WO2010129420A1

WO2010129420A1 - High strength photovoltaic module and array

Info

Publication number: WO2010129420A1
Application number: PCT/US2010/033202
Authority: WO
Inventors: Eric Hafter; John C. Patton; Yanglin Li
Original assignee: Solar Power, Inc.
Priority date: 2009-05-02
Filing date: 2010-04-30
Publication date: 2010-11-11

Abstract

Embodiments of a high strength photovoltaic module with increased load capacity and various load force resistance aspects and configurations that may include; at least one photovoltaic panel; at least one first frame element having at least one photovoltaic panel 5 edge support position and at least one integral end frame attachment position; at least one second frame element having at least one photo voltaic panel edge support position and at least one integral end frame attachment position; at least one photovoltaic panel spanner member; at least one interlocked frame connection; and at least one full-length adaptive multi-purpose utility channel.

Description

HIGH STRENGTH PHOTOVOLTAIC MODULE AND ARRAY

This is an international application claiming the benefit of and priority to United States Provisional Application No. 61/215,114 filed May 02, 2009 hereby incorporated by reference in its entirety.

TECHNICAL FIELD

The current inventive technology generally relates to the field of photovoltaic ("PV") modules and arrays and in particular high strength PV modules that may include, in some embodiments integral frame elements coordinated with, and securing at least one PV panel (or panel) that may be easily and inexpensively assembled and mounted in an appropriate location to collect solar energy. Further, the inventive technology generally relates in some embodiments to a high strength PV module that may reduce PV panel distortion(s), PV panel movement, PV panel frame pull-out as well as exhibit an increased load capacity and increased PV module frame pull axis tension and shear force resistances. Such embodiments may reduce stress on the PV panel or laminate (the terms being generally interchangeable) during times of load force application. Some embodiments of the current inventive technology may encompass a high strength PV module that may be more resistant to distortion, weathering and breakage as well as other detrimental panel distortions that occur during loading, installation and maintenance thereby increasing the effective and efficient life of the PV panel, module and system as a whole. In some embodiments these individual high strength PV modules may be provided in a kit for assembly in an appropriate environment such as a roof-top or other solar collection environment. In still other embodiments a plurality individual high strength PV modules may be directly or indirectly interconnected so as to form a plurality of individual high strength PV modules, or a high strength PV module array. Such an array may be established in an appropriate solar collection environment and represents a durable, cost effective, and even perhaps easy to assemble high strength modular solar collection system. BACKGROUND

As the negative environmental and economic effects of carbon based fuels become more apparent, individuals and industries are turning their attention with greater urgency to renewable "green" energy sources. One of the most abundant and strategically vital renewable energy sources is solar power. Recent decades have seen numerous advancements in solar power technology, which may be generally able to convert light energy from the sun into usable electrical power. One of the limiting factors that has hampered the full realization of a truly efficient solar power application may be the delicate physical characteristics of modern PV panels. (It should be clarified that in this application a PV may include and encompass the concept of a solar panel which may include but not be limited to: 1) a laminate; 2) at least one solar cell; and/or 3) a backsheet or member as well and other layers that may bind and connect the panel together.) In order to generate usable electrical energy, these panels can be established in external environments where they may be exposed to harsh natural conditions and load forces. In addition, during installation and maintenance, these PV panels may be exposed to distortional forces that may crack, break, impair or otherwise damage the panel.

In particular, as discussed previously these PV panels generally consist of a rigid PV laminate which may be made from glass, acrylic, plastic or other transparent material that encapsulates a plurality of solar cells that may convert light energy into usable electrical power and may further be supported by a backsheet or member. Being substantially fragile, PV panels are not generally pliant and are therefore substantially resistant to any type of load induced distortion(s), longitudinal distortion, shear force, pull axis tension force as well as torsional distortion and or stress. In addition, in some instances, these various load stresses and load forces may cause the PV panel laminate to pull-out or separate from the PV module frame as the PV panel may be up- or downwardly distorted for example by a load force. Examples of such distorting load forces may include but are not limited to pressure loads, weight loads, snow loads, rain loads, wind loads, seismic loads, as well as shipping, installation, and maintenance loads. As can be seen from the preceding examples, since the PV panels themselves are not pliant, there exists a long-felt need within the industry for an inventive technology that may generally provide a system wherein PV panels and their associated module(s) and/or frame(s) may be designed and/or configured to be more resistant to such distorting load forces.

The foregoing problems related to previous traditional PV module technology may represent a long-felt need for a comprehensive and effective solution to the same. While implementing elements may have been available, actual attempts to meet this need may have been lacking to some degree. This may have been due to a failure of those having ordinary skill in the art to fully appreciate or understand the nature of the problems and challenges involved. As a result of this lack of understanding, attempts to meet these long-felt needs may have failed to effectively solve one or more of the problems or challenges here identified. These attempts may even have led away from the technical directions taken by the present inventive technology and may even result in the achievements of the present inventive technology being considered to some degree an unexpected result of the approach taken by some in the field.

The current inventive technology generally describes a solution to this long-felt need by providing a high strength PV module and/or array that may secure, for example a PV panel within a modularized frame with perhaps spanning support elements, interlocked connections, as well as in some embodiments at least one full-length adaptive multi-purpose utility channel among other inventive elements.

Traditional PV module frames are generally not efficiently designed, assembled or configured to appreciably compensate for load induced PV panel distortions. As a result, when a distorting load may be introduced, generally said traditional PV modules and/or PV panels may be distorted and may further exhibit frame pull-out where, for example the PV panel may be distorted in an up- or downward direction to such a degree that the leading PV panel edge may pull away and become separated from the frame. In some instances, PV panels may be damaged or rendered inoperable by such distorting loads.

The current inventive technology addresses the forgoing problems in several different ways. As discussed previously, PV panels are generally not pliant and as such generally cannot effectively resist load induced distortions. To compensate for this, the current inventive technology, among other things teaches a high strength PV module and/or array that exhibits a novel and unique design, configuration, connections, orientation, fabrication and materials which may be more resistant to distorting load forces (thereby increasing load capacity), increased resistance to torsion forces as well as shear and pull axis forces as will be described in more detail below. Further, some embodiments of the current inventive technology may teach a high strength PV module where, for example integral end frame attachment position(s), have been configured to resist, reinforce, re-direct, dissipate and/or absorb load forces the so as to maintain a PV panel in a substantially stationary and/or secured position. As such, certain embodiments of the current inventive technology may include a high strength PV module that may reduce load force induced stress to a PV panel which can increase the overall strength and/or load capacity of the PV panel and/or PV module/array. Further embodiments may include a variety of strengthened, distortion resistant, absorbing and/or re-directing integral end frame attachment positions along with the longitudinal axis of a PV module frame element. As a result, in some embodiments PV panel frame pullout or separation due to loading may be reduced.

DISCLOSURE OF INVENTION(S)

The present invention presents elements that can be implemented in various embodiments. The present invention may be directed to methods and apparatus for a high strength PV module and array and may include but are not limited too the following apparatus features which will be described, along with their corresponding methods in greater detail below: at least one photovoltaic panel; at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; at least one photovoltaic panel spanner member; at least one interlocked frame connection; at least one full-length adaptive multipurpose utility channel; at least one panel distal interlocked frame connection; at least one non-tool penetration interlocked frame connection; at least one slide interlocked frame connection; at least one snap interlocked frame connection; at least one penetration interlocked frame connection; at least one angular full-length adaptive multi-purpose utility channel; at least one full-length channel adaptive multi-purpose utility fastener; at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner; at least one high strength photovoltaic module kit; and at least one high strength photovoltaic array.

Accordingly, the objects of the methods and apparatus for such a high strength PV module and array system described herein address each of the foregoing as well as others that will be made evident in a practical manner. Naturally, these and other aspects and goals are discussed in the following specification and claims.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a front elevation view of an individual high strength PV module in one embodiment. FIG. 2 is a back elevation view of an individual PV module exposing a backmember in one embodiment.

FIG. 3 is a general internal perspective view of an interlocked frame connection detailing a penetration interlocked frame connection in one embodiment.

FIG. 4 is an enlarged external perspective view of a penetration interlocked frame connection detailing a penetration interlocked frame connection in one embodiment. FIG. 5 is an enlarged disassembled external perspective view of a penetration interlocked frame connection detailing a penetration interlocked frame connection in one embodiment in one embodiment.

FIG. 6 is an enlarged disassembled internal perspective view of a penetration interlocked frame connection detailing a penetration interlocked frame connection in one embodiment in one embodiment.

FIG. 7 is a general internal perspective view of an interlocked frame connection detailing a non-tool penetration interlocked frame connection in one embodiment.

FIG. 8 is an enlarged internal perspective view of a non-tool penetration interlocked frame connection detailing a snap interlocked frame connection in one embodiment. FIG. 9 is a general external perspective view of a non-tool penetration interlocked frame connection detailing a snap interlocked frame connection in one embodiment. FIG. 10 is an enlarged external perspective view of a non-tool penetration interlocked frame connection detailing a snap interlocked frame connection in one embodiment. FIG. 11 is an enlarged internal perspective view of a non-tool penetration interlocked frame connection detailing a disassembled integral snap penetration and at least one integral snap aperture configuration in one embodiment.

FIG. 12 is an enlarged external perspective view of a non-tool penetration interlocked frame connection detailing a disassembled integral straight wall snap penetration in one embodiment.

FIG. 13 is an enlarged external perspective view of a non-tool penetration interlocked frame connection detailing an integral angled snap penetration in one embodiment.

FIG. 14 is an enlarged external perspective view of a non-tool penetration interlocked frame connection detailing a disassembled integral angled snap penetration in one embodiment.

FIG. 15 is a general internal perspective view of an interlocked frame connection detailing a non-tool penetration interlocked frame connection in one embodiment.

FIG. 16 is an enlarged external perspective view of a non-tool penetration interlocked frame connection detailing a one slide interlocked frame connection in one embodiment.

FIG. 17 is a general external perspective view of a non-tool penetration interlocked frame connection detailing a one slide interlocked frame connection in one embodiment.

FIG. 18 is an enlarged external perspective view of a non-tool penetration interlocked frame connection detailing a slant lead in one embodiment.

FIG. 19 is a general internal perspective view of a non-tool penetration interlocked frame connection in one embodiment detailing a disassembled slide interlocked frame connection in one embodiment. FIG. 20 is a general external perspective view of a non-tool penetration interlocked frame connection in one embodiment detailing a disassembled slide interlocked frame connection in one embodiment.

FIG. 21 indicates a PV panel distorting due to an upload force in one embodiment. FIG. 22 indicates a PV panel pull-out and/or distortion due to an upload force in one embodiment.

FIG. 23 is a front elevation view of an individual high strength PV module where the photovoltaic panel has been removed as exposing a PV panel spanner member in one embodiment.

FIG. 24 is an enlarged view of photovoltaic panel spanner member detailing a spanner member panel attachment and a spanner frame attachment in one embodiment.

FIG. 25 is a cross-sectional view of a high strength PV module detailing a full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner coordinated with a full-length adaptive multi-purpose utility channel secured by an integral lock in one embodiment.

FIG. 26 is an enlarged cross-sectional view of a high strength PV module detailing a full- length adaptive multi-purpose utility channel compatible photovoltaic panel spanner coordinated with a full-length adaptive multi-purpose utility channel secured by an integral lock in one embodiment.

FIG. 27 is a cross-sectional view of a high strength PV module detailing a full-length channel adaptive multi-purpose utility fastener in one embodiment.

FIG. 28 is an isolated cross-sectional view of a high strength PV module detailing a full- length channel adaptive multi-purpose utility fastener secured within a full-length adaptive multi-purpose utility channel by a barbed channel insert attachment in one embodiment.

FIG. 29 is an internal three dimensional view of a high strength PV module detailing a full-length channel adaptive multi-purpose utility fastener secured within a full- length adaptive multi-purpose utility channel in one embodiment.

FIG. 30 is a top perspective view of a high strength PV module detailing a full-length channel adaptive multi-purpose utility fastener securing PV associated wires parallelly positioned along a first frame element and posterior to (removed) PV panel in one embodiment.

FIG. 31 details additional contemplated embodiments of a high strength PV module and/or array.

MODE(S) FOR CARRYING OUT THE INVENTION(S)

The present inventive technology includes a variety of aspects, which may be combined in different ways. The following descriptions are provided to list elements and describe some of the embodiments of the present invention. These elements are listed with initial embodiments, however it should be understood that they may be combined in any manner and in any number to create additional embodiments. The variously described examples and preferred embodiments should not be construed to limit the present invention to only the explicitly described systems, techniques, and applications. Further, this description should be understood to support and encompass descriptions and claims of all the various embodiments, systems, techniques, methods, devices, and applications with any number of the disclosed elements, with each element alone, and also with any and all various permutations and combinations of all elements in this or any subsequent application. In addition, all connections between elements in the various disclosed and contemplated embodiments may describe direct or indirect coordination or a combination of the two.

Generally, certain embodiments of the current inventive technology describe a high strength PV module which may be coordinated directly or indirectly with a plurality of individual high strength PV modules to form a high strength PV module array. Figure 1 shows generally a single PV panel secured within a high strength PV module in isolation. As can be seen from these figures, a general modular arrangement is contemplated which in some embodiments may include at least one photovoltaic panel (1); at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (2); and perhaps even at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (3).

As previously discussed, the term PV panel may generally describe a PV panel which may include but not be limited to a: 1) laminate; 2) at least one solar cell; 3) a backsheet or member as well as possibly other layers that may bind and connect the panel together. Referring now to figure 2, which shows a back elevation view of an exemplary PV module where elements of a photovoltaic panel have been removed exposing a backmember in one embodiment. Such a backmember may provide a support for a PV panel as well as the PV module as generally described as well as provide an attachment point for various spanning, or other support elements as will be discussed in more detail below. Returning to figures 1 and 2, the inventive technology generally describes apparatus and methods of high strength securing at least one photovoltaic panel by connecting at least one integral end frame attachment position on at least one first frame element with at least one integral end frame attachment position on least one second frame element. As can be seen from these figures, in one embodiment at least one photovoltaic panel (1) may be inserted into, and secured along its terminal edges within at least one photovoltaic panel edge support position on both a first and second frame element(s) respectively.

As can be seen in figure 22, such terminal edges of an exemplary PV panel may be inserted into and securely fastened and/or edge supported within at least one PV panel edge support position on both a first and second frame element(s). As seen in various figures, certain embodiments of the photovoltaic panel edge support position(s) may be integral to either the first or second frame element(s), and may form a PV panel support channel extending the entire inner-perimeter of the assembled high strength PV module. Such PV panel edge support position(s) may include a top, bottom and panel edge securing surface, while other embodiments may include only a bottom and/or panel edge securing surface, such as a fitted PV panel pedestal with perhaps a securement device, such as a clamp or ballast utilized for downward securement of a PV panel into a photovoltaic panel edge support position(s).

Other additional embodiments may contemplate, in some instances perhaps non-integral photovoltaic panel edge support position(s) which may be independently attached perhaps to any PV module element such as a first or second frame element, while in other embodiments, such PV panel edge support position(s) may be attached to for example a PV panel then attached to any module element such as a first or second frame element. Still further embodiments contemplated in this application may teach PV panel edge support position(s) that may be adjustable so as to accommodate various make and model PV panels which may be of varying length, size and thickness for example resulting perhaps in an adaptable high strength PV module system. This embodiment may be especially tailored to replacing existing traditional PV modules that have broken or may be otherwise ineffective or impaired. In certain embodiments, as can be seen from examples in figures 5 and 11, at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (2) may be at least one box frame element (45) such that this box frame may have a hollow core configuration running along the axis of the frame element. In some embodiments such a box frame may include a PV module frame element with a fully-extended integral end frame attachment position that may interconnect with another corresponding integral end frame attachment positions such as a second frame element integral end frame attachment position, perhaps forming at least one interlocked frame connection (5) as indicated in figures 1 and 2 among others.

Correspondingly, as seen again in figures 5 and 11 as well as others, some embodiments the current inventive technology may include at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (3). In some embodiments this second frame element may be at least one L frame element (46). In some embodiments, such a L frame may be a PV module frame element with a slotted integral end frame attachment position that may interconnect, perhaps by slot interconnecting with a corresponding integral end frame attachment position, such as a integral end frame attachment position on a first frame element or in some embodiments a box frame element (45) forming in some embodiments at least one interlocked frame connection (5).

As is evident from the foregoing, in a preferred embodiment multiple frame elements may be utilized to form a modular frame surrounding a PV panel. In a preferred embodiment two first frame elements having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (2) and two second frame elements having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (3) may be assembled to form a high strength PV module securing a single PV panel or laminate. In still further embodiments, PV panel corner(s) may be secured by for example a plurality of coordinated integral end frame attachment position (3). In such an embodiment the corners of a PV panel or laminate may be secured perhaps coordinated by a single or series of PV spanner member(s) (4) (as will be discussed in further detail below). In alternative embodiments both at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (2) and at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (3) may in fact be box frames. In such a configuration both terminal ends of each first and second box frame elements may further be individually angle cut perhaps to approximately a 45° angle so as to form an approximately 90° L-shaped interlocked frame connection when attached. In a preferred embodiment, both terminal ends of each first and second box frames may be coordinated with a internal box frame angle securement device to secure both frame elements into a desired approximately 90° interlocked L-shaped frame connection configuration. In a preferred embodiment this internal box frame angle securement device may be a solid or substantially hollow angled or L-shaped penetration that may securely fit into the hollow core of each first and second box frames. In a further preferred embodiment, at least one frame element may then be crimped or otherwise secured so as to be securely fastened it into a desired configuration.

As discussed in various points throughout this application, one of the primary shortcomings associated with traditional PV modules may be that PV panels or laminates are substantially rigid and may break, crack or exhibit reduced solar conversion capacity due to load force distortions. Further, load forces may also affect PV module connections and elements themselves. In certain situations, load forces may distort frame PV module frame connections which may occur most commonly at PV module frame corners and/or connections. In some instances a load force may apply a shear force which in this application may encompass a force that tends to strip or separate a first frame element from a second frame element along the axis of said second frame element. In other instances a load force may apply a pull axis tension force which may encompass a force that tends to strip or separate a first frame element from a second frame element along the axis of said first frame element. In still other instances a load force may apply a torsion force which may encompass a force that tends to apply a twisting force to a PV panel and/or PV module frame element or connections. The result of these load induced distortions (and other as will be discussed later) may result in the short-term diminished solar collection capacity of the PV panel as well as perhaps long term damage to said PV panels and associate modules. Additionally, these load induced distortions and forces may also damage or weaken a PV module or array by perhaps loosening or causing separation of PV module frame element connections. Such PV module frame distortions may further lead to damage of a secured PV panel due to the loss of structural integrity which may in turn lead to increased PV panel distortions and frame pull- out. Such a situation may be undesirable from an operational as well as economic point of view.

To address the aforementioned problems the current inventive technology in various embodiments may include at least one interlocked frame connection (5). Now generally referring to figures 4-20, such an interlocked frame connection (5) may generally encompass in some embodiments a high strength interlocked frame connection that due to its configuration, manufacture, strength profile, load force resistance as well as orientation may exhibit some, if not all of the following: increased resistance to load induced PV panel distortions, increased resistance to load induced PV module frame distortions such as shear force, pull axis force, torsional forces, PV panel frame pullout, corner torsion, and increased structural integrity and longevity, corner strengthened PV module configuration, as well as increased load capacity and the like. In other embodiments, such an interlocked frame connection (5) may in fact itself be distorting or have the capacity to absorb, buffer, redirect and/or otherwise distort in response to a load force so as to maintain or prevent load induced PV panel distortions. In this instance, such an interlocked frame connection (5) may act as an interlocked distortion buffer connection to more firmly secure a PV panel within a high strength PV panel. In still further embodiments, as will be discussed in more detailed below, such an interlocked frame connection (5) may be placed distal to a panel allowing for the PV module frame elements to maintain a constant and consistent contact with a secured PV panel while a distally placed interlocked frame connection (5) may strengthen, absorb, buffer, and redirect such a load distorting force so as to further maintain and/or prevent PV panel module distortion. This panel distal interlocked frame connection (8) may represent a strengthened/reinforced connection that may counteract the normal lever forces that may act on it.

As can be seen in these and other figures, in certain exemplary embodiments an interlocked frame connection (5) may be formed by the coordination of for example the integral end frame attachment position on a first frame element and an integral end frame attachment position of a second frame element. In various embodiments, an interlocked frame connection (5) may include any frame connection that may be fabricated, assembled and/or configured such at least two PV module frame elements may be interconnected, interdigitated, dovetailed, meshed, finger slotted, interlace, interlinked, and/or intertwined or any combination of the same, one with another. In some embodiments, such an interlocked frame connection (5) may be substantially planer and/or flush with a PV module frame element.

In certain other embodiments this interlocked configuration may include at least one overlapped interlocked frame connection (36) where, as can be seen in an exemplary example in figure 3, at least one integral end frame attachment position integral to a second frame element may extend and overlap with a corresponding frame element, in this case an integral end frame attachment position on a first frame element. In some embodiments an overlapped interlocked connection (36) may include an extended and/or angled integral end frame attachment position that may be secured by a variety of mechanisms as will be discussed in more detail later, while other embodiments may include at least one slotted interlocked frame connection (37). In such a slotted embodiment, at least one integral end frame attachment penetration or extension may be inserted and/or secured into a slotted acceptor which may be a pre-formed integral end frame attachment acceptor slot or cut-out on a for example a first frame element which may allow for example a planar or smooth overlapped interlocked frame connection.

Additional embodiments of the current inventive technology may include at least one distortion reduction interlocked frame connection (38) where such interlocked frame connection may reduce or be configured to be resistant to PV module frame load induced distortions as well as PV panel induced distortions as generally taught from this application and inherent observations of the inventive technology. Such distortion reduction interlocked frame connection may be considered high strength as compared to traditional PV modules in its PV panel and PV module frame distortion reduction attributes.

Further embodiments of the current inventive technology may include least one pull axis tension reduction interlocked frame connection (39) where such interlocked frame connection may reduce or be configured to be resistant to load induced pull axis tension force, which may occur at end frame attachment positions of a first and second PV module frame element such that the frame elements are stripped or separated along the axis of a first frame. Such pull axis tension reduction interlocked frame connection may be considered high strength as compared to other traditional PV modules in its pull axis tension resisting attributes.

Embodiments of the current inventive technology may also include at least one increased load capacity interlocked frame connection (40) where such interlocked frame connection may be configured to exhibit an increased load capacity which may be expressed in an increased ability to bear a load force without PV panel and/or PV module frame distortion. Such an increased load capacity interlocked frame connection may be considered high strength as compared to other traditional PV modules in its load attributes.

Embodiments of the current inventive technology may also include at least one increased corner load capacity interlock interlocked frame connection (41) where such interlocked frame connection may be configured to exhibit an increased corner load capacity which may be expressed in an increased ability to bear a load force before distortion occurs in either a secured PV panel or PV module frame and/or connections as such. In certain embodiments, individual PV module frame corners may be supported with an increased corner load capacity interlock interlocked frame connection (41) that may be directly or indirectly responsive to one another in such a manner so as to coordinately corner strengthen a PV module. In some embodiments each increased corner load capacity interlock interlocked frame connection (41) may be directly or indirectly responsive in such a manner so as to exert a compensating load support when a distortional load may be applied to for example one corner or area on a PV panel. Such an increased corner load capacity interlocked frame connection may be considered high strength as compared to other traditional PV modules in its corner load capacity/resistance attributes. Further embodiments may include at least one corner torsion reduction interlocked frame connection (42) where such interlocked frame connection may be configured to exhibit an increased resistance to load force corner torsion which may be expressed in an increased ability to bear a torsional load force before corner torsion occurs in either a secured PV panel, PV module frame and/or connections as such. In certain embodiments the individual corners may supported with increased corner torsion reduction interlocked frame connection (42) that may be directly or indirectly responsive to one another in such a manner so as to coordinately corner strengthen a PV module. In some embodiments each corner torsion reduction interlocked frame connection (42) may be directly or indirectly responsive in such a manner so as to exert a compensating torsion resisting load support when a torsion load may be applied to for example one corner or area on a PV panel. Such a corner torsion reduction interlocked frame connection may be considered high strength as compared to other traditional PV modules in its corner torsion reduction attributes.

Now generally referring to figures 3-20 respectively, various embodiments of said interlocked frame connection(s) (5) may include at least one panel distal interlocked frame connection (8) where such a panel distal interconnection may describe an interlocked frame connection that may be generally located away from a point of reference, which in this case may be PV panel (1). Such a panel distal configuration allows for the securement of a PV panel (1) within a high strength PV module such that the PV module frame elements may be connected or interconnected at positions away from the panel which may result in the increased load capacity and distortion resistance attributes as previously discussed. In addition this configuration may eliminate the need to directly secure the PV panel into a PV module frame through for example a pressure or panel snapping clamp that may be more expensive, be generally less resistant to PV panel and PV frame load type distortions as described, and may generally exhibit a decreased load capacity, as well as decrease the available effective solar capture surface of a PV panel as well as other limitations. Such interconnected attributes of such a panel distal interlocked frame connection (8) may counteract the natural lever forces that may be present when a load may be placed on a distal mount.

Additional embodiments may contemplate at least one panel distal extension fastener (34) which may, in some embodiments include a planar extending penetration that may form part of an overlapped interlocked frame connection (36) as indicated in for example figure 3. Certain other embodiments may include at least one posterior frame edge panel distal extension fastener (35), where such a frame edge panel distal extension fastener may be positioned posterior to the PV panel (or in other words posterior to the solar capture surface of a PV panel) and may connect disparate PV module frame elements to form a unitary PV module or array.

In certain embodiments such an interlocked frame connection (5) may include at least one integral interlocked frame connection (44) such that the individual PV module end frame attachment position of a first and/or second frame element may be integral to the PV module frame element while in other embodiments such an interlocked frame connection (5) may include a disparate interlocked end frame connection that may be separately fabricated and/or attached to an individual PV module frame end frame attachment position of a first and/or second frame element. As such, it can be plainly seen that an interlocked frame connection (5) may be custom adapted so as to be compatible to a variety of already existing PV modules frames. Other embodiments may include perhaps at least one adaptable interlocked frame connection (43) such that an interlocked frame connection may be extended in a plurality of directions, for example length-wise along a frame element axis to accommodate a variety of different PV panel and/or PV module frame elements. Again, it can be plainly seen that such an embodiment of an adaptable interlocked frame connection (43) may further add utility to the current invention by allowing the current inventive technology to be customized and/or adapted so as to be compatible to a variety of already existing PV modules frames and/or PV panels. This may be especially useful in retrofitting existing PV panels with a current inventive high strength PV module. Again, certain embodiments of the current inventive technology may generally include at least one non-tool penetration interlocked frame connection (9) which may include an interlocked frame connection that may be securely fastened without the use of any end-frame penetrating element(s). Such end frame penetrations may include screws, rivets, bolts or any other element or devise that may secure an interlocked frame connection by frame penetration. Further embodiments may include at least one overlapped non-tool penetration interlocked frame connection (47) where for example a non-tool penetration interlocked frame connection may be formed when perhaps an integral end frame attachment position on a second PV module frame element overlaps with an integral end frame attachment position on a first PV module frame element so as to be securely fastened without any end frame penetration element(s). It should be noted that generally such an overlap configuration may include a single superior overlap configuration, as well as a single posterior overlap configuration or perhaps even a combination of the two. Also, it should be understood that any integral end frame attachment position may be interchangeable among any PV module frame element.

Further embodiments of the current inventive technology may include, for example at least one slotted non-tool penetration interlocked frame connection (48) which may include in certain embodiments a non-tool penetration interlocked frame connection formed by an integral end frame attachment position on a second PV module frame element overlapping and further being fitted into a slotted integral end frame attachment position (such as a channel, opening, groove or the like) on a first PV module frame element and be securely fastened without any frame penetrating element resulting perhaps in a fitted smooth planar interlocked frame connection surface.

Another embodiment of the current inventive technology may include at least one pressure interlocked frame connection (49) which may include a non-tool penetration interlocked frame connection secured through perhaps off-set integral end frame attachment positions on for example a first and second PV module frame elements such that when interconnected said off-set frame integral end frame attachment positions may be fitted together so as to create a frictional force sufficient to secure the connection. Other embodiments of such a pressure interlocked frame connection may include an interlocked frame connection that may be secured through a suitable pressure device such as a clamp, spring, vice, clasp, grip or other appropriate non-penetrating fastener.

Additional embodiments of the current inventive technology may include at least one shape fitted interlocked frame connection (50) which may include, a non-tool penetration interlocked frame connection secured through perhaps a geometric shaped penetration and shaped slot acceptor position. Embodiments may include for example, a shaped integral end frame attachment on a PV module second frame element that may be inserted into a correspondingly shaped slot acceptor position on a PV module first frame element. In additional embodiments, such geometric shaped penetrations and shaped slot acceptor positions may be coordinated such that they may aid a user in properly assembling and orientating individual PV module frame elements.

As can be seen from the forgoing disclosure, certain embodiments of a non-tool penetration interlocked frame connection (9) may perhaps include at least one quick release interlocked frame connection (51) such that a non-tool penetration interlocked frame connection (9) may easily separate or be pulled apart, perhaps by a quick release mechanism or other configuration that allows a user to quickly separate a high strength PV module frame connection perhaps during installation, removal or maintenance. As can be logically deduced, other embodiments may encompass at least one quick assembly interlocked frame connection (52), such that a non-tool penetration interlocked frame connection frame (9) may be easily brought together and secured, perhaps by a quick attachment and/or locking mechanism or other configuration such as a barb or other type of attachment that may allow a user to quickly assemble a high strength PV module frame connection, perhaps during installation or maintenance.

Now referring primarily to figures 15-20, additional embodiments of the current inventive technology may include at least one slide interlocked frame connection (10), where such an embodiment may encompass an interlocked PV module frame connection that may be slide interlocked and be integrally or otherwise secured. In one such embodiment, a slide element, which may be for example an extended shaped penetration, which further may perhaps be integral to an integral end frame attachment position on a second frame element, may slide into a slide acceptor position/element, which may also perhaps be part of an integral end frame attachment position on a first frame element. Some embodiments may encompass, for example, at least one planar slide interlocked frame connection (53) such that both the slide element and slide acceptor position may be substantially planer in relation to one another and perhaps project internally in a substantially perpendicular orientation to a PV module frame element, as generally indicated in figures 15-20.

Additional embodiments may include, for example, at least one flush slide interlocked frame connection (54) such that the slide element and slide acceptor position may be positioned against one another so as to form a smooth or flush interconnection along their leading contact surfaces. Further embodiments may include at least one fitted planar slide interlocked frame connection (57), such that the slide acceptor position may have an internal groove that may accept, cover and secure the slide element as it may be planarly placed into said slide acceptor groove.

As indicated in figures 15-20, in order to ease and guide interconnection of such a slide interlocked frame connection (10), certain embodiments may include at least one slant lead (55). Such a slant lead (55) may guide the slide element into a slide acceptor position in an appropriate orientation and position. In some embodiments, this slant lead (55) may be embodied as an angled position on the slide. Additionally, some embodiments may include at least one slide locking penetration (56). In some cases such a slide locking penetration may include a barb attachment or other penetration that may allow for the slide to be inserted into the slide acceptor position while reverse movement or retraction may be blocked by such a penetration. In some embodiments such a penetration may be an angled flange with, for example, an angled surface allowing interconnection of the slide as it may be inserted, while an integral flange prevents slide retraction. Also, such a slide interlocked frame connection (10) may have a slide locking penetration slot that may slide over such a slide locking penetration during insertion, and then be secured into said slide locking penetration slot, preventing retraction of the slide element. Consistent with the previous discussion of various quick assembly and quick release configurations, various embodiments of the current invention may include at least one quick release slide interlocked frame connection (58) as well as at least one quick assembly slide interlocked frame connection (59). To provide additional securement and anti-theft security, additional embodiments may include at least one snap slide interlocked frame connection lock (60) such that a slide may be snap secured into place with an appropriate snap lock (or other locking) mechanism. In some instances, such a snap may be a movable locking snap or lock, while in certain other embodiments such an embodiment may include an integral slide snap lock.

Now referring to figures 7-16, additional embodiments of said non-tool penetration interlocked frame connection (9) may include, for example, at least one snap interlocked frame connection (11). In some embodiments, such a snap interlocked frame connection may include a snap locking or securement device which may include at least one integral snap interlocked frame connection (64). In a preferred embodiment, such an integral snap interlocked frame connection may be integral to an integral end frame attachment position on a first or second frame element. Additional embodiments may include perhaps a pressure snap mechanism such as may be embodied by at least one pressure loaded snap interlocked frame connection (63), wherein a first and second PV module frame element may be securely pressure interlocked. Other embodiments may include, as will be discussed in further detail below methods and apparatus for a snap penetration and aperture configuration that may form a non-tool penetration interlocked frame connection (9). In certain other embodiments, the current inventive technology may include at least one shear resistant snap interlocked frame connection (61) where such a snap interlocked frame connection may be mechanically resistant as well as corner strengthened to resist both shear and pull axis tension forces. Such a connection may represent one embodiment of a high strength PV module connection.

Referring again to figures 7-14, the current inventive technology may include, for example, at least one overlapped snap interlocked frame connection (62). In such an embodiment, an overlapped snap interlocked frame connection (62) may include a configuration such that the integral end frame attachment position of a second frame element may overlap an integral end frame attachment position of a first frame element and further be secured by a snap mechanism which, as shown respectively in figures 7-17, may include at least one integral snap penetration and at least one integral snap aperture (65). In such an embodiment, an integral end frame attachment position of a second frame element may contain an extended penetration that corresponds to a penetration accepting aperture contained on the integral end frame attachment position of a first frame element. In such an embodiment, such a configuration may facilitate the quick assembly and securement of a PV panel within a PV module, as well as perhaps a quick release mechanism. In addition, such snap interlocked frame connection may additionally strengthen the PV module, especially at the corner positions, as well as increase its load capacity and resistance to any distorting load, frame pullout or torsion forces as previously explained. In addition, such a snap interlocked frame connection may increase resistance to shear and pull axis tension forces placed on PV module frame connections by providing additional corner strengthening and support to the PV module connections.

In one embodiments said integral snap penetration(s) may include at least one integral straight wall snap penetration (66) as indicated for example in figure 12. In this configuration an integral snap penetration may be fabricated, or "popped out," of the frame in a semi-circle configuration with extended straight side walls that may be fitted into an integral snap aperture. In this configuration, the straight walls may provide a mechanical block providing additional resistance to any load induced pull axis tension in addition to the other load forces previously discussed. Additional embodiments may include at least one integral full wall snap penetration (67) where such a full-wall snap penetration may be a penetration with a full perimeter straight wall configuration (where such straight walls may or may not be of equivalent size or angle). In this configuration, such an integral full wall snap penetration (67) may be snap positioned into a an integral snap aperture providing a mechanical block providing additional resistance to any load induced shear, as well as pull axis tension in addition to the other load forces previously discussed.

As indicated in figures 13 and 14, a one embodiment of the current inventive technology may include at least one integral angled snap penetration (95) such that the integral snap penetration may be punched out or otherwise attached in an angled configuration. In some embodiments, this snap penetration may be angled so as to produce an extended lip open to the axis of a second frame element. In this configuration, such an integral angled snap penetration (95) may be snap positioned into an integral snap aperture, creating a mechanical block that may provide additional resistance to any load induced shear, in addition to the other load resistances as previously discussed. While this disclosure specifically describes a few of the potential integral snap penetration(s), as well as corresponding integral snap aperture(s), a variety of shapes and fittings are contemplated in this application and should be inherently considered.

Consistent with the previously described discussion of various quick assembly and quick release configurations, various embodiments of the current invention may include at least one quick snap interlocked frame connection release (68) as well as at least one quick snap interlocked frame connection assembly (69).

Primarily referencing figures 3-6, the current inventive technology may include at least one penetration interlocked frame connection (12) where said interlocked frame connection, as previously generally discussed, may be interlocked and/or secured by at least one end frame and/or frame penetration. As can be seen in figures 3-6, in one exemplary embodiment such an end frame penetration(s) may include screws while in other embodiments such end-frame penetrations may further comprise bolts, rivets, rods or any other suitable frame penetration devices. Certain additional embodiments may comprise at least one overlapped penetration interlocked frame connection (70), which as indicated for example in figures 3-6, may encompass an overlapping interlocked frame connection such that the integral end frame attachment position of a second frame element may overlap the integral end frame attachment position of a first frame element and further be secured by, in this embodiment a pair of end frame screw penetrations. Additional embodiments, consistent with the previous disclosure, may include for example at least one slotted penetration interlocked frame connection (71) as well as at least one planar penetration interlocked frame connection (72) such that the integral end frame attachments on both a first and second frame element may be substantially flat and project perpendicularly from the side wall of their respective frame elements such that when interconnected they form a substantially planar or continuous surface running along the interior perimeter of the PV module. As described previously, aspect of the current inventive technology may be to provide an interlocked frame connection (5) that, in its various embodiments may exhibit an increased resistance to various load forces. In some instances, the configuration of such a penetration interlocked frame connection (12) may further increase the current high strength PV modules resistance to a pull axis tension force. This may be accomplished in some embodiments by at least one pull axis tension resistance penetration interlocked frame connection (73) where, as seen in figure 3-6, a pair of end frame penetrations are inserted perpendicularly to one another, thereby increasing the resistance of the PV module to a pull axis load as well as shear forces, among others.

As discussed previously, one of the many long-felt needs that the current inventive technology seeks to address may be the problem of PV panel distortion, especially laminate distortion that can occur when a load force may be applied to a panel secured within a PV module. As such, in this application the term distortion aside from its usual and ordinary meaning, additionally contemplates movement in any direction or plane in response to a load. In some embodiments such various load forces may be applied in a plurality of directions, positions, or planes as well as varying concentrations and strengths. Owing to the fact that the majority of PV panels are planer or flat in shape, one of the most common types of load forces that may lead to panel distortion may be an upload force which can be exerted on the posterior side of a PV panel and may cause a PV panel to distort or bend upward in the direction of the upload force. This type of upload PV panel distortion may commonly occur as a result of wind load, which in some instance may cause a differential pressure gradient to form across the longitudinal face of a PV panel. In some instances the pressure on the bottom longitudinal face of a PV panel may be higher than the top longitudinal face resulting in possibly a vacuum effect resulting in the upward PV panel distortion. Further, this upload force and the accompanying PV panel distortion are demonstrated in figure 21, which shows a cross sectional view of a PV panel, secured within opposing PV module frame elements, distorting or bowing upward in response to an upward directed load force or upload force against the longitudinal face of the PV panel. As can be understood, an equal downward directed load force, and/or download force, may be applied to a PV panel, perhaps across its longitudinal face secured within opposing PV module frame elements, resulting in an inward PV panel distortion or bowing. In some instances, an uneven load force may be applied to a PV panel, with for example an upload being applied to one location while a download may be applied at a different location. Further, such load forces, whether up, down or otherwise, may be concentrated in specific areas, such as might happen during installation or maintenance or application of other distorting load force.

In these instances, when a distorting load may be applied a PV panel may be distorted, resulting perhaps in PV panel pull-out or frame separation. As shown in figures 22, during a PV panel pull-out or frame separation event, in this case due to an upload force, the leading edge of a PV panel may be dislodged or may be pulled away from the PV module frame element. Figure 22 indicates a PV panel pull-out where the PV panel leading edge may be pulled from the photovoltaic panel edge support position. Such a pullout event may dislodge the PV panel from its accompanying PV module frame as well as result in the damage or destruction of the laminate. PV panel laminates may be especially susceptible to cracking or breaking during a PV panel pullout or frame separation event in response to a distorting load force. Further, in some instances a PV panel pull-out or frame separation event may damage the system to the extent that it may require that the entire PV module be replace which may be prohibitively expensive. In certain embodiments a PV panel may be further secured within a PV module frame through a liquid, solid and/or semi- solid bonding agent such as a silicone based adhesive.

The current inventive technology addresses the aforementioned problems of PV panel pull- out or separation by increasing the PV module's load capacity, or in other words increasing the capacity of the PV module to resist, accommodate, re-direct and/or absorb the distortion in any of its element to prevent PV panel pullout. To reduce and/or eliminate PV panel pull out or frame separation, PV panel distortions, as well as to maintain said PV panel or laminate in a generally central or optimally secured location with its leading edges secured within the aforementioned first and/or second frame panel edge support position(s) among other things, certain embodiments of the current inventive technology contemplate methods and apparatus for at least one photovoltaic panel spanner member (4). Primarily referring to figures 23 and 24, some embodiments of the current inventive technology may include at least one photovoltaic panel (1); at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (2); at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (3); and at least one photovoltaic panel spanner member (4). In certain embodiments, a PV panel or laminate may be secured to a high strength PV module frame element as previously discussed and may be further secured by at least one photovoltaic panel spanner member (4) which may in general terms be a support or securing element that spans the planar surface of a PV panel or laminate. Such a photovoltaic panel spanner member (4) may generally span the top and/or bottom, or in some embodiments both surfaces of the PV panel in a plurality of configurations and directions. In addition, such a photovoltaic panel spanner member (4) may be attached to a PV module frame element(s), as well as the PV panel itself, which in some embodiments may impart systems distortion resisting attributes, as well as the PV module frame distorting frame characteristics as will be discussed hereafter.

As discussed previously, it may be desired to reduce and/or eliminate any load induced PV panel or laminate distortion. As such, certain embodiments of the current invention technology include at least one distortion reduction photovoltaic panel spanner member (7) which may encompass any photovoltaic panel spanning support that may be configured so as to reduce load force distortion of a PV panel and maintain a PV panel in a constant (or near constant) planar configuration or location within a PV module frame. In addition, such distortion reduction and PV module frame pull-out or separation may also be accomplished in some embodiments perhaps through PV module frame element distortion as will be discussed below.

Some embodiments of such a distortion reduction configuration may include at least one longitudinal distortion reduction photovoltaic panel spanner member (17) such that at least one panel spanning support may be positioned longitudinally or across the length of a PV panel or laminate so as to provide, as discussed previously enhanced resistance to any load force distortion, for example from an upload or download force as indicated generally in figures 21 and 22. Further embodiments may also contemplate at least one increased longitudinal load capacity photovoltaic panel spanner member (18), such that at least one panel spanning support may be positioned longitudinally or across the length of a PV panel or laminate so as to provide increased load capacity across the longitude of a PV panel, especially in the general central region that may exhibit the largest movement arch in an upward or downward direction in response to a load force. In addition, such a longitudinally positioned panel member may further reduce load force distortion and/or PV panel frame pull-out or separation so as to maintain the PV panel in a constant (or near constant) planar configuration or location within a PV module frame as previously discussed. In addition, such longitudinal distortion reduction as well as perhaps increased longitudinal load capacity and PV module frame pull-out or separation may also be accomplished in some embodiments perhaps through PV module frame element distortion as will be discussed below.

While it has been discussed that certain embodiments of the current invention may provide for a photovoltaic panel spanner member (4) that may, among other things increase longitudinal load capacity as well as resist PV panel pull-out or frame separation in response to a load, additional embodiments of the current inventive technology may provide for at least one torsion reduction photovoltaic panel spanner member (19). Such embodiments may further reduce the torsional or twisting force that may be placed on a PV panel or laminate such as may occur when a torsion load may be placed on the PV panel or laminate so as to cause a twisting or torque force on the PV panel. Such torsion force may be exemplified as PV panel corner positions become twisted or torsionally rotated or raised. To reduce and/or eliminate this torsion force, the current inventive technology encompasses at least one corner torsion reduction photovoltaic panel spanner member (20) such that a photovoltaic panel spanner member may span from opposing corners of a high strength PV frame element. In one such embodiment, at least two corner torsion reduction photovoltaic panel spanner members (20) may be attached at opposing corners of a high strength PV module and/or PV panels in an X configuration reinforcing and/or corner compensating against, as well as reducing a PV panel torsional or twisting force. In addition, such torsion reduction, as well as perhaps corner torsion reduction, and PV module frame pull-out or separation may also be accomplished in some embodiments perhaps through PV module frame element distortion as will be discussed below.

Additional embodiments of the current inventive technology may include at least one cross meshed photovoltaic panel spanner member (23). In this embodiment, a support mesh may span a PV panel or laminate imparting the inventive benefits such as load increase, distortion resistance and torsion reduction as previously discussed. In some embodiments, such a mesh may be made from individual PV spanner members (4) or a single unitary meshed spanner member that may provide the aforementioned support to the entire (or part of a) planer surface, such as the posterior surface of PV panel. Additionally, such a mesh may be integral with said high strength PV module. Further embodiments, may include at least one interlocked photovoltaic panel spanner member (24). In this embodiment individual PV spanner members (4) may be interlocked perhaps through a slotted, snap, or slide mechanism, or perhaps even a penetration securement device such that the number and placement, as well as distribution may be customized to a user's need or desire. In addition, such a spanner member interlock configuration may provide additional strength support to the PV panel thereby combining and enhancing the load resisting as well as perhaps in some embodiments PV module frame distorting benefits as herein described.

Another such embodiment may include at least one corner attached photovoltaic panel spanner member (25) such that at least one spanner member may be corner attached such that it may span across a single corner reinforcing said PV module frame corner (such as a interlocked frame connection (5)), and providing increased load resistance, distortion resistance, as well as shear and pull axis resistance, to for example an interlocked frame connection (5) and PV module as a whole. Additionally, such a corner attached photovoltaic panel spanner member (25) may be interlocked with another PV spanner member (4) or longitudinally placed PV spanner member to provide additional support, increase load capacity, torsion resistance, PV module frame distortion and/or and distortion resistance as previously discussed. In certain embodiments, such a PV spanner member, in its various embodiments may include a single, or plurality, of photovoltaic panel spanner member(s) selected from the group consisting of at least one wire photovoltaic panel spanner member, at least one cable photovoltaic panel spanner member, at least one mesh photovoltaic panel spanner member, at least one rod photovoltaic panel spanner member, at least one planer photovoltaic panel spanner member, such that at least one side of a PV panel spanner member may be substantially flat; at least one band photovoltaic panel spanner member, such as a flat band; at least one shaped photovoltaic panel spanner member, wherein said shape can be customized to a specific desired specification such as size and shape to provide additional spanner member strength as well as at least one strap photovoltaic panel spanner member (21), such strap being length adjustable in some instances.

Further, additional embodiments may include at least one photovoltaic panel spanner member (4) which may be attached to a PV panel or laminate through at least one spanner member panel attachment (30). Such an attachment may be a point attachment, as well as perhaps at least one longitudinal spanner member panel attachment (31) which may span the entire or near entire length of the photovoltaic panel spanner member (4) or PV panel or laminate. In still additional embodiments, at least one photovoltaic panel spanner member (4) may comprise at least one posterior spanner member panel attachment (32). In this embodiment, at least one photovoltaic panel spanner member (4) may be attached to the posterior or non-solar collecting side of a PV panel, perhaps directly or indirectly to a backmember or other support, or in some instances to the laminate itself. This configuration provides several benefits, such as that by attaching at least one posterior spanner member panel attachment (32) to the bottom or non-solar collecting side, it may be possible to strengthen and/or increase the load capacity of the PV panel (as well as other PV module elements) and reduce and/or eliminate load distortion without having to obscure the top or solar collecting side of a PV panel. Such a configuration provides improved support, increased load capacity, increased distortion and frame pullout resistance without interfering with the PV panel solar collection or efficiency. Again referring to figure 24, some embodiments of the current inventive technology may include at least one spanner member panel adhesive attachment (33), such as an adhesive tape or liquid adhesive. Such a spanner member panel adhesive attachment (33) may be applied at anytime before, or during the fabrication or installation process. As such, the placement of such a photovoltaic panel spanner member (4) may be customized and interchangeable according to a user's desire or need, as well as the specifications and requirements of disparate make and model PV panels or other elements.

As such, in certain embodiments such a photovoltaic panel spanner member (4) may provide a support sufficient to reduce and/or eliminate load induced PV panel distortion, and/or PV panel/laminate frame pull out or separation. In some embodiments, such a photovoltaic panel spanner member (4), may be especially effective at providing a support to resist upload and/or download distortions that may result in the unwanted bending/bowing of a PV panel or laminate.

In addition to the above described embodiments, additional aspects of the invention may include at least one pliant photovoltaic panel spanner member (22). In some instances it may be desired to support a PV panel or laminate with a pliant or flexible PV panel spanner member such that, in response to a load force said panel member may be allowed to distort to a determined extend while still retaining the increased load capacity, distortion resistant, torsion resistant as well as PV panel/laminate frame pull-out or separation resistance characteristics. Such a level of flexibility may be desired so as to allow the PV module frame to be able to distort in response to a load force are other environmental forces without any PV panel frame pull-out or separation. In additional embodiments, such a pliant photovoltaic panel spanner member (22) may have varying degrees of pliancy and as such, may be customized to provide the appropriate balance of flexibility and rigidity to prevent distortion, as well as PV panel frame pullout or separation, perhaps through an optimized PV module frame distortion configuration..

Further, consistent with the previous discussion, one aspect of certain embodiments of a pliant photovoltaic panel spanner member (22) may include an enhanced load force induced PV panel frame pull-out or separation resistance mechanism. Among other aspects this embodiments may controllably distort the PV module frame element(s) in response to a load force so as to provide increased resistance to PV panel frame pull-out or separation. Such PV panel frame pull-out or separation may still be exhibited even while a secured PV panel is perhaps allowed to correspondingly distort along with said pliant photovoltaic panel spanner member (22) and/or PV module frame element. In such an embodiment, the pliant photovoltaic panel spanner member (22) may act as a compensating and/or enhanced PV module frame distorter, whereby said pliant photovoltaic panel spanner member (22) may, perhaps by pulling together or distorting coordinated PV module frame elements. In this manner, a distorting load force is more efficiently directed into and/or accommodated by at least one PV module frame This aspect may relieve pressure on a PV panel and thus perhaps enhance PV panel distortion resistance and PV panel pull-out or frame separation resistance through a mechanism of PV module frame distortion.

As discussed previously, and primarily referring to figure 24, certain embodiment of the current inventive technology may include at least one adaptive frame attachment (26). Such a frame attachment may encompass any suitable attachment that may be adapted to the current high strength PV module, or any other existing commercially available PV module frame. Embodiments may include, but not be limited to a snap, quick release, snap, slide, pressure, magnetic and/or hook type attachment and the like. In addition, such an adaptive frame attachment (26) may further be adjustable along the PV module frame. In some instances, this may encompass being slideably adjustable such that a user may attach a PV spanner member (4) to a PV module frame with at least one adaptive frame attachment (26) and being able to adjust it, perhaps by longitudinally sliding it to a desired position. Additional embodiments may include a plurality of individual attachment positions that may accommodate at least one adaptive frame attachment (26), or a plurality of the same.

Additional embodiments of such an adaptive frame attachment (26) may include at least one barb attachment (27). In some embodiments, such a barb attachment may encompass any attachment that may contain a barb or blocking protrusion such that when inserted in an attachment slot or acceptor, the barb and/or blocking protrusion locks or prevents the release of the attachment element in the opposite direction. In some embodiments, such a barb may include a barb release mechanism to allow release and/or retraction.

Additional embodiments of the current inventive technology may include at least one frame integral photovoltaic panel spanner member (28), where for example said photovoltaic panel spanner member may be fabricated or otherwise made integral to a high strength PV module frame element as previously described, where in other embodiments said photovoltaic panel spanner member may include at least one panel integral photovoltaic panel spanner member (29), where for example said panel spanner member may be fabricated, or otherwise made integral to a PV panel or laminate. In some cases, such a panel integral photovoltaic panel spanner member (29) may be fabricated, or otherwise made integral to a PV panel backmember, other additional support and/or attachment structure that may be attached, retrofitted and/or overlaid to an existing PV panel or laminate or PV module.

As previously discussed, the current inventive technology may include several modular elements that may be combined to form a high strength PV module and/or array. As such, it may be desired, and cost effective to adapt the current system to accommodate a variety of modular enhancements, and/or attachments which may not only provide structural, but operational benefits as well as a cost effective solution to a long-felt need within the industry. Now referring primarily to figure 29, embodiments of the current inventive technology may include at least one full-length adaptive multi-purpose utility channel (6). In certain embodiments such a full-length adaptive multi-purpose utility channel (6) may include a channel and/or chamber that may continuously run longitudinally along the full-length of a PV panel frame element, as generally indicated in figure 29. In some embodiments this channel may be adaptive, such that it may accommodate and/or secure various multi-purpose modular utility attachments for example a PV spanner member adaptive frame attachment (26) as well as other modular utility attachments (such as will be discussed in more detail later) perhaps including PV panel supports, PV panel componentry, wires (which for example may perhaps be positioned and protected within inside such a channel), cables, PV panel identification, frame extensions, panel extensions, corner extensions, modular attachments, array attachments, array interconnections, measurement devices, PV panel angle adjustment controller device, PV channel angle adjustment device, PV angle support, PV panel specifications, instructions, warnings, junction box, other electronic enclosures, inverters, converters, DC-DC controller, smart junction box, spacers, adapters and the like. Such other modular utility attachments, as well as the other elements that may be directly or indirectly attached to a full-length adaptive multi-purpose utility channel (6) may be secured by at least one full-length adaptive multi-purpose utility channel flange lock (78). In some embodiments such a flange lock may include, for example, an external or internal rib, rim or lip that may securely fasten the aforementioned elements and the like to said full-length adaptive multi-purpose utility channel (6).

Other additional embodiments may include at least one integral full-length adaptive multipurpose utility channel (13), wherein said channel may be integral to, for example a PV module frame element, and further perhaps positioned internally to said PV module frame element. In some embodiments, such an integral channel may include at least one extruded full-length adaptive multi-purpose utility channel (74). In this embodiment, such an extruded integral channel may run longitudinally along the length of a PV module frame element and may be fabricated from known extrusion techniques and materials resulting in ease of fabrication as well as significant savings in cost and raw materials, such a aluminum or other extrudable metal alloys and/or composite and/or polymer materials such fiberglass, plastic, molded plastic, cast plastic and the like. Still further embodiments may include at least one non-continuous full-length adaptive multi-purpose utility channel (79). In one such a non- continuous embodiment, a full-length adaptive multi-purpose utility channel (74) may be extruded then machined at certain predetermined intervals. This embodiment allows for a plurality of adaptive multi-purpose utility positions along the length of a PV module frame element, while removing and re-using excess materials allowing for optimal functionality while realizing a significant cost savings.

As previously discussed, at least one photovoltaic panel (1) may be securely positioned in a PV module within at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (2), and at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position (3). Further, as discussed previously, when the above mentioned elements are combined into their unitary modular unit, there may exist a continuous PV support channel around the internal diameter of said high strength PV module. Similarly, when the above mentioned elements are combined into a unitary modular unit, there may be, in some embodiments at least one full-length adaptive multi-purpose utility continuous transition channel (75), such that the channel may be continuous around the PV module's internal perimeter, and encompasses a continuous corner transition from a first frame element to a second frame element. Such an embodiment may be desired so as to accommodate at least one corner torsion reduction photovoltaic panel spanner member (20), or perhaps adapting and/or perhaps placing, or sliding a multi-purpose modular utility attachment at, or across a corner transition from a first frame element to a second frame element. Additional embodiments may include a at least one planar full-length adaptive multi-purpose utility channel aperture (76), such that the channel aperture may be a uniformly flat channel running longitudinally along the full-length of a frame element.

Further embodiments may include at least one full-length adaptive multi-purpose utility channel positioned posterior to said at least one photovoltaic panel (77), which may facilitate for example, at least one posterior spanner member panel attachment (32), as well as any other multi-purpose modular utility attachments that it may be desired to be positioned posterior (or on the non-solar collecting side) to a PV panel or laminate.

Now referring to figures 25, 26, 27, and 28, some embodiments of the current full-length adaptive multi-purpose utility channel (6) may include at least one angular full-length adaptive multi-purpose utility channel (14). In this embodiment, such a channel may have a planar opening running longitudinally along the full-length of a frame element that may be narrower than the corresponding interior integral channel, and has, in some embodiments a planer extending superior channel wall with a posterior channel wall that may be internally angled slightly downward. (It should be noted that in some embodiments this channel may be non-continuous in nature as previously described above) Additional embodiments of this angular full-length adaptive multi-purpose utility channel (14) may include at least one cavity channel (80), such that the channel narrows as it penetrates into the PV module frame element. Further, the angular full-length adaptive multi-purpose utility channel (14) may include at least one in at least one integral lock (81). Such an integral lock may be an integral penetration, for example, an external or internal rib, rim or lip that may secure an associated attachment, or other modular utility attachment(s).

Examples of such an integral lock may include, a at least one barb lock (82), which in some forms may encompass an integral or non-integral penetration for example an external or internal rib, rim or lip that may securely fasten, in a unidirectional fashion an attachment element or other modular utility attachment(s). In some embodiments, forward insertional movement may be permitted, while outward pulling motion may be stopped when a corresponding barbed attachment and/or other barbed device is perhaps inserted.

Now referring to figures 27, 28, 29 and 30, as discussed previously, it may be desirable to secure a variety of attachment elements, and/or other modular utility attachment(s) in a full- length adaptive multi-purpose utility channel (6) for a variety of purposes. Some embodiments of the current inventive technology may include at least one full-length channel adaptive multi-purpose utility fastener (15). In some embodiments, such a fastener may secure a variety of modular or utility device(s), such as the ones previously described. In a preferred embodiment, said full-length channel adaptive multi-purpose utility fastener (15) may include at least one wire securement clamp (86). Such a wire fastener may be utilized to hold, and/or direct any external wires, cables or other electrical componentry associated with a PV panel, securely against a PV module frame element as shown in figure 30.

Additionally, in still further embodiments, a full-length channel adaptive multi-purpose utility fastener (15) may be inserted, and/or secured at any point along a full-length channel, embodiments of which have been previously described. Further, such a full-length channel adaptive multi-purpose utility fastener (15) may be modular or multi-purpose in nature, in that for example a variety of different channel insert attachment(s) for a variety of different purposes may be utilized, as previously discussed, as well as securing a single universal channel insert attachment (83) in a full length adaptive multi-purpose utility channel (6) followed by selecting a specific modular, or utility device and adaptively securing the desired interchangeable utility device to the attachment. In some instances this utility device may be a barbed channel insert attachment (84), which may further include at least one bent planer channel insert attachment (85), as shown in figure 29, where a planar extension may be bent back on itself in a generally V-formation forming a compressible barb-like attachment that may be inserted into, for example a full length adaptive multi-purpose utility channel (6), where the bent fold may expand inside the channel and catch along an integral lock (81), such as a barb lock (82). In this manner, for example, a plurality of fasteners may be easily inserted, and firmly secured while also being slideably adjustable to a plurality of desired locations within the full-length adaptive multi-purpose utility channel (6), including corner transition channel positions as previously described.

Referring now to figures 25 and 26, certain embodiments of the current inventive technology may include at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner (16). Consistent with the previously discussed embodiments, in one example a full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner (16) may be secured into a full-length adaptive multi-purpose utility channel (6) by at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner frame attachment (87). Additional embodiments may further encompass at least one barbed channel insert frame attachment (88). As shown in figures 25 and 26, such a barb channel insert may be inserted into a full-length adaptive multi-purpose utility channel (6), securing said full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner (16) into a position posterior to a PV panel or laminate. Again, consistent with the above discussion, said full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner (16) (or full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner member the terms being interchangeable) may be secured and/or attached consistent with the above disclosed embodiments, to the PV panel or laminate, so as to provide additional support, increased load capacity, torsion resistance, frame pullout resistance, distortion resistance and the like in response to a load force as describe previously.

Further embodiments of the current inventive technology may include at least one adjustable frame attachment (89), such that said full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner (16) may be positioned at a plurality of positions, as well as being modular, such that said adjustable frame attachment (89) may be separately secured to a PV module frame element, perhaps within a full-length adaptive multi-purpose utility channel (6), and may then coordinated with a selected full-length adaptive multi- purpose utility channel compatible photovoltaic panel spanner (16). In this manner, a user may adapt and customize the appropriate number, position and orientation of such full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner(s)(16) to provide optimal, or desired support, increased load capacity, torsion resistance, frame pullout, distortion resistance and the like in response to a load force as describe previously. Further embodiments may also include at least one detachable spanner connector (91).

In some embodiments, said adjustable frame attachment (89) may include at least one slideable frame attachment (90). In this embodiment, such a slideable frame attachment (9) may be slideably adjusted along the length of said full-length channel, which, for example may be integral to a PV module frame element, to a plurality of desired locations along a full-length adaptive multi-purpose utility channel (6), including transition channel positions so as to provide optimal or desired support, increased load capacity, torsion resistance, frame pullout, distortion resistance and the like in response to a load force as describe previously. Additional embodiments of the current inventive technology may include at least one full- length adaptive multi-purpose utility channel compatible photovoltaic panel spanner panel support (92). As discussed previously, it may be desirous to establish additional support to a PV panel and or PV module strengthen it, increase its load capacity, as well as provide enhanced distortion resistance and the like. In this manner, individual modular supports which may be interchanged according to a user's desire or need. Examples may include a non-spanning modular PV panel extended edge supports, or in still further embodiments non- spanning modular PV panel extended corner supports. This aspect allows for optimal or desired support, increased load capacity, torsion resistance, frame pullout, distortion resistance and the like in response to a load force as describe previously.

As may be appreciated, certain preferred embodiments may include at least one high strength photovoltaic array (94). As discussed above, it maybe desired to install and/or configure a plurality of high strength PV modules at a desired location that receives consistent solar energy. In one such embodiment, it may be desirous to install and/or configure for example a plurality of high strength PV modules into a coordinated network. Such a coordinated network may be a direct coordinated network where, for example, individual high strength PV modules are directly interconnected, while in other embodiments it may be desirous to form an in-direct coordinated network where, for example, each individual high strength PV modules may be physically isolated while maintaining electrically coordination to synergistically produce useful electrical power. In a preferred embodiment, such an array, whether a direct or in-direct network, may be established in an area that receives consistent solar energy such as on the roof of a building or other industrial structure and/or other large open area such as may be exemplified in modern solar farms. Additional embodiments may include individual, or a limited number of high strength PV modules installed and/or configured to be adapted to individual devices or perhaps limited residential or personal use.

Furthermore, consistent with the above disclosed elements, the current inventive technology may comprise methods and apparatus for at least one high strength photovoltaic module kit (93). In certain embodiments, such a high strength photovoltaic module kit (93) may include methods and apparatus for parameter analyzing, optimally designing and custom fabricating or otherwise assembling or providing a PV module array or single PV module for a specific purpose or location, and pre-fabricating and/or packaging all of said parts and components into a self-contained kit for sale to potential consumers. Such parameters, which could be analyzed, and optimized so as to be provided in a self-contained customized kit, may include but are not limited to size restrictions, location, energy requirements, geography, weather patterns, solar location, cost, placement, optimal PV panel angle, placement direction and angle, electrical production desired, installation concerns, load distortion evaluation and the like.

Potential patent claims (presented as clauses) supported and available for presentation include:

1. A high strength photovoltaic module comprising: - at least one photovoltaic panel;

- at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position;

- at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position;

- at least one photovoltaic panel spanner member;

- at least one interlocked frame connection; and

- at least one full-length adaptive multi-purpose utility channel.

2. A high strength photovoltaic module as described in clause 1, or any other clause, wherein said at least one photovoltaic panel spanner member comprises at least one distortion reduction photovoltaic panel spanner member.

3. A high strength photovoltaic module as described in clause 1, or any other clause, wherein said at least one interlocked frame connection comprises at least one panel distal interlocked frame connection.

4. A high strength photovoltaic module as described in clause 1, or any other clause, wherein said at least one interlocked frame connection comprises at least one non-tool penetration interlocked frame connection.

5. A high strength photovoltaic module as described in clause 1 or 4, or any other clause, wherein said at least one non-tool penetration interlocked frame connection comprises at least one slide interlocked frame connection.

6. A high strength photovoltaic module as described in clause 1 or 4, or any other clause, wherein said at least one non-tool penetration interlocked frame connection comprises at least one snap interlocked frame connection. 7. A high strength photovoltaic module as described in clause 1, or any other clause, wherein said at least one interlocked frame connection comprises at least one penetration interlocked frame connection.

8. A high strength photovoltaic module as described in clause 1, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one integral full-length adaptive multi-purpose utility channel.

9. A high strength photovoltaic module as described in clause 1, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one angular full-length adaptive multi-purpose utility channel.

10. A high strength photovoltaic module as described in clause 1, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one full-length channel adaptive multi-purpose utility fastener.

11. A high strength photovoltaic module as described in clause 1, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner.

12. A high strength photovoltaic module comprising:

- at least one photovoltaic panel;

- at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; - at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; and

- at least one photovoltaic panel spanner member.

13. A high strength photovoltaic module as described in clause 12, or any other clause, wherein said at least one photovoltaic panel spanner member comprises at least one distortion reduction photovoltaic panel spanner member. 14. A high strength photovoltaic module as described in clause 12 or 13, or any other clause, wherein said photovoltaic spanner member comprises at least one longitudinal distortion reduction photovoltaic panel spanner member.

15. A high strength photovoltaic module as described in clause 12, 13, or 14, or any other clause, wherein said photovoltaic spanner member comprises at least one increased longitudinal load capacity photovoltaic panel spanner member.

16. A high strength photovoltaic module as described in clause 12 or 13, or any other clause, wherein said at least one photovoltaic panel spanner member comprises at least one torsion reduction photovoltaic panel spanner member.

17. A high strength photovoltaic module as described in clause 16, or any other clause, wherein said at least one torsion reduction photovoltaic panel spanner member comprises at least one corner torsion reduction photovoltaic panel spanner member.

18. A high strength photovoltaic module as described in clause 12 or 13, or any other clause, wherein said at least one photovoltaic panel spanner member comprises at least one photovoltaic panel spanner member selected from the group consisting of at least one wire photovoltaic panel spanner member, at least one cable photovoltaic panel spanner member, at least one mesh photovoltaic panel spanner member, at least one rod photovoltaic panel spanner member, at least one planer photovoltaic panel spanner member, at least one band photovoltaic panel spanner member, at least one shaped photovoltaic panel spanner member; and at least one strap photovoltaic panel spanner member.

19. A high strength photovoltaic module as described in clause 12, 13, 14, 15, 16, 17, 18 or any other clause, wherein said at least one photovoltaic panel spanner member comprises at least one pliant photovoltaic panel spanner member. 20. A high strength photovoltaic module as described in clause 12 or 19, or any other clause, wherein said at least one photovoltaic panel spanner member comprises at least one cross meshed photovoltaic panel spanner member.

21. A high strength photovoltaic module as described in clause 12 or 19, or any other clause, wherein said at least one photovoltaic panel spanner member comprises at least one interlocked photovoltaic panel spanner member.

22. A high strength photovoltaic module as described in clause 12, 19, or 21, or any other clause, and further comprising at least one corner attached photovoltaic panel spanner member.

23. A high strength photovoltaic module as described in clause 21, or any other clause, and further comprising at least one adaptive frame attachment.

24. A high strength photovoltaic module as described in clause 23, or any other clause, wherein said at least one adaptive frame attachment comprises at least one barb attachment.

25. A high strength photovoltaic module as described in clause 12, or any other clause, wherein said at least one photovoltaic panel spanner member comprises at least one frame integral photovoltaic panel spanner member.

26. A high strength photovoltaic module as described in clause 12, or any other clause, wherein said at least one photovoltaic panel spanner member comprises at least one panel integral photovoltaic panel spanner member.

27. A high strength photovoltaic module as described in clause 12, or any other clause, and further comprising at least one spanner member panel attachment. 28. A high strength photovoltaic module as described in clause 27, or any other clause, wherein said at least one spanner member panel attachment comprises at least one longitudinal spanner member panel attachment.

29. A high strength photovoltaic module as described in clause 27 or 28, or any other clause, wherein said at least one spanner member panel attachment comprises at least one posterior spanner member panel attachment.

30. A high strength photovoltaic module as described in clause 27, 28, or 29, or any other clause, and further comprising at least one spanner member panel adhesive attachment.

31. A high strength photovoltaic module comprising:

- at least one photovoltaic panel; - at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position;

- at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; and

- at least one interlocked frame connection.

32. A high strength photovoltaic module as described in clause 31, or any other clause, wherein said at least one interlocked frame connection comprises at least one panel distal interlocked frame connection.

33. A high strength photovoltaic module as described in clause 32, or any other clause, wherein said at least one panel distal interlocked frame connection comprises at least one panel distal extension fastener.

34. A high strength photovoltaic module as described in clause 33, or any other clause, wherein said at least one panel distal extension fastener comprises at least one posterior frame edge panel distal extension fastener. 35. A high strength photovoltaic module as described in clause 31 or 32, or any other clause, and further comprising at least one overlapped interlocked frame connection.

36. A high strength photovoltaic module as described in clause 31 or 32, or any other clause, and further comprising at least one slotted interlocked frame connection.

37. A high strength photovoltaic module as described in clause 31, or any other clause, wherein said at least one interlocked frame connection comprises at least one distortion reduction interlocked frame connection.

38. A high strength photovoltaic module as described in clause 37, or any other clause, wherein said at least one distortion reduction interlocked frame connection comprises at least one pull axis tension reduction interlocked frame connection.

39. A high strength photovoltaic module as described in clause 31, or any other clause, wherein said at least one interlocked frame connection comprises at least one increased load capacity interlocked frame connection.

40. A high strength photovoltaic module as described in clause 39, or any other clause, wherein said at least one increased load capacity interlocked frame connection comprises at least one increased corner load capacity interlock interlocked frame connection.

41. A high strength photovoltaic module as described in clause 31, 39, or 40, or any other clause, wherein said at least one interlocked frame connection comprises at least one corner torsion reduction interlocked frame connection.

42. A high strength photovoltaic module as described in clause 31, or any other clause, wherein said at least one interlocked frame connection comprises at least one size adaptable interlocked frame connection. 43. A high strength photovoltaic module as described in clause 31, or any other clause, wherein said at least one interlocked frame connection comprises at least one integral interlocked frame connection.

44. A high strength photovoltaic module as described in clause 31, or any other clause, wherein said at least one frame element comprises at least one box frame element.

45. A high strength photovoltaic module as described in clause 31, or any other clause, wherein said at least one frame element comprises at least one L frame element.

46. A high strength photovoltaic module as described in clause 31, or any other clause, wherein said at least one interlocked frame connection comprises at least one non-tool penetration interlocked frame connection.

47. A high strength photovoltaic module as described in clause 46, or any other clause, wherein said at least one non-tool penetration interlocked frame connection comprises at least one overlapped non-tool penetration interlocked frame connection.

48. A high strength photovoltaic module as described in clause 46, or any other clause, wherein said at least one non-tool penetration interlocked frame connection comprises at least one slotted non-tool penetration interlocked frame connection.

49. A high strength photovoltaic module as described in clause 46, or any other clause, wherein said at least one non-tool penetration interlocked frame connection comprises at least one pressure interlocked frame connection.

50. A high strength photovoltaic module as described in clause 46, or any other clause, wherein said at least one non-tool penetration interlocked frame connection comprises at least one shape fitted interlocked frame connection. 51. A high strength photovoltaic module as described in clause 46, or any other clause, wherein said at least one non-tool penetration interlocked frame connection comprises at least one quick release interlocked frame connection.

52. A high strength photovoltaic module as described in clause 46, or any other clause, wherein said at least one non-tool penetration interlocked frame connection comprises at least one quick assembly interlocked frame connection.

53. A high strength photovoltaic module as described in clause 31 or 46, or any other clause, and further comprising at least one slide interlocked frame connection.

54. A high strength photovoltaic module as described in clause 53, or any other clause, wherein said at least one slide interlocked frame connection comprises at least one planar slide interlocked frame connection.

55. A high strength photovoltaic module as described in clause 53 or 54, or any other clause, wherein said at least one slide interlocked frame connection comprises at least one flush slide interlocked frame connection.

56. A high strength photovoltaic module as described in clause 53 or 55, or any other clause, and further comprising at least one slant lead.

57. A high strength photovoltaic module as described in clause 53, or any other clause, wherein said at least one slide interlocked frame connection comprises at least one slide locking penetration.

58. A high strength photovoltaic module as described in clause 53, or any other clause, wherein said at least one slide interlocked frame connection comprises at least one fitted planar slide interlocked frame connection. 59. A high strength photovoltaic module as described in clause 53, or any other clause, wherein said at least one slide interlocked frame connection comprises at least one quick release slide interlocked frame connection.

60. A high strength photovoltaic module as described in clause 53, or any other clause, wherein said at least one slide interlocked frame connection comprises at least one quick assembly slide interlocked frame connection.

61. A high strength photovoltaic module as described in clause 53, or any other clause, wherein said at least one slide interlocked frame connection comprises at least one snap slide interlocked frame connection lock.

62. A high strength photovoltaic module as described in clause 31 or 46, or any other clause, and further comprising at least one snap interlocked frame connection.

63. A high strength photovoltaic module as described in clause 62, or any other clause, wherein said at least one snap interlocked frame connection comprises at least one shear resistant snap interlocked frame connection.

64. A high strength photovoltaic module as described in clause 62, or any other clause, wherein said at least one snap interlocked frame connection comprises at least one overlapped snap interlocked frame connection.

65. A high strength photovoltaic module as described in clause 62, or any other clause, wherein said at least one snap interlocked frame connection comprises at least one pressure loaded snap interlocked frame connection.

66. A high strength photovoltaic module as described in clause 62, or any other clause, wherein said at least one snap interlocked frame connection comprises at least one integral snap interlocked frame connection. 67. A high strength photovoltaic module as described in clause 62 or 66, or any other clause, wherein said at least one integral snap interlocked frame connection comprises at least one integral snap penetration and at least one integral snap aperture.

68. A high strength photovoltaic module as described in clause 62, 66, or 67, or any other clause, and further comprising at least one integral straight wall snap penetration.

69. A high strength photovoltaic module as described in clause 68, or any other clause, wherein said at least one integral straight wall snap penetration comprises at least one integral full wall snap penetration.

70. A high strength photovoltaic module as described in clause 68, or any other clause, wherein said at least one integral straight wall snap penetration comprises at least one integral angled snap penetration.

71. A high strength photovoltaic module as described in clause 62, or any other clause, wherein said at least one snap interlocked frame connection comprises at least one quick snap interlocked frame connection release.

72. A high strength photovoltaic module as described in clause 62, or any other clause, wherein said at least one snap interlocked frame connection comprises at least one quick snap interlocked frame connection assembly.

73. A high strength photovoltaic module as described in clause 31, or any other clause, and further comprising at least one penetration interlocked frame connection.

74. A high strength photovoltaic module as described in clause 73, or any other clause, wherein said at least one penetration interlocked frame connection comprises at least one overlapped penetration interlocked frame connection. 75. A high strength photovoltaic module as described in clause 73, or any other clause, wherein said at least one penetration interlocked frame connection comprises at least one slotted penetration interlocked frame connection.

76. A high strength photovoltaic module as described in clause 73, or any other clause, wherein said at least one penetration interlocked frame connection comprises at least one planar penetration interlocked frame connection.

77. A high strength photovoltaic module as described in clause 74, or any other clause, wherein said at least one overlapped penetration interlocked frame connection comprises at least one pull axis tension resistance penetration interlocked frame connection.

78. A high strength photovoltaic module comprising:

- at least one full-length adaptive multi-purpose utility channel.

79. A high strength photovoltaic module as described in clause 78, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one integral full-length adaptive multi-purpose utility channel.

80. A high strength photovoltaic module as described in clause 78 or 79, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one extruded full-length adaptive multi-purpose utility channel.

81. A high strength photovoltaic module as described in clause 78, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one full-length adaptive multi-purpose utility continuous transition channel. 82. A high strength photovoltaic module as described in clause 78, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one planar full-length adaptive multi-purpose utility channel aperture. 83. A high strength photovoltaic module as described in clause 78, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one full-length adaptive multi-purpose utility channel positioned posterior to said at least one photovoltaic panel.

84. A high strength photovoltaic module as described in clause 78, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one full-length adaptive multi-purpose utility channel flange lock.

85. A high strength photovoltaic module as described in clause 78, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one non-continuous full-length adaptive multi-purpose utility channel.

86. A high strength photovoltaic module as described in clause 78, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one angular full-length adaptive multi-purpose utility channel.

87. A high strength photovoltaic module as described in clause 86, or any other clause, wherein said at least one angular full-length adaptive multi-purpose utility channel comprises at least one cavity channel.

88. A high strength photovoltaic module as described in clause 87, or any other clause, wherein said at least one cavity channel comprises at least one integral lock.

89. A high strength photovoltaic module as described in clause 86 or 88, or any other clause, wherein said at least one angular full-length adaptive multi-purpose utility channel comprises at least one barb lock. 90. A high strength photovoltaic module as described in clause 78, or any other clause, and further comprising at least one full-length channel adaptive multi-purpose utility fastener. 91. A high strength photovoltaic module as described in clause 90, or any other clause, wherein said at least one full-length channel adaptive multi-purpose utility fastener comprises at least one channel insert attachment.

92. A high strength photovoltaic module as described in clause 91, or any other clause, wherein said at least one channel insert attachment comprises at least one barbed channel insert attachment.

93. A high strength photovoltaic module as described in clause 92, or any other clause, wherein said barbed channel insert attachment comprises at least one bent planer channel insert attachment.

94. A high strength photovoltaic module as described in clause 90, or any other clause, wherein said at least one full-length channel adaptive multi-purpose utility fastener comprises at least one wire securement clamp.

95. A high strength photovoltaic module as described in clause 12 or 78, or any other clause, and further comprising at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner.

96. A high strength photovoltaic module as described in clause 95, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner comprises at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner frame attachment.

97. A high strength photovoltaic module as described in clause 96, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner frame attachment comprises at least one barbed channel insert frame attachment.

98. A high strength photovoltaic module as described in clause 96 or 97, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner frame attachment comprises at least one adjustable frame attachment.

99. A high strength photovoltaic module as described in clause 98, or any other clause, wherein said least one adjustable frame attachment comprises at least one slideable frame attachment.

100. A high strength photovoltaic module as described in clause 95, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner frame attachment comprises at least one detachable spanner connector.

101. A high strength photovoltaic module as described in clause 95, or any other clause, wherein said at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner frame attachment comprises at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner panel support.

102. A high strength photovoltaic module as described in clause 1, 12, 31, or 78, or any other clause, and further comprising at least one high strength photovoltaic module kit.

103. A high strength photovoltaic module as described in clause 1, 12, 31, or 78, or any other clause, and further comprising at least one high strength photovoltaic array.

104. A method of high strength assembling a photovoltaic module comprising the steps of: - providing at least one photovoltaic panel;

- supporting said at least one photovoltaic panel with at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; - supporting said at least one photovoltaic panel with at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; and

- high strength securing said at least one photovoltaic panel by connecting at least one integral end frame attachment position on said at least one first frame element with said at least one integral end frame attachment position on least one second frame element;

- spanning at least one photovoltaic panel member;

- interlocking at least one frame connection; and

- adapting at least one full-length multi-purpose utility channel.

105. A method of high strength assembling a photovoltaic module as described in clause 104, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of distortion reducing spanning at least one photovoltaic panel member.

106. A method of high strength assembling a photovoltaic module as described in clause 104, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of panel distal interlocking at least one frame connection.

107. A method of high strength assembling a photovoltaic module as described in clause 104, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of non-tool penetrating interlocking at least one frame connection. 108. A method of high strength assembling a photovoltaic module as described in clause 104 or 107, or any other clause, wherein said step of non-tool penetrating interlocking at least one frame connection comprises the step of slide interlocking at least one frame connection

109. A method of high strength assembling a photovoltaic module as described in clause 104 or 107, or any other clause, wherein said step of non-tool penetrating interlocking at least one frame connection comprises the step of snap interlocking at least one frame connection.

110. A method of high strength assembling a photovoltaic module as described in clause 104, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of penetrating interlocking at least one frame connection.

111. A method of high strength assembling a photovoltaic module as described in clause 104, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of adapting at least one integral full-length multi-purpose utility channel.

112. A method of high strength assembling a photovoltaic module as described in clause 104, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of angular adapting at least one full-length multi-purpose utility channel.

113. A method of high strength assembling a photovoltaic module as described in clause 104, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of adapting at least one full-length multipurpose utility fastener. 114. A method of high strength assembling a photovoltaic module as described in clause 104, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of adapting at least one full-length multipurpose utility channel compatible photovoltaic panel spanner member.

115. A method of high strength assembling a photovoltaic module comprising the steps of:

- providing at least one photovoltaic panel;

- supporting said at least one photovoltaic panel with at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position;

- supporting said at least one photovoltaic panel with at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; and

- high strength securing said at least one photovoltaic panel by connecting at least one integral end frame attachment position on said at least one first frame element with said at least one integral end frame attachment position on least one second frame element; and

- spanning at least one photovoltaic panel member.

116. A method of high strength assembling a photovoltaic module as described in clause 115, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of distortion reducing spanning at least one photovoltaic panel member.

117. A method of high strength assembling a photovoltaic module as described in clause 115 or 116, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of longitudinal distortion reducing spanning at least one photovoltaic panel member.

118. A method of high strength assembling a photovoltaic module as described in clause 115, 116 or 117, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of increasing longitudinal load capacity spanning at least one photovoltaic panel member.

119. A method of high strength assembling a photovoltaic module as described in clause 115 or 116, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of torsion reducing spanning at least one photovoltaic panel member.

120. A method of high strength assembling a photovoltaic module as described in clause 119, or any other clause, wherein said step of torsion reducing spanning at least one photovoltaic panel member comprises the step of corner torsion reducing spanning at least one photovoltaic panel member.

121. A method of high strength assembling a photovoltaic module as described in clause 115 or 16, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of spanning at least one photovoltaic panel member selected from the group consisting of: the step of wire spanning at least one photovoltaic panel member, the step of cable spanning at least one photovoltaic panel member, the step of mesh spanning at least one photovoltaic panel member, the step of rod spanning at least one photovoltaic panel member, the step of planer spanning at least one photovoltaic panel member, the step of band spanning at least one photovoltaic panel member, the step of strap spanning at least one photovoltaic panel member, and the step of shaped spanning at least one photovoltaic panel member.

122. A method of high strength assembling a photovoltaic module as described in clause 115, 16, 117, 118, 119, 120, 121, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of pliantly spanning at least one photovoltaic panel member.

123. A method of high strength assembling a photovoltaic module as described in clause 115 or 122, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of cross-meshing spanning at least one photovoltaic panel member.

124. A method of high strength assembling a photovoltaic module as described in clause 115 or 122, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of interlocking spanning at least one photovoltaic panel member.

125. A method of high strength assembling a photovoltaic module as described in clause 115, 122, or 124, or any other clause, and further comprising the step of corner spanning at least one photovoltaic panel member

126. A method of high strength assembling a photovoltaic module as described in clause 124, or any other clause, and further comprising the step of adapting at least one frame attachment.

127. A method of high strength assembling a photovoltaic module as described in clause 126, or any other clause, wherein said step of adapting at least one frame attachment comprises the step of barb adapting at least one frame attachment.

128. A method of high strength assembling a photovoltaic module as described in clause 115, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of frame integrating spanning at least one photovoltaic panel member.

129. A method of high strength assembling a photovoltaic module as described in clause 115, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of panel integrating spanning at least one photovoltaic panel member. 130. A method of high strength assembling a photovoltaic module as described in clause 115, or any other clause, and further comprising the step of attaching at least one photovoltaic panel spanner member.

131. A method of high strength assembling a photovoltaic module as described in clause 130, or any other clause, wherein said step of attaching at least one photovoltaic panel spanner member comprises the step of longitudinally attaching at least one photovoltaic panel spanner member.

132. A method of high strength assembling a photovoltaic module as described in clause 130 or 131, or any other clause, wherein said step of attaching at least one photovoltaic panel spanner member comprises the step of posteriorly attaching at least one photovoltaic panel spanner member.

133. A method of high strength assembling a photovoltaic module as described in clause 130 or 131, or any other clause, and further comprising the step of adhesively attaching at least one photovoltaic panel spanner member.

134. A high strength photovoltaic module comprising: - providing at least one photovoltaic panel;

- supporting said at least one photovoltaic panel with at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position;

- interlocking at least one frame connection. 135. A method of high strength assembling a photovoltaic module as described in clause

134, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of panel distal interlocking at least one frame connection.

136. A method of high strength assembling a photovoltaic module as described in clause

135, or any other clause, wherein said step of panel distal interlocking at least one frame connection comprises the step of establishing at least one panel distal extension fastener.

137. A method of high strength assembling a photovoltaic module as described in clause

136, or any other clause, wherein said step of establishing at least one panel distal extension fastener comprises the step of establishing at least one posterior panel distal extension fastener.

138. A method of high strength assembling a photovoltaic module as described in clause 134 or 135, or any other clause, and further comprising the step of overlapping interlocking at least one frame connection.

139. A method of high strength assembling a photovoltaic module as described in clause 134 or 135, or any other clause, and further comprising the step of slotting interlocking at least one frame connection.

140. A method of high strength assembling a photovoltaic module as described in clause 134, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of distortion reducing interlocking at least one frame connection.

141. A method of high strength assembling a photovoltaic module as described in clause 140, or any other clause, wherein said step of distortion reducing interlocking at least one frame connection comprises the step of pull axis tension reducing interlocking at least one frame connection.

142. A method of high strength assembling a photovoltaic module as described in clause 134, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of increasing load capacity interlocking at least one frame connection.

143. A method of high strength assembling a photovoltaic module as described in clause 142, or any other clause, wherein said step of increasing load capacity interlocking at least one frame connection comprises the step of increasing corner load capacity interlocking at least one frame connection.

144. A method of high strength assembling a photovoltaic module as described in clause 134, 142 or 143, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of corner torsion reducing interlocking at least one frame connection.

145. A method of high strength assembling a photovoltaic module as described in clause 134, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of size adapting at least one frame connection.

146. A method of high strength assembling a photovoltaic module as described in clause 134, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of establishing at least one integral interlocking frame connection.

147. A method of high strength assembling a photovoltaic module as described in clause 134, or any other clause, wherein said step of supporting said at least one photovoltaic panel with at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position comprises the step of box frame supporting said at least one photovoltaic panel with at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position.

148. A method of high strength assembling a photovoltaic module as described in clause 134, or any other clause, wherein said step of supporting said at least one photovoltaic panel with at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position comprises the step of L frame supporting said at least one photovoltaic panel with at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position.

149. A method of high strength assembling a photovoltaic module as described in clause 134, or any other clause, wherein said step of interlocking at least one frame connection comprises the step of non-tool penetrating interlocking at least one frame connection.

150. A method of high strength assembling a photovoltaic module as described in clause 149, or any other clause, wherein said step of penetrating interlocking at least one frame connection comprises the step of overlapping non-tool penetrating interlocking at least one frame connection.

151. A method of high strength assembling a photovoltaic module as described in clause 149, or any other clause, wherein said step of penetrating interlocking at least one frame connection comprises the step of slotting non-tool penetrating interlocking at least one frame connection.

152. A method of high strength assembling a photovoltaic module as described in clause 149, or any other clause, wherein said step of penetrating interlocking at least one frame connection comprises the step of pressure interlocking at least one frame connection. 153. A method of high strength assembling a photovoltaic module as described in clause 149, or any other clause, wherein said step of penetrating interlocking at least one frame connection comprises the step of shape fitting interlocking at least one frame connection.

154. A method of high strength assembling a photovoltaic module as described in clause 149, or any other clause, wherein said step of penetrating interlocking at least one frame connection comprises the step of quick release interlocking at least one frame connection.

155. A method of high strength assembling a photovoltaic module as described in clause 149, or any other clause, wherein said step of penetrating interlocking at least one frame connection comprises the step of quick assembly interlocking at least one frame connection.

156. A method of high strength assembling a photovoltaic module as described in clause 134 or 149, or any other clause, and further comprising the step of slide interlocking at least one frame connection.

157. A method of high strength assembling a photovoltaic module as described in clause 156, or any other clause, wherein said step of slide interlocking at least one frame connection comprises the step of planar slide interlocking at least one frame connection.

158. A method of high strength assembling a photovoltaic module as described in clause 156 or 157, or any other clause, wherein said step of slide interlocking at least one frame connection comprises the step of flush slide interlocking at least one frame connection 159. A method of high strength assembling a photovoltaic module as described in clause 156 or 158, or any other clause, and further comprising the step of slant leading slide interlocking at least one frame connection.

160. A method of high strength assembling a photovoltaic module as described in clause 156, or any other clause, wherein said step of slide interlocking at least one frame connection comprises the step of slide locking at least one frame connection.

161. A method of high strength assembling a photovoltaic module as described in clause 156, or any other clause, wherein said step of slide interlocking at least one frame connection comprises the step of planar fitting slide interlocking at least one frame connection.

162. A method of high strength assembling a photovoltaic module as described in clause 156, or any other clause, wherein said step of slide interlocking at least one frame connection comprises the step of quick release slide interlocking at least one frame connection.

163. A method of high strength assembling a photovoltaic module as described in clause 156, or any other clause, wherein said step of slide interlocking at least one frame connection comprises the step of quick assembly slide interlocking at least one frame connection

164. A method of high strength assembling a photovoltaic module as described in clause 156, or any other clause, wherein said step of slide interlocking at least one frame connection comprises the step of snap locking at least one slide interlocking at least one frame connection

165. A method of high strength assembling a photovoltaic module as described in clause 134 or 149, or any other clause, and further comprising the step of snap interlocking at least one frame connection. 166. A method of high strength assembling a photovoltaic module as described in clause 165, or any other clause, wherein said step of snap interlocking at least one frame connection comprises the step of shear resisting snap interlocking at least one frame connection

167. A method of high strength assembling a photovoltaic module as described in clause 165, or any other clause, wherein said step of snap interlocking at least one frame connection comprises the step of overlapping snap interlocking at least one frame connection.

168. A method of high strength assembling a photovoltaic module as described in clause 165, or any other clause, wherein said step of snap interlocking at least one frame connection comprises the step of pressure snap interlocking at least one frame connection.

169. A method of high strength assembling a photovoltaic module as described in clause 165, or any other clause, wherein said step of snap interlocking at least one frame connection comprises the step of integral snap interlocking at least one frame connection.

170. A method of high strength assembling a photovoltaic module as described in clause, 165 or 169, or any other clause, wherein said step of integral snap interlocking at least one frame connection comprises the step of integral snap penetration interlocking at least one frame connection.

171. A method of high strength assembling a photovoltaic module as described in clause 165, 169, or 170, or any other clause, and further comprising the step of integral straight wall snap penetration interlocking at least one frame connection.

172. A method of high strength assembling a photovoltaic module as described in clause 171, or any other clause, wherein said step of integral straight wall snap penetration interlocking at least one frame connection comprises the step of integral full wall snap penetration interlocking at least one frame connection.

173. A method of high strength assembling a photovoltaic module as described in clause 171, or any other clause, wherein said step of integral straight wall snap penetration interlocking at least one frame connection comprises the step of integral angle penetration interlocking at least one frame connection.

174. A method of high strength assembling a photovoltaic module as described in clause 165, or any other clause, wherein said step of snap interlocking at least one frame connection comprises the step of quick snap releasing at least one frame connection.

175. A method of high strength assembling a photovoltaic module as described in clause 165, or any other clause, wherein said step of snap interlocking at least one frame connection comprises the step of quick snap assembly interlocking at least one frame connection

176. A method of high strength assembling a photovoltaic module as described in clause 134, or any other clause, and further comprising the step of penetrating interlocking at least one frame connection.

177. A method of high strength assembling a photovoltaic module as described in clause 176, or any other clause, wherein said step of penetrating interlocking at least one frame connection comprises the step of overlapping penetrating interlocking at least one frame connection.

178. A method of high strength assembling a photovoltaic module as described in clause 176, or any other clause, wherein said step of penetrating interlocking at least one frame connection comprises the step of slot penetrating interlocking at least one frame connection. 179. A method of high strength assembling a photovoltaic module as described in clause

176, or any other clause, wherein said step of penetrating interlocking at least one frame connection comprises the step of planar penetrating interlocking at least one frame connection.

180. A method of high strength assembling a photovoltaic module as described in clause

177, or any other clause, wherein said step of overlapping penetrating interlocking at least one frame connection comprises the step of pull axis tension resisting penetrating interlocking at least one frame connection.

181. A high strength photovoltaic module comprising:

- providing at least one photovoltaic panel;

- adapting at least one full-length multi-purpose utility channel.

182. A method of high strength assembling a photovoltaic module as described in clause 181, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of adapting at least one integral full-length multi-purpose utility channel.

183. A method of high strength assembling a photovoltaic module as described in clause 181 or 182, or any other clause, wherein said step of adapting at least one full-length multi-purpose utility channel comprises the step of extruding at least one full-length adaptive multi-purpose utility channel.

184. A method of high strength assembling a photovoltaic module as described in clause 181, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of adapting at least one full-length continuous transitioning multi-purpose utility channel.

185. A method of high strength assembling a photovoltaic module as described in clause 181, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of adapting at least one full-length multipurpose utility channel planar aperture.

186. A method of high strength assembling a photovoltaic module as described in clause 181, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of posterior positioning at least one full- length adaptive multi-purpose utility channel.

187. A method of high strength assembling a photovoltaic module as described in clause 181, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of adapting at least one full-length adaptive multi-purpose utility channel flange lock.

188. A method of high strength assembling a photovoltaic module as described in clause 181, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel comprises the step of non-continuously adapting at least one full-length multi-purpose utility channel.

189. A method of high strength assembling a photovoltaic module as described in clause 181, or any other clause, wherein said step of adapting at least one full-length multi- purpose utility channel comprises the step of angular adapting at least one full-length multi-purpose utility channel.

190. A method of high strength assembling a photovoltaic module as described in clause 189, or any other clause, wherein said step of angular adapting at least one full-length multi-purpose utility channel comprises the step of cavity channeling at least one full- length adaptive multi-purpose utility channel.

191. A method of high strength assembling a photovoltaic module as described in clause 190, or any other clause, wherein said step of cavity channeling at least one full- length adaptive multi-purpose utility channel comprises the step of adapting at least one integral full-length adaptive multi-purpose utility channel lock.

192. A method of high strength assembling a photovoltaic module as described in clause 189 or 191, or any other clause, wherein said step of adapting at least one integral full-length adaptive multi-purpose utility channel lock comprises the step of adapting at least one integral full-length adaptive multi-purpose utility channel barb lock.

193. A method of high strength assembling a photovoltaic module as described in clause 181, or any other clause, and further comprising the step of adapting at least one full- length multi-purpose utility fastener.

194. A method of high strength assembling a photovoltaic module as described in clause

193, or any other clause, wherein said step of adapting at least one full-length multi- purpose utility channel fastener comprises the step of adapting at least one full-length multi-purpose utility channel insert attachment.

195. A method of high strength assembling a photovoltaic module as described in clause

194, or any other clause, wherein said step of adapting at least one full-length multi- purpose utility channel insert attachment comprises the step of adapting at least one full-length multi-purpose utility barb channel insert attachment. 196. A method of high strength assembling a photovoltaic module as described in clause 195, or any other clause, wherein said step of adapting at least one full-length multipurpose utility barb channel insert attachment comprises the step of adapting at least one full-length multi-purpose utility bent planer channel insert attachment.

197. A method of high strength assembling a photovoltaic module as described in clause 193, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel fastener comprises the step of adapting at least one full-length multi-purpose utility channel wire clamp.

198. A method of high strength assembling a photovoltaic module as described in clause 115 or 181, or any other clause, and further comprising the step of adapting at least one full-length multi-purpose utility channel compatible photovoltaic panel spanner member.

199. A method of high strength assembling a photovoltaic module as described in clause

198, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel compatible photovoltaic panel spanner member comprises the step of adapting at least one full-length multi-purpose utility channel compatible photovoltaic panel spanner member frame attachment.

200. A method of high strength assembling a photovoltaic module as described in clause

199, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel compatible photovoltaic panel spanner member frame attachment comprises the step of inserting at least one barbed channel frame attachment.

201. A method of high strength assembling a photovoltaic module as described in clause 199 or 200, or any other clause, wherein said step of adapting at least one full-length multi-purpose utility channel compatible photovoltaic panel spanner member frame attachment comprises the step of adjusting at least one full-length multi-purpose utility channel compatible photovoltaic panel spanner member frame attachment.

202. A method of high strength assembling a photovoltaic module as described in clause 201, or any other clause, wherein said step of adjusting at least one full-length multipurpose utility channel compatible photovoltaic panel spanner member frame attachment comprises the step of sliding at least one full-length multi-purpose utility channel compatible photovoltaic panel spanner member frame attachment.

203. A method of high strength assembling a photovoltaic module as described in clause 198, or any other clause, wherein said step adapting at least one full-length multipurpose utility channel compatible photovoltaic panel spanner member comprises the step of detaching at least one full-length multi-purpose utility channel compatible photovoltaic panel spanner member.

204. A method of high strength assembling a photovoltaic module as described in clause 198, or any other clause, wherein said step of adapting at least one full-length multipurpose utility channel compatible photovoltaic panel spanner member comprises the step of full-length multi-purpose utility channel compatible photovoltaic panel spanner member supporting at least one photovoltaic panel.

205. A method of high strength assembling a photovoltaic module as described in clause 104, 115, 134 or 181, or any other clause, and further comprising the step of providing at least one kit.

206. A method of high strength assembling a photovoltaic module as described in clause 104, 115, 134 or 181, or any other clause, and further comprising the step of establishing at least one array.

While the invention has been described in connection with a preferred embodiment, it is not intended to limit the scope of the invention to the particular form set forth, but on the contrary, it is intended to cover such alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the statements of invention.

As can be easily understood from the foregoing, the basic concepts of the present invention may be embodied in a variety of ways. It involves both high strength photovoltaic module and array techniques as well as devices to accomplish the appropriate high strength photovoltaic module and array system. In this application, high strength photovoltaic module and array manufacture, assembly installation techniques are disclosed as part of the results shown to be achieved by the various devices described and as steps which are inherent to utilization. They are simply the natural result of utilizing the devices as intended and described. In addition, while some devices are disclosed, it should be understood that these not only accomplish certain methods but also can be varied in a number of ways. Importantly, as to all of the foregoing, all of these facets should be understood to be encompassed by this disclosure.

The discussion included in this application is intended to serve as a basic description. The reader should be aware that the specific discussion may not explicitly describe all embodiments possible; many alternatives are implicit. It also may not fully explain the generic nature of the invention and may not explicitly show how each feature or element can actually be representative of a broader function or of a great variety of alternative or equivalent elements. Again, these are implicitly included in this disclosure. Where the invention is described in device-oriented terminology, each element of the device implicitly performs a function. Apparatus claims may not only be included for the device described, but also method or process claims may be included to address the functions the invention and each element performs. Neither the description nor the terminology is intended to limit the scope of the claims that will be included in any subsequent patent application.

It should also be understood that a variety of changes may be made without departing from the essence of the invention. Such changes are also implicitly included in the description. They still fall within the scope of this invention. A broad disclosure encompassing both the explicit embodiment(s) shown, the great variety of implicit alternative embodiments, and the broad methods or processes and the like are encompassed by this disclosure and may be relied upon when drafting the claims for any subsequent patent application. It should be understood that such language changes and broader or more detailed claiming may be accomplished at a later date (such as by any required deadline) or in the event the applicant subsequently seeks a patent filing based on this filing. With this understanding, the reader should be aware that this disclosure is to be understood to support any subsequently filed patent application that may seek examination of as broad a base of claims as deemed within the applicant's right and may be designed to yield a patent covering numerous aspects of the invention both independently and as an overall system.

Further, each of the various elements of the invention and claims may also be achieved in a variety of manners. Additionally, when used or implied, an element is to be understood as encompassing individual as well as plural structures that may or may not be physically connected, as well as directly or indirectly connected. This disclosure should be understood to encompass each such variation, be it a variation of an embodiment of any apparatus embodiment, a method or process embodiment, or even merely a variation of any element of these. Particularly, it should be understood that as the disclosure relates to elements of the invention, the words for each element may be expressed by equivalent apparatus terms or method terms — even if only the function or result is the same. Such equivalent, broader, or even more generic terms should be considered to be encompassed in the description of each element or action. Such terms can be substituted where desired to make explicit the implicitly broad coverage to which this invention is entitled. As but one example, it should be understood that all actions may be expressed as a means for taking that action or as an element which causes that action. Similarly, each physical element disclosed should be understood to encompass a disclosure of the action which that physical element facilitates. Regarding this last aspect, as but one example, the disclosure of a "spanner" should be understood to encompass disclosure of the act of "spanning" — whether explicitly discussed or not — and, conversely, were there effectively disclosure of the act of "spanning", such a disclosure should be understood to encompass disclosure of a "spanner" and even a "means for "spanning." Such changes and alternative terms are to be understood to be explicitly included in the description. Any patents, publications, or other references mentioned in this application for patent are hereby incorporated by reference. Any priority case(s) claimed by this application is hereby appended and hereby incorporated by reference. In addition, as to each term used it should be understood that unless its utilization in this application is inconsistent with a broadly supporting interpretation, common dictionary definitions should be understood as incorporated for each term and all definitions, alternative terms, and synonyms such as contained in the Random House Webster's Unabridged Dictionary, second edition are hereby incorporated by reference. Finally, all references listed below or other information statement filed with the application are hereby appended and hereby incorporated by reference, however, as to each of the above, to the extent that such information or statements incorporated by reference might be considered inconsistent with the patenting of this/these invention(s) such statements are expressly not to be considered as made by the applicant(s).

I. US Patents

I. US Patent Application Publications

III. Foreign Patent Documents

IV. Non-Patent Literature Documents www thompsontec com, Flush Mount Rail System, Technical Specifications, 2008; 2 pgs http.//www quickmountpv com/products php, Quick Mount PV Products Manufacturer of Waterproof Mounts for the PV Industry 1 pg http7/www ttisolar com/products/flatjack_order html, Flat Jack Roof Mount Order Form, 2 pgs www quickmountpv com, Installation Instructions, 1 pg, 2009

Solar Power System Installation Manual; SRS Mounting System, Rectantular Modules, Sharp Electronics Corp , 44 pages http //www we-llc com/WEEB_howitworks html, Bonding a PV module to an anodized aluminum frame using the WEEB; 1 page www thompsontec com, Flat Jack, Technical Specifications; 2008; 2 pgs www.csufresno.edu; A Photovoltaic (PV) Solar Parking Structure; 2007 California State

University-Fresno

Photovoltaic Parking Shade Structure; Enviromena Power Systems LLC; 2 pages 2009 www.envisionsolar.com/project-portfolio; 2010 nmsu edu; NMSU Student Health Center 18 kW Grid-Tied Photovoltaic Parking Structure Description; 2007, NMSU Board of Regents nmsu.edu; NMSU Student Health Center 18 kW Grid-Tied Photovoltaic Parking Structure Picture; 2007, NMSU Board of Regents www.protekparksolar com/solar-structures, ProtecPark Solar - Solar Structures

Chorus Tubes - Structural & Conveyance Business, Design Guide For SHS Concrete Filled Columns, April 2005

Elevated Photovoltaic Shading Structure abstract, description & drawings; 26 pgs; Eric Hafter, April 20, 2009

Thus, the applicant(s) should be understood to have support to claim and make a statement of invention to at least: i) each of the high strength photovoltaic module and array devices as herein disclosed and described, ii) the related methods disclosed and described, in) similar, equivalent, and even implicit variations of each of these devices and methods, iv) those alternative designs which accomplish each of the functions shown as are disclosed and described, v) those alternative designs and methods which accomplish each of the functions shown as are implicit to accomplish that which is disclosed and described, vi) each feature, component, and step shown as separate and independent inventions, vii) the applications enhanced by the various systems or components disclosed, vm) the resulting products produced by such systems or components, ix) each system, method, and element shown or described as now applied to any specific field or devices mentioned, x) methods and apparatuses substantially as described hereinbefore and with reference to any of the accompanying examples, xi) the various combinations and permutations of each of the elements disclosed, xii) each potentially dependent claim or concept as a dependency on each and every one of the independent claims or concepts presented, and xiii) all inventions described herein.

With regard to claims whether now or later presented for examination, it should be understood that for practical reasons and so as to avoid great expansion of the examination burden, the applicant may at any time present only initial claims or perhaps only initial claims with only initial dependencies. The office and any third persons interested in potential scope of this or subsequent applications should understand that broader claims may be presented at a later date in this case, in a case claiming the benefit of this case, or in any continuation in spite of any preliminary amendments, other amendments, claim language, or arguments presented, thus throughout the pendency of any case there is no intention to disclaim or surrender any potential subject matter. It should be understood that if or when broader claims are presented, such may require that any relevant prior art that may have been considered at any prior time may need to be re-visited since it is possible that to the extent any amendments, claim language, or arguments presented in this or any subsequent application are considered as made to avoid such prior art, such reasons may be eliminated by later presented claims or the like. Both the examiner and any person otherwise interested in existing or later potential coverage, or considering if there has at any time been any possibility of an indication of disclaimer or surrender of potential coverage, should be aware that no such surrender or disclaimer is ever intended or ever exists in this or any subsequent application. Limitations such as arose in Hakim v. Cannon Avent Group, PLC, 479 F.3d 1313 (Fed. Cir 2007), or the like are expressly not intended in this or any subsequent related matter. In addition, support should be understood to exist to the degree required under new matter laws — including but not limited to European Patent Convention Article 123(2) and United States Patent Law 35 USC 132 or other such laws— to permit the addition of any of the various dependencies or other elements presented under one independent claim or concept as dependencies or elements under any other independent claim or concept. Further any dependency claim amendment to the claims listed herein are hereby supported to be amended to include another claim dependency. In drafting any claims at any time whether in this application or in any subsequent application, it should also be understood that the applicant has intended to capture as full and broad a scope of coverage as legally available. To the extent that insubstantial substitutes are made, to the extent that the applicant did not in fact draft any claim so as to literally encompass any particular embodiment, and to the extent otherwise applicable, the applicant should not be understood to have in any way intended to or actually relinquished such coverage as the applicant simply may not have been able to anticipate all eventualities; one skilled in the art, should not be reasonably expected to have drafted a claim that would have literally encompassed such alternative embodiments.

Further, if or when used, the use of the transitional phrase "comprising" is used to maintain the "open-end" claims herein, according to traditional claim interpretation. Thus, unless the context requires otherwise, it should be understood that the term "comprise" or variations such as "comprises" or "comprising", are intended to imply the inclusion of a stated element or step or group of elements or steps but not the exclusion of any other element or step or group of elements or steps. Such terms should be interpreted in their most expansive form so as to afford the applicant the broadest coverage legally permissible.

Finally, any claims set forth at any time are hereby incorporated by reference as part of this description of the invention, and the applicant expressly reserves the right to use all of or a portion of such incorporated content of such claims as additional description to support any of or all of the claims or any element or component thereof, and the applicant further expressly reserves the right to move any portion of or all of the incorporated content of such claims or any element or component thereof from the description into the claims or vice- versa as necessary to define the matter for which protection is sought by this application or by any subsequent continuation, division, or continuation-in-part application thereof, or to obtain any benefit of, reduction in fees pursuant to, or to comply with the patent laws, rules, or regulations of any country or treaty, and such content incorporated by reference shall survive during the entire pendency of this application including any subsequent continuation, division, or continuation-in-part application thereof or any reissue or extension thereon.

Claims

CLAIMSWhat is claimed for examination is:

- at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; - at least one photovoltaic panel spanner member;

- at least one interlocked frame connection; and

- at least one full-length adaptive multi-purpose utility channel.

2. A high strength photovoltaic module comprising: - at least one photovoltaic panel;

- at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; and - at least one photovoltaic panel spanner member.

3. A high strength photovoltaic module as described in claim 2 wherein said at least one photovoltaic panel spanner member comprises at least one distortion reduction photovoltaic panel spanner member.

4. A high strength photovoltaic module as described in claim 1, 2 or 3 wherein said at least one photovoltaic panel spanner member comprises at least one pliant photovoltaic panel spanner member.

5. A high strength photovoltaic module comprising:

- at least one photovoltaic panel;

- at least one interlocked frame connection.

6. A high strength photovoltaic module as described in claim 5 wherein said at least one interlocked frame connection comprises at least one panel distal interlocked frame connection.

7. A high strength photovoltaic module as described in claim 5 or 6 and further comprising at least one overlapped interlocked frame connection.

8. A high strength photovoltaic module as described in claim 5 wherein said at least one interlocked frame connection comprises at least one distortion reduction interlocked frame connection.

9. A high strength photovoltaic module as described in claim 8 wherein said at least one distortion reduction interlocked frame connection comprises at least one pull axis tension reduction interlocked frame connection.

10. A high strength photovoltaic module as described in claim 5 wherein said at least one interlocked frame connection comprises at least one increased load capacity interlocked frame connection.

11. A high strength photovoltaic module as described in claim 10 wherein said at least one increased load capacity interlocked frame connection comprises at least one increased corner load capacity interlock interlocked frame connection.

12. A high strength photovoltaic module as described in claim 5, 10, or 11 wherein said at least one interlocked frame connection comprises at least one corner torsion reduction interlocked frame connection.

13. A high strength photovoltaic module as described in claim 5 wherein said at least one interlocked frame connection comprises at least one non-tool penetration interlocked frame connection.

14. A high strength photovoltaic module as described in claim 13 wherein said at least one non-tool penetration interlocked frame connection comprises at least one overlapped non-tool penetration interlocked frame connection.

15. A high strength photovoltaic module as described in claim 5 or 13 and further comprising at least one slide interlocked frame connection.

16. A high strength photovoltaic module as described in claim 15 and further comprising at least one slant lead.

17. A high strength photovoltaic module as described in claim 5 or 13 and further comprising at least one snap interlocked frame connection.

18. A high strength photovoltaic module as described in claim 17 wherein said at least one snap interlocked frame connection comprises at least one overlapped snap interlocked frame connection.

19. A high strength photovoltaic module as described in claim 5 and further comprising at least one penetration interlocked frame connection.

20. A high strength photovoltaic module as described in claim 19 wherein said at least one penetration interlocked frame connection comprises at least one overlapped penetration interlocked frame connection.

21. A high strength photovoltaic module comprising:

- at least one photovoltaic panel;

- at least one full-length adaptive multi-purpose utility channel.

22. A high strength photovoltaic module as described in claim 21 wherein said at least one full-length adaptive multi-purpose utility channel comprises at least one angular full-length adaptive multi-purpose utility channel.

23. A high strength photovoltaic module as described in claim 21 and further comprising at least one full-length channel adaptive multi-purpose utility fastener.

24. A high strength photovoltaic module as described in claim 2 or 21 and further comprising at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner.

25. A high strength photovoltaic module as described in claim 24 wherein said at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner comprises at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner frame attachment.

26. A high strength photovoltaic module as described in claim 25 wherein said at least one full-length adaptive multi-purpose utility channel compatible photovoltaic panel spanner frame attachment comprises at least one barbed channel insert frame attachment.

27. A method of high strength assembling a photovoltaic module comprising the steps of:

- providing at least one photovoltaic panel; - supporting said at least one photovoltaic panel with at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position;

- spanning at least one photovoltaic panel member;

- interlocking at least one frame connection; and

- adapting at least one full-length multi-purpose utility channel.

28. A method of high strength assembling a photovoltaic module comprising the steps of:

- providing at least one photovoltaic panel;

- spanning at least one photovoltaic panel member.

29. A method of high strength assembling a photovoltaic module as described in claim 28 wherein said step of spanning at least one photovoltaic panel member comprises the step of distortion reducing spanning at least one photovoltaic panel member.

30. A high strength photovoltaic module comprising:

- providing at least one photovoltaic panel;

- interlocking at least one frame connection.

31. A method of high strength assembling a photovoltaic module as described in claim 30 wherein said step of interlocking at least one frame connection comprises the step of panel distal interlocking at least one frame connection.

32. A method of high strength assembling a photovoltaic module as described in claim 30 wherein said step of interlocking at least one frame connection comprises the step of non-tool penetrating interlocking at least one frame connection.

33. A method of high strength assembling a photovoltaic module as described in claim 30 or 32 and further comprising the step of slide interlocking at least one frame connection.

34. A method of high strength assembling a photovoltaic module as described in claim 30 or 32 and further comprising the step of snap interlocking at least one frame connection.

35. A method of high strength assembling a photovoltaic module as described in claim 30 and further comprising the step of penetrating interlocking at least one frame connection.

36. A high strength photovoltaic module comprising:

- providing at least one photovoltaic panel;

- supporting said at least one photovoltaic panel with at least one first frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position; - supporting said at least one photovoltaic panel with at least one second frame element having at least one photovoltaic panel edge support position and at least one integral end frame attachment position;

- adapting at least one full-length multi-purpose utility channel.

37. A method of high strength assembling a photovoltaic module as described in claim 36 wherein said step of adapting at least one full-length multi-purpose utility channel comprises the step of angular adapting at least one full-length multi-purpose utility channel.

38. A method of high strength assembling a photovoltaic module as described in claim 36 and further comprising the step of adapting at least one full-length multi-purpose utility fastener.

39. A method of high strength assembling a photovoltaic module as described in claim 28 or 36 and further comprising the step of adapting at least one full-length multi- purpose utility channel compatible photovoltaic panel spanner member.

40. A method of high strength assembling a photovoltaic module as described in clause 115, 16, 117, 118, 119, 120, 121, or any other clause, wherein said step of spanning at least one photovoltaic panel member comprises the step of pliantly spanning at least one photovoltaic panel member.