WO2009141777A1 - Couche de substrat conçue pour porter des capteurs, des actionneurs ou des composants électriques - Google Patents
Couche de substrat conçue pour porter des capteurs, des actionneurs ou des composants électriques Download PDFInfo
- Publication number
- WO2009141777A1 WO2009141777A1 PCT/IB2009/052030 IB2009052030W WO2009141777A1 WO 2009141777 A1 WO2009141777 A1 WO 2009141777A1 IB 2009052030 W IB2009052030 W IB 2009052030W WO 2009141777 A1 WO2009141777 A1 WO 2009141777A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- substrate layer
- layer structure
- slits
- geometry
- sensors
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/68—Arrangements of detecting, measuring or recording means, e.g. sensors, in relation to patient
- A61B5/6887—Arrangements of detecting, measuring or recording means, e.g. sensors, in relation to patient mounted on external non-worn devices, e.g. non-medical devices
- A61B5/6892—Mats
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/01—Measuring temperature of body parts ; Diagnostic temperature sensing, e.g. for malignant or inflamed tissue
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B2562/00—Details of sensors; Constructional details of sensor housings or probes; Accessories for sensors
- A61B2562/16—Details of sensor housings or probes; Details of structural supports for sensors
- A61B2562/164—Details of sensor housings or probes; Details of structural supports for sensors the sensor is mounted in or on a conformable substrate or carrier
Definitions
- a substrate layer adapted to carry sensors, actuators or electrical components
- the present invention substrate layer structure adapted to carry sensors, actuators or electronic components and adapted to be attached to a surface of a human or animal body or biological species.
- body temperature sensors which can either be based on invasive body temperature sensors (arterial line catheters, esophageal / rectal probes, etc.) or non-invasive sensors which are attached to the surface of the subject being monitored.
- PCB printed circuit board
- flex-foil e.g. polyimide film
- the object of the present invention is to overcome the above mentioned drawbacks by providing a flexible & stretchable substrate layer that is suitable to carry various electronic devices and thus forming flexible & stretchable medical device/sensor assembly, while at the same time making use of the proven industry- standard substrate materials and manufacturing processes.
- the present invention relates to substrate layer structure adapted to carry sensors, actuators or electronic components, or a combination thereof, and adapted to be attached to a surface of a human or animal body or biological species, wherein the surface of the flexible substrate layer structure is patterned structure of pre-f ⁇ xed geometry formed by one or more slits, the geometry being selected such that the stretchability of the substrate layer structure becomes adapted to the geometry of the body surface under it.
- the geometry formed by the one or more slits can therefore be adapted to the usage condition of the substrate layer structure.
- the geometry may be made of multiple of parallel slits, if the geometry required is two dimensional in the plane of the layer structure, the geometry may be a formed by parallel S-shaped slits, and if the implementation requires that the stretchability is three dimensional a single slit that forms a spiral may be used. Accordingly, a highly advanced "stretchable electronic" circuit/sensor is provided.
- the substrate layer structure is made of an industry- standard printed circuit (PCB) board material.
- PCB material is polyimide film, FR-2 (Phenolic cotton paper), FR-3 (Cotton paper and epoxy), FR-4 (Woven glass and epoxy), FR-5 (Woven glass and epoxy), FR-6 (Matte glass and polyester), G-IO (Woven glass and epoxy), CEM-I (Cotton paper and epoxy), CEM-2 (Cotton paper and epoxy), CEM-3 (Woven glass and epoxy), CEM-4 (Woven glass and epoxy), CEM-5 (Woven glass and polyester), teflon, ceramic material.
- the one or more slits and thus the patterned structure of pre-f ⁇ xed geometry is formed by cutting the slits into the surface of the substrate layer structure.
- the desired level of stretchability and flexibility is achieved by forming slits in the substrate, for example, a spiral- shaped slit can be used to let the substrate stretch in the out-of-plane direction, e.g. in order to fit onto an elliptical or a conical object.
- the so-called 'nested' slits can be exploited as to split the substrate layer structure into a number of sub-planes that allows e.g. pulling one of the spirals to the top while pulling the other spiral to the bottom. An object can be then placed in between the spirals.
- a finger or an arm can be placed in between the spirals if the sensing principle requires the electronic components to be beneficially placed from both sides of the object being measured (e.g. a finger or an arm).
- 'nested' slits like 'dual-spiral' can be used for creating 'sandwich-like' multi-plane substrates wherein different planes are separated from each other by a certain material.
- a well- defined thermally insulating layer can be included in between the 'sandwich planes' in order to allow thermal flux measurement on the out-of-plane direction.
- the flexibility of the overall system is maintained if the insulation layer is chosen to be flexible and stretchable as well. It should be noted that the same 'sandwich' could be also achieved by using a number of separate substrates.
- the substrate layer structure is a sandwiched like structure formed by two or more of the PCB patterned structures.
- a multilayer structures are obtained, which is often required for medical sensors such as temperature sensor, e.g. a temperature sensor so-called zero flux type that consist of two or more temperature sensitive elements separated by a single layer (or more) of thermal insulation.
- the each of the PCB patterned structures may be fit into another device.
- the multilayer structures may be separated by an insulating material, e.g. in case the substrate layer structure is adapted to be used as a temperature sensor, or by non-insulating (or semi- conducting) material.
- the patterned structure of pre-fixed geometry is formed by: one or more substantially parallel straight lined slits, or one or more substantially parallel S-shaped slits, or - a spiral shaped slit, or a dual spiral shaped slit, or a multi-spiral shaped slit, or a slit forming a cam-like structure, or a combination of two or more spiral shaped slits, - a combination of a at least one S-shaped slit and at least one slit forming cam- like structure, a combination of two or more of the above.
- the orientation of the stretchability may be fully controlled by varying the geometry of the slit(s).
- parallel slits as an example provide increased stretchability in one direction;
- S-shaped slits provide stretchability in two dimensions as well as the spiral shaped slit etc.
- the electronic device is electrical components, or circuitry, or both.
- the present invention relates to a method of manufacturing a substrate layer structure as claimed in claim 1, comprising: providing said substrate layer structure, forming said one or more slits of pre-fixed geometry into the surface of the substrate layer structure, and placing or attaching said sensors, actuators, electronic components, or a combination thereof to the substrate layer structure.
- the cut/slits may be performed right before or after placing the said electronic device or components, or electro-mechanical, or electro-chemical sensors.
- Making the slits as such is a standard and well known procedure as 'carving out' of the individual devices from the common substrate sheet (typical device size is in the order of a few cm, while the substrates are normally some 30cm by 60cm in size - depending on the manufacturing equipment and manufacturer preferences).
- the present invention relates to a sensor assembly comprising said substrate layer structure and electronic device or components, or electro-mechanical, or electro-chemical sensors, or a combination thereof attached or integrated into the substrate layer structure.
- Figure 8 shows one example of a temperature sensor assembly benef ⁇ tting from using such substrates layer structure.
- PCBs printed circuit boards
- flex- foils flexible foils used as substrate
- Such conducting layers are typically made of thin copper foil.
- prepregs short for preimpregnated
- Copper foil and prepreg are typically laminated together with epoxy resin.
- FR-2 Phenolic cotton paper
- FR-3 Cotton paper and epoxy
- FR-4 Wood glass and epoxy
- FR-5 Wood glass and epoxy
- FR-6 Melt glass and polyester
- G-IO Wiven glass and epoxy
- CEM-I Cotton paper and epoxy
- CEM-2 Cotton paper and epoxy
- CEM-3 Wood glass and epoxy
- CEM-4 Wiven glass and epoxy
- CEM-5 Wood glass and polyester
- Other widely used materials are polyimide, teflon and some ceramics.
- the sensors need to be placed either on an ellipsoid-like object or in an ellipsoid-like depression. Therefore, it is not sufficient for the sensors to be able to bend in one direction; they also need to be stretchable.
- PCB substrates are rigid (i.e. neither stretchable nor flexible), and flex- foil substrates are flexible but not stretchable. That makes them ill-suited for the considered class of body- worn anatomically conformal sensors.
- Figures 1-7 show seven different embodiment of substrates layer structure adapted to carry electronic device and adapted to be attached to a surface of a human or animal body or biological species.
- the surface of the flexible substrate layer structures comprises a patterned structure of pre-fixed geometry, which may be formed by one or more slits, or by cutting out a pre-fixed geometry forming thus a so-called pre-fixed "nested" geometry (e.g. a spiral), where the geometry is selected such that the stretchability of the substrate layer structure becomes adapted to the geometry of the body surface under it.
- the slits may be produced by well known methods such as simply by cutting into the substrate layer, or via standard etching methods, or by any other means that are available to the person skilled in the art. Further, the stretchability by be further controlled by varying the depth of the slits, but the depth typically extends only partially into the substrate layers, but the depth may just as well extend throughout the substrates layer, depending on the applications.
- Figure 1 shows a substrate layer structure 100 where the patterned structure consists of substantially straight lines which provides an improved flexibility in x-direction (see the coordinate system).
- the slits are formed by etching/cutting the slits into the substrate layer structure which may be a rigid printed circuit board (PCB), or a flexible foil, or a deformable material.
- the electronic device or devices e.g. temperature sensitive element
- the electronic device or devices may then be attached, soldered, mounted, to the patterned structure, e.g. at the slits 101, or at the layer structure 100.
- temperature-sensitive elements e.g. thermistors
- Such a sensor can be useful for measuring a multitude of temperatures e.g. on a finger or an arm near or at a joint.
- Figure 2 shows a substrate layer structure 100 where the patterned structure consists of substantially parallel S-shaped slits.
- the electronic device or devices may be attached to the patterned structure, e.g. at the S-shaped slits 201, or at the layer structure 100.
- Figure 3 shows a substrate layer structure 100 where the patterned structure consists of a single slit 301 having spiral shape.
- a spiral cut causes high flexibility in both x-y-directions, especially the inner tip of the spiral.
- a spiral shaped structure provides significant stretchability in the z-direction (out-of-plane direction), e.g. in order to fit onto an elliptical or a conical object.
- Figure 4 shows a dual-spiral or "nested" slits 401 that are placed onto the substrate layer structure 100 and thus form a top layer 401.
- the use of such dual-spiral slit allows as an example an easy implementation of two layer sensor structures that are extremely flexible and self-aligned.
- Such a structure can be very useful in creating multilayer structures, e.g. so-called zero heat flux type (or related) sensors (see Fig. 8) that consist of two or more temperature sensitive elements (thermistors, thermocouples, etc.) separated by a layer of thermal insulation, where the core body temperature is estimated by combining the multiplicity of the temperature readings.
- the difference between the temperatures on the opposite sides of the insulation layer (that is proportional to the heat flux from the measured body and the ambient) is being used in the estimation.
- the heat flux from the body to the ambient can be optionally modulated by the use of heating elements, evaporators, layers of variable effective thermal conductance and alike in order to increase the estimation accuracy.
- the use of "nested" slits allows low- cost manufacturing of multi-layer structures from a single substrate sheet and additionally simplifies the problem of aligning the different layers.
- Figures 5-7 show three embodiments of slits forming cam- likes structures.
- the structures 501 and 502 have different depth into the substrate layer structure 100 and thus allow two-layer sensor structures that are flexible and stretchable in x-y-directions, i.e. the electronic device(s) can be placed into each respective structure 501, 502.
- Figure 6 shows a "nested" cam-like structure where the structures are put on that top of the substrate layer structure 100.
- Figure 6 shows a combination of cam-like and S- shape slits 701, 702 such that additional flexibility and stretchability is achieved.
- 'nested' is simply meant that it allows creating a multiplicity of 'sub-planes'.
- Figure 8 shows one example of a flexible and stretchable sensor assembly that forms a temperature sensor.
- the substrate layer 100 is a "nested" spiral having attached thereto a number of temperature sensors (thermistors) 802.
- the other part of the spiral also contains thermistors 804 that is located between the insulation layer 801a and 801b (the dark separator between top 801b and bottom 801a). Both parts of the spiral are connected to few pieces of driving electronics 803.
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- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Biophysics (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Physics & Mathematics (AREA)
- Molecular Biology (AREA)
- Surgery (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
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- Measuring And Recording Apparatus For Diagnosis (AREA)
Abstract
Cette invention concerne une structure de couche de substrat conçue pour porter un dispositif électronique, des composants électroniques, des capteurs électromécaniques ou des capteurs électrochimiques, utilisés seuls ou associés les uns aux autres. Ladite structure est conçue pour être fixée à une surface d’une espèce biologique ou du corps d’un être humain ou d’un animal. La surface de la structure de couche de substrat souple est une structure à motifs dont la géométrie est prédéterminée et constituée d’une ou de plusieurs fentes. La géométrie est choisie de manière à ce que l’étirabilité de la structure de couche de substrat s’adapte à la géométrie de la surface du corps qui se trouve en dessous.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP08156797.6 | 2008-05-23 | ||
| EP08156797 | 2008-05-23 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2009141777A1 true WO2009141777A1 (fr) | 2009-11-26 |
Family
ID=41056886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2009/052030 Ceased WO2009141777A1 (fr) | 2008-05-23 | 2009-05-15 | Couche de substrat conçue pour porter des capteurs, des actionneurs ou des composants électriques |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2009141777A1 (fr) |
Cited By (35)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10288590B2 (en) | 2013-10-08 | 2019-05-14 | Smith & Nephew Plc | PH indicator device and formulation |
| US11076997B2 (en) | 2017-07-25 | 2021-08-03 | Smith & Nephew Plc | Restriction of sensor-monitored region for sensor-enabled wound dressings |
| US11324424B2 (en) | 2017-03-09 | 2022-05-10 | Smith & Nephew Plc | Apparatus and method for imaging blood in a target region of tissue |
| US11395872B2 (en) | 2008-01-08 | 2022-07-26 | Smith & Nephew, Inc. | Sustained variable negative pressure wound treatment and method of controlling same |
| US11559438B2 (en) | 2017-11-15 | 2023-01-24 | Smith & Nephew Plc | Integrated sensor enabled wound monitoring and/or therapy dressings and systems |
| US11596553B2 (en) | 2017-09-27 | 2023-03-07 | Smith & Nephew Plc | Ph sensing for sensor enabled negative pressure wound monitoring and therapy apparatuses |
| US11633147B2 (en) | 2017-09-10 | 2023-04-25 | Smith & Nephew Plc | Sensor enabled wound therapy dressings and systems implementing cybersecurity |
| US11633153B2 (en) | 2017-06-23 | 2023-04-25 | Smith & Nephew Plc | Positioning of sensors for sensor enabled wound monitoring or therapy |
| US11638664B2 (en) | 2017-07-25 | 2023-05-02 | Smith & Nephew Plc | Biocompatible encapsulation and component stress relief for sensor enabled negative pressure wound therapy dressings |
| US11690570B2 (en) | 2017-03-09 | 2023-07-04 | Smith & Nephew Plc | Wound dressing, patch member and method of sensing one or more wound parameters |
| US11717447B2 (en) | 2016-05-13 | 2023-08-08 | Smith & Nephew Plc | Sensor enabled wound monitoring and therapy apparatus |
| US11744741B2 (en) | 2008-03-12 | 2023-09-05 | Smith & Nephew, Inc. | Negative pressure dressing and method of using same |
| US11759144B2 (en) | 2017-09-10 | 2023-09-19 | Smith & Nephew Plc | Systems and methods for inspection of encapsulation and components in sensor equipped wound dressings |
| US11791030B2 (en) | 2017-05-15 | 2023-10-17 | Smith & Nephew Plc | Wound analysis device and method |
| US11839464B2 (en) | 2017-09-28 | 2023-12-12 | Smith & Nephew, Plc | Neurostimulation and monitoring using sensor enabled wound monitoring and therapy apparatus |
| US11883262B2 (en) | 2017-04-11 | 2024-01-30 | Smith & Nephew Plc | Component positioning and stress relief for sensor enabled wound dressings |
| US11925735B2 (en) | 2017-08-10 | 2024-03-12 | Smith & Nephew Plc | Positioning of sensors for sensor enabled wound monitoring or therapy |
| US11931165B2 (en) | 2017-09-10 | 2024-03-19 | Smith & Nephew Plc | Electrostatic discharge protection for sensors in wound therapy |
| US11944418B2 (en) | 2018-09-12 | 2024-04-02 | Smith & Nephew Plc | Device, apparatus and method of determining skin perfusion pressure |
| US11957545B2 (en) | 2017-09-26 | 2024-04-16 | Smith & Nephew Plc | Sensor positioning and optical sensing for sensor enabled wound therapy dressings and systems |
| US11969538B2 (en) | 2018-12-21 | 2024-04-30 | T.J.Smith And Nephew, Limited | Wound therapy systems and methods with multiple power sources |
| US12011942B2 (en) | 2019-03-18 | 2024-06-18 | Smith & Nephew Plc | Rules for sensor integrated substrates |
| US12016994B2 (en) | 2019-10-07 | 2024-06-25 | Smith & Nephew Plc | Sensor enabled negative pressure wound monitoring apparatus with different impedances inks |
| US12033738B2 (en) | 2017-05-15 | 2024-07-09 | Smith & Nephew Plc | Negative pressure wound therapy system using eulerian video magnification |
| US12178597B2 (en) | 2017-03-09 | 2024-12-31 | Smith & Nephew Plc | Device, apparatus and method of determining skin perfusion pressure |
| US12186165B2 (en) | 2018-09-28 | 2025-01-07 | T.J.Smith And Nephew, Limited | Optical fibers for optically sensing through wound dressings |
| US12186164B2 (en) | 2018-10-16 | 2025-01-07 | Smith & Nephew Plc | Systems and method for applying biocompatible encapsulation to sensor enabled wound monitoring and therapy dressings |
| US12299772B2 (en) | 2020-04-21 | 2025-05-13 | T.J.Smith And Nephew, Limited | Wound treatment management using augmented reality overlay |
| US12409071B2 (en) | 2018-08-29 | 2025-09-09 | Smith & Nephew Plc | Component positioning and encapsulation for sensor enabled wound dressings |
| US12447259B2 (en) | 2019-01-30 | 2025-10-21 | Smith & Nephew Plc | Sensor integrated dressings and systems |
| US12458286B2 (en) | 2020-05-19 | 2025-11-04 | T.J.Smith And Nephew, Limited | Patient protection from unsafe electric current in sensor integrated dressings and systems |
| US12478279B2 (en) | 2019-03-19 | 2025-11-25 | Smith & Nephew Plc | Systems and methods for measuring tissue impedance |
| US12514755B2 (en) | 2020-03-05 | 2026-01-06 | Smith & Nephew Plc | Sensor integrated dressings and systems |
| US12527522B2 (en) | 2019-12-19 | 2026-01-20 | Smith & Nephew Plc | Sensor integrated dressings and systems |
| US12544271B2 (en) | 2019-01-30 | 2026-02-10 | Smith & Nephew Plc | Optical sensing systems and methods for sensor enabled wound dressings and systems |
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Cited By (44)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11395872B2 (en) | 2008-01-08 | 2022-07-26 | Smith & Nephew, Inc. | Sustained variable negative pressure wound treatment and method of controlling same |
| US11744741B2 (en) | 2008-03-12 | 2023-09-05 | Smith & Nephew, Inc. | Negative pressure dressing and method of using same |
| US10288590B2 (en) | 2013-10-08 | 2019-05-14 | Smith & Nephew Plc | PH indicator device and formulation |
| US11717447B2 (en) | 2016-05-13 | 2023-08-08 | Smith & Nephew Plc | Sensor enabled wound monitoring and therapy apparatus |
| US11690570B2 (en) | 2017-03-09 | 2023-07-04 | Smith & Nephew Plc | Wound dressing, patch member and method of sensing one or more wound parameters |
| US11324424B2 (en) | 2017-03-09 | 2022-05-10 | Smith & Nephew Plc | Apparatus and method for imaging blood in a target region of tissue |
| US12178597B2 (en) | 2017-03-09 | 2024-12-31 | Smith & Nephew Plc | Device, apparatus and method of determining skin perfusion pressure |
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| US12514755B2 (en) | 2020-03-05 | 2026-01-06 | Smith & Nephew Plc | Sensor integrated dressings and systems |
| US12299772B2 (en) | 2020-04-21 | 2025-05-13 | T.J.Smith And Nephew, Limited | Wound treatment management using augmented reality overlay |
| US12458286B2 (en) | 2020-05-19 | 2025-11-04 | T.J.Smith And Nephew, Limited | Patient protection from unsafe electric current in sensor integrated dressings and systems |
| US12544004B2 (en) | 2023-08-07 | 2026-02-10 | Smith & Nephew Plc | Systems and methods for inspection of encapsulation and components in sensor equipped wound dressings |
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