WO2010058587A1 - 電池パック - Google Patents
電池パック Download PDFInfo
- Publication number
- WO2010058587A1 WO2010058587A1 PCT/JP2009/006240 JP2009006240W WO2010058587A1 WO 2010058587 A1 WO2010058587 A1 WO 2010058587A1 JP 2009006240 W JP2009006240 W JP 2009006240W WO 2010058587 A1 WO2010058587 A1 WO 2010058587A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat
- battery pack
- battery
- absorption layer
- pack according
- Prior art date
Links
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6554—Rods or plates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/659—Means for temperature control structurally associated with the cells by heat storage or buffering, e.g. heat capacity or liquid-solid phase changes or transition
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/6595—Means for temperature control structurally associated with the cells by chemical reactions other than electrochemical reactions of the cells, e.g. catalytic heaters or burners
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/24—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
- H01M50/392—Arrangements for facilitating escape of gases with means for neutralising or absorbing electrolyte; with means for preventing leakage of electrolyte through vent holes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/623—Portable devices, e.g. mobile telephones, cameras or pacemakers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2200/00—Safety devices for primary or secondary batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/271—Lids or covers for the racks or secondary casings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery pack capable of ensuring safety even when an abnormality occurs in the battery.
- the battery has a PTC (Positive temperature coefficient) element to prevent the battery temperature from rising, a thermal fuse, and also senses the internal pressure of the battery. Protective means for shutting off is provided.
- the battery pack is provided with a safety circuit for controlling the battery so as not to be in an abnormal state.
- the battery pack housing that contains the battery may be exposed to an abnormally high temperature environment and melted, resulting in damage to part of the housing and high temperature combustible gas leaking out of the battery pack. is there.
- Patent Document 1 In order to easily dissipate the heat inside the housing, it has been proposed to use a resin material having excellent thermal conductivity as the housing material (Patent Document 2).
- the present invention releases a high-temperature combustible gas when the battery in the battery pack is abnormal, and the battery pack is not exposed even when the battery pack is exposed to an abnormally high temperature environment.
- An object of the present invention is to provide a battery pack excellent in safety that can be reduced in size and weight without being damaged.
- One aspect of the battery pack of the present invention is: An assembled battery in which a plurality of batteries having a sealing portion are electrically connected; A terminal portion that is electrically connected to the assembled battery and extracts electricity to the outside; A multilayer structure in which a heat absorption layer and a heat conduction layer are laminated, disposed at least at a part of the periphery of the assembled battery;
- the heat absorption layer has a specific heat of 1000 J / kg ⁇ ° C. or higher,
- the thermal conductive layer has a thermal conductivity of 10 W / m ⁇ K or more.
- the multilayer structure is formed in at least a portion of each battery that faces the sealing portion.
- One of the heat conduction layer and the heat absorption layer forms a housing for housing the assembled battery, and the other of the heat conduction layer and the heat absorption layer faces at least the sealing portion of each battery. In the portion, it is preferable to form a covering portion of the casing.
- the heat absorption layer preferably contains a resin material, ceramic, or inorganic material having a specific heat of 1000 J / kg ⁇ ° C. or more.
- the resin material is a fluororesin, a magnesium hydroxide-containing polypropylene resin, or a modified polyphenylene ether resin. Is preferred.
- the heat absorption layer preferably includes a material A having a property of vaporizing at 80 ° C. or higher and absorbing heat by latent heat.
- the material A is preferably butyl rubber or water-containing gel.
- the heat absorption layer preferably includes a material B having a property of decomposing at 100 ° C. or higher and absorbing heat.
- the material B is preferably sodium bicarbonate.
- the heat conductive layer is preferably made of metal.
- the metal is preferably copper or aluminum.
- a mechanism for exhausting the hot gas discharged from the battery to the outside of the battery pack comprising: an opening provided in the battery pack; a check valve provided in the opening; It is preferable to comprise a conduit communicating with the opening for cooling the hot gas and exhausting it outside.
- the battery in the battery pack emits a high-temperature combustible gas when it is abnormal, and the battery pack is not damaged even when the battery pack is exposed to an abnormally high temperature environment. Therefore, it is possible to provide a battery pack with excellent safety.
- FIG. 1 It is a perspective view of the battery pack which concerns on one Embodiment of this invention. It is a disassembled perspective view of the battery pack of FIG. It is a perspective view of the assembled battery of FIG. It is a perspective view which shows the modification of the conduit
- One aspect of the present invention is an assembled battery in which a plurality of batteries having a sealing portion are electrically connected, a terminal portion that is electrically connected to the assembled battery and takes out electricity, and the periphery of the assembled battery And a multilayer structure in which a heat absorption layer and a heat conduction layer are laminated.
- the battery Since the pack has a heat absorption layer, a partial and abnormal temperature increase due to the heat of the released combustible gas is suppressed. Moreover, since a battery pack has a heat conductive layer, the temperature partially raised by the heat
- the heat conductive layer refers to a layer having a thermal conductivity of 10 W / m ⁇ K or more.
- the heat conduction layer preferably has a heat conductivity of 400 W / m ⁇ K or less.
- copper having excellent thermal conductivity has a thermal conductivity of 398 W / m ⁇ K.
- the heat conduction layer preferably has a heat conductivity of 50 to 200 W / m ⁇ K.
- the heat absorption layer refers to a layer made of a material having a high heat capacity and having a specific heat (apparent specific heat) of 1000 J / kg ⁇ ° C. or more due to heat absorption by thermal decomposition reaction or latent heat by melting. .
- the heat absorption layer preferably has a specific heat of 5000 J / kg ⁇ ° C. or less.
- the specific heat of water is relatively high and is 4200 J / kg ⁇ ° C.
- the heat absorption layer preferably has a specific heat of 2000 to 4500 J / kg ⁇ ° C.
- the thickness of the multilayer composed of two layers of the heat conductive layer and the heat absorption layer is, for example, 0.2 to 4 mm.
- the heat conductive layer has a thickness of 0.01 to 3 mm, for example.
- the heat absorption layer has a thickness of 0.1 to 3 mm, for example.
- the heat conductive layer for example, a non-combustible material such as iron, nickel, aluminum, titanium, copper, and stainless steel, or a resin having high heat conductivity such as engineering plastic is used.
- a non-combustible material such as iron, nickel, aluminum, titanium, copper, and stainless steel
- a resin having high heat conductivity such as engineering plastic
- copper or aluminum is preferable.
- the engineering plastic include polyphenylene sulfide (PPS).
- a resin material, ceramic, or inorganic material having a property of absorbing heat is preferable.
- the resin material include incombustible resin such as fluororesin, flame retardant resin such as magnesium hydroxide-containing polypropylene resin, modified polyphenylene ether resin (modified PPE resin), liquid crystalline wholly aromatic polyester, poly Examples thereof include heat-resistant resins such as ether sulfone and aromatic polyamide.
- the modified PPE resin is a polymer alloy with a synthetic resin such as a styrene resin such as polystyrene (PS) mainly composed of an aromatic polyether resin (PPE resin) having an ether group.
- the magnesium hydroxide-containing polypropylene resin preferably contains 50 to 160 parts by weight of magnesium hydroxide per 100 parts by weight of the polypropylene resin.
- the ceramic include heat resistant glass and alumina.
- the inorganic material include non-combustible materials such as carbon.
- the heat absorption layer includes a material (for example, butyl rubber or water-containing gel) having a property of being vaporized at a high temperature of 80 ° C. or higher and absorbing heat by latent heat.
- a material for example, butyl rubber or water-containing gel
- the heat absorption layer preferably includes a material (for example, sodium hydrogen carbonate or aluminum hydroxide) having a property of decomposing at a high temperature of 100 ° C. or higher to absorb heat.
- the multi-layer may further include layers other than the heat conductive layer and the heat absorption layer.
- an adhesive layer for example, a thickness of 0.2 to 1.0 mm
- an adhesive layer for adhering the heat conductive layer to the heat absorption layer may be provided between the heat conductive layer and the heat absorption layer as necessary.
- the material of the adhesive used for the adhesive layer for example, an epoxy resin adhesive or an acrylic resin adhesive is used.
- a UV curable adhesive (trade name “OPTOCAST”) manufactured by EMI or a product name “Araldite Standard” manufactured by Huntsman Advanced Materials is used.
- the adhesive layer may be a material that is excellent in adhesiveness with the heat conductive layer and the heat absorption layer and does not hinder the effects of both layers.
- the adhesive layer may also serve as a heat conductive layer or a heat absorption layer.
- the heat conductive layer or the heat absorption layer includes a resin having adhesiveness, the adhesive layer may not be provided.
- Each of the heat conductive layer and the heat absorption layer may be a single layer or a multilayer of two or more layers.
- a housing for storing an assembled ground has the heat conductive layer and the heat absorption layer, and at least a portion facing each sealing portion of each battery has the composite.
- a layer structure is formed.
- one of the heat conduction layer and the heat absorption layer forms a housing for housing the assembled battery, and the heat conduction layer and the heat absorption layer
- a covering portion of the housing is formed at least at a portion facing each sealing portion of each battery.
- a multi-layer structure may be formed by previously forming a case covering portion on the inner surface of the case, or the assembled battery may be covered with the case covering portion and housed in the case to form a multi-layer structure. Good.
- the configuration of the multilayer structure can be easily changed according to the configuration of the assembled battery and the size and type of the battery constituting the assembled battery.
- the installation location and the installation area of the multilayer structure can be easily changed by changing the installation location and shape of the housing cover without changing the housing.
- a partition plate made of a heat conductive layer or a heat absorption layer may be arranged between adjacent batteries so that the partition plate can be fitted into the housing.
- the partition plate may be fitted into a recess provided in the housing, and a multi-layer of the heat absorption layer and the heat conductive layer may be configured by the partition plate and the housing in the fitting portion.
- the battery pack is used in electronic devices such as a portable personal computer and a video camera.
- the battery pack is used as a power source for electrical equipment mounted on a vehicle such as a four-wheeled vehicle or a two-wheeled vehicle, or a power source for power such as an electric vehicle or a hybrid car.
- a secondary battery such as a lithium ion secondary battery and a nickel hydride storage battery is used.
- a plurality of batteries constituting the assembled battery are connected in series or in parallel.
- an assembled battery may be configured only by batteries connected in series, or a plurality of battery groups connected in series may be connected in parallel to configure the assembled battery.
- FIG. 1 is a perspective view of a battery pack 1 according to an embodiment of the present invention.
- FIG. 2 is an exploded perspective view of the battery pack 1 of FIG.
- FIG. 3 is a perspective view of an assembled battery 31 used in the battery pack 1 of FIG.
- the battery pack 1 includes an assembled battery 31 composed of five cylindrical batteries 3 electrically connected in series, and a rectangular parallelepiped housing 2 that houses the assembled battery 31.
- the cylindrical battery 3 one of the end surface on the positive electrode terminal side and the end surface on the negative electrode terminal side becomes a sealing portion.
- FIG. 1 is a perspective view of a battery pack 1 according to an embodiment of the present invention.
- FIG. 2 is an exploded perspective view of the battery pack 1 of FIG.
- FIG. 3 is a perspective view of an assembled battery 31 used in the battery pack 1 of FIG.
- the battery pack 1 includes an assembled battery 31 composed of five cylindrical batteries 3 electrically connected in series, and a rectangular parallelepiped housing 2 that houses the assembled battery 31.
- the cylindrical battery 3 one
- the five batteries 3 constituting the assembled battery 31 are arranged in parallel by alternately changing the directions of the positive electrode terminal and the negative electrode terminal.
- five batteries are connected in series by connecting adjacent positive and negative terminals with a connection plate 32.
- the housing 2 has a terminal portion (not shown) from which electricity can be taken out, and the assembled battery 31 is electrically connected to the terminal portion via a connection lead (not shown).
- the lithium ion secondary battery includes a power generation unit including a positive electrode plate, a negative electrode plate, and a separator disposed between the positive electrode plate and the negative electrode plate.
- the positive electrode plate includes, for example, a positive electrode current collector and a layer containing a positive electrode active material that is formed in the positive electrode current collector and can occlude and release lithium.
- a lithium-containing composite oxide such as LiCoO 2 and LiNiO 2 is used.
- lithium-containing composite oxides lithium-containing composite oxides in which a part of Co is substituted with a different element in LiCoO 2 is preferable. Due to the different elements, a high-quality film is formed on the active material surface in a high voltage state. For this reason, the charge end voltage can be set high.
- an active material in which the element M is distributed more in the surface layer portion of the particles than in the inside of the particles is preferable.
- the positive electrode current collector is made of, for example, a metal foil such as an aluminum foil.
- the negative electrode plate has, for example, a negative electrode current collector and a layer formed on the negative electrode current collector and containing a negative electrode active material capable of reversibly occluding and releasing lithium.
- the negative electrode active material include carbon materials, metallic lithium, lithium-containing composite oxides, and materials that can be alloyed with lithium.
- carbon materials include coke, pyrolytic carbons, natural graphite, artificial graphite, mesocarbon microbeads, graphitized mesophase microspheres, vapor-grown carbon, glassy carbons, carbon fibers (polyacrylonitrile-based, pitch-based) , Cellulose-based, vapor-grown carbon-based), amorphous carbon, or a carbon material obtained by firing an organic substance.
- the negative electrode current collector is made of a metal foil such as a copper foil, for example.
- a polyethylene resin, a polypropylene resin, or a composite thereof is used for the separator. Ceramic shrinkage or heat resistant resin may be used for part of the separator to improve the heat shrinkability of the separator.
- the housing 2 includes a bottomed rectangular tube-shaped battery storage portion 21 and a square plate-like lid 22 that covers the opening of the battery storage portion 21.
- the lid 22 is fixed to the battery housing part 21 by welding or the like.
- casing 2 is comprised by the heat conductive layer which consists of metal (for example, copper or aluminum) with high heat conductivity.
- the entire inner surface of the housing 2 is covered with a heat absorption layer 4 (housing covering portion).
- a multilayer is constituted by the heat absorption layer 4 and the housing 2 (heat conduction layer).
- the heat absorption layer 4 can be joined to the housing 2 using, for example, an adhesive.
- the multilayer has a thickness of 0.2 to 4 mm, for example.
- the housing 2 has a thickness of 0.01 to 3 mm, for example.
- the heat absorption layer 4 has a thickness of 0.1 to 3 mm, for example.
- the battery pack has multiple layers, the battery temperature rises significantly due to internal short circuit or overcharge of the battery in the battery pack, the battery releases high temperature combustible gas, and the battery pack has an abnormally high temperature environment.
- the heat absorption layer is arranged around the assembled battery, so that the heat of the released combustible gas is suppressed from being concentrated on the heat conduction layer.
- the heat conductive layer is arranged around the assembled battery, the heat of the released combustible gas can be diffused. This can prevent damage to the casing due to exposure of the casing to an abnormally high temperature environment, and leakage of combustible gas to the outside of the battery pack, thereby improving the safety of the battery pack.
- the thickness of the housing can be made thinner than when the heat conductive layer or the heat absorption layer is used alone. Can be reduced in size and weight. By improving the heat resistance, the thickness of the housing can be reduced to 1/3 to 1/2 of the thickness when the heat conduction layer or the heat absorption layer is used alone.
- the heat absorption layer 4 is made of a resin containing a material B having a property of decomposing at 100 ° C. or higher and absorbing heat.
- the material B undergoes a thermal decomposition reaction.
- the heat absorption layer 4 absorbs heat generated in the battery.
- the heat absorption layer 4 expand
- the heat absorption layer 4 is preferably made of a resin layer in which, for example, a particulate material B having a particle diameter of 0.1 to 20 ⁇ m is dispersed.
- the material B is preferably at least one of sodium hydrogen carbonate (thermal decomposition temperature: about 200 ° C.) and aluminum hydroxide (thermal decomposition temperature: about 400 ° C.).
- the content of the material B in the heat absorption layer 4 is preferably 20 to 70 parts by weight per 100 parts by weight of the resin. If the content of the material B is more than 70 parts by weight per 100 parts by weight of the resin, the proportion of the resin may be excessively decreased, and the retainability of the material B in the resin layer may be lowered.
- the resin layer is preferably a PTFE layer having excellent binding properties and heat resistance.
- a plate-like heat absorbing material (not shown) is arranged as a partition plate.
- the thickness of the heat absorbing material is, for example, 0.1 to 1 mm, preferably 0.1 to 0.5 mm.
- the same material as the heat absorption layer 4 is used for the heat absorption material.
- the battery pack 1 includes a mechanism for exhausting high temperature combustible gas discharged from the battery to the outside of the battery pack 1.
- This mechanism communicates with the opening 23 provided in the housing 2, the check valve 24 provided in the opening 23, and the opening 23, and from a conduit 25 for cooling the hot gas and exhausting it to the outside.
- the battery storage unit 21 has an opening 23 for releasing the combustible gas discharged from the battery 3 to the outside of the battery pack 1.
- a check valve 24 is provided in the opening 23 to prevent air from flowing into the battery pack 1 from the opening 23 and prevent the discharged combustible gas from flowing backward.
- a conduit 25 having a plurality of bent portions is connected to the opening 23 by welding or the like. Therefore, the high-temperature combustible gas discharged from the battery pack 1 is air-cooled while passing through the conduit 25, and the cooled gas is exhausted to the outside.
- the diameter of the conduit 25 is preferably 3 to 10 mm.
- the conduit 25 in FIG. 2 has five bent portions, but the number of bent portions is not limited to this.
- the conduit having a bent portion preferably has 1 to 5 bent portions and a length of 20 to 50 cm. More preferably, the number of bent portions is 1 to 4. If the conduit is excessively thin or long, or if the number of bent portions of the conduit is excessively large, the gas cannot be discharged smoothly and the battery pack (housing) may be damaged. If the conduit is too thick or short, or the number of conduit folds is too small, the gas may not be cooled effectively.
- a conduit 35 having a spiral structure shown in FIG. From the viewpoint of cooling and exhausting the combustible gas, the diameter of the conduit 35 is preferably 3 to 10 mm.
- the conduit 35 shown in FIG. 4 has three spiral turns, but the number of spiral turns is not limited to this. From the viewpoint of the cooling effect, it is preferable that the spiral conduit has 1 to 5 spiral turns and a length of 20 to 50 cm. If the conduit is excessively thin or long, or if the number of spiral turns is excessively large, the gas cannot be discharged smoothly and the battery pack (housing) may be damaged. If the conduit is too thick or short, or if the spiral has too few turns, the gas may not be cooled effectively.
- the heat-absorbing layer 4 is brought into close contact with the portion of the battery housing portion 21 and the lid 22 that becomes the inner surface when the casing is configured, using an adhesive.
- the end of the conduit 25 is welded to the opening 23 of the battery storage unit 21.
- An assembled battery 31 is installed in the battery storage unit 21.
- the positive electrode terminal and the negative electrode terminal of the assembled battery 31 are respectively connected to the terminal part of the battery housing part.
- a partition plate is disposed between the adjacent batteries 3.
- the opening of the battery storage unit 21 is covered with a lid 22.
- the peripheral edge portion of the lid 22 is welded to the open end portion of the battery housing portion 21.
- the heat absorption layer is disposed on the inner surface of the housing to form the multilayer, but the multilayer is not limited to this.
- the housing may be constituted by a heat absorption layer, and the heat conduction layer may be disposed on the inner surface of the housing.
- the entire inner surface of the housing is covered with the heat absorption layer, but only the surfaces (X surface and Y surface in FIG. 2) facing the sealing portion of the battery 3 may be covered with the heat absorption layer.
- Experimental Example 4 As an endothermic material, 90 parts by weight of sodium hydrogen carbonate powder and 10 parts by weight of PTFE powder were kneaded in a mortar and molded into a sheet shape to obtain a molded body having a thickness of 0.2 mm. This compact (heat absorption layer) was attached to one side of an aluminum plate having a thickness of 0.3 mm in the same manner as in Experimental Example 1 to obtain Sample D (multilayer).
- sample E consisting only of an aluminum plate having a thickness of 0.5 mm was damaged, but sample F consisting only of an aluminum plate having a thickness of 1.0 mm was not damaged. From this, it was found that the thickness of the aluminum plate needs to be 1.0 mm in order to prevent breakage using only the aluminum plate.
- Samples A to D in which a heat-resistant material or an endothermic material was applied or pasted on an aluminum plate having a thickness of 0.3 mm thinner than Sample E, were not damaged.
- the reason why the 0.3 mm-thick aluminum plate used in Samples A to D did not break was that heat was transferred to the heat-resistant material or heat-absorbing material, and the temperature of the aluminum plate increased to 660 ° C. or higher, which is its melting temperature. This is thought to be because there was not.
- Samples G and H made of only heat-resistant resin, heat was concentrated on the part where the burner flame was applied, and the part became high temperature, and the high-temperature part melted to open a hole and broke.
- the battery pack of the present invention is used as a power source for electronic devices such as portable personal computers and video cameras.
- the battery pack is used as a power source for electrical equipment mounted on a vehicle such as a four-wheeled vehicle or a two-wheeled vehicle, or a power source for power such as an electric vehicle or a hybrid car.
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Abstract
Description
封口部を有する複数個の電池が電気的に接続された組電池と、
前記組電池と電気的に接続され、外部に電気を取り出す端子部と、
前記組電池の周囲の少なくとも一部に配された、熱吸収層および熱伝導層を積層した複層構造と、を具備し、
前記熱吸収層は、比熱が1000J/kg・℃以上であり、
前記熱伝導層は、熱伝導率が10W/m・K以上であることを特徴とする。
前記樹脂材料は、フッ素樹脂、水酸化マグネシウム含有ポリプロピレン樹脂、または変性ポリフェニレンエーテル樹脂であるのが好ましい。
前記材料Aは、ブチルゴムまたは含水ジェルであるのが好ましい。
前記材料Bは炭酸水素ナトリウムであるのが好ましい。
前記熱伝導層は、金属からなるのが好ましい。
前記金属は、銅またはアルミニウムであるのが好ましい。
変性PPE樹脂は、エーテル基を有する芳香族ポリエーテル樹脂(PPE樹脂)を主体とした、ポリスチレン(PS)のようなスチレン系樹脂等の合成樹脂とのポリマーアロイである。
フッ素樹脂としては、例えば、耐熱性に優れたポリテトラフルオロエチレン(PTFE)が挙げられる。
樹脂成形可能な限界まで比熱を高めることができるため、水酸化マグネシウム含有ポリプロピレン樹脂は、ポリプロピレン樹脂100重量部あたり水酸化マグネシウムを50~160重量部含有するのが好ましい。
上記セラミックスとしては、例えば、耐熱性ガラス、アルミナなどが挙げられる。上記無機材料としては、例えば、カーボンのような不燃材が挙げられる。
含水ジェルとしては、例えば、(株)PDM研究所製のヒートバスターTK2が用いられる。
熱吸収層は、他の好ましい形態においては、100℃以上の高温で分解して熱を吸収する性質を有する材料(例えば、炭酸水素ナトリウムまたは水酸化アルミニウム)を含むのが好ましい。
本発明の第1の好ましい実施の形態においては、組電地を収納する筐体が、前記熱伝導層および前記熱吸収層を有し、各電池の少なくとも封口部と対向する部分において、前記複層構造が形成されている。
本発明の第2の好ましい実施の形態においては、前記熱伝導層および前記熱吸収層の一方が、前記組電池を収納する筐体を形成しており、前記熱伝導層および前記熱吸収層の他方が、各電池の少なくとも封口部と対向する部分において、筐体の被覆部を形成している。
熱伝導層および熱吸収層を組み合わせて用いることにより、筐体の厚みを薄くすることが可能であり、電池パックの小型軽量化が可能である。
筐体および筐体被覆部により複層構造を構成する場合は、組電池の構成、組電池を構成する電池のサイズや種類に応じて、複層構造の形態を容易に変更することができる。例えば、筐体を変更せずに、筐体被覆部の設置箇所や形状を変えることにより、複層構造の設置箇所および設置面積を容易に変更できる。
組電池を構成する複数個の電池は、直列または並列に接続されている。例えば、直列に接続された電池のみで組電池を構成してもよく、直列に接続された電池群の複数個を、並列に接続して組電池を構成してもよい。
図1および2に示すように、電池パック1は、電気的に直列に接続された5本の円筒形電池3からなる組電池31、および組電池31を収納する直方体状の筐体2を備える。円筒型電池3では、正極端子側の端面および負極端子側の端面のいずれか一方が、封口部となる。
図3に示すように、組電池31を構成する5本の電池3は、正極端子および負極端子の向きを交互に変えて並列に配置されている。5本の電池3において、隣接する正極端子と負極端子とを接続板32で接続することにより、5本の電池が直列に接続されている。筐体2は外部に電気を取り出し可能な端子部(図示せず)を有し、組電池31は接続リード(図示せず)を介して端子部と電気的に接続されている。
正極板は、例えば、正極集電体、および前記正極集電体に形成された、リチウムを吸蔵および放出可能な正極活物質を含む層を有する。正極活物質には、例えば、LiCoO2およびLiNiO2のようなリチウム含有複合酸化物が用いられる。
リチウム含有複合酸化物の中でも、LiCoO2においてCoの一部を異種元素で置換したリチウム含有複合酸化物が好ましい。異種元素により、高電圧状態において、活物質表面に良質な被膜が形成される。このため、充電終止電圧を高く設定することができる。
より具体的には、一般式:LiaMbNicCodOe(式中、Mは、Al、Mn、Sn、In、Fe、Cu、Mg、Ti、Zn、およびMoからなる群から選択される少なくとも一種の金属であり、0<a<1.3、0.02≦b≦0.5、0.02≦d/c+d≦0.9、1.8<e<2.2、b+c+d=1、および0.34<cである。)で表されるリチウム含有複合酸化物が好ましい。上記一般式で表されるリチウム含有複合酸化物の粒子において、粒子の内部よりも粒子の表層部に元素Mが多く分布する活物質が好ましい。
正極集電体は、例えば、アルミニウム箔等の金属箔からなる。
負極活物質としては、例えば、炭素材料、金属リチウム、リチウム含有複合酸化物、リチウムと合金化可能な材料が挙げられる。炭素材料としては、例えば、コークス、熱分解炭素類、天然黒鉛、人造黒鉛、メソカーボンマイクロビーズ、黒鉛化メソフェーズ小球体、気相成長炭素、ガラス状炭素類、炭素繊維(ポリアクリロニトリル系、ピッチ系、セルロース系、気相成長炭素系)、不定形炭素、または有機物が焼成した炭素材料が挙げられる。これらを単独で用いてもよく、2種以上を混合して用いてもよい。これらの中でも、メソフェーズ小球体を黒鉛化した炭素材料、または天然黒鉛および人造黒鉛のような黒鉛材料が好ましい。また、リチウムと合金化可能な材料としては、例えば、Si単体およびSiおよびOを含む化合物(例えば、SiOx)のようなケイ素材料が挙げられる。これらを単独で用いてもよく、2種以上を混合して用いてもよい。負極活物質にケイ素材料を使用することにより、高容量化できる。
負極集電体は、例えば、銅箔等の金属箔からなる。
セパレータには、例えば、ポリエチレン樹脂、ポリプロピレン樹脂、またはそれらの複合体が用いられる。セパレータの一部にセラミックスや耐熱性樹脂を用いて、セパレータの熱収縮性を改善してもよい。
電池パックを、熱伝導層および熱吸収層の複層で構成することにより、熱伝導層または熱吸収層を単独で用いる場合よりも、筐体の厚みを薄くすることが可能であり、電池パックを小型軽量化することができる。耐熱性を改善することにより、筐体の厚みを、熱伝導層または熱吸収層を単独で用いる場合の1/3~1/2の厚みにすることが可能となる。
熱吸収層4中の材料Bの含有量は、樹脂100重量部あたり20~70重量部であるのが好ましい。材料Bの含有量が、樹脂100重量部あたり70重量部超であると、樹脂が占める割合が過度に減少し、樹脂層中の材料Bの保持性が低下する場合がある。材料Bの含有量が、樹脂100重量部あたり20重量部未満であると、材料Bが占めえる割合が過度に減少し、上記の材料Bによる効果が不十分となる場合がある。
樹脂層は、優れた結着性および耐熱性を有するPTFE層であるのが好ましい。
冷却効果の観点から、折り曲げ部を有する導管は、折り曲げ部の数が1~5箇所、および長さが20~50cmであるのが好ましい。より好ましくは、折り曲げ部の数は1~4箇所である。導管が過度に細いもしくは長い、または導管の折り曲げ部の数が過度に多いと、ガスをスムーズに外部に排出することができず、電池パック(筐体)が損傷する場合がある。導管が過度に太いもしくは短い、または導管の折り曲げ部の数が過度に少ないと、ガスを効果的に冷却することができない場合がある。
冷却効果の観点から、螺旋状の導管は、螺旋の周回数が1~5回、および長さが20~50cmであるのが好ましい。導管が過度に細いもしくは長い、または螺旋の周回数が過度に多いと、ガスをスムーズに外部に排出することができず、電池パック(筐体)が損傷する場合がある。導管が過度に太いもしくは短い、または螺旋の周回数が過度に少ないと、ガスを効果的に冷却することができない場合がある。
電池収納部21および蓋22における、筐体構成時に内面となる部分に、接着剤を用いて、熱吸収層4を密着させる。電池収納部21の開口部23に導管25の端部を溶接する。電池収納部21内に組電池31を設置する。組電池31の正極端子および負極端子をそれぞれ電池収納部の端子部に接続する。隣接する電池3の間に仕切り板を配置する。電池収納部21の開口を蓋22で覆う。蓋22の周縁部を電池収納部21の開口端部に溶接する。
上記では、筐体の内面全体が熱吸収層で覆われているが、電池3の封口部と対向する面(図2中のX面およびY面)のみを熱吸収層で覆ってもよい。
電池パック内の電池が異常時に高温の可燃ガスを放出し、電池パック内が異常な高温環境下に曝された場合を想定して、以下のような安全性評価試験を実施した。
エポキシ樹脂系接着剤(EMI社製、UV硬化型接着剤、商品名「OPTOCAST」)を用いて、厚みが0.3mmであるアルミニウム板(A1085材)(熱伝導層)の片面に、耐熱材料として厚みが0.2mmであるPTFEシート(日本バルカー工業(株)製、バルカロンシート 7020)(熱吸収層)を貼り付け、サンプルA(複層)を得た。接着剤層の厚みは、0.7mmであった。
厚みが0.3mmであるアルミニウム板(熱伝導層)の片面に、耐熱材料として厚みが0.2mmである変性PPEシート(三菱樹脂(株)、ダイアニウム MS-9002)(熱吸収層)を、実験例1と同様の方法で貼り付け、サンプルB(複層)を得た。
厚みが0.3mmであるアルミニウム板(熱伝導層)の片面の全体に、吸熱材料として(株)PDM研究所製のヒートバスターTK2を塗布し、厚み0.2mmの層(熱吸収層)を形成してサンプルC(複層)を得た。
吸熱材料として炭酸水素ナトリウムの粉末90重量部と、PTFEの粉末10重量部とを乳鉢で混練し、これをシート状に成形し、厚みが0.2mmである成形体を得た。厚みが0.3mmであるアルミニウム板の片面に、この成形体(熱吸収層)を、実験例1と同様の方法で貼り付け、サンプルD(複層)を得た。
また、比較例として、厚みが0.5mmであるアルミニウム板のサンプルE(単層)、厚みが1.0mmであるアルミニウム板のサンプルF(単層)、厚みが1.0mmであるPTFEシートのサンプルG(単層)、および厚みが1.0mmである変性PPEシートのサンプルH(単層)を準備し、上記と同様の試験を実施した。サンプルの一部が溶解して穴が開いた場合、破損したと判断した。各サンプルA~Gのサイズは、40mm×40mmとした。
上記試験結果を表1に示す。
Claims (12)
- 封口部を有する複数個の電池が電気的に接続された組電池と、
前記組電池と電気的に接続され、外部に電気を取り出す端子部と、
前記組電池の周囲の少なくとも一部に配された、熱吸収層および熱伝導層を積層した複層構造と、を具備し、
前記熱吸収層は、比熱が1000J/kg・℃以上であり、
前記熱伝導層は、熱伝導率が10W/m・K以上であることを特徴とする電池パック。 - 各電池の少なくとも前記封口部と対向する部分において、前記複層構造が形成されている請求項1記載の電池パック。
- 前記熱伝導層および前記熱吸収層の一方が、前記組電池を収納する筐体を形成しており、
前記熱伝導層および前記熱吸収層の他方が、各電池の少なくとも前記封口部と対向する部分において、前記筐体の被覆部を形成している請求項1記載の電池パック。 - 前記熱吸収層は、比熱が1000J/kg・℃以上である、樹脂材料、セラミックス、または無機材料を含む請求項1記載の電池パック。
- 前記樹脂材料は、フッ素樹脂、水酸化マグネシウム含有ポリプロピレン樹脂、または変性ポリフェニレンエーテル樹脂である請求項4記載の電池パック。
- 前記熱吸収層は、80℃以上で気化して潜熱により熱を吸収する性質を有する材料を含む請求項1記載の電池パック。
- 前記材料は、ブチルゴムまたは含水ジェルである請求項6記載の電池パック。
- 前記熱吸収層は、100℃以上で分解して熱を吸収する性質を有する材料を含む請求項1記載の電池パック。
- 前記材料は炭酸水素ナトリウムである請求項8記載の電池パック。
- 前記熱伝導層は、金属からなる請求項1記載の電池パック。
- 前記金属は、銅またはアルミニウムである請求項10記載の電池パック。
- 前記電池から放出された高温ガスを前記電池パックの外部に排気するための機構を備え、
前記機構は、前記電池パックに設けられた開口部、前記開口部に設けられた逆止弁、および前記開口部と連通し、前記高温ガスを冷却して外部に排気するための導管からなる請求項1記載の電池パック。
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JP2010520085A JPWO2010058587A1 (ja) | 2008-11-21 | 2009-11-19 | 電池パック |
CN2009801295318A CN102113166A (zh) | 2008-11-21 | 2009-11-19 | 电池组 |
EP09827368A EP2299535A4 (en) | 2008-11-21 | 2009-11-19 | BATTERY PACK |
US13/054,748 US20110177366A1 (en) | 2008-11-21 | 2009-11-19 | Battery pack |
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US12/752,433 Continuation US20100182104A1 (en) | 2008-07-11 | 2010-04-01 | Stripline filter |
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PCT/JP2009/006240 WO2010058587A1 (ja) | 2008-11-21 | 2009-11-19 | 電池パック |
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US (1) | US20110177366A1 (ja) |
EP (1) | EP2299535A4 (ja) |
JP (1) | JPWO2010058587A1 (ja) |
CN (1) | CN102113166A (ja) |
WO (1) | WO2010058587A1 (ja) |
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Also Published As
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EP2299535A1 (en) | 2011-03-23 |
EP2299535A4 (en) | 2012-10-03 |
JPWO2010058587A1 (ja) | 2012-04-19 |
US20110177366A1 (en) | 2011-07-21 |
CN102113166A (zh) | 2011-06-29 |
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