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WO2007081309A1 - Radiopaque marker for a surgical sponge - Google Patents

Radiopaque marker for a surgical sponge Download PDF

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Publication number
WO2007081309A1
WO2007081309A1 PCT/US2006/000331 US2006000331W WO2007081309A1 WO 2007081309 A1 WO2007081309 A1 WO 2007081309A1 US 2006000331 W US2006000331 W US 2006000331W WO 2007081309 A1 WO2007081309 A1 WO 2007081309A1
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WO
WIPO (PCT)
Prior art keywords
sponge
marker
ray
surgical
recited
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2006/000331
Other languages
French (fr)
Inventor
Carl E. Fabian
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to PCT/US2006/000331 priority Critical patent/WO2007081309A1/en
Priority to US11/908,682 priority patent/US20090240210A1/en
Publication of WO2007081309A1 publication Critical patent/WO2007081309A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/44Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators with radio-opaque material or signalling means for residual material

Definitions

  • the present invention relates to a surgical sponge, and more particularly, to a
  • the patient may suffer pain, infection, intestinal obstruction,
  • surgical instruments are composed of metal, and are relatively easily visible on x-ray.
  • intraoperative x-rays generally
  • the present invention provides a radiopaque marker suitable for association with a
  • the marker has a high radiographic density
  • the marker produces an x-ray image with high contrast
  • the marker is
  • suitable for association with a surgical sponge has an x-ray density equivalent to at least
  • the marker produces an x-ray image having a distinctive, visually
  • the shape is selected from the group consisting of
  • ovals polygons, astroids, epicycloids, lobed shapes, alphabetic and numeric characters, and dingbats.
  • the invention further provides a surgical sponge comprising a radiographic marker.
  • Such a marker has an x-ray density equivalent to at least about 0.1 g/cm 2 of BaSO 4 , and a
  • the invention also provides a method of detecting a surgical sponge within a
  • the surgical sponge comprising a radiopaque marker having an x-ray
  • the method comprises the steps of:
  • Fig. 1 is a plan view of a prior art surgical sponge including a sheet-form radiopaque
  • Fig. 2 is a plan view of a surgical sponge of the invention including a radiopaque
  • Fig. 3 is a plan view of a surgical sponge of the invention including both a sheet-
  • Fig. 4 is a plan view of a surgical sponge of the invention including both a radiopaque marker of the invention and an electronic article surveillance
  • Fig. 5 is a plan view of an astroid-like radiopaque marker of the invention having
  • Fig. 6 is a plan view of an astroid-like radiopaque marker of the invention having
  • Fig. 7 is a plan view of an epicycloid-like radiopaque marker of the invention having
  • Fig. 8 is a plan view of a diamond-shaped radiopaque marker of the invention
  • Fig. 9 is a plan view of a radiopaque marker of the invention having a bullseye-like
  • Fig. 10 is a plan view of a radiopaque marker of the invention comprising a plurality
  • Fig. 11 is a perspective view depicting a marker oriented obliquely to an incident x-
  • the present invention provides a radiopaque marker that is adapted to be attached to
  • FIG. 1 there is depicted a prior art surgical sponge 9 composed of
  • gauze 12 and having a fabric loop 14 to facilitate identification and location of the sponge.
  • the sponge bears a generally rectangular, sheet-form radiopaque element 16.
  • each sponge includes an optional fabric or thread loop 14 to facilitate identification and location of the
  • Sponge 10 further comprises a radiopaque marker 18 of the invention.
  • Fig. 3 may also be used in the embodiments of Figs. 2-4.
  • the aspect shown in Fig. 3 further be used in the embodiments of Figs. 2-4.
  • the aspect shown in Fig. 3 further be used in the embodiments of Figs. 2-4.
  • the aspect shown in Fig. 3 further be used in the embodiments of Figs. 2-4.
  • the aspect shown in Fig. 3 further be used in the embodiments of Figs. 2-4.
  • Fig. 4 depicts a sponge 10 that further comprises a remotely detectable electronic
  • the radiographic marker 18 may be attached to the surface of
  • marker 18 may be enclosed within the
  • marker 18 be
  • a radiograph, or "x-ray image" as the term is commonly used, is obtained using a
  • the body is interposed between the x-ray source and the detector.
  • the x-ray source is activated
  • the beam is directed at some part of the body of diagnostic
  • resulting image may be regarded as a shadow of the various body structures traversed by the
  • the degree of the attenuation depends on a number of factors, including the
  • Radiodensity is dependent on the atomic structure of the object and
  • metallic iron within the body is much denser than a chemical compound of which iron is merely one component diluted by other atoms, such as
  • tissue density There are five broad categories of tissue density
  • a radiographic image is a pattern of lighter and darker shades and basically
  • Soft tissue such as muscle, blood, fluid
  • the marker of the present invention may be visualized using CAT scanning
  • the preponderance of tissue in the human body is comprised of atoms of relatively
  • H 2 O water
  • the human body also contains bones and teeth, each containing a higher
  • I 0 exp (- ⁇ z) wherein "I 0 " is the incident intensity and 1/ ⁇ is a characteristic attenuation length.
  • the value of ⁇ depends on several factors, which include the atomic weight of the
  • a sample of total thickness "t" such that ⁇ t is at least 5-10 is substantially opaque to
  • a radiopaque element allows a sponge that is inadvertently left within a patient during a
  • U.S. Patent 5,112,325 discloses such a surgical sponge fabricated with a locator thread
  • radiopaque elements comprise BaSO 4 in a polymeric matrix.
  • Such elements would have an areal mass density of less than
  • the marker of the invention have a radiographic density equivalent to
  • the x-ray image of a radiopaque object is a two-dimensional shadow projection.
  • the exposure of the x-ray at each point of the image reflects the total x-ray density
  • Fig. 11 depicts the simple case of
  • An attenuated beam 104 emerges below element 102 and creates a projected
  • shadow image 106 i.e., a region of reduced exposure on x-ray film 108.
  • the beam 100 is
  • the effective thickness of the element 102 in this orientation is increased by a factor [l/cos( ⁇ )], in which cos( ⁇ ) is the cosine of the angle ⁇ .
  • sponge may be located at any orientation within a patient's body and thus subject to the
  • projected on the x-ray may thus take on a shape that is unpredictable and unexpected
  • radiopaque element may be located in close
  • the element may be positioned along
  • implantable electronic devices such as cardiac pacemakers and defibrillators with associated
  • the radiopaque marker of the present invention has a shape that markedly enhances
  • one- or two-dimensional shape For example, one or more elongated threads comprising a
  • radiographically dense material have been used as a radiopaque element in a surgical
  • Such an element produces a one-dimensional x-ray image, i.e., a straight or curved
  • sutures, staples, wires, and catheters that are also expected in a surgical patient.
  • the present marker incorporates a radiopaque component adapted to produce an x-
  • distinctive shape means a
  • a wide variety of such shapes are suitable for incorporation in the marker of the invention, including, but not limited to, ovals including circles and ellipses, polygons;
  • astroid-like or star-like shape which has a plurality of pointed vertices 32 at its periphery, is
  • An epicycloid-like shape has a plurality of rounded lobes at its periphery.
  • Fig. 7 depicts an epicycloid structure 36 similar to a typographic asterisk symbol and having
  • Fig. 8 depicts a polygonal structure, in particular a four-sided diamond 40.
  • Fig. 9 depicts a bullseye-like structure comprising two concentric rings of radiopaque
  • marker 18 comprises a plurality of components having the
  • shapes be disposed in a relationship that is substantially fixed both in spacing and in
  • Such a marker 48 as depicted by Fig. 10, comprises a plurality of closely proximate or contiguous spheres 50. Other similar markers will suggest themselves to the
  • a radiographic marker comprising at least one spherically shaped component
  • a marker comprising at least one
  • radiographic thickness in each of the Cartesian directions e.g., a rectangular prism or cube
  • Markers comprising at least one such component having substantial radiographic thickness in each Cartesian direction are thus within the scope of
  • the radiopaque marker of the invention also has an area of at least about 5 mm 2 to
  • the marker comprise components having a
  • the marker have
  • Such an area is easily achieved, for example, using a marker comprising a plurality of
  • the marker of the invention has, in combination, a
  • a surgical sponge comprises
  • Such a sponge advantageously may be detected by the electronic means
  • the marker further enhances the detectability of
  • the marked surgical sponge of the invention may be used in conjunction with any of
  • EAS system capable of sensing and remotely detecting an EAS tag and compatible with the
  • EAS systems are currently known, including microwave, RF, and magnetic systems.
  • Patents 4,510,489 and 4,510,490 Another system is the harmonic-responsive article
  • tags suitable for use in the practice of the present invention comprise an active
  • tag is used herein to refer
  • a tag may include more than one active

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Apparatus For Radiation Diagnosis (AREA)
  • Medicines Containing Antibodies Or Antigens For Use As Internal Diagnostic Agents (AREA)

Abstract

A surgical sponge comprises a radiopaque marker having a high radiographic density and a distinctive, visually recognizable shape. The marker has an x-ray density equivalent to at least about 0.1 g/cm2 of BaSO4. It produces an x-ray image with high contrast and a shape that is readily recognizable and differentiated from the images produced by other items and structures commonly seen in x-rays of post-operative patients. Owing to the distinctive, high contrast image produced by the marker, the sponge is reliably and unambiguously detected. This is so even in situations where the sponge is inadvertently left in the surgical wound. Discomfort, trauma, and possibly fatal consequences that might otherwise occur are virtually eliminated. The surgical procedure is carried out with decreased likelihood of a sponge being retained inadvertently.

Description

RADIOPAQUE MARKER FOR A SURGICAL SPONGE
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a surgical sponge, and more particularly, to a
surgical sponge or similar absorbent article having associated therewith a radiopaque
marker that produces a visually distinctive shadow on an x-ray image of the sponge,
rendering the sponge easily detectable and locatable within a surgical patient.
2. Description of the Prior Art
During the course of a surgical operation it is generally necessary for articles, such
as surgical sponges, gauzes, instruments and the like, to be placed into a wound cavity.
Sponges are often used to protect and isolate organs and tissues not directly involved in the
surgical procedure; to absorb incidental blood and other bodily fluids; and to serve as aids
in grasping and displacing structures to facilitate access needed to various internal regions
of the patient's body.
Despite rigorous attention given to locating and removing all these items prior to
completion of the surgical procedure and closure of the surgical incision, such items are
sometimes overlooked and remain within the patient. When this occurs, serious
consequences often ensue. The patient may suffer pain, infection, intestinal obstruction,
and even death. An additional invasive surgical procedure to remove the foreign object is essential to prevent serious, and possibly fatal, consequences to the patient. A retained
sponge is sometimes known in the medical literature as a "gossypiboma." In legal studies
cases involving a retained surgical sponge are frequently used to illustrate the doctrine of
res ipsa loquitur (the thing speaks for itself). The severity of the problem of retained
surgical implements has been recognized since the earliest days of surgery. Procedures
traditionally employed to prevent post-surgical implement retention include manual search of the wound by the surgeon prior to closure and a careful accounting for all materials
inserted and removed from the wound. This accounting function is customarily carried out
by the operating room staff, usually the circulating nurse. Notwithstanding these
precautionary measures the accidental retention of surgical implements, especially sponges
and the like, continues to occur to this day with disturbing regularity, even in highly
respected institutions. Surgeons and related medical professionals regard this eventuality as
a major unsolved problem.
At present, physical count combined with manual search remains the primary
protocol used for detecting retained surgical implements. A number of difficulties
compromise the efficacy of visual searching. Surgical sponges generally become soaked
with blood and other bodily fluids rendering them similar in color to normal human tissues
and organs. Sponges also tend to become compacted and wadded after being moistened.
U.S. Patents 4,244,369 and 4,938,901 disclose incorporation of a reflective or brightly
colored fluorescent, iridescent, or phosphorescent thread in a sponge to enhance its
visibility. Other sponges, such as those suggested by U. S. Patent 4,068,666, are provided
with a loop or locating string that may be disposed trailing out of the surgical incision.
In addition, some approaches have been proposed that would allow overlooked
sponges and other surgical items to be located by remote electronic techniques and removed before completion of surgery, but these methods have not yet come into widespread use.
Even with these advances, sponges are still retained. Given the serious and potentially
tragic consequences that ensue, there remains a need for a redundant method of last resort,
especially one that can be carried out post-surgically.
Current surgical practice employs x-ray methods for these eventualities. Most
surgical instruments are composed of metal, and are relatively easily visible on x-ray. On
the other hand, sponges and other non-metallic items are virtually invisible on an x-ray, so ordinarily a radiopaque component whose presence is more likely to be detected on the x-
ray is securely associated with the sponge. However, intraoperative x-rays are not routinely
performed before closure of the incision for several reasons: They entail the risks that
inevitably arise with the extension of operative time and anesthesia, as well as undesirable
expense, inconvenience, and radiation exposure. Moreover, intraoperative x-rays generally
must be obtained using a portable x-ray machine. These devices generally have a lower
output than fixed, standard machines, necessitating longer exposures and resulting in
inferior resolution, for example due to motion of the patient which causes blurring of the
image. Postoperative x-rays, even if done with a fixed machine, are still subject to some of
the same disadvantages and are not routinely done unless there is a specific question or
suspicion of a retained implement in a given case. Moreover, even when postoperative x-
rays are obtained, retained surgical implements are still overlooked in many cases, owing to
the presence of artifacts or other competing shadows on the firm or the unfavorable
orientation of the object relative to the x-ray incidence direction and the position of the x-
ray film. The severity of the problem clearly warrants efforts that allow the aforementioned
consequences to be avoided altogether by ensuring that definitive x-ray images can be
obtained. It is essential that sponges be provided with a marker that may be visualized reliably and unambiguously in an x-ray image, regardless of how the sponge is handled and
used during the surgical procedure. The sponge and the associated marker should not harm
the patient, and should be compatible with the surgical environment and not be degraded in
the presence of bodily fluids and other substances encountered during surgery.
SUMMARY OF THE INVENTION
The present invention provides a radiopaque marker suitable for association with a
surgical sponge or other surgical implement. The marker has a high radiographic density
and a distinctive shape, whereby the marker produces an x-ray image with high contrast and
a shape that is readily recognizable and differentiated from the images produced by other
items and structures commonly seen in x-rays of post-operative patients. The marker is
suitable for association with a surgical sponge and has an x-ray density equivalent to at least
about 0.1 g/cm2 OfBaSO4.
In another aspect, the marker produces an x-ray image having a distinctive, visually
recognizable shape. Advantageously the shape is selected from the group consisting of
ovals, polygons, astroids, epicycloids, lobed shapes, alphabetic and numeric characters, and dingbats.
The invention further provides a surgical sponge comprising a radiographic marker.
Such a marker has an x-ray density equivalent to at least about 0.1 g/cm2 of BaSO4, and a
remotely detectable electronic article surveillance (EAS) tag.
The combination of the distinctive shape of the marker and its high x-ray density
causes it to produce an x-ray image that much better suited to be readily and unambiguously
detected than images produced by previous radiopaque elements. As a result, a sponge
comprising a marker constructed in accordance with the present invention will not likely remain undetected on an x-ray if inadvertently left within a patient following a surgical
procedure.
Advantageously, the presence of the EAS tag in the surgical sponge of the invention
further reduces the likelihood of a sponge being retained inadvertently, since remote
scanning can be carried out simply without the need of an x-ray and without risk to the
patient before completion of a surgical procedure in which the sponge is used.
The invention also provides a method of detecting a surgical sponge within a
surgical patient, the surgical sponge comprising a radiopaque marker having an x-ray
density equivalent to at least about 0.1 g/cm2 Of BaSO4. The method comprises the steps of:
(a) obtaining at least one x-ray of at least a portion of the patient likely to contain the
marker; and (b) examining the x-ray to detect and locate an image of the sponge.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be more fully understood and further advantages will become
apparent when reference is had to the following detailed description of the preferred
embodiment of the invention and the accompanying drawings, in which like reference
numerals denote similar items and:
Fig. 1 is a plan view of a prior art surgical sponge including a sheet-form radiopaque
element;
Fig. 2 is a plan view of a surgical sponge of the invention including a radiopaque
marker of the invention;
Fig. 3 is a plan view of a surgical sponge of the invention including both a sheet-
form radiopaque element and a radiopaque marker of the invention; Fig. 4 is a plan view of a surgical sponge of the invention including both a radiopaque marker of the invention and an electronic article surveillance
tag;
Fig. 5 is a plan view of an astroid-like radiopaque marker of the invention having
five points;
Fig. 6 is a plan view of an astroid-like radiopaque marker of the invention having
four points;
Fig. 7 is a plan view of an epicycloid-like radiopaque marker of the invention having
five lobes;
Fig. 8 is a plan view of a diamond-shaped radiopaque marker of the invention
having five points;
Fig. 9 is a plan view of a radiopaque marker of the invention having a bullseye-like
shape
Fig. 10 is a plan view of a radiopaque marker of the invention comprising a plurality
of spherical components; and
Fig. 11 is a perspective view depicting a marker oriented obliquely to an incident x-
ray beam and the resulting shadow image on an x-ray film.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention provides a radiopaque marker that is adapted to be attached to
a surgical sponge or surgical implement. As a result of the high radiographic density and
distinctive shape of the marker, an x-ray image thereof is easily recognized. If a sponge or
implement bearing such a marker is inadvertently allowed to remain within the patient after the conclusion of surgery, it may still be detected and localized by a routine postoperative x-
ray and subsequently removed to prevent serious medical consequences.
Referring now to Fig. 1 there is depicted a prior art surgical sponge 9 composed of
gauze 12 and having a fabric loop 14 to facilitate identification and location of the sponge.
The sponge bears a generally rectangular, sheet-form radiopaque element 16. Each of Figs.
2-4 depicts an aspect of a surgical sponge 10 of the invention. As depicted, each sponge includes an optional fabric or thread loop 14 to facilitate identification and location of the
sponge. Sponge 10 further comprises a radiopaque marker 18 of the invention. A diamond-
shaped marker like that of Fig. 7 is shown. However, it will be appreciated that any other
form of the present marker, including, but not limited to, the forms depicted by Figs. 5-10,
may also be used in the embodiments of Figs. 2-4. The aspect shown in Fig. 3 further
includes a sheet-form radiopaque element 16 that is known in the prior art in addition to the
radiographically denser marker 18.
Fig. 4 depicts a sponge 10 that further comprises a remotely detectable electronic
article surveillance tag 20. The radiographic marker 18 may be attached to the surface of
the housing of tag 20 as shown. Alternatively, marker 18 may be enclosed within the
housing or it may be disposed separately in sponge 20. It is preferred that marker 18 be
securely associated with sponge 10 in a manner that prevents it from becoming detached
from sponge 10 in the course of the preparation and use of sponge 10.
The association of marker 18 with the surgical sponge 10 of the invention affords a
highly reliable means of detecting sponge 10 if the sponge is used within the body of a
surgical patient but inadvertently left within the patient at the completion of the surgical
procedure. The marker's high radiopacity and the distinctive shape of the x-ray image it produces make its recognition significantly easier and more reliable than have been the case
with prior art sponges.
A radiograph, or "x-ray image" as the term is commonly used, is obtained using a
source of an incident x-ray beam and a two-dimensional, x-ray sensitive detector, most
commonly being a sheet of photosensitive film. However, other forms of detection,
including fluorescent screens and radiation detectors, are also widely used. The subject's
body is interposed between the x-ray source and the detector. The x-ray source is activated
for a predetermined time and the beam is directed at some part of the body of diagnostic
interest, with the exiting beam then falling upon the detector, creating an image. The
resulting image may be regarded as a shadow of the various body structures traversed by the
beam before reaching the film sheet (or detector). This process, and the general nature and
appearance of the image, are familiar to most persons.
Radiology can be considered the study of comparative densities of biologic tissue
when exposed to x-ray and how this is used to diagnose disease. It is known that an x-ray
beam becomes partially absorbed or attenuated as it passes through any object, including the
human body. The degree of the attenuation depends on a number of factors, including the
energy or wavelength of the incident beam, the thickness of the object traversed, and its
radiodensity. Radiodensity in turn is dependent on the atomic structure of the object and
more particularly on the concentration of particular atoms per volume. Atoms of higher
atomic number within a tissue will therefore impart higher radiodensity to a given tissue
than will atoms of lower atomic number. Furthermore, if those heavier atoms are in
elemental form rather than ionized components of a chemical compound, their nuclei will in
many cases be much more closely spaced together and they will therefore confer even
greater radiodensity. For example, metallic iron within the body is much denser than a chemical compound of which iron is merely one component diluted by other atoms, such as
hemoglobin, ferric chloride, etc. There are five broad categories of tissue density
recognized on film images listed in order of decreasing radiodensity: metallic objects, bone,
water, fat, and gas (or air).
A radiographic image is a pattern of lighter and darker shades and basically
represents a summation shadow of all the radiodensities encountered along the path of the beam from its source to the film sheet. A dense structure along the path of the beam will
attenuate or absorb the beam to a greater degree, causing the underlying portion of the film
to receive less exposure by the transiting beam and generally leaving a light image on the
film, and one which will obscure the image of a less dense structure along the same path.
Hence metallic objects, such as bullets, shrapnel, surgical instruments, prosthetic joints, dental work, clips, and the like having a very high radiodensity will generally obscure the
image of anything else of lower density along the same path, including bone, while bone in turn will tend to obscure an image of a soft tissue structure (muscle, soft tissue or fluid)
along its path. Soft tissue (such as muscle, blood, fluid), absorbs x-rays to a lesser degree,
so the corresponding underlying areas on the x-ray film receive more exposure and thus
appear as a somewhat darker shade of gray on the film. Areas of predominantly fatty tissue
attenuate less than muscle tissue and tend to appear as darker shades of gray, while the least
absorbing substance, gas (or air) absorb almost none of the transiting beam and appear as shades of dark gray or black.
Other more sophisticated x-ray techniques, such as computerized axial tomography
(CAT) scanning, are based on similar underlying principles. While they generally afford
improved sensitivity and resolution over conventional x-rays, they are generally more costly
and require greater skill both for operation and for interpretation of the resulting images. Nonetheless, the marker of the present invention may be visualized using CAT scanning
and other like methods.
The preponderance of tissue in the human body is comprised of atoms of relatively
low average atomic number, including hydrogen, carbon, and oxygen, nitrogen, the
principal building blocks of protein. These atoms have atomic numbers of 1, 6, 8 and 7,
respectively, and together comprise 96.6 % of a typical adult human's body weight, [AIP
50th Anniversary Physics Vade Mecum, page 212, American Institute of Physics, 1981].
These atoms are by far the most common components of fats and proteins. Moreover, much
of a typical subject's body weight is in the form of water (H2O), made up of atoms of
hydrogen and oxygen in the ratio of 2:1. Together, proteins, fats, and water comprise most
of the soft tissues of the body.
The human body also contains bones and teeth, each containing a higher
concentration of heavier atoms like calcium and phosphorus (atomic numbers of 20 and 15, which typically comprise 1.4 and 1.1 % of total body weight, respectively). Because of
their atomic composition and calcium content, these structures are radiographically denser
than soft tissues and thus create more contrast on a properly exposed x-ray, as is familiar to
most persons.
For typical wavelengths used in medical radiography, bone, volume per volume,
absorbs x-rays about two to four times as much as soft tissues like muscle. It is generally
found that the attenuation of the intensity of an x-ray beam passing through a substance is
approximately exponential with thickness. That is, the intensity I(z) of the beam after
passing through a thickness "z" of the substance may be represented by the equation, I(z) =
I0 exp (-μz), wherein "I0" is the incident intensity and 1/μ is a characteristic attenuation length. The value of μ depends on several factors, which include the atomic weight of the
constituent atoms and the incident x-ray wavelength.
A sample of total thickness "t" such that μt is at least 5-10 is substantially opaque to
an incident x-ray beam. In other words, the x-ray intensity incident on an object composed
of such a substance is attenuated to an extent that virtually no x-rays are transmitted through
the object.
A number of surgical sponges have been proposed that incorporate an element that
strongly absorbs x-rays, commonly termed a radiopaque element, hi principle the provision
of a radiopaque element allows a sponge that is inadvertently left within a patient during a
surgical procedure to be detected by means of the image it produces in a routine x-ray
procedure. However, it is known that x-rays still fail in some cases to detect retained
sponges. Ambiguities of the x-ray image or other factors not infrequently cause even
experienced radiologists to miss a retained sponge, even if alerted by a patient's postoperative symptoms to the possibility of its presence. In addition, many of the elements in
common use are not sufficiently dense to be adequately radiopaque.
Most commonly, the radiopaque elements used to mark surgical sponges are in the
form of a thin sheet or a thread comprising barium sulfate (BaSO4). This chemical
compound is chosen as being chemically inert and non-injurious to body tissues, while
containing a substantial amount of Ba, i.e. one atom of Ba per formula unit. The relatively
high atomic number of Ba (56) provides it with substantial x-ray absorption. Most
frequently the BaSO4 is dispersed within a polymer matrix in such radiopaque elements.
U.S. Patent 5,112,325 discloses such a surgical sponge fabricated with a locator thread
comprising BaSO4-loaded monofilaments. In other cases BaSO4 is deposited on a fabric
element associated with the sponge. Many of the radiopaque elements currently used in connection with surgical sponges do not have a sufficient density of Ba atoms to render
them adequately radiopaque. As a result, the x-ray image these elements produce is not
distinct under the full range of exposure conditions commonly encountered, leading to a
significant probability they will not carry out their appointed function.
It is further found that the value of μ in the aforementioned exponential equation is,
to a good approximation, proportional to the mass density of the absorbing substance. As
noted above, many prior art radiopaque elements comprise BaSO4 in a polymeric matrix.
The attendant dilution proportionately reduces the element's radiopacity. Therefore, the
required thickness of the element must be increased in inverse proportion to the reduction in
mass density to achieve the same radiopacity. This finding allows the radiopacity of two
objects to be compared based on the respective areal mass density of the objects, that is to
say, the diluted mass density of the absorbing substance times the object's thickness. The
resulting value is expressed in units of g/cm2 or equivalent units.
The threads and sheets used in prior art radiopaque elements are believed to have an
equivalent effective thickness of BaSO4 of less than about 0.2 mm, and more commonly,
less than about 0.05 mm. Such elements would have an areal mass density of less than
about 0.09 or 0.0225 g/cm2, respectively, since BaSO4 has a density of about 4.5 g/cm3. It
is thus preferred that the marker of the invention have a radiographic density equivalent to
at least that of an element having about 0.1 g/cm2 of BaSO4 and more preferably at least about 0.2 g/cm2 of BaSO4.
The x-ray image of a radiopaque object is a two-dimensional shadow projection.
That is, the exposure of the x-ray at each point of the image reflects the total x-ray density
along a path connecting the x-ray source and the point. Both the effective x-ray density and
the apparent shape of the projection of the object are a consequence of the relative orientation of the object and the incident beam direction. Fig. 11 depicts the simple case of
an x-ray beam 100 incident on a rectangular, sheet-form element 102 with uniform x-ray
density. An attenuated beam 104 emerges below element 102 and creates a projected
shadow image 106, i.e., a region of reduced exposure on x-ray film 108. The beam 100 is
oriented at angles α, β, and γ relative to the x, y, and z axes, respectively, of a Cartesian
coordinate system having the z axis perpendicular to the element's planar surface and the x
and y axes in the plane. The effective thickness of the element 102 in this orientation is increased by a factor [l/cos(γ)], in which cos(γ) is the cosine of the angle γ. The image 106
of the element 104 is foreshortened in the x-direction by a factor cos(α) and in the y-
direction by a factor cos(β). Consequently, the apparent image 106 of the element may
shrink considerably if the beam is incident on the element in a direction far from normal,
making it much more difficult to recognize. It will readily be apparent mat a retained
sponge may be located at any orientation within a patient's body and thus subject to the
foregoing considerations.
A further complication in detecting prior art sponges arises from the manner in
which the sponges are commonly folded or wadded in the course of surgery. These actions
frequently cause the shape of an attached radiopaque element to be substantially deformed
from its initial conformation. The resulting shadow of the radiopaque element that is
projected on the x-ray may thus take on a shape that is unpredictable and unexpected,
leading to a markedly higher chance of the element going unrecognized, even by a trained
radiologist or other observer prompted to look for the element.
Still another complication is that the radiopaque element may be located in close
proximity to another radiographically dense object. The element may be positioned along
an x-ray path intercepting a bone or other dense body structure so that its shadow is obscured by the superimposed denser object. More importantly, a variety of objects may
intentionally be left post-operatively within a patient, including sutures, staples, catheters,
implantable electronic devices such as cardiac pacemakers and defibrillators with associated
wires and batteries, and prosthetic joints and other similar orthopedic hardware. Many of
these devices contain substantial metal or other heavy atom content. Some of these items
may produce an x-ray image that is confusingly similar to that of a marked sponge. In many
cases, there are also foreign items unavoidably present within a patient's body. For
example, it is often impossible or inadvisable to remove every metallic item or fragment
from a patient victimized by a gunshot or other trauma. All of the aforementioned items are
likely to have an x-ray density sufficient to produce discernable images in a conventional x-
ray that confound attempts to identify retained surgical implements, even those provided
with conventional radiopaque elements.
The radiopaque marker of the present invention has a shape that markedly enhances
its detectability by x-ray techniques. Many prior art radiopaque elements have a simple
one- or two-dimensional shape. For example, one or more elongated threads comprising a
radiographically dense material have been used as a radiopaque element in a surgical
sponge. Such an element produces a one-dimensional x-ray image, i.e., a straight or curved
line segment of lessened exposure. Even if the resulting x-ray shadow image exhibits high
contrast, it is likely to be confused with images produced by other elongated objects such as
sutures, staples, wires, and catheters that are also expected in a surgical patient. Other
sponges are marked with a rectangular, two-dimensional element. Such an element also
produces a two-dimensional image, i.e. an extended area of lessened exposure that in some
cases is not easily differentiated from other artifacts. The present marker incorporates a radiopaque component adapted to produce an x-
ray image having a distinctive shape. As used herein, the term "distinctive shape" means a
shape that is not similar to that of items that are otherwise present in the body of a post¬
surgical patient. A wide variety of such shapes are suitable for incorporation in the marker of the invention, including, but not limited to, ovals including circles and ellipses, polygons;
astroids, epicycloids, and similar lobed shapes; shapes approximating those of ordinary
alphabetic and numeric characters and typographic symbols known in the graphic arts and
printing trades as dingbats. A number of these shapes are depicted by Figs. 5-10. An
astroid-like or star-like shape, which has a plurality of pointed vertices 32 at its periphery, is
seen in each of Figs. 5 and 6, which depict a five-pointed star 30 and a four-pointed star 34,
respectively. An epicycloid-like shape has a plurality of rounded lobes at its periphery.
Fig. 7 depicts an epicycloid structure 36 similar to a typographic asterisk symbol and having
five lobes 38. Fig. 8 depicts a polygonal structure, in particular a four-sided diamond 40.
Fig. 9 depicts a bullseye-like structure comprising two concentric rings of radiopaque
material. Other geometric shapes will suggest themselves to one of ordinary skill and are
useful in the practice of the present invention. Included are various geometric shapes
similar to the shapes of dingbats, that is, decorative or ornamental typographical characters.
In a preferred aspect marker 18 comprises a plurality of components having the
same or different shapes. The presence of such shapes in a marker, in a known
combination, further enhances the likelihood that an x-ray image of the marker will be
recognized by a radiologist examining the x-ray. It is more preferred that the plurality of
shapes be disposed in a relationship that is substantially fixed both in spacing and in
orientation. Such a marker 48, as depicted by Fig. 10, comprises a plurality of closely proximate or contiguous spheres 50. Other similar markers will suggest themselves to the
skilled person and are understood to be within the scope of the present invention.
A radiographic marker comprising at least one spherically shaped component
advantageously produces a distinct image regardless of the relative orientation of the
component and the incident x-ray beam. Symmetry considerations provide that a spherical
component will produce an image having both the same size and the same radiographic
density for any direction of the incident beam. A marker comprising at least one
spherically-shaped component is thus far less prone to the producing the ambiguous images
that result, for example, from a sheet-form element that is folded or wadded during the use
of the sponge to which it is attached. Other marker components that have substantial
radiographic thickness in each of the Cartesian directions, e.g., a rectangular prism or cube,
also produce distinct images for any direction of beam incidence, although the image may
change shape to some extent. Markers comprising at least one such component having substantial radiographic thickness in each Cartesian direction are thus within the scope of
this preferred embodiment of the invention.
The radiopaque marker of the invention also has an area of at least about 5 mm2 to
assure that it provides an x-ray shadow large enough to be readily recognizable in a conventional x-ray. As discussed hereinabove in more detail, the effective area of a planar
element is reduced if the x-ray beam is incident on the sample in a direction far from normal. Accordingly, it is preferred that the marker comprise components having a
significant thickness in three dimensions. That is to say, it is preferred that the marker have
an effective are of at least 5 mm2 for an x-ray beam incident on the marker in any direction.
Such an area is easily achieved, for example, using a marker comprising a plurality of
substantially spherical components, such as that depicted by Fig. 10. It is still further preferred that the marker of the invention has, in combination, a
high radiographic density and a high effective area for an x-ray beam incident thereon at
any orientation.
In a further aspect of the invention depicted by Fig. 4, a surgical sponge comprises
in combination a radiographic marker and a remotely detectable electronic article
surveillance tag. Such a sponge advantageously may be detected by the electronic means
and removed from the patient prior to completion of surgery. However, even if the sponge
is inadvertently not detected and removed, the marker further enhances the detectability of
the present sponge in comparison to sponges bearing previously known radiopaque elements.
The marked surgical sponge of the invention may be used in conjunction with any
EAS system capable of sensing and remotely detecting an EAS tag and compatible with the
requirements of safe operation in the context of a medical venue. A wide variety of such
EAS systems are currently known, including microwave, RF, and magnetic systems. Some
of these systems employ substantially identical tags, so that the system simply indicates the
presence or absence of a tag. Other systems have now become available in which each tag
has a unique signature that is remotely recognizable by the detection system. One such
system is the magneto-mechanically actuated article surveillance system disclosed by US
Patents 4,510,489 and 4,510,490. Another system is the harmonic-responsive article
surveillance system disclosed by US Patent RE 35,042.
Many tags suitable for use in the practice of the present invention comprise an active
electronic receptor element that is encased in a plastic housing comprising some means
allowing the tag to be attached to another item. The term "tag" is used herein to refer
generically to the combination of the active element and any housing or related mounting means. In addition, it will be understood that a tag may include more than one active
element, which elements may be responsive to EAS systems of different types. It will also
be appreciated that more than one tag may be attached to a given surgical item to further
improve its detectability or to allow detection by EAS systems of different types.
Having thus described the invention in rather full detail, it will be understood that
such detail need not be strictly adhered to but that various changes and modifications may
suggest themselves to one skilled in the art, all falling within the scope of the invention as
defined by the subjoined claims.

Claims

What is claimed is:
1. A surgical sponge comprising a radiopaque marker, said marker having an x-ray
density equivalent to at least about 0.1 g/cm2 Of BaSO4.
2. A surgical sponge as recited by claim 1, wherein said marker has an x-ray density
equivalent to at least about 0.1 g/cm2 of BaSO4 for x-rays incident on said target in
any direction.
3. A surgical sponge as recited by claim 1, wherein said x-ray density is equivalent to
at least about 0.2 g/cm2 Of BaSO4.
4. A surgical sponge as recited by claim 2, wherein said x-ray density is equivalent to
at least about 0.2 g/cm2 of BaSO4.
5. A surgical sponge as recited by claim 1, wherein said marker has an area of at least 5
mm2 in at least one projection.
6. A surgical sponge as recited by claim 5, wherein said marker has an area of at least 5
mm2 in any projection.
7. A surgical sponge as recited by claim 1, wherein said marker produces an x-ray
image having a distinctive, visually recognizable shape.
8. A surgical sponge as recited by claim 1, wherein said shape is at least one member
selected from the group consisting of ovals, polygons, astroids, epicycloids, lobed
shapes, alphabetic and numeric characters, and dingbats.
9. A surgical sponge as recited by claim 7, wherein said marker comprises at least one
substantially spherical component having an x-ray density equivalent to at least
about 0.1 g/cm2 Of BaSO4.
10. A surgical sponge as recited by claim 8, wherein said marker has an x-ray density
equivalent to at least about 0.1 g/cm2 of BaSO4 for x-rays incident on said target in any direction.
11. A surgical sponge as recited by claim 1, further comprising a remotely detectable
electronic article surveillance tag.
12. For use in association with a surgical sponge, a radiopaque marker having an x-ray
density equivalent to at least about 0.1 g/cm2 of BaSO4, said marker producing an x-
ray image having a distinctive, visually recognizable shape.
13. A method of detecting a surgical sponge within a surgical patient, said surgical
sponge comprising a radiopaque marker having an x-ray density equivalent to at
least about 0.1 g/cm of BaSO4, and said method comprising the steps of: (a)
obtaining at least one x-ray of at least a portion of said patient likely to contain said
radiopaque marker; and (b) examining said x-ray to detect and locate an image of said sponge.
14. A method of treating a surgical patient, comprising the steps of: (a) obtaining at least
one x-ray of at least a portion of said patient likely to contain said radiopaque
marker; (b) examining said x-ray to detect and locate an image of said sponge; and
(c) carrying out a surgical procedure to remove said sponge from said patient.
PCT/US2006/000331 2005-03-14 2006-01-06 Radiopaque marker for a surgical sponge Ceased WO2007081309A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/US2006/000331 WO2007081309A1 (en) 2006-01-06 2006-01-06 Radiopaque marker for a surgical sponge
US11/908,682 US20090240210A1 (en) 2005-03-14 2006-01-06 Auto retractable syringe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2006/000331 WO2007081309A1 (en) 2006-01-06 2006-01-06 Radiopaque marker for a surgical sponge

Publications (1)

Publication Number Publication Date
WO2007081309A1 true WO2007081309A1 (en) 2007-07-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008014874A1 (en) * 2008-03-11 2009-09-17 Hartmann, Paul Textile or non-woven based surgical article, in particular compress, swab, abdomen
CN114831805A (en) * 2022-04-22 2022-08-02 上海长征医院 Sponge for laparoscope/robot operation and manufacturing method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3736935A (en) * 1971-02-17 1973-06-05 Codman & Shurtleff Surgical sponge
US4718897A (en) * 1985-09-18 1988-01-12 Chicopee Nonwoven surgical sponge with x-ray detectable element
US4935019A (en) * 1986-12-22 1990-06-19 Johnson & Johnson Medical, Inc. Radiopaque polymeric composition
US6777623B2 (en) * 2002-04-17 2004-08-17 M. Daniel Ballard System and method of tracking surgical sponges
US20050038355A1 (en) * 2003-08-13 2005-02-17 Gellman Barry N. Marking biopsy sites

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3736935A (en) * 1971-02-17 1973-06-05 Codman & Shurtleff Surgical sponge
US4718897A (en) * 1985-09-18 1988-01-12 Chicopee Nonwoven surgical sponge with x-ray detectable element
US4935019A (en) * 1986-12-22 1990-06-19 Johnson & Johnson Medical, Inc. Radiopaque polymeric composition
US6777623B2 (en) * 2002-04-17 2004-08-17 M. Daniel Ballard System and method of tracking surgical sponges
US20050038355A1 (en) * 2003-08-13 2005-02-17 Gellman Barry N. Marking biopsy sites

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008014874A1 (en) * 2008-03-11 2009-09-17 Hartmann, Paul Textile or non-woven based surgical article, in particular compress, swab, abdomen
CN114831805A (en) * 2022-04-22 2022-08-02 上海长征医院 Sponge for laparoscope/robot operation and manufacturing method thereof

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