"METHOD FOR PREPARATION OF A PRINTABLE SUPPORT USABLE FOR THE DECORATION OF THREE-DIMENSIONAL MANUFACTURED ARTICLES AND IN PARTICULAR ON EXTRUDED ALUMINUM SECTION BARS, AND SUPPORT"
The present invention relates to the deposit of a swelling resin on a film of paper or plastic or multilayer material. In this manner a film is obtained that, when used in normal decorating machines by means of sublimating, allows decoration of extruded aluminum section bars on all four faces. It also facilitates the use of completely automated systems .
The present technique of decoration of aluminum section bars with sublimating film and paper is done basically in the following manner.
After a chemical or electrochemical pretreatment the metal section bars are painted with a powder or liquid undercoat with a coloring similar to the wood it is desired to obtain and the undercoat of paint is baked obtaining complete polymerization.
In a second step the section bars are enveloped using automatic or non-automatic systems in accordance with the prior art. The section bars thus enveloped are positioned on carts equipped with sucking collets and the film adheres to the surface of the section bar in a random manner due to the vacuum effect. The workers reposition the film manually so as to make it adhere to the entire surface of the section bar it is desired to decorate. At the points where the film does not adhere to the section bar surface,
decoration is not achieved.
The section bars are placed in the oven where, upon reaching the sublimation temperature, the design is transferred from the film to the base paint only at the points where there is close contact between the film and the paint.
The general purpose of the present invention is to obtain an aesthetic result equal to or even better than that of the prior art described above with reduced or no use of labor for repositioning the film on the section bar and with considerable reduction of production costs.
In known systems of decoration of two section bars per minute and having a length of seven meters, approximately ten persons are employed. With the present invention that allows the use of an automatic machine, only two persons are required.
In view of this purpose it was sought to provide in accordance with the present invention a multilayer sheet for printing of surfaces of section bars by means of sublimating inks including a first layer of support film on which is deposited a layer of swelling resin with sublimating inks .
Again in accordance with the present invention it was sought to realize a method for printing of section-bar surfaces by means of a sheet covered with sublimating inks and including the steps of realizing a multilayer printing sheet including a first layer of support film on which is placed a layer of swelling resin with sublimating inks, wrapping the surface to be printed with the printing sheet, and heating the printing sheet to a first resin-swelling
temperature and then heating to a second temperature, higher than the first, of sublimation of the inks for their transfer onto the surface to be printed.
To clarify the explanation of the innovative principles of the present invention and its advantages compared with the prior art there is described below with the aid of the annexed drawings possible embodiments thereof by way of non-limiting examples applying said principles. In the drawings : FIG 1 shows a diagrammatic view of first embodiment of a sublimation-printing sheet realized in accordance with the present invention;
FIG 2 shows a first step of application of the sheet of
FIG 1; FIG 3 shows a second step of application of the sheet of
FIG 1; and
FIG 4 shows a diagrammatic view of a second embodiment of a sublimation-printing sheet realized in accordance with the present invention. Film production in accordance with the present invention takes place in the following manner:
- Pretreatment (optional) of the plastic film by the prior art with crown effect to improve the soaking of the support to be printed; - Deposit by printing of a first layer of known swelling resins possibly mixed with known products having a barrier effect against the inks; the swelling resins can be formed from a preparation of thermoplastic resins with the addition of known swelling microcapsules;
- Deposit by printing of the sublimating inks over the mixture previously applied;
- Deposit (possible) by printing of a protective and detaching product; and - Rewinding of the printed matter in spools with commercial format . The particular nature of the product obtained is the following. As known, the sublimation process takes place by the physical process of pressure, temperature and contact between the printed support and the article to be decorated.
The present invention, through swelling resins, allows obtaining contact even without manual repositioning of the film on the article.
FIG 1 shows a printing film including plastic or paper film 1, a known swelling resin 2, the sublimating inks 3, and possibly known protective and detaching materials 4. The swelling resin can be of known type including microcapsules that swell with heat and are mixed with a resin support.
As may be seen in FIG 2, once the pin 6 (in particular a section bar) to be decorated is wrapped, when the suction operation takes place between film and section bar, at some points (corners or recesses) a small distance 5 remains between the film 1 and the surface of the part 6. Upon reaching a swelling temperature (less than the sublimation temperature and advantageously between 100 °C and 210°C and preferably approximately 150 °C) (see FIG 3) the swelling
resins 2 in increasing their volume close the space remaining between the two surfaces so that at the sublimating temperature of approximately 150°C to 200°C, there being intimate contact, the sublimating inks pass from the sheet to the paint of the section bar to realize transfer of the design.
Heating for activation of the swelling resin can take place by various prior art methods. A preferred system is by means of placing in a normal or microwave oven. In the resin there can also be mixed known UV activating compounds such as those used in paints with UV baking. In this manner the swelling resin can be rapidly heated by exposure to the UN. FIG 4 shows a variant of the sheet in which a barrier layer 17 designed to prevent inks being absorbed and spread by the swelling resins is placed between the swelling resins 12 on the support film 11 and the sublimating inks 13. Said barrier layer can advantageously be obtained by a known metallization process (for example vacuum) before application of the ink. Again advantageously, the barrier layer can be formed of a second layer of plastic film or support paper so as to create a swelling sandwich on which to deposit the sublimating inks subsequently. It is now clear that the preset purposes have been achieved. With the solution in accordance with the present invention it is possible to obtain better adhesion of the inks to a 3-dimensional surface and in particular on extruded aluminum section bars .
Naturally the above description of an embodiment applying the innovative principles of the present invention is given
by way of non-limiting example of said principles within the scope of the exclusive right claimed here. For example, the inks can even by mixed directly with the swelling resin so as to be able to apply resin and ink on the support film in a single step. The resin can also be deposited in several coats to obtain a smoother and more easily printable surface. Lastly, various quantities of swelling resin can be deposited depending on the swelling desired.