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WO2004098887A1 - Screen printing device mask overlap mounting method, and screen printing device - Google Patents

Screen printing device mask overlap mounting method, and screen printing device Download PDF

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Publication number
WO2004098887A1
WO2004098887A1 PCT/JP2004/005852 JP2004005852W WO2004098887A1 WO 2004098887 A1 WO2004098887 A1 WO 2004098887A1 JP 2004005852 W JP2004005852 W JP 2004005852W WO 2004098887 A1 WO2004098887 A1 WO 2004098887A1
Authority
WO
WIPO (PCT)
Prior art keywords
mask
substrate
image
printing
circuit pattern
Prior art date
Application number
PCT/JP2004/005852
Other languages
French (fr)
Japanese (ja)
Inventor
Yasushi Miyake
Original Assignee
Yamaha Motor Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamaha Motor Co., Ltd. filed Critical Yamaha Motor Co., Ltd.
Publication of WO2004098887A1 publication Critical patent/WO2004098887A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • B41F15/16Printing tables
    • B41F15/18Supports for workpieces
    • B41F15/26Supports for workpieces for articles with flat surfaces
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • H05K3/1216Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by screen printing or stencil printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2215/00Screen printing machines
    • B41P2215/10Screen printing machines characterised by their constructional features
    • B41P2215/11Registering devices
    • B41P2215/114Registering devices with means for displacing the article
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0266Marks, test patterns or identification means
    • H05K1/0269Marks, test patterns or identification means for visual or optical inspection
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/16Inspection; Monitoring; Aligning
    • H05K2203/166Alignment or registration; Control of registration
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0008Apparatus or processes for manufacturing printed circuits for aligning or positioning of tools relative to the circuit board

Definitions

  • the present invention relates to a mask mounting method and a screen printing apparatus for a screen printing apparatus for dispensing paste such as cream solder on a substrate using a screen mask.
  • a screen mask (hereinafter, referred to as a mask) is mounted on the substrate set on the stage, and the paste supplied on the mask, such as cream solder, conductive paste, or resistive paste, is expanded with a squeegee to form the mask.
  • the paste supplied on the mask such as cream solder, conductive paste, or resistive paste
  • a screen printing apparatus in which a paste is applied (printed) to a predetermined position on a substrate via an opening is generally known (for example, Japanese Patent Application Laid-Open No. 2001-38875).
  • the fiducial marks (simply referred to as marks) respectively marked on the mask and the substrate are image-recognized, and based on the recognition result, the mask and the substrate are overlapped while being positioned with respect to each other. ing.
  • both the mask and the substrate are positioned based on the image recognition of the mark with reference to the mark respectively marked on the mask and the substrate. This is performed when the mark is correctly marked on the mask and the substrate. Is assumed. In other words, when there is a displacement (position error) in the positional relationship between the mark and the circuit pattern, or when there is a displacement (position error) in the positional relationship between the mark and the printing opening due to deformation such as extension of the mask.
  • position error position error
  • the mask and the substrate are positioned relative to each other on the basis of the mark, and both are mounted, it is difficult to accurately associate the corresponding circuit pattern with the printing opening.
  • the mask and the substrate be overlaid in a state where the circuit pattern and the printing opening are accurately associated even when the mark itself on the substrate has a printing deviation or the like. Disclosure of the invention
  • the present invention has been made in view of the above problems, and has as its object to surely prevent printing misalignment by overlapping a mask and a substrate while positioning them more accurately.
  • a mask overlaying method for a screen printing apparatus includes: a mask having a printing opening; holding means for holding a substrate which is a printing object; A driving means for relatively moving the means, and the mask and the substrate of a screen printing apparatus for printing by overlapping the substrate held by the holding means and the mask by the operation of the driving means.
  • the circuit pattern of the substrate and the printing opening of the mask corresponding to the circuit pattern Prior to the mounting of the mask and the substrate, the circuit pattern of the substrate and the printing opening of the mask corresponding to the circuit pattern are imaged, and these image data are used. A position error of an image between the circuit pattern and the printing opening is obtained based on the error, and the mask and the substrate are overlapped by controlling the driving means based on the error.
  • a screen printing apparatus includes: a mask having a printing opening; holding means for holding a substrate as a printing medium; and driving means for relatively moving the mask and the holding means.
  • a first imaging unit capable of imaging a circuit pattern of a substrate held by the holding unit, and an image of a printing opening of the mask corresponding to the circuit pattern imaged by the first imaging unit.
  • a second imaging unit capable of combining the image data of the circuit pattern imaged by the first imaging unit with the image data of the printing opening imaged by the second imaging unit;
  • a composite image generating means for generating image data in a state where parts are superimposed, and a table for displaying an image based on the image data generated by the composite image generating means.
  • image position changing means for changing and displaying a circuit pattern or an image position of a printing opening on a screen in accordance with input information by the input means, and a circuit based on the image data generated by the composite image generating means.
  • a substrate based on a difference between an image position of a pattern or a printing opening and the image position after being changed by the image position changing means; Error calculating means for calculating a position error of the mask; and control means for controlling the driving means based on the error calculated by the error calculating means to overlap the mask and the substrate.
  • FIG. 1 is an overall configuration diagram showing a screen printing apparatus according to the present invention.
  • FIG. 2 is a block diagram showing a control system of the screen printing apparatus.
  • FIG. 3 is a flowchart showing an example of a printing operation based on control by the control system of FIG.
  • FIG. 4 is a schematic diagram for explaining a display state of a composite image and a method of calculating a correction value.
  • FIG. 1 shows an embodiment of a screen printing machine according to the present invention.
  • the screen printing press includes a printing press main body 2 having a base 1, a substrate support unit 3 for supporting the substrate W in a clamped state, and a conveyor (not shown) for transporting the substrate W to the substrate support unit 3. ).
  • the substrate support unit 3 includes an R-Z stage 3A that supports the substrate W so as to be able to move up and down (movement in the Z-axis direction) and rotate (rotate around the Z-axis).
  • the X-Y stage 3B supports the Z stage 3A movably in the board transfer direction (X-axis direction; the direction perpendicular to the paper in FIG. 1) and the direction perpendicular to the direction (Y-axis direction).
  • the stage W is configured to move the substrate W by the mutual operation of the stages 3A and 3B. That is, in this embodiment, the holding means and the driving means of the present invention are constituted by the substrate supporting unit 3.
  • the R-Z stage 3A is equipped with a mask recognition camera 24 (second imaging means) for recognizing a metal mask 7 described below from below, and a lighting device (not shown).
  • the mask recognition camera 24 is provided with an image sensor such as a CCD area sensor, and has a fiducial mark (hereinafter simply referred to as a mark) printed on the lower surface of the metal mask 7. And the printing opening formed in the metal mask 7 can be imaged.
  • the printing press main body 2 is provided with a U-shaped frame 2b in a plan view having an open front side (the left side in FIG. 1). Supported by a.
  • a metal mask 7 (mask sheet; hereinafter, abbreviated as mask 7) having a printing opening is fixed to the frame 2b, and a squeegee unit 5 is disposed above the mask 7.
  • the mask 7 has its entire periphery held by a frame member 8, and is fixed to the frame 2 b via the frame member 8.
  • the squeegee unit 5 includes a pair of rail members 5a in the Y-axis direction, which are fixed on the left and right frames 2b on both sides (in FIG. 1, both sides in a direction perpendicular to the paper), and a rail member 5a.
  • a spar member 5b which is mounted in a straddling state and moves along the rail member 5a by the operation of a driving means (not shown), and a solder supply device (not shown) for supplying cream solder on the mask 7
  • a pair of squeegees 22, 22 for expanding the cream solder on the mask 7, and lifting means 10 for respectively raising and lowering the squeegees 22, 22, as will be described later.
  • the squeegees 22 and 22 are reciprocated in the Y-axis direction while the squeegees 22 and 22 are alternately slid along the surface of the mask 7 to expand the solder cream on the mask 7. It is configured to have
  • a board recognition camera 2 5 for recognizing a board W supported on the board support unit 3 from above the board unit 5.
  • a first imaging unit and its lighting device (not shown) are provided.
  • This substrate recognition device 25 has an image sensor such as a CCD area sensor, and has a fiducial mark (hereinafter simply referred to as a mark) printed on the upper surface of the substrate W, and the substrate W It is configured so that a circuit pattern to be formed can be imaged.
  • the R-Z stage 3A of the substrate support unit 3 has a position corresponding to the operation of the XY stage 3B (ie, a position corresponding to the ski unit 5 (solid line position in FIG. 1; work position)). And a position retracted in the X-axis direction from the position (a dashed line position in FIG. 1; an imaging position).
  • the R-Z stage 3A is disposed at the image position so that the substrate W supported by the stage 3A can be recognized.
  • FIG. 2 is a block diagram illustrating a control system of the screen printing apparatus.
  • the screen printing apparatus has a well-known CPU that executes a logical operation, an R ⁇ M that previously stores various programs for controlling the CPU, and temporarily stores various data during operation of the apparatus. It has a controller 30 composed of a RAM or the like, and each controller 26 to 27 of the squeegee unit 5 and the substrate support unit 3 (R-Z stage 3A, XY stage 3B).
  • the mask recognition camera 24 and the board recognition camera 25 are all connected to the controller 30.
  • the control device 30 includes a main control unit 31, an image processing unit 32, an error calculation unit 33, an error storage unit 34, and the like as its functional configuration.
  • the main control means 31 controls the overall operation of the screen printing apparatus.
  • the main control means 31 performs a predetermined printing operation in accordance with a program stored in advance and scans through the controllers 26 to 28.
  • Drive control of one unit 5 and the like In particular, before the printing process is performed on the first substrate W of the production lot, the substrate supporting unit 3 or the like for executing a preparation process for acquiring data for positioning the substrate W and the mask 7 is required. Drive control.
  • the image processing means 32 performs a predetermined process on an image taken by the mask recognizing camera 24 and the board recognizing camera 25. During the preparation process, the mask recognizing camera 24 and the board recognizing camera 25 are used. A composite image of the mask 7 (printing opening) and the substrate W (circuit pattern) based on the image data captured by the camera, that is, a virtual image (initial image) in which the mask 7 and the substrate W are superimposed on the mark And an image (updated image data) in which the composite image is changed according to the vector information input by the operation of the input means 36 described later.
  • a virtual image in which the mask 7 and the substrate W are superimposed on the mark
  • image updated image data
  • Changing (switching) the image display position in accordance with external input information can be performed based on a conventionally known image processing technique.
  • the image processing device 32 is operated according to a program stored in advance. By controlling the main control means 31 Is performed. That is, in this embodiment, the main control means 31 and the image processing device 32 constitute a combined image generating means and an image position changing means of the present invention.
  • the error calculating means 33 generates an image of the substrate W based on the initial image data generated by the image processing means 32 and the final updated image data obtained by moving the image of the substrate W with respect to the image of the mask 7. Is calculated. '
  • the error storage means 34 stores the displacement calculated by the error calculation means 33 as a deviation (position error) between the mask 7 and the substrate W, and is calculated by the error calculation means 33 The error is updated and stored.
  • the control device 30 is further connected to a display means 35 such as a CRT and an input means 36 such as a keypad.
  • the display means 35 displays information relating to various operating conditions during the printing operation to the operator, etc. During the preparation process, the mask 7 and the substrate W are combined based on the image data generated by the image processing means 32. Display an image.
  • the input means 36 inputs various information to the control device 30. During the preparation process, the input of vector information for moving the image of the substrate W displayed on the display means 35 is performed by this input. This is done via means 36.
  • the substrate support unit 3 is set at the initial position where the substrate W can be received, the initial value ⁇ 1 '' is set to the count value, and then the substrate W is transferred from the conveyor. It is carried onto the substrate support unit 3 and clamped (steps S1, S2).
  • the substrate W is placed at the imaging position by the substrate recognition camera 25 by the operation of the substrate support unit 3 (R-Z stage 3A, XY stage 3B), and the substrate recognition camera 25 places the substrate W on the substrate W.
  • recognition position recognition of the substrate W is performed based on the mark (step S3).
  • step S4 it is determined whether or not the counter value is "1", that is, whether or not the substrate W is the first substrate W of the production lot (step S4).
  • the process proceeds to step S5, and thereafter, in steps S5 to S12, a preparation process for acquiring positioning data is executed.
  • Step S5 the circuit board of a plurality of regions on the substrate W predetermined based on the mark is imaged by the substrate recognition camera 25 by moving the substrate support unit 3.
  • the circuit patterns at two places on the substrate W, which are separated in the diagonal direction, are sequentially imaged by the substrate recognition camera 25.
  • step S6 recognition of the mask 7 (position recognition) is performed.
  • step S7 As the substrate support unit 3 moves, two areas including the printing opening corresponding to the circuit pattern imaged in step S5 are sequentially imaged by the mask recognition force camera 24 (step S7). ). At this time, the drive of the substrate support unit 3 (XY stage 3B) is controlled based on the position of the mask 7 recognized in step S6.
  • a virtual image superimposed on each mark of the mask 7 and the substrate W is formed by the image processing means 3. 2
  • the virtual image is displayed by the display means 35, and a display requesting the "correction processing" is also performed.
  • FIG. 4 upper diagram
  • the composite images of the above two places images 4OA and 40B
  • Steps S8, S9 the display to the effect that "correction processing" is requested is omitted.
  • the “correction process” refers to a process of correcting a shift between the mask 7 and the substrate W on a screen by an operation of an operator. That is, since the composite image displayed on the screen is an image in which the printing opening and the circuit pattern are overlapped with each other on the mask 7 and the mark on the substrate W as described above, the mark on the substrate W and the circuit Both the positional relationship with the pattern and the positional relationship between the mark of the mask 7 and the printing opening are within the appropriate ranges. Then, an image in which the printing opening and the circuit pattern completely correspond (overlap) is displayed as a composite image.
  • the image 7a of the printing opening is displayed on the composite image as shown in FIG.
  • the circuit pattern image W a is displayed in a state where it is shifted.
  • such a shift is a process of virtually correcting the shift by operating the input means 36 to move the image of the substrate W.
  • the operator inputs vector information, that is, the direction and amount (size) of moving the substrate W, for each of the images 4OA and 40B, and updates the image (the updated image data) according to the input.
  • step S10 it is determined whether or not the correction processing has been completed. If it is determined that the correction processing has been completed, the error calculating means 33 calculates the error between the substrate W and the mask 7 (step S10). S 11), the calculation result is updated and stored in the error storage means 34 (step S 12). For example, after the correction processing, when the operator operates the input means 36 to input that the correction processing work has been completed, “YES” is determined in the step S10.
  • step S 1 as shown in FIG. 4 (lower side in FIG.), X- Y-direction variation in the image center in our Keru substrate W to the image 4 0 a ( ⁇ ⁇ 0 1 ') and an image 4
  • the average value of the change in the X and Y directions at the center of the image of the substrate W in O b (0 2 ⁇ 0 2 ′) is obtained as the error between the substrate W and the mask 7 in the X and Y directions.
  • the angle 0 with 2 ′) is obtained as an error between the substrate W and the mask 7 in the R-axis direction.
  • the substrate support unit 3 is moved to the work position, and the substrate W is positioned with respect to the mask 7 in the X, Y, and R axis directions.
  • the substrate W is lifted by the operation of the stage 3 ⁇ , whereby the substrate W is loaded on the mask 7 from below (step S 13).
  • the positioning of W is performed based on the mark images acquired in steps S3 and S6.
  • the position of the substrate W is corrected based on the error data stored in the error storage means 34. Note that the basic positioning operation and the position correction may be performed simultaneously.
  • the squeegee unit 5 is operated, whereby the printing process is started (step S14). Specifically, after the squeegees 22 and 22 are arranged at a predetermined work start position, the squeegees 22 and 22 (one side squeegee 22) are moved to a predetermined height by the operation of the lifting / lowering means 10.
  • the position that is, the tip (lower end) is set at the height position where it contacts the mask 7. Then, after the cream solder is supplied onto the mask 7 by the solder supply device, the squeegees 22 and 22 alternately slide along the surface of the mask 7 while reciprocating in the Y-axis direction. The cream solder is applied to the substrate W through the printing opening of the mask 7.
  • step S15 it is determined in step S15 whether or not the printing process has been completed. If it is determined that the printing process has been completed, the squeegees 22 and 22 are reset to the rising end position, and the substrate support is performed. The unit 3 is reset to the initial position, and thereafter, the substrate W is unloaded (step S16).
  • step S17 it is determined whether or not the processing of the predetermined number N of the substrates W has been completed (step S17), and if it is determined that the processing has not been completed, the count value is determined. Is incremented (step S18), the process proceeds to step S2, and the next substrate W is carried into the substrate support unit 3.
  • step S4 If it is determined in step S4 that the counter value is not "1", that is, if the board W is not the first board W in the production lot, the processing in steps S5 to S12 is skipped, and the processing in step S5 is skipped. After the mark recognition processing of 19, the process proceeds to step S13. That is, if NO is determined in step S4, the substrate W is reset to the working position by the operation of the substrate support unit 3, and is marked on the mask 7 by the mask recognition camera 24 mounted on the substrate support unit 3. Mark is imaged
  • Step S 19 After the basic positioning of the substrate W with respect to the mask 7 is performed based on the mark images acquired in steps S 3 and S 19, the error data stored in the error storage means 34 is temporarily reduced. Based on this, the position of the substrate W is corrected, and the substrate W is mounted on the mask 7 in this state. In this way, when it is finally determined in step S17 that the processing of the predetermined number N of substrates W has been completed, this flowchart ends.
  • a specific shift (position error) between the circuit pattern and the printing opening when the substrate W and the mask 7 are positioned relative to each other with reference to the mark is determined in advance (preparation).
  • the substrate W and the mask 7 are positioned based on the fiducial mark, and the substrate W is determined based on the error obtained in the above-described preparation processing.
  • the position of the mask 7 are corrected. For example, when there is an error in the positional relationship between the mark and the circuit pattern due to a printing error of the mark, or when the mask itself is deformed by elongation or the like, the mask is deformed.
  • the substrate W and the mask 7 are overlaid with the corresponding circuit pattern and the printing opening securely matched. be able to . Therefore, compared with the conventional screen printing apparatus that positions the substrate and the mask mutually based only on the image recognition of the mark, the substrate W and the mask 7 can be more accurately overlapped, and as a result, the printing misalignment can be caused. This has the effect of more reliably preventing the occurrence of phenomena.
  • error data is stored by executing a preparation process prior to the first printing process of a production lot, and for a substrate W belonging to a common production lot, the error data is stored based on the stored error data. Since the position correction between the mask 7 and the substrate W is performed, the printing process can proceed rationally. There is also an effect. In other words, it is conceivable to perform the preparation process for each substrate of a production lot, but in this case, it takes time to perform the printing process per substrate. On the other hand, when an error occurs in the positional relationship between the mark and the printing opening due to the deformation of the mask 7, the above-described error becomes a value common to each substrate W. In general, mark printing errors on the substrate W often occur in units of production lots.
  • the screen printing apparatus described above is an embodiment of the screen printing apparatus according to the present invention, and its specific configuration can be appropriately changed without departing from the gist of the present invention.
  • the following embodiments can be adopted.
  • the circuit pattern of a plurality of regions on the substrate W is imaged by the substrate recognition camera 25, and the plurality of regions of the mask 7 corresponding to the region are imaged by the mask recognition camera 24.
  • the process (error calculation process) of step S11 in FIG. 3 an error between the substrate W and the mask 7 is calculated based on the change amounts of a plurality of coordinate positions in the image of the substrate W. What should I do?
  • the operator is configured to operate the input means 36 to move the displayed image of the substrate W on the display screen, thereby causing the error calculating means 33 to calculate the position error.
  • the error may be calculated directly from the synthesized image data without performing such an operation by the operator.
  • the above-described error data is obtained only once in the production lot by executing the preparation processing (the processing of steps S5 to S12 in FIG. 3) before the printing processing of the first substrate W of the production lot.
  • the preparation process is executed multiple times during the production lot, and the error data is updated one or more times during the production lot. Is also good.
  • the present invention relatively moves a mask having an opening for printing and a holding means holding a substrate as a printing substrate, so that the substrate held by the holding means and the mask can be moved.
  • the present invention relates to a screen printing apparatus to be overlaid, and is particularly useful for accurately overlaying a substrate, which is a printing substrate, and a mask.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Screen Printers (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Abstract

A screen printing device comprises a mask (7) having a printing opening, and a substrate support unit (3) holding a substrate (W) which is a printing subject movably with respect to the mask (7). Printing is effected with the overlapping of the substrate (W) and the masks (7) effected by the operation of the substrate support unit (3). Prior to the overlapping of the mask (7) and the substrate (W), a circuit pattern on the substrate (W) and the printing opening in the mask (7) corresponding to this pattern are imaged, and a deviation (positional error) between the circuit pattern and the printing opening is found on the basis of these image data. On the basis of this deviation is effected the overlapping of the mask (7) and the substrate (W) by control-driving the substrate support unit (3).

Description

明 細 書 スクリーン印刷装置のマスク重装方法、 スクリーン印刷装置 技術分野  Description Method for overlaying masks on screen printing equipment, screen printing equipment
本発明は、 スクリーンマスクを用いて基板上にクリーム半田等のペーストを挲 布するスクリーン印刷装置のマスク重装方法およびスクリーン印刷装置に関する ものである。  TECHNICAL FIELD [0001] The present invention relates to a mask mounting method and a screen printing apparatus for a screen printing apparatus for dispensing paste such as cream solder on a substrate using a screen mask.
背景技術  Background art
ステージ上にセットした基板にスクリーンマスク (以下、 マスクという) を重 装し、 マスク上に供給したクリーム半田、 導電ペースト、 あるいは抵抗ペースト などのペーストをスキージで拡張させることにより、 マスクに形成された開口部 を介して基板上の所定位置にペーストを塗布 (印刷) するようにしたスクリーン 印刷装置が一般に知られている (例えば、 特開 2 0 0 1—3 8 8 7 5号公報) 。 この種のスクリーン印刷装置では、 マスクおよび基板にそれぞれ印されたフィ デューシャルマーク (単にマークという) を画像認識し、 その認識結果に基づい てマスクと基板を互いに位置決めした状態で重装するようにしている。  A screen mask (hereinafter, referred to as a mask) is mounted on the substrate set on the stage, and the paste supplied on the mask, such as cream solder, conductive paste, or resistive paste, is expanded with a squeegee to form the mask. 2. Description of the Related Art A screen printing apparatus in which a paste is applied (printed) to a predetermined position on a substrate via an opening is generally known (for example, Japanese Patent Application Laid-Open No. 2001-38875). In this type of screen printing device, the fiducial marks (simply referred to as marks) respectively marked on the mask and the substrate are image-recognized, and based on the recognition result, the mask and the substrate are overlapped while being positioned with respect to each other. ing.
上記従来の装置では、 マスクおよび基板にそれぞれ印されたマークを基準とし て該マークの画像認識に基づいて両者を位置決めするが、 これはマスクおよび基 板に対してマークが正しく印されている場合を前提とするものである。 つまり、 マークと回路パターンとの位置関係にずれ (位置誤差) がある場合や、 マスクの 延び等の変形によりマークと印刷用開口部との位置関係にずれ (位置誤差) が生 じている場合には、 マ一クを基準としてマスクと基板を互いに位置決めして両者 を重装しても、 対応する回路パターンと印刷用開口部とを正確に対応付けること は困難である。  In the above-described conventional apparatus, both the mask and the substrate are positioned based on the image recognition of the mark with reference to the mark respectively marked on the mask and the substrate. This is performed when the mark is correctly marked on the mask and the substrate. Is assumed. In other words, when there is a displacement (position error) in the positional relationship between the mark and the circuit pattern, or when there is a displacement (position error) in the positional relationship between the mark and the printing opening due to deformation such as extension of the mask. However, even if the mask and the substrate are positioned relative to each other on the basis of the mark, and both are mounted, it is difficult to accurately associate the corresponding circuit pattern with the printing opening.
従って、 基板のマーク自体に印刷ずれ等が生じている場合であっても正確に回 路パターンと印刷用開口部とを対応付けた状態でマスクと基板を重装することが 望まれる。 発明の開示 Therefore, it is desired that the mask and the substrate be overlaid in a state where the circuit pattern and the printing opening are accurately associated even when the mark itself on the substrate has a printing deviation or the like. Disclosure of the invention
本発明は、 上記課題に鑑みてなされたものであって、 マスクと基板をより 正確に位置決めした状態で重装させることにより印刷ずれを確実に防止する ことを目的としている。  The present invention has been made in view of the above problems, and has as its object to surely prevent printing misalignment by overlapping a mask and a substrate while positioning them more accurately.
そして、 この目的を達成するために、 本発明に係るスクリーン印刷装置の マスク重装方法は、 印刷用開口部をもつマスクと、 被印刷物である基板を保 持する保持手段と、 これらマスクと保持手段とを相対的に移動させる駆動手 段とを備え、 前記駆動手段の作動により前記保持手段に保持される基板と前 記マスクとを重装させて印刷を行うスクリーン印刷装置の前記マスクと基板 との重装方法であって、 マスクと基板との重装に先立ち、 基板の回路パター ンとこの回路パターンに対応する前記マスクの印刷用開口部とを撮像し、 こ れらの画像データに基づいて前記回路パターンと印刷用開口部との画像の位 置誤差を求め、 この誤差に基づいて前記駆動手段を制御することにより前記 マスクと基板とを重装させるようにしたものである。  In order to achieve this object, a mask overlaying method for a screen printing apparatus according to the present invention includes: a mask having a printing opening; holding means for holding a substrate which is a printing object; A driving means for relatively moving the means, and the mask and the substrate of a screen printing apparatus for printing by overlapping the substrate held by the holding means and the mask by the operation of the driving means. Prior to the mounting of the mask and the substrate, the circuit pattern of the substrate and the printing opening of the mask corresponding to the circuit pattern are imaged, and these image data are used. A position error of an image between the circuit pattern and the printing opening is obtained based on the error, and the mask and the substrate are overlapped by controlling the driving means based on the error. You.
また、 本発明に係るスクリーン印刷装置は、 印刷用開口部をもつマスクと 、 被印刷物である基板を保持する保持手段と、 これらマスクと保持手段とを 相対的に移動させる駆動手段とを備えたスクリーン印刷装置において、 前記 保持手段に保持される基板の回路パターンを撮像可能な第 1撮像手段と、 こ の第 1撮像手段により撮像される回路パターンに対応する前記マスクの印刷 用開口部を撮像可能な第 2撮像手段と、 前記第 1撮像手段により撮像される 回路パターンの画像データと第 2撮像手段により撮像される印刷用開口部の 画像データとを合成して前記回路パターンと印刷用開口部とを重ね合わせた 状態の画像データを生成する合成画像生成手段と、 この合成画像生成手段に より生成された画像データに基づく画像を表示する表示手段と、 この入力手 段による入力情報に従って回路パターン又は印刷用開口部の画像位置を画面 上で変更表示させる画像位置変更手段と、 前記合成画像生成手段により生成 された画像デ一夕に基づく回路パターン又は印刷用開口部の画像位置と前記 画像位置変更手段により変更された後の前記画像位置との差に基づき基板と マスクの位置誤差を求める誤差演算手段と、 この誤差演算手段により求めら れた誤差に基づいて前記駆動手段を制御することにより前記マスクと基板と を重装させる制御手段とを備えているものである。 図面の簡単な説明 Further, a screen printing apparatus according to the present invention includes: a mask having a printing opening; holding means for holding a substrate as a printing medium; and driving means for relatively moving the mask and the holding means. In a screen printing apparatus, a first imaging unit capable of imaging a circuit pattern of a substrate held by the holding unit, and an image of a printing opening of the mask corresponding to the circuit pattern imaged by the first imaging unit. A second imaging unit capable of combining the image data of the circuit pattern imaged by the first imaging unit with the image data of the printing opening imaged by the second imaging unit; A composite image generating means for generating image data in a state where parts are superimposed, and a table for displaying an image based on the image data generated by the composite image generating means. Means, image position changing means for changing and displaying a circuit pattern or an image position of a printing opening on a screen in accordance with input information by the input means, and a circuit based on the image data generated by the composite image generating means. A substrate based on a difference between an image position of a pattern or a printing opening and the image position after being changed by the image position changing means; Error calculating means for calculating a position error of the mask; and control means for controlling the driving means based on the error calculated by the error calculating means to overlap the mask and the substrate. is there. BRIEF DESCRIPTION OF THE FIGURES
図 1は;本発明に係るスクリーン印刷装置を示す全体構成図である。  FIG. 1 is an overall configuration diagram showing a screen printing apparatus according to the present invention.
図 2は;スクリーン印刷装置の制御系を示すブロック図である。  FIG. 2 is a block diagram showing a control system of the screen printing apparatus.
図 3は;図 2の制御系による制御に基づく印刷動作の一例を示すフローチヤ一 トである。  FIG. 3 is a flowchart showing an example of a printing operation based on control by the control system of FIG.
図 4は;合成画像の表示状態および補正値の演算方法を説明するための模式図 である。 発明を実施するための最良の形態  FIG. 4 is a schematic diagram for explaining a display state of a composite image and a method of calculating a correction value. BEST MODE FOR CARRYING OUT THE INVENTION
本発明の実施の形態について図面を用いて説明する。  An embodiment of the present invention will be described with reference to the drawings.
図 1は、 本発明にかかるスクリーン印刷機の実施形態を示している。 このスク リーン印刷機は、 基台 1を有する印刷機本体 2と、 基板 Wをクランプした状態で 支持する基板支持ュニット 3と、 この基板支持ュニット 3に対して基板 Wを搬送 するコンベア (図示省略) を備えている。  FIG. 1 shows an embodiment of a screen printing machine according to the present invention. The screen printing press includes a printing press main body 2 having a base 1, a substrate support unit 3 for supporting the substrate W in a clamped state, and a conveyor (not shown) for transporting the substrate W to the substrate support unit 3. ).
前記基板支持ユニット 3は、 詳しく図示していないが、 基板 Wを昇降 (Z軸方 向の移動) および回転 (Z軸回りの回転) 可能に支持する R— Zステージ 3 Aと 、 この R _ Zステージ 3 Aを基板の搬送方向 (X軸方向;図 1では紙面に直交す る方向) およびこれに直交する方向 (Y軸方向) に移動可能に支持する X— Yス テージ 3 Bとから構成されており、 これらステージ 3 A, 3 Bの相互動作により 基板 Wを移動させるように構成されている。 すなわち、 この実施形態では、 この 基板支持ュニット 3により本発明の保持手段および駆動手段が構成されている。  Although not shown in detail, the substrate support unit 3 includes an R-Z stage 3A that supports the substrate W so as to be able to move up and down (movement in the Z-axis direction) and rotate (rotate around the Z-axis). The X-Y stage 3B supports the Z stage 3A movably in the board transfer direction (X-axis direction; the direction perpendicular to the paper in FIG. 1) and the direction perpendicular to the direction (Y-axis direction). The stage W is configured to move the substrate W by the mutual operation of the stages 3A and 3B. That is, in this embodiment, the holding means and the driving means of the present invention are constituted by the substrate supporting unit 3.
R—Zステージ 3 Aには、 後記メタルマスク 7をその下側から認識するための マスク認識カメラ 2 4 (第 2撮像手段) とその照明装置 (図示省略) が搭載され ている。 このマスク認識カメラ 2 4は C C Dエリアセンサ等の撮像素子を備えて おり、 メタルマスク 7の下面に印されるフイデユーシャルマ一ク (以下、 単にマ —クという) と、 このメタルマスク 7に形成される印刷用開口部とを撮像可能に 構成されている。 The R-Z stage 3A is equipped with a mask recognition camera 24 (second imaging means) for recognizing a metal mask 7 described below from below, and a lighting device (not shown). The mask recognition camera 24 is provided with an image sensor such as a CCD area sensor, and has a fiducial mark (hereinafter simply referred to as a mark) printed on the lower surface of the metal mask 7. And the printing opening formed in the metal mask 7 can be imaged.
前記印刷機本体 2には、 前方側 (図 1では左側) が開放された平面視コ字型の フレーム 2 bが設けられ、 このフレーム 2 bが基台 1の四隅に立設された支柱 2 aにより支持されている。 そして、 このフレーム 2 bに対して、 印刷用開口部を 備えたメタルマスク 7 (マスクシート ;以下マスク 7略す) が固定され、 さらに このマスク 7の上方にスキージユニット 5が配置されている。 なお、 マスク 7は 、 その全周が枠部材 8により保持されており、 この枠部材 8を介してフレーム 2 bに固定されている。  The printing press main body 2 is provided with a U-shaped frame 2b in a plan view having an open front side (the left side in FIG. 1). Supported by a. A metal mask 7 (mask sheet; hereinafter, abbreviated as mask 7) having a printing opening is fixed to the frame 2b, and a squeegee unit 5 is disposed above the mask 7. The mask 7 has its entire periphery held by a frame member 8, and is fixed to the frame 2 b via the frame member 8.
前記スキージユニット 5は、 左右両側 (図 1では紙面に直交する方向両側) の フレーム 2 b上にそれぞれ固定される Y軸方向の一対のレ一ル部材 5 aと、 これ らレール部材 5 aに跨った状態で装着され、 図外の駆動手段の作動により前記レ 一ル部材 5 aに沿って移動する桁部材 5 bと、 前記マスク 7上にクリーム半田を 供給する半田供給装置 (図示省略) と、 マスク 7上でクリーム半田を拡張させる ための一対のスキージ 2 2 , 2 2と、 前記スキージ 2 2 , 2 2をそれぞれ昇降駆 動する昇降手段 1 0とを備えており、 後述するように、 印刷時にはスキージ 2 2 , 2 2を Y軸方向に往復移動させながらこれらスキージ 2 2 , 2 2を交互にマス ク 7の表面に沿って摺動させることにより、 半田クリームをマスク 7上で拡張さ せるように構成されている。  The squeegee unit 5 includes a pair of rail members 5a in the Y-axis direction, which are fixed on the left and right frames 2b on both sides (in FIG. 1, both sides in a direction perpendicular to the paper), and a rail member 5a. A spar member 5b which is mounted in a straddling state and moves along the rail member 5a by the operation of a driving means (not shown), and a solder supply device (not shown) for supplying cream solder on the mask 7 And a pair of squeegees 22, 22 for expanding the cream solder on the mask 7, and lifting means 10 for respectively raising and lowering the squeegees 22, 22, as will be described later. During printing, the squeegees 22 and 22 are reciprocated in the Y-axis direction while the squeegees 22 and 22 are alternately slid along the surface of the mask 7 to expand the solder cream on the mask 7. It is configured to have
また、 印刷機本体 2においてスキ一ジユニット 5の側方 (図 1では右方) には 、 基板支持ュニット 3に支持される基板 Wをその上側から認識するための基板認 識カメラ 2 5 (第 1撮像手段) とその照明装置 (図示省略) が設けられている。 この基板認識力メラ 2 5は C C Dエリアセンサ等の撮像素子を備えており、 基板 Wの上面に印されるフイデユーシャルマーク (以下、 単にマ一クという) 、 およ びこの基板 Wに形成される回路パターンを撮像し得るように構成されている。 なお、 基板支持ユニット 3の前記 R— Zステージ 3 Aは、 X— Yステージ 3 B の作動 ίこよってスキージュニット 5に対応する位置 (図 1の実線位置;作業位置 という) と、 この作業位置から X軸方向に退避した位置 (図 1の一点鎖線位置; 撮像位置) とに移動可能に構成されており、 前記基板認識カメラ 2 5は、 この撮 像位置に R— Zステージ 3 Aが配置されたときに該ステージ 3 Aに支持された基 板 Wを認識し得るように配設されている。 Further, on the side of the squeegee unit 5 (right side in FIG. 1) in the printing press body 2, a board recognition camera 2 5 (for recognizing a board W supported on the board support unit 3 from above the board unit 5). A first imaging unit) and its lighting device (not shown) are provided. This substrate recognition device 25 has an image sensor such as a CCD area sensor, and has a fiducial mark (hereinafter simply referred to as a mark) printed on the upper surface of the substrate W, and the substrate W It is configured so that a circuit pattern to be formed can be imaged. The R-Z stage 3A of the substrate support unit 3 has a position corresponding to the operation of the XY stage 3B (ie, a position corresponding to the ski unit 5 (solid line position in FIG. 1; work position)). And a position retracted in the X-axis direction from the position (a dashed line position in FIG. 1; an imaging position). The R-Z stage 3A is disposed at the image position so that the substrate W supported by the stage 3A can be recognized.
図 2は、 スクリーン印刷装置の制御系を示すブロック図である。 この図に示す ようにスクリーン印刷装置は、 論理演算を実行する周知の C P U、 その C P Uを 制御する種々のプログラムなどを予め記憶する R〇 Mおよび装置動作中に種々の データを一時的に記憶する R AM等から構成される制御装置 3 0を有しており、 前記スキージユニット 5、 基板支持ユニット 3 ( R— Zステージ 3 A, X— Yス テージ 3 B ) の各コントローラ 2 6〜2 7、 マスク認識カメラ 2 4および基板認 識カメラ 2 5等は全てこの制御装置 3 0に接続されている。  FIG. 2 is a block diagram illustrating a control system of the screen printing apparatus. As shown in this figure, the screen printing apparatus has a well-known CPU that executes a logical operation, an R〇M that previously stores various programs for controlling the CPU, and temporarily stores various data during operation of the apparatus. It has a controller 30 composed of a RAM or the like, and each controller 26 to 27 of the squeegee unit 5 and the substrate support unit 3 (R-Z stage 3A, XY stage 3B). The mask recognition camera 24 and the board recognition camera 25 are all connected to the controller 30.
前記制御装置 3 0は、 その機能構成として主制御手段 3 1、 画像処理手段 3 2 、 誤差演算手段 3 3および誤差記憶手段 3 4等を含んでいる。  The control device 30 includes a main control unit 31, an image processing unit 32, an error calculation unit 33, an error storage unit 34, and the like as its functional configuration.
主制御手段 3 1は、 スクリーン印刷装置の動作を統括的に制御するもので、 予 め記憶されたプログラムに従って所定の印刷動作を実行させるベく前記各コント ローラ 2 6〜2 8を介してスキ一ジュニット 5等を駆動制御するものである。 特 に、 生産ロットの最初の基板 Wに対して印刷処理を施す前には、 基板 Wとマスク 7との位置決め用のデータを取得するための準備処理を実行させるベく基板支持 ュニット 3等を駆動制御する。  The main control means 31 controls the overall operation of the screen printing apparatus. The main control means 31 performs a predetermined printing operation in accordance with a program stored in advance and scans through the controllers 26 to 28. Drive control of one unit 5 and the like. In particular, before the printing process is performed on the first substrate W of the production lot, the substrate supporting unit 3 or the like for executing a preparation process for acquiring data for positioning the substrate W and the mask 7 is required. Drive control.
画像処理手段 3 2は、 マスク認識カメラ 2 4および基板認識カメラ 2 5により 撮像された画像デ一夕に所定の処理を施すもので、 準備処理時には、 マスク認識 カメラ 2 4および基板認識カメラ 2 5により撮像される画像データに基づきマス ク 7 (印刷用開口部) と基板 W (回路パターン) との合成画像、 すなわちマーク を基準にしてマスク 7と基板 Wとを重ね合わせた仮想画像 (初期画像データ) を 作成するとともに、 後記入力手段 3 6の操作により入力されるべクトル情報に応 じて前記合成画像を変化させた画像 (更新画像データ) を生成する。 具体的には The image processing means 32 performs a predetermined process on an image taken by the mask recognizing camera 24 and the board recognizing camera 25. During the preparation process, the mask recognizing camera 24 and the board recognizing camera 25 are used. A composite image of the mask 7 (printing opening) and the substrate W (circuit pattern) based on the image data captured by the camera, that is, a virtual image (initial image) in which the mask 7 and the substrate W are superimposed on the mark And an image (updated image data) in which the composite image is changed according to the vector information input by the operation of the input means 36 described later. In particular
、 べクトル情報に基づいてマスク Ίの画像に対して基板 Wの画像を移動させた状 態 (画像位置を変更した状態) の画像を生成する。 なお、 このような画像処理はThen, based on the vector information, an image in a state where the image of the substrate W is moved with respect to the image of the mask Ί (in a state where the image position is changed) is generated. Note that such image processing
、 外部からの入力情報に応じて画像表示位置を変更する (切換える) 従来周知の 画像処理技術に基づいて行うことができ、 当実施形態では、 予め記憶されている プログラムに従って画像処理装置 3 2が主制御手段 3 1を制御することにより実 行される。 つまり、 この実施形態においては、 主制御手段 3 1および画像処理装 置 3 2により本発明の合成画像生成手段および画像位置変更手段が構成されてい る。 Changing (switching) the image display position in accordance with external input information can be performed based on a conventionally known image processing technique. In the present embodiment, the image processing device 32 is operated according to a program stored in advance. By controlling the main control means 31 Is performed. That is, in this embodiment, the main control means 31 and the image processing device 32 constitute a combined image generating means and an image position changing means of the present invention.
誤差演算手段 3 3は、 画像処理手段 3 2において生成される初期画像データと 、 マスク 7の画像に対して基板 Wの画像を移動させた最終的な更新画像データと に基づき、 基板 Wの画像の変位量を演算するものである。 '  The error calculating means 33 generates an image of the substrate W based on the initial image data generated by the image processing means 32 and the final updated image data obtained by moving the image of the substrate W with respect to the image of the mask 7. Is calculated. '
誤差記憶手段 3 4は、 前記誤差演算手段 3 3において演算された変位量をマス ク 7と基板 Wとのずれ (位置誤差) として記憶するもので、 誤差演算手段 3 3に おいて演算される誤差を更新的に記憶する。  The error storage means 34 stores the displacement calculated by the error calculation means 33 as a deviation (position error) between the mask 7 and the substrate W, and is calculated by the error calculation means 33 The error is updated and stored.
なお、 前記制御装置 3 0には、 さらに C R T等の表示手段 3 5、 およびキ一ポ —ド等の入力手段 3 6が接続されている。  The control device 30 is further connected to a display means 35 such as a CRT and an input means 36 such as a keypad.
表示手段 3 5は、 印刷動作中の各種作動状況に関する情報等をオペレータに表 示するもので、 準備処理時には、 画像処理手段 3 2で生成される画像データに基 づきマスク 7と基板 Wの合成画像を表示する。  The display means 35 displays information relating to various operating conditions during the printing operation to the operator, etc. During the preparation process, the mask 7 and the substrate W are combined based on the image data generated by the image processing means 32. Display an image.
入力手段 3 6は、 制御装置 3 0に対して各種情報を入力するもので、 準備処理 時には、 表示手段 3 5に表示される基板 Wの画像を移動させためのべクトル情報 の入力がこの入力手段 3 6を介して行われる。  The input means 36 inputs various information to the control device 30. During the preparation process, the input of vector information for moving the image of the substrate W displayed on the display means 35 is performed by this input. This is done via means 36.
次に、 上記制御装置 3 0の制御に基づく印刷動作の一例について図 3のフロー チヤ一トに基づいて説明する。  Next, an example of a printing operation based on the control of the control device 30 will be described with reference to a flowchart of FIG.
印刷動作が開始されると、 まず、 基板 Wの受け入れが可能となる初期位置に基 板支持ユニット 3がセットされ、 カウン夕値に初期値 「1」 がセットされた後、 基 Wがコンベアから基板支持ュニット 3上に搬入されてクランプされる (ステ ップ S 1, S 2 ) 。  When the printing operation is started, first, the substrate support unit 3 is set at the initial position where the substrate W can be received, the initial value `` 1 '' is set to the count value, and then the substrate W is transferred from the conveyor. It is carried onto the substrate support unit 3 and clamped (steps S1, S2).
次いで、 該基板支持ユニット 3 ( R— Zステージ 3 A, X— Yステージ 3 B ) の作動により基板 Wが基板認識カメラ 2 5による撮像位置に配置され、 基板認識 カメラ 2 5により基板 W上に印されたマークが撮像されることにより、 当該マー クに基づいて基板 Wの認識 (位置認識) が行われる (ステップ S 3 ) 。  Next, the substrate W is placed at the imaging position by the substrate recognition camera 25 by the operation of the substrate support unit 3 (R-Z stage 3A, XY stage 3B), and the substrate recognition camera 25 places the substrate W on the substrate W. By taking an image of the marked mark, recognition (position recognition) of the substrate W is performed based on the mark (step S3).
そして、 カウンタ値が 「1」 か否か、 すなわち基板 Wが生産ロットの最初の基 板 Wか否かが判断される (ステップ S 4 ) 。 ここでカウンタ値が 「1」 であると 判断された場合には、 ステップ S 5に移行され、 以降このステップ S 5〜S 1 2 において位置決め用のデータを取得するための準備処理が実行される。 Then, it is determined whether or not the counter value is "1", that is, whether or not the substrate W is the first substrate W of the production lot (step S4). Here, if the counter value is "1" When it is determined, the process proceeds to step S5, and thereafter, in steps S5 to S12, a preparation process for acquiring positioning data is executed.
この準備処理では、 まず、 基板支持ユニット 3が移動することによって、 前記 マークを基準として予め定められた基板 W上の複数領域の回路パ夕一ンが前記基 板認識カメラ 2 5に撮像される (ステップ S 5 ) 。 当実施形態では、 基板 W上の 対角線方向に離間した 2力所の回路パターンが順次基板認識カメラ 2 5により撮 像される。  In this preparation process, first, the circuit board of a plurality of regions on the substrate W predetermined based on the mark is imaged by the substrate recognition camera 25 by moving the substrate support unit 3. (Step S5). In the present embodiment, the circuit patterns at two places on the substrate W, which are separated in the diagonal direction, are sequentially imaged by the substrate recognition camera 25.
基板認識カメラ 2 5による基板 Wの撮像が終わると、 基板支持ユニット 3が作 業位置に配置され、 マスク 7に印されるマークがマスク認識カメラ 2 4により撮 像されることにより、 当該マークに基づいてマスク 7の認識 (位置認識) が行わ れる (ステップ S 6 ) 。  When the board W is captured by the board recognition camera 25, the board support unit 3 is placed at the working position, and the mark marked on the mask 7 is captured by the mask recognition camera 24, so that the mark is Based on this, recognition of the mask 7 (position recognition) is performed (step S6).
次いで、 基板支持ユニット 3が移動することによって、 ステップ S 5で撮像さ れた回路パターンに対応する印刷用開口部を含む 2つの領域が順次マスク認識力 メラ 2 4により撮像される (ステップ S 7 ) 。 この際、 ステップ S 6において認 識されたマスク 7の位置に基づいて基板支持ュニット 3 (X— Yステージ 3 B ) が駆動制御される。  Next, as the substrate support unit 3 moves, two areas including the printing opening corresponding to the circuit pattern imaged in step S5 are sequentially imaged by the mask recognition force camera 24 (step S7). ). At this time, the drive of the substrate support unit 3 (XY stage 3B) is controlled based on the position of the mask 7 recognized in step S6.
そして、 ステップから, S 7で取得された基板 Wおよびマスク 7の画像データ に基づいて、 マスク 7および基板 Wの各マークを基準として重ね合わせた状態の 仮想画像 (合成画像) が画像処理手段 3 2において作成され、 この仮想画像が表 示手段 3 5により表示されるとともに、 「補正処理」 を要求する旨の表示が併せ て行われる。 例えば、 当実施形態では、 図 4 (上側の図) に示すように、 上記 2 力所の合成画像 (画像 4 O A, 4 0 Bとする) がそれぞれ表示手段 3 5の画面上 に表示される (ステップ S 8, S 9 ) 。 なお、 同図では 「修正処理」 を要求する 旨の表示は省略している。  Then, from the step, based on the image data of the substrate W and the mask 7 acquired in S7, a virtual image (synthetic image) superimposed on each mark of the mask 7 and the substrate W is formed by the image processing means 3. 2, the virtual image is displayed by the display means 35, and a display requesting the "correction processing" is also performed. For example, in the present embodiment, as shown in FIG. 4 (upper diagram), the composite images of the above two places (images 4OA and 40B) are respectively displayed on the screen of the display means 35. (Steps S8, S9). In the figure, the display to the effect that "correction processing" is requested is omitted.
ここで 「修正処理」 とは、 オペレータの操作により画面上でマスク 7と基板 W とのずれを修正する処理をいう。 すなわち、 画面表示される合成画像は、 上述の 通りマスク 7および基板 Wの各マ一クを基準として印刷用開口部と回路パターン とを重ね合わせた画像であるため、 基板 W上のマークと回路パターンとの位置関 係、 およびマスク 7のマークと印刷用開口部との位置関係が共に適正範囲内であ れば、 合成画像として、 印刷用開口部と回路パターンとが完全に対応した (重な つた) 画像が表示されることとなる。 ところが、 例えばマークの印刷ミス等によ り基板 Wのマークと回路パターンとの位置関係にずれがある場合には、 図 4に示 すように合成画像上、 印刷用開口部の画像 7 aと回路パターンの画像 W aとがず れた状態で表示さることとなる。 上記の 「修正処理」 では、 このようなずれをォ ペレ一夕が入力手段 3 6を操作して基板 Wの画像を移動させることにより仮想修 正する処理である。 具体的には、 画像 4 O A , 4 0 B毎にオペレータがベクトル 情報、 つまり基板 Wを移動させる方向および量 (大きさ) を入力し、 その入力に 応じて更新される画像 (更新画像データに基づく再表示) を確認しながら印刷用 開口部の画像 7 aと回路パターンの画像 W aとを画面上で一致させることにより 行う。 この場合、 必要に応じて上記入力操作および画像確認を繰り返し行う。 ステップ S 1 0では、 修正処理が終了したか否かが判断され、 終了していると 判断された場合には、 誤差演算手段 3 3において基板 Wとマスク 7との誤差が演 算され (ステップ S 1 1 ) 、 その演算結果が誤差記憶手段 3 4に更新的に記憶さ れる (ステップ S 1 2 ) 。 例えば修正処理後、 オペレータが入力手段 3 6を操作 して修正処理作業が終了した旨の入力を行った場合にはステップ S 1 0において 「Y E S」 と判断される。 Here, the “correction process” refers to a process of correcting a shift between the mask 7 and the substrate W on a screen by an operation of an operator. That is, since the composite image displayed on the screen is an image in which the printing opening and the circuit pattern are overlapped with each other on the mask 7 and the mark on the substrate W as described above, the mark on the substrate W and the circuit Both the positional relationship with the pattern and the positional relationship between the mark of the mask 7 and the printing opening are within the appropriate ranges. Then, an image in which the printing opening and the circuit pattern completely correspond (overlap) is displayed as a composite image. However, if there is a deviation in the positional relationship between the mark on the substrate W and the circuit pattern due to, for example, a printing error in the mark, the image 7a of the printing opening is displayed on the composite image as shown in FIG. The circuit pattern image W a is displayed in a state where it is shifted. In the “correction process” described above, such a shift is a process of virtually correcting the shift by operating the input means 36 to move the image of the substrate W. Specifically, the operator inputs vector information, that is, the direction and amount (size) of moving the substrate W, for each of the images 4OA and 40B, and updates the image (the updated image data) according to the input. This is done by matching the image 7a of the opening for printing with the image Wa of the circuit pattern on the screen while confirming (redisplay based on). In this case, the above input operation and image confirmation are repeated as necessary. In step S10, it is determined whether or not the correction processing has been completed. If it is determined that the correction processing has been completed, the error calculating means 33 calculates the error between the substrate W and the mask 7 (step S10). S 11), the calculation result is updated and stored in the error storage means 34 (step S 12). For example, after the correction processing, when the operator operates the input means 36 to input that the correction processing work has been completed, “YES” is determined in the step S10.
なお、 ステップ S 1 1では、 図 4 (下側の図) に示すように、 画像 4 0 aにお ける基板 Wの画像中心の X— Y方向変化量 (Ο → 0 1 ' ) と画像 4 O bにおけ る基板 Wの画像中心の X— Y方向変化量 (02→ 02 ' ) との平均値が、 基板 W とマスク 7の X— Y軸方向の誤差として求められ、 また、 各画像 4 0 a , 4 O b における修正前の基板 Wの画像中心とを結ぶ線分 (O i—O s ) と修正後の基板 W の画像中心とを結ぶ線分 (O i '— 02 ' ) とのなす角度 0が、 基板 Wとマスク 7 の R軸方向の誤差として求められる。 In step S 1 1, as shown in FIG. 4 (lower side in FIG.), X- Y-direction variation in the image center in our Keru substrate W to the image 4 0 a (Ο → 0 1 ') and an image 4 The average value of the change in the X and Y directions at the center of the image of the substrate W in O b (0 2 → 0 2 ′) is obtained as the error between the substrate W and the mask 7 in the X and Y directions. In each of the images 40a and 40b, a line segment (Oi-Os) connecting the image center of the substrate W before correction and a line segment (Oi'-0) connecting the image center of the substrate W after correction. The angle 0 with 2 ′) is obtained as an error between the substrate W and the mask 7 in the R-axis direction.
こうしてステップ S 5〜S 1 2の準備処理が終了すると、 基板支持ュニット 3 が作業位置に移動してマスク 7に対する基板 Wの X、 Y、 R軸方向の位置決めが 行われた後、 R—Zステージ 3 Αの作動により基板 Wが持ち上げられ、 これによ りマスク 7に対して基板 Wがその下側から重装される (ステップ S 1 3 ) 。 基板 When the preparation processing of steps S5 to S12 is completed in this way, the substrate support unit 3 is moved to the work position, and the substrate W is positioned with respect to the mask 7 in the X, Y, and R axis directions. The substrate W is lifted by the operation of the stage 3 、, whereby the substrate W is loaded on the mask 7 from below (step S 13). substrate
Wの位置決めは、 ステップ S 3 , S 6で取得されたマーク画像に基づいてマスク 7に対する基板 Wの基本的な位置決めが行われた後、 誤差記憶手段 3 4に記憶さ れている誤差データに基づいて基板 Wの位置が補正されることにより行われる。 なお、 基本的な位置決め動作とその位置補正とは同時に行うようにしてもよい。 マスク 7に基板 Wが重装された後、 スキージユニット 5が作動し、 これにより 印刷処理が開始される (ステップ S 1 4 ) 。 具体的には、 前記スキージ 2 2, 2 2が所定の作業開始位置に配置された後、 昇降手段 1 0の作動によりスキージ 2 2 , 2 2 (一方側のスキージ 2 2 ) が所定の高さ位置、 つまり先端 (下端) がマ スク 7に当接する高さ位置にセットされる。 そして、 半田供給装置によりマスク 7上にクリーム半田が供給された後、 スキ一ジ 2 2, 2 2が Y軸方向に往復移動 しながら交互にマスク 7の表面に沿って摺動し、 これによりクリーム半田がマス ク 7の印刷用開口部を介して基板 Wに塗布されることとなる。 The positioning of W is performed based on the mark images acquired in steps S3 and S6. After the basic positioning of the substrate W with respect to 7 is performed, the position of the substrate W is corrected based on the error data stored in the error storage means 34. Note that the basic positioning operation and the position correction may be performed simultaneously. After the substrate W is overlaid on the mask 7, the squeegee unit 5 is operated, whereby the printing process is started (step S14). Specifically, after the squeegees 22 and 22 are arranged at a predetermined work start position, the squeegees 22 and 22 (one side squeegee 22) are moved to a predetermined height by the operation of the lifting / lowering means 10. The position, that is, the tip (lower end) is set at the height position where it contacts the mask 7. Then, after the cream solder is supplied onto the mask 7 by the solder supply device, the squeegees 22 and 22 alternately slide along the surface of the mask 7 while reciprocating in the Y-axis direction. The cream solder is applied to the substrate W through the printing opening of the mask 7.
そいて、 ステップ S 1 5で印刷処理が終了したか否かが判断され、 ここで終了 したと判断されると、 スキージ 2 2, 2 2が上昇端位置にリセットされるととも に、 基板支持ユニット 3が初期位置にリセットされ、 その後、 基板 Wが搬出され る (ステップ S 1 6 ) 。  Then, it is determined in step S15 whether or not the printing process has been completed. If it is determined that the printing process has been completed, the squeegees 22 and 22 are reset to the rising end position, and the substrate support is performed. The unit 3 is reset to the initial position, and thereafter, the substrate W is unloaded (step S16).
基板 Wが搬出されると、 所定数 Nの基板 Wの処理が終了したか否かが判断され (ステップ S 1 7 ) 、 ここで終了していないと判断された場合には、 前記カウン 夕値がインクリメントされた後 (ステップ S 1 8 ) 、 ステップ S 2に移行され、 次の基板 Wが基板支持ュニット 3に搬入されることとなる。  When the substrate W is unloaded, it is determined whether or not the processing of the predetermined number N of the substrates W has been completed (step S17), and if it is determined that the processing has not been completed, the count value is determined. Is incremented (step S18), the process proceeds to step S2, and the next substrate W is carried into the substrate support unit 3.
なお、 ステップ S 4において、 カウンタ値が 「1」 でない、 すなわち基板 Wが 生産ロットの最初の基板 Wでないと判断された場合には、 ステップ S 5〜S 1 2 の処理はスキップされ、 ステップ S 1 9のマーク認識処理を経た後、 ステップ S 1 3に移行される。 すなわち、 ステップ S 4で N Oと判断されると、 基板支持ュ ニット 3の作動により基板 Wが作業位置にリセットされて基板支持ュニット 3に 搭載されたマスク認識カメラ 2 4によりマスク 7に印されたマークが撮像される If it is determined in step S4 that the counter value is not "1", that is, if the board W is not the first board W in the production lot, the processing in steps S5 to S12 is skipped, and the processing in step S5 is skipped. After the mark recognition processing of 19, the process proceeds to step S13. That is, if NO is determined in step S4, the substrate W is reset to the working position by the operation of the substrate support unit 3, and is marked on the mask 7 by the mask recognition camera 24 mounted on the substrate support unit 3. Mark is imaged
(ステップ S 1 9 ) 。 そして、 ステップ S 3 , S 1 9で取得されたマーク画像に 基づいてマスク 7に対する基板 Wの基本的な位置決めが行われた後、 誤差記憶手 段 3 4に記憶されている誤差デ一夕に基づいて基板 Wの位置が補正され、 この状 態でマスク 7に対して基板 Wが重装されることとなる。 このようにして最終的にステップ S 1 7において所定数 Nの基板 Wの処理が終 了したと判断されることにより、 本フローチャートが終了する。 (Step S 19). Then, after the basic positioning of the substrate W with respect to the mask 7 is performed based on the mark images acquired in steps S 3 and S 19, the error data stored in the error storage means 34 is temporarily reduced. Based on this, the position of the substrate W is corrected, and the substrate W is mounted on the mask 7 in this state. In this way, when it is finally determined in step S17 that the processing of the predetermined number N of substrates W has been completed, this flowchart ends.
以上のように、 このスクリーン印刷装置では、 マークを基準に基板 Wとマスク 7を互いに位置決めしたときの回路パターンと印刷用開口部との具体的なずれ ( 位置誤差) を予め求めておき (準備処理;図 3のステップ S 5〜S 1 2 ) 、 印刷 処理時には、 フィデューシャルマークを基準に基板 Wとマスク 7とを位置決めし た上で、 上記準備処理で求めた誤差に基づいて基板 Wとマスク 7の位置補正を行 うようにしているので、 例えばマークの印刷ミスにより該マークと回路パ夕一ン との位置関係に誤差がある場合、 あるいはマスク自体の延び等の変形によりマ一 クと印刷用開口部との位置関係に誤差が生じた場合等であっても、 対応する回路 パターンと印刷用開口部とを確実に対応させた状態で基板 Wとマスク 7とを重装 させることができる。 従って、 マークの画像認識のみに基づいて基板とマスクを 相互に位置決めする従来のスクリーン印刷装置に比べると、 より正確に基板 Wと マスク 7とを重装させることが可能となり、 その結果、 印刷ずれの発生をより確 実に防止することができるという効果がある。  As described above, in this screen printing apparatus, a specific shift (position error) between the circuit pattern and the printing opening when the substrate W and the mask 7 are positioned relative to each other with reference to the mark is determined in advance (preparation). Processing: Steps S 5 to S 12) in FIG. 3 During the printing processing, the substrate W and the mask 7 are positioned based on the fiducial mark, and the substrate W is determined based on the error obtained in the above-described preparation processing. And the position of the mask 7 are corrected. For example, when there is an error in the positional relationship between the mark and the circuit pattern due to a printing error of the mark, or when the mask itself is deformed by elongation or the like, the mask is deformed. Even if there is an error in the positional relationship between the mask and the printing opening, the substrate W and the mask 7 are overlaid with the corresponding circuit pattern and the printing opening securely matched. be able to . Therefore, compared with the conventional screen printing apparatus that positions the substrate and the mask mutually based only on the image recognition of the mark, the substrate W and the mask 7 can be more accurately overlapped, and as a result, the printing misalignment can be caused. This has the effect of more reliably preventing the occurrence of phenomena.
特に、 上記の準備動作においては、 マークを基準として回路パターンの画像と 印刷用開口部の画像を重ねた仮想画像を画面表示させ、 オペレータが画面を見な がら入力手段 3 6を操作して回路パターン画像 W aを画面上で動かすことにより 、 その変位量等から上記の誤差を求めるように構成されているので、 誤差の値と して、 オペレータの目視判断に基づく信頼性の高い値を得ることができる。 つま り、 マスク 7の変形により印刷用開口部に不均一な位置ずれが生じているような 場合であっても、 オペレータの目視判断によれば、 隣接する印刷用開口部とのバ ランスを考慮しながら印刷用開口部と回路パターンとを合わせ込むことが可能と なる。 従って、 基板 Wをマスク 7に重装する際の相互の位置補正を具体的なずれ の状態に応じて正確に行うことができるという効果がある。  In particular, in the above-described preparation operation, a virtual image in which the image of the circuit pattern and the image of the printing opening are superimposed on the screen with reference to the mark is displayed on the screen, and the operator operates the input means 36 while watching the screen. By moving the pattern image Wa on the screen, the above error is obtained from the displacement amount and the like, so that a highly reliable value based on the visual judgment of the operator is obtained as the error value. be able to. In other words, even if the printing opening is unevenly displaced due to the deformation of the mask 7, according to the visual judgment of the operator, the balance with the adjacent printing opening is considered. It is possible to match the printing opening with the circuit pattern. Therefore, there is an effect that mutual positional correction when the substrate W is mounted on the mask 7 can be accurately performed according to a specific state of displacement.
また、 このスクリーン印刷装置では、 生産ロットの最初の印刷処理に先立って 準備処理を実行することにより誤差データを記憶し、 共通の生産ロットに属する 基板 Wについてはその記憶された誤差データに基づいてマスク 7と基板 Wの位置 補正を行うようにしているため、 合理的に印刷処理を進めることができるという 効果もある。 すなわち、 生産ロットの基板毎に準備処理を実行することも考えら れるが、 この場合には、 基板一枚当たりの印刷処理に時間を要することとなる。 一方、 マスク 7の変形によりマークと印刷用開口部との位置関係に誤差が生じて いる場合には、 上記のような誤差は各基板 Wに共通の値となる。 また、 基板 Wに おけるマークの印刷ミスは一般に生産ロット単位で発生する場合が多く、 この場 合には、 共通の生産ロットでは、 上記誤差が各基板 Wで共通の値となる傾向が強 い。 従って、 上記のように生産ロットの印刷処理前に一度だけ準備処理を実行し て上記誤差を更新的に記憶するようにすれば、 各基板 Wの印刷ずれを防止するこ とができる一方で、 従来と変わらない時間で各基板に印刷処理を施すことができ 、 その結果、 品質と生産性を両立させたることができる。 Further, in this screen printing apparatus, error data is stored by executing a preparation process prior to the first printing process of a production lot, and for a substrate W belonging to a common production lot, the error data is stored based on the stored error data. Since the position correction between the mask 7 and the substrate W is performed, the printing process can proceed rationally. There is also an effect. In other words, it is conceivable to perform the preparation process for each substrate of a production lot, but in this case, it takes time to perform the printing process per substrate. On the other hand, when an error occurs in the positional relationship between the mark and the printing opening due to the deformation of the mask 7, the above-described error becomes a value common to each substrate W. In general, mark printing errors on the substrate W often occur in units of production lots. In this case, in a common production lot, the above error tends to be a common value for each substrate W. . Therefore, by performing the preparation process only once before the production lot printing process as described above and storing the error in an updated manner, it is possible to prevent the printing deviation of each substrate W, Print processing can be performed on each substrate in the same time as before, and as a result, both quality and productivity can be achieved.
なお、 以上説明したスクリーン印刷装置は、 本発明に係るスクリーン印刷装置 の一実施形態であって、 その具体的な構成は本発明の要旨を逸脱しない範囲で適 宜変更可能である。 例えば、 以下のような態様を採ることもできる。  The screen printing apparatus described above is an embodiment of the screen printing apparatus according to the present invention, and its specific configuration can be appropriately changed without departing from the gist of the present invention. For example, the following embodiments can be adopted.
① 他の方法により基板 Wとマスク 7との基本的な位置関係を把握できる場合に は、 図 3におけるステップ S 3, S 6の処理を省略することも可能である。 (1) If the basic positional relationship between the substrate W and the mask 7 can be ascertained by another method, the processing in steps S3 and S6 in FIG. 3 can be omitted.
② 実施形態では、 基板 W上の複数領域の回路パターンを基板認識カメラ 2 5に より撮像し、 その領域に対応するマスク 7の複数領域をマスク認識カメラ 2 4に よって撮像するようにしているが、 勿論、 撮像する領域は一つであってもよい。 この場合には、 図 3のステップ S 1 1の処理 (誤差の演算処理) においては、 基 板 Wの画像における複数の座標位置の変化量に基づいて基板 Wとマスク 7との誤 差を求めるようにすればよい。 (2) In the embodiment, the circuit pattern of a plurality of regions on the substrate W is imaged by the substrate recognition camera 25, and the plurality of regions of the mask 7 corresponding to the region are imaged by the mask recognition camera 24. Of course, one area may be imaged. In this case, in the process (error calculation process) of step S11 in FIG. 3, an error between the substrate W and the mask 7 is calculated based on the change amounts of a plurality of coordinate positions in the image of the substrate W. What should I do?
③ 実施形態では、 ォペレ一夕が入力手段 3 6を操作して表示された基板 Wの画 像を表示画面上で移動させることにより誤差演算手段 3 3に位置誤差を演算させ るように構成しているが、 そのようなオペレータによる操作を行うことなく合成 画像データから直接誤差を演算するように構成してもよい。  (3) In the embodiment, the operator is configured to operate the input means 36 to move the displayed image of the substrate W on the display screen, thereby causing the error calculating means 33 to calculate the position error. However, the error may be calculated directly from the synthesized image data without performing such an operation by the operator.
④ 実施形態では、 生産ロットの最初の基板 Wの印刷処理前に準備処理 (図 3の ステップ S 5〜S 1 2の処理) を実行することにより生産ロットにっき一度だけ 上記誤差データを取得するようにしているが、 勿論、 生産ロット中に複数回準備 処理を実行し、 誤差データを生産ロット中で一乃至複数回、 更新するようにして もよい。 産業上の利用可能性 In the embodiment, the above-described error data is obtained only once in the production lot by executing the preparation processing (the processing of steps S5 to S12 in FIG. 3) before the printing processing of the first substrate W of the production lot. Of course, the preparation process is executed multiple times during the production lot, and the error data is updated one or more times during the production lot. Is also good. Industrial applicability
以上のように、 本発明は、 印刷用開口部をもつマスクと被印刷物である基板を 保持した保持手段とを相対的に移動させることにより、 保持手段に保持されてい る基板と前記マスクとを重装させるスクリーン印刷装置に関するものであり、 特 に、 被印刷物である基板とマスクとの重装を正確に行うのに有用なものである。  As described above, the present invention relatively moves a mask having an opening for printing and a holding means holding a substrate as a printing substrate, so that the substrate held by the holding means and the mask can be moved. The present invention relates to a screen printing apparatus to be overlaid, and is particularly useful for accurately overlaying a substrate, which is a printing substrate, and a mask.

Claims

請求の範囲 The scope of the claims
1 . 印刷用開口部をもつマスクと、 被印刷物である基板を保持する保持手段と、 これらマスクと保持手段とを相対的に移動させる駆動手段とを備え、 前記駆動手 段の作動により前記保持手段に保持される基板と前記マスクとを重装させて印刷 を行うスクリーン印刷装置の前記マスクと基板との重装方法であつて、  1. A mask having an opening for printing, holding means for holding a substrate as a printing object, and driving means for relatively moving the mask and the holding means, wherein the holding means is operated by the driving means. A method of overlaying the mask and the substrate in a screen printing apparatus for printing by overlaying the substrate held by the means and the mask.
前記マスクと基板との重装に先立ち、 前記基板の回路パターンとこの回路パタ —ンに対応する前記マスクの印刷用開口部とを撮像し、 これらの画像データに基 づいて前記回路パターンと印刷用開口部との画像の位置誤差を求め、 この誤差に 基づいて前記駆動手段を制御することにより前記マスクと基板とを重装させる ことを特徴とするスクリーン印刷装置のマスク重装方法。  Prior to the mounting of the mask and the substrate, the circuit pattern of the substrate and the printing opening of the mask corresponding to the circuit pattern are imaged, and the circuit pattern and the printing are printed based on the image data. A position error of an image with respect to the image forming opening, and controlling the driving means based on the error to load the mask and the substrate.
2 . 請求項 1に記載のスクリーン印刷装置のマスク重装方法において、 2. The method for loading a mask on a screen printing apparatus according to claim 1,
前記回路パターンとして基板上の複数領域の回路パターンを撮像するとともに これら領域の回路パターンにそれぞれ対応する印刷用開口部を含む前記マスクの 領域を撮像し、 各領域の回路パターンとそれに対応する印刷用開口部との位置誤 差を求め、 これら領域毎の位置誤差に基づいて基板とマスクの最終的な位置誤差 を求め、 この最終的な位置誤差に基づいて前記駆動手段を制御する  In addition to imaging circuit patterns in a plurality of regions on the substrate as the circuit patterns, imaging the regions of the mask including the printing openings corresponding to the circuit patterns in these regions, respectively. A position error with respect to the opening is obtained, a final position error between the substrate and the mask is obtained based on the position error for each region, and the driving unit is controlled based on the final position error.
ことを特徴とするスクリーン印刷装置のマスク重装方法。 A method for mounting a mask on a screen printing apparatus, characterized by comprising:
3 . 請求項 1又は 2に記載のスクリーン印刷装置のマスク重装方法において、 前記画像デー夕に基づいて回路パターンの画像とそのパターンに対応する印刷 用開口部の画像を重ねた合成画像を生成するとともにその合成画像を画面表示さ せ、 回路パターン又は印刷用開口部の画像を移動させるための情報を与えて回路 パターン又は印刷用開口部の画像を表示画面上で移動させることにより該画面上 で回路パターンと印刷用開口部とを一致させ、 この移動前後の画像位置の差に基 づき回路パターンと印刷用開口部との位置誤差を求める 3. The method according to claim 1, wherein a composite image is generated by superimposing a circuit pattern image and a printing opening image corresponding to the pattern on the basis of the image data. And displaying the composite image on a screen, providing information for moving the circuit pattern or the image of the printing opening, and moving the circuit pattern or the image of the printing opening on the display screen. To match the circuit pattern with the printing opening, and calculate the position error between the circuit pattern and the printing opening based on the difference between the image positions before and after the movement.
ことを特徴とするスクリーン印刷装置のマスク重装方法。 A method for mounting a mask on a screen printing apparatus, characterized by comprising:
4 . 印刷用開口部をもつマスクと、 被印刷物である基板を保持する保持手段と、 これらマスクと保持手段とを相対的に移動させる駆動手段とを備えたスクリーン 印刷装置において、 4. A mask having an opening for printing, holding means for holding a substrate which is a printing object, In a screen printing apparatus including a driving unit that relatively moves the mask and the holding unit,
前記保持手段に保持される基板の回路パターンを撮像可能な第 1撮像手段と、 この第 1撮像手段により撮像される回路パターンに対応する前記マスクの印刷 用開口部を撮像可能な第 2撮像手段と、  A first imaging unit capable of imaging a circuit pattern of a substrate held by the holding unit; and a second imaging unit capable of imaging a printing opening of the mask corresponding to the circuit pattern imaged by the first imaging unit. When,
前記第 1撮像手段により撮像される回路パターンの画像データと第 2撮像手段 により撮像される印刷用開口部の画像データとを合成して前記回路パターンと印 刷用開口部とを重ね合わせた状態の画像データを生成する合成画像生成手段と、 この合成画像生成手段により生成された画像データに基づく画像を表示する表 示手段と、  A state in which the image data of the circuit pattern imaged by the first imaging means and the image data of the printing opening imaged by the second imaging means are combined and the circuit pattern and the printing opening are superimposed. Composite image generation means for generating image data of the following; display means for displaying an image based on the image data generated by the composite image generation means;
この表示手段に表示される画像のうち回路パターン又は印刷用開口部の画像を 移動させるための情報を入力する入力手段と、  Input means for inputting information for moving a circuit pattern or an image of a printing opening among images displayed on the display means;
この入力手段による入力情報に従って回路パターン又は印刷用開口部の画像位 置を画面上で変更表示させる画像位置変更手段と、  Image position changing means for changing and displaying the image position of the circuit pattern or the printing opening on the screen according to the input information by the input means;
前記合成画像生成手段により生成された画像データに基づく回路パターン又は 印刷用開口部の画像位置と前記画像位置変更手段により変更された後の前記画像 位置との差に基づき基板とマスクの位置誤差を求める誤差演算手段と、  The position error between the substrate and the mask is determined based on the difference between the circuit position based on the image data generated by the synthetic image generating means or the image position of the printing opening and the image position changed by the image position changing means. Error calculating means to be obtained;
この誤差演算手段により求められた誤差に基づいて前記駆動手段を制御するこ とにより前記マスクと基板とを重装させる制御手段と  Control means for overlapping the mask and the substrate by controlling the driving means based on the error obtained by the error calculating means;
を備えている Have
ことを特徴とするスクリーン印刷装置。 A screen printing apparatus characterized by the above-mentioned.
5 . 印刷用開口部をもつマスクと、 被印刷物である基板を保持する保持手段と、 これらマスクと保持手段とを相対的に移動させる駆動手段とを備えたスクリーン 印刷装置において、 5. A screen printing apparatus comprising: a mask having a printing opening; holding means for holding a substrate which is a printing object; and driving means for relatively moving the mask and the holding means.
前記保持手段される基板の回路パ夕一ンを撮像可能な第 1撮像手段と、 この第 1撮像手段により撮像される回路パターンに対応する前記マスクの印刷 用開口部を撮像可能な第 2撮像手段と、  A first imaging unit capable of imaging a circuit pattern of the substrate serving as the holding unit; and a second imaging unit capable of imaging a printing opening of the mask corresponding to the circuit pattern imaged by the first imaging unit. Means,
前記第 1撮像手段により撮像される回路パターンの画像データと第 2撮像手段 により撮像される印刷用開口部の画像デ一夕とに基づいて前記回路パターンと印 刷用開口部との位置誤差を求める誤差演算手段と、 Image data of a circuit pattern imaged by the first imaging means and a second imaging means Error calculating means for calculating a position error between the circuit pattern and the printing opening based on the image data of the printing opening captured by
この誤差演算手段により求められた誤差に基づいて前記駆動手段を制御するこ とにより前記マスクと基板とを重装させる制御手段とを備えている ·  Control means for overlapping the mask and the substrate by controlling the driving means based on the error calculated by the error calculating means.
ことを特徴とするスクリーン印刷装置。 A screen printing apparatus characterized by the above-mentioned.
6 . 請求項 4又は 5に記載のスクリ一ン印刷装置において、 6. The screen printing device according to claim 4 or 5,
前記誤差演算手段において求められる誤差に関するデータを更新的に記憶する 記憶手段をさらに備え、 前記制御手段は、 前記記憶手段に記憶されている誤差デ 一夕に基づいて前記駆動手段を制御する  A storage unit for updatingly storing data relating to the error calculated by the error calculation unit; and the control unit controls the driving unit based on the error data stored in the storage unit.
ことを特徴とするスクリーン印刷装置。 A screen printing apparatus characterized by the above-mentioned.
PCT/JP2004/005852 2003-05-09 2004-04-23 Screen printing device mask overlap mounting method, and screen printing device WO2004098887A1 (en)

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