WO2009113392A1 - Electromagnetic steel sheet having insulating coating film with excellent thermal conductivity therein, and process for production thereof - Google Patents
Electromagnetic steel sheet having insulating coating film with excellent thermal conductivity therein, and process for production thereof Download PDFInfo
- Publication number
- WO2009113392A1 WO2009113392A1 PCT/JP2009/053383 JP2009053383W WO2009113392A1 WO 2009113392 A1 WO2009113392 A1 WO 2009113392A1 JP 2009053383 W JP2009053383 W JP 2009053383W WO 2009113392 A1 WO2009113392 A1 WO 2009113392A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- steel sheet
- chromic acid
- insulating coating
- terms
- electrical steel
- Prior art date
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 63
- 239000011248 coating agent Substances 0.000 title claims abstract description 60
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 15
- 239000010959 steel Substances 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 238000000034 method Methods 0.000 title description 17
- 230000008569 process Effects 0.000 title description 3
- 239000011347 resin Substances 0.000 claims abstract description 32
- 229920005989 resin Polymers 0.000 claims abstract description 32
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 claims abstract description 25
- 239000002184 metal Substances 0.000 claims abstract description 25
- -1 chromium hydroxide compound Chemical class 0.000 claims abstract description 24
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 claims abstract description 21
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000002425 crystallisation Methods 0.000 claims abstract description 17
- 230000008025 crystallization Effects 0.000 claims abstract description 17
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 12
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 12
- 150000003839 salts Chemical class 0.000 claims abstract description 11
- 239000003822 epoxy resin Substances 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 10
- 229920001577 copolymer Polymers 0.000 claims abstract description 8
- 229920001721 polyimide Polymers 0.000 claims abstract description 6
- 239000009719 polyimide resin Substances 0.000 claims abstract description 6
- 229910000976 Electrical steel Inorganic materials 0.000 claims description 24
- 239000011651 chromium Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 21
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 15
- 239000000839 emulsion Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 13
- 229940117975 chromium trioxide Drugs 0.000 claims description 12
- GAMDZJFZMJECOS-UHFFFAOYSA-N chromium(6+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6] GAMDZJFZMJECOS-UHFFFAOYSA-N 0.000 claims description 12
- 229920005862 polyol Polymers 0.000 claims description 11
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 10
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 6
- 229910052804 chromium Inorganic materials 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 5
- 229930006000 Sucrose Natural products 0.000 claims description 5
- 235000011187 glycerol Nutrition 0.000 claims description 5
- 239000005720 sucrose Substances 0.000 claims description 5
- 239000006185 dispersion Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims 1
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 abstract 8
- LXMQZGGLHVSEBA-UHFFFAOYSA-N chromium;trihydrate Chemical group O.O.O.[Cr] LXMQZGGLHVSEBA-UHFFFAOYSA-N 0.000 description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- SOCTUWSJJQCPFX-UHFFFAOYSA-N dichromate(2-) Chemical compound [O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O SOCTUWSJJQCPFX-UHFFFAOYSA-N 0.000 description 13
- 239000000243 solution Substances 0.000 description 11
- CMMUKUYEPRGBFB-UHFFFAOYSA-L dichromic acid Chemical compound O[Cr](=O)(=O)O[Cr](O)(=O)=O CMMUKUYEPRGBFB-UHFFFAOYSA-L 0.000 description 8
- 230000017525 heat dissipation Effects 0.000 description 7
- 229910000565 Non-oriented electrical steel Inorganic materials 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 5
- 229910021645 metal ion Inorganic materials 0.000 description 5
- 238000006722 reduction reaction Methods 0.000 description 5
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 239000002667 nucleating agent Substances 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- VQWFNAGFNGABOH-UHFFFAOYSA-K chromium(iii) hydroxide Chemical compound [OH-].[OH-].[OH-].[Cr+3] VQWFNAGFNGABOH-UHFFFAOYSA-K 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 239000000454 talc Substances 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- FIPWRIJSWJWJAI-UHFFFAOYSA-N Butyl carbitol 6-propylpiperonyl ether Chemical compound C1=C(CCC)C(COCCOCCOCCCC)=CC2=C1OCO2 FIPWRIJSWJWJAI-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 150000003819 basic metal compounds Chemical class 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical group [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000001420 photoelectron spectroscopy Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/24—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds
- C23C22/26—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds containing also organic compounds
- C23C22/28—Macromolecular compounds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/16—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
- H01F1/18—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets with insulating coating
Definitions
- the present invention relates to an electromagnetic steel sheet having an insulating coating excellent in thermal conductivity suitable for an iron core or the like of electrical equipment and a method for manufacturing the same.
- Patent Document 1 As a technique related to the insulating coating of an electrical steel sheet, as disclosed in Patent Document 1, a treatment liquid mainly composed of an organic resin emulsion such as dichromate and vinyl acetate, a butadiene-styrene copolymer, an acrylic resin, etc. There is a method of forming an insulating film by using. Moreover, as disclosed in Patent Document 2, a chromic acid aqueous solution, an emulsion type resin, and an organic reducing agent are mixed, and a readily soluble aluminum compound, a divalent metal oxide, etc., H 3 BO 3 , and chromic acid are mixed.
- Patent Document 2 a chromic acid aqueous solution, an emulsion type resin, and an organic reducing agent are mixed, and a readily soluble aluminum compound, a divalent metal oxide, etc., H 3 BO 3 , and chromic acid are mixed.
- the molar ratio of Me 2+ / Al 3+ in the solution is 0 to 7.0
- the molar ratio of (Al 3+ + Me 2+ ) / CrO 3 is 0.2 to 0.5
- the molar ratio of H 3 BO 3 / CrO 3 There is a method of forming an insulating film using a treatment liquid having a thickness of 0.1 to 1.5.
- Patent Document 3 after application and baking of a treatment liquid containing chromic acid, a readily soluble divalent and / or trivalent basic metal compound, an aqueous emulsion resin, boric acid, and an organic reducing agent, and after strain relief annealing, A magnetic steel sheet is described in which chromium is hexavalent chromium and is present on the outermost surface layer of the coating as measured by X-ray photoelectron spectroscopy.
- the thermal conductivity of oxide-based insulating coatings is much lower than that of metals. For this reason, heat is not easily transmitted in the stacking direction of the iron cores, and heat dissipation in this direction does not contribute much to the heat dissipation of the entire motor.
- An electrical steel sheet having an insulating coating excellent in thermal conductivity includes an electrical steel sheet and an insulating coating formed on a surface of the electromagnetic steel sheet, and the insulating coating includes a metal chromate salt, Styrene resin, acrylic resin, epoxy resin having a crystallization ratio of 0.01 to 0.5 parts by weight with respect to 1 part by weight of the chromic acid metal salt (in terms of CrO 3 ) 100% of a chromic acid compound obtained by converting a chromium hydroxide compound as a chromic acid compound into chromium trioxide (Cr 2 O 3 ) as a main component, one or a mixture of two or more kinds of polyimide resins or a copolymer. In contrast, it is characterized by containing 30% or more in terms of chromium trioxide (Cr 2 O 3 ).
- a method of manufacturing an electrical steel sheet having an insulating coating having excellent thermal conductivity a step of applying a predetermined coating liquid to the surface of the electrical steel sheet, and forming the insulating coating by drying the predetermined coating liquid And converting the resin solid content to 0.1 parts by weight with respect to 1 part by weight of the chromic acid metal salt and the chromic acid metal salt (in terms of CrO 3 ) as the predetermined coating liquid.
- a styrene resin emulsion 01 to 0.5 parts by weight of a styrene resin emulsion, an acrylic resin emulsion, an epoxy resin emulsion, a polyimide resin dispersion, or a mixture or copolymer of styrene resin emulsion, acrylic resin emulsion, epoxy resin dispersion having a crystallization rate of 10% to 50% And a main component, and a step of forming the insulating coating using a polyol compound as a chromic acid reducing agent added in an amount of 1.2 to 3.6 times the chromic acid equivalent, And heating the predetermined coating liquid at a rate of 10 ° C./second to 35 ° C./second in a temperature range of 50 ° C. to 200 ° C.
- the electrical steel sheet according to the embodiment of the present invention preferably contains Si: 0.1% by mass or more and Al: 0.05% by mass or more.
- Si As the Si content increases, the electrical resistance increases and the magnetic properties improve, but the brittleness increases. For this reason, it is preferable that content of Si is less than 4.0 mass%.
- Al As the Al content increases, the magnetic properties are improved, but the rollability is lowered. For this reason, it is preferable that content of Al is less than 3.0 mass%.
- Mn etc. may be contained in addition to Si and Al.
- the Mn content is preferably 0.01% by mass to 1.0% by mass.
- the content of transition elements such as Cr and Ni is preferably less than 0.1% by mass, and more preferably less than 0.01% by mass.
- the content of typical elements such as S, N and C is preferably less than 100 ppm, and more preferably less than 20 ppm.
- the slab having the above components is hot-rolled, wound into a coil shape, annealed as necessary, and has a thickness of 0.15 mm to 0.005. Cold-roll to about 5 mm and further anneal.
- the surface roughness of the electrical steel sheet according to the embodiment of the present invention is preferably relatively small. This is to obtain high adhesion.
- the center line average roughness Ra in the rolling direction and the direction orthogonal to the rolling direction is preferably 0.8 ⁇ m or less, and more preferably 0.5 ⁇ m to 0.1 ⁇ m. This is because if the average roughness Ra is larger than 0.8 ⁇ m, sufficient bending adhesion may not be obtained.
- the chromic acid metal salt becomes a solid content when an aqueous solution mainly containing dichromic acid and metal ions is dried.
- the metal species is preferably contained in a molar ratio of 0.5 to 1.3 with respect to dichromic acid regarded as a divalent anion. Further, when the metal species is divalent, the molar ratio of the metal species is more preferably 1.05 to 1.15. When the metal species is trivalent, the molar ratio of the metal species is 0.00. It is more preferably 7 to 0.77.
- the metal ions are preferably light metal ions such as Li, Al, Mg, Ca, Sr, and Ti, and particularly preferably alkaline earth metal ions such as Mg.
- metal ions When metal ions are dissolved in the dichromic acid solution, metal ion oxides, carbonates, or hydroxides may be used.
- an alkali metal ion such as Li and an alkaline earth metal ion such as Mg are dissolved, an attempt to dissolve the metal itself reacts violently, so it is preferable to use an oxide or hydroxide. .
- the chromium of the applied dichromic acid is reduced from hexavalent to trivalent, The portion is chromium trioxide (Cr 2 O 3 ), and 10% to 20% of chromium is chromium hydroxide (Cr (OH) 3 ).
- the ratio of chromium hydroxide (Cr (OH) 3 ) may increase more than the conventional one depending on conditions. I found out. That is, the present inventors have found that the amount of chromium hydroxide (Cr (OH) 3 ) produced depends on the amount of polyol compound added and the rate of temperature rise up to 200 ° C. It has been found that the thermal conductivity of the insulating coating can be improved by controlling the amount of chromium hydroxide (Cr (OH) 3 ) generated.
- Chromium hydroxide (Cr (OH) 3) is estimated to form some polymerization conditions in the coating, the thermal conductivity is improved when the ratio of chromium hydroxide (Cr (OH) 3) is increased. This effect is noticeable when chromium hydroxide (Cr (OH) 3 ) is present in the insulating coating in an amount of 30% or more in terms of chromium trioxide (Cr 2 O 3 ). Further, the effect is more remarkable when it is 45% or more, and the effect is more remarkable when it is 60% or more.
- An organic reducing agent can be used to reduce dichromic acid.
- the organic reducing agent greatly affects the production of chromium hydroxide (Cr (OH) 3 ), and in the embodiment of the present invention, a polyol compound can be used as the organic reducing agent.
- generation of chromium hydroxide (Cr (OH) 3 ) is very narrow.
- ethylene glycol, glycerin, and sucrose can be used as the polyol compound, and the addition ratio thereof is 1.2 times to 3.3 the equivalent of dichromate regarded as a trivalent oxidizing agent. 6 times.
- the coating line, the drying line, and the cooling line for the insulating coating are continuously provided at the lower part of the horizontal annealing line, which is the preceding process. For this reason, the total equipment length for the processes from coating to drying is determined based on the furnace length of the annealing furnace. In addition, since the cooling is performed by air cooling, the cooling furnace is relatively long. As a result, the heating furnace is shortened, and the heating rate is determined due to restrictions on the heating furnace equipment. .
- the present inventors further examined the heating rate determined from the restrictions on the equipment as described above from the viewpoint of the production of chromium hydroxide (Cr (OH) 3 ).
- the present inventors have reduced the temperature rising rate in the temperature range of 50 ° C. to 200 ° C. to 10 ° C./second to 35 ° C./second, which is slower than the conventional temperature rising rate. It has been found that the ratio of (Cr (OH) 3 ) can be 30% or more. A sufficient amount of chromium hydroxide (Cr (OH) 3 ) is unlikely to be generated even when the temperature rising rate in the temperature range of 50 ° C. to 200 ° C.
- the rate of temperature rise in the temperature range of 50 ° C. to 200 ° C. is preferably 10 ° C./second to 35 ° C./second, and more preferably 10 ° C./second to 20 ° C./second.
- the rate of temperature rise in the temperature range of 200 ° C. or higher is not particularly limited, and may exceed 35 ° C./second. Above 200 ° C., the remaining reducing agent and the organic compound having a relatively small molecular weight such as a surfactant in the organic resin are volatilized, and the produced chromium hydroxide (Cr (OH) 3 ) is gradually reduced by heating reduction.
- the reaction that is oxidized to chromate and the reaction that produces chromium trioxide (Cr 2 O 3 ) from chromium hydroxide (Cr (OH) 3 ) proceed simultaneously and are offset. For this reason, even if the temperature increase rate in the temperature range of 200 ° C. or higher exceeds 35 ° C./second, no particular problem occurs.
- the heating temperature is preferably up to 400 ° C., and when heated above 400 ° C., decomposition of the organic resin tends to start.
- the heating temperature is more preferably up to 350 ° C.
- the organic resin contained in the insulating coating is one or a mixture or copolymer of styrene resin, acrylic resin, epoxy resin and polyimide resin, and the crystallization rate is 10% to 50%.
- the organic resin a copolymer of a styrene resin and an acrylic resin is particularly preferable, and the crystallization rate can be easily controlled and the crystallization rate in various ranges.
- the reason why the crystallization rate is 10% to 50% is that when it is less than 10%, the thermal conductivity tends to be low, and when it exceeds 50%, it tends to powder.
- the content of the organic resin is preferably 0.01 to 0.5 parts by weight with respect to 1 part by weight of dichromate. This is because if the amount is less than 0.01 part by weight, the effect of adding the organic resin is small and it is difficult to obtain sufficient coating properties, and if it exceeds 0.5 part by weight, it is difficult to obtain sufficient heat resistance.
- a more preferred range is 0.1 to 0.4 parts by weight, which is a particularly excellent range for dispersing organic resins. As a synergistic effect with a crystallization rate of 10% to 50%, an effect is also seen in improving the space factor.
- the crystallization rate can be controlled by copolymerization conditions and subsequent treatment such as heating, the crystallization rate can be easily controlled by adding various nucleating agents.
- Any nucleating agent can be used, but oxide-based nucleating agents such as silica, magnesium oxide, and talc are effective.
- talc is effective for acrylic resins and epoxy resins. It is.
- the coating amount of the organic resin is not particularly limited, but is preferably 0.5 g / m 2 to 4.0 g / m 2 . This is because if the coating amount is less than 0.5 g / m 2 , the crystallization is likely to proceed, and the control of the crystallization rate is difficult, and if it exceeds 4.0 g / m 2 , the tendency for the adhesion to decrease becomes remarkable.
- the method for measuring the proportion of chromium hydroxide (Cr (OH) 3 ) is not particularly limited.
- the strength ratio of Cr—O bond and Cr—OH bond by ESCA (electron spectroscopy for chemical analysis) method may be calculated from several depth profiles.
- the method of subtracting the amount calculated from the O—Cr—OH bond peak from Cr (III) is preferable because it is simple.
- the application method is not particularly limited, and may be applied using a roll coater, applied using a spray, or immersed. You may apply
- the heating method is not particularly limited, and heating by a normal radiant furnace may be performed, or heating using electricity such as induction heating may be performed.
- induction heating is preferable from the viewpoint of accuracy of heating rate control.
- the improvement of the external appearance is remarkable as well as the improvement of the thermal conductivity.
- the appearance is good, the commercial value is improved, but an improvement in accuracy when mechanically inspecting wrinkles of electromagnetic steel sheets such as holes and protrusions can be expected.
- the film is fine and crystalline, it tends to become cloudy without being glossy, but it is smooth and highly uniform.
- the coating is amorphous, it tends to be glossy, but the uniformity depending on the location tends to decrease.
- the crystallization rate is appropriately controlled, it is possible to balance gloss, smoothness and uniformity, and a good appearance can be obtained.
- the coating liquid shown in Table 1 is shown in Table 2 on the surface of a non-oriented electrical steel sheet having a thickness of 0.35 mm containing Si: 2.5%, Al: 0.5%, and Mn: 0.05%. It was applied under conditions.
- the dichromate, prepared chromium flakes and Mg (OH) 2, Al ( OH) 3, CaO, metal hydroxides such as SrCO 3, an oxide or carbonate mixture heated metal dichromate A 50% aqueous solution was used.
- organic resin styrene resin, acrylic resin, and epoxy resin were each used as a 30% emulsion solution, and the polyimide resin was used as a 30% dispersion solution. Further, a predetermined amount of a reducing agent was added to prepare a coating solution having the composition shown in Table 1.
- Table 1 the value on the right side of the column “Organic resin: parts by weight” indicates the weight of the organic resin relative to 1 part by weight of dichromic acid, and the value in parentheses on the left side indicates the crystallization rate of the organic resin. Indicates. A crystallization rate of 0% means an amorphous state.
- organic resin of Example 5 a nucleating agent added with 0.03 parts by weight of talc (ultra fine powder type) with respect to 1 part by weight of resin solids was used.
- a roll coater was used, and the amount of roll reduction was adjusted so that the amount applied was 2 g / m 2 .
- Chromium hydroxide content in the table was determined Cr (OH) 3 content from the peak of oxygen and chromium by ESCA (photoelectron spectroscopy).
- composition described in the column of “dichromate” in Table 1 is the composition when adjusted to a 50 wt% solution.
- the amount of reducing agent is the amount of reducing agent added to 1 part by weight of dichromate.
- “EG” in the “reducing agent” column represents ethylene glycol
- “GL” represents glycerin
- “SU” represents sucrose.
- the redox equivalent is 4 for ethylene glycol, 9 for glycerin, and 12 for sucrose when dichromic acid is 3. That is, with respect to 1 mol of dichromate, 1.33 mol of ethylene glycol was equivalent, 3 mol of glycerin was equivalent, and 4 mol of sucrose was equivalent.
- the magnetic steel sheet on which the insulating coating is formed is processed into 30 mm square, and 80 sheets are laminated.
- a pressure is applied at a pressure of 20 kgf / cm 2 on a heating element heated to 180 ° C. after being surrounded by a heat insulating material.
- the temperature change disappears after 60 minutes, the temperature of the steel plate sample opposite to the heating element (pressure side) is measured, and the lower the temperature, the better the thermal conductivity.
- the space factor was measured according to the method (C2550) defined in JIS (Japanese Industrial Standard).
- Adhesion was evaluated based on the traces of the peeled adhesive tape after a sample of a magnetic steel sheet having an adhesive tape affixed to 10 mm, 20 mm, and 30 mm diameter metal bars was wound. What was not peeled off when wound on a metal rod with a diameter of 10 mm was taken as 10 mm ⁇ OK, and what was not peeled off when wound around a metal rod with a diameter of 20 mm was wound around a metal rod with a diameter of 30 mm In this case, the one that did not peel off was defined as 30 mm ⁇ OK. It can be said that the smaller the diameter of the metal rod that does not peel off, the higher the adhesion.
- Corrosion resistance was evaluated by a salt spray test according to a method defined in JIS (Z2371). And the state of the rust after 7-hour progress was evaluated in 10 steps. “10” indicates that rust was not generated, and “9” indicates that the ratio (area ratio) of the area where rust was generated was extremely small, greater than 0% and 0.1% or less. “7” indicates that the area ratio of rust is greater than 0.25% and 0.50% or less, and “6” indicates that the area ratio of rust is greater than 0.50% and less than 1.00%. Indicates that there was. Although not in Table 2, “1” indicates that the area ratio of rust was greater than 25% and 50% or less.
- the glossy, smooth and uniform is 5 and the gloss is 4 but the uniformity is slightly inferior to that of the evaluation 5.
- the slightly glossy and smooth but uniform. Those inferior to those of evaluation 5 were set to 3. Although not in Table 2, the gloss was less than that of evaluation 5, the smoothness was slightly inferior and the uniformity was inferior, and the gloss, uniformity and smoothness were inferior.
- test Nos. within the scope of the present invention.
- test Nos. 1 to 6 Examples
- test No. Compared with 7 to 12 comparative examples
- the temperature measured by thermal conductivity evaluation was lower, the space factor was higher, the adhesion was higher, the corrosion resistance was higher, and the appearance was better. From this result, the effect by this invention is clear.
- the form of chromate can be controlled and the production rate of chromium hydroxide can be controlled.
- the thermal conductivity of the insulating coating of the non-oriented electrical steel sheet can be improved, and a non-oriented electrical steel sheet with good heat dissipation can be obtained.
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Abstract
Description
Si:2.5%、Al:0.5%、Mn:0.05%を含有する厚さが0.35mmの無方向性電磁鋼板の表面に、表1に示すコーティング液を表2に示す条件で塗布した。重クロム酸塩としては、クロムフレークとMg(OH)2、Al(OH)3、CaO、SrCO3等の金属水酸化物、酸化物又は炭酸塩を混合加熱して金属重クロム酸塩を調製し、50%水溶液を用いた。 (Experimental example)
The coating liquid shown in Table 1 is shown in Table 2 on the surface of a non-oriented electrical steel sheet having a thickness of 0.35 mm containing Si: 2.5%, Al: 0.5%, and Mn: 0.05%. It was applied under conditions. The dichromate, prepared chromium flakes and Mg (OH) 2, Al ( OH) 3, CaO, metal hydroxides such as SrCO 3, an oxide or carbonate mixture heated metal dichromate A 50% aqueous solution was used.
By heating a dichromate solution containing a specific organic resin and a specific reducing agent at a specific temperature increase rate, the form of chromate can be controlled and the production rate of chromium hydroxide can be controlled. As a result, the thermal conductivity of the insulating coating of the non-oriented electrical steel sheet can be improved, and a non-oriented electrical steel sheet with good heat dissipation can be obtained.
Claims (7)
- 電磁鋼板と、
前記電磁鋼板の表面に形成された絶縁被膜と、
を有し、
前記絶縁被膜は、
クロム酸金属塩と、前記クロム酸金属塩(CrO3に換算して)の1重量部に対して0.01~0.5重量部の、結晶化率が10~50%である、スチレン樹脂、アクリル樹脂、エポキシ樹脂、ポリイミド樹脂の1種又は2種以上の混合物若しくは共重合物と、を主成分とし、
クロム酸化合物として水酸化クロム化合物を、3酸化クロム(Cr2O3)に換算したクロム酸化合物100%に対して3酸化クロム(Cr2O3)換算で30%以上含有することを特徴とする熱伝導性に優れた絶縁被膜を持つ電磁鋼板。 Electrical steel sheet,
An insulating coating formed on the surface of the electromagnetic steel sheet;
Have
The insulating coating is
Styrene resin having a crystallization rate of 0.01 to 0.5 parts by weight with respect to 1 part by weight of the chromic acid metal salt and the chromic acid metal salt (in terms of CrO 3 ). An acrylic resin, an epoxy resin, a polyimide resin, or a mixture or copolymer of two or more,
And characterized in that the chromium hydroxide compound as a chromic acid compound, containing chromium trioxide (Cr 2 O 3) chromium trioxide relative terms the chromic acid compound 100% (Cr 2 O 3) 30% or more in terms of Electrical steel sheet with an insulating coating with excellent thermal conductivity. - 前記絶縁被膜は、前記水酸化クロム化合物を、3酸化クロム(Cr2O3)に換算したクロム酸化合物100%に対して3酸化クロム(Cr2O3)換算で45%以上含有することを特徴とする請求項1に記載の熱伝導性に優れた絶縁被膜を持つ電磁鋼板。 The insulating coating contains 45% or more of the chromium hydroxide compound in terms of chromium trioxide (Cr 2 O 3 ) with respect to 100% of the chromate compound in terms of chromium trioxide (Cr 2 O 3 ). The electrical steel sheet having an insulating coating excellent in thermal conductivity according to claim 1.
- 前記絶縁被膜は、前記水酸化クロム化合物を、3酸化クロム(Cr2O3)に換算したクロム酸化合物100%に対して3酸化クロム(Cr2O3)換算で60%以上含有することを特徴とする請求項1に記載の熱伝導性に優れた絶縁被膜を持つ電磁鋼板。 The insulating coating contains 60% or more of the chromium hydroxide compound in terms of chromium trioxide (Cr 2 O 3 ) with respect to 100% of the chromate compound in terms of chromium trioxide (Cr 2 O 3 ). The electrical steel sheet having an insulating coating excellent in thermal conductivity according to claim 1.
- 電磁鋼板の表面に、所定のコーティング液を塗布する工程と、
前記所定のコーティング液を乾燥させて絶縁被膜を形成する工程と、
を有し、
前記所定のコーティング液として、クロム酸金属塩と、前記クロム酸金属塩(CrO3に換算して)の1重量部に対して樹脂固形分に換算して0.01~0.5重量部の、結晶化率が10%~50%である、スチレン樹脂エマルジョン、アクリル樹脂エマルジョン、エポキシ樹脂エマルジョン、ポリイミド樹脂ディスパージョンの1種又は2種以上の混合物若しくは共重合物と、を主成分とし、クロム酸還元剤としてのポリオール化合物がクロム酸当量の1.2倍~3.6倍添加されたものを用い、
前記絶縁被膜を形成する工程は、前記所定のコーティング液を、50℃~200℃の温度範囲において10℃/秒~35℃/秒の速度で加熱する工程を有することを特徴とする熱伝導性に優れた絶縁被膜を持つ電磁鋼板の製造方法。 Applying a predetermined coating liquid to the surface of the electrical steel sheet;
Drying the predetermined coating liquid to form an insulating film;
Have
As the predetermined coating solution, 0.01 to 0.5 parts by weight in terms of resin solid content with respect to 1 part by weight of the chromic acid metal salt and the chromic acid metal salt (in terms of CrO 3 ). The main component is a styrene resin emulsion, an acrylic resin emulsion, an epoxy resin emulsion, or a mixture or copolymer of two or more of a styrene resin emulsion, an acrylic resin emulsion, an epoxy resin dispersion having a crystallization rate of 10% to 50%, and chromium. Using a polyol compound as an acid reducing agent added with 1.2 to 3.6 times the chromic acid equivalent,
The step of forming the insulating film includes the step of heating the predetermined coating solution at a rate of 10 ° C./second to 35 ° C./second in a temperature range of 50 ° C. to 200 ° C. Of electrical steel sheet with excellent insulation coating. - 前記ポリオール化合物として、エチレングリコール、グリセリン又はスクロースを用いることを特徴とする請求項4に記載の熱伝導性に優れた絶縁被膜を持つ電磁鋼板の製造方法。 5. The method for producing an electrical steel sheet having an insulating coating excellent in thermal conductivity according to claim 4, wherein ethylene glycol, glycerin or sucrose is used as the polyol compound.
- 前記所定のコーティング液として、前記クロム酸還元剤としてのポリオール化合物がクロム酸当量の1.5倍~2.4倍添加されたものを用いることを特徴とする請求項4に記載の熱伝導性に優れた絶縁被膜を持つ電磁鋼板の製造方法。 5. The thermal conductivity according to claim 4, wherein the predetermined coating liquid is a polyol compound as the chromic acid reducing agent added with 1.5 to 2.4 times the chromic acid equivalent. Of electrical steel sheet with excellent insulation coating.
- 前記所定のコーティング液として、前記クロム酸還元剤としてのポリオール化合物がクロム酸当量の1.5倍~2.4倍添加されたものを用いることを特徴とする請求項5に記載の熱伝導性に優れた絶縁被膜を持つ電磁鋼板の製造方法。
6. The thermal conductivity according to claim 5, wherein the predetermined coating liquid uses a polyol compound as the chromic acid reducing agent to which 1.5 to 2.4 times the chromic acid equivalent is added. Of electrical steel sheet with excellent insulation coating.
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WO2015028143A1 (en) * | 2013-09-02 | 2015-03-05 | Tata Steel Nederland Technology B.V. | Doped polymer coating for steel substrates |
CN110832113A (en) * | 2017-07-13 | 2020-02-21 | 日本制铁株式会社 | Grain-oriented electromagnetic steel sheet |
EP3808871A4 (en) * | 2018-09-03 | 2021-08-25 | JFE Steel Corporation | Electromagnetic steel sheet having insulation coating film attached thereto, and method for producing same |
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KR102223865B1 (en) | 2018-09-27 | 2021-03-04 | 주식회사 포스코 | Electrical steel sheet laminate |
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