WO2007053110A1 - Treatment of wastewater - Google Patents
Treatment of wastewater Download PDFInfo
- Publication number
- WO2007053110A1 WO2007053110A1 PCT/SG2005/000375 SG2005000375W WO2007053110A1 WO 2007053110 A1 WO2007053110 A1 WO 2007053110A1 SG 2005000375 W SG2005000375 W SG 2005000375W WO 2007053110 A1 WO2007053110 A1 WO 2007053110A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- treatment
- wastewater
- ozone
- biological
- pome
- Prior art date
Links
- 238000011282 treatment Methods 0.000 title claims abstract description 102
- 239000002351 wastewater Substances 0.000 title claims abstract description 78
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 69
- 238000000034 method Methods 0.000 claims abstract description 67
- 238000002203 pretreatment Methods 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000009300 dissolved air flotation Methods 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 16
- 239000007789 gas Substances 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 10
- 239000001301 oxygen Substances 0.000 claims description 10
- 229910052760 oxygen Inorganic materials 0.000 claims description 10
- 239000011575 calcium Substances 0.000 claims description 8
- 150000003839 salts Chemical class 0.000 claims description 8
- 238000004064 recycling Methods 0.000 claims description 7
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical group [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 6
- 239000000920 calcium hydroxide Substances 0.000 claims description 6
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 6
- 238000007254 oxidation reaction Methods 0.000 claims description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 238000010170 biological method Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004090 dissolution Methods 0.000 claims description 3
- 230000002255 enzymatic effect Effects 0.000 claims description 3
- 238000006911 enzymatic reaction Methods 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 230000003134 recirculating effect Effects 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical group [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 2
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 2
- 159000000013 aluminium salts Chemical class 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000292 calcium oxide Substances 0.000 claims description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 159000000014 iron salts Chemical class 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 2
- 239000001095 magnesium carbonate Substances 0.000 claims description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 2
- 239000000347 magnesium hydroxide Substances 0.000 claims description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 2
- 239000000395 magnesium oxide Substances 0.000 claims description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 2
- 239000010955 niobium Substances 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 2
- 150000002894 organic compounds Chemical class 0.000 claims description 2
- 239000011591 potassium Substances 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 239000003921 oil Substances 0.000 description 37
- 235000019198 oils Nutrition 0.000 description 37
- 238000012360 testing method Methods 0.000 description 30
- 239000007787 solid Substances 0.000 description 25
- 230000008569 process Effects 0.000 description 21
- 239000010802 sludge Substances 0.000 description 19
- 235000019482 Palm oil Nutrition 0.000 description 12
- 239000002540 palm oil Substances 0.000 description 12
- 238000005188 flotation Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 235000013399 edible fruits Nutrition 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000009467 reduction Effects 0.000 description 6
- 238000000605 extraction Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000004065 wastewater treatment Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000003801 milling Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 235000011116 calcium hydroxide Nutrition 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000011369 optimal treatment Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 2
- 239000002956 ash Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000001311 chemical methods and process Methods 0.000 description 2
- 230000029087 digestion Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003337 fertilizer Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 241001112696 Clostridia Species 0.000 description 1
- 241000193403 Clostridium Species 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- 240000003133 Elaeis guineensis Species 0.000 description 1
- 235000001950 Elaeis guineensis Nutrition 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- UVMPXOYNLLXNTR-UHFFFAOYSA-N butan-1-ol;ethanol;propan-2-one Chemical compound CCO.CC(C)=O.CCCCO UVMPXOYNLLXNTR-UHFFFAOYSA-N 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000010842 industrial wastewater Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000010841 municipal wastewater Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000011257 shell material Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/72—Treatment of water, waste water, or sewage by oxidation
- C02F1/78—Treatment of water, waste water, or sewage by oxidation with ozone
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/24—Treatment of water, waste water, or sewage by flotation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/54—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
- C02F1/56—Macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/72—Treatment of water, waste water, or sewage by oxidation
- C02F1/727—Treatment of water, waste water, or sewage by oxidation using pure oxygen or oxygen rich gas
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/26—Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/32—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters
- C02F2103/322—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters from vegetable oil production, e.g. olive oil production
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/02—Aerobic processes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/02—Aerobic processes
- C02F3/12—Activated sludge processes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/28—Anaerobic digestion processes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
Definitions
- the invention relates to a method and apparatus for removing waste materials from wastewater using ozone gas. More specifically, the invention relates to the pre-treatment of Palm Oil Milling Effluent with ozone gas.
- Palm oil is a type of oil used in a wide variety of products, such as pharmaceuticals, food, cosmetics, and chemicals. Palm oil is grown in plantations in many South East Asia and African countries and processed in mills. Production of palm oil provides a great benefit to the economy of these countries. However, there are many disadvantages associated with the by-products generated from the extraction of palm oil. Disadvantages of the milling process include a large land requirement for the treatment of the waste products of the oil production, and the generation of milling residues, such as empty fruit bunches, shell and fibre, and Palm Oil Mill Effluent (POME).
- POME Palm Oil Mill Effluent
- POME is generated from the sterilization and clarification processes involved in palm oil production. It is made up of about 95% water, about 1 % oil and about 4% total suspended solids- such as debris from the palm mesocarp.
- POME is a highly concentrated industrial wastewater, defined by the following characteristics: pH of between 3.4-5.2, a Biological Oxygen Demand (BOD) between 10,250 - 43,750 mg/L, a Chemical Oxygen Demand (COD) of between 16,000-100, 000mg/L, total solid content of between 11 ,500- 75,000 mg/L and suspended solids of about 5,000-54,000 mg/L. Since the BOD may reach up to over 40,000 mg/L it is considered to have the potential to cause serious pollution problems.
- BOD Biological Oxygen Demand
- COD Chemical Oxygen Demand
- the above processes generally require POME to the collected in a sludge pit.
- the POME is retained in the pits for one or more days, which allows the residue oil to separate to the top and then the oil is collected by scraping.
- the ponding system is one of the most popular forms of treatment used in the palm oil industry, as it is cheap to construct. It generally produces a reasonable quality wastewater with an acceptable BOD to be discharged into the water courses.
- this system requires a large amount of land, and is difficult to control and monitor.
- the ponds are difficult to maintain given the oil accumulates with the solids, forming an oily and sticky scum, which is difficult to remove.
- the pond system involves a mixing step which requires gas to be bubbled up through the POME. As a result, suspended solids form dead spots, causing ineffective digestion of the POME and delays in the process of treatment.
- the ponds require frequent removal of the sludge- a time consuming and costly procedure. Addition of coagulants or solidifiers may aid in the prevention of the above problems by creating a semi-solid mass. However, these compounds do not sufficiently alleviate the problem.
- the subject invention relates to a unique method for rapid, efficient and simple treatment of wastewater. It also relates to an apparatus suitable for use in the method. Use of the described apparatus while not essential for practising the method of the invention has been found to significantly improve the pre-treatment of wastewater.
- a method for the treatment of wastewater which method comprises the steps of (a) pre-treatment of wastewater with ozone; and (b) biological treatment of the water from step (a).
- the method of the present invention may further comprise the step of treating wastewater using Dissolved Air Flotation (DAF) prior to the ozone gas pre- treatment step.
- DAF Dissolved Air Flotation
- an apparatus for the treatment of wastewater comprising: a reaction tank, an ozone generating means and a belt filter system for use with a biological treatment unit.
- the apparatus may further comprise a DAF unit.
- the apparatus may also comprise a scraper system for removal of oil scum.
- the apparatus may further comprise a recycling mechanism for recycling treated wastewater back into the reaction tank for further treatment.
- Figure 1 A pictorial diagram of the process.
- Figure 2 A flow diagram showing the optimal treatment process.
- Figure 3 Illustrates the amount of BOD and COD measured in POME during treatment steps.
- Figure 4 Illustrates the amount of suspended solids and total solids in POME during treatment steps.
- Figure 5 Illustrates the amount of fat/oil in POME during treatment steps.
- Figure 6 Illustrates the amount of fat/oil in POME and sludge during treatment steps. Detailed Description of the Invention
- wastewater as used herein is intended to include water that has been used in, for example a manufacturing process, such as palm oil extraction, and therefore contains waste products.
- the term also includes effluent from biological treatment ponds and raw wastewater, such as POME.
- biological treatment is intended to include the treatment of wastewater via either enzymatic or biological methods.
- This invention relates to the separation and removal of impurities from wastewater. More specifically, it relates to the removal of impurities such as BOD and COD, from POME using ozone gas. Oxidation by ozone gas is a selective process and can be used to remove impurities.
- a pre-treatment step of the POME with ozone provided a more suitable wastewater for the biological treatment step using known aerobic or anaerobic ponding systems.
- DAF Dissolved Air Flotation
- the resulting biological treatment step may be significantly reduced by the ozone pre-treatment step(s).
- ozone has been used in the past to treat wastewater
- the combination of an ozone pre-treatment step followed by biological treatment has the unexpected result of reducing the BOD and COD of wastewater.
- the significant reduction in biological treatment time as a direct result of the ozone pre-treatment step is surprising.
- a method for the treatment of wastewater which method comprises the steps of:
- Pre-treatment of the wastewater with ozone may take place in a tank, such as a reaction tank.
- the ozone treatment comprises ozone dissolution and an oxidation reaction.
- the ozone-gas is generated from a high-voltage ozone-generator with oxygen as feed gas into the tank.
- the output gas is a mixture of oxygen and ozone.
- the mixture is 90% oxygen and 10% ozone.
- This mixture is transferred to the water-phase by systems know to those skilled in the art.
- An example of the transfer system is the venturi system.
- the ozone step may be carried out at a temperature between about 25 0 C and about 80 0 C. Preferably the ozone step is carried out at about 50 0 C.
- the ozone is applied for a period of between about 1 hour to about 6 hours.
- the ozone pre-treatment step is for between about 2 hours to about 4 hours.
- the method of the present invention may further comprise the optional step of using Dissolved Air Flotation (DAF) in the treatment of wastewater prior to pre- treatment with ozone.
- DAF Dissolved Air Flotation
- wastewater is cooled to about 50 0 C and then pure air is applied to the wastewater for between about 1 hour and about 5 hours. During this time, the wastewater is recirculated.
- the use of DAF allows oil recovery from the wastewater. After DAF treatment, the oil-sludge mixture may be sent back to the mill for further oil separation.
- the wastewater after DAF treatment is then further treated using the method of the present invention.
- the wastewater treated in step (a) of the method of the present invention may be raw wastewater - such as POME, effluent collected in holding ponds, effluent stored in biological treatment ponds - prior to the biological treatment step, or effluent which has been already undergone some biological treatment step.
- the biological system used to treat the pre-treated wastewater may be any biological system known to a person skilled in the art.
- Biological systems include, but are not limited to enzymatic or biological methods.
- Biological treatment methods include the use of anaerobic and aerobic treatment methods.
- a method for removing organic compounds from wastewater which comprises the following steps:
- step (c) treating the water from step (a) using a biological system; and (d) discharging the water from step (c) or recirculating the water to repeat step (a) above.
- wastewater is collected in holding tank(s).
- the wastewater in the holding tank(s) is pre-treated using the ozone pre-treatment step of the present invention.
- the wastewater is transferred to ponding systems, known in the art, where the wastewater is further treated by biological treatment methods, such as anaerobic or aerobic systems.
- the wastewater is retained in the existing treatment ponds and treatment of the wastewater is carried out using standard techniques.
- the existing ponds are connected to the apparatus of the present invention and the wastewater treated in accordance with the method of the present invention.
- the method further includes the step of adding a salt to wastewater after the ozone pre-treatment step.
- the salt is selected from magnesium, sodium, calcium, potassium, aluminium, iron, chromium, titanium or niobium. More preferably the salt is selected from calcium hydroxide, calcium carbonate, calcium oxide, magnesium carbonate, magnesium hydroxide, magnesium oxide, iron salts or aluminium salts, such as aluminium hydroxide.
- a person skilled in the art would realise any salt that resulted in the sedimentation of impurities could also be used. It may also be necessary to adjust the pH if salt is to be added to the wastewater.
- polymers may be used in the present invention. The wastewater may then be recirculated back to the biological treatment system or discharged.
- an apparatus for the removal of impurities from wastewater comprising a reaction tank, an ozone generating system and a belt filter system.
- the apparatus may be utilised with any biological treatment system.
- the biological treatment system may be a biological fixed film reactor.
- the apparatus comprises a recycling mechanism for recycling the wastewater after biological treatment to the reaction tank for further ozone treatment.
- the recycling mechanism may be a pipe system that transfers the treated wastewater back into the reaction tank for further ozone treatment.
- the apparatus of the present invention also comprises a dissolve air flotation (DAF) system.
- DAF dissolve air flotation
- the DAF system assists in the further recovery of oil from the wastewater.
- the wastewater may be treated using DAF prior to the pre-treatment of wastewater with ozone. This step has the effect of further increasing the efficiency of the ozone pre-treatment step.
- the apparatus of the present invention may be utilised with existing ponding systems. Alternatively, the apparatus of the present invention may be incorporated into newly developed treatment plants.
- the mill currently operates 7 days a week and processes, on average 1200 ton of fruit branches per day, producing about 230 tons of oil on a daily basis.
- the daily water requirements for this production is about 846 m 3 and generates about 30 m 3 of wastewater per hour.
- the ponds should retain the wastewater for one year. However, due to dilution from the seasonal rains, the retention time in practice is closer to six months.
- the current system requires three employees to work on the wastewater treatment and eight employees to distribute the sludge.
- test unit consisted of a reaction tank divided into compartments.
- the test unit was a self made prototype. It was found that the test unit could be used on either batch or flow through systems.
- a 500 micron belt filter was used to filter, aerate and/or ozonise, and recirculate the wastewater.
- An automatic scraper system was situated on top of the reaction tank, which ensured that the sludge produced was skimmed off the top. The temperature, pressure, flow and timing of each operation could be monitored throughout the process.
- Ozone was produced by an ozone-generator (Ozonia CFS-1) with bottled oxygen as the feed gas.
- the floatation gas mixture used in the tests was 10% ozone and 90% oxygen. The process was carried out at a temperature of 50 0 C.
- the system test unit utilised a mini biological fixed film reactor based on Expo-Net BIO-BLOK elements, having a total volume of 800 litres, for the biological treatment step.
- the process time could be gradually set on the pump control unit.
- peristaltic dosing pumps pumped wastewater, such as pre-treated POME into eight compartments in series, containing BIO- BLOK elements (surface for bacteria) and continuous aeration.
- the end chamber acted as a lamellar-separator for sedimentation, before treated water leaves the system by an overflow.
- the temperature for this process was between 28 to 32 0 C.
- the water was collected in barrels.
- the water could be re-treated by ozone/oxygen and Ca(OH) 2 until flocks were seen, generally to a pH above 10.
- Test tube sized samples of the effluent were treated with ozone in order to find the relevant treatment period. That is, small samples of effluent were treated directly by ozone for different time periods. Simply by observing the samples, the progress of the process could be seen. In order to optimise the treatment time to be used on 1000 litres, a mini-scale experiment on 0.5 litres was made.
- test unit was filled with effluent and started. Samples were continuously taken for the visual control of the process. That is, to identify the changes in suspended particles/colour of the treated effluent.. Several lab-size tests were also performed along with the test unit.
- the treatment of POME was repeated the next day by varying the treatment parameters, including the amount of air, ozone, pressure and time.
- Step 1 1 hour DAF treatment
- Step 2 4 hours ozone treatment.
- the biological system was started up by treating a mixture of raw POME and pond effluents, mixed with aerobic sludge from the existing pond system.
- the outside temperature was between 28 0 C and 33 0 C, which was considered optimal biological conditions for biological treatment.
- the pre-treated effluent from the DAF tests and the POME from the ozone flotation system tests was collected in barrels and placed in the biological systems.
- the flow through system was set for a process period of 24 hours. Air was continuously blown into the system for oxygenation and to created turbulence.
- Additional chemicals included Fe 3+ and Al 3+ salts (for flocculation); polymers; and precipitation chemicals.
- Ca(OH)2 and ashes from burned fruit branches were tested. All tests were carried out on an experimental laboratory scale.
- Step 2 is the oil recovery process which consists of a DAF unit.
- the resulting oil-sludge mixture is then sent back to the mill for oil separation. This step has been shown to increase the amount of oil produced from the fruit branches.
- step 2 the POME is treated in an Ozone-flotation unit (step 2), which has two functions; (i) flotation of the sludge to lower the BOD, oil content etc; and (ii) oxidation of non-biodegradable substances in POME.
- the sludge derived from this process is sterile and can be used for other purposes, such as fertiliser.
- Step 3 shows the biological treatment of the pre-treated POME in a concentrated fixed film reactor. Further sludge is produced at this step and can also be utilised for other purposes.
- Steps 4 and 5 consists of further oxidation by ozone of the effluents from biological treatment.
- Step 5 includes a Ca(OH)2 precipitation step and recirculation of the wastewater back to the biological treatment.
- the pH of the waste water is adjusted if needed, or may be reused in mill technical purposes, such as washing. Tests were preformed on each of the above steps and the final analysis was carried out in Kuching Laboratory.
- the POME according to protocol 4 above, was analysed for pH, BOD, COD, suspended solids (mg/l), total solids content (mg/l), fat/oil content (mg/l), total Nitrogen (mg/l)and NH 3 N (mg/l).
- the results of analysis of the POME are shown in Table 3 below.
- the most significant drop in BOD occurred during the biological treatment of the POME after pre-treatment with ozone.
- the BOD fell to 1030 mg/l and 441 mg/l in the BIOLOGY test group and BIOLOGY+Ca group, respectively.
- Table 2 and Figure 5 show the results of fat/oil in the POME during treatment in the five test groups.
- the amount of fat/oil was 2170 mg/l.
- the fat/oil content had dropped to 963 mg/l.
- the most significant reduction in fat/oil content resulted after biological treatment of the POME, with the amount of fat/oil dropping to 39 mg/l and 20 mg/l in the BIOLOGY and BIOLOGY+Ca groups, respectively.
- the recovery of fat/oil just using air is evident and continues during the ozone treatment.
- Approximately 43% of the fat/oil is recovered during the air floatation and a further 10-20% during the ozone pre- treatment step.
- the method of the present invention does not appear to affect the total nitrogen content, NH3N, and pH of the POME. However, these factors are affected by the biological treatment of the POME after ozone pre-treatment (see Table 3).
- the pH, BOD, COD, suspended solids, total solid content, fat/oil content and nitrogen content of the sludge was also measured as shown in Table 4 below.
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Abstract
A method and apparatus for the treatment of waste water, said method comprises the steps of (a) pre-treatment of the wastewater with ozone; and (b) biological treatment of the water from step (a).
Description
"Treatment of Wastewater"
Field of the Invention
The invention relates to a method and apparatus for removing waste materials from wastewater using ozone gas. More specifically, the invention relates to the pre-treatment of Palm Oil Milling Effluent with ozone gas.
Background Art
Palm oil is a type of oil used in a wide variety of products, such as pharmaceuticals, food, cosmetics, and chemicals. Palm oil is grown in plantations in many South East Asia and African countries and processed in mills. Production of palm oil provides a great benefit to the economy of these countries. However, there are many disadvantages associated with the by-products generated from the extraction of palm oil. Disadvantages of the milling process include a large land requirement for the treatment of the waste products of the oil production, and the generation of milling residues, such as empty fruit bunches, shell and fibre, and Palm Oil Mill Effluent (POME).
Various countries are in the process of designing systems to generate energy (biomass) from the fruit bunches, shell and fibre. Alternative uses for these wastes have been proposed, including using fibre from the empty fruit bunches in paper and pulp, using oil palm fronds to produce furniture and as a planting medium.
In contrast, disposal of the POME is considered less environmentally friendly. POME is generated from the sterilization and clarification processes involved in palm oil production. It is made up of about 95% water, about 1 % oil and about 4% total suspended solids- such as debris from the palm mesocarp.
More specifically, POME is a highly concentrated industrial wastewater, defined by the following characteristics: pH of between 3.4-5.2, a Biological Oxygen Demand (BOD) between 10,250 - 43,750 mg/L, a Chemical Oxygen Demand
(COD) of between 16,000-100, 000mg/L, total solid content of between 11 ,500- 75,000 mg/L and suspended solids of about 5,000-54,000 mg/L. Since the BOD may reach up to over 40,000 mg/L it is considered to have the potential to cause serious pollution problems.
Much interest has been recently expressed in the development of methods to use the POME to generate usable by-products, thus maximising the profit of the mills and reducing the effects on the environment. One such method is the generation of acetone-butanol-ethanol (ABE) using Clostridium bacteria (KaIiI et al., 2003). This study showed that POME was suitable for ABE production by fermenting Clostridia. However, the concept of using POME as a profitable asset is yet to be realised in any sizable scale in palm oil plantations.
The majority of plantation mills treat POME for discharging back into the environment. Known treatment systems include anaerobic ponds, aerobic ponds, and facultative processes. However, the process of anaerobic/aerobic ponds is prone to silting such that the quality of the water is not sufficient to be discharged into the water courses. Improvements to the pond system include introducing enclosed anaerobic digestion systems which reduce the BOD and the COD of the effluent and also captures methane gas.
The above processes generally require POME to the collected in a sludge pit. The POME is retained in the pits for one or more days, which allows the residue oil to separate to the top and then the oil is collected by scraping.
The ponding system is one of the most popular forms of treatment used in the palm oil industry, as it is cheap to construct. It generally produces a reasonable quality wastewater with an acceptable BOD to be discharged into the water courses. However, this system requires a large amount of land, and is difficult to control and monitor. In addition, the ponds are difficult to maintain given the oil accumulates with the solids, forming an oily and sticky scum, which is difficult to remove.
The pond system involves a mixing step which requires gas to be bubbled up through the POME. As a result, suspended solids form dead spots, causing ineffective digestion of the POME and delays in the process of treatment. In addition, the ponds require frequent removal of the sludge- a time consuming and costly procedure. Addition of coagulants or solidifiers may aid in the prevention of the above problems by creating a semi-solid mass. However, these compounds do not sufficiently alleviate the problem.
Thus, one of the most difficult parameters to address in the treatment of wastewater, such as POME, is the reduction in BOD to acceptable levels. In POME, the authorities limit the amount of BOD in wastewater to 50 mg/l. However, as mentioned, the raw POME has an extremely high BOD and due to the very low biodegradability of the oil and polyphenol^ compounds, is very difficult to treat with known treatment systems.
Further, an important percentage of the oil from the milling process is lost in the wastewater. Present wastewater treatment processes do not provide satisfactory means for extracting oil from the wastewater.
In addition, present wastewater treatment systems require large amounts of space to store the water during treatment. In general, there is very little space available and use of the space often has significant environmental and social impact on the area.
Thus, there exists a need to provide an alternative method and apparatus for the treatment of wastewater and in particular wastewater generated from the process of palm oil extraction.
Summary of the Invention
The subject invention relates to a unique method for rapid, efficient and simple treatment of wastewater. It also relates to an apparatus suitable for use in the method. Use of the described apparatus while not essential for practising the method of the invention has been found to significantly improve the pre-treatment of wastewater.
According to a first aspect of the invention there is provided a method for the treatment of wastewater which method comprises the steps of (a) pre-treatment of wastewater with ozone; and (b) biological treatment of the water from step (a).
The method of the present invention may further comprise the step of treating wastewater using Dissolved Air Flotation (DAF) prior to the ozone gas pre- treatment step.
In accordance with a second aspect of the invention there is provided an apparatus for the treatment of wastewater, said apparatus comprising: a reaction tank, an ozone generating means and a belt filter system for use with a biological treatment unit. Optionally, the apparatus may further comprise a DAF unit. The apparatus may also comprise a scraper system for removal of oil scum. Optionally, the apparatus may further comprise a recycling mechanism for recycling treated wastewater back into the reaction tank for further treatment.
Brief Description of the Drawings
Figure 1 A pictorial diagram of the process.
Figure 2 A flow diagram showing the optimal treatment process.
Figure 3 Illustrates the amount of BOD and COD measured in POME during treatment steps.
Figure 4 Illustrates the amount of suspended solids and total solids in POME during treatment steps.
Figure 5 Illustrates the amount of fat/oil in POME during treatment steps.
Figure 6 Illustrates the amount of fat/oil in POME and sludge during treatment steps.
Detailed Description of the Invention
General
Those skilled in the art will appreciate that the invention described herein is susceptible to variations and modifications other than those specifically described. It is to be understood that the invention includes all such variation and modifications. The invention also includes all of the steps, features, compositions and compounds referred to or indicated in the specification, individually or collectively and any and all combinations or any two or more of the steps or features.
The present invention is not to be limited in scope by the specific embodiments described herein, which are intended for the purpose of exemplification only. Functionally equivalent products, compositions and where appropriate methods are clearly within the scope of the invention as described herein.
The term "wastewater" as used herein is intended to include water that has been used in, for example a manufacturing process, such as palm oil extraction, and therefore contains waste products. The term also includes effluent from biological treatment ponds and raw wastewater, such as POME.
The term "biological treatment" is intended to include the treatment of wastewater via either enzymatic or biological methods.
Throughout this specification and the claims that follow, unless the context requires otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.
Description of Preferred Embodiments
This invention relates to the separation and removal of impurities from wastewater. More specifically, it relates to the removal of impurities such as BOD and COD, from POME using ozone gas. Oxidation by ozone gas is a selective process and can be used to remove impurities. Surprisingly, the inventors found
that a pre-treatment step of the POME with ozone provided a more suitable wastewater for the biological treatment step using known aerobic or anaerobic ponding systems. In addition, the inventors also found that treating wastewater using Dissolved Air Flotation (DAF) prior to ozone pre-treatment also significantly reduced BOD.
The resulting biological treatment step may be significantly reduced by the ozone pre-treatment step(s). Although ozone has been used in the past to treat wastewater, the combination of an ozone pre-treatment step followed by biological treatment has the unexpected result of reducing the BOD and COD of wastewater. In addition, the significant reduction in biological treatment time as a direct result of the ozone pre-treatment step is surprising.
In one embodiment of the invention, there is provided a method for the treatment of wastewater which method comprises the steps of:
(a) pre-treatment of the wastewater with ozone; and
(b) biological treatment of the water from step (a).
Pre-treatment of the wastewater with ozone may take place in a tank, such as a reaction tank. The ozone treatment comprises ozone dissolution and an oxidation reaction. In a highly preferred embodiment, the ozone-gas is generated from a high-voltage ozone-generator with oxygen as feed gas into the tank. The output gas is a mixture of oxygen and ozone. Preferably the mixture is 90% oxygen and 10% ozone. This mixture is transferred to the water-phase by systems know to those skilled in the art. An example of the transfer system is the venturi system.
The ozone step may be carried out at a temperature between about 25 0C and about 80 0C. Preferably the ozone step is carried out at about 50 0C.
The ozone is applied for a period of between about 1 hour to about 6 hours. Preferably the ozone pre-treatment step is for between about 2 hours to about 4 hours.
The method of the present invention may further comprise the optional step of using Dissolved Air Flotation (DAF) in the treatment of wastewater prior to pre- treatment with ozone.
In one embodiment of the invention, wastewater is cooled to about 50 0C and then pure air is applied to the wastewater for between about 1 hour and about 5 hours. During this time, the wastewater is recirculated.
The use of DAF allows oil recovery from the wastewater. After DAF treatment, the oil-sludge mixture may be sent back to the mill for further oil separation. The wastewater after DAF treatment is then further treated using the method of the present invention. The wastewater treated in step (a) of the method of the present invention may be raw wastewater - such as POME, effluent collected in holding ponds, effluent stored in biological treatment ponds - prior to the biological treatment step, or effluent which has been already undergone some biological treatment step.
The biological system used to treat the pre-treated wastewater may be any biological system known to a person skilled in the art. Biological systems include, but are not limited to enzymatic or biological methods. Biological treatment methods include the use of anaerobic and aerobic treatment methods.
According to a highly preferred embodiment of the invention, there is provided a method for removing organic compounds from wastewater, which comprises the following steps:
(a) introducing wastewater into a reaction tank to perform an ozone dissolution and oxidation reaction for a period of time between 1 to 6 hours;
(b) allowing the resulting ozone-treated water from said reaction tank to flow through into holding ponds;
(c) treating the water from step (a) using a biological system; and
(d) discharging the water from step (c) or recirculating the water to repeat step (a) above.
In another preferred embodiment of the invention, wastewater is collected in holding tank(s). The wastewater in the holding tank(s) is pre-treated using the ozone pre-treatment step of the present invention. Following p re-treatment, the wastewater is transferred to ponding systems, known in the art, where the wastewater is further treated by biological treatment methods, such as anaerobic or aerobic systems.
In a further aspect of the invention, the wastewater is retained in the existing treatment ponds and treatment of the wastewater is carried out using standard techniques. During treatment, the existing ponds are connected to the apparatus of the present invention and the wastewater treated in accordance with the method of the present invention.
In another embodiment of the invention, the method further includes the step of adding a salt to wastewater after the ozone pre-treatment step. Preferably, the salt is selected from magnesium, sodium, calcium, potassium, aluminium, iron, chromium, titanium or niobium. More preferably the salt is selected from calcium hydroxide, calcium carbonate, calcium oxide, magnesium carbonate, magnesium hydroxide, magnesium oxide, iron salts or aluminium salts, such as aluminium hydroxide. However, a person skilled in the art would realise any salt that resulted in the sedimentation of impurities could also be used. It may also be necessary to adjust the pH if salt is to be added to the wastewater. In addition, polymers may be used in the present invention. The wastewater may then be recirculated back to the biological treatment system or discharged.
There are many advantages as a result of the method of the present invention, including: improved odour during processing of the wastewater; improved quality of discharge water; reduction in the BOD and colour of the discharge water; reduced time for treatment from 6-12 months to several days and as such a greater turn around of wastewater; less space required for pond systems; where the amount of rainfall influences the capacity of the ponds, there is a reduction in
requirement for the size of the ponds due to the shortness of time the wastewater is required to be treated; new mills will not require so much land; less reliance on availability of water source; treatment ponds may be located closer to the plant operations, reducing transport costs and time; and cheaper running costs due to reduction in treatment size and time.
According to a second aspect of the invention, there is provides an apparatus for the removal of impurities from wastewater, said apparatus comprising a reaction tank, an ozone generating system and a belt filter system. The apparatus may be utilised with any biological treatment system. For example, the biological treatment system may be a biological fixed film reactor.
In a further embodiment of the invention, the apparatus comprises a recycling mechanism for recycling the wastewater after biological treatment to the reaction tank for further ozone treatment. The recycling mechanism may be a pipe system that transfers the treated wastewater back into the reaction tank for further ozone treatment.
In a preferred embodiment, the apparatus of the present invention also comprises a dissolve air flotation (DAF) system. The DAF system assists in the further recovery of oil from the wastewater. The wastewater may be treated using DAF prior to the pre-treatment of wastewater with ozone. This step has the effect of further increasing the efficiency of the ozone pre-treatment step.
The apparatus of the present invention may be utilised with existing ponding systems. Alternatively, the apparatus of the present invention may be incorporated into newly developed treatment plants.
Best Mode(s) for Carrying Out the Invention
Further features of the present invention are more fully described in the following non-limiting Examples. It is to be understood, however, that this detailed description is included solely for the purposes of exemplifying the present invention. It should not be understood in any way as a restriction on the broad description of the invention as set out above.
Examples
A mill operation in Sarawak, Malaysia was utilised in the testing of the following wastewater treatment method.
Current operating system
The mill currently operates 7 days a week and processes, on average 1200 ton of fruit branches per day, producing about 230 tons of oil on a daily basis. The daily water requirements for this production is about 846 m3 and generates about 30 m3 of wastewater per hour.
The current mill comprises one small receival pond, four anaerobic ponds (volume = 58300 m3), three facultative ponds (23800 m3) and five algae ponds (15120 m3), giving a total capacity of 97220 m3. In theory, the ponds should retain the wastewater for one year. However, due to dilution from the seasonal rains, the retention time in practice is closer to six months. The current system requires three employees to work on the wastewater treatment and eight employees to distribute the sludge.
Test operation system
The test unit consisted of a reaction tank divided into compartments. The test unit was a self made prototype. It was found that the test unit could be used on either batch or flow through systems.
A 500 micron belt filter was used to filter, aerate and/or ozonise, and recirculate the wastewater. An automatic scraper system was situated on top of the reaction tank, which ensured that the sludge produced was skimmed off the top. The temperature, pressure, flow and timing of each operation could be monitored throughout the process.
Ozone was produced by an ozone-generator (Ozonia CFS-1) with bottled oxygen as the feed gas. The floatation gas mixture used in the tests was 10% ozone and 90% oxygen. The process was carried out at a temperature of 50 0C.
The system test unit utilised a mini biological fixed film reactor based on Expo-Net BIO-BLOK elements, having a total volume of 800 litres, for the biological treatment step. The process time could be gradually set on the pump control unit.
In one set up of the apparatus, peristaltic dosing pumps, pumped wastewater, such as pre-treated POME into eight compartments in series, containing BIO- BLOK elements (surface for bacteria) and continuous aeration. The end chamber acted as a lamellar-separator for sedimentation, before treated water leaves the system by an overflow. The temperature for this process was between 28 to 32 0C.
After treatment, the water was collected in barrels. The water could be re-treated by ozone/oxygen and Ca(OH)2 until flocks were seen, generally to a pH above 10.
The above test unit was used in five different protocols:
(1) ozone treatment of effluents in existing pond systems utilising biological treatment of POME,
(2) dissolved air flotation (DAF) of raw POME for recovery of oil,
(3) ozone flotation treatment of POME for reducing BOD,
(4) biological treatment of ozonated POME in an intensive biological system; and
(5) testing of different chemical techniques to improve results.
1. Ozone Treatment of Effluents from Existing Pond Systems used for Biological Treatment of POME
Effluent from a pond system was collected in barrels (1000 litres) by employees at the mill and taken to the test-site.
Test tube sized samples of the effluent were treated with ozone in order to find the relevant treatment period. That is, small samples of effluent were treated directly by ozone for different time periods. Simply by observing the samples, the progress of the process could be seen. In order to optimise the treatment time to be used on 1000 litres, a mini-scale experiment on 0.5 litres was made.
The test unit was filled with effluent and started. Samples were continuously taken for the visual control of the process. That is, to identify the changes in suspended particles/colour of the treated effluent.. Several lab-size tests were also performed along with the test unit.
After about 23 minutes, the test was finished, as it appeared on visual inspection that the samples fulfilled the criteria for treatment of wastewater to reduce BOD. The test was repeated and further samples taken. The result of the amount of BOD (mg/L) in the treated water is shown below in Table 1.
Table 1
2. Treatment of raw POME using Dissolved Air Flotation (DAF)
1000 litres of raw POME was taken directly from the outlet-channel of the mill and was pumped into barrels. The POME was left to stand overnight to cool from about 75 0C to about 50 0C.
The POME was placed into the test unit described above. Testing commenced at t=0 by applying pure air into the POME while recirculating the sample. On the first day, the air-injection was continued until no more oily sludge was created. Oil content was measured after 1 hour (t=1), 3 hours (t=3) and 5 hours (t=5). The result are shown in Table 2 below.
Table 2
3. Treatment of POME using Ozone Flotation
The same procedure of ozone flotation, as outlined above for treatment of effluent (see 1 above), was carried out on raw POME, and continued for 6 hours. The economical optimal time for treatment of the POME with ozone was determined during this test.
The treatment of POME was repeated the next day by varying the treatment parameters, including the amount of air, ozone, pressure and time.
The optimal treatment of POME was determined to be:
Step 1: 1 hour DAF treatment;
Step 2: 4 hours ozone treatment.
Water samples were taken at the start (t=0), after 1 hour (t=1), 3 hours (t=3) and after 5 hours (t=5) of treatment. The sludge fractions were also collected during testing. The POME water samples and samples of sludge were then analysed.
4. Biological Treatment of Ozonated POME in an Intensive Biological System
The biological system was started up by treating a mixture of raw POME and pond effluents, mixed with aerobic sludge from the existing pond system. The outside temperature was between 28 0C and 33 0C, which was considered optimal biological conditions for biological treatment.
The pre-treated effluent from the DAF tests and the POME from the ozone flotation system tests was collected in barrels and placed in the biological systems. The flow through system was set for a process period of 24 hours. Air was continuously blown into the system for oxygenation and to created turbulence. The pH of the system was adjusted to neutral. Water samples were collected from the outlet of the system at 0 hours (t=0), 1 hour (t=1), 3 hours (t=3) and 5 hours (t=5).
5. Test of Different Chemical Technigues to Improve Results
Different chemical techniques were applied during the treatment of POME to determine whether they would improve the results.
Additional chemicals included Fe3+ and Al3+ salts (for flocculation); polymers; and precipitation chemicals. In addition, Ca(OH)2 and ashes from burned fruit branches (waste product form energy production at the mill) were tested. All tests were carried out on an experimental laboratory scale.
The results suggested that most flotation chemicals used in municipal wastewater treatment systems would be too expensive to be used in commercial full scale plants, due to the requirement of large amounts of the chemicals to treat the high BOD. Therefore experimental tests focused on the use of Ca(OH)2 and ashes.
The results also indicated the use of Fe3+ and AI3+ salts reduced the possibility of using the sludge for other purposes than deposition. In contrast, the use of Calcium improved the value of the sludge as a fertiliser.
The optimal treatment process is shown in Figure 2. Referring to the Figure, the diagram begins with the oil-mill plant, shown in the top left hand corner. Fruit branches are received at the mill for extraction of the oil. The resulting POME proceeds to Step 1. Step 1 is the oil recovery process which consists of a DAF unit. The resulting oil-sludge mixture is then sent back to the mill for oil separation. This step has been shown to increase the amount of oil produced from the fruit branches.
After step 1 (DAF treatment), the POME is treated in an Ozone-flotation unit (step 2), which has two functions; (i) flotation of the sludge to lower the BOD, oil content etc; and (ii) oxidation of non-biodegradable substances in POME. The sludge derived from this process is sterile and can be used for other purposes, such as fertiliser.
Step 3 shows the biological treatment of the pre-treated POME in a concentrated fixed film reactor. Further sludge is produced at this step and can also be utilised for other purposes.
Steps 4 and 5 consists of further oxidation by ozone of the effluents from biological treatment. Step 5 includes a Ca(OH)2 precipitation step and recirculation of the wastewater back to the biological treatment. The pH of the waste water is adjusted if needed, or may be reused in mill technical purposes, such as washing. Tests were preformed on each of the above steps and the final analysis was carried out in Kuching Laboratory.
Results
Even though Sarawak Plantation has its own laboratories, samples were analysed by a third party laboratory, because of lack of capacity at Sarawak Plantation. The laboratory was Chemisain Consultant SDN BHD, Kuching, Sarawak. Analyses of the samples were made according to international standards.
The POME, according to protocol 4 above, was analysed for pH, BOD, COD, suspended solids (mg/l), total solids content (mg/l), fat/oil content (mg/l), total
Nitrogen (mg/l)and NH3N (mg/l). The results of analysis of the POME are shown in Table 3 below.
Table 3
As can be seen from the results in Table 3, the pre-treatment of POME was able to reduce the BOD from 23,500 mg/l at T=O to 17 500 mg/l at T=5. However, the most significant drop in BOD occurred during the biological treatment of the POME after pre-treatment with ozone. As can be seen in Table 3, the BOD fell to 1030 mg/l and 441 mg/l in the BIOLOGY test group and BIOLOGY+Ca group, respectively.
The decrease in COD is also shown in Table 3. At t=0 the COD was measured at 47 300 mg/l, which fell to 41 100 mg/l at T=5. A significant decrease in COD was then observed in the BIOLOGY test group and BIOLOGY+Ca group, were COD dropped to 1 670 mg/l and 736 mg/l, respectively.
A graphical representation of these results is shown in Figure 3. Figure 3 shows that BOD and COD in the POME fell during the ozone flotation step. However, it was surprising to see that the biggest and most important fall in BOD was during the following biological treatment of the POME. The amount of time required for the removal of BOD to an environmentally acceptable level was significantly less than the biological treatment of POME without the ozone pre-treatment step.
Table 3 and Figure 4 further show that the amount of solids in the POME also fell as a result of pre-treatment of POME with ozone gas. At t=0, the total solid content was 39,000 mg/l and the suspended solids (SS) was 23,100 mg/l. At t=5, the total solid content and SS had dropped to 18600 mg/l and 29800 mg/l, respectively. However, the most significant drop in total solid content was seen in test groups BIOLOGY and BIOLOGY+Ca, where the total solid content dropped to 7980 mg/l and 3450 mg/l, respectively. In addition, SS dropped to 345 mg/l and 696 mg/l in test groups BIOLOGY AND BIOLOGY+Ca, respectively. This drop in solid content on the POME may be a result of the solids becoming suspended during ozone treatment.
Table 2 and Figure 5 show the results of fat/oil in the POME during treatment in the five test groups. At t=0, the amount of fat/oil was 2170 mg/l. At t=5, the fat/oil content had dropped to 963 mg/l. However, the most significant reduction in fat/oil content resulted after biological treatment of the POME, with the amount of fat/oil dropping to 39 mg/l and 20 mg/l in the BIOLOGY and BIOLOGY+Ca groups, respectively. Thus, the recovery of fat/oil just using air is evident and continues during the ozone treatment. Approximately 43% of the fat/oil is recovered during the air floatation and a further 10-20% during the ozone pre- treatment step. However, approximately 50% of the fat/oil content is still present after ozone treatment, as can be seen from a comparison of fat/oil content at t=0 and t=5 in Table 3.
The method of the present invention does not appear to affect the total nitrogen content, NH3N, and pH of the POME. However, these factors are affected by the biological treatment of the POME after ozone pre-treatment (see Table 3).
The pH, BOD, COD, suspended solids, total solid content, fat/oil content and nitrogen content of the sludge was also measured as shown in Table 4 below.
Table 4
Apart from a decrease in the fat/oil content of the sludge, the use of ozone in the pre-treatment of POME does not seem to affect pH, BOD, COD, suspended solids, total solid content, and nitrogen content the above content of sludge. The fat/oil content of the sludge decreases as a direct result of the fat/oil removal from the POME. This result is illustrated in Figure 6.
In summary, the use of ozone in a pre-treatment step for treating effluent produced from palm oil extraction, reduces BOD, COD, total solids form extremely high and thus potentially dangerous levels to more acceptable levels for waste water within a 24 hour period.
Claims
The Claims Defining the Invention are as Follows
I . A method for the treatment of wastewater which method comprises the steps of (a) pre-treatment of the wastewater with ozone; and (b) biological treatment of the water from step (a).
2. The method according to claim 1 further comprising the step of treating the wastewater using Dissolved Air Flotation (DAF) prior to step (a).
3. The method according to claim 1 or 2 wherein the ozone pre-treatment step uses gas which is a mixture of oxygen and ozone.
4. The method according to claim 3 wherein the mixture of gas is 90% oxygen and 10% ozone.
5. The method according to any one of the preceding claims wherein step (a) is carried out at a temperature of between about 25 0C and about 80 0C.
6. The method according to claim 5 wherein the temperature is about 50 0C.
7. The method according to anyone of the preceding claims wherein step (a) is carried out for a period of between about 1 hour and about 6 hours.
8. The method according to claim 7 wherein step (a) is carried out for about 2 hours to about 4 hours.
9. The method according to any one of the preceding claims wherein step (b) includes enzymatic or biological methods of treatment.
10. The method according to claim 9 wherein the biological method of treatment is the use of anaerobic and/or aerobic treatment methods.
I 1. A method for removing organic compounds from wastewater, comprising the steps of: (a) introducing wastewater into a reaction tank to perform an ozone dissolution and oxidation reaction for a period of time between 1 to 6 hours;
(b) allowing the resulting ozone-treated water from said reaction tank to flow through into holding ponds;
(c) treating the water from step (a) using a biological system; and
(d) discharging the water from step (c) or recirculating the water to repeat step (a) above.
12. The method according to any one of the preceding claims further comprising adding a metal salt after the ozone pre-treatment step.
13. The method according to claim 12 wherein the salt is selected from magnesium, sodium, calcium, potassium, aluminium, iron, chromium, titanium or niobium.
14. The method according to claim 13 wherein the salt is selected from calcium hydroxide, calcium carbonate, calcium oxide, magnesium carbonate, magnesium hydroxide, magnesium oxide, iron salts or aluminium salts, such as aluminium hydroxide.
15. The method according to any one of the preceding claims wherein polymers may be added during the biological treatment step.
16. The method according to any one of the preceding claims wherein the wastewater is raw wastewater, POME, effluent from biological treatment ponds, effluent before biological treatment ponds, recirculated wastewater.
17. An apparatus for the treatment of wastewater, said apparatus comprising: a reaction tank, an ozone generating means, and a belt filter system.
18. The apparatus according to claim 17 wherein the reaction tank of the apparatus further comprises a Dissolved Air Flotation unit.
19. The apparatus according to claim 17 or 18 wherein the reaction tank may also comprise a scraper system for removal of oil scum.
20. The apparatus according to any one of claims 17 to 19 further comprising a recycling mechanism for recycling wastewater after the biological treatment step back to the reaction tank for further ozone treatment.
21. The apparatus according to any one of claims 17 to 20 for use with a existing ponding systems.
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PCT/SG2005/000375 WO2007053110A1 (en) | 2005-11-02 | 2005-11-02 | Treatment of wastewater |
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