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WO2004073974A1 - Decorative foil - Google Patents

Decorative foil Download PDF

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Publication number
WO2004073974A1
WO2004073974A1 PCT/JP2003/001740 JP0301740W WO2004073974A1 WO 2004073974 A1 WO2004073974 A1 WO 2004073974A1 JP 0301740 W JP0301740 W JP 0301740W WO 2004073974 A1 WO2004073974 A1 WO 2004073974A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
decorative
printing
decorative foil
curable resin
Prior art date
Application number
PCT/JP2003/001740
Other languages
French (fr)
Japanese (ja)
Inventor
Shigeo Kawabata
Original Assignee
Kishimoto, Takaharu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kishimoto, Takaharu filed Critical Kishimoto, Takaharu
Priority to CN200380109812.XA priority Critical patent/CN1750926A/en
Priority to AU2003211456A priority patent/AU2003211456A1/en
Priority to PCT/JP2003/001740 priority patent/WO2004073974A1/en
Priority to JP2004568464A priority patent/JPWO2004073974A1/en
Publication of WO2004073974A1 publication Critical patent/WO2004073974A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/20Metallic material, boron or silicon on organic substrates
    • C23C14/205Metallic material, boron or silicon on organic substrates by cathodic sputtering

Definitions

  • the present invention is suitable for, for example, an exterior wall of a building, a building member such as a front door of a house, an exterior / interior of an automobile, an exterior / interior of a vehicle / vessel, an interior of a vehicle, a signboard, a sign, etc., where a mirror effect is required as a design.
  • the present invention relates to a usable decorative foil, a method for producing the same, and an automobile part modified thereby.
  • a decorative sheet with coloring or other makeup is applied, or a decorative decorative foil is used as the base material. May be adhered to.
  • a printing layer that is printed on the release surface of the release sheet with ink and has a release property on the release surface
  • a thermosetting resin paint One type of curable resin paint selected from the group consisting of an electron beam curable resin paint, a radiation curable resin paint, and an ultraviolet curable resin paint is applied and cured so as to cover the surface of the print layer.
  • curable resin paint selected from the group consisting of an electron beam curable resin paint, a radiation curable resin paint, and an ultraviolet curable resin paint is applied and cured so as to cover the surface of the print layer.
  • a decorative paint foil having a foil body composed of a coated film layer (Japanese Patent Application Laid-Open No. 2001-14883).
  • a decorative foil having excellent design properties, abrasion resistance and the like can be adhered or adhered to easily apply makeup to a base at a work site.
  • a metallic pigment containing a binder component is printed in a printing process to form a printed layer.
  • the decorative foil obtained by this method since the obtained printed layer only has individual metal particles bonded by a binder component, even if a mirror effect is desired by the metal, the decorative layer is not reflected by the metal particles.
  • the design since the design has a metallic tone, it has not been possible to obtain a decorative foil having a plating tone.
  • the metallic tone means that a paint containing a metal powder pigment is applied to give the coating a metallic surface feeling.
  • the plating tone means giving a uniform metal surface feeling without diffuse reflection obtained by reflection of a metal thin film.
  • the release sheet for printing must be a conductive sheet, and it is necessary to prevent the underlying layer from being dissolved in the electrolytic solution. Therefore, it is not economically viable.
  • the decorative foil obtained by the above technology can be used for the mirror and bumper parts of automobiles that require the effect of plating, especially as a design property, and for vehicles such as automobile body bodies, exterior and interior of ships, etc. It was difficult.
  • An object of the present invention has been made in view of the above circumstances, and has a design, an abrasion resistance, and an operation manufactured by a technique disclosed in JP-A-2001-14883. It is an object of the present invention to provide a decorative foil suitable for a decorative foil excellent in workability on site, particularly when the decorative foil requires an effect of giving a clinging tone, and a method for producing the decorative foil. Disclosure of the invention
  • the decorative foil of the present invention has at least a decorative layer on the primer layer, and a heat- or radiation-curable resin layer formed by application and curing so as to cover the surface of the decorative layer.
  • the decorative layer has a metal thin film layer.
  • radiation refers to electromagnetic waves such as ultraviolet rays, electron beams, and particle beams.
  • the primer layer has a release property from a release surface transferred and formed by a printing release sheet.
  • the primer layer contains a cross-linking agent.
  • the thickness of the metal thin film layer is less than 1 O ⁇ m.
  • the present invention is an automobile part to which the decorative foil according to claim 1 is adhered.
  • a metal thin film layer as a decorative layer is provided on the primer layer, and at least a heat- or radiation-curable resin layer formed by coating and hardening to cover the surface of the decorative layer is provided.
  • a first step of forming at least a release surface of a release sheet and forming a primer layer having a releasability containing a crosslinking agent by printing A second step of forming a decorative layer as a metal thin film layer on the primer layer by a sputtering method; and heating the primer layer and the decorative layer on the surface opposite to the release surface with the primer layer and the decorative layer attached to the release sheet.
  • a decorative foil manufacturing method comprising a third step of applying a radiation-curable resin paint and a fourth step of curing the applied curable resin paint to form a curable resin layer. is there.
  • a step of forming a decorative layer as a metal thin film layer on the primer layer by vapor deposition is replaced with a step of forming a decorative layer as a metal thin film layer on the primer layer by sputtering.
  • This is a method for producing the used iridescent foil. Since the decorative foil and the method for producing the decorative foil of the present invention are as described above, the plating-like design effect that could not be produced by the technique disclosed in JP-A-2001-14883 was obtained.
  • a decorative foil having high designability such as a decorative foil having a metallic luster while being transparent. Further, it is possible to provide an efficient production method of such a decorative foil.
  • FIG. 1 is a cross-sectional view showing a decorative foil according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view showing a method of manufacturing a decorative foil according to an embodiment of the present invention in the order of steps.
  • FIG. 2 (a) is a cross-sectional view showing a first step of the method for manufacturing a decorative foil in the embodiment according to the present invention.
  • FIG. 2 (b) is a cross-sectional view showing a second step of the decorative foil manufacturing method according to the embodiment of the present invention.
  • FIG. 2 (c) is a cross-sectional view showing a third step of the decorative foil manufacturing method according to the embodiment of the present invention.
  • FIG. 2 (d) is a sectional view showing a fourth step of the decorative foil manufacturing method in the embodiment according to the present invention.
  • the decorative foil 10 is made of a primer layer 11 and a decorative layer 12, and further applied to cover the surface of the decorative layer 12. 3 at least.
  • the decorative layer 12 has a metal thin film layer.
  • the primer layer 11 contains a crosslinking agent.
  • the primer layer 11 has a release property with respect to the release surface transferred and formed by the release sheet 24 for printing. Therefore, it is required that the metal film has good releasability from the release sheet 24 for printing and has a laminating property in which a metal thin film subsequently formed as a decorative layer is laminated.
  • polyester resin, alkyd resin, Mino resin, acrylic resin, epoxy resin, salt resin, and the like can be used. In the case of compatible resins, these resins may be mixed or used as a multilayer.
  • the thickness of the primer layer 11 is not particularly limited, but is 0.3! It is preferably about 50 m, more preferably 1 / im to 10 m. That is, if the thickness of the primer layer is too large, the flexibility of the decorative foil is deteriorated, and in the case of a substrate surface having irregularities, there is a possibility that the decorative foil cannot be properly aligned with the substrate. On the other hand, if it is too thin, the releasability from the release sheet for printing deteriorates.
  • the primer layer 11 contains a crosslinking agent for laminating a metal thin film layer having a plating-like design effect.
  • the crosslinking agent include an isocyanate-based crosslinking agent, an epoxy-based crosslinking agent, and an aluminum chelate-based crosslinking agent.
  • the detailed mechanism of why these cross-linking agents can be used to stack metal thin-film layers is unknown.
  • One way of thinking is that the inclusion of a cross-linking agent creates a three-dimensional structure in the molecular chains that make up the primer layer, which makes it easier for metal particles to be trapped in the three-dimensional structure that the molecular chains form. It is thought that there is.
  • the decorative layer 12 is formed by laminating a metal by a general metal thin film forming method such as a sputtering method or a vapor deposition method so that a plating-like design effect appears when viewed from the curable resin layer 13 side.
  • the decorative layer 12 which is a thin film layer can be formed.
  • the type of the metal is not particularly limited as long as the metal can form a metal thin film by these methods.
  • the sputtering method even a low vapor pressure metal can be laminated, so that it can be used regardless of the type of metal.
  • metals such as chromium, aluminum, titanium, gold, and silver can be mentioned.
  • An alloy can also be formed by using a plurality of types of metals.
  • the thickness of the decorative layer 12 is not particularly limited. However, when a metal thin film is used as the decorative layer, the thickness of the metal thin film is about several meters, and a plating-like design effect can be obtained. When the decorative layer is formed by a sputtering method or a vapor deposition method, the thickness can be easily reduced to less than 10 / xm, which is difficult by a printing method. For this reason, for example, it is possible to create a characteristic design having a metal reflection effect while being transparent, for example, with a thickness of 0.1 lm or less.
  • the decorative layer 12 may be a layer in which a printing layer is provided on the metal thin film layer by a printing method using an ink.
  • the design can be made up of the metal thin film layer and the printing layer visible from the portion without the metal thin film layer when viewed from the curable resin layer 13 side.
  • the ink used for the printing layer a known ink that can be printed on the release surface of the release sheet and can be used, for example, an acrylic resin type, a fluororesin type, an inorganic type, and the like can be used. No. In this step, since the printing step is performed after the metal thin film layer is laminated, a fluorine resin or the like can be used.
  • a known resin can be used as long as it is a non-solvent type curable resin.
  • examples thereof include an acryl group, a methacryl group, an aryl group, and a vinyl group.
  • a photopolymerizable oligomer having a double bond for example, urethane acrylate resin
  • a monomer for example, tripropylene diol glycol diacrylate
  • the curable resin layer 13 is transparent.
  • the curable resin layer 13 can be colored and transparent by including a coloring component. At this time, a known pigment or the like can be used as a coloring component to be used.
  • an ultraviolet absorber another light stabilizer, an antioxidant, an antioxidant, an antioxidant, a leveling agent, an antistatic agent, a storage stabilizer, may be added to the curable resin layer 13 as an additive.
  • the curable resin layer 13 can be composed of a plurality of layers.
  • a plurality of layers may each contain a different coloring component.
  • the design property can be further improved.
  • a metal thin film layer may be further formed on the surface of the hardening resin layer for use.
  • the thickness of the curable resin layer 13 is in the range of 5 to 500 m, preferably in the range of 10 to 300 m. If the thickness of the resin layer 13 is less than 5 / m, the protective effect of the decorative layer will be insufficient. On the other hand, if it exceeds 500 m, the flexibility of the decorative foil may be low, and the workability may be reduced.
  • the method of forming the curable resin layer 13 is not particularly limited, but examples thereof include a bar coating method, a mouth coating method, an air doctor coating method, a blade coating method, a squeeze coating method, an air knife coating method, and a reverse opening method.
  • the electron beam irradiator used is not particularly limited, and for example, an electron beam irradiation method such as a Van de Graff scanning method, a double scanning method, and a curtain beam method.
  • a beam irradiation device can be used, and among these, the curtain beam method, which is relatively inexpensive and has a large electron beam irradiation output, is preferable.
  • the required acceleration voltage is selected according to the coating film thickness.
  • the electron beam irradiation atmosphere is in an inert gas that does not contain oxygen, ozone, or the like, such as in nitrogen.
  • the acceleration voltage during electron beam irradiation is preferably 100 to 50 OkV. In order to increase the transmittance of the electron beam, it is more preferable to be 25 OkV or more.
  • the absorbed dose of the electron beam is not particularly limited as long as the desired curing can be applied to the electron beam-curable resin composition, and is not particularly limited, but is generally 0.1 to 7 Mrad. Yes, preferably 0.2 to 5 Mrad. If the absorbed dose is less than 0.1 I Mmd, The curing of the electron beam-curable resin composition due to the amount of electron beam irradiation may be insufficient. If the absorbed dose exceeds 7 Mrad, the sheet-like substrate may deteriorate or discolor, and it is a waste of energy.
  • the surface of the curable resin layer 13 can be covered with a protective film.
  • the protective film is not particularly limited as long as it is a material which is easily peelable from the curable resin layer 13 and is hard to migrate with the resin constituting the curable resin layer 13.
  • resin films such as polyethylene terephthalate (PET), and those having a release layer coated with a release agent on the surface on the side of the hardening resin layer 13 based on these resin films. But it doesn't matter.
  • the release sheet 24 for printing is not particularly limited as long as the primer layer 11 can be easily peeled off.
  • Examples thereof include paper substrates such as high-quality paper, coated paper, cast-coated paper, and art paper. , Synthetic paper, film-shaped synthetic resin sheets such as polyethylene, polypropylene, polyester, polyamide, and polyvinyl chloride; laminate paper with a polyolefin resin such as polyethylene on one side;
  • Examples of the base layer include a base layer having a release layer formed on the release surface side of the base layer with a release agent, and a release layer having a release property adjusted by corona treatment or the like. In other words, it is only necessary that the adhesive has an appropriate adhesiveness to the primer layer and the release property can be adjusted so that the primer layer can be easily peeled off.
  • a second primer layer may be formed between the decorative layer 12 and the cured resin layer 13.
  • the resin to be used for the second primer layer is not limited.
  • a resin containing a radiation-curable resin composed of an acryl-based oligomer and a acryl-based resin containing 25% by weight or more is used.
  • An adhesive layer may be further provided on the primer layer 11 side of the decorative foil 10 to make a decorative sheet in which a release sheet for protection is adhered to the adhesive layer.
  • a known pressure-sensitive adhesive can be used.
  • the release sheet is not limited as long as the adhesive does not adhere thereto.
  • polyethylene terephthalate And paper-based sheets such as high-quality paper and kraft paper coated with a release agent such as silicone, and film-based sheets such as polyethylene and polypropylene.
  • This decorative foil can also be used as an unpainted film used in three-dimensional molding methods such as professional molding, insert molding, film molding, SMC molding, and PFM.
  • a cross-linking agent As a pre-production step, it is necessary to mix a cross-linking agent with the resin constituting the primer layer 21 as described above.
  • a mixing method an ordinary method can be used.
  • the mixing ratio is preferably such that the substantial ratio of the crosslinking agent to the resin is about 0.02% to 6%. If the proportion of the crosslinking agent is too small, the metal thin film layer cannot be laminated. If the proportion of the crosslinking agent is too large, it is difficult to peel off the release sheet for printing.
  • a primer layer containing the above-mentioned crosslinking agent mixed on the surface of the release sheet 24 for printing was formed.
  • the product obtained in the first step is put on the primer layer 21 by a sputtering method in a vacuum state together with the release sheet for printing by a sputtering method. 22.
  • a metal thin film layer as 2 is laminated.
  • the degree of vacuum at this time is sufficient under the conditions for stacking ordinary metal thin films, so that the degree of vacuum can be about 1 O—'Pa.
  • Lamination speed depends on the type of metal, but 0.1 About 0 mZ is desirable. If the lamination speed is too fast, the sputtered metal particles will It is not suitable because the metal is directly laminated on the release sheet for printing 24 after passing through 1. On the other hand, if the laminating speed is too slow, the operation efficiency is inferior.
  • an evaporation method can be used as the second step.
  • the product obtained in the first step was put together with the release sheet for printing in a vacuum state by a vapor deposition method using a metal thin film as a decorative layer 22 on the primer layer 21. Stack the layers.
  • the degree of vacuum at this time is sufficient under the conditions for stacking ordinary metal thin films, so that the degree of vacuum can be about 10 to 3 Pa.
  • the laminating speed depends on the type of metal, but is preferably about 0.1 // mZ to 5 mZ. If the laminating speed is too high, the evaporated metal passes through the primer layer 21 and is directly laminated on the release sheet 24 for printing. On the other hand, if the lamination speed is too low, the operation efficiency is inferior.
  • a resin containing a paint is printed on the metal thin film layer by a known printing process on the surface of the metal thin film layer. Thereby, a printing layer can be formed.
  • the resin component of the second primer layer is applied to the surface of the decorative layer 22 to form the second primer layer.
  • the resin obtained in the second step is coated with a heat or radiation curable resin.
  • a heat or radiation curable resin for example, when an electron beam-curable resin is used, a solventless electron beam-curable resin paint 23 ′ for forming the curable resin layer 23 is applied from above the decorative layer 22.
  • the uncured resin obtained in the third step is cured.
  • the solvent-free electron beam-curable resin paint 23 ′ exemplified in the third step it is placed in an uncured state in an electron beam irradiation apparatus and irradiated with an electron beam. Then, the non-solvent type electron beam curable resin paint 2 3 ′ is cured to form a cured resin layer 23.
  • a decorative foil 10 is obtained.
  • an adhesive is applied to the adhesive peeling sheet, and this peeling sheet is attached to the primer layer side of the decorative foil. This is performed by transfer adhesion. If left in this state at 50 ° C. for 3 days, a decorative sheet using the decorative foil of the present invention can be obtained.
  • the decorative foil obtained by the manufacturing method as described above is a decorative foil that is excellent in design, abrasion resistance, and workability at a work site, and is suitable for a case in which an effect of force and pawl tone is required. Therefore, it can be used not only for building components such as walls, pillars, and doors, and for signboards and signs, but also for car mirrors and pampers, car body bodies, and exterior and interior parts of vehicles and ships. Can be.
  • Acrylic resin was mixed with aromatic isocyanate (Nippon Polyurethane Co., Ltd., trade name “L-155EJ”) at a substantial ratio of 1% as a cross-linking agent.
  • the resin component containing the cross-linking agent was solid-printed to a thickness of 4 m as a primer layer on the entire release surface of the release sheet provided with a release assisting layer on the surface of the release sheet.
  • a 32 m-thick polyester embossed film (manufactured by Toyobo Co., Ltd.) with a ground glass-like irregular surface is applied as a protective film on the electron beam-curable resin paint so that the irregular surface is along the electron beam-curable resin paint.
  • it In an installed state, it is placed in an electron beam irradiator (Nisshin Electric Co., Ltd. Ten-beam method) in a nitrogen gas atmosphere, and irradiated with 4 Mrad of electron beam at an acceleration voltage of 250 kV.
  • an electron beam irradiator Neshin Electric Co., Ltd. Ten-beam method
  • the printing release sheet of the decorative foil is peeled off, an acryl-based resin adhesive is applied to the exposed primer layer, and the adhesive is integrally bonded to the surface of the base material, the woody pod, via the adhesive.
  • the protective film was removed to obtain a cosmetic pod.
  • the obtained decorative pod had a plating-like finish and a uniform silver metallic luster, as viewed from the cured resin layer.
  • a decorative layer was formed by a vapor deposition method, and the other steps were the same. Vacuum before the start of deposition 3 X 1 0 - a 3 P a, and a laminated speed 2 m / min. Next, an acrylic pressure-sensitive adhesive (trade name “X-0589” manufactured by Big Technos Co., Ltd.) was applied to the exposed primer layer of the decorative foil to form a pressure-sensitive adhesive layer. This was adhered to a PET substrate to obtain a decorative board. The obtained cosmetic pod was finished to a plating tone and had a silver-like uniform metallic luster, to the same extent as when using the sputtering method.
  • Example 1 In the manufacturing process of Example 1, a sputtering process was performed using an acrylic resin containing no crosslinking agent as a primer layer. However, no silver stack was seen on the primer layer.
  • Example 2 In the production process of Example 2, an evaporation process was performed using an acrylic resin containing no crosslinking agent as a primer layer. However, no silver stack was seen on the primer layer. Industrial applicability
  • the decorative foil of the present invention has a plating-like design effect that could not be realized with the decorative foil having good workability disclosed in JP-A-2001-14883. Since the decorative foil can be used as a decorative foil, it is possible to further enhance the design, and for this reason, it can be used not only for building components such as walls, columns, doors, etc. It can be suitably used for a part of a pamper, an automobile body, an exterior and an interior of a vehicle, a ship, and the like. Furthermore, it can be used as an uncoated film of a three-dimensional molding method such as the inmold method, and by this method, it is possible to apply makeup to the body of an automobile.
  • a three-dimensional molding method such as the inmold method

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

A decorative foil prepared by transfer printing, comprising a decorative layer formed on a primer layer, and a curing resin layer formed by heat or radiation curing after applied to the decorative layer so as to cover the surface thereof, the decorative layer having a metal thin-film layer formed by a sputtering method or the like.

Description

化粧箔 技術分野 Decorative foil technology
本発明は、例えば、建物の外壁、住宅の玄関扉などの建築部材、 自動車の外装 · 内装、 車両 ·船舶の外装 ·内装、 看板 ·サインなどに意匠として鏡面効果を必要 とする場合に好適に使用可能な化粧明箔及びその製造方法ならびにこれにより修飾 された自動車用部品に関する。  INDUSTRIAL APPLICABILITY The present invention is suitable for, for example, an exterior wall of a building, a building member such as a front door of a house, an exterior / interior of an automobile, an exterior / interior of a vehicle / vessel, an interior of a vehicle, a signboard, a sign, etc., where a mirror effect is required as a design. The present invention relates to a usable decorative foil, a method for producing the same, and an automobile part modified thereby.
 book
背景技術 Background art
例えば、 建物の外壁、 住宅の玄関扉などの建築部材、 看板 ·サインなどの意匠 性を高めるために、 着色などの化粧が施された化粧シートを貼付したり、 化粧済 みの化粧箔を基体に接着させたりすることがある。  For example, in order to enhance the design of building materials such as building exterior walls, residential entrance doors, signs, signs, etc., a decorative sheet with coloring or other makeup is applied, or a decorative decorative foil is used as the base material. May be adhered to.
従来、 作業効率の良く作成できる意匠性に優れた化粧箔として、 離型シートの 離型面にインキによって印刷され、 離型面に対して離型性を有する印刷層と、 熱 硬化性樹脂塗料、 電子線硬化性樹脂塗料、 放射線硬化性樹脂塗料、 紫外線硬化性 樹脂塗料からなる群より選ばれた 1種の硬化性樹脂塗料が前記印刷層の表面を覆 うように塗布後硬化されて形成された塗膜層とからなる箔本体を備える化粧塗装 箔が提案されている (特開 2 0 0 1 - 1 4 8 3号公報)。  Conventionally, as decorative foil excellent in design that can be created with high work efficiency, a printing layer that is printed on the release surface of the release sheet with ink and has a release property on the release surface, and a thermosetting resin paint One type of curable resin paint selected from the group consisting of an electron beam curable resin paint, a radiation curable resin paint, and an ultraviolet curable resin paint is applied and cured so as to cover the surface of the print layer. There has been proposed a decorative paint foil having a foil body composed of a coated film layer (Japanese Patent Application Laid-Open No. 2001-14883).
上記技術によれば、 意匠性、 対磨耗性等に優れた化粧箔を接着または粘着させ ることで、 作業現場において簡単に基体に化粧を施すことができる。  According to the above technique, a decorative foil having excellent design properties, abrasion resistance and the like can be adhered or adhered to easily apply makeup to a base at a work site.
ここで、 上記技術を用いて、 化粧箔に金属光沢を有する化粧を施そうとした場 合には、 印刷工程においてバインダ成分を含む金属顔料を印刷し、 印刷層を形成 することとなる。  Here, when the decorative foil is to be decorated with metallic luster using the above technique, a metallic pigment containing a binder component is printed in a printing process to form a printed layer.
ところが、 この方法によって得られる化粧箔は、 得られた印刷層は個々の金属 粒子がバインダ成分により結合しているだけなので、 金属による鏡面効果を欲し た場合であっても、 金属粒子の乱反射により、 意匠としてはメタリック調となつ てしまうことから、 めっき調を有する化粧箔を得ることはできなかつた。 ここで、 メタリック調とは金属粉顔料を含む塗料を塗って、 塗膜に金属面の感 じを与えることをいう。 一方、 めっき調とは金属薄膜の反射によって得られる乱 反射のない均一な金属面の感じを与えることをいう。 However, in the decorative foil obtained by this method, since the obtained printed layer only has individual metal particles bonded by a binder component, even if a mirror effect is desired by the metal, the decorative layer is not reflected by the metal particles. However, since the design has a metallic tone, it has not been possible to obtain a decorative foil having a plating tone. Here, the metallic tone means that a paint containing a metal powder pigment is applied to give the coating a metallic surface feeling. On the other hand, the plating tone means giving a uniform metal surface feeling without diffuse reflection obtained by reflection of a metal thin film.
また、 印刷工程によって、 金属を有する層を均一に印刷するためには、 印刷層 の厚さを 1 0 m以下にすることは困難であった。 従って上記技術では、 透明で ありつつ、 金属の反射効果を有するような意匠性の高い化粧箔を作成できなかつ た。  In addition, it was difficult to reduce the thickness of the printed layer to 10 m or less in order to print the metal-containing layer uniformly in the printing process. Therefore, with the above-mentioned technology, it was not possible to produce a decorative foil having a high design property and having a metal reflecting effect while being transparent.
そこで、 上記技術の製造方法を用いて、 めっき調の効果を有する化粧箔を得る ためには、 上記印刷工程において、 上記文献において開示されている下地層とい われる層のみ印刷し、 その後、 電解メツキ法や、 一般的な金属薄膜形成方法を用 いて金属の薄膜層を形成することが考えられる。  Therefore, in order to obtain a decorative foil having a plating-like effect by using the manufacturing method of the above technology, in the above printing step, only a layer called an underlayer disclosed in the above document is printed, and then the electrolytic plating is performed. It is conceivable to form a metal thin film layer using a method or a general metal thin film forming method.
ところが、 電解メツキ法を用いるためには、 印刷用離型シートを導電性シート とする必要があり、また下地層が電解溶液中に溶解しないようにする必要があり、 更に装置も大掛かりなものとなってしまうため、 経済的に採算が合わない。  However, in order to use the electroplating method, the release sheet for printing must be a conductive sheet, and it is necessary to prevent the underlying layer from being dissolved in the electrolytic solution. Therefore, it is not economically viable.
一方、 金属薄膜法により、 単純に下地層上に金属薄膜形成方法によって金属薄 膜を形成させようとしても、 例えばスパッタリング法や蒸着法においては、 下地 層力スパッタされた金属や蒸発した金属をはじくため、 金属薄膜層を形成できな かった。 これを例えばスパッタリング法においてイオン 子の加速エネルギーを 上げることで解決しょうとした場合、 スパッタされた金属粒子は下地層を通り越 して、 印刷用の離型シートに直接金属が積層するため、 化粧箔に金属薄膜層を転 写することができず、 結局そのような化粧箔を得ることができなかった。  On the other hand, even if an attempt is made to simply form a metal thin film on a base layer by a metal thin film method by a metal thin film method, for example, in a sputtering method or a vapor deposition method, the metal sputtered or evaporated metal is repelled by the base layer. Therefore, a metal thin film layer could not be formed. For example, if this is attempted by increasing the acceleration energy of the ions in the sputtering method, the sputtered metal particles pass through the underlayer and are directly laminated on the release sheet for printing. The metal thin film layer could not be transferred to the foil, and eventually such a decorative foil could not be obtained.
従って、 上記技術で得られる化粧箔では、 特に意匠性としてのめっき調の効果 が必要とされる自動車のミラー部分やバンパー部分、 また自動車のボディ本体等 の車両 ·船舶の外装 ·内装等に用いることが困難であった。  Therefore, the decorative foil obtained by the above technology can be used for the mirror and bumper parts of automobiles that require the effect of plating, especially as a design property, and for vehicles such as automobile body bodies, exterior and interior of ships, etc. It was difficult.
本発明の目的は、 前記事情を鑑みて行われたものであり、 特開 2 0 0 1— 1 4 8 3号で開示されている技術によって製作される、 意匠性、 耐擦傷性、 及び作業 現場での作業性に優れる化粧箔が、 特にめつき調となる効果を必要とするもので ある場合に好適な化粧箔及びその製造方法を提供することを目的とする。 発明の開示 An object of the present invention has been made in view of the above circumstances, and has a design, an abrasion resistance, and an operation manufactured by a technique disclosed in JP-A-2001-14883. It is an object of the present invention to provide a decorative foil suitable for a decorative foil excellent in workability on site, particularly when the decorative foil requires an effect of giving a clinging tone, and a method for producing the decorative foil. Disclosure of the invention
本発明の化粧箔は、 プライマ層の上に化粧層、 更に当該化粧層の表面を覆うよ うに塗布後硬化して形成された熱または放射線による硬化性樹脂層とを少なくと も有している化粧箔において、 上記化粧層が、 金属薄膜層を有していることを特 徴とする化粧箔である。  The decorative foil of the present invention has at least a decorative layer on the primer layer, and a heat- or radiation-curable resin layer formed by application and curing so as to cover the surface of the decorative layer. In the decorative foil, the decorative layer has a metal thin film layer.
なお、 本発明において、 放射線とは、 紫外線などの電磁波、 電子線、 粒子線の ことである。  In the present invention, radiation refers to electromagnetic waves such as ultraviolet rays, electron beams, and particle beams.
更に上記化粧箔において、 上記プライマ層が、 印刷用離型シートによって転写 形成された離型面に対して離型性を有しているものである化粧箔である。  Furthermore, in the decorative foil, the primer layer has a release property from a release surface transferred and formed by a printing release sheet.
また更に、 上記化粧箔において、 プライマ層中に、 架橋剤を含んでいることを 特徴とする化粧箔である。  Still further, in the decorative foil, the primer layer contains a cross-linking agent.
また更に、 上記化粧箔において、 金属薄膜層の厚さが 1 O ^ m未満である化粧 .箔である。  Still further, in the decorative foil, the thickness of the metal thin film layer is less than 1 O ^ m.
また本発明は、 請求の範囲 1記載の化粧箔が接着された自動車用部品である。 なかでも、 プライマ層の上に化粧層としての金属薄膜層を有し、 更に当該化粧 層の表面を覆うように塗布後硬ィヒして形成された熱または放射線による硬化性樹 脂層を少なくとも有している化粧箔を、 当該化粧箔のプライマ層側に接着剤を塗 布し、 化粧塗膜として車体の表面に接着されている自動車である。  Further, the present invention is an automobile part to which the decorative foil according to claim 1 is adhered. Above all, a metal thin film layer as a decorative layer is provided on the primer layer, and at least a heat- or radiation-curable resin layer formed by coating and hardening to cover the surface of the decorative layer is provided. An automobile in which an adhesive is applied to the decorative foil on the primer layer side of the decorative foil, and the decorative foil is adhered to the surface of the vehicle body as a decorative coating.
また、 本発明の化粧箔を用いた 3次元成型用無塗装フィルムである。  Further, it is an unpainted film for three-dimensional molding using the decorative foil of the present invention.
更に、 このような化粧箔を効率良く製造できる製造法として、 少なくとも離型 シートの離型面に印刷され、 印刷によって架橋剤を含む離型性を有するプライマ 層を形成する第一の工程と、 スパッタリング法によりプライマ層上に金属薄膜層 としての化粧層を形成する第二の工程と、 離型面と反対側の面に、 プライマ層と 化粧層を離型シートに添設した状態で、 熱または放射線硬化性樹脂塗料を塗布す る第三の工程と、 塗布された硬化性樹脂塗料を硬化させて硬化性樹脂層を形成す る第四の工程とを備えている化粧箔の製造方法である。  Further, as a production method capable of efficiently producing such a decorative foil, a first step of forming at least a release surface of a release sheet and forming a primer layer having a releasability containing a crosslinking agent by printing, A second step of forming a decorative layer as a metal thin film layer on the primer layer by a sputtering method; and heating the primer layer and the decorative layer on the surface opposite to the release surface with the primer layer and the decorative layer attached to the release sheet. Alternatively, a decorative foil manufacturing method comprising a third step of applying a radiation-curable resin paint and a fourth step of curing the applied curable resin paint to form a curable resin layer. is there.
また、 上記製造方法のうち、 スパッタリング法によりプライマ層上に金属薄膜 層としての化粧層を形成する工程に替えて、 蒸着法によりプライマ層上に金属薄 膜層としての化粧層を形成する工程を用いた当該ィ匕粧箔の製造方法である。 本発明の化粧箔および化粧箔の製造方法は上記の通りであるから、 特開 2 0 0 1 - 1 4 8 3号公報で開示された技術では作成できなかった、 めっき調の意匠効 果を有する化粧箔ゃ更に透明でありつつ、 金属光沢を有する化粧箔等意匠性の高 い化粧箔を提供できる。 またかかる化粧箔の効率的な製造方法を提供することが できる。 図面の簡単な説明 Also, in the above manufacturing method, a step of forming a decorative layer as a metal thin film layer on the primer layer by vapor deposition is replaced with a step of forming a decorative layer as a metal thin film layer on the primer layer by sputtering. This is a method for producing the used iridescent foil. Since the decorative foil and the method for producing the decorative foil of the present invention are as described above, the plating-like design effect that could not be produced by the technique disclosed in JP-A-2001-14883 was obtained. A decorative foil having high designability such as a decorative foil having a metallic luster while being transparent. Further, it is possible to provide an efficient production method of such a decorative foil. BRIEF DESCRIPTION OF THE FIGURES
第 1図は、 本発明に係る実施形態例における化粧箔を示す断面図である。 第 2図は、 本発明に係る実施形態例における化粧箔の製造方法を工程順に示す 断面図である。  FIG. 1 is a cross-sectional view showing a decorative foil according to an embodiment of the present invention. FIG. 2 is a cross-sectional view showing a method of manufacturing a decorative foil according to an embodiment of the present invention in the order of steps.
第 2 (a)図は、本発明に係る実施形態例における化粧箔製造方法の第一の工程 を示す断面図である。  FIG. 2 (a) is a cross-sectional view showing a first step of the method for manufacturing a decorative foil in the embodiment according to the present invention.
第 2 (b)図は、本発明に係る実施形態例における化粧箔製造方法の第二の工程 を示す断面図である。  FIG. 2 (b) is a cross-sectional view showing a second step of the decorative foil manufacturing method according to the embodiment of the present invention.
第 2 (c)図は、本発明に係る実施形態例における化粧箔製造方法の第三の工程 を示す断面図である。  FIG. 2 (c) is a cross-sectional view showing a third step of the decorative foil manufacturing method according to the embodiment of the present invention.
第 2 (d)図は、本発明に係る実施形態例における化粧箔製造方法の第四の工程 を示す断面図である。 発明を実施するための最良の形態  FIG. 2 (d) is a sectional view showing a fourth step of the decorative foil manufacturing method in the embodiment according to the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
本発明に係る第 1の実施形態例の化粧箔を、 図 1及び図 2を参照しながら説明 する。 この化粧箔 1 0は、 プライマ層 1 1と化粧層 1 2、 更に当該化粧層 1 2の 表面を覆うように塗布後硬ィ匕して形成された熱または放射線による硬ィ匕性樹脂層 1 3とを少なくとも有しているものである。 化粧層 1 2は、 金属薄膜層を有して レ^。 またプライマ層 1 1中には架橋剤が含まれることになる。  A decorative foil according to a first embodiment of the present invention will be described with reference to FIGS. The decorative foil 10 is made of a primer layer 11 and a decorative layer 12, and further applied to cover the surface of the decorative layer 12. 3 at least. The decorative layer 12 has a metal thin film layer. Further, the primer layer 11 contains a crosslinking agent.
プライマ層 1 1は、 印刷用離型シート 2 4によって転写形成された離型面に対 して離型性を有していることが望ましい。従って印刷用離型シート 2 4との剥離 性がよく、 かつその後ィヒ粧層として形成される金属の薄膜を積層しゃすい特性を 有していることが必要とされる。 例えば、 ポリエステル樹脂、 アルキド樹脂、 ァ ミノ樹脂、 アクリル系樹脂、 エポキシ樹脂、 塩ィヒビエル樹脂等を用いることがで きる。 また、 相溶性がある樹脂同士の場合はこれらの樹脂を混合し、 または複層 にして用いることもできる。 It is desirable that the primer layer 11 has a release property with respect to the release surface transferred and formed by the release sheet 24 for printing. Therefore, it is required that the metal film has good releasability from the release sheet 24 for printing and has a laminating property in which a metal thin film subsequently formed as a decorative layer is laminated. For example, polyester resin, alkyd resin, Mino resin, acrylic resin, epoxy resin, salt resin, and the like can be used. In the case of compatible resins, these resins may be mixed or used as a multilayer.
一方、 表面張力の小さいシリコーン系樹脂やフッ素系樹脂は、 離型シートの材 質を選択することで離型シートとの離型性は確保できるものの、 以下に説明する 架橋材を添付しても金属薄膜を形成するのは困難であるため、 適当ではない。 プライマ層 1 1の厚さは、 特に限定されないが、 0 . 3 !〜 5 0 m程度が 好ましく、 更に好ましくは 1 /i m〜l 0 mである。 すなわち、 プライマ層の厚 さが厚すぎると、 化粧箔の可撓性が悪くなり、 凹凸のある基材面の場合、 化粧箔 を基体に巧く沿わせることができなくなるおそれがある。 一方、 薄すぎると印刷 用離型シ一トとの離型性が悪くなる。  On the other hand, silicone resin and fluorine resin with low surface tension can secure release properties from the release sheet by selecting the material of the release sheet, but even if a cross-linking material explained below is attached, It is not suitable because it is difficult to form a metal thin film. The thickness of the primer layer 11 is not particularly limited, but is 0.3! It is preferably about 50 m, more preferably 1 / im to 10 m. That is, if the thickness of the primer layer is too large, the flexibility of the decorative foil is deteriorated, and in the case of a substrate surface having irregularities, there is a possibility that the decorative foil cannot be properly aligned with the substrate. On the other hand, if it is too thin, the releasability from the release sheet for printing deteriorates.
上記プライマ層 1 1には、 めっき調の意匠効果のある金属薄膜層を積層させる ための架橋剤が含まれている。 架橋剤の例として、 イソシァネート系架橋剤、 ェ ポキシ系架橋剤、 アルミキレート系架橋剤を挙げることができる。 これらの架橋 剤を含ませることで、 なぜ金属薄膜層を積層できるかについて詳しいメカニズム は分かっていない。 ひとつの考え方として挙げるならば、 架橋剤を含ませること により、 プライマ層を構成する分子鎖が立体的構造をつくるために、 分子鎖がつ くる立体的構造中に金属粒子が捕捉されやすくなつているのではないかと考えら れる。  The primer layer 11 contains a crosslinking agent for laminating a metal thin film layer having a plating-like design effect. Examples of the crosslinking agent include an isocyanate-based crosslinking agent, an epoxy-based crosslinking agent, and an aluminum chelate-based crosslinking agent. The detailed mechanism of why these cross-linking agents can be used to stack metal thin-film layers is unknown. One way of thinking is that the inclusion of a cross-linking agent creates a three-dimensional structure in the molecular chains that make up the primer layer, which makes it easier for metal particles to be trapped in the three-dimensional structure that the molecular chains form. It is thought that there is.
化粧層 1 2は硬化性樹脂層 1 3側から見てめっき調の意匠効果が現れるように するために、 金属をスパッタリング法または蒸着法等の一般的金属薄膜形成方法 によって積層させることにより、 金属薄膜層である化粧層 1 2を形成させること ができる。この場合、これらの方法で金属薄膜を形成できる金属であれば、金属の 種類は特に限定されるものではない。 特にスパッタリング法によれば低蒸気圧金 属であっても積層することができるので金属の種類を問わず使用することができ る。その一例として、 クロム、アルミニウム、 チタン、 金、 銀等の金属を挙げるこ とができる。 また複数の金属の種類を用いて、 合金とすることもできる。 金属の 種類を選択することにより、 金属自身色彩による無色または有色の金属光沢を得 ることができる。 化粧層 1 2の厚さは、 特に制限されるものではない。 ただし、 化粧層として金 属薄膜を用いた場合、 金属薄膜の厚さは、 数 m程度でめっき調の意匠効果が得 られるため、 厚さ 1 0 m以上積層する必要はない。 スパッタリング法や蒸着法 によって化粧層を形成した場合、 印刷法では困難な厚さ 1 0 /xm未満の厚みにす ることが容易にできる。 このことから、 このため、 例えば厚さを 0 . l m以下 に抑えて、 透明でありながら、 金属の反射効果を有する特徴的な意匠を作成する こともできる。 The decorative layer 12 is formed by laminating a metal by a general metal thin film forming method such as a sputtering method or a vapor deposition method so that a plating-like design effect appears when viewed from the curable resin layer 13 side. The decorative layer 12 which is a thin film layer can be formed. In this case, the type of the metal is not particularly limited as long as the metal can form a metal thin film by these methods. In particular, according to the sputtering method, even a low vapor pressure metal can be laminated, so that it can be used regardless of the type of metal. For example, metals such as chromium, aluminum, titanium, gold, and silver can be mentioned. An alloy can also be formed by using a plurality of types of metals. By selecting the type of metal, it is possible to obtain a colorless or colored metallic luster by the color of the metal itself. The thickness of the decorative layer 12 is not particularly limited. However, when a metal thin film is used as the decorative layer, the thickness of the metal thin film is about several meters, and a plating-like design effect can be obtained. When the decorative layer is formed by a sputtering method or a vapor deposition method, the thickness can be easily reduced to less than 10 / xm, which is difficult by a printing method. For this reason, for example, it is possible to create a characteristic design having a metal reflection effect while being transparent, for example, with a thickness of 0.1 lm or less.
また金属薄膜形成工程において、 特定形状の積層遮断板を用いることで、 必要 とする形状の部分にめっき調意匠効果を有する層を形成することができる。 更に化粧層 1 2を、 金属薄膜層の上にィンキによる印刷方法による印刷層を設 けた層とすることもできる。 この場合、 転写されることにより、 使用に際して、 硬化性樹脂層 1 3側から見て、 金属薄膜層と金属薄膜層のない部分から見える印 刷層とによる意匠とすることができる。 印刷層に用いるインキとしては、 離型シ —卜の離型面に印刷可能で、 公知のインキを用いることができ、 例えばアクリル 樹脂系のもの、 フッ素樹脂系のもの、 無機系のものなどが挙げられる。 この工程 においては、 金属薄膜層を積層した後、 印刷工程を行なうことになるため、 フッ 素系樹脂等でも用いることができる。  In the metal thin film forming step, a layer having a plating design effect can be formed in a required shape portion by using a laminated barrier plate having a specific shape. Further, the decorative layer 12 may be a layer in which a printing layer is provided on the metal thin film layer by a printing method using an ink. In this case, by being transferred, when used, the design can be made up of the metal thin film layer and the printing layer visible from the portion without the metal thin film layer when viewed from the curable resin layer 13 side. As the ink used for the printing layer, a known ink that can be printed on the release surface of the release sheet and can be used, for example, an acrylic resin type, a fluororesin type, an inorganic type, and the like can be used. No. In this step, since the printing step is performed after the metal thin film layer is laminated, a fluorine resin or the like can be used.
熱または放射線硬ィ匕性樹脂層 1 3に用いる樹脂としては、 無溶剤型の硬化性樹 脂であれば公知のものが使用できるが、 たとえば、 アクリル基、 メタクリル基、 ァリル基、 ビニル基などの 2重結合を有する光重合性のオリゴマー (たとえば、 ウレ夕ンァクリレー卜樹脂など) と、 モノマー (たとえば、 卜リプロピレンダリ コールジァクリレートなど) の単体もしくは混合物を種成分とするものが好まし い。 また、 化粧層 1 2の模様等が明確に見えるという意匠性の観点からは、 硬化 性樹脂層 1 3は透明であることが望ましい。 ただし、 硬化性樹脂層 1 3に着色成 分を含有させ、 有色透明とすることができる。 その際、 使用する着色成分として は公知の顔料等を用いることができる。  As the resin used for the heat or radiation hardening resin layer 13, a known resin can be used as long as it is a non-solvent type curable resin. Examples thereof include an acryl group, a methacryl group, an aryl group, and a vinyl group. It is preferable to use, as a seed component, a photopolymerizable oligomer having a double bond (for example, urethane acrylate resin) and a monomer (for example, tripropylene diol glycol diacrylate) alone or as a mixture. Better. Further, from the viewpoint of the design property that the pattern and the like of the decorative layer 12 can be clearly seen, it is preferable that the curable resin layer 13 is transparent. However, the curable resin layer 13 can be colored and transparent by including a coloring component. At this time, a known pigment or the like can be used as a coloring component to be used.
さらに、 必要に応じて、 硬化性樹脂層 1 3中に添加剤として、 紫外線吸収剤、 他の光安定剤、 酸化防止剤、 老化防止剤、 レべリング剤、 帯電防止剤、 保存安定 剤、 可塑剤、 滑剤、 無機系充填剤、 有機系充填剤、 紫外線吸収能や近赤外線吸収 能を有する酸化チタン、 酸化亜鉛、 I T Oなどの金属 (複合) 酸化物微粒子等を 添加することもできる。 Further, if necessary, an ultraviolet absorber, another light stabilizer, an antioxidant, an antioxidant, an antioxidant, a leveling agent, an antistatic agent, a storage stabilizer, may be added to the curable resin layer 13 as an additive. Plasticizers, lubricants, inorganic fillers, organic fillers, UV absorption and near infrared absorption Fine particles of metal (composite) oxides such as titanium oxide, zinc oxide, and ITO having a function can also be added.
また、 硬化性樹脂層 1 3を複数の層で構成することもできる。 この場合、 複数 の層に、 それぞれ別の着色成分を含有させることもできる。 硬化性樹脂層 1 3が 複数の層から構成され、その複数の層がそれぞれ別の着色成分を含有していると、 意匠性をさらに向上させることができる。 また、 硬ィ匕性樹脂層の表面に更に金属 薄膜層を形成して使用することもできる。  Further, the curable resin layer 13 can be composed of a plurality of layers. In this case, a plurality of layers may each contain a different coloring component. When the curable resin layer 13 is composed of a plurality of layers, and each of the plurality of layers contains a different coloring component, the design property can be further improved. Further, a metal thin film layer may be further formed on the surface of the hardening resin layer for use.
硬化性樹脂層 1 3の厚さは、 5〜5 0 0 m、 好ましくは 1 0〜3 0 0 mの 範囲である。 樹脂層 1 3の厚さが 5 /m未満であると化粧層の保護効果が不十分 になる。 一方、 5 0 0 mを超えると、 化粧箔の可撓性が低くなり、 取极性が低 下することがある  The thickness of the curable resin layer 13 is in the range of 5 to 500 m, preferably in the range of 10 to 300 m. If the thickness of the resin layer 13 is less than 5 / m, the protective effect of the decorative layer will be insufficient. On the other hand, if it exceeds 500 m, the flexibility of the decorative foil may be low, and the workability may be reduced.
硬化性樹脂層 1 3の形成方法は、 特に限定されないが、 たとえば、 バーコ一ト 法、 口一ルコート法、 エア一ドクターコート法、 ブレードコート法、 スクイズコ —ト法、 エアーナイフコート法、 リバース口一ルコ一ト法、 グラビアコート法、 トランスファーコート法、 フアウンテンコート法、 スリットダイコ一ト法或いは リップダイコート法等によって化粧層表面に硬化性樹脂組成物を所定の厚さに塗 布する工程を経たのち、 硬化性樹脂組成物を加熱し、 または硬化性樹脂組成物に 紫外線、 電子線、 放射線等を照射する方法が挙げられる。 樹脂に電子線硬化性樹 脂を用いる場合、 用いられる電子線照射装置は、 特にその方式を限定するもので はなく、 例えばバンデグラーフ型スキャニング方式、 ダブルスキャニング方式、 およびカーテンビーム方式のような電子線照射装置を使用することが出来、 これ らの中でも比較的安価で電子線の照射出力の大きい、 カーテンビーム方式が好ま しい。 塗布膜厚によって必要加速電圧を選択する。 電子線照射雰囲気は、 窒素中 等の、 酸素やオゾン等を含有しない不活性ガス中とする。  The method of forming the curable resin layer 13 is not particularly limited, but examples thereof include a bar coating method, a mouth coating method, an air doctor coating method, a blade coating method, a squeeze coating method, an air knife coating method, and a reverse opening method. A step of applying the curable resin composition to a predetermined thickness on the surface of the decorative layer by a monolithic coating method, a gravure coating method, a transfer coating method, a fountain coating method, a slit die coating method, a lip die coating method, or the like. After that, a method of heating the curable resin composition or irradiating the curable resin composition with ultraviolet rays, an electron beam, radiation, or the like may be used. When using an electron beam-curable resin as the resin, the electron beam irradiator used is not particularly limited, and for example, an electron beam irradiation method such as a Van de Graff scanning method, a double scanning method, and a curtain beam method. A beam irradiation device can be used, and among these, the curtain beam method, which is relatively inexpensive and has a large electron beam irradiation output, is preferable. The required acceleration voltage is selected according to the coating film thickness. The electron beam irradiation atmosphere is in an inert gas that does not contain oxygen, ozone, or the like, such as in nitrogen.
また、 電子線照射の際の加速電圧は 1 0 0〜5 0 O k Vであることが好ましい。 電子線の透過率を上げるため、 2 5 O k V以上のほうがより好ましい。 電子線の 吸収線量は、 電子線硬化性樹脂組成物に所望の硬化を施すことができるものであ ればよく、特に限定するものではないが、一般的には、 0 . l〜7 Mradであり、 好ましくは 0 . 2〜5Mradである。 吸収線量が 0 . I Mmd未満の場合には、 電子線照射量による電子線硬化性樹脂組成物の硬化が不十分になることがある。 また吸収線量が 7 Mradを越えると、 シート状基材を劣化させたり、 変色させた りすることがあり、 またエネルギーの無駄でもある。 The acceleration voltage during electron beam irradiation is preferably 100 to 50 OkV. In order to increase the transmittance of the electron beam, it is more preferable to be 25 OkV or more. The absorbed dose of the electron beam is not particularly limited as long as the desired curing can be applied to the electron beam-curable resin composition, and is not particularly limited, but is generally 0.1 to 7 Mrad. Yes, preferably 0.2 to 5 Mrad. If the absorbed dose is less than 0.1 I Mmd, The curing of the electron beam-curable resin composition due to the amount of electron beam irradiation may be insufficient. If the absorbed dose exceeds 7 Mrad, the sheet-like substrate may deteriorate or discolor, and it is a waste of energy.
硬化性樹脂層 1 3の表面を保護フィルムで覆うこともできる。 保護フィルムと しては、 硬化性樹脂層 1 3に対する易剥離性を有し、 硬化性樹脂層 1 3を構成す る樹脂とマイグレートしにくい材料であれば、 特に限定されないが、 たとえば、 ポリエチレン、 ポリエチレンテレフタレ一ト (P E T) 等の樹脂フィルムが挙げ られ、 これらの樹脂フィルムをベースとして硬ィ匕性樹脂層 1 3側の面に離型剤を 塗布された離型層を備えたものでも構わない。  The surface of the curable resin layer 13 can be covered with a protective film. The protective film is not particularly limited as long as it is a material which is easily peelable from the curable resin layer 13 and is hard to migrate with the resin constituting the curable resin layer 13. And resin films such as polyethylene terephthalate (PET), and those having a release layer coated with a release agent on the surface on the side of the hardening resin layer 13 based on these resin films. But it doesn't matter.
印刷用離型シート ·2 4としては、 プライマ層 1 1が容易に剥離するものであれ ば、 特に限定されないが、 例えば、 上質紙、 コート紙、 キャストコート紙、 ァー ト紙などの紙基体、 合成紙、 ポリエチレン、 ポリプロピレン、 ポリエステル、 ポ リアミド、 ポリ塩ィ匕ビニルなどのフィルム状合成樹脂シート、 ポリエチレンのよ うなポリオレフィン樹脂で片面ある ^は両面にラミネートを施したラミネ一ト紙 等や、 これらをべ一ス層としてこのベース層の離型面側に離型剤によって離型層 を形成したもの、 コロナ処理等によって離型性を調整したもの等が挙げられる。 すなわち、 プライマ層に対して適度の接着性があり、 剥離時に容易に剥離できる ように離型性を調整できていればよい。  The release sheet 24 for printing is not particularly limited as long as the primer layer 11 can be easily peeled off. Examples thereof include paper substrates such as high-quality paper, coated paper, cast-coated paper, and art paper. , Synthetic paper, film-shaped synthetic resin sheets such as polyethylene, polypropylene, polyester, polyamide, and polyvinyl chloride; laminate paper with a polyolefin resin such as polyethylene on one side; Examples of the base layer include a base layer having a release layer formed on the release surface side of the base layer with a release agent, and a release layer having a release property adjusted by corona treatment or the like. In other words, it is only necessary that the adhesive has an appropriate adhesiveness to the primer layer and the release property can be adjusted so that the primer layer can be easily peeled off.
硬化樹脂層と化粧層との密着性を増加させるために、 化粧層 1 2と硬化樹脂層 1 3との間に、 第 2のプライマ層を形成することもできる。 第 2のプライマ層に 用いる樹脂は限定されないが、 特にァクリル系オリゴマ一からなる放射線硬化型 樹脂の硬ィ匕物おょぴンまたはァクリル系樹脂を 2 5重量%以上含有させて物を用 いた場合、 耐候性、 耐擦傷性、 耐溶剤性、 耐薬品性に優れ、 収縮率が小さい化粧 箔ゃ化粧シートを提供することができる。  In order to increase the adhesion between the cured resin layer and the decorative layer, a second primer layer may be formed between the decorative layer 12 and the cured resin layer 13. The resin to be used for the second primer layer is not limited. In particular, a resin containing a radiation-curable resin composed of an acryl-based oligomer and a acryl-based resin containing 25% by weight or more is used. In this case, it is possible to provide a decorative foil / decorative sheet having excellent weather resistance, abrasion resistance, solvent resistance, and chemical resistance and a small shrinkage.
当該化粧箔 1 0のプライマ層 1 1側に、 更に粘着層を設け、 この粘着層に保護 のための剥離シートを粘着させた化粧シー卜とすることもできる。 粘着層を構成 する粘着剤としては、 公知の粘着剤が使用できる。 例えば、 アクリル重合体と粘 着付与剤とを含有するアクリル系粘着剤 Jが挙げられる。 剥離シートは、 粘着剤 が接着しないものであれば制限されないが、 例えば、 ポリエチレンテレフタレー ト、 ポリエチレン、 ポリプロピレン等のフィルム系のシート、 シリコーンなどの 離型剤がコーティングされた上質紙、 クラフト紙などの紙系のシ一トを挙げるこ とができる。 An adhesive layer may be further provided on the primer layer 11 side of the decorative foil 10 to make a decorative sheet in which a release sheet for protection is adhered to the adhesive layer. As the pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer, a known pressure-sensitive adhesive can be used. For example, there is an acrylic pressure-sensitive adhesive J containing an acrylic polymer and a tackifier. The release sheet is not limited as long as the adhesive does not adhere thereto. For example, polyethylene terephthalate And paper-based sheets such as high-quality paper and kraft paper coated with a release agent such as silicone, and film-based sheets such as polyethylene and polypropylene.
使用にあたっては、 化粧箔の場合には、 印刷用の離型シートを剥がした化粧箔 1 0のプライマ層 1 1に接着剤を塗布するかまたはィ匕粧箔 1 0を貼り付ける基体 表面に接着剤を塗布した後、 基体表面に密着するように添設し、 接着剤を介して 基体表面に接着一体化させることにより行なう。  When using decorative foil, apply an adhesive to the primer layer 11 of the decorative foil 10 from which the release sheet for printing has been removed, or adhere to the surface of the substrate on which the decorative foil 10 is to be attached. After the agent is applied, it is attached so as to be in close contact with the surface of the substrate, and is bonded to and integrated with the surface of the substrate via an adhesive.
またこの化粧箔は、 プロ一成型法、 インサートモールド工法、 フィルムインモ 一ルド工法、 S M C成型法、 P F M工法等の 3次元成型法に用いる無塗装フィル ムとして使用することもできる。  This decorative foil can also be used as an unpainted film used in three-dimensional molding methods such as professional molding, insert molding, film molding, SMC molding, and PFM.
一方、 化粧シートの場合には、 剥離シートを剥がし、 基体上に粘着させること により行なう。  On the other hand, in the case of a decorative sheet, it is performed by peeling off the release sheet and adhering it on the base.
(製造方法)  (Production method)
次に本発明である化粧箔 1 0を簡便に作製するのに好適な製造方法について、 図 2を参照しつつ詳しく説明する。  Next, a production method suitable for easily producing the decorative foil 10 of the present invention will be described in detail with reference to FIG.
製造の前段階として、 上述のようにプライマ層 2 1を構成する樹脂に架橋剤を 混合する必要がある。 混合方法は通常の方法を用いることができる。 混合割合と しては、 樹脂に対する架橋剤の実質割合が 0 . 0 2 %から 6 %程度であることが 好ましい。 架橋剤の割合が少なすぎると、 金属薄膜層を積層する事ができない。 架橋剤の割合が大きすぎると印刷用離型シートから剥離しにくくなる。  As a pre-production step, it is necessary to mix a cross-linking agent with the resin constituting the primer layer 21 as described above. As a mixing method, an ordinary method can be used. The mixing ratio is preferably such that the substantial ratio of the crosslinking agent to the resin is about 0.02% to 6%. If the proportion of the crosslinking agent is too small, the metal thin film layer cannot be laminated. If the proportion of the crosslinking agent is too large, it is difficult to peel off the release sheet for printing.
本発明における化粧箔 1 0製造の第一の工程では、 図 2 (a) に示すように、 ま ず、 印刷用離型シ一ト 2 4の表面に対する上記架橋剤の混合したプライマ層を構 成する f脂を印刷してプライマ層 2 1を作成する。  In the first step of the production of the decorative foil 10 according to the present invention, as shown in FIG. 2 (a), first, a primer layer containing the above-mentioned crosslinking agent mixed on the surface of the release sheet 24 for printing was formed. Print primer to create primer layer 21.
第二の工程では、 図 2 (b) に示すように、 第一の工程で得られたものを、 印刷 用離型シートごと真空状態において、 スパッタリング法にて、 プライマ層 2 1上 に化粧層 2 2としての金属薄膜層を積層させる。 このときの真空度は、 通常の金 属薄膜の積層する場合の条件で足りるため、 1 O—' P a程度の真空度で行うこと ができる。 積層速度は金属の種類にもよるが、 0 . 1
Figure imgf000010_0001
0 mZ分程 度が望ましい。 あまり積層速度が速いとスパッ夕された金属粒子がプライマ層 2 1を通り越して、印刷用離型シート 2 4上に直接金属が積層するので適当でない。 一方、 あまりに積層速度が遅いと作用効率の面で劣る。
In the second step, as shown in FIG. 2 (b), the product obtained in the first step is put on the primer layer 21 by a sputtering method in a vacuum state together with the release sheet for printing by a sputtering method. 22. A metal thin film layer as 2 is laminated. The degree of vacuum at this time is sufficient under the conditions for stacking ordinary metal thin films, so that the degree of vacuum can be about 1 O—'Pa. Lamination speed depends on the type of metal, but 0.1
Figure imgf000010_0001
About 0 mZ is desirable. If the lamination speed is too fast, the sputtered metal particles will It is not suitable because the metal is directly laminated on the release sheet for printing 24 after passing through 1. On the other hand, if the laminating speed is too slow, the operation efficiency is inferior.
また、 上記第二の工程に替えて、 蒸着法を第二の工程とすることもできる。 図 2 (b) に示すように、第一の工程で得られたものを、 印刷用離型シートごと真空 状態において、 蒸着法にて、 プライマ層 2 1上に化粧層 2 2としての金属薄膜層 を積層させる。 このときの真空度は、 通常の金属薄膜の積層する場合の条件で足 りるため 1 0 - 3 P a程度の真空度で行うことができる。 積層速度は金属の種類に もよるが、 0 . 1 //mZ分〜 5 mZ分程度が望ましい。 あまり積層速度が速い と蒸発金属がプライマ層 2 1を通り越して、 印刷用離型シ一ト 2 4上に直接金属 が積層するので適当でない。 一方、 あまりに積層速度が遅いと作用効率の面で劣 る。 Further, instead of the second step, an evaporation method can be used as the second step. As shown in Fig. 2 (b), the product obtained in the first step was put together with the release sheet for printing in a vacuum state by a vapor deposition method using a metal thin film as a decorative layer 22 on the primer layer 21. Stack the layers. The degree of vacuum at this time is sufficient under the conditions for stacking ordinary metal thin films, so that the degree of vacuum can be about 10 to 3 Pa. The laminating speed depends on the type of metal, but is preferably about 0.1 // mZ to 5 mZ. If the laminating speed is too high, the evaporated metal passes through the primer layer 21 and is directly laminated on the release sheet 24 for printing. On the other hand, if the lamination speed is too low, the operation efficiency is inferior.
また、 ここで化粧層 2 2を、 金属薄膜層と印刷層とで構成するには、 金属薄膜 層の上に、 公知の印刷工程にて塗料を含んだ樹脂を金属薄膜層の表面に印刷する ことにより、 印刷層を形成させることができる。  In order to form the decorative layer 22 with the metal thin film layer and the printing layer, a resin containing a paint is printed on the metal thin film layer by a known printing process on the surface of the metal thin film layer. Thereby, a printing layer can be formed.
更に化粧箔を第 2のプライマ層を有する構成とする場合には、 化粧層 2 2の表 面に第 2プライマ層の構成樹脂成分を塗布し、 第 2プライマ層を形成させること によって行なう。  In the case where the decorative foil has a second primer layer, the resin component of the second primer layer is applied to the surface of the decorative layer 22 to form the second primer layer.
第三の工程では、 図 2 (c) に示すように、 第二の工程で得られたものに、 熱ま たは放射線硬化型の樹脂を塗布する。例えば、電子線硬化樹脂を用いた場合には、 硬化性樹脂層 2 3を形成することになる無溶剤型電子線硬化性樹脂塗料 2 3 ' を化粧層 2 2の上から塗布する。  In the third step, as shown in Fig. 2 (c), the resin obtained in the second step is coated with a heat or radiation curable resin. For example, when an electron beam-curable resin is used, a solventless electron beam-curable resin paint 23 ′ for forming the curable resin layer 23 is applied from above the decorative layer 22.
第四の工程では、 図 2 (d) に示すように、 第三の工程で得られた未硬化樹脂を 硬化させる。 例えば、 第三の工程で例示した無溶剤型電子線硬化性樹脂塗料 2 3 'を用いた場合には、 これを未硬化の状態で電子線照射装置内に入れ、 電子線照 射を行うことで、 無溶剤型電子線硬化性樹脂塗料 2 3 'を硬化させて硬化樹脂層 2 3を作成する。  In the fourth step, as shown in FIG. 2 (d), the uncured resin obtained in the third step is cured. For example, when the solvent-free electron beam-curable resin paint 23 ′ exemplified in the third step is used, it is placed in an uncured state in an electron beam irradiation apparatus and irradiated with an electron beam. Then, the non-solvent type electron beam curable resin paint 2 3 ′ is cured to form a cured resin layer 23.
上記の製造工程を経て得られたものから印刷用離型シート 2 4を剥がすと化粧 箔 1 0が得られる。 この化粧箔 1 0を粘着型の化粧シートにするためには、 粘剥 離シ一トに粘着剤を塗布し、化粧箔のプライマ層側にこの剥離シ一トを貼り付け、 転写粘着させることにより行なう。 この状態で、 5 0 °C、 3日間放置すれば、 本 発明の化粧箔を利用した化粧シートが得られる。 When the release sheet for printing 24 is peeled off from the product obtained through the above-described manufacturing process, a decorative foil 10 is obtained. In order to make this decorative foil 10 into an adhesive decorative sheet, an adhesive is applied to the adhesive peeling sheet, and this peeling sheet is attached to the primer layer side of the decorative foil. This is performed by transfer adhesion. If left in this state at 50 ° C. for 3 days, a decorative sheet using the decorative foil of the present invention can be obtained.
以上説明したような製造方法で得られる化粧箔は、 意匠性、 耐擦傷性、 及び作 業現場での作業性に優れ、 力、つめつき調の効果を必要とする場合に好適な化粧箔 であるため、 壁、 柱、 扉などの建築部材用、 看板-サイン用のみならず、 自動車 のミラー部分やパンパ一部分、 また自動車のボディ本体等、 車両 ·船舶の外装' 内装等に好適に用いることができる。  The decorative foil obtained by the manufacturing method as described above is a decorative foil that is excellent in design, abrasion resistance, and workability at a work site, and is suitable for a case in which an effect of force and pawl tone is required. Therefore, it can be used not only for building components such as walls, pillars, and doors, and for signboards and signs, but also for car mirrors and pampers, car body bodies, and exterior and interior parts of vehicles and ships. Can be.
【実施例】  【Example】
以下に、 本発明の実施例を詳しく説明する。  Hereinafter, examples of the present invention will be described in detail.
(実施例 1 )  (Example 1)
ァクリル樹脂に芳香族系ィソシァネート(日本ポリウレタン (株)製、商品名「 L 一 5 5 EJ)を架橋剤として実質割合で 1 %混合した。厚さ 3 2 x mの未処理ポリ エステルフィルム (東洋紡社製) の表面に剥離補助層を設けた離型シートの離型 面全面に、 当該架橋剤を含む樹脂成分をプライマ層として厚さ 4 mにベタ印刷 した。  Acrylic resin was mixed with aromatic isocyanate (Nippon Polyurethane Co., Ltd., trade name “L-155EJ”) at a substantial ratio of 1% as a cross-linking agent. The resin component containing the cross-linking agent was solid-printed to a thickness of 4 m as a primer layer on the entire release surface of the release sheet provided with a release assisting layer on the surface of the release sheet.
つぎに、 このシートをスパッタリング装置の中に入れ、 2 X 1 0— ^ P a真空中 にして、 積層速度 1 0 /i mZ分で、 このプライマ層の上に銀をスパッタリング法 で 1 m積層させ化粧層とした。 この化粧層を積層したシートを取り出し、 化粧 層の上に透明の無溶剤型の電子線硬化性樹脂塗料 (サンユーペイント社製のゥレ タンァクリレート樹脂とトリプロピレンクリコールジァクリレートの混合物を主 成分とするもの) をグラビアコート法で 7 5 mの厚みになるように塗布した。 この電子線硬化性樹脂塗料の上に、 すりガラス調の凹凸面を有する厚さ 3 2 mのポリエステルエンボスフィルム (東洋紡社製) を保護フィルムとして凹凸面 側が電子線硬化性樹脂塗料に沿うように添設した状態で、 窒素ガス雰囲気の電子 線照射装置 (日新電機社製力一テンビーム方式) 中に入れ、 2 5 0 k Vの加速電 圧で 4 M r a dの電子線を照射し、 硬ィ匕させることにより硬ィ匕樹脂層を形成し、 化粧箔を得た。 そして、 化粧箔の印刷用離型シートを剥がし、 露出したプライマ 層にァクリル系樹脂接着剤を塗布し、 接着剤を介して基材である木質ポ一ドの表 面に接着一体ィ匕したのち、 保護フィルムを取り除いて、 化粧ポ一ドを得た。 得られた化粧ポ一ドは、 硬化樹脂層からみて、 めっき調に仕上がり、 銀色の均 一な金属光沢を有していた。 Next, put this sheet in a sputtering apparatus, put it in a vacuum of 2 × 10— ^ Pa, and stack silver 1 m on this primer layer by sputtering at a stacking speed of 10 / imZ min. It was made a decorative layer. The sheet with the decorative layer laminated thereon is taken out, and a transparent solvent-free electron beam-curable resin paint (a mixture of urethane acrylate resin and tripropylene glycol diacrylate manufactured by Sanyu Paint Co., Ltd.) is placed on the decorative layer. Was applied by a gravure coating method to a thickness of 75 m. A 32 m-thick polyester embossed film (manufactured by Toyobo Co., Ltd.) with a ground glass-like irregular surface is applied as a protective film on the electron beam-curable resin paint so that the irregular surface is along the electron beam-curable resin paint. In an installed state, it is placed in an electron beam irradiator (Nisshin Electric Co., Ltd. Ten-beam method) in a nitrogen gas atmosphere, and irradiated with 4 Mrad of electron beam at an acceleration voltage of 250 kV. By forming the film, a resin layer was formed to obtain a decorative foil. Then, the printing release sheet of the decorative foil is peeled off, an acryl-based resin adhesive is applied to the exposed primer layer, and the adhesive is integrally bonded to the surface of the base material, the woody pod, via the adhesive. Then, the protective film was removed to obtain a cosmetic pod. The obtained decorative pod had a plating-like finish and a uniform silver metallic luster, as viewed from the cured resin layer.
(実施例 2 )  (Example 2)
実施例 1のスパッタリング工程に代えて、 蒸着法により化粧層を形成し、 その 他は同様の工程とした。 蒸着開始前の真空度は 3 X 1 0 -3 P aとし、 積層速度 2 m/分とした。 次にアクリル系粘着剤 (ビッグテクノス (株)製、 商品名 「X— 0 5 8 9」) を化粧箔の露出したプライマ層に塗布し、粘着層を形成した。 これを P E T基体に粘着させ、 化粧ボードを得た。 得られた化粧ポ一ドは、 スパッタリ ング法の工程を用いた場合と同等程度に、 めっき調に仕上がり、 銀色の均一な金 属光沢を有するものであった。 Instead of the sputtering step of Example 1, a decorative layer was formed by a vapor deposition method, and the other steps were the same. Vacuum before the start of deposition 3 X 1 0 - a 3 P a, and a laminated speed 2 m / min. Next, an acrylic pressure-sensitive adhesive (trade name “X-0589” manufactured by Big Technos Co., Ltd.) was applied to the exposed primer layer of the decorative foil to form a pressure-sensitive adhesive layer. This was adhered to a PET substrate to obtain a decorative board. The obtained cosmetic pod was finished to a plating tone and had a silver-like uniform metallic luster, to the same extent as when using the sputtering method.
(比較例 1 )  (Comparative Example 1)
実施例 1の製造工程において、 架橋剤を含まないアクリル樹脂をプライマ層と して、 スパッタリング工程を行った。 しかしながら、 プライマ層上に銀の積層は 見られなかった。  In the manufacturing process of Example 1, a sputtering process was performed using an acrylic resin containing no crosslinking agent as a primer layer. However, no silver stack was seen on the primer layer.
(比較例 2 )  (Comparative Example 2)
実施例 2の製造工程において、 架橋剤を含まないアクリル樹脂をプライマ層と して、 蒸着工程を行った。 しかしながら、 プライマ層上に銀の積層は見られなか つた。 産業上の利用可能性  In the production process of Example 2, an evaporation process was performed using an acrylic resin containing no crosslinking agent as a primer layer. However, no silver stack was seen on the primer layer. Industrial applicability
以上のように、 本発明の化粧箔おいては、 特開 2 0 0 1— 1 4 8 3号公報で 開示された作業性の良い化粧箔では実現できなかった、 めっき調の意匠効果を持 たせた化粧箔とすることができるため、 更に意匠性を高めることができ、 このこ とから、 壁、 柱、 扉などの建築部材用、 看板 ·サイン用のみならず、 自動車のミ ラー部分やパンパ一部分、 また自動車のボディ本体等、 車両 ·船舶の外装 ·内装 等に好適に利用することができる。 更にィンモールドエ法等 3次元成型法の無塗 装フィルムとしても用いることができ、 この工法により、 自動車の車体に化粧を 施すこともできる。  As described above, the decorative foil of the present invention has a plating-like design effect that could not be realized with the decorative foil having good workability disclosed in JP-A-2001-14883. Since the decorative foil can be used as a decorative foil, it is possible to further enhance the design, and for this reason, it can be used not only for building components such as walls, columns, doors, etc. It can be suitably used for a part of a pamper, an automobile body, an exterior and an interior of a vehicle, a ship, and the like. Furthermore, it can be used as an uncoated film of a three-dimensional molding method such as the inmold method, and by this method, it is possible to apply makeup to the body of an automobile.

Claims

請 求 の 範 囲 The scope of the claims
1 . プライマ層の上に化粧層、 更に当該化粧層の表面を覆うように塗布後硬化し て形成された熱または放射線による硬ィ匕性樹脂層とを少なくとも有している化粧 箔において、 1. A decorative foil having at least a decorative layer on the primer layer, and a heat- or radiation-induced stiffening resin layer formed by coating and curing to cover the surface of the decorative layer,
上記化粧層が、 金属薄膜層を有している化粧箔。 A decorative foil, wherein the decorative layer has a metal thin film layer.
2 . 上記プライマ層が、 印刷用離型シートによって転写形成された離型面に対し て離型性を有しているものである請求の範囲 1記載の化粧箔。 2. The decorative foil according to claim 1, wherein the primer layer has releasability from a release surface transferred and formed by a release sheet for printing.
3 . 上記プライマ層中に、 架橋剤を含んでいることを特徴とする請求の範囲 1記 載の化粧箔。 3. The decorative foil according to claim 1, wherein the primer layer contains a crosslinking agent.
4. 上記化粧層のうち、 金属薄膜層の厚さが 1 O ^ m未満である請求の範囲 1の 化粧箔。 4. The decorative foil according to claim 1, wherein, among the decorative layers, the thickness of the metal thin film layer is less than 1 O ^ m.
5 . 請求の範囲 1記載の化粧箔が接着された自動車用部品。 5. An automotive component to which the decorative foil according to claim 1 is adhered.
6 . プライマ層の上に化粧層としての金属薄膜層を有し、 更に当該化粧層の表面 を覆うように塗布後硬化して形成された熱または放射線による硬ィ匕性樹脂層を少 なくとも有している化粧箔を、 当該ィ匕粧箔のプライマ層側に接着剤を塗布し、 化 粧塗膜として車体の表面に接着されている自動車。 6. A metal thin film layer as a decorative layer is formed on the primer layer, and at least a heat- or radiation-induced dangling resin layer formed by coating and curing so as to cover the surface of the decorative layer is formed. An automobile in which an adhesive is applied to the primer layer side of the decorative foil having the decorative foil, and the decorative foil is adhered to the surface of the vehicle body as a decorative coating film.
7 . 請求の範囲 1記載の化粧箔を用いた 3次元成型用無塗装フィルム。 7. An unpainted film for three-dimensional molding using the decorative foil according to claim 1.
8 . 少なくとも、 印刷用離型シートの離型面に印刷され、 印刷によって架橋剤を 含む離型性を有するプライマ層を形成する第一の工程と、 スパッタリング法によ りプライマ層上に金属薄膜層としての化粧層を形成する第二の工程と、 離型面と 反対側の面に、 プライマ層と化粧層を離型シートに添設した状態で、 熱または放 射線硬化性樹脂塗料を塗布する第三の工程と、 塗布された硬化性樹脂塗料を硬化 させて硬化性樹脂層を形成する第四の工程とを備えている化粧箔の製造方法。 8. At least a first step of printing on the release surface of the release sheet for printing and forming a primer layer having a releasability containing a crosslinking agent by printing, and a metal thin film on the primer layer by sputtering. A second step of forming a decorative layer as a layer, and applying heat or heat to the surface opposite to the release surface while the primer layer and the decorative layer are attached to the release sheet. A method for producing a decorative foil, comprising: a third step of applying a radiation-curable resin paint; and a fourth step of curing the applied curable resin paint to form a curable resin layer.
9 . 少なくとも、 印刷用離型シートの離型面に印刷され、 印刷によって架橋剤を 含む離型性を有するブライマ層を形成する第一の工程と、 蒸着法によりプライマ 層上に金属薄膜層としての化粧層を形成する第二の工程と、 離型面と反対側の面 に、 プライマ層と化粧層を離型シートに添設した状態で、 熱または放射線硬化性 樹脂塗料を塗布する第三の工程と、 塗布された硬化性樹脂塗料を硬化させて硬化 性樹脂層を形成する第四の工程とを備えている化粧箔の製造方法。 9. At least a first step of printing on the release surface of the release sheet for printing and forming a brimer layer having a releasability containing a cross-linking agent by printing, and forming a metal thin film layer on the primer layer by vapor deposition. A second step of forming a decorative layer, and a third step of applying a heat- or radiation-curable resin paint on the surface opposite to the release surface with the primer layer and the decorative layer attached to the release sheet. And a fourth step of curing the applied curable resin paint to form a curable resin layer.
PCT/JP2003/001740 2003-02-18 2003-02-18 Decorative foil WO2004073974A1 (en)

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US20120003489A1 (en) * 2010-07-01 2012-01-05 Sipix Chemical Inc. Decoration film, decoration device and method for fabricating decoration film
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JPS6277999A (en) * 1985-10-02 1987-04-10 大日本印刷株式会社 Transfer sheet and manufacture of plastic mirror using transfer sheet
JPH0263824A (en) * 1988-08-31 1990-03-05 Nissha Printing Co Ltd Specular transfer material and production of transferred molded article
JP2001001483A (en) * 1999-06-22 2001-01-09 Shigeo Kawabata Decorative coating foil and production thereof

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JPS6277999A (en) * 1985-10-02 1987-04-10 大日本印刷株式会社 Transfer sheet and manufacture of plastic mirror using transfer sheet
JPH0263824A (en) * 1988-08-31 1990-03-05 Nissha Printing Co Ltd Specular transfer material and production of transferred molded article
JP2001001483A (en) * 1999-06-22 2001-01-09 Shigeo Kawabata Decorative coating foil and production thereof

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