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WO2007137453A1 - Toile de ponçage contenant du diamant et procédé de fabrication correspondant - Google Patents

Toile de ponçage contenant du diamant et procédé de fabrication correspondant Download PDF

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Publication number
WO2007137453A1
WO2007137453A1 PCT/CN2006/001145 CN2006001145W WO2007137453A1 WO 2007137453 A1 WO2007137453 A1 WO 2007137453A1 CN 2006001145 W CN2006001145 W CN 2006001145W WO 2007137453 A1 WO2007137453 A1 WO 2007137453A1
Authority
WO
WIPO (PCT)
Prior art keywords
diamond
base fabric
mesh
metal layer
cloth
Prior art date
Application number
PCT/CN2006/001145
Other languages
English (en)
Chinese (zh)
Inventor
Kerong Ruan
Original Assignee
Kerong Ruan
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kerong Ruan filed Critical Kerong Ruan
Priority to PCT/CN2006/001145 priority Critical patent/WO2007137453A1/fr
Publication of WO2007137453A1 publication Critical patent/WO2007137453A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0018—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by electrolytic deposition
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/02—Backings, e.g. foils, webs, mesh fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D15/00—Electrolytic or electrophoretic production of coatings containing embedded materials, e.g. particles, whiskers, wires
    • C25D15/02—Combined electrolytic and electrophoretic processes with charged materials

Definitions

  • the present invention relates to a diamond abrasive cloth and a method of manufacturing the same.
  • the existing common abrasive cloth is mostly used for the grinding of the surface of metal parts, wood parts, etc.
  • the diamond abrasive cloth is mostly used for the grinding of the surface of the non-metallic hard and brittle material.
  • the existing diamond abrasive cloth manufacturing process First, after the diamond powder is mixed with the adhesive, directly coated or heat-pressed on the base fabric of the non-woven fabric (or made of other materials) to form an abrasive cloth (such as Figure 1), but the abrasive cloth is not sharp enough, so its grinding is not strong enough.
  • the diamond powder is mixed with rubber and plastic adhesive, it is not resistant to high temperature and affects the service life of the abrasive cloth.
  • the diamond powder is passed through the metal.
  • the layer or the metallization layer is directly electroplated on the surface of the metal cloth or the woven fabric, so that the metal layer is easily peeled off, which affects the service life of the diamond abrasive cloth.
  • the Chinese patent database discloses a new type of diamond grinding belt for non-metal polishing machine, CN02246632.0, which is a flexible metal sheet bonded to a nylon substrate and then plated with diamond on the surface of the metal sheet. Although the belt is sharp, Since the diamond is plated on the surface of the metal sheet, the adhesion to the substrate is not strong, and the problem of diamond falling off is likely to occur during use, which affects the service life.
  • An object of the present invention is to provide a diamond abrasive cloth having a large grinding force and a long service life and a method of manufacturing the same.
  • the solution of the present invention is: a diamond abrasive cloth comprising a base fabric and a diamond powder, the base fabric being a liquid permeable mesh cloth, the first surface of which is plated with a metal layer and impregnated to the first On the two surfaces, diamond powder is embedded in the metal layer of the first surface to form a single-sided diamond abrasive cloth. If sandblasted and deposited on the second surface, a double-sided diamond abrasive cloth can be formed.
  • the base fabric is a wire mesh, a nylon mesh, or a non-metallic nonwoven fabric, a woven fabric that can penetrate a nickel layer or a plated metal layer, and a stretch fabric.
  • the first surface of the base fabric is printed with an insulating mesh to form a spacer metal layer.
  • the first surface and the second surface of the base fabric are printed with mutually corresponding insulating meshes; the first surface is alternately plated with a first metal layer, and the second surface is alternately plated with a second metal layer, the first metal layer, Diamond powder may be embedded in the second metal layer;
  • a method for manufacturing a diamond abrasive cloth the main steps are as follows:
  • the plating solution is deposited on the first surface of the base fabric to form a first metal layer having a space, soaked to the second surface, and the diamond powder is consolidated.
  • the insulating mesh on the base fabric can be formed by screen printing, laser plate making, photosensitive plate making, plastic flexible mold printing or pasting with a tape after cutting.
  • An insulating mesh is formed on the first surface and the second surface of the base fabric, and then placed in the plating tank, and the diamond powder is sprinkled.
  • a single-sided diamond abrasive cloth is formed, and the base plating layer is formed. Permeates to the second surface to form a mosaic structure.
  • To make a double-sided diamond abrasive cloth place the second surface flat in the plating tank, sprinkle with diamond powder, and perform electroplating; deposit the plating solution on the second surface of the base fabric, and solidify the diamond powder.
  • a double-sided diamond abrasive cloth in which the upper and lower surfaces are inlaid with each other can be formed.
  • the base fabric with the insulating mesh is glued to the metal plate or the conductive plate in the plating tank, and the first surface of the base fabric is not covered by the sand, and the mesh body with the insulating mesh is formed;
  • the plating solution is saturated with the first surface of the base fabric to the second surface, and a first metal layer having a space is formed on the first surface, and the diamond powder is consolidated to form a single-sided diamond abrasive cloth.
  • the first surface of the single-sided diamond abrasive cloth can be adhered to the metal plate or the conductive plate in the plating tank, and the diamond powder is sprinkled on the second surface to perform electroplating, and finally a double-sided diamond is formed. emery cloth.
  • the non-conductive materials are respectively covered at corresponding positions on the upper and lower sides of the base fabric, so that the base fabric forms a regular geometrical texture, so that the base fabric is separated into a base fabric with a conductive stripe, and finally placed in the plating tank.
  • the diamond powder is embedded or sprinkled, and the plating is performed.
  • the plating layer forms a metal base layer at the conductive portion spaced from the base cloth, and at the same time, the metal layer locked in the diamond powder is locked by the upper and lower sides, so that the diamond powder is embedded in the base cloth.
  • the firmness of the upper surface is more sturdy, the formed diamond abrasive cloth is not easy to wear, and the service life is long; it is because of the spacing of the metal base layers on the diamond abrasive cloth of the invention, the sand cloth has a certain flexibility, so as to be processed on a curved surface or a plane. Polish the object.
  • Figure 1 is a schematic view of an abrasive cloth of a conventional article
  • FIG. 2 is a perspective view of Embodiment 1 of the present invention.
  • Figure 3 is a partial enlarged cross-sectional view of Figure 2, a single-sided diamond abrasive cloth.
  • Figure 4 is a double-sided diamond abrasive cloth.
  • Figure 5 is a schematic view showing the structure of Embodiment 2 of the present invention.
  • Embodiment 1 is a single-sided wire mesh base cloth diamond abrasive cloth, as shown in FIG. 2 and FIG. 3, a non-conductive mesh 2 is disposed on a first surface of the base fabric 1 made of a wire mesh, and the base is The cloth 1 is divided into electrically conductive regions, and the first metal layer 3 is electroplated on the first surface 11 of the base fabric 1 at intervals, and is saturated to the second surface 12, and the diamond powder 4 is embedded in the first metal layer 3.
  • Embodiment 1 of the present invention The specific manufacturing method of the diamond abrasive cloth is as follows:
  • Material selection 200 mesh stainless steel wire mesh is selected to make the base fabric of the abrasive cloth 1, and 100 mesh diamond powder is selected;
  • a pattern of a certain size is printed on the first surface 11 of the base fabric 1 by screen printing to form an insulating mesh 2, and the unprinted area is a non-insulating area;
  • the plating solution is deposited on the first surface 11 of the base fabric 1 to form a first metal layer 3 having a space, and the diamond powder 4 is consolidated, and the metal layer can be saturated to the second surface 12,
  • Unloading sand The plated base fabric 1 is taken out from the plating tank, and the diamond powder on the base fabric 1 is dropped on the diamond powder 4 without plating, forming a space pattern.
  • the plating solution may be coated with nickel sulfate or other metal salt. Since the plating layer is plated on the first surface non-insulating region of the base fabric 1 to form the first metal layer 3 during the electroplating process, the metal layer 3 is formed on the base fabric 1.
  • the diamond powder 4 can be locked in the metal base 3 during the process, and since the base fabric 1 is made of a metal mesh, the plating solution is immersed by the first surface 11 of the base fabric 1 to the second surface 12 to be engaged together.
  • the strength of the diamond powder 4 adhering to the base fabric is strengthened, so that the diamond powder 4 is not easily peeled off.
  • the abrasive cloth can be softened to facilitate the use of the grinding on the curved surface.
  • Embodiment 2 is a double-sided wire mesh base cloth diamond abrasive cloth. As shown in FIG. 4, a non-conductive mesh is disposed on the first surface 11 and the second surface 12 of the base fabric 1 made of the wire mesh. 2, the base fabric 1 is divided into spaced conductive areas, The first metal layer 3 is intermittently distributed on the first surface 11 of the electroplated base fabric 1 and permeated to the second surface 12, and the diamond powder 4 is embedded in the first metal layer 3. Then, the abrasive cloth is turned over, and on the second surface, the diamond powder 4 is sprinkled, and electroplating is performed to form the second metal layer 5, and the diamond powder is embedded, thus forming a double-sided diamond abrasive cloth.
  • the specific manufacturing method of this embodiment differs from the first embodiment mainly in two points: First, in the web making, it is required to print a corresponding insulating mesh 2 on the first surface 11 and the second surface 12 of the base fabric 1; Second, after the first metal layer is electroplated and unloaded, the second surface 12 is placed flat in the plating tank, embedded in the diamond powder 4, and electroplated; the plating solution is non-insulated on the second surface 12 of the base fabric. The region is deposited to form a second metal layer 5 having a space, and the diamond powder 4 is consolidated to form a double-sided diamond abrasive cloth.
  • the insulating mesh 2 on the base fabric 1 of the present invention may be formed by laser plate making, photosensitive plate making or plastic flexible die printing, or may be formed by pasting with a cut tape.
  • Embodiment 3 is a single-sided non-metal mesh base cloth diamond abrasive cloth, and the specific manufacturing method thereof is as follows:
  • the single-sided non-metallic mesh in this embodiment may be a non-metallic nonwoven fabric or a woven fabric or a stretch fabric which can transmit a nickel layer or a plated metal layer.
  • the invention can also be made into a double-sided non-metal mesh base cloth diamond abrasive cloth.
  • the invention relates to a diamond abrasive cloth and a manufacturing method thereof, wherein the base cloth is a liquid permeable mesh cloth, and a mesh is arranged on the base cloth, and a space metal plating layer is formed on the base cloth, and diamond powder is embedded in the metal layer.
  • the invention can be mass-produced industrially and has good industrial applicability.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

Cette invention concerne une toile de ponçage contenant du diamant et un procédé permettant de fabriquer une telle toile. La toile décrite dans cette invention comprend une étoffe de base et des particules de diamant. L'étoffe de base consiste en un treillis perméable aux liquides, une couche métallique est discrètement déposée sur sa première face et pénètre dans sa seconde face,ainsi, les particules de diamant sont noyées dans la couche métallique déposée sur sa première surface. Selon le mode de réalisation décrit dans l'invention, la face supérieure et la face inférieure du treillis de base sont recouvertes d'un matériau non conducteur, respectivement, de telle sorte que des lignes désordonnées et des lignes géométriques sont formées sur ledit treillis de base, lequel est ensuite trempé dans un bain d'électroplacage puis des particules de diamant sont noyées ou dispersées sur celui-ci, la couche de placage peut se former par électroplacage dans la couche de base métallique sur les points conducteurs espacés, puis des particules de diamants sont emprisonnées dans la couche métallique. En raison de leur blocage de haut en bas, les particules de diamant noyées dans l'étoffe de base présentent une meilleure résistance, la toile de ponçage ainsi formée résiste à l'abrasion et dure plus longtemps. En raison de la disposition espacée de la couche de base métallique sur la toile de ponçage, cette dernière présente une bonne souplesse, il est ainsi plus facile de poncer des pièces à usiner présentant une surface incurvée ou une surface plate.
PCT/CN2006/001145 2006-05-29 2006-05-29 Toile de ponçage contenant du diamant et procédé de fabrication correspondant WO2007137453A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/CN2006/001145 WO2007137453A1 (fr) 2006-05-29 2006-05-29 Toile de ponçage contenant du diamant et procédé de fabrication correspondant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2006/001145 WO2007137453A1 (fr) 2006-05-29 2006-05-29 Toile de ponçage contenant du diamant et procédé de fabrication correspondant

Publications (1)

Publication Number Publication Date
WO2007137453A1 true WO2007137453A1 (fr) 2007-12-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2006/001145 WO2007137453A1 (fr) 2006-05-29 2006-05-29 Toile de ponçage contenant du diamant et procédé de fabrication correspondant

Country Status (1)

Country Link
WO (1) WO2007137453A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107672066A (zh) * 2017-11-09 2018-02-09 华晶精密制造股份有限公司 一种单线生产金刚石切割线设备用立式悬浮上砂装置
CN108118374A (zh) * 2017-12-29 2018-06-05 浙江硕克科技有限公司 一种高效局部电镀网版
CN109822452A (zh) * 2019-03-29 2019-05-31 深圳市宏通新材料有限公司 多孔金属基金刚石研磨抛光板
CN113737253A (zh) * 2021-08-16 2021-12-03 中线(河南)新材料科技有限公司 一种金刚石线锯上砂装置

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87106418A (zh) * 1986-09-15 1988-03-30 双磨料国际有限公司 柔性的覆磨料制品及其制造方法
US4863573A (en) * 1987-01-24 1989-09-05 Interface Developments Limited Abrasive article
GB2223966A (en) * 1988-05-27 1990-04-25 D K Holdings Limited Making flexible abrasive member
CN1810449A (zh) * 2005-01-24 2006-08-02 阮克荣 金刚石砂布及其制造方法

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87106418A (zh) * 1986-09-15 1988-03-30 双磨料国际有限公司 柔性的覆磨料制品及其制造方法
US4863573A (en) * 1987-01-24 1989-09-05 Interface Developments Limited Abrasive article
GB2223966A (en) * 1988-05-27 1990-04-25 D K Holdings Limited Making flexible abrasive member
CN1810449A (zh) * 2005-01-24 2006-08-02 阮克荣 金刚石砂布及其制造方法

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107672066A (zh) * 2017-11-09 2018-02-09 华晶精密制造股份有限公司 一种单线生产金刚石切割线设备用立式悬浮上砂装置
CN108118374A (zh) * 2017-12-29 2018-06-05 浙江硕克科技有限公司 一种高效局部电镀网版
CN109822452A (zh) * 2019-03-29 2019-05-31 深圳市宏通新材料有限公司 多孔金属基金刚石研磨抛光板
CN113737253A (zh) * 2021-08-16 2021-12-03 中线(河南)新材料科技有限公司 一种金刚石线锯上砂装置
CN113737253B (zh) * 2021-08-16 2023-10-27 中线(河南)新材料科技有限公司 一种金刚石线锯上砂装置

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