WO2010147299A1 - Light emitting diode unit - Google Patents

Abstract

The present invention relates to a light emitting diode unit comprising: a heat dissipating substrate made of a material with good thermal conductivity and defining a concave portion in a center thereof; and at least one light emitting diode chip mounted on the concave portion of the heat dissipating substrate, and including an N-type pad and a P-type pad, wherein a positive line pattern and a negative line pattern are formed in numbers corresponding to the number of the light emitting diode chip at either side, respectively, of the concave portion on the heat dissipating substrate, and the N-type pad and the P-type pad of the light emitting diode chip are electrically connected to the respectively corresponding positive line pattern and the negative line pattern.

Description

Light emitting diode unit

The present invention relates to a light emitting diode unit, and more particularly, to reduce the thickness, to significantly simplify the manufacturing process, to significantly reduce the manufacturing cost, and to provide a new type of light emitting diode integrally forming a heat sink and a reflector. It's about the unit.

A light emitting diode is an electronic device that generates a small number of carriers (electrons or holes) injected using a p-n junction structure of a semiconductor, and emits light by recombination thereof.

Such light emitting diodes have been used in various fields, and recently, they have been spotlighted as a replacement device for fluorescent lamps because their lifetimes are semi-permanent and there are no harmful substances (RoHS, ELV, PFOS, etc.).

Typically, a single light emitting diode unit is packaged by bonding an LED chip with, for example, Ag on a lead frame, wire bonding the N pad and the P pad of the LED chip, and then epoxy molding the package. The single light emitting diode package configured as described above is installed on a printed circuit board in a state where it is mounted on a heat sink for heat dissipation, or a heat sink in a state where the printed circuit board is mounted using, for example, surface mount technology (SMT). It is used attached to the phase.

In addition, for example, a light emitting diode array unit used in an LCD backlight or the like is provided with a plurality of single light emitting diode packages configured as described above in an array form on a printed circuit board using, for example, surface mount technology (SMT). The LED array unit configured as described above is attached to a heat sink for heat dissipation.

As described above, in order to manufacture a light emitting diode unit, a manufacturing process having different characteristics such as lead frame manufacturing, light emitting diode package manufacturing, printed circuit board manufacturing, and light emitting diode package mounting should be collected. That is, it is difficult for one manufacturer to manufacture a light emitting diode unit alone, and it is possible to manufacture the light emitting diode unit through cooperation of different companies. For this reason, there is a problem that the manufacturing process of the light emitting diode unit is complicated and the manufacturing cost of the light emitting diode unit is increased.

In addition, in the related art, since the light emitting diode chip is mounted on a lead frame and packaged, and the light emitting diode package is mounted on a printed circuit board, the thickness of the light emitting diode unit is increased as a whole. There is a problem.

In particular, in the related art, in order to dissipate a light emitting diode, the LED chip is mounted on a lead frame and packaged, and then the LED package is installed on a printed circuit board via a heat sink, or the LED package is mounted on a printed circuit board. After that, the printed circuit board is bonded to the heat sink. Therefore, there is a problem that the overall thickness of the light emitting diode unit becomes thick, and it becomes an obstacle to thinning of electronic products employing such a light emitting diode unit.

Accordingly, an object of the present invention is to provide a light emitting diode unit capable of significantly simplifying a manufacturing process and significantly reducing a manufacturing cost.

Another object of the present invention is to provide a light emitting diode unit capable of significantly reducing the overall thickness by forming an integrated heat sink.

In addition, another object of the present invention is to provide a light emitting diode unit that can simplify its structure and manufacturing process by mounting a light emitting diode chip on a heat dissipating substrate on which the top surface of the heat dissipating heat dissipating substrate is reflective. have.

In order to achieve the above object, a light emitting diode unit according to the present invention includes a heat dissipation substrate formed of a material having a concave portion in a central portion and excellent thermal conductivity; At least one light emitting diode chip mounted on the recess of the heat dissipation substrate and having an N-type pad and a P-type pad, wherein both sides of the recess correspond to the number of the LED chips on the heat dissipation substrate. Thus, a positive wiring pattern and a negative wiring pattern are respectively formed, and the N-type pad and the P-type pad of the LED chip are electrically connected to the corresponding positive wiring pattern and the negative wiring pattern, respectively. do.

The heat dissipation substrate may be bent by pressing to form a concave portion in the center of the metal substrate made of a metal material having excellent heat dissipation performance and excellent light reflectance, and then insulate the wiring patterns on both sides of the concave portion. It is comprised by adhering with an adhesive agent.

Alternatively, the heat dissipation substrate may be laminated by attaching a wiring pattern to each side of a portion corresponding to a recess to be formed in the center portion of the metal substrate, which is made of a metal material having excellent heat dissipation performance and excellent light reflectivity, It may be comprised by bending by press working so that the recessed part may be formed in the center part.

Alternatively, the heat dissipation substrate may be plated with a material having excellent light reflectance on a portion corresponding to a recess to be formed in the center portion of the metal substrate made of a metal material having excellent heat dissipation performance, and then respectively at both sides of the portion where the recess will be formed. After bonding a wiring pattern with an insulating adhesive agent, it may be comprised by bending by press work so that a recessed part may be formed in the center part.

Alternatively, the heat dissipation substrate may be bent by press working a metal substrate made of a metal material having excellent heat dissipation performance so as to form a concave portion at a central portion thereof, and then plate the material having excellent light reflectance on the concave portion and both sides of the concave portion. The wiring patterns may be formed by adhering and laminating the wiring patterns with the insulating adhesive, respectively.

Alternatively, the heat dissipation substrate may be formed of a material having excellent heat dissipation performance and excellent light reflectance and formed by a die-casting process or a NC (Numerical Control) process such that a recess is formed at the center thereof. The wiring pattern may be bonded to both sides of the recess by an insulating adhesive, respectively.

Further, an inclined surface may be formed between the outer circumference of the recess and the wiring pattern.

In addition, the light emitting diode unit according to the present invention further includes an epoxy molding formed by including a wire-bonded wiring pattern portion with a recess of the heat dissipation substrate. Herein, a yellow phosphor molding formed of YAG-based fluorescent material may be further included in at least a portion of the heat radiating substrate including the light emitting diode chip.

In addition, the light emitting diode unit according to the present invention has an upper substrate of an insulating material having a recess of the heat dissipation substrate and a hole having a size that exposes a part of the inner portion of the wiring pattern formed outside the recess. It may be laminated further. Here, the upper substrate preferably has a size to expose a portion of the outer portion of the wiring pattern formed on the heat radiating substrate.

In addition, the light emitting diode unit according to the present invention has a hole having a size that exposes a recess of the heat dissipation substrate and a part of an inner portion of the wiring pattern formed outside the recess, and a waveguide sheet having a light diffusion portion formed around the opening. It may be further laminated on the heat dissipation substrate. Here, the diffusion film which diffuses light may be laminated | stacked on the said waveguide sheet.

On the other hand, in order to achieve the above object, a light emitting diode array unit according to the present invention, a plurality of concave portions formed in a line at a predetermined interval and made of a material having excellent thermal conductivity; At least one light emitting diode chip mounted on each recess of the heat dissipation substrate, the at least one light emitting diode chip having an N-type pad and a P-type pad, and skipping the recess on the heat dissipation substrate; Wiring patterns of the light emitting diode chip are formed, and the N-type pads and the P-type pads of the light emitting diode chip are electrically connected to the corresponding positive wiring patterns and negative wiring patterns respectively formed on both sides of the recessed portion in which the LED chip is mounted. It features.

The heat dissipation substrate may be formed by bending a metal substrate made of a metal material having excellent heat dissipation performance and an excellent light reflectance to form a plurality of concave portions in a line at a predetermined interval, and then skipping the concave portion. The wiring patterns may be formed by adhering the wiring patterns in an array in the longitudinal direction, respectively.

Alternatively, the heat dissipation substrate may be formed by laminating a metal substrate made of a metal material having excellent heat dissipation performance and excellent light reflectance, by bonding wiring patterns with an insulating adhesive in a line in the longitudinal direction, skipping a region in which the recess is to be formed, and then laminating them. The recess may be formed by bending a region where the recess is to be formed by pressing to form the recess.

Alternatively, the heat dissipation substrate may be wired in a line in the length direction of a metal substrate made of a metal material having excellent heat dissipation performance, after plating a material having excellent light reflectance on a region where the recess is to be formed, and then skipping the region where the recess is to be formed. The patterns may be formed by adhering and laminating the patterns with an insulating adhesive, respectively, and then bending the regions where the recesses are to be formed by pressing to form the recesses.

Alternatively, the heat dissipation substrate may be bent by pressing to form a plurality of concave portions in a line at a predetermined interval on a metal substrate made of a metal material having excellent heat dissipation performance, and then the concave portion may be formed of a material having excellent light reflectance. It may be comprised by plating and skipping the said recessed part, and bonding a wiring pattern with an insulation adhesive in a line in the longitudinal direction, respectively.

Alternatively, the heat dissipation substrate may be made of a material having excellent heat dissipation performance and excellent light reflectance, and may be used in die-casting or NC (Numerical Control) processing so that a plurality of recesses are formed in a line at a predetermined interval. The substrate may be constructed by skipping the concave portion and adhering the wiring pattern in a line in the longitudinal direction with an insulating adhesive, respectively.

Further, an inclined surface may be formed between the outer circumference of the recess and the wiring pattern.

In addition, the LED array unit according to the present invention further includes an epoxy molding formed by including a wiring pattern portion wire-bonded with the recess of the heat dissipation substrate. Herein, a yellow phosphor molding formed of YAG-based fluorescent material may be further included in at least a portion of the heat radiating substrate including the light emitting diode chip.

In addition, the light emitting diode array unit according to the present invention is an insulating material provided with openings having a size corresponding to the number of the recessed portions, the openings having a size of exposing the recessed portion of the heat radiating substrate and the inner portion of the wiring pattern formed on the outer side of the recessed portion. The upper substrate of may be further laminated on the heat dissipation substrate. Here, the upper substrate preferably has a size to expose a portion of the outer portion of the wiring pattern formed on the heat radiating substrate.

In the light emitting diode array unit according to the present invention, a hole having a size in which a recess of the heat dissipation substrate and a part of an inner portion of a wiring pattern formed outside the recess is exposed is provided corresponding to the number of the recesses. A waveguide sheet having a light diffusion portion formed around it may be further laminated on the heat dissipation substrate. Here, the waveguide sheet preferably has a size in which a part of the outer portion of the wiring pattern formed on the heat dissipation substrate is exposed. Moreover, the diffusion film which diffuses light may be laminated | stacked on the said waveguide sheet.

According to the present invention configured as described above, it is possible to escape from complicated manufacturing processes such as lead frame manufacturing, light emitting diode package manufacturing, printed circuit board manufacturing, light emitting diode package mounting, and the like, and accumulate only die bonding technology, wire bonding technology, and epoxy molding technology. If the printed circuit board manufacturing plant can be manufactured by simply adding die bonding, wire bonding and epoxy molding to the printed circuit board manufacturing technology, the manufacturing process can be significantly simplified. As a result, the manufacturing cost can be significantly reduced.

In addition, according to the present invention configured as described above, compared to a light emitting diode unit having a conventional light emitting diode package, a printed circuit board and a heat sink, it has a thickness of approximately two printed circuit boards laminated, thereby significantly reducing the overall thickness. This makes it suitable for electronic devices requiring thinning.

In addition, according to the present invention configured as described above, the structure and manufacturing process can be simplified by mounting the light emitting diode chip on the heat radiation substrate that the upper surface of the heat radiation substrate that functions as a heat radiating function to reflect.

1A and 1B are a plan view and a cross-sectional view showing a heat dissipation substrate constituting a single light emitting diode unit as a light emitting diode unit according to a first embodiment of the present invention.

2 (A) and 2 (B) are plan views showing a state in which a yellow spur molding and an epoxy molding are mounted after wire-bonding the LED chip on the heat dissipation substrates of FIGS. 1A and 1B and wire bonding. And cross section.

3A and 3B are a plan view and a sectional view showing an upper substrate used in a single light emitting diode unit as a light emitting diode unit according to a second embodiment of the present invention.

4 (A) and 4 (B) are plan views illustrating a state in which a yellow spur molding and an epoxy molding are formed after the LED substrate is stacked on the heat dissipation substrate of FIG. It is a cross section.

5A and 5B are a plan view and a sectional view of a waveguide sheet used in a single light emitting diode unit as a light emitting diode unit according to a third embodiment of the present invention.

5C is a view for explaining the operation of the waveguide sheet used in the single light emitting diode unit as the light emitting diode unit according to the third embodiment of the present invention.

6 (A) and 6 (B) are plan views illustrating a state in which the waveguide sheet of FIG. 5 is laminated after the LED chip is mounted on the heat dissipation substrate of FIG. And cross section.

7 is a plan view illustrating a case where a plurality of light emitting diode chips are mounted on a heat dissipation substrate as a modification of the present invention.

8A and 8B are a plan view and a sectional view of a substrate constituting a single light emitting diode unit as a light emitting diode unit according to a fourth embodiment of the present invention.

9 (A) and 9 (B) are plan views and cross-sectional views showing a state in which a light emitting diode chip is mounted on a substrate of FIG. 8 and wire-bonded, yellow spur molding and epoxy molding are carried out.

10 (A) and 10 (B) are single light emitting diode units according to the fifth embodiment of the present invention, wherein the upper substrate of FIG. 3 is adhesively laminated on the substrate of FIG. 8, and then the LED chip is mounted and wire bonded. It is a top view and sectional drawing which show the state after yellow puffer molding and epoxy molding.

11 (A) and 11 (B) show a single light emitting diode unit according to a sixth embodiment of the present invention, in which a light emitting diode chip is mounted on a substrate of FIG. 8 and wire-bonded, followed by yellow puffer molding and epoxy molding. 5 is a plan view and a cross-sectional view illustrating a state in which the waveguide sheets of FIG. 5 are laminated.

12 (A) and 12 (B) are a plan view and a sectional view showing a heat radiation board constituting a light emitting diode array unit as a light emitting diode unit according to a seventh embodiment of the present invention.

13 (A) and 13 (B) are plan views showing a state in which a yellow spur molding and an epoxy molding are mounted after wire-bonding the LED chip on the heat dissipation substrate of FIGS. 12A and 12B. And cross section.

14A and 14B are a plan view and a sectional view of the upper substrate used in the LED array unit as the LED unit according to the eighth embodiment of the present invention.

15A and 15B are a plan view and a cross-sectional view illustrating a state in which the upper substrate of FIG. 14 is laminated on the heat dissipation substrate of FIG. 12.

16A and 16B are a plan view and a cross-sectional view showing a state in which a light emitting diode chip is mounted on the structure of FIG. 15, and yellow puffer molding and epoxy molding are carried out after wire bonding.

Hereinafter, a light emitting diode unit according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

First, a single light emitting diode unit as a light emitting diode unit according to a first embodiment of the present invention will be described with reference to FIGS. 1 and 2.

First, as shown in Figs. 1A and 1B, a heat dissipation substrate constituting a single light emitting diode unit of this embodiment is prepared. FIG. 1A is a plan view of the prepared heat dissipation substrate, and FIG. 1B is a cross-sectional view taken along line AA ′ of FIG. 1A.

Here, the heat dissipation substrate 10 is a metal material having excellent heat dissipation performance and excellent light reflectance. For example, a metal substrate made of aluminum or the like may be formed in the center to form a recess 12 and an inclined surface 14 at the center thereof. After bending, the wiring patterns 18a and 18b made of an electrically conductive film such as Cu, for example, excellent in electrical conductivity, were laminated on both sides of the inclined surface 14 with an insulating adhesive (not shown). It can form by doing.

In addition, the heat dissipation substrate 10 is a metal material having excellent heat dissipation performance and excellent light reflectance, for example, an insulating adhesive on both sides of a recess corresponding to a center portion of a metal substrate made of aluminum or the like and corresponding to an inclined surface. (Not shown), the wiring patterns 18a and 18b made of, for example, an electrically conductive film such as Cu having excellent electrical conductivity are bonded and laminated, and the concave portion 12 and the inclined surface 14 at the center thereof. It can form by bending by press work so that it may form.

Meanwhile, the heat dissipation substrate 10 is a metal material having excellent heat dissipation performance. For example, silver and aluminum (Ag) and aluminum ( After plating a material having excellent light reflectance such as Al), the wiring pattern is made of an electrically conductive film such as Cu, which is excellent in electrical conductivity, with an insulating adhesive (not shown) on both sides of the concave portion and the portion to be inclined surface. (18a) and 18b are laminated | stacked, and it can form by bending by press work so that the recessed part 12 and the inclined surface 14 may be formed in the center part.

In addition, the heat dissipation substrate 10 is a metal material having excellent heat dissipation performance. For example, a metal substrate made of copper (Cu) or the like is bent by pressing to form a recess 12 and an inclined surface 14 at the center thereof. Then, the concave portion 12 and the inclined surface 14 are plated with a material having excellent light reflectivity such as silver (Ag) and aluminum (Al), and an insulating adhesive (not shown) on both sides of the inclined surface 14. For example, it can be formed by bonding and laminating wiring patterns 18a and 18b made of an electrically conductive film such as Cu having excellent electrical conductivity.

Here, the wiring patterns 18a and 18b may be used as positive electrode patterns and negative electrode patterns of the light emitting diode units, respectively, and the wiring patterns formed at both ends of the heat dissipation substrate 10. The ends of 18a and 18b are later joined with electrode pads or electrode connectors by known techniques.

In addition, in this embodiment, although the recessed part 12 and the inclined surface 14 are formed circularly, this invention is not limited to this, The lower side may be another shape as long as the diameter becomes small compared with the upper side. In addition, the inclined surface 14 may not be necessary depending on the intended use of the light emitting diode unit according to the present embodiment.

Then, as shown in Figs. 2A and 2B, an adhesive layer (not shown) is applied to the central portion of the recess 12 of the prepared heat dissipation substrate 10, and the LED chip 20 )). Here, FIG. 2 (A) is a plan view of a yellow puffer molding and an epoxy molding after mounting a light emitting diode chip on a heat dissipation substrate and wire bonding, and FIG. 2 (B) shows B-B 'of FIG. 2 (A). Sectional view along the line.

An example of the light emitting diode chip 20 is an N region and a P region stacked on an sapphire substrate via an active region, an N type pad 22N is formed on the N region, and a P type pad 22P on the P region. Has a formed structure.

Subsequently, the P-type pad 22P and the N-type pad 22N of the LED chip 20 are bonded to the wiring pattern 18a and the wiring pattern 18b of the heat dissipation substrate 10, respectively. Wire bonding using the P-type pad 22P and the N-type pad 22N of the LED chip 20 to form a wiring pattern 18a and a wiring pattern (a positive electrode pattern and a negative electrode pattern, respectively). Electrical connection to 18b).

Subsequently, at least a portion of the recess 12 of the heat dissipation substrate 10 including the light emitting diode chip 20 is formed of a yellow phosphor (Yellow Phosphor) made of YAG-based fluorescent material (for example, yellow phosphor). The molding 26 is formed, and then the epoxy molding 28 is formed by including the recessed portion 12 and the inclined portion 14 and the wire bonded wiring pattern portion of the heat dissipation substrate 10.

Here, the yellow phosphor is molded so that the light emitting diode unit emits white light, and the yellow phosphor is omitted when the blue light is emitted.

Meanwhile, in the first embodiment, the electrode pad or electrode connector coupled to the wiring patterns 18a and 18b formed on both sides of the heat dissipation substrate 10, and the heat dissipation pad or heat dissipation connector coupled to the heat dissipation substrate 10. Forming of the present invention can be easily performed by those skilled in the art using various known methods, so that the electrode pad and the electrode connector, the heat radiating pad, and the heat radiating connector can be omitted. do.

In the single light emitting diode unit according to the first embodiment configured as described above, the wiring patterns 18a and 18b of the heat dissipation substrate 10 become positive electrode patterns and negative electrode patterns of the light emitting diode chip 20, The heat dissipation substrate 10 performs a heat sink function for dissipating heat generated by the LED chip 20. That is, in this embodiment, since the heat sink is integrally formed, it is possible to efficiently dissipate heat generated by the light emitting diode chip 20 by the simple structure.

In addition, in the single light emitting diode unit according to the first embodiment configured as described above, an aluminum substrate having excellent heat dissipation performance and excellent light reflectance is used as the heat dissipation substrate 10, or a metal material having excellent heat dissipation performance, for example. Since a metal substrate made of copper (Cu) or the like is used and silver, aluminum, or the like having excellent light reflectance is plated on the concave portion 12 and the inclined surface 14, it is generated by the light emitting diode chip 20 due to its simple structure. The heat emitted from the light emitting diode chip 20 can be efficiently reflected while dissipating the heat.

Next, a single light emitting diode unit as a light emitting diode unit according to a second embodiment of the present invention will be described with reference to FIGS. 1, 3 and 4.

First, as described above, the heat dissipation substrate 10 having the wiring patterns 18a and 18b formed thereon is prepared as described with reference to FIGS. 1A and 1B.

Meanwhile, as shown in FIGS. 3A and 3B, the opening 32 is formed in an approximately center region, and an upper substrate 30 made of an insulating material such as polyimide is prepared. 3A is a plan view of the upper substrate, and FIG. 3B is a sectional view taken along the line CC ′ of FIG. 3A.

Here, the opening 32 may be formed using a known technique such as, for example, a laser cutting technique, and the concave of the heat dissipation substrate 10 when the upper substrate 30 is laminated on the heat dissipation substrate 10. The portion 12 and the inclined surface 14 and a part of the inner portion of the wiring patterns 18a and 18b should be formed to a size that can be exposed. In addition, the upper substrate 30 is preferably sized to expose a portion of the outer portion of the wiring patterns 18a and 18b of the heat dissipation substrate 10. In addition, although the said opening 32 is cylindrical shape, this invention is not limited to this, It may be another shape.

Thereafter, as shown in FIGS. 4A and 4B, the upper substrate 30 is laminated on the heat dissipation substrate 10. For example, the lamination may be performed by applying an insulating adhesive layer (not shown) on the heat dissipation substrate 10 and adhering the heat dissipation substrate 10 and the upper substrate 30 to each other through the adhesive layer. The opening 32 in the center of the heat dissipation substrate 10 (that is, the center of the opening 32 in the center of the recess 12 of the heat dissipation substrate 10).

Here, FIG. 4A is a plan view of the stacked upper substrate and the heat dissipation substrate, and FIG. 4B is a sectional view taken along the line D-D 'of FIG. 4A.

Accordingly, as shown in FIG. 4A, in the opening 32 of the upper substrate 30, the recess 12, the inclined surface 14, and the wiring patterns 18a and 18b of the heat dissipation substrate 10 are formed. A part of the inner part is exposed. In addition, since the upper substrate 30 is smaller than the heat dissipation substrate 10, a part of the outer portion of the wiring patterns 18a and 18b is exposed on the heat dissipation substrate 10.

Subsequently, an adhesive layer (not shown) is applied to the center portion of the recess 12 of the heat dissipation substrate 10 exposed by the opening 32 of the upper substrate 30, and the light emitting diode chip 20 is adhered thereto. . Here, one example of the light emitting diode chip 20 is an N region and a P region are stacked on the sapphire substrate via an active region, an N-type pad 22N is formed on the N region, and a P-type pad ( 22P) is formed.

Subsequently, the wiring pattern 18a of the heat dissipation substrate 10 in which the P-type pad 22P and the N-type pad 22N of the light emitting diode chip 20 are exposed by the opening 32 of the upper substrate 30, respectively. And wire bonding using the bonding wires 24 and 24 to the wiring pattern 18b to form a positive electrode pattern and a P-type pad 22P and an N-type pad 22N of the LED chip 20, respectively. The wiring pattern 18a and the wiring pattern 18b, which are negative electrode patterns, are electrically connected to each other.

Then, a yellow phosphor made of YAG-based fluorescent material (for example, yellow phosphor) in at least a portion including the light emitting diode chip 20 in the recess 12 of the heat dissipation substrate 10. The molding 26 is formed, and then the epoxy molding 28 is formed by including the recessed portion 12 and the inclined portion 14 and the wire bonded wiring pattern portion of the heat dissipation substrate 10.

Here, the yellow phosphor is molded so that the light emitting diode unit emits white light, and the yellow phosphor is omitted when the blue light is emitted.

Meanwhile, in the second embodiment, the electrode pad or electrode connector coupled to the wiring patterns 18a and 18b exposed from both sides of the heat dissipation substrate 10, and the heat dissipation pad or heat dissipation coupled to the heat dissipation substrate 10. Forming the connector is a person having ordinary skill in the art can easily implement the electrode pad and electrode connector and the heat dissipation pad and the heat dissipation connector using a variety of methods known, the description of the formation thereof Omit.

In the single light emitting diode unit according to the second embodiment configured as described above, the wiring patterns 18a and 18b of the heat dissipation substrate 10 become positive electrode patterns and negative electrode patterns of the light emitting diode chip 20, The heat dissipation substrate 10 performs a heat sink function for dissipating heat generated by the LED chip 20. That is, in this embodiment, since the heat sink is integrally formed, it is possible to efficiently dissipate heat generated by the light emitting diode chip 20 by the simple structure.

In addition, in the single light emitting diode unit according to the second embodiment configured as described above, an aluminum substrate having excellent heat dissipation performance and excellent light reflectance is used as the heat dissipation substrate 10, or a metal material having excellent heat dissipation performance, for example. Since a metal substrate made of copper (Cu) or the like is used and silver, aluminum, or the like having excellent light reflectance is plated on the concave portion 12 and the inclined surface 14, it is generated by the light emitting diode chip 20 due to its simple structure. The heat emitted from the light emitting diode chip 20 can be efficiently reflected while dissipating the heat.

Further, in the single light emitting diode unit according to the second embodiment configured as described above, by stacking the upper substrate on the heat dissipation substrate, it is possible to protect the LED chip, the circuit and the molding formed on the heat dissipation substrate.

Next, a single light emitting diode unit as a light emitting diode unit according to a third embodiment of the present invention will be described with reference to FIGS. 1, 5 and 6.

First, as described above, the heat dissipation substrate 10 having the wiring patterns 18a and 18b formed thereon is prepared as described with reference to FIGS. 1A and 1B.

On the other hand, as shown in Figs. 5A and 5B, a waveguide sheet is prepared as an upper substrate constituting the single light emitting diode unit of this embodiment. 5 (A) is a plan view of the waveguide sheet, and FIG. 5 (B) is a cross-sectional view taken along the line E-E 'of FIG. 5 (A).

In the substantially center region of the prepared waveguide sheet 40, an opening 42 is formed, and a light diffusion portion 44 is formed on the bottom surface of the periphery of the opening 42. As shown in FIG. 5B, the light diffusion portion 44 is formed by forming a plurality of refractive grooves 44a when viewed from below. Here, the waveguide sheet 40 is made of a material such as PC, PET, PE, PI, PU, LGF (Light Guide Film).

The opening 42 of the waveguide sheet 40 is formed using a known technique such as, for example, a laser cutting technique, or the waveguide sheet 40 having the opening 42 and the light diffuser 44 is formed. It may also be produced by injection molding.

The light diffusion portion 44 of the waveguide sheet 40 is fixed in a punching and punching manner by a wooden die (sword mold) while being installed on a workbench (not shown) so that the bottom surface of the waveguide sheet 40 faces upward. It can be formed by leaving only marks. That is, the light diffuser 44 is formed by densely forming triangular pyramidal-shaped refractive grooves 44a in a region where light is to be refracted, maintaining a predetermined interval, and such refractive grooves 44a are formed as waveguide sheets ( 40) do not penetrate through. At this time, it is preferable that the inclined surface of the refraction groove 44a is formed to be uniformly inclined so that the light can be uniformly refracted.

Accordingly, as shown in FIG. 5C, the light diffusion portion 44 has a triangular pyramid shape as side light from the light emitting diode chip (not shown) positioned in the opening 42 passes through the waveguide sheet 40. It is refracted by the inclined surface of the refractive groove 44a of the toward the upper surface.

In general, approximately 60% of the light emitted from the LED chip is emitted toward the upper surface side and 40% of the light is emitted to the side surface. The light diffusion unit 44 emits about 40% of the light emitted to the side surface of the LED chip. Since the light can be refracted toward the upper surface, the light efficiency can be remarkably improved.

In the present embodiment, the light diffusing portion 44 is formed in the rectangular region around the opening 42, but the shape of the region may be circular or any other shape. In addition, although the shape of the refractive groove 44a is a triangular prism shape, another shape may be sufficient, if the surface of the opening 42 side consists of inclined surfaces.

In addition, a diffusion sheet may be further laminated on the upper surface of the waveguide sheet 40 to diffuse and scatter light. In this case, the light emitted from the light emitting diode chip and distributed upward is more uniform.

Thereafter, as illustrated in FIGS. 6A and 6B, the waveguide sheet 40 is laminated on the heat dissipation substrate 10. The lamination is such that the opening 42 of the waveguide sheet 40 is in the center of the heat dissipation substrate 10 (that is, the center of the opening 42 is in the center of the recess 12 of the heat dissipation substrate 10). .

6 (A) is a plan view of the laminated waveguide sheet and the heat dissipation substrate, and FIG. 6 (B) is a cross-sectional view taken along the line F-F 'of FIG. 6 (A).

As a result, as shown in FIG. 6A, in the openings 42 of the waveguide sheet 40, the recesses 12, the inclined surfaces 14, and the wiring patterns 18a and 18b of the heat dissipation substrate 10 are formed. A part of the inner part is exposed. In addition, since the waveguide sheet 40 is smaller than the heat dissipation substrate 10, a part of the outer part of the wiring patterns 18a and 18b is exposed on the heat dissipation substrate 10.

Subsequently, an adhesive layer (not shown) is applied to the center portion of the recess 12 of the heat dissipation substrate 10 exposed by the opening 42 of the waveguide sheet 40 and the light emitting diode chip 20 is adhered. . Here, one example of the light emitting diode chip 20 is an N region and a P region are stacked on the sapphire substrate via an active region, an N-type pad 22N is formed on the N region, and a P-type pad ( 22P) is formed.

Subsequently, the wiring pattern 18a of the heat dissipation substrate 10 in which the P-type pad 22P and the N-type pad 22N of the light emitting diode chip 20 are exposed by the openings 42 of the waveguide sheet 40, respectively. And wire bonding using the bonding wires 24 and 24 to the wiring pattern 18b to form a positive electrode pattern and a P-type pad 22P and an N-type pad 22N of the LED chip 20, respectively. The wiring pattern 18a and the wiring pattern 18b, which are negative electrode patterns, are electrically connected to each other.

Then, a yellow phosphor made of YAG-based fluorescent material (for example, yellow phosphor) in at least a portion including the light emitting diode chip 20 in the recess 12 of the heat dissipation substrate 10. The molding 26 is formed, and then the epoxy molding 28 is formed by including the recessed portion 12 and the inclined portion 14 and the wire bonded wiring pattern portion of the heat dissipation substrate 10.

Here, the yellow phosphor is molded so that the light emitting diode unit emits white light, and the yellow phosphor is omitted when the blue light is emitted.

Meanwhile, in the above description, the light emitting diode chip is mounted in the state where the waveguide sheet 40 is stacked on the heat dissipation substrate 10, and wire bonding, yellow spur molding (optional), and epoxy molding are performed. After the light emitting diode chip is mounted on the heat dissipation substrate 10 and wire bonding, yellow spur molding (optional) and epoxy molding are performed, the light emitting diode chip is mounted, wire bonding and yellow spur molding (omitted). The waveguide sheet 40 may be laminated on the heat radiation substrate 10 on which the epoxy molding is made.

Meanwhile, in the third embodiment, the electrode pad or electrode connector coupled to the wiring patterns 18a and 18b exposed from both sides of the heat dissipation substrate 10, and the heat dissipation pad or heat dissipation coupled to the heat dissipation substrate 10. Forming the connector is a person having ordinary skill in the art can easily implement the electrode pad and electrode connector and the heat dissipation pad and the heat dissipation connector using a variety of methods known, the description of the formation thereof Omit.

In the single light emitting diode unit according to the third embodiment configured as described above, the wiring patterns 18a and 18b of the heat dissipation substrate 10 become positive electrode patterns and negative electrode patterns of the light emitting diode chip 20, The heat dissipation substrate 10 performs a heat sink function for dissipating heat generated by the LED chip 20. That is, in this embodiment, since the heat sink is integrally formed, it is possible to efficiently dissipate heat generated by the light emitting diode chip 20 by the simple structure.

In addition, in the single light emitting diode unit according to the third embodiment configured as described above, an aluminum substrate having excellent heat dissipation performance and excellent light reflectance is used as the heat dissipation substrate 10, or a metal material having excellent heat dissipation performance, for example. Since a metal substrate made of copper (Cu) or the like is used and silver, aluminum, or the like having excellent light reflectance is plated on the concave portion 12 and the inclined surface 14, it is generated by the light emitting diode chip 20 due to its simple structure. The heat emitted from the light emitting diode chip 20 can be efficiently reflected while dissipating the heat.

In addition, in the single light emitting diode unit according to the third embodiment configured as described above, by laminating the waveguide sheet on the heat dissipation substrate, the light emitted to the side from the light emitting diode chip is refracted by the light diffusion part formed in the waveguide sheet to the upper surface side. This makes it possible to significantly improve the light efficiency.

Further, in the single light emitting diode unit according to the third embodiment configured as described above, the light emitted from the light emitting diode chip to the light diffusion part formed on the waveguide sheet by stacking the waveguide sheet having the diffusion film laminated on the heat dissipation substrate. By being refracted to be directed to the upper side and also to diffuse light, it is possible to significantly improve the light efficiency and to more uniformly direct the light to the upper side.

FIG. 7 is a view showing a modification of the first embodiment of the present invention described with reference to FIGS. 1 and 2, wherein the recessed portion 12 is formed on the heat radiating substrate 10 having the recessed portion 12 and the inclined surface 14. A plurality of positive wiring patterns 18a and a plurality of negative wiring patterns 18b are formed in correspondence with the plurality of light emitting diode chips (three light emitting diode chips in the figure) to be mounted on the substrate 12, and the heat dissipation substrate A plurality of light emitting diode chips (three light emitting diode chips in the same figure) are mounted on the recess 12 of 10, and wire bonding is performed on each light emitting diode chip and its corresponding positive wiring pattern and negative wiring pattern. The point of epoxy molding after doing so differs, and it is the same except that.

Here, the plurality of light emitting diode chips may be a plurality of light emitting diode chips emitting blue (Blue), in which case yellow phosphorous (Yellow Phosphor) molding may be added. In addition, the plurality of light emitting diode chips may be three light emitting diode chips that emit red, green, and blue, respectively.

Meanwhile, in the present invention, the second embodiment described with reference to FIGS. 4A and 4B may be modified to mount a plurality of light emitting diode chips as in the modification of FIG. 7. Those of ordinary skill in the art will readily understand.

Meanwhile, in the present invention, the third embodiment described with reference to FIGS. 6A and 6B may be modified to mount a plurality of light emitting diode chips as in the modification of FIG. 7. Those of ordinary skill in the art will readily understand.

Next, a single light emitting diode unit as a light emitting diode unit according to a fourth embodiment of the present invention will be described with reference to FIGS. 8 and 9.

First, as shown in Figs. 8A and 8B, the heat dissipation substrate 50 constituting the single light emitting diode unit of this embodiment is prepared. FIG. 8A is a plan view of the prepared heat dissipation substrate, and FIG. 8B is a cross-sectional view taken along the line G-G 'of FIG. 8A.

Here, the heat dissipation substrate 50 is made of a material such as aluminum or ceramic having excellent heat dissipation performance and excellent light reflectance, so that the recess 52 and the inclined surface 54 are formed at the center thereof. Manufactured by casting (NC) processing or NC (Numerical Control) processing, a wiring pattern made of an electrically conductive film such as Cu having excellent electrical conductivity with an insulating adhesive (not shown) on both sides of the inclined surface 54. It can form by adhering and laminating | stacking (18a) (18b).

Here, the wiring patterns 18a and 18b may be used as positive electrode patterns and negative electrode patterns of the light emitting diode units, respectively, and the wiring patterns formed at both ends of the heat dissipation substrate 50. The ends of 18a and 18b are later combined with electrode pads or electrode connectors by known techniques.

In addition, in this embodiment, although the recessed part 52 and the inclined surface 54 are formed circularly, this invention is not limited to this, The lower part may be another shape as long as the diameter becomes small compared with the upper part. In addition, the inclined surface 54 may be omitted depending on the intended use of the light emitting diode unit according to the present embodiment.

Then, as shown in Figs. 9A and 9B, an adhesive layer (not shown) is applied to the center portion of the recess 52 of the prepared heat dissipation substrate 50, and the LED chip 20 )). Here, FIG. 9 (A) is a plan view showing a yellow puffer molding and an epoxy molding after mounting a light emitting diode chip on a heat dissipation substrate and wire bonding, and FIG. 9 (B) shows H-H 'in FIG. 9 (A). Sectional view along the line.

An example of the light emitting diode chip 20 is an N region and a P region stacked on an sapphire substrate via an active region, an N type pad 22N is formed on the N region, and a P type pad 22P on the P region. Has a formed structure.

Subsequently, the P-type pad 22P and the N-type pad 22N of the LED chip 20 are bonded to the wiring pattern 18a and the wiring pattern 18b of the heat dissipation substrate 50, respectively. Wire bonding using the P-type pad 22P and the N-type pad 22N of the light emitting diode chip 20 to form a wiring pattern 18a and a wiring pattern (a positive electrode pattern and a negative electrode pattern, respectively). Electrically connect to 18b).

Subsequently, a yellow phosphor (Yellow Phosphor) made of YAG-based fluorescent material (for example, yellow phosphor) in at least a portion of the heat radiating substrate 50 including the light emitting diode chip 20 in the recess 52. The molding 26 is formed, and then the epoxy molding 28 is formed including the recess 52 and the inclined portion 54 and the wire bonded wiring pattern portion of the heat dissipation substrate 50.

Here, the yellow phosphor is molded so that the light emitting diode unit emits white light, and the yellow phosphor is omitted when the blue light is emitted.

Meanwhile, in the fourth embodiment, the electrode pad or electrode connector coupled to the wiring patterns 18a and 18b formed on both sides of the heat dissipation substrate 50 and the heat dissipation pad or heat dissipation connector coupled to the heat dissipation substrate 50. Forming of the present invention can be easily performed by those skilled in the art using various known methods, so that the electrode pad and the electrode connector, the heat radiating pad, and the heat radiating connector can be omitted. do.

In the single light emitting diode unit according to the fourth embodiment configured as described above, the wiring patterns 18a and 18b of the heat dissipation substrate 50 become positive electrode patterns and negative electrode patterns of the light emitting diode chip 20. The heat dissipation substrate 50 performs a heat sink function to dissipate heat generated by the LED chip 20. That is, in this embodiment, since the heat sink is integrally formed, it is possible to efficiently dissipate heat generated by the light emitting diode chip 20 by the simple structure.

In addition, in the single light emitting diode unit according to the fourth embodiment configured as described above, since the aluminum substrate or the ceramic substrate having excellent heat dissipation performance and excellent light reflectance is used as the heat dissipation substrate 50, the LED chip has a simple structure. The heat generated by the 20 can be efficiently radiated, and the light emitted from the light emitting diode chip 20 can be efficiently reflected.

Next, a single light emitting diode unit as a light emitting diode unit according to a fifth embodiment of the present invention will be described with reference to FIGS. 3, 8 and 10.

First, as described above, the heat dissipation substrate 50 having the wiring patterns 18a and 18b formed thereon is prepared as described with reference to FIGS. 8A and 8B.

In addition, as described with reference to FIGS. 3A and 3B, an opening 32 is formed in an approximately center region, and an upper substrate 30 made of an insulating material such as polyimide is prepared. 3A is a plan view of the upper substrate, and FIG. 3B is a sectional view taken along the line CC ′ of FIG. 3A.

Thereafter, as shown in FIGS. 10A and 10B, the upper substrate 30 is laminated on the heat dissipation substrate 50. For example, the lamination may be performed by applying an insulating adhesive layer (not shown) on the heat dissipation substrate 50 and adhering the heat dissipation substrate 50 and the upper substrate 30 to the upper substrate 30 through the adhesive layer. The opening 32 in the center of the heat dissipation substrate 50 (that is, the center of the opening 32 in the center of the recess 52 of the heat dissipation substrate 50).

10A is a plan view of the stacked upper substrate and the heat dissipation substrate, and FIG. 10B is a sectional view taken along the line II ′ of FIG. 10A.

Accordingly, as shown in FIG. 10A, in the opening 32 of the upper substrate 30, the recess 52, the inclined surface 54, and the wiring patterns 18a and 18b of the heat dissipation substrate 50 are formed. A part of the inner part is exposed. In addition, since the upper substrate 30 is smaller than the heat dissipation substrate 50, a part of the outer portion of the wiring patterns 18a and 18b is exposed on the heat dissipation substrate 50.

Subsequently, an adhesive layer (not shown) is applied to the center portion of the recess 52 of the heat dissipation substrate 50 exposed by the opening 32 of the upper substrate 30, and the light emitting diode chip 20 is adhered thereto. . Here, one example of the light emitting diode chip 20 is an N region and a P region are stacked on the sapphire substrate via an active region, an N-type pad 22N is formed on the N region, and a P-type pad ( 22P) is formed.

Subsequently, the wiring pattern 18a of the heat dissipation substrate 50 in which the P-type pad 22P and the N-type pad 22N of the light emitting diode chip 20 are exposed by the opening 32 of the upper substrate 30, respectively. And wire bonding using the bonding wires 24 and 24 to the wiring pattern 18b to form a positive electrode pattern and a P-type pad 22P and an N-type pad 22N of the LED chip 20, respectively. The wiring pattern 18a and the wiring pattern 18b, which are negative electrode patterns, are electrically connected to each other.

Thereafter, in the recess 52 of the heat dissipation substrate 50, at least a portion of the light emitting diode chip 20 is formed of a yellow phosphor (Yellow Phosphor) made of YAG-based fluorescent material (for example, yellow phosphor). The molding 26 is formed, and then the epoxy molding 28 is formed by including the recess 52 and the inclined portion 54 and the wire bonded wiring pattern portion of the heat dissipation substrate 50.

Here, the yellow phosphor is molded so that the light emitting diode unit emits white light, and the yellow phosphor is omitted when the blue light is emitted.

Meanwhile, in the fifth embodiment, the electrode pad or electrode connector coupled to the wiring patterns 18a and 18b exposed from both sides of the heat dissipation substrate 50 and the heat dissipation pad or heat dissipation combined with the heat dissipation substrate 50. Forming the connector is a person having ordinary skill in the art can easily implement the electrode pad and electrode connector and the heat dissipation pad and the heat dissipation connector using a variety of methods known, the description of the formation thereof Omit.

In the single light emitting diode unit according to the fifth embodiment configured as described above, the wiring patterns 18a and 18b of the heat dissipation substrate 50 become positive electrode patterns and negative electrode patterns of the light emitting diode chip 20, The heat dissipation substrate 50 performs a heat sink function to dissipate heat generated by the LED chip 20. That is, in this embodiment, since the heat sink is integrally formed, it is possible to efficiently dissipate heat generated by the light emitting diode chip 20 by the simple structure.

In addition, in the single light emitting diode unit according to the fifth embodiment configured as described above, an aluminum substrate or a ceramic substrate having excellent heat dissipation performance and excellent light reflectance is used as the heat dissipation substrate 50. Thus, the LED chip has a simple structure. The heat generated by the 20 can be efficiently radiated, and the light emitted from the light emitting diode chip 20 can be efficiently reflected.

In addition, in the single light emitting diode unit according to the fifth embodiment configured as described above, by stacking the upper substrate on the heat dissipation substrate, it is possible to protect the LED chip, the circuit and the molding formed on the heat dissipation substrate.

Next, a single light emitting diode unit as a light emitting diode unit according to a sixth embodiment of the present invention will be described with reference to FIGS. 5, 8 and 11.

First, as described above, the heat dissipation substrate 50 having the wiring patterns 18a and 18b formed thereon is prepared as described with reference to FIGS. 8A and 8B.

In addition, a waveguide sheet is prepared as an upper substrate constituting the single light emitting diode unit of this embodiment as described with reference to FIGS. 5A and 5B. Here, the diffusion film may be laminated on the waveguide sheet.

Thereafter, as illustrated in FIGS. 11A and 11B, the waveguide sheet 40 is laminated on the heat dissipation substrate 50. The lamination is such that the opening 42 of the waveguide sheet 40 is in the center of the heat dissipation substrate 50 (that is, the center of the opening 42 is in the center of the recess 52 of the heat dissipation substrate 50). .

FIG. 11A is a plan view of the laminated waveguide sheet and the heat dissipation substrate, and FIG. 11B is a cross-sectional view taken along the line J-J 'of FIG. 11A.

Accordingly, as shown in FIG. 11A, in the opening 42 of the waveguide sheet 40, the recess 52, the inclined surface 54, and the wiring patterns 18a and 18b of the heat dissipation substrate 50 are formed. A part of the inner part is exposed. In addition, since the waveguide sheet 40 is smaller than the heat dissipation substrate 50, a part of the outer portion of the wiring patterns 18a and 18b is exposed on the heat dissipation substrate 50.

Subsequently, an adhesive layer (not shown) is applied to the center portion of the recess 12 of the heat dissipation substrate 50 exposed by the opening 42 of the waveguide sheet 40 and the light emitting diode chip 20 is adhered. . Here, one example of the light emitting diode chip 20 is an N region and a P region are stacked on the sapphire substrate via an active region, an N-type pad 22N is formed on the N region, and a P-type pad ( 22P) is formed.

Subsequently, the wiring pattern 18a of the heat dissipation substrate 50 in which the P-type pad 22P and the N-type pad 22N of the light emitting diode chip 20 are exposed by the openings 42 of the waveguide sheet 40, respectively. And wire bonding using the bonding wires 24 and 24 to the wiring pattern 18b to form a positive electrode pattern and a P-type pad 22P and an N-type pad 22N of the LED chip 20, respectively. The wiring pattern 18a and the wiring pattern 18b, which are negative electrode patterns, are electrically connected to each other.

Thereafter, in the recess 52 of the heat dissipation substrate 50, at least a portion of the light emitting diode chip 20 is formed of a yellow phosphor (Yellow Phosphor) made of YAG-based fluorescent material (for example, yellow phosphor). The molding 26 is formed, and then the epoxy molding 28 is formed by including the recess 52 and the inclined portion 54 and the wire bonded wiring pattern portion of the heat dissipation substrate 50.

Here, the yellow phosphor is molded so that the light emitting diode unit emits white light, and the yellow phosphor is omitted when the blue light is emitted.

Meanwhile, in the above description, the light emitting diode chip is mounted in the state where the waveguide sheet 40 is stacked on the heat dissipation substrate 50, and wire bonding, yellow spur molding, and epoxy molding are performed. The light emitting diode chip is mounted on the heat dissipation substrate 50, and wire bonding, yellow spur molding (optional), epoxy molding is performed, and then the light emitting diode chip is mounted, wire bonding and yellow spur molding (optional). The waveguide sheet 40 may be laminated on the heat radiation substrate 50 on which the epoxy molding is made.

Meanwhile, in the sixth embodiment, the electrode pad or electrode connector coupled to the wiring patterns 18a and 18b exposed from both sides of the heat dissipation substrate 50 and the heat dissipation pad or heat dissipation coupled to the heat dissipation substrate 10. Forming the connector is a person having ordinary skill in the art can easily implement the electrode pad and electrode connector and the heat dissipation pad and the heat dissipation connector using a variety of methods known, the description of the formation thereof Omit.

In the single light emitting diode unit according to the sixth embodiment configured as described above, the wiring patterns 18a and 18b of the heat dissipation substrate 10 become positive electrode patterns and negative electrode patterns of the light emitting diode chip 20. The heat dissipation substrate 50 performs a heat dissipation function for dissipating heat generated by the LED chip 20. That is, in this embodiment, since the heat sink is integrally formed, it is possible to efficiently dissipate heat generated by the light emitting diode chip 20 by the simple structure.

In addition, in the single light emitting diode unit according to the sixth embodiment configured as described above, an aluminum substrate or a ceramic substrate having excellent heat dissipation performance and excellent light reflectance is used as the heat dissipation substrate 50. Therefore, the LED chip has a simple structure. The heat generated by the 20 can be efficiently radiated, and the light emitted from the light emitting diode chip 20 can be efficiently reflected.

In addition, in the single light emitting diode unit according to the seventh embodiment configured as described above, by laminating the waveguide sheet on the heat dissipation substrate, the light emitted from the light emitting diode chip to the side is refracted by the light diffusion part formed in the waveguide sheet to the upper surface side. This makes it possible to significantly improve the light efficiency.

Further, in the single light emitting diode unit according to the seventh embodiment configured as described above, the light emitted from the light emitting diode chip to the light diffusion part formed on the waveguide sheet by laminating the waveguide sheet having the diffusion film laminated on the heat dissipation substrate. By being refracted to be directed to the upper side and also to diffuse light, it is possible to significantly improve the light efficiency and to more uniformly direct the light to the upper side.

Meanwhile, the modifications of the first to third embodiments of the present invention have been described with reference to FIG. 7, and thus the fourth to sixth embodiments of the present invention may be modified and implemented as in FIG. 7.

That is, in the fourth exemplary embodiment of the present invention described with reference to FIGS. 9A and 9B, the recess 52 and the inclined surface 54 are formed on the recess 52. A plurality of positive wiring patterns 18a and a plurality of negative wiring patterns 18b are formed corresponding to the plurality of light emitting diode chips (three light emitting diode chips in the figure) to be mounted, and the heat dissipation substrate 50 Epoxy molding after mounting a plurality of light emitting diode chips (three light emitting diode chips in the figure) on the recess 52 and wire bonding to each light emitting diode chip and the corresponding positive wiring pattern and negative wiring pattern You can also do.

Here, the plurality of light emitting diode chips may be a plurality of light emitting diode chips emitting blue (Blue), in which case yellow phosphorous (Yellow Phosphor) molding may be added. In addition, the plurality of light emitting diode chips may be three light emitting diode chips that emit red, green, and blue, respectively.

In addition, the fifth embodiment described with reference to FIGS. 10A and 10B can be modified and mounted to mount a plurality of light emitting diode chips as in FIG. 7. If you grow up, you can easily understand.

In addition, the sixth embodiment described with reference to FIGS. 11A and 11B may be modified and mounted to mount a plurality of light emitting diode chips as in FIG. 7. If you grow up, you can easily understand.

Next, a light emitting diode array unit in which a plurality of light emitting diodes are arranged in series as a light emitting diode unit according to a seventh embodiment of the present invention will be described in detail with reference to FIGS. 12 and 13.

First, as shown in Figs. 12A and 12B, a plurality of concave portions 12, 12, ... are formed in a line at regular intervals, and the concave portions 12, 12,. Sloped surfaces 14, 14, ... are formed on the outer circumference of the ..), and a plurality of electrically conductive films made of, for example, Cu and the like, which are formed in the longitudinal direction while skipping the concave portion and the sloped surface, are formed. The heat radiation board | substrate 10 in which the wiring patterns 18a, 18a, ... (18b, 18b, ...) was formed is prepared. 12A is a plan view of the prepared heat dissipation substrate, and FIG. 12B is a sectional view taken along the line K-K 'of FIG. 12A.

The heat dissipation substrate 10 is a metal material having excellent heat dissipation performance and excellent light reflectance. For example, a plurality of recesses 12, 12,... It is formed in a row and bent by press working so that the inclined surfaces 14, 14, ... are formed on the outer periphery of the recesses 12, 12, ..., and then the recesses 12, 12, ...) and wiring patterns 18a, 18a made of an electrically conductive film, such as Cu, which is excellent in electrical conductivity with an insulating adhesive (not shown) in the longitudinal direction, skipping the inclined surfaces 14, 14, ... , ...) (18b, 18b, ...) can be formed by adhering and laminating.

In addition, the heat dissipation substrate 10 is a metal material having excellent heat dissipation performance and excellent light reflectance. For example, the heat dissipation substrate 10 has a plurality of recesses 12, 12, ... ) And wiring patterns 18a, which are made of an electrically conductive film such as Cu, which is excellent in electrical conductivity, for example, with an insulating adhesive (not shown) in the longitudinal direction, skipping the portion where the inclined surfaces 14, 14, ... will be formed. 18a, ...) (18b, 18b, ...) are bonded and laminated, and then a plurality of recesses 12, 12, ... and inclined surfaces 14, 14, ... are formed. It can form by bending by press working.

Meanwhile, the heat dissipation substrate 10 is a metal material having excellent heat dissipation performance. For example, the heat dissipation substrate 10 includes a plurality of recesses 12, 12,... The concave portions 12, 12, ... and the inclined surfaces (14, 14, ...) are plated with a material having excellent light reflectivity such as silver (Ag) and aluminum (Al) on the portion to be formed. 14, 14, ...), and the wiring pattern (18a, 18a, ...) made of an electrically conductive film, such as Cu, which is excellent in electrical conductivity with an insulating adhesive (not shown) in the longitudinal direction. ) 18b, 18b, ... are bonded and laminated, and then bent by pressing to form a plurality of recesses 12, 12, ... and inclined surfaces 14, 14, ... It can form by doing.

In addition, the heat dissipation substrate 10 is a metal material having excellent heat dissipation performance, for example, a plurality of concave portions 12, 12,... After bending by pressing to form the inclined surfaces 14, 14, ..., silver (Ag) is formed on the plurality of recesses (12, 12, ...) and the inclined surfaces (14, 14, ...). ) And a material having excellent light reflectivity such as aluminum (Al), and also skip the recesses 12, 12, ... and the inclined surfaces 14, 14, ..., and insulate the adhesive in the longitudinal direction ( (Not shown), for example, by bonding and laminating wiring patterns 18a, 18a, ... (18b, 18b, ...) made of an electrically conductive film such as Cu having excellent electrical conductivity.

Here, the wiring patterns 18a, 18a, ..., 18b, 18b, ... are used as positive electrode patterns and negative electrode patterns of the light emitting diode units, respectively. End portions of the wiring patterns 18a, 18a, ..., 18b, 18b, ... formed at both ends of the substrate 10 are coupled to the electrode pads or the electrode connectors by known techniques later.

Further, in the present embodiment, the recesses 12, 12, ... and the inclined surfaces 14, 14, ... are formed in a circular shape, but the present invention is not limited thereto, but the diameter of the lower part is lower than that of the upper part. If it is a shape which becomes small, it may be another shape. Incidentally, the inclined surfaces 14, 14,... May be omitted depending on the use of the light emitting diode unit according to the present embodiment.

Thereafter, as shown in Figs. 13A and 13B, an adhesive layer (not shown) is applied to the central portion of the recesses 12, 12, ... of the prepared heat dissipation substrate 10. Then, the light emitting diode chips 20, 20, ... are bonded. Here, FIG. 13A is a plan view of a light emitting diode chip mounted on a heat dissipation substrate and wire-bonded, yellow puffer molding, and epoxy molding, and FIG. 13B is a line L-L 'of FIG. 13A. Sectional view along the line.

An example of the light emitting diode chips 20, 20, .. is that the N region and the P region are stacked on the sapphire substrate via the active region, the N-type pad 22N is formed on the N region, and the P region on the P region. The mold pad 22P is formed.

Subsequently, the P-type pads 22P and the N-type pads 22N of the LED chips 20, 20, ... are bonded to the wiring pattern 18a and the wiring pattern 18b of the heat dissipation substrate 10, respectively. Wire bonding using wires 24 and 24 is used to connect the P-type pads 22P and the N-type pads 22N of the light emitting diode chips 20, 20, ..., respectively, with positive electrode patterns and negative. It is electrically connected to the wiring pattern 18a and the wiring pattern 18b which are electrode patterns.

Subsequently, a YAG-based fluorescent material (for example, yellow phosphor) is formed in a portion including at least the light emitting diode chip 20, 20, .. in the recesses 12, 12,... Of the heat radiation substrate 10. Yellow Phosphor moldings 26, 26,... Are formed, and then the recesses 12, 12,... Of the heat dissipation substrate 10 and the inclined portions 14, 14. , ...) and wire bonded wiring pattern portions to form epoxy moldings 28, 28,.

Here, the yellow phosphor is molded so that the light emitting diode unit emits white light, and the yellow phosphor is omitted when the blue light is emitted.

Meanwhile, in the seventh embodiment, the electrode pad or electrode connector coupled to the wiring patterns 18a and 18b formed on both sides of the heat dissipation substrate 10 and the heat dissipation pad or heat dissipation connector coupled to the heat dissipation substrate 10. Forming of the present invention can be easily performed by those skilled in the art using various known methods, so that the electrode pad and the electrode connector, the heat radiating pad, and the heat radiating connector can be omitted. do.

In the single light emitting diode array unit according to the seventh embodiment configured as described above, the wiring patterns 18a and 18b of the heat dissipation substrate 10 become positive electrode patterns and negative electrode patterns of the light emitting diode chip 20. The heat dissipation substrate 10 performs a heat sink function to dissipate heat generated by the LED chip 20. That is, in this embodiment, since the heat sink is integrally formed, it is possible to efficiently dissipate heat generated by the light emitting diode chip 20 by the simple structure.

In addition, in the single light emitting diode array unit according to the seventh embodiment configured as described above, an aluminum substrate having excellent heat dissipation performance and excellent light reflectance is used as the heat dissipation substrate 10, or as a metal material having excellent heat dissipation performance. For example, since a metal substrate made of copper or the like is used and silver or aluminum having excellent light reflectance is plated on the concave portion 12 and the inclined surface 14, the light emitting diode chip 20 has a simple structure. It is possible to efficiently dissipate the generated heat and to efficiently reflect the light emitted from the light emitting diode chip 20.

Next, a light emitting diode array unit in which a plurality of light emitting diodes are arranged in series as a light emitting diode unit according to an eighth embodiment of the present invention will be described with reference to FIGS. 12, 14, 15, and 16.

First, as described above, the wiring patterns 18a, 18a, ..., 18b, 18b, ... are formed as described with reference to FIGS. 12A and 12B, and the recesses 12 are formed. , 12, ...) and the inclined surfaces 14, 14, ... are prepared.

In addition, as shown in Figs. 14A and 14B, a plurality of openings 32, 32, ... are formed in a line at a predetermined interval and made of an insulating material such as polyimide, for example. The upper substrate 30 is prepared. Here, FIG. 14A is a plan view showing the upper substrate, and FIG. 14B is a sectional view taken along the line M-M 'of FIG. 14A.

Here, the openings (32, 32, ...) can be formed using a known technique, such as, for example, laser cutting technology, the heat radiation when the upper substrate 30 is laminated on the heat radiation substrate 10 Inside the recesses 12, 12, ..., the inclined surfaces 14, 14, ... of the substrate 10 and the wiring patterns 18a, 18a, ..., 18b, 18b, ... Some of the parts must be formed to a size that can be exposed. In addition, the upper substrate 30 is preferably sized to expose a portion of the outer portion of the wiring patterns 18a and 18b of the heat dissipation substrate 10. The openings 32, 32, ... are cylindrical in shape, but the present invention is not limited thereto, but may be in other shapes.

Thereafter, as shown in Figs. 15A and 15B, the upper substrate 30 is laminated and formed on the heat dissipation substrate 10. Figs. For example, the lamination may be performed by applying an insulating adhesive layer (not shown) on the heat dissipation substrate 10 and adhering the heat dissipation substrate 10 and the upper substrate 30 to each other through the adhesive layer. The centers of the openings 32, 32, ... are at the centers of the recesses 12, 12,... Of the heat dissipation substrate 10.

Here, FIG. 15A is a plan view of the stacked upper substrate and the heat dissipation substrate, and FIG. 15B is a sectional view taken along the line N-N 'of FIG. 15A.

Accordingly, as shown in FIG. 15A, the recesses 12, 12,... And the inclined surface of the heat dissipation substrate 10 are formed in the openings 32, 32,... Of the upper substrate 30. 14, 14, ...) and a part of the inner part of the wiring patterns 18a, 18a, ... (18b, 18b, ...) are exposed. In addition, since the upper substrate 30 is smaller than the heat dissipation substrate 10, a part of the outer portion of the wiring patterns 18a and 18b is exposed on the heat dissipation substrate 10.

Next, as shown in FIGS. 16A and 16B, the recesses 12 of the heat dissipation substrate 10 exposed by the openings 32, 32,... Of the upper substrate 30 are formed. An adhesive layer (not shown) is applied to the central portion of 12, ..., and the light emitting diode chips 20, 20, ... are bonded. Here, FIG. 16 (A) is a plan view of a yellow puffer molding and an epoxy molding after mounting a light emitting diode chip on a heat dissipation substrate and wire bonding, and FIG. 16 (B) shows O-O 'in FIG. 16 (A). Sectional view along the line. In addition, an example of the light emitting diode chip 20 may include an N region and a P region stacked on the sapphire substrate via an active region, an N type pad 22N formed on the N region, and a P type pad (on the P region). 22P) is formed.

Subsequently, the P-type pads 22P and the N-type pads 22N of the LED chips 20, 20, ... are exposed by the openings 32, 32, ... of the upper substrate 30, respectively. Bonding wires 24, 24, ... to the wiring patterns 18a, 18a, ... of the heat dissipation substrate 10 and the wiring patterns 18b, 18b, ... Wire bonding using the P-type pads 22P and N-type pads 22N of the light emitting diode chips 20, 20, ..., respectively, to form a wiring pattern (a positive electrode pattern and a negative electrode pattern). 18a, 18a, ...) and wiring patterns 18b, 18b, ... are electrically connected.

Subsequently, YAG-based fluorescent material (for example, at least part of the light emitting diode chip 20, 20,..., In the recess 12, 12,... Yellow Phosphor moldings 26, 26,... of yellow phosphor are formed, and then the recesses 12, 12,... and the inclined portion 14 of the heat dissipation substrate 10 are formed. , 14,...) And wire bonded wiring pattern portions to form epoxy moldings 28, 28,.

Here, the yellow phosphor is molded so that the light emitting diode unit emits white light, and the yellow phosphor is omitted when the blue light is emitted.

Meanwhile, in the eighth embodiment, the electrode pad or electrode connector coupled to the wiring patterns 18a and 18b exposed from both sides of the heat radiation board 10, and the heat radiation pad or heat radiation coupled to the heat radiation board 10. Forming the connector is a person having ordinary skill in the art can easily implement the electrode pad and electrode connector and the heat dissipation pad and the heat dissipation connector using a variety of methods known, the description of the formation thereof Omit.

In the LED array unit according to the eighth embodiment configured as described above, the wiring patterns 18a, 18a,..., 18b, 18b,... Of the heat dissipation substrate 10 are light emitting diode chips 20, 20. And a positive electrode pattern and a negative electrode pattern, and the heat dissipation substrate 10 performs a heat sink function to dissipate heat generated by the LED chip 20. That is, in this embodiment, since the heat dissipation plate is integrally formed, it is possible to efficiently dissipate heat generated by the light emitting diode chips 20, 20, ... by the simple structure.

In addition, in the light emitting diode array unit according to the eighth embodiment configured as described above, an aluminum substrate having excellent heat dissipation performance and excellent light reflectance is used as the heat dissipation substrate 10, or a metal material having excellent heat dissipation performance, for example. Since a metal substrate made of copper or the like is used and silver, aluminum, or the like having excellent light reflectance is plated on the concave portion 12 and the inclined surface 14, the light emitting diode chips 20, 20, by the simple structure. It is possible to efficiently dissipate the heat generated by the ..) and to efficiently reflect the light emitted from the light emitting diode chips (20, 20, ...).

In addition, in the LED array unit according to the eighth embodiment configured as described above, by stacking the upper substrate on the heat dissipation substrate, the LED chip, the circuit, and the molding formed on the heat dissipation substrate can be protected.

12 (A) and 12 (B), a heat dissipation substrate is prepared, and a plurality of holes are formed in a line at regular intervals, and a waveguide sheet having light diffusion parts formed on the main surface of each hole is prepared. It is possible to construct the LED array unit according to the present invention even by laminating the waveguide sheet on the heat dissipation substrate, and bonding the LED chip as described above, wire bonding, yellow spur molding, and epoxy molding. Those skilled in the art will be able to easily understand the drawings and description thereof will be omitted.

In addition, as shown in Figs. 12A and 12B, the LED chip is bonded onto the heat dissipation substrate, and wire bonding, yellow spur molding, and epoxy molding are performed, and then a plurality of openings are arranged at a predetermined interval. The light emitting diode array unit according to the present invention may be formed by laminating a waveguide sheet having a light diffusion portion formed on a main surface of each opening and stacked on a heat-dissipating substrate on which the light emitting diode chip is mounted, wire bonding, yellow spur molding, and epoxy molding are formed. Since it can be easily understood by those of ordinary skill in the art it will be omitted the drawings and description thereof.

On the other hand, it can be easily understood by those skilled in the art that the light emitting diode array unit according to the present invention can be configured even with a structure corresponding to the single light emitting diode unit described with reference to FIGS. 8 to 11. The drawings and description thereof will be omitted.

On the other hand, the light emitting diode array unit according to the present invention can be configured as a light emitting diode array unit according to the present invention even in a structure corresponding to a single light emitting diode unit equipped with a plurality of light emitting diode units described with reference to FIG. Those skilled in the art will be able to easily understand the drawings and description thereof will be omitted.

On the other hand, the present invention is not limited to the above specific embodiments, but can be modified and modified in various ways without departing from the gist of the present invention. If such modifications and variations are included in the appended claims, it will be apparent that they belong to the present invention.

Claims (36)

A heat radiation substrate formed of a material having a concave portion in the center portion and having excellent thermal conductivity; At least one light emitting diode chip mounted on a recess of the heat dissipation substrate and having an N-type pad and a P-type pad, Positive wiring patterns and negative wiring patterns are formed on both sides of the concave portion on the heat dissipation substrate, respectively, corresponding to the number of light emitting diode chips. And the N-type pads and the P-type pads of the LED chip are electrically connected to the corresponding positive wiring patterns and negative wiring patterns, respectively. The method of claim 1, The heat dissipation substrate may be bent by press working a metal substrate made of a metal material having excellent heat dissipation performance and excellent light reflectance to form a recess at a central portion thereof, and then a wiring pattern may be formed at both sides of the recess with an insulating adhesive. A light emitting diode unit constructed by bonding. The method of claim 1, The heat dissipation substrate is laminated by attaching a wiring pattern with an insulating adhesive on both sides of portions corresponding to the recesses to be formed in the center portion of the metal substrate made of a metal material having excellent heat dissipation performance and excellent light reflectance. And bending by press working so that a recess is formed in the center portion thereof. The method of claim 1, The heat dissipation substrate is formed by plating a material having excellent light reflectance on a portion corresponding to a recess to be formed in the center portion of the metal substrate made of a metal material having excellent heat dissipation performance, and then forming wiring patterns on both sides of the portion where the recess is to be formed. To be bonded by an insulating adhesive, and then bent by pressing to form a recess in the center portion thereof. The method of claim 1, The heat dissipation substrate is bent by press working a metal substrate made of a metal material having excellent heat dissipation performance by forming a concave portion at a central portion thereof, and then plated a material having excellent light reflectance on the concave portion, and on both sides of the concave portion. A light emitting diode unit comprising a wiring pattern each bonded and laminated with an insulating adhesive. The method of claim 1, The heat dissipation substrate may be made of a material having excellent heat dissipation performance and excellent light reflectance and formed by die-casting or NC (Numerical Control) processing to form a recess in the center thereof. A light emitting diode unit comprising a wiring pattern attached to each of both sides with an insulating adhesive. The method according to any one of claims 1 to 6, An inclined surface is formed between the outer periphery of the concave portion and the wiring pattern. The method according to any one of claims 1 to 6, And an epoxy molding formed including the recessed portion of the heat dissipation substrate and a wire-bonded wiring pattern portion. The method of claim 8, And a yellow phosphor molding formed of a YAG-based fluorescent material in at least a portion of the heat dissipation substrate including the light emitting diode chip. The method according to any one of claims 1 to 6, A light emitting diode further comprising a top substrate of an insulating material having a recess of the heat dissipation substrate and an opening having a size of a hole through which a part of an inner portion of the wiring pattern formed outside the recess is exposed. unit. The method of claim 10, And the upper substrate has a size in which a part of an outer portion of a wiring pattern formed on the heat dissipation substrate is exposed. The method of claim 10, And an epoxy molding formed including the recessed portion of the heat dissipation substrate and a wire-bonded wiring pattern portion. The method of claim 12, And a yellow phosphor molding formed of a YAG-based fluorescent material in at least a portion of the heat dissipation substrate including the light emitting diode chip. The method according to any one of claims 1 to 6, A waveguide sheet having a hole having a size that exposes a recess of the heat radiating substrate and a part of an inner portion of the wiring pattern formed outside the recess, and further includes a waveguide sheet having a light diffusion portion formed around the opening. A light emitting diode unit. The method of claim 14, And the waveguide sheet has a size in which a part of an outer portion of a wiring pattern formed on the heat dissipation substrate is exposed. The method of claim 14, A light emitting diode unit, wherein a diffusion film for diffusing light is stacked on the waveguide sheet. The method of claim 14, And an epoxy molding formed including the recessed portion of the heat dissipation substrate and a wire-bonded wiring pattern portion. The method of claim 16, And a yellow phosphor molding formed of a YAG-based fluorescent material in at least a portion of the heat dissipation substrate including the light emitting diode chip. A heat dissipation substrate formed of a material having excellent thermal conductivity and having a plurality of concave portions arranged in a line at a predetermined interval; At least one light emitting diode chip mounted on each recess of the heat dissipation substrate and having an N-type pad and a P-type pad, At least one wiring pattern is formed on the heat dissipation substrate in a line in the longitudinal direction to skip the recesses, And the N-type pads and the P-type pads of the LED chip are electrically connected to the corresponding positive wiring patterns and negative wiring patterns respectively formed on both sides of the recessed portion in which the LED chip is mounted. The method of claim 19, The heat dissipation substrate may be bent by press work to form a plurality of concave portions in a line at regular intervals on a metal substrate made of a metal material having excellent heat dissipation performance and excellent light reflectance, and then skip the concave portion in the longitudinal direction. The light-emitting diode array unit, characterized in that configured by adhering the wiring pattern in a line with an insulating adhesive, respectively. The method of claim 19, The heat dissipation substrate may be formed by laminating a metal substrate made of a metal material having excellent heat dissipation performance and excellent light reflectivity by skipping a region in which the concave portion is to be formed and adhering wiring patterns with an insulating adhesive in a line in the longitudinal direction, respectively. And forming the recess by bending the region where the recess is to be formed by press working. The method of claim 19, The heat dissipation substrate is a metal substrate made of a metal material having excellent heat dissipation performance, and after plating a material having excellent light reflectance in a region where the concave portion is to be formed, skipping a region where the concave portion is to be formed, and forming a wiring pattern in a line in the longitudinal direction. And bonding and laminating each with an insulating adhesive, and then bending the region where the recesses are to be formed by pressing to form the recesses. The method of claim 19, The heat dissipation substrate may be bent by pressing to form a plurality of concave portions in a line at a predetermined interval on a metal substrate made of a metal material having excellent heat dissipation performance, and then the concave portion may be plated with a material having excellent light reflectance. And a wiring pattern, each of which is arranged in a line in the longitudinal direction, by skipping the concave portion, and then bonded with an insulating adhesive. The method of claim 19, The heat dissipation substrate is made of a material having excellent heat dissipation performance and excellent light reflectance, and manufactured by die-casting or NC (Numerical Control) processing so that a plurality of recesses are formed in a line at a predetermined interval. And a wiring pattern, each of which is skipped over the recessed portion of the substrate and is bonded in a longitudinal direction with an insulating adhesive. The method according to any one of claims 19 to 24, And an inclined surface is formed between the outer periphery of the recess and the wiring pattern. The method according to any one of claims 19 to 24, And an epoxy molding including a recessed portion of the heat dissipation substrate and a wire-bonded wiring pattern portion. The method of claim 26, And a yellow phosphor molding formed of a YAG-based fluorescent material in at least a portion of the heat radiating substrate including the light emitting diode chip. The method according to any one of claims 19 to 24, An upper substrate of insulating material provided with openings having a size corresponding to the number of the recesses and having openings having a size that exposes the recesses of the heat dissipation substrate and a portion of an inner portion of the wiring pattern formed outside the recesses is further stacked on the heat dissipation substrate. Light emitting diode array unit, characterized in that. The method of claim 28, And the upper substrate has a size in which a portion of an outer portion of a wiring pattern formed on the heat dissipation substrate is exposed. The method of claim 28, And an epoxy molding formed including the recessed portion of the heat dissipation substrate and a wire-bonded wiring pattern portion. The method of claim 30, And a yellow phosphor molding formed of a YAG-based fluorescent material in at least a portion of the heat radiating substrate including the light emitting diode chip. The method according to any one of claims 19 to 24, A waveguide sheet having a hole having a size that exposes a recess of the heat radiating substrate and a part of an inner portion of a wiring pattern formed outside the recess is corresponding to the number of the recesses, and a waveguide sheet having a light diffusion portion around the opening is provided. A light emitting diode array unit further stacked on top of each other. 33. The method of claim 32, And the waveguide sheet has a size in which a part of an outer portion of a wiring pattern formed on the heat dissipation substrate is exposed. 33. The method of claim 32, And a diffusion film for diffusing light is laminated on the waveguide sheet. 33. The method of claim 32, And an epoxy molding including a recessed portion of the heat dissipation substrate and a wire-bonded wiring pattern portion. 36. The method of claim 35 wherein And a yellow phosphor molding formed of a YAG-based fluorescent material in at least a portion of the heat radiating substrate including the light emitting diode chip.

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