に温度検出部7を設けるようにしている。そして、遮蔽部18の外側に温度検出部7を設けるようにしているため、遮蔽部18の温度検出部7に面する部分には検出用の孔部18aが設けられている。この場合、孔部18aの開閉を行うための開閉部19を設けることもできる。この開閉部19には図示しない駆動部が接続されている。そして、図示しない駆動部により開閉部19を遮蔽部18の軸方向に移動させることができるようになっている。そのため、開閉部19を移動させることで孔部18aの開閉を行うことができる。 Therefore, in the present embodiment, the temperature detection unit 7 is provided on the outside of the shielding unit 18. Further, since the temperature detection unit 7 is provided on the outside of the shielding unit 18, a hole 18 a for detection is provided in a portion of the shielding unit 18 facing the temperature detection unit 7. In this case, an opening and closing portion 19 for opening and closing the hole 18a may be provided. A drive unit (not shown) is connected to the opening / closing unit 19. The opening / closing unit 19 can be moved in the axial direction of the shielding unit 18 by a driving unit (not shown). Therefore, the hole 18 a can be opened and closed by moving the opening and closing unit 19.
 開閉部19を設けるようにすれば、温度検出を行わない時には孔部18aを塞ぐことができる。そのため、孔部18aからマイクロ波が漏洩することを抑制することができる。なお、遮蔽部18の内壁面側に開閉部19を設ける場合を例示したが、外壁面側に開閉部19を設けるようにすることもできる。また、遮蔽部18の軸方向に開閉部19を移動させる場合を例示したが、遮蔽部18の円周方向に沿うように開閉部19を移動させることもできる。 
 なお、温度検出部7が接触式のものの場合には、遮蔽部18にプローブ部分を保持させることもできる。その様にすれば、保持されたプローブ部分により孔が塞がれるので開閉部19を不要とすることができる。
By providing the opening / closing part 19, the hole 18a can be closed when the temperature detection is not performed. Therefore, it can suppress that a microwave leaks from the hole 18a. In addition, although the case where the opening and closing part 19 was provided in the inner wall surface side of the shielding part 18 was illustrated, it is also possible to provide the opening and closing part 19 in the outer wall surface side. Although the case where the opening and closing part 19 is moved in the axial direction of the shielding part 18 is illustrated, the opening and closing part 19 can also be moved along the circumferential direction of the shielding part 18.
When the temperature detection unit 7 is a contact type, the shielding unit 18 can also hold the probe portion. By doing so, the hole is closed by the held probe portion, and the opening / closing part 19 can be made unnecessary.
 導入導波管10の一端には、マイクロ波発生部5が設けられている。このマイクロ波発生部5は、所定周波数(例えば2.75GHz)のマイクロ波Mを発生させ、導入導波管10に向けて放射することができるようになっている。 A microwave generator 5 is provided at one end of the introduction waveguide 10. The microwave generation unit 5 is configured to generate a microwave M having a predetermined frequency (for example, 2.75 GHz) and to radiate the microwave M toward the introduction waveguide 10.
 放電管9の一端には流量制御部(Mass Flow Controller:MFC)13を介してガス供給部4が接続されている。そして、流量制御部13を介して、ガス供給部4から放電管9内のプラズマを発生させる領域にプロセスガスGを供給することができるようになっている。また、制御部8により流量制御部13を制御することで、プロセスガスGの供給量が調整できるようになっている。 A gas supply unit 4 is connected to one end of the discharge tube 9 via a flow control unit (Mass Flow Controller: MFC) 13. Then, the process gas G can be supplied from the gas supply unit 4 to the region in the discharge tube 9 for generating plasma through the flow rate control unit 13. Further, by controlling the flow rate control unit 13 by the control unit 8, the supply amount of the process gas G can be adjusted.
 放電管9の他端には輸送管14の一端が接続され、輸送管14の他端は処理容器6に接続されている。すなわち、輸送管14は、放電管9と処理容器6とを連通させている。輸送管14は、中性活性種による腐蝕に耐え得る材料、例えば、石英、ステンレス鋼、セラミックス、フッ素樹脂などからなる。 One end of the transport tube 14 is connected to the other end of the discharge tube 9, and the other end of the transport tube 14 is connected to the processing container 6. That is, the transport pipe 14 connects the discharge pipe 9 and the processing container 6 with each other. The transport tube 14 is made of a material that can resist corrosion by neutral active species, such as quartz, stainless steel, ceramics, fluorocarbon resin, or the like.
 処理容器6は、有底の略円筒形状を呈し、その上端が天板6aで塞がれている。処理容器6の内部には、図示しない静電チャックを内蔵した載置部15が設けられ、その上面(載置面)に被処理物W(例えば、半導体ウェーハやガラス基板など)を載置、保持することができるようになっている。 The processing container 6 has a substantially cylindrical shape with a bottom, and the upper end thereof is closed by a top plate 6 a. A mounting unit 15 incorporating an electrostatic chuck (not shown) is provided inside the processing container 6, and a workpiece W (for example, a semiconductor wafer or a glass substrate) is mounted on the upper surface (mounting surface) thereof. It can be held.
 処理容器6の底面には、圧力制御部(Auto Pressure Controller:APC)16を介してターボ分子ポンプ(TMP)などの減圧部3が接続されている。減圧部3は、処理容器6の内部を所定の圧力まで減圧する。圧力制御部16は、処理容器6の内圧を検出する図示しない真空計の出力に基づいて、処理容器6の内圧が所定の圧力となるように制御する。すなわち、処理容器6は、半導体ウェーハやガラス基板などの被処理物Wを収容し大気圧よりも減圧された雰囲気を維持できるようになっている。 A pressure reducing unit 3 such as a turbo molecular pump (TMP) is connected to the bottom of the processing container 6 through a pressure control unit (Auto Pressure Controller: APC) 16. The decompression unit 3 decompresses the inside of the processing container 6 to a predetermined pressure. The pressure control unit 16 controls the internal pressure of the processing container 6 to be a predetermined pressure based on the output of a vacuum gauge (not shown) that detects the internal pressure of the processing container 6. That is, the processing container 6 can hold the object to be processed W, such as a semiconductor wafer or a glass substrate, and can maintain an atmosphere decompressed below atmospheric pressure.
 輸送管14との接続部分よりは下方であって載置部15の上方には、載置部15の上面(載置面)と対向させるようにして整流板17が設けられている。整流板17は、輸送管14から導入される中性活性種を含んだガスの流れを整流し、被処理物Wの処理面上における中性活性種の量が略均一となるようにするためのものである。整流板17は、多数の孔部17aが設けられた略円形の板状体であり、処理容器6の内壁に固定されている。そして、整流板17と載置部15の上面(載置面)との間の領域が、被処理物に対する処理が行われる処理空間20となる。また、処理容器6の内壁面、整流板17の表面は、中性活性種と反応しにくい材料(例えば、四弗化樹脂(PTFE)またはアルミナ等のセラミック材料など)で覆われている。 A flow straightening plate 17 is provided below the connection portion with the transport pipe 14 and above the mounting portion 15 so as to face the upper surface (mounting surface) of the mounting portion 15. The rectifying plate 17 rectifies the flow of gas containing neutral active species introduced from the transport pipe 14 so that the amount of neutral active species on the treated surface of the object to be treated W becomes substantially uniform. belongs to. The straightening vane 17 is a substantially circular plate-like body provided with a large number of holes 17 a and is fixed to the inner wall of the processing vessel 6. Then, a region between the rectifying plate 17 and the upper surface (mounting surface) of the mounting portion 15 is a processing space 20 in which the processing of the object to be processed is performed. Further, the inner wall surface of the processing container 6 and the surface of the rectifying plate 17 are covered with a material (such as a tetrafluoride resin (PTFE) or a ceramic material such as alumina, etc.) that does not easily react with neutral active species.
 制御部8は、減圧部3、ガス供給部4、マイクロ波発生部5、圧力制御部16、流量制御部13などの制御を行う。また、制御部8は、温度検出部7からの検出信号(温度の検出値)に基づいて放電管9の温度状態(プラズマ処理装置1の温度状態)を判定する。そして、温度検出部7からの検出信号に基づいてプラズマPの発生を制御することで、放電管9の温度を制御する。この場合、放電管9の温度の制御は、被処理物Wに対するプラズマ処理に先立って行われるようにすることができる。 
 なお、制御部8に電気的に接続された図示しない表示装置に温度情報を表示し、この表示に基づいて作業者が放電管9の温度状態(プラズマ処理装置1の温度状態)を判定するようにすることもできる。 
 放電管9の温度状態(プラズマ処理装置1の温度状態)の判定は、予め実験などにより求められた閾値(例えば、エッチングレートの安定性に関する温度の限界値など)などに基づいて行うようにすることができる。
The control unit 8 controls the pressure reduction unit 3, the gas supply unit 4, the microwave generation unit 5, the pressure control unit 16, the flow rate control unit 13, and the like. Further, the control unit 8 determines the temperature state (the temperature state of the plasma processing apparatus 1) of the discharge tube 9 based on the detection signal (the detection value of the temperature) from the temperature detection unit 7. Then, the temperature of the discharge tube 9 is controlled by controlling the generation of the plasma P based on the detection signal from the temperature detection unit 7. In this case, the control of the temperature of the discharge tube 9 can be performed prior to the plasma processing on the workpiece W.
In addition, temperature information is displayed on a display device (not shown) electrically connected to control unit 8, and based on this display, the operator determines the temperature state of discharge tube 9 (the temperature state of plasma processing apparatus 1). It can also be
The determination of the temperature state of the discharge tube 9 (the temperature state of the plasma processing apparatus 1) is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments or the like. be able to.
 次に、プラズマ処理装置1の作用とともに本実施の形態に係るプラズマ処理方法について例示をする。 
 まず、被処理物Wに対するプラズマ処理に先立って「前処理」が行われる。なお、本実施の形態においては、「前処理」として放電管9の温度を制御する「暖機処理」を例に挙げて説明をする。
Next, the plasma processing method according to the present embodiment will be illustrated together with the operation of the plasma processing apparatus 1.
First, “pretreatment” is performed prior to the plasma treatment of the workpiece W. In the present embodiment, a "warm-up process" for controlling the temperature of the discharge tube 9 will be described as an example of the "pre-process".
 「暖機処理」は、処理容器6内に被処理物Wが搬入されていない状態において行うようにすることができる。この場合、載置部15の上面(載置面)がダメージを受けないようにいわゆるダミーウェーハを載置、保持させるようにすることもできる。 The “warm-up process” can be performed in a state in which the workpiece W is not carried into the processing container 6. In this case, a so-called dummy wafer can be placed and held so that the upper surface (placement surface) of the placement unit 15 is not damaged.
 まず、放電管9の温度が温度検出部7により検出され、温度検出部7からの検出信号(温度の検出値)が制御部8に送られる。なお、前述した開閉部19が設けられている場合には、開閉部19が開かれ、孔部18aを介して放電管9の温度が検出される。 
 制御部8は、温度検出部7からの検出信号(温度の検出値)に基づいて放電管9の温度状態(プラズマ処理装置1の温度状態)を判定する。この場合、放電管9の温度状態(プラズマ処理装置1の温度状態)の判定は、予め実験などで求められた閾値(例えば、エッチングレートの安定性に関する温度の限界値など)などに基づいて行うようにすることができる。
First, the temperature of the discharge tube 9 is detected by the temperature detection unit 7, and a detection signal (detection value of temperature) from the temperature detection unit 7 is sent to the control unit 8. When the above-mentioned opening and closing part 19 is provided, the opening and closing part 19 is opened, and the temperature of the discharge tube 9 is detected through the hole 18a.
The control unit 8 determines the temperature state (the temperature state of the plasma processing apparatus 1) of the discharge tube 9 based on the detection signal (the detection value of the temperature) from the temperature detection unit 7. In this case, the determination of the temperature state of the discharge tube 9 (the temperature state of the plasma processing apparatus 1) is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
 放電管9の温度が低いと判定された場合には、プラズマPを発生させて放電管9の温度を上昇させる。まず、処理容器6内が減圧部3により所定圧力まで減圧される。この際、圧力制御部16により処理容器6内の圧力が調整される。また、処理容器6と連通する放電管9の内部も減圧される。  
 そして、プラズマ発生部2により放電管9内にプラズマPを発生させ、発生させたプラズマPの熱で放電管9の温度を上昇させる。この場合、ガス供給部4から流量制御部13を介して所定流量のガス(例えば、後述する被処理物Wに対するプラズマ処理に用いられるプロセスガスG、Ar(アルゴン)ガスなどの不活性ガスなど)が放電管9内に供給されるようにすることもできる。なお、プラズマPの発生に関する詳細は後述する。
When it is determined that the temperature of the discharge tube 9 is low, the plasma P is generated to raise the temperature of the discharge tube 9. First, the pressure in the processing container 6 is reduced to a predetermined pressure by the pressure reducing unit 3. At this time, the pressure in the processing container 6 is adjusted by the pressure control unit 16. Further, the inside of the discharge tube 9 communicating with the processing container 6 is also depressurized.
Then, plasma P is generated in the discharge tube 9 by the plasma generation unit 2 and the temperature of the discharge tube 9 is raised by the heat of the generated plasma P. In this case, a gas of a predetermined flow rate from the gas supply unit 4 through the flow rate control unit 13 (for example, an inert gas such as a process gas G or Ar (argon) gas used for plasma treatment of the object W to be treated) Can be supplied into the discharge tube 9. The details of the generation of the plasma P will be described later.
 制御部8により、放電管9の温度が適正な範囲内に入ったと判定された場合には、プラズマPの発生を停止させて「暖機処理」を終了させる。なお、制御部8に電気的に接続された図示しない表示装置に温度情報を表示し、この表示に基づいて作業者が放電管9の温度状態(プラズマ処理装置1の温度状態)を判定するようにすることもできる。この場合には、作業者がプラズマPの発生を停止させるための指令を制御部8に入力することになる。 
 一方、放電管9の温度が高いと判定された場合には、ガス供給部4から放電管9内にガスを供給することで放電管9の冷却を行うようにすることができる。あるいは、放電管9の外周壁に巻きつけられた図示しない冷却管の内部に冷却媒体を流すことで放電管9を冷却するようにしてもよい。
When it is determined by the control unit 8 that the temperature of the discharge tube 9 has entered the appropriate range, the generation of the plasma P is stopped and the “warm-up process” is ended. In addition, temperature information is displayed on a display device (not shown) electrically connected to control unit 8, and based on this display, the operator determines the temperature state of discharge tube 9 (the temperature state of plasma processing apparatus 1). It can also be In this case, the operator inputs a command to the control unit 8 to stop the generation of the plasma P.
On the other hand, when it is determined that the temperature of the discharge tube 9 is high, the discharge tube 9 can be cooled by supplying a gas from the gas supply unit 4 into the discharge tube 9. Alternatively, the discharge tube 9 may be cooled by flowing a cooling medium into the inside of a cooling tube (not shown) wound around the outer peripheral wall of the discharge tube 9.
 以上は、「前処理」が放電管9の温度を制御する「暖機処理」の場合である。「前処理」として「クリーニング処理」を行う場合も同様の手順とすることができる。この場合、放電管9内に供給されるガスはクリーニングガス(例えば、酸素を含有したガス、Ar(アルゴン)などの不活性ガスなど)とされる。また、図示しない分光器などを設けて「クリーニング処理」の終点判定をすることもできる。すなわち、所定の波長の光の発光強度から「クリーニング処理」の終点判定をすることもできる。ただし、「前処理」の主目的が「クリーニング処理」であっても放電管9の温度状態(プラズマ処理装置1の温度状態)を適正な範囲内に収める必要がある。そのため、所定の波長の光の発光強度から「クリーニング処理」が終了したと判定された場合であっても、放電管9の温度が所定の温度より低い場合には、放電管9の温度が適正な範囲内に収まるまではプラズマPの発生を継続させるようにする。そして、制御部8により、放電管9の温度が適正な範囲内に入ったと判定された場合には、プラズマPの発生を停止させて「クリーニング処理」を終了させる。なお、「クリーニング処理」の終了時において放電管9の温度が所定の温度より高い場合には、「クリーニング処理」を終了させて放電管9の温度が適正な範囲内に収まるのを待って「前処理」を終了させるようにする。この場合、ガス供給部4から放電管9内にガスを供給することで放電管9の冷却を行うようにすることもできる。あるいは、放電管9の外周壁に巻きつけられた図示しない冷却管の内部に冷却媒体を流すことで放電管9を冷却するようにしてもよい。 The above is the case of the “warm-up process” in which the “pre-process” controls the temperature of the discharge tube 9. The same procedure can be taken when "cleaning process" is performed as "pre-processing". In this case, the gas supplied into the discharge tube 9 is a cleaning gas (for example, a gas containing oxygen, an inert gas such as Ar (argon) or the like). In addition, a spectroscope or the like (not shown) may be provided to determine the end point of the “cleaning process”. That is, it is also possible to determine the end point of the "cleaning process" from the emission intensity of the light of the predetermined wavelength. However, even if the main purpose of the "pretreatment" is "cleaning treatment", it is necessary to keep the temperature state of the discharge tube 9 (the temperature state of the plasma processing apparatus 1) within an appropriate range. Therefore, even if it is determined from the emission intensity of the light of the predetermined wavelength that the "cleaning process" has ended, if the temperature of the discharge tube 9 is lower than the predetermined temperature, the temperature of the discharge tube 9 is appropriate. The generation of plasma P is continued until it falls within the range. Then, when it is determined by the control unit 8 that the temperature of the discharge tube 9 is in the appropriate range, the generation of the plasma P is stopped and the “cleaning process” is ended. If the temperature of the discharge tube 9 is higher than a predetermined temperature at the end of the "cleaning process", the "cleaning process" is ended and it is waited until the temperature of the discharge tube 9 falls within the appropriate range. "Pre-processing" should be finished. In this case, the discharge tube 9 can be cooled by supplying a gas from the gas supply unit 4 into the discharge tube 9. Alternatively, the discharge tube 9 may be cooled by flowing a cooling medium into the inside of a cooling tube (not shown) wound around the outer peripheral wall of the discharge tube 9.
 次に、被処理物Wに対するプラズマ処理が行われる。  
 被処理物Wに対するプラズマ処理においては、まず、図示しない搬送装置により被処理物W(例えば、半導体ウェーハやガラス基板など)が、処理容器6内に搬入され、載置部15上に載置、保持される。 
 次に、処理容器6内が減圧部3により所定圧力まで減圧される。この際、圧力制御部16により処理容器6内の圧力が調整される。また、処理容器6と連通する放電管9の内部も減圧される。
Next, plasma processing is performed on the workpiece W.
In the plasma processing on the object W, first, the object W (for example, a semiconductor wafer, a glass substrate, etc.) is carried into the processing container 6 by a transfer device (not shown), and placed on the placement unit 15 It is held.
Next, the pressure in the processing container 6 is reduced to a predetermined pressure by the pressure reducing unit 3. At this time, the pressure in the processing container 6 is adjusted by the pressure control unit 16. Further, the inside of the discharge tube 9 communicating with the processing container 6 is also depressurized.
 次に、プラズマ発生部2により中性活性種を含むプラズマ生成物が生成される。すなわち、まず、ガス供給部4から流量制御部13を介して所定流量のプロセスガスG(例えば、CFなど)が放電管9内に供給される。一方、マイクロ波発生部5から所定のパワーのマイクロ波Mが導入導波管10内に放射される。放射されたマイクロ波Mは導入導波管10内を導波され、スロット12を介して放電管9に向けて放射される。 Next, a plasma generation unit 2 generates a plasma product containing neutral active species. That is, first, a process gas G (for example, CF 4 or the like) having a predetermined flow rate is supplied from the gas supply unit 4 into the discharge tube 9 via the flow rate control unit 13. On the other hand, microwaves M having a predetermined power are radiated from the microwave generator 5 into the introduction waveguide 10. The emitted microwaves M are guided in the introduction waveguide 10 and emitted toward the discharge tube 9 through the slot 12.
 放電管9に向けて放射されたマイクロ波Mは、放電管9の表面を伝搬して、放電管9内に放射される。このようにして放電管9内に放射されたマイクロ波Mのエネルギーにより、プラズマPが発生する。そして、発生したプラズマP中の電子密度が、放電管9を介して供給されるマイクロ波Mを遮蔽できる密度(カットオフ密度)以上になると、マイクロ波Mは放電管9の内壁面から放電管9内の空間に向けて一定距離(スキンデプス)だけ入るまでの間に反射されるようになる。そのため、このマイクロ波Mの反射面とスロット12の下面との間にはマイクロ波Mの定在波が形成されることになる。その結果、マイクロ波Mの反射面がプラズマ励起面となって、このプラズマ励起面で安定的にプラズマPが励起、発生するようになる。このプラズマ励起面で励起、発生したプラズマP中において、プロセスガスGが励起、活性化されて中性活性種、イオンなどのプラズマ生成物が生成される。 The microwave M radiated toward the discharge tube 9 propagates on the surface of the discharge tube 9 and is radiated into the discharge tube 9. Thus, the plasma P is generated by the energy of the microwave M radiated into the discharge tube 9. Then, when the electron density in the generated plasma P is equal to or higher than the density (cutoff density) capable of shielding the microwave M supplied through the discharge tube 9, the microwave M is discharged from the inner wall surface of the discharge tube 9 It will be reflected before entering a certain distance (skin depth) towards the space in 9. Therefore, a standing wave of the microwave M is formed between the reflection surface of the microwave M and the lower surface of the slot 12. As a result, the reflection surface of the microwave M becomes a plasma excitation surface, and the plasma P is stably excited and generated on this plasma excitation surface. In the plasma P excited and generated on the plasma excitation surface, the process gas G is excited and activated to generate plasma products such as neutral active species and ions.
 生成されたプラズマ生成物を含むガスは、輸送管14を介して処理容器6内に搬送される。この際、寿命の短いイオンなどは処理容器6にまで到達できず、寿命の長い中性活性種のみが処理容器6に到達することになる。処理容器6内に導入された中性活性種を含むガスは、整流板17で整流されて被処理物Wの表面に到達し、エッチング処理などのプラズマ処理が行われる。本実施の形態においては、主に中性活性種による等方性処理(例えば、等方性エッチングなど)が行われることになる。 The gas containing the generated plasma product is transported into the processing vessel 6 through the transport pipe 14. At this time, ions having a short life can not reach the processing vessel 6, and only neutral active species having a long life will reach the processing vessel 6. The gas containing neutral active species introduced into the processing container 6 is rectified by the rectifying plate 17 to reach the surface of the object to be processed W, and plasma processing such as etching is performed. In this embodiment, mainly isotropic processing (for example, isotropic etching and the like) with neutral active species is performed.
 処理が終了した被処理物Wは、図示しない搬送装置により処理容器6外に搬出される。この後、必要があれば、被処理物Wに対するプラズマ処理が繰り返される。なお、前述した「前処理」は、プラズマ処理装置1の稼働開始時、ロットの切り替え時などに行うようにすることができる。また、生産の過程において「前処理」を適宜行うようにすることもできる。この場合、定期的に「前処理」を行うようにすることもできるし、温度検出部7や図示しない分光器などからの信号に基づいて「前処理」の必要性を判定することもできる。 The to-be-processed object W which the process complete | finished is carried out of the processing container 6 by the conveying apparatus which is not shown in figure. Thereafter, the plasma processing on the object W is repeated if necessary. The “pre-processing” described above can be performed at the start of operation of the plasma processing apparatus 1, at the switching of lots, or the like. Also, "pre-processing" can be appropriately performed in the process of production. In this case, "pre-processing" can be performed periodically, or the necessity of "pre-processing" can be determined based on signals from the temperature detection unit 7 or a spectroscope (not shown).
 以上に例示をしたように、本実施の形態に係るプラズマ処理方法は、大気圧よりも減圧された雰囲気においてプラズマPを発生させ、プラズマPに向けて供給されたプロセスガスGを励起させてプラズマ生成物を生成し、生成されたプラズマ生成物を用いて被処理物Wに対するプラズマ処理を行うプラズマ処理方法であって、プラズマPを発生させる領域に面する位置に設けられた部材(放電管9)の温度に基づいてプラズマPの発生を制御することで、前記部材の温度を制御する第1の処理工程(「前処理」工程)と、生成されたプラズマ生成物を用いて被処理物Wに対するプラズマ処理を行う第2の処理工程と、を有している。 As exemplified above, in the plasma processing method according to the present embodiment, plasma P is generated in an atmosphere whose pressure is lower than atmospheric pressure, and process gas G supplied toward plasma P is excited to generate plasma. A plasma processing method for generating a product and performing plasma processing on a workpiece W using the generated plasma product, a member provided at a position facing a region for generating plasma P (discharge tube 9 The first processing step ("pre-treatment" step) of controlling the temperature of the member by controlling the generation of plasma P based on the temperature of And a second processing step of performing plasma processing on the
 本実施の形態によれば、温度検出部7を設けることで、被処理物に対するプラズマ処理の安定性に影響を及ぼす部分の温度を直接的に検出することができる。そのため、時間管理などによりプラズマ処理装置1の温度状態を推測する場合などと比べてより正確にプラズマ処理装置1の温度状態を知ることができる。そして、より適切な「前処理」を行うことができるようになるので、プラズマ処理装置1の温度状態管理をより正確に行うことができる。
 この場合、被処理物Wに対するプラズマ処理の安定性は、プラズマ処理装置1の温度状態によって変動する。そのため、プラズマ処理装置1の温度状態管理をより正確に行うことで、生産性、歩留まり、品質などの向上を図ることができる。
According to the present embodiment, by providing the temperature detection unit 7, it is possible to directly detect the temperature of the portion that affects the stability of the plasma processing on the object to be processed. Therefore, the temperature state of the plasma processing apparatus 1 can be known more accurately than when the temperature state of the plasma processing apparatus 1 is estimated by time management or the like. And since it becomes possible to perform more appropriate "pre-processing", the temperature state management of the plasma processing apparatus 1 can be performed more accurately.
In this case, the stability of the plasma processing on the workpiece W fluctuates depending on the temperature state of the plasma processing apparatus 1. Therefore, the productivity, the yield, the quality, and the like can be improved by performing the temperature state management of the plasma processing apparatus 1 more accurately.
 図2は、本発明の第2の実施の形態に係るプラズマ処理装置を例示するための模式断面図である。 
 また、図3は、図2におけるA-A矢視断面図である。   
 図2に例示をするプラズマ処理装置30は、一般に「SWP(Surface Wave Plasma:表面波プラズマ)装置」と呼ばれるマイクロ波励起型のプラズマ処理装置である。すなわち、マイクロ波により励起、発生させたプラズマを用いてプロセスガスからプラズマ生成物を生成し、被処理物の処理を行うプラズマ処理装置の一例である。
FIG. 2 is a schematic cross-sectional view for illustrating a plasma processing apparatus according to a second embodiment of the present invention.
3 is a cross-sectional view taken along the line AA in FIG.
The plasma processing apparatus 30 illustrated in FIG. 2 is a microwave-excitation plasma processing apparatus generally referred to as “a surface wave plasma (SWP) apparatus”. That is, this is an example of a plasma processing apparatus which generates a plasma product from a process gas using plasma excited and generated by a microwave and processes an object to be processed.
 図2に示すように、プラズマ処理装置30は、プラズマ発生部31、減圧部3、ガス供給部4、マイクロ波発生部5、処理容器32、温度検出部7、制御部33などを備えている。 
 プラズマ発生部31は、プラズマPを発生させる領域にマイクロ波(電磁エネルギー)を供給することでプラズマPを発生させる。  
 プラズマ発生部31には、透過窓34、導入導波管35が設けられている。透過窓34は平板状を呈し、マイクロ波Mに対する透過率が高くエッチングされにくい材料からなる。例えば、透過窓34をアルミナや石英などの誘電体からなるものとすることができる。透過窓34は、処理容器32の上端に気密となるようにして設けられている。
As shown in FIG. 2, the plasma processing apparatus 30 includes a plasma generation unit 31, a pressure reduction unit 3, a gas supply unit 4, a microwave generation unit 5, a processing container 32, a temperature detection unit 7, a control unit 33 and the like. .
The plasma generation unit 31 generates plasma P by supplying microwaves (electromagnetic energy) to a region for generating plasma P.
The plasma generation unit 31 is provided with a transmission window 34 and an introduction waveguide 35. The transmission window 34 has a flat plate shape, and is made of a material that has high transmittance to the microwaves M and is not easily etched. For example, the transmission window 34 can be made of a dielectric such as alumina or quartz. The transmission window 34 is provided at the upper end of the processing container 32 in an airtight manner.
 処理容器32の外側であって、透過窓34の上面には導入導波管35が設けられている。なお、図示は省略したが終端整合器やスタブチューナを適宜設けるようにすることもできる。導入導波管35は、マイクロ波発生部5から放射されたマイクロ波Mを透過窓34に向けて導波する。 
 導入導波管35と透過窓34との接続部分には、スロット36が設けられている。スロット36は、導入導波管35の内部を導波されてきたマイクロ波Mを透過窓34に向けて放射するためのものである。
An introduction waveguide 35 is provided outside the processing container 32 and on the upper surface of the transmission window 34. Although illustration is omitted, a termination matching unit or a stub tuner may be provided as appropriate. The introduction waveguide 35 guides the microwave M emitted from the microwave generator 5 toward the transmission window 34.
A slot 36 is provided at the connecting portion between the introduction waveguide 35 and the transmission window 34. The slot 36 is for radiating the microwave M guided inside the introduction waveguide 35 toward the transmission window 34.
 前述したように、被処理物Wに対するプラズマ処理の安定性に影響を及ぼすおそれのある部分の温度を検出できるように温度検出部7を配設することが好ましい。すなわち、プラズマPを発生させる領域に面する位置に設けられ、ある程度の熱容量を有する部材の温度を検出できるように温度検出部7を配設することが好ましい。そのため、本実施の形態においては透過窓34の温度を検出できるように温度検出部7を配設している。なお、整流板17や処理容器32の壁面などの温度を検出できるように温度検出部7を配設することもできる。以下においては、透過窓34の温度を検出する場合について例示をする。 As described above, it is preferable to dispose the temperature detection unit 7 so as to detect the temperature of a portion that may affect the stability of the plasma processing on the workpiece W. That is, it is preferable to dispose the temperature detection unit 7 at a position facing the region where the plasma P is generated and to detect the temperature of a member having a certain amount of heat capacity. Therefore, in the present embodiment, the temperature detection unit 7 is disposed so that the temperature of the transmission window 34 can be detected. Note that the temperature detection unit 7 can be provided so that the temperature of the rectifying plate 17 or the wall surface of the processing container 32 can be detected. In the following, the case of detecting the temperature of the transmission window 34 is illustrated.
 図2、図3に示すように、導入導波管35の側方には、プラズマPを発生させる領域と対向させるようにして温度検出部7が設けられている。 
 また、温度検出部7により検出された透過窓34の温度を、必要に応じて補正することもできる。すなわち、被処理物Wに対するプラズマ処理に与える影響を考慮して、最も適切な温度、例えば、プラズマPを発生させる領域により近い透過窓34の内壁面温度や透過窓34の平均温度などに補正することができる。検出位置における温度とこれらの温度との間には一定の相関関係があるので、この相関関係を予め実験などにより求めることで補正値を求めることができる。
As shown in FIG. 2 and FIG. 3, a temperature detection unit 7 is provided on the side of the introduction waveguide 35 so as to face the region where the plasma P is generated.
Also, the temperature of the transmission window 34 detected by the temperature detection unit 7 can be corrected as needed. That is, the temperature is corrected to the most appropriate temperature, for example, the inner wall surface temperature of the transmission window 34 closer to the region where the plasma P is generated, the average temperature of the transmission window 34, etc. be able to. Since there is a certain correlation between the temperature at the detection position and these temperatures, it is possible to obtain the correction value by obtaining the correlation in advance by experiment or the like.
 また、図1に例示をしたものと同様に、透過窓34の外側に設けられ、マイクロ波Mの漏洩を抑制する遮蔽部28と、遮蔽部28の温度検出部7に面する部分に設けられた孔部28aと、孔部28aの開閉を行う開閉部29とを設けることもできる。 Further, similarly to the one illustrated in FIG. 1, it is provided on the outside of the transmission window 34 and provided in the shielding portion 28 for suppressing the leakage of the microwave M and the portion facing the temperature detection portion 7 of the shielding portion 28. It is also possible to provide a hole 28a and an open / close unit 29 for opening and closing the hole 28a.
 導入導波管35の一端には、マイクロ波発生部5が設けられている。このマイクロ波発生部5は、所定周波数(例えば2.75GHz)のマイクロ波Mを発生させ、導入導波管35に向けて放射することができるようになっている。 
 処理容器32の側壁上部には、流量制御部(Mass Flow Controller:MFC)13を介してガス供給部4が接続されている。そして、ガス供給部4から流量制御部13を介して処理容器32内のプラズマPを発生させる領域にプロセスガスGを供給することができるようになっている。また、制御部33により流量制御部13を制御することで、プロセスガスGの供給量が調整できるようになっている。
A microwave generator 5 is provided at one end of the introduction waveguide 35. The microwave generation unit 5 is configured to generate a microwave M having a predetermined frequency (for example, 2.75 GHz) and to radiate the microwave M toward the introduction waveguide 35.
The gas supply unit 4 is connected to the upper side wall of the processing container 32 via a flow control unit (Mass Flow Controller: MFC) 13. Then, the process gas G can be supplied from the gas supply unit 4 to the region for generating the plasma P in the processing container 32 through the flow rate control unit 13. Further, by controlling the flow rate control unit 13 by the control unit 33, the supply amount of the process gas G can be adjusted.
 処理容器32は、有底の略円筒形状を呈し、その内部には、図示しない静電チャックを内蔵した載置部15が設けられている。そして、載置部15の上面(載置面)に被処理物W(例えば、半導体ウェーハやガラス基板など)を載置、保持することができるようになっている。 
 処理容器32の底面には、圧力制御部(Auto Pressure Controller:APC)16を介してターボ分子ポンプ(TMP)などの減圧部3が接続されている。減圧部3は、処理容器32の内部を所定の圧力まで減圧する。圧力制御部16は、処理容器32の内圧を検出する図示しない真空計の出力に基づいて、処理容器32の内圧が所定の圧力となるように制御する。すなわち、処理容器32は、内部にプラズマPを発生させる領域を有し、大気圧よりも減圧された雰囲気を維持できるようになっている。
The processing container 32 has a substantially cylindrical shape with a bottom, and in the inside thereof, a mounting portion 15 containing an electrostatic chuck (not shown) is provided. The object to be processed W (for example, a semiconductor wafer or a glass substrate) can be placed and held on the upper surface (placement surface) of the placement unit 15.
A pressure reducing unit 3 such as a turbo molecular pump (TMP) is connected to a bottom surface of the processing container 32 via a pressure control unit (Auto Pressure Controller: APC) 16. The decompression unit 3 decompresses the inside of the processing container 32 to a predetermined pressure. The pressure control unit 16 controls the internal pressure of the processing container 32 to be a predetermined pressure based on the output of a vacuum gauge (not shown) that detects the internal pressure of the processing container 32. That is, the processing container 32 has a region for generating the plasma P inside, and can maintain an atmosphere decompressed below atmospheric pressure.
 ガス供給部4との接続部分よりは下方であって載置部15の上方には、載置部15の上面(載置面)と対向させるようにして整流板17が設けられている。整流板17は、プラズマPを発生させる領域において生成されたプラズマ生成物を含んだガスの流れを整流し、被処理物Wの処理面上におけるプラズマ生成物の量が略均一となるようにするためのものである。 A rectifying plate 17 is provided below the connecting portion with the gas supply unit 4 and above the mounting unit 15 so as to face the upper surface (mounting surface) of the mounting unit 15. The rectifying plate 17 rectifies the flow of the gas containing the plasma product generated in the region for generating the plasma P so that the amount of the plasma product on the processing surface of the object to be treated W becomes substantially uniform. It is for.
 また、整流板17は、多数の孔部17aが設けられた略円形の板状体であり、処理容器32の内壁に固定されている。そして、整流板17と載置部15の上面(載置面)との間の領域が、被処理物に対する処理が行われる処理空間20となる。また、処理容器32の内壁面、整流板17の表面は、中性活性種と反応しにくい材料(例えば、四弗化樹脂(PTFE)またはアルミナ等のセラミック材料など)で覆われている。 The straightening vane 17 is a substantially circular plate-like body provided with a large number of holes 17 a, and is fixed to the inner wall of the processing container 32. Then, a region between the rectifying plate 17 and the upper surface (mounting surface) of the mounting portion 15 is a processing space 20 in which the processing of the object to be processed is performed. In addition, the inner wall surface of the processing container 32 and the surface of the rectifying plate 17 are covered with a material (such as a tetrafluoride resin (PTFE) or a ceramic material such as alumina) which is less likely to react with neutral active species.
 制御部33は、減圧部3、ガス供給部4、マイクロ波発生部5、圧力制御部16、流量制御部13などの制御を行う。また、温度検出部7からの検出信号(温度の検出値)に基づいて透過窓34の温度状態(プラズマ処理装置30の温度状態)を判定する。そして、温度検出部7からの検出信号に基づいてプラズマPの発生を制御することで、透過窓34の温度を制御する。この場合、透過窓34の温度の制御は、被処理物Wに対するプラズマ処理に先立って行われるようにすることができる。 The control unit 33 controls the pressure reduction unit 3, the gas supply unit 4, the microwave generation unit 5, the pressure control unit 16, the flow rate control unit 13, and the like. Further, the temperature state of the transmission window 34 (the temperature state of the plasma processing apparatus 30) is determined based on the detection signal (the detection value of the temperature) from the temperature detection unit 7. Then, the temperature of the transmission window 34 is controlled by controlling the generation of the plasma P based on the detection signal from the temperature detection unit 7. In this case, the control of the temperature of the transmission window 34 can be performed prior to the plasma processing on the workpiece W.
 なお、制御部33に電気的に接続された図示しない表示装置に温度情報を表示し、この表示に基づいて作業者が透過窓34の温度状態(プラズマ処理装置30の温度状態)を判定するようにすることもできる。 
 この場合、透過窓34の温度状態(プラズマ処理装置30の温度状態)の判定は、予め実験などで求められた閾値(例えば、エッチングレートの安定性に関する温度の限界値など)などに基づいて行うようにすることができる。
Note that temperature information is displayed on a display device (not shown) electrically connected to control unit 33, and the operator determines the temperature state of transmission window 34 (the temperature state of plasma processing apparatus 30) based on the display. It can also be
In this case, the determination of the temperature state of the transmission window 34 (the temperature state of the plasma processing apparatus 30) is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
 次に、プラズマ処理装置30の作用とともに本実施の形態に係るプラズマ処理方法について例示をする。 
 本実施の形態においても被処理物Wに対するプラズマ処理に先立って「前処理」が行われる。なお、本実施の形態においては、「前処理」として透過窓34の温度を制御する「暖機処理」を例に挙げて説明をする。
Next, the plasma processing method according to the present embodiment will be illustrated together with the operation of the plasma processing apparatus 30.
Also in the present embodiment, “pretreatment” is performed prior to the plasma treatment on the workpiece W. In the present embodiment, a "warm-up process" for controlling the temperature of the transmission window 34 will be described as an example of the "pre-process".
 「暖機処理」は、処理容器32内に被処理物Wが搬入されていない状態において行うようにすることができる。この場合、載置部15の上面(載置面)がダメージを受けないようにいわゆるダミーウェーハを載置、保持させるようにすることもできる。 
 まず、透過窓34の温度が温度検出部7により検出され、温度検出部7からの検出信号(温度の検出値)が制御部33に送られる。なお、前述した開閉部29が設けられている場合には、開閉部29が開かれて孔部28aを介して透過窓34の温度が検出される。 
 制御部33は、温度検出部7からの検出信号(温度の検出値)に基づいて透過窓34の温度状態(プラズマ処理装置30の温度状態)を判定する。この場合、透過窓34の温度状態(プラズマ処理装置30の温度状態)の判定は、予め実験などで求められた閾値(例えば、エッチングレートの安定性に関する温度の限界値など)などに基づいて行うようにすることができる。
The “warm-up process” can be performed in a state in which the workpiece W is not carried into the processing container 32. In this case, a so-called dummy wafer can be placed and held so that the upper surface (placement surface) of the placement unit 15 is not damaged.
First, the temperature of the transmission window 34 is detected by the temperature detection unit 7, and a detection signal (detection value of temperature) from the temperature detection unit 7 is sent to the control unit 33. When the opening / closing unit 29 described above is provided, the opening / closing unit 29 is opened and the temperature of the transmission window 34 is detected through the hole 28 a.
The control unit 33 determines the temperature state (the temperature state of the plasma processing apparatus 30) of the transmission window 34 based on the detection signal (the detection value of the temperature) from the temperature detection unit 7. In this case, the determination of the temperature state of the transmission window 34 (the temperature state of the plasma processing apparatus 30) is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
 透過窓34の温度が低いと判定された場合には、プラズマPを発生させて透過窓34の温度を上昇させる。まず、処理容器32内が減圧部3により所定圧力まで減圧される。この際、圧力制御部16により処理容器32内の圧力が調整される。  
 そして、プラズマ発生部31によりプラズマPを発生させ、発生させたプラズマPの熱で透過窓34、整流板17、処理容器32の壁面などの温度を上昇させる。この場合、ガス供給部4から流量制御部13を介して所定流量のガス(例えば、後述する被処理物Wに対するプラズマ処理に用いられるプロセスガスG、Ar(アルゴン)ガスなどの不活性ガスなど)が処理容器32内のプラズマPを発生させる領域に供給されるようにすることもできる。なお、プラズマPの発生に関する詳細は後述する。
If it is determined that the temperature of the transmission window 34 is low, the plasma P is generated to raise the temperature of the transmission window 34. First, the inside of the processing container 32 is decompressed to a predetermined pressure by the decompression unit 3. At this time, the pressure in the processing container 32 is adjusted by the pressure control unit 16.
Then, the plasma generation unit 31 generates plasma P, and the heat of the generated plasma P raises the temperature of the transmission window 34, the rectifying plate 17, the wall surface of the processing container 32, and the like. In this case, a gas of a predetermined flow rate from the gas supply unit 4 through the flow rate control unit 13 (for example, an inert gas such as a process gas G or Ar (argon) gas used for plasma treatment of the object W to be treated) Can be supplied to a region in the processing container 32 which generates the plasma P. The details of the generation of the plasma P will be described later.
 制御部33により、透過窓34の温度が適正な範囲内に入ったと判定された場合には、プラズマPの発生を停止させて「暖機処理」を終了させる。なお、制御部33に電気的に接続された図示しない表示装置に温度情報を表示し、この表示に基づいて作業者が透過窓34の温度状態(プラズマ処理装置30の温度状態)を判定するようにすることもできる。この場合には、作業者がプラズマPの発生を停止させるための指令を制御部33に入力することになる。 When it is determined by the control unit 33 that the temperature of the transmission window 34 is in the appropriate range, the generation of the plasma P is stopped and the “warm-up process” is ended. Note that temperature information is displayed on a display device (not shown) electrically connected to control unit 33, and the operator determines the temperature state of transmission window 34 (the temperature state of plasma processing apparatus 30) based on the display. It can also be In this case, the operator inputs a command to the control unit 33 to stop the generation of the plasma P.
 一方、透過窓34の温度が高いと判定された場合には、ガス供給部4から処理容器32内にガスを供給することで透過窓34の冷却を行うようにすることができる。 On the other hand, when it is determined that the temperature of the transmission window 34 is high, the transmission window 34 can be cooled by supplying a gas from the gas supply unit 4 into the processing container 32.
 以上は、「前処理」が透過窓34の温度を制御する「暖機処理」の場合である。「前処理」として「クリーニング処理」を行う場合も同様の手順とすることができる。この場合、処理容器32内のプラズマPを発生させる領域に供給されるガスはクリーニングガス(例えば、酸素を含有したガス、Ar(アルゴン)などの不活性ガスなど)とされる。また、図示しない分光器などを設けて「クリーニング処理」の終点判定をすることもできる。すなわち、所定の波長の光の発光強度から「クリーニング処理」の終点判定をすることもできる。ただし、「前処理」の主目的が「クリーニング処理」であっても透過窓34の温度状態(プラズマ処理装置30の温度状態)を適正な範囲内に収める必要がある。そのため、所定の波長の光の発光強度から「クリーニング処理」が終了したと判定された場合であっても、透過窓34の温度が所定の温度より低い場合には、透過窓34の温度が適正な範囲内に収まるまではプラズマPの発生を継続させるようにする。そして、制御部33により、透過窓34の温度が適正な範囲内に入ったと判定された場合には、プラズマPの発生を停止させて「クリーニング処理」を終了させる。なお、「クリーニング処理」の終了時において透過窓34の温度が所定の温度より高い場合には、「クリーニング処理」を終了させて透過窓34の温度が適正な範囲内に収まるのを待って「前処理」を終了させるようにする。この場合、ガス供給部4から処理容器32内にガスを供給することで透過窓34の冷却を行うようにすることもできる。 The above is the case of the "warm-up process" in which the "pre-process" controls the temperature of the transmission window 34. The same procedure can be taken when "cleaning process" is performed as "pre-processing". In this case, the gas supplied to the region for generating plasma P in the processing container 32 is a cleaning gas (for example, a gas containing oxygen, an inert gas such as Ar (argon), or the like). In addition, a spectroscope or the like (not shown) may be provided to determine the end point of the “cleaning process”. That is, it is also possible to determine the end point of the "cleaning process" from the emission intensity of the light of the predetermined wavelength. However, even if the main purpose of the "pretreatment" is "cleaning processing", it is necessary to keep the temperature state of the transmission window 34 (the temperature state of the plasma processing apparatus 30) within an appropriate range. Therefore, even if it is determined from the emission intensity of the light of the predetermined wavelength that the "cleaning process" has ended, if the temperature of the transmission window 34 is lower than the predetermined temperature, the temperature of the transmission window 34 is appropriate. The generation of plasma P is continued until it falls within the range. Then, when it is determined by the control unit 33 that the temperature of the transmission window 34 is in the appropriate range, the generation of the plasma P is stopped and the “cleaning process” is ended. If the temperature of the transmission window 34 is higher than the predetermined temperature at the end of the “cleaning process”, the “cleaning process” is ended and it is waited until the temperature of the transmission window 34 falls within the appropriate range. "Pre-processing" should be finished. In this case, the transmission window 34 can be cooled by supplying a gas from the gas supply unit 4 into the processing container 32.
 次に、被処理物Wに対するプラズマ処理が行われる。  
 被処理物Wに対するプラズマ処理においては、まず、図示しない搬送装置により被処理物W(例えば、半導体ウェーハやガラス基板など)が、処理容器32内に搬入され、載置部15上に載置、保持される。 
 次に、処理容器32内が減圧部3により所定圧力まで減圧される。この際、圧力制御部16により処理容器32内の圧力が調整される。
Next, plasma processing is performed on the workpiece W.
In the plasma processing on the object W, first, the object W (for example, a semiconductor wafer, a glass substrate, etc.) is carried into the processing container 32 by a transfer device (not shown), and placed on the mounting unit 15 It is held.
Next, the pressure in the processing container 32 is reduced to a predetermined pressure by the pressure reducing unit 3. At this time, the pressure in the processing container 32 is adjusted by the pressure control unit 16.
 次に、プラズマ発生部31により中性活性種を含むプラズマ生成物が生成される。すなわち、まず、ガス供給部4から所定量のプロセスガスG(例えば、CFなど)が、流量制御部13を介して処理容器32内のプラズマPを発生させる領域に供給される。一方、マイクロ波発生部5から所定のパワーのマイクロ波Mが導入導波管35内に放射される。放射されたマイクロ波Mは、導入導波管35内を導波され、スロット36を介して透過窓34に向けて放射される。 Next, a plasma generation unit 31 generates a plasma product containing a neutral active species. That is, first, a predetermined amount of process gas G (for example, CF 4 or the like) is supplied from the gas supply unit 4 to the region for generating the plasma P in the processing container 32 via the flow rate control unit 13. On the other hand, microwaves M having a predetermined power are radiated from the microwave generator 5 into the introduction waveguide 35. The emitted microwaves M are guided in the introduction waveguide 35 and emitted toward the transmission window 34 through the slots 36.
 透過窓34に向けて放射されたマイクロ波Mは、透過窓34の表面を伝搬して、処理容器32内に放射される。このようにして処理容器32内に放射されたマイクロ波Mのエネルギーにより、プラズマPが発生する。そして、発生したプラズマP中の電子密度が、透過窓34を介して供給されるマイクロ波Mを遮蔽できる密度(カットオフ密度)以上になると、マイクロ波Mは透過窓34の下面から処理容器32内の空間に向けて一定距離(スキンデプス)だけ入るまでの間に反射されるようになる。そのため、このマイクロ波Mの反射面とスロット36の下面との間にはマイクロ波Mの定在波が形成されることになる。その結果、マイクロ波Mの反射面がプラズマ励起面となって、このプラズマ励起面で安定的にプラズマPが励起、発生するようになる。 The microwave M radiated toward the transmission window 34 propagates on the surface of the transmission window 34 and is radiated into the processing container 32. The plasma P is generated by the energy of the microwaves M radiated into the processing container 32 in this manner. Then, when the electron density in the generated plasma P is equal to or higher than the density (cut-off density) capable of shielding the microwave M supplied through the transmission window 34, the microwave M is processed from the lower surface of the transmission window 34. It will be reflected before entering a certain distance (skin depth) towards the inner space. Therefore, a standing wave of the microwave M is formed between the reflection surface of the microwave M and the lower surface of the slot 36. As a result, the reflection surface of the microwave M becomes a plasma excitation surface, and the plasma P is stably excited and generated on this plasma excitation surface.
 このプラズマ励起面で励起、発生したプラズマP中において、プロセスガスGが励起、活性化されて中性活性種、イオンなどのプラズマ生成物が生成される。生成されたプラズマ生成物を含むガスは、整流板17で整流されて被処理物Wの表面に到達し、エッチング処理などのプラズマ処理が行われる。 In the plasma P excited and generated on the plasma excitation surface, the process gas G is excited and activated to generate plasma products such as neutral active species and ions. The gas containing the generated plasma product is rectified by the rectifying plate 17 to reach the surface of the object to be processed W, and plasma processing such as etching is performed.
 本実施の形態においては、プラズマ生成物を含むガスが整流板17を通過する際に、イオンや電子が除去される。そのため、主に中性活性種による等方性処理(例えば、等方性エッチングなど)が行われることになる。なお、バイアス電圧を付加してイオンが整流板17を通過できるようにすることで、異方性処理(例えば、異方性エッチングなど)を行うようにすることもできる。 In the present embodiment, when the gas containing the plasma product passes through the rectifying plate 17, ions and electrons are removed. Therefore, isotropic processing (for example, isotropic etching etc.) with a neutral active species is mainly performed. Note that anisotropic processing (for example, anisotropic etching or the like) can be performed by applying a bias voltage to allow ions to pass through the rectifying plate 17.
 処理が終了した被処理物Wは、図示しない搬送装置により処理容器32外に搬出される。この後、必要があれば、被処理物Wに対するプラズマ処理が繰り返される。なお、前述した「前処理」は、プラズマ処理装置30の稼働開始時、ロットの切り替え時などに行うようにすることができる。また、生産の過程において「前処理」を適宜行うようにすることもできる。この場合、定期的に「前処理」を行うようにすることもできるし、温度検出部7や図示しない分光器などからの信号に基づいて「前処理」の必要性を判定することもできる。 The to-be-processed object W which the process complete | finished is carried out out of the processing container 32 by the conveying apparatus which is not shown in figure. Thereafter, the plasma processing on the object W is repeated if necessary. The “pre-processing” described above can be performed at the start of operation of the plasma processing apparatus 30, at the switching of lots, or the like. Also, "pre-processing" can be appropriately performed in the process of production. In this case, "pre-processing" can be performed periodically, or the necessity of "pre-processing" can be determined based on signals from the temperature detection unit 7 or a spectroscope (not shown).
 以上に例示をしたように、本実施の形態に係るプラズマ処理方法は、大気圧よりも減圧された雰囲気においてプラズマPを発生させ、プラズマPに向けて供給されたプロセスガスGを励起させてプラズマ生成物を生成し、生成されたプラズマ生成物を用いて被処理物Wに対するプラズマ処理を行うプラズマ処理方法であって、プラズマPを発生させる領域に面する位置に設けられた部材(例えば、透過窓34など)の温度に基づいてプラズマPの発生を制御することで、前記部材の温度を制御する第1の処理工程(「前処理」工程)と、生成されたプラズマ生成物を用いて被処理物Wに対するプラズマ処理を行う第2の処理工程と、を有している。 As exemplified above, in the plasma processing method according to the present embodiment, plasma P is generated in an atmosphere whose pressure is lower than atmospheric pressure, and process gas G supplied toward plasma P is excited to generate plasma. A plasma processing method for generating a product and performing plasma processing on a workpiece W using the generated plasma product, a member provided at a position facing a region for generating plasma P (for example, transmission) The first processing step ("pre-treatment" step) for controlling the temperature of the member by controlling the generation of the plasma P based on the temperature of the window 34) and the like, and the object of And a second processing step of performing plasma processing on the processing object W.
 本実施の形態によれば、温度検出部7を設けることで、被処理物に対するプラズマ処理の安定性に影響を及ぼす部分の温度を直接的に検出することができる。そのため、時間管理などによりプラズマ処理装置30の温度状態を推測する場合などと比べてより正確にプラズマ処理装置30の温度状態を知ることができる。そして、より適切な「前処理」を行うことができるようになるので、プラズマ処理装置30の温度状態管理をより正確に行うことができる。 
 この場合、被処理物Wに対するプラズマ処理の安定性は、プラズマ処理装置30の温度状態によって変動する。そのため、プラズマ処理装置30の温度状態管理をより正確に行うことで、生産性、歩留まり、品質などの向上を図ることができる。
According to the present embodiment, by providing the temperature detection unit 7, it is possible to directly detect the temperature of the portion that affects the stability of the plasma processing on the object to be processed. Therefore, the temperature state of the plasma processing apparatus 30 can be known more accurately than when the temperature state of the plasma processing apparatus 30 is estimated by time management or the like. And since it becomes possible to perform more appropriate "pre-processing", temperature state management of the plasma processing apparatus 30 can be performed more accurately.
In this case, the stability of the plasma processing on the workpiece W fluctuates depending on the temperature state of the plasma processing apparatus 30. Therefore, by performing the temperature state management of the plasma processing apparatus 30 more accurately, the productivity, the yield, the quality, and the like can be improved.
 図4は、本発明の第3の実施の形態に係るプラズマ処理装置を例示するための模式断面図である。    
 図4に例示をするプラズマ処理装置40は、一般に「平行平板型RIE(Reactive Ion Etching)装置」と呼ばれる容量結合型プラズマ(CCP:Capacitively Coupled Plasma)処理装置である。すなわち、平行平板電極に高周波電力を印加することで発生させたプラズマを用いてプロセスガスGからプラズマ生成物を生成し、被処理物の処理を行うプラズマ処理装置の一例である。
FIG. 4 is a schematic cross-sectional view for illustrating a plasma processing apparatus according to a third embodiment of the present invention.
The plasma processing apparatus 40 illustrated in FIG. 4 is a capacitively coupled plasma (CCP) processing apparatus generally called a “parallel plate reactive ion etching (RIE) apparatus”. That is, this is an example of a plasma processing apparatus that generates a plasma product from the process gas G using plasma generated by applying high frequency power to parallel plate electrodes, and performs processing of an object to be processed.
 図4に示すように、プラズマ処理装置40は、プラズマ発生部43、減圧部3、ガス供給部4、電源部44、処理容器42、温度検出部47、制御部41などを備えている。 
 処理容器42は、両端が閉塞された略円筒形状を呈し、減圧雰囲気が維持可能な気密構造となっている。
As shown in FIG. 4, the plasma processing apparatus 40 includes a plasma generation unit 43, a pressure reduction unit 3, a gas supply unit 4, a power supply unit 44, a processing container 42, a temperature detection unit 47, a control unit 41 and the like.
The processing container 42 has a substantially cylindrical shape whose both ends are closed, and has an airtight structure capable of maintaining a reduced pressure atmosphere.
 処理容器42の内部にはプラズマPを発生させるプラズマ発生部43が設けられている。 プラズマ発生部43には、下部電極48、上部電極49が設けられている。  
 下部電極48は、処理容器42内のプラズマPを発生させる領域の下方に設けられている。下部電極48には、被処理物Wを保持するための図示しない保持部が設けられている。図示しない保持部は、例えば静電チャックなどとすることができる。そのため、下部電極48は、上面(載置面)に被処理物Wを載置、保持する載置部ともなる。
A plasma generation unit 43 for generating plasma P is provided inside the processing container 42. A lower electrode 48 and an upper electrode 49 are provided in the plasma generation unit 43.
The lower electrode 48 is provided below the region for generating the plasma P in the processing container 42. The lower electrode 48 is provided with a holding portion (not shown) for holding the workpiece W. The holding unit (not shown) can be, for example, an electrostatic chuck. Therefore, the lower electrode 48 also serves as a placement unit for placing and holding the workpiece W on the upper surface (loading surface).
 上部電極49は、下部電極48に対向させるようにして設けられている。そして、下部電極48にはブロッキングコンデンサ46を介して電源45が接続され、上部電極49は接地されている。そのため、プラズマ発生部43は、プラズマPを発生させる領域に電磁エネルギーを供給することでプラズマPを発生させることができる。 The upper electrode 49 is provided to face the lower electrode 48. The power supply 45 is connected to the lower electrode 48 via the blocking capacitor 46, and the upper electrode 49 is grounded. Therefore, the plasma generation unit 43 can generate plasma P by supplying electromagnetic energy to the region for generating plasma P.
 ここで、被処理物Wに対するプラズマ処理の安定性に影響を及ぼすおそれのある部分の温度を検出できるように温度検出部47を配設することが好ましい。すなわち、プラズマPを発生させる領域に面する位置に設けられ、ある程度の熱容量を有する部材の温度を検出できるように温度検出部47を配設することが好ましい。以下においては、上部電極49の温度を検出する場合について例示をする。 Here, it is preferable to dispose the temperature detection unit 47 so as to detect the temperature of a portion that may affect the stability of the plasma processing on the workpiece W. That is, it is preferable to dispose the temperature detection unit 47 so as to be provided at a position facing the region where the plasma P is generated and to detect the temperature of the member having a certain amount of heat capacity. In the following, the case of detecting the temperature of the upper electrode 49 is illustrated.
 上部電極49には、温度検出部47が内蔵されている。温度検出部47としては、特に限定がなく、例えば、熱電対、測温抵抗体、サーミスタなどを用いた接触式のものとしてもよいし、放射温度計のような非接触式のものとしてもよい。なお、本実施の形態においては、温度検出部47を上部電極49に内蔵させるため接触式のものを用いている。 The upper electrode 49 incorporates a temperature detection unit 47. The temperature detection unit 47 is not particularly limited, and may be, for example, a contact type using a thermocouple, a resistance temperature detector, a thermistor or the like, or a non-contact type such as a radiation thermometer. . In the present embodiment, a contact type is used in order to incorporate the temperature detection unit 47 into the upper electrode 49.
 ここで、温度検出部47を処理容器42の内部に露出するようにして設けるようにすれば、プラズマPにより温度検出部47が損傷したり、金属汚染などが引き起こされるおそれがある。そのため、本実施の形態においては上部電極49に温度検出部47を内蔵させるようにしている。なお、温度検出部47を下部電極48に内蔵させるようにすることもできるし、温度検出部47を処理容器42の壁面に内蔵させるようにすることもできる。また、温度検出部47を処理容器42の外部に設け、処理容器42の壁面温度などを検出するようにすることもできる。また、温度検出部47を接触式のものとしてもよいし、前述した温度検出部7と同様に非接触式のものとしてもよい。 Here, if the temperature detection unit 47 is provided so as to be exposed to the inside of the processing container 42, the temperature detection unit 47 may be damaged by the plasma P or metal contamination may be caused. Therefore, in the present embodiment, the temperature detection unit 47 is incorporated in the upper electrode 49. The temperature detection unit 47 can be incorporated in the lower electrode 48, or the temperature detection unit 47 can be incorporated in the wall surface of the processing container 42. In addition, the temperature detection unit 47 may be provided outside the processing container 42 so that the wall surface temperature or the like of the processing container 42 can be detected. Further, the temperature detection unit 47 may be a contact type, or may be a non-contact type as the temperature detection unit 7 described above.
 また、温度検出部47により検出された上部電極49の温度を、必要に応じて補正することもできる。すなわち、被処理物Wに対するプラズマ処理に与える影響を考慮して、最も適切な温度、例えば、プラズマPを発生させる領域により近い上部電極49の表面温度や上部電極49の平均温度などに補正することができる。検出位置における温度とこれらの温度との間には一定の相関関係があるので、この相関関係を予め実験などにより求めることで補正値を求めることができる。 Also, the temperature of the upper electrode 49 detected by the temperature detection unit 47 can be corrected as necessary. That is, in consideration of the influence on the plasma processing of the object to be processed W, correction is made to the most appropriate temperature, for example, the surface temperature of the upper electrode 49 closer to the region generating the plasma P Can. Since there is a certain correlation between the temperature at the detection position and these temperatures, it is possible to obtain the correction value by obtaining the correlation in advance by experiment or the like.
 電源部44には、電源45、ブロッキングコンデンサ46が設けられている。  
 電源45は、100KHz~100MHz程度の高周波電力を下部電極48に印加する。ブロッキングコンデンサ46は、プラズマPの中で発生し下部電極48に到達した電子の移動を阻止するために設けられている。
The power supply unit 44 is provided with a power supply 45 and a blocking capacitor 46.
The power supply 45 applies high frequency power of about 100 KHz to 100 MHz to the lower electrode 48. The blocking capacitor 46 is provided to block the movement of electrons generated in the plasma P and reaching the lower electrode 48.
 処理容器42の底面には、圧力制御部(Auto Pressure Controller:APC)16を介してターボ分子ポンプ(TMP)などの減圧部3が接続されている。減圧部3は、処理容器42の内部を所定の圧力まで減圧する。圧力制御部16は、処理容器42の内圧を検出する図示しない真空計の出力に基づいて、処理容器42の内圧が所定の圧力となるように制御する。すなわち、処理容器42は、内部にプラズマPを発生させる領域を有し、大気圧よりも減圧された雰囲気を維持できるようになっている。 A pressure reducing unit 3 such as a turbo molecular pump (TMP) is connected to the bottom of the processing container 42 via a pressure control unit (Auto Pressure Controller: APC) 16. The decompression unit 3 decompresses the inside of the processing container 42 to a predetermined pressure. The pressure control unit 16 controls the internal pressure of the processing container 42 to be a predetermined pressure based on the output of a vacuum gauge (not shown) that detects the internal pressure of the processing container 42. That is, the processing container 42 has a region for generating the plasma P inside, and can maintain an atmosphere decompressed below atmospheric pressure.
 処理容器42の側壁上部には、流量制御部(Mass Flow Controller:MFC)13を介してガス供給部4が接続されている。そして、ガス供給部4から流量制御部13を介して処理容器42内のプラズマPを発生させる領域にプロセスガスGを供給することができるようになっている。また、制御部41により流量制御部13を制御することで、プロセスガスGの供給量が調整できるようになっている。 The gas supply unit 4 is connected to the upper side wall of the processing container 42 via a flow control unit (Mass Flow Controller: MFC) 13. Then, the process gas G can be supplied from the gas supply unit 4 to the region for generating the plasma P in the processing container 42 through the flow rate control unit 13. Further, by controlling the flow rate control unit 13 by the control unit 41, the supply amount of the process gas G can be adjusted.
 制御部41は、減圧部3、ガス供給部4、電源45、圧力制御部16、流量制御部13などの制御を行う。 
 また、温度検出部47からの検出信号(温度の検出値)に基づいて上部電極49の温度状態(プラズマ処理装置40の温度状態)を判定する。そして、温度検出部47からの検出信号に基づいてプラズマPの発生を制御することで、上部電極49の温度を制御する。この場合、上部電極49の温度の制御は、被処理物Wに対するプラズマ処理に先立って行われるようにすることができる。
The control unit 41 controls the pressure reducing unit 3, the gas supply unit 4, the power supply 45, the pressure control unit 16, the flow control unit 13, and the like.
Further, the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) is determined based on the detection signal (the detection value of the temperature) from the temperature detection unit 47. Then, the temperature of the upper electrode 49 is controlled by controlling the generation of the plasma P based on the detection signal from the temperature detection unit 47. In this case, the control of the temperature of the upper electrode 49 can be performed prior to the plasma processing on the workpiece W.
 なお、制御部41に電気的に接続された図示しない表示装置に温度情報を表示し、この表示に基づいて作業者が上部電極49の温度状態(プラズマ処理装置40の温度状態)を判定するようにすることもできる。 
 この場合、上部電極49の温度状態(プラズマ処理装置40の温度状態)の判定は、予め実験などで求められた閾値(例えば、エッチングレートの安定性に関する温度の限界値など)などに基づいて行うようにすることができる。
Note that temperature information is displayed on a display device (not shown) electrically connected to the control unit 41, and the operator determines the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) based on this display. It can also be
In this case, the determination of the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
 次に、プラズマ処理装置40の作用とともに本実施の形態に係るプラズマ処理方法について例示をする。  
 本実施の形態においても被処理物Wに対するプラズマ処理に先立って「前処理」が行われる。なお、本実施の形態においては、「前処理」として上部電極49の温度を制御する「暖機処理」を例に挙げて説明をする。
Next, the plasma processing method according to the present embodiment will be illustrated together with the operation of the plasma processing apparatus 40.
Also in the present embodiment, “pretreatment” is performed prior to the plasma treatment on the workpiece W. In the present embodiment, a “warm-up process” for controlling the temperature of the upper electrode 49 will be described as an example of the “pre-process”.
 「暖機処理」は、処理容器42内に被処理物Wが搬入されていない状態において行うようにすることができる。この場合、下部電極48の上面(載置面)がダメージを受けないようにいわゆるダミーウェーハを載置、保持させるようにすることもできる。 
 まず、上部電極49の温度が温度検出部47により検出され、温度検出部47からの検出信号(温度の検出値)が制御部41に送られる。 
 制御部41は、温度検出部47からの検出信号(温度の検出値)に基づいて上部電極49の温度状態(プラズマ処理装置40の温度状態)を判定する。この場合、上部電極49の温度状態(プラズマ処理装置40の温度状態)の判定は、予め実験などで求められた閾値(例えば、エッチングレートの安定性に関する温度の限界値など)などに基づいて行うようにすることができる。
The “warm-up process” can be performed in a state in which the workpiece W is not carried into the processing container 42. In this case, a so-called dummy wafer can be placed and held so that the upper surface (placement surface) of the lower electrode 48 is not damaged.
First, the temperature of the upper electrode 49 is detected by the temperature detection unit 47, and a detection signal (detection value of temperature) from the temperature detection unit 47 is sent to the control unit 41.
The control unit 41 determines the temperature state (the temperature state of the plasma processing apparatus 40) of the upper electrode 49 based on the detection signal (the detection value of the temperature) from the temperature detection unit 47. In this case, the determination of the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) is performed based on a threshold (for example, the limit value of the temperature related to the stability of the etching rate) previously obtained by experiments. You can do so.
 上部電極49の温度が低いと判定された場合には、プラズマPを発生させて上部電極49の温度を上昇させる。まず、処理容器42内が減圧部3により所定圧力まで減圧される。この際、圧力制御部16により処理容器42内の圧力が調整される。 
 そして、プラズマ発生部43によりプラズマPを発生させ、発生させたプラズマPの熱で上部電極49、下部電極48、処理容器42の壁面などの温度を上昇させる。この場合、ガス供給部4から流量制御部13を介して所定流量のガス(例えば、後述する被処理物Wに対するプラズマ処理に用いられるプロセスガスG、Ar(アルゴン)ガスなどの不活性ガスなど)が処理容器42内のプラズマPを発生させる領域に供給されるようにすることもできる。なお、プラズマPの発生に関する詳細は後述する。
If it is determined that the temperature of the upper electrode 49 is low, plasma P is generated to raise the temperature of the upper electrode 49. First, the inside of the processing container 42 is depressurized to a predetermined pressure by the depressurizing unit 3. At this time, the pressure in the processing container 42 is adjusted by the pressure control unit 16.
Then, the plasma generation unit 43 generates plasma P, and the heat of the generated plasma P raises the temperature of the upper electrode 49, the lower electrode 48, the wall surface of the processing container 42, and the like. In this case, a gas of a predetermined flow rate from the gas supply unit 4 through the flow rate control unit 13 (for example, an inert gas such as a process gas G or Ar (argon) gas used for plasma treatment of the object W to be treated) Can be supplied to the region in the processing container 42 that generates the plasma P. The details of the generation of the plasma P will be described later.
 制御部41により、上部電極49の温度が適正な範囲内に入ったと判定された場合には、プラズマPの発生を停止させて「暖機処理」を終了させる。なお、制御部41に電気的に接続された図示しない表示装置に温度情報を表示し、この表示に基づいて作業者が上部電極49の温度状態(プラズマ処理装置40の温度状態)を判定するようにすることもできる。この場合には、作業者がプラズマPの発生を停止させるための指令を制御部41に入力することになる。 When it is determined by the control unit 41 that the temperature of the upper electrode 49 has entered an appropriate range, the generation of the plasma P is stopped and the “warm-up process” is ended. Note that temperature information is displayed on a display device (not shown) electrically connected to the control unit 41, and the operator determines the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) based on this display. It can also be In this case, the operator inputs a command for stopping the generation of the plasma P to the control unit 41.
 一方、上部電極49の温度が高いと判定された場合には、ガス供給部4から処理容器42内にガスを供給することで上部電極49の冷却を行うようにすることができる。 On the other hand, when it is determined that the temperature of the upper electrode 49 is high, the upper electrode 49 can be cooled by supplying a gas from the gas supply unit 4 into the processing container 42.
 以上は、「前処理」が上部電極49の温度を制御する「暖機処理」の場合である。「前処理」として「クリーニング処理」を行う場合も同様の手順とすることができる。この場合、処理容器42内のプラズマPを発生させる領域に供給されるガスはクリーニングガス(例えば、酸素を含有したガス、Ar(アルゴン)などの不活性ガスなど)とされる。また、図示しない分光器などを設けて「クリーニング処理」の終点判定をすることもできる。すなわち、所定の波長の光の発光強度から「クリーニング処理」の終点判定をすることもできる。ただし、「前処理」の主目的が「クリーニング処理」であっても上部電極49の温度状態(プラズマ処理装置40の温度状態)を適正な範囲内に収める必要がある。そのため、所定の波長の光の発光強度から「クリーニング処理」が終了したと判定された場合であっても、上部電極49の温度が所定の温度より低い場合には、上部電極49の温度が適正な範囲内に収まるまではプラズマPの発生を継続させるようにする。そして、制御部41により、上部電極49の温度が適正な範囲内に入ったと判定された場合には、プラズマPの発生を停止させて「クリーニング処理」を終了させる。なお、「クリーニング処理」の終了時において上部電極49の温度が所定の温度より高い場合には、「クリーニング処理」を終了させて上部電極49の温度が適正な範囲内に収まるのを待って「前処理」を終了させるようにする。この場合、ガス供給部4から処理容器42内にガスを供給することで上部電極49の冷却を行うようにすることもできる。 The above is the case of the “warm-up process” in which the “pre-process” controls the temperature of the upper electrode 49. The same procedure can be taken when "cleaning process" is performed as "pre-processing". In this case, the gas supplied to the region for generating the plasma P in the processing container 42 is a cleaning gas (for example, a gas containing oxygen, an inert gas such as Ar (argon), or the like). In addition, a spectroscope or the like (not shown) may be provided to determine the end point of the “cleaning process”. That is, it is also possible to determine the end point of the "cleaning process" from the emission intensity of the light of the predetermined wavelength. However, even if the main purpose of the "pretreatment" is "cleaning treatment", it is necessary to keep the temperature state of the upper electrode 49 (the temperature state of the plasma processing apparatus 40) within an appropriate range. Therefore, even if it is determined from the emission intensity of the light of the predetermined wavelength that the “cleaning process” is completed, the temperature of the upper electrode 49 is appropriate when the temperature of the upper electrode 49 is lower than the predetermined temperature. The generation of plasma P is continued until it falls within the range. Then, when it is determined by the control unit 41 that the temperature of the upper electrode 49 is in the appropriate range, the generation of the plasma P is stopped and the “cleaning process” is ended. If the temperature of the upper electrode 49 is higher than a predetermined temperature at the end of the "cleaning process", the "cleaning process" is ended and it is waited until the temperature of the upper electrode 49 falls within the appropriate range. "Pre-processing" should be finished. In this case, the upper electrode 49 can be cooled by supplying a gas from the gas supply unit 4 into the processing container 42.
 次に、被処理物Wに対するプラズマ処理が行われる。  
 被処理物Wに対するプラズマ処理においては、まず、図示しない搬送装置により被処理物W(例えば、半導体ウェーハやガラス基板など)が、処理容器42内に搬入され、下部電極48上に載置、保持される。 
 次に、処理容器42内が減圧部3により所定圧力まで減圧される。この際、圧力制御部16により処理容器42内の圧力が調整される。
Next, plasma processing is performed on the workpiece W.
In the plasma processing on the object W, first, the object W (for example, a semiconductor wafer, a glass substrate, etc.) is carried into the processing container 42 by a transfer device (not shown), and placed and held on the lower electrode 48 Be done.
Next, the pressure in the processing container 42 is reduced to a predetermined pressure by the pressure reducing unit 3. At this time, the pressure in the processing container 42 is adjusted by the pressure control unit 16.
 次に、プラズマ発生部43により中性活性種を含むプラズマ生成物が生成される。すなわち、まず、ガス供給部4から所定量のプロセスガスG(例えば、CFなど)が、流量制御部13を介して処理容器42内のプラズマPを発生させる領域に供給される。 
 一方、電源部44より100KHz~100MHz程度の高周波電力が下部電極48に印加される。すると、下部電極48と上部電極49とが平行平板電極を構成するため、電極間に放電が起こりプラズマPが発生する。発生したプラズマPによりプロセスガスGが励起、活性化されて中性活性種、イオン、電子などのプラズマ生成物が生成される。この生成されたプラズマ生成物が、処理容器42内を下降して被処理物Wの表面に到達し、エッチング処理などのプラズマ処理が行われる。
Next, the plasma generation unit 43 generates a plasma product containing a neutral active species. That is, first, a predetermined amount of process gas G (for example, CF 4 or the like) is supplied from the gas supply unit 4 to the region for generating the plasma P in the processing container 42 through the flow rate control unit 13.
On the other hand, high frequency power of about 100 kHz to 100 MHz is applied to the lower electrode 48 from the power supply unit 44. Then, since the lower electrode 48 and the upper electrode 49 constitute a parallel plate electrode, a discharge occurs between the electrodes and a plasma P is generated. The generated plasma P excites and activates the process gas G to generate plasma products such as neutral active species, ions, and electrons. The generated plasma product descends in the processing container 42 to reach the surface of the object to be processed W, and plasma processing such as etching is performed.
 この場合、生成されたイオンと電子のうち、質量の軽い電子は動きが速く、下部電極48と上部電極49にすぐに到達する。下部電極48に到達した電子は、ブロッキングコンデンサ46により移動を阻止され下部電極48を帯電させる。下部電極48の帯電圧は400V~1000V程度に達するが、これを「陰極降下」という。一方、上部電極49は接地されているため、到達した電子は移動が阻止されず、上部電極49はほとんど帯電しない。 In this case, among the generated ions and electrons, electrons with a light mass move fast and reach the lower electrode 48 and the upper electrode 49 immediately. The electrons reaching the lower electrode 48 are blocked by the blocking capacitor 46 to charge the lower electrode 48. The charged voltage of the lower electrode 48 reaches about 400 V to 1000 V, which is called "cathode drop". On the other hand, since the upper electrode 49 is grounded, the electrons reached are not blocked from moving, and the upper electrode 49 is hardly charged.
 そして、陰極降下により発生する垂直な電界に沿ってイオンが下部電極48(被処理物W)方向に移動し、被処理物Wの表面に入射することで物理的なプラズマ処理(異方性処理)が行われる。なお、中性活性種は、ガス流や重力により下降して被処理物Wの表面に到達し、化学的なプラズマ処理(等方性処理)が行われる。 Then, the ions move in the direction of the lower electrode 48 (the object to be treated W) along the vertical electric field generated by the cathode fall and are incident on the surface of the object to be treated W to perform physical plasma treatment (anisotropic treatment ) Is done. The neutral active species descends by gas flow or gravity to reach the surface of the object to be treated W, and chemical plasma treatment (isotropic treatment) is performed.
 処理が終了した被処理物Wは、図示しない搬送装置により処理容器42外に搬出される。この後、必要があれば、被処理物Wに対するプラズマ処理が繰り返される。なお、前述した「前処理」は、プラズマ処理装置40の稼働開始時、ロットの切り替え時などに行うようにすることができる。また、生産の過程において「前処理」を適宜行うようにすることもできる。この場合、定期的に「前処理」を行うようにすることもできるし、温度検出部47や図示しない分光器などからの信号に基づいて「前処理」の必要性を判定することもできる。 The to-be-processed object W which the process complete | finished is carried out out of the processing container 42 by the conveying apparatus which is not shown in figure. Thereafter, the plasma processing on the object W is repeated if necessary. The “pre-processing” described above can be performed at the start of operation of the plasma processing apparatus 40, at the switching of lots, or the like. Also, "pre-processing" can be appropriately performed in the process of production. In this case, “pre-processing” can be performed periodically, or the necessity of “pre-processing” can be determined based on signals from the temperature detection unit 47 or a spectroscope (not shown).
 以上に例示をしたように、本実施の形態に係るプラズマ処理方法は、大気圧よりも減圧された雰囲気においてプラズマPを発生させ、プラズマPに向けて供給されたプロセスガスGを励起させてプラズマ生成物を生成し、生成されたプラズマ生成物を用いて被処理物Wに対するプラズマ処理を行うプラズマ処理方法であって、プラズマPを発生させる領域に面する位置に設けられた部材(例えば、上部電極49など)の温度に基づいてプラズマPの発生を制御することで、前記部材の温度を制御する第1の処理工程(「前処理」工程)と、生成されたプラズマ生成物を用いて被処理物Wに対するプラズマ処理を行う第2の処理工程と、を有している。 As exemplified above, in the plasma processing method according to the present embodiment, plasma P is generated in an atmosphere whose pressure is lower than atmospheric pressure, and process gas G supplied toward plasma P is excited to generate plasma. A plasma processing method for generating a product and performing plasma processing on a workpiece W using the generated plasma product, a member provided at a position facing a region for generating plasma P (for example, an upper portion Controlling the temperature of the member by controlling the generation of plasma P based on the temperature of the electrode 49 etc.) (the “pretreatment” step), and using the generated plasma product to be treated And a second processing step of performing plasma processing on the processing object W.
 本実施の形態によれば、温度検出部47を設けることで、被処理物に対するプラズマ処理の安定性に影響を及ぼす部分の温度を直接的に検出することができる。そのため、時間管理などによりプラズマ処理装置40の温度状態を推測する場合などと比べてより正確にプラズマ処理装置40の温度状態を知ることができる。そして、より適切な「前処理」を行うことができるようになるので、プラズマ処理装置40の温度状態管理をより正確に行うことができる。 
 この場合、被処理物Wに対するプラズマ処理の安定性は、プラズマ処理装置40の温度状態によって変動する。そのため、プラズマ処理装置40の温度状態管理をより正確に行うことで、生産性、歩留まり、品質などの向上を図ることができる。
According to the present embodiment, by providing the temperature detection unit 47, it is possible to directly detect the temperature of the portion that affects the stability of the plasma processing on the object to be processed. Therefore, the temperature state of the plasma processing apparatus 40 can be known more accurately than when the temperature state of the plasma processing apparatus 40 is estimated by time management or the like. And since it becomes possible to perform more appropriate "pre-processing", the temperature state management of the plasma processing apparatus 40 can be performed more accurately.
In this case, the stability of the plasma processing on the workpiece W fluctuates depending on the temperature state of the plasma processing apparatus 40. Therefore, the productivity, the yield, the quality, and the like can be improved by performing the temperature state management of the plasma processing apparatus 40 more accurately.
 以上、本実施の形態について例示をした。しかし、本発明はこれらの記述に限定されるものではない。 
 前述の実施の形態に関して、当業者が適宜設計変更を加えたものも、本発明の特徴を備えている限り、本発明の範囲に包含される。 
 例えば、プラズマ処理装置1、プラズマ処理装置30、プラズマ処理装置40が備える各要素の形状、寸法、材質、配置などは、例示をしたものに限定されるわけではなく適宜変更することができる。
The present embodiment has been illustrated above. However, the present invention is not limited to these descriptions.
Those skilled in the art can appropriately modify the above-described embodiment as long as they have the features of the present invention and fall within the scope of the present invention.
For example, the shapes, sizes, materials, arrangements, and the like of the elements included in the plasma processing apparatus 1, the plasma processing apparatus 30, and the plasma processing apparatus 40 are not limited to those illustrated, but can be changed as appropriate.
 また、マイクロ波励起型、容量結合型のプラズマ処理装置を例に挙げて説明したが、プラズマの発生方式はこれらに限定されるわけではなく適宜変更することができる。また、プラズマ処理は、エッチング処理やアッシング処理などに限定されるわけではなく、例えば、表面活性化処理、成膜処理(スパッタリングやプラズマCVD(Chemical Vapor Deposition)など)、無薬剤殺菌処理など各種のプラズマ処理とすることができる。 Further, although the microwave excitation type and capacitive coupling type plasma processing apparatus have been described as an example, the plasma generation method is not limited to these and can be appropriately changed. Further, plasma treatment is not limited to etching treatment, ashing treatment, etc. For example, surface activation treatment, film formation treatment (sputtering, plasma CVD (Chemical Vapor Deposition), etc.), non-chemical sterilization treatment, etc. It can be plasma treatment.
 また、前述した各実施の形態が備える各要素は、可能な限りにおいて組み合わせることができ、これらを組み合わせたものも本発明の特徴を含む限り本発明の範囲に包含される。 Moreover, each element with which each embodiment mentioned above is provided can be combined as much as possible, and what combined these is also included in the scope of the present invention as long as the feature of the present invention is included.
1  プラズマ処理装置
2  プラズマ発生部
3  減圧部
4  ガス供給部
5  マイクロ波発生部
6  処理容器
7  温度検出部
8  制御部
9  放電管
10 導入導波管
14 輸送管
15 載置部
16 圧力制御部
30 プラズマ処理装置
31 プラズマ発生部
32 処理容器
33 制御部
34 透過窓
35 導入導波管
40 プラズマ処理装置
41 制御部
42 処理容器
43 プラズマ発生部
44 電源部
45 電源
46 ブロッキングコンデンサ
47 温度検出部
48 下部電極
49 上部電極
M  マイクロ波
P  プラズマ
W  被処理物
Reference Signs List 1 plasma processing apparatus 2 plasma generation unit 3 decompression unit 4 gas supply unit 5 microwave generation unit 6 treatment container 7 temperature detection unit 8 control unit 9 discharge tube 10 introduction waveguide tube 14 transport tube 15 placement unit 16 pressure control unit 30 Plasma processing apparatus 31 plasma generation unit 32 processing container 33 control unit 34 transmission window 35 introduction waveguide 40 plasma processing apparatus 41 control unit 42 processing container 43 plasma generation unit 44 power supply unit 45 power supply 46 blocking capacitor 47 temperature detection unit 48 lower electrode 49 Upper electrode M microwave P plasma W object to be processed

Claims (8)

  1.  大気圧よりも減圧された雰囲気を維持可能な処理容器と、
     前記処理容器の内部を所定の圧力まで減圧する減圧部と、
     前記処理容器の内部に設けられた被処理物を載置する載置部と、
     内部にプラズマを発生させる領域を有し、前記処理容器から離隔された位置に設けられた放電管と、
     マイクロ波発生部から放射されたマイクロ波を伝播させて、前記プラズマを発生させる領域にマイクロ波を導入する導入導波管と、
     前記プラズマを発生させる領域にプロセスガスを供給するガス供給部と、
     前記放電管と、前記処理容器と、を連通させる輸送管と、
     前記放電管の温度を検出する第1の温度検出部と、
     を備えたことを特徴とするプラズマ処理装置。
    A processing vessel capable of maintaining an atmosphere decompressed below atmospheric pressure;
    A pressure reducing unit that reduces the pressure in the processing container to a predetermined pressure;
    A placement unit for placing an object provided inside the processing container;
    A discharge tube having a region for generating plasma inside and provided at a position separated from the processing vessel;
    An introduction waveguide which propagates the microwaves radiated from the microwave generator and introduces the microwaves into the region for generating the plasma;
    A gas supply unit for supplying a process gas to the region for generating the plasma;
    A transport tube that brings the discharge tube into communication with the processing vessel;
    A first temperature detection unit that detects the temperature of the discharge tube;
    A plasma processing apparatus comprising:
  2.  前記第1の温度検出部からの検出信号に基づいて前記プラズマの発生を制御することで、前記放電管の温度を制御する第1の制御部をさらに備えたことを特徴とする請求項1記載のプラズマ処理装置。 The device according to claim 1, further comprising: a first control unit configured to control the temperature of the discharge tube by controlling generation of the plasma based on a detection signal from the first temperature detection unit. Plasma processing equipment.
  3.  前記第1の制御部は、前記放電管の温度の制御を、被処理物に対するプラズマ処理に先立って実行することを特徴とする請求項2記載のプラズマ処理装置。 3. The plasma processing apparatus according to claim 2, wherein the first control unit executes control of the temperature of the discharge tube prior to plasma processing on the object to be processed.
  4.  内部にプラズマを発生させる領域を有し、大気圧よりも減圧された雰囲気を維持可能な処理容器と、
     前記処理容器の内部を所定の圧力まで減圧する減圧部と、
     前記処理容器の内部に設けられた被処理物を載置する載置部と、
     前記プラズマを発生させる領域に電磁エネルギーを供給することでプラズマを発生させるプラズマ発生部と、
     前記プラズマを発生させる領域にプロセスガスを供給するガス供給部と、
     前記プラズマを発生させる領域に面する位置に設けられた部材の温度を検出する第2の温度検出部と、
     を備えたことを特徴とするプラズマ処理装置。
    A processing vessel having an area for generating plasma inside and capable of maintaining an atmosphere decompressed below atmospheric pressure;
    A pressure reducing unit that reduces the pressure in the processing container to a predetermined pressure;
    A placement unit for placing an object provided inside the processing container;
    A plasma generation unit for generating plasma by supplying electromagnetic energy to the region for generating the plasma;
    A gas supply unit for supplying a process gas to the region for generating the plasma;
    A second temperature detection unit that detects the temperature of a member provided at a position facing the region for generating the plasma;
    A plasma processing apparatus comprising:
  5.  前記第2の温度検出部からの検出信号に基づいて前記プラズマの発生を制御することで、前記部材の温度を制御する第2の制御部をさらに備えたことを特徴とする請求項4記載のプラズマ処理装置。 5. The apparatus according to claim 4, further comprising a second control unit configured to control the temperature of the member by controlling generation of the plasma based on a detection signal from the second temperature detection unit. Plasma processing equipment.
  6.  前記第2の制御部は、前記部材の温度の制御を、被処理物に対するプラズマ処理に先立って実行することを特徴とする請求項5記載のプラズマ処理装置。 6. The plasma processing apparatus according to claim 5, wherein the second control unit executes control of the temperature of the member prior to plasma processing on the object to be processed.
  7.  大気圧よりも減圧された雰囲気においてプラズマを発生させ、前記プラズマに向けて供給されたプロセスガスを励起させてプラズマ生成物を生成し、前記プラズマ生成物を用いて被処理物に対するプラズマ処理を行うプラズマ処理方法であって、
     プラズマを発生させる領域に面する位置に設けられた部材の温度に基づいてプラズマの発生を制御することで、前記部材の温度を制御する第1の処理工程と、
     前記プラズマ生成物を用いて被処理物に対するプラズマ処理を行う第2の処理工程と、
     を備えたことを特徴とするプラズマ処理方法。
    A plasma is generated in an atmosphere whose pressure is lower than atmospheric pressure, a process gas supplied to the plasma is excited to generate a plasma product, and a plasma process is performed on an object using the plasma product. A plasma processing method,
    A first processing step of controlling the temperature of the member by controlling the generation of plasma based on the temperature of the member provided at a position facing the region for generating plasma;
    A second processing step of performing plasma processing on an object using the plasma product;
    A plasma processing method comprising:
  8.  前記部材は、内部にプラズマを発生させる領域を有する放電管であることを特徴とする請求項7記載のプラズマ処理方法。 The plasma processing method according to claim 7, wherein the member is a discharge tube having a region for generating plasma inside.
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