[go: up one dir, main page]

WO2003071560A1 - Electric wire and wire coloring apparatus - Google Patents

Electric wire and wire coloring apparatus Download PDF

Info

Publication number
WO2003071560A1
WO2003071560A1 PCT/JP2003/000149 JP0300149W WO03071560A1 WO 2003071560 A1 WO2003071560 A1 WO 2003071560A1 JP 0300149 W JP0300149 W JP 0300149W WO 03071560 A1 WO03071560 A1 WO 03071560A1
Authority
WO
WIPO (PCT)
Prior art keywords
coloring
color
electric wire
wire
covering portion
Prior art date
Application number
PCT/JP2003/000149
Other languages
French (fr)
Japanese (ja)
Inventor
Takeshi Kamata
Shigeharu Suzuki
Keigo Sugimura
Kiyoshi Yagi
Original Assignee
Yazaki Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corporation filed Critical Yazaki Corporation
Priority to MXPA04008098A priority Critical patent/MXPA04008098A/en
Priority to JP2003570370A priority patent/JP4511837B2/en
Priority to EP03701061A priority patent/EP1477994A4/en
Priority to AU2003203153A priority patent/AU2003203153A1/en
Publication of WO2003071560A1 publication Critical patent/WO2003071560A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/34Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
    • H01B13/345Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables by spraying, ejecting or dispensing marking fluid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/34Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/36Insulated conductors or cables characterised by their form with distinguishing or length marks
    • H01B7/361Insulated conductors or cables characterised by their form with distinguishing or length marks being the colour of the insulation or conductor

Definitions

  • the present invention relates to a wire and an electric wire coloring apparatus including a conductive core wire and an insulating covering portion that covers the core wire.
  • the wire harness includes a plurality of electric wires 100 (shown in FIGS. 4 and 5), a connector attached to an end of the electric wires 100, and the like.
  • the electric wire 100 includes a conductive core wire 101 and a covering portion 102 made of an insulating synthetic resin that covers the core wire 101. I have.
  • the electric wire 100 is a so-called covered electric wire.
  • the electric wire 100 is manufactured by extruding and covering an insulating synthetic resin on the outer periphery of the core wire 101. When the above-described extrusion coating is performed, the electric wire 100 is mixed with the above-described synthetic resin and mixed with a desired colorant to be colored in a desired color.
  • the connector has a conductive terminal fitting and an insulating connector housing.
  • the terminal fitting is attached to an end of the electric wire 100 and electrically connected to the core wire 101 of the electric wire 100.
  • the connector housing is formed in a box shape and houses the terminal fitting.
  • the wire 100 When assembling the wire harness, first, the wire 100 is cut into a predetermined length, and a terminal fitting is attached to an end of the wire 100 or the like. Connect the wires 100 as necessary. Then, insert the terminal fitting into the connector housing. Thus, the above-described wire harness is assembled.
  • the electric wire 100 of the above-mentioned wire harness has a size of the core wire 101 and a covering portion 100. It is necessary to distinguish the material 2 (change of material depending on the presence or absence of heat resistance) and the purpose of use.
  • the intended use is, for example, a control system such as an airbag, an antilock brake system (ABS) or vehicle speed information, or a system (system) of an automobile in which electric wires 100 such as a power transmission system are used.
  • the electric wire 100 of the wiring harness is colored in various colors by mixing various coloring agents into the synthetic resin constituting the covering portion 102 in order to identify the purpose of use (system) described above. Markings have been applied.
  • the outer surface 102 a of the covering portion 102 is formed in a stripe pattern with two different colors A and B (indicated by oblique lines in FIG. 4). Have been.
  • a desired coloring agent is mixed into the synthetic resin constituting the coating portion 102 when the coating is performed by extrusion, and the outer surface 102 a of the coating portion 102 is desired.
  • Color C shown by oblique lines in Fig. 5
  • a mark 103 is formed on the outer surface 102a of the covering portion 102 located at both ends in the longitudinal direction. The mark 103 is formed by coloring a part of the outer surface 102 a of the covering part 102 into a color D, E (shown by oblique parallel lines in FIG. 5) different from the color C, Is formed.
  • the wire 100 be thinner in the above-described wiring harness for a car or the like in order to suppress an increase in weight due to mounting of the various electronic devices described above. It is rare.
  • the pattern constituting the stripe becomes narrower as the width becomes thinner, and it becomes difficult to identify the combination of the two colors A and B described above. For this reason, when assembling the wire harness, the possibility of incorrectly arranging the wires 100 increases, and It is conceivable to lower the quality of the harness.
  • the electric wire 100 illustrated in FIG. 5 is colored in a predetermined color by mixing a coloring agent into the synthetic resin constituting the covering portion 102. Furthermore, marks 103 of colors D and E different from the color C of the synthetic resin are formed at the end. If the electric wire 100 becomes thinner, it may be difficult to distinguish the mark 103 depending on the combination of the color C of the covering portion 102 and the colors D and E of the mark 103. For this reason, when assembling the wire harness, it is conceivable that the possibility of incorrectly arranging the electric wire 100 is increased and the quality of the wire harness is reduced.
  • the outer surfaces of these electric wires are colored with various combinations of colors so that various electric wires can be easily identified.
  • a coloring agent is mixed with the synthetic resin constituting the covering portion when the covering portion is extruded and covered, it is necessary to stop the electric wire manufacturing apparatus when changing the color. There was. Or, change the colorant to be mixed without stopping the operation of the wire manufacturing equipment. In this case, an electric wire in which the colorant before and after the change are mixed is manufactured. For this reason, the yield of electric wires was reduced. For this reason, conventional wire manufacturing equipment is not suitable for manufacturing wires of various colors.
  • a first object of the present invention is to provide an electric wire that can be easily identified and that prevents deterioration of the quality of a wire harness to be assembled.
  • a second object of the present invention is to provide an electric wire coloring apparatus capable of easily obtaining electric wires of various colors on the outer surface. Disclosure of the invention
  • an electric wire of the present invention is an electric wire comprising: a conductive core wire; and a covering portion made of a synthetic resin and covering the core wire.
  • the outer surface of the central portion is colored with a first color different from the color of the synthetic resin.
  • a first identification portion formed, and a second identification portion formed by coloring a part of both ends in the longitudinal direction of the covering portion with a second color different from the color of the synthetic resin.
  • the first identification portion is formed on the outer surface of the central portion of the covering portion.
  • the first color of the first identification portion is different from the color of the synthetic resin. For this reason, even if the wire becomes thin, the first color of the first identification portion can be easily identified because the first identification portion is formed on the covering portion.
  • the second identification portion is formed at a part of both ends of the covering portion.
  • the second identification part is formed on the outer surface of the covering part.
  • the second color of the second identification portion is different from the color of the synthetic resin. Therefore, the second color of the second identification section can be easily identified.
  • coloring the outer surface of the covering portion in this specification means that the outer surface of the covering portion of the electric wire is colored with a coloring material.
  • Colorants are liquid substances in which colorants (industrial organic substances) are dissolved or dispersed in water or other solvents.
  • Organic substances include dyes and pigments (mostly organic substances, synthetic products), and sometimes dyes are used as pigments and pigments are used as dyes.
  • the coloring material in this specification indicates both a coloring liquid and a paint. 'A colored liquid indicates a substance in which a dye is dissolved or dispersed in a solvent, and a paint indicates a substance in which a pigment is dispersed in a dispersion.
  • coloring the outer surface of the coating portion in the present specification means that at least a part of the outer surface of the coating portion is dyed with a dye, and that at least a part of the outer surface of the coating portion is coated with a pigment. Is shown.
  • the solvent and the dispersion have an affinity with the synthetic resin constituting the covering portion of the electric wire.
  • the dye will surely penetrate into the coating, and the pigment will surely adhere to the outer surface of the coating.
  • first identification portion a region where the synthetic resin constituting the covering portion is exposed is provided.
  • a plurality of the second identification portions are provided at both ends of the covering portion, respectively, and the second identification portions have different second colors.
  • an electric wire coloring apparatus provides an electric wire coloring apparatus, comprising: a conductive core wire; and a coating portion made of a synthetic resin and covering the core wire.
  • a first coloring means for coloring an outer surface of a central portion in a longitudinal direction of the covering portion to a first color different from a color of an outer surface of the covering portion;
  • a second coloring means for coloring a part of both ends in the longitudinal direction to a second color different from the color of the outer surface of the covering portion.
  • the first coloring means colors the central portion in the longitudinal direction of the covering portion to the first color.
  • the second coloring means colors a part of both ends in the longitudinal direction of the covering portion into a second color. For this reason, the types of electric wires to be identified can be increased by combining the first color and the second color.
  • first and second coloring means color the outer surface with first and second colors different from the color of the outer surface of the covering portion. Therefore, the color of the outer surface of the electric wire can be easily changed by changing the first and second colors.
  • the first coloring means desirably colors the entire periphery of the outer surface of the central portion of the covering portion with the first color. In this case, even if the wire becomes thin, the first color can be easily recognized, and the wire can be easily identified.
  • the electric wires colored by the first and second coloring means are preferably uncolored electric wires. In this case, the first coloring means and the second coloring means can reliably color the electric wire into the first color and the second color. Therefore, it is possible to reliably obtain wires of various colors on the outer surface.
  • the control means controls the operations of the first coloring means and the second coloring means based on the predetermined position of the electric wire measured by the measuring means. For this reason, the first coloring means and the second coloring means can color the predetermined position with the first color and the second color.
  • the predetermined (constant) position of the electric wire to be measured by the measuring means may be any position on the electric wire as long as it is a reference position when coloring while moving the electric wire.
  • As the predetermined position of the electric wire it can be used at the end of the electric wire, the end of the portion colored by the first coloring means in the first color, or the like.
  • the second coloring means is provided on the downstream side in the moving direction of the electric wire from the first coloring means, and is spaced apart from a portion colored by the first coloring means and the both ends.
  • the area where the synthetic resin is exposed is colored in a second color.
  • the second coloring means colors the position spaced apart from the portion colored by the first coloring means to the second color.
  • the second coloring means colors the outer surface of the synthetic resin constituting the exposed coating portion into a second color. Therefore, the electric wire has an outer surface of the synthetic resin between the first color and the second color.
  • FIG. 1 is an explanatory view illustrating an electric wire according to one embodiment of the present invention
  • (a) is a perspective view of the electric wire according to one embodiment of the present invention
  • (b) is a perspective view of FIG. 2 is a plan view of the electric wire shown in FIG.
  • FIG. 2 is an explanatory diagram showing a configuration of a coloring and cutting device for obtaining the electric wire shown in FIG.
  • FIG. 3 is a plan view showing a main part of the electric wire shown in FIG.
  • FIG. 4 is an explanatory view showing an example of a conventional electric wire
  • (a) is a perspective view showing an example of a conventional electric wire
  • (b) is a plan view of the electric wire shown in FIG. 4 (a).
  • FIG. Fig. 5 is an explanatory view showing another example of the conventional electric wire
  • (a) is a perspective view showing another example of the conventional electric wire
  • (b) is a view shown in Fig. 5 (a).
  • the electric wire 1 constitutes a 'wire harness' that is routed to a vehicle or the like as a moving body. As shown in FIGS. 1 (a) and 1 (b), the electric wire 1 includes a conductive core wire 2 and an insulating coating portion 3.
  • the core wire 2 is formed by twisting a plurality of strands.
  • the wires constituting the core wire 2 are made of a conductive metal. Further, the core wire 2 may be composed of one strand.
  • the coating portion 3 is made of, for example, a synthetic resin such as polyvinyl chloride (PVC). Various colorants are not mixed in the synthetic resin constituting the covering portion 3. For this reason, the synthetic resin constituting the covering portion 3 is non-colored, and the outer surface 3a of the covering portion 3 has the color P of the synthetic resin (shown by a white background in FIG. 1). The outer surface 3 a of the covering portion 3 forms the outer surface of the electric wire 1.
  • the term “non-colored” as used in the present specification refers to a state where various coloring materials are not mixed in the synthetic resin forming the covering portion 3 of the electric wire 1. Non-colored means that the outer surface 3a of the covering portion 3 has the color P of the synthetic resin itself described above.
  • the covering part 3 covers the core wire 2.
  • a first identification portion 4 as a portion colored by a first coloring unit 12 described later and a mark 5 as a second identification portion are formed. ing.
  • the first identification portion 4 is formed on the outer surface 3 a of the covering portion 3 located at the central portion 1 a in the longitudinal direction of the electric wire 1.
  • the central part 1a forms the central part in the longitudinal direction of the covering part 3 described in this specification.
  • the first discriminating portion 4 is formed such that the outer surface 3a of the covering portion 3 made of a synthetic resin of the color P (shown by a white background in FIG. 1) extends over the entire periphery of the central portion 1a. It is colored with a first colorant of color G (shown by oblique lines in FIG. 1). The first color G is different from the color P of the synthetic resin.
  • the first identification portion 4 is formed by coloring the entire outer surface 3 a of the central portion 1 a in the longitudinal direction of the covering portion 3 with the first color G.
  • the mark 5 is formed on the outer surface 3a of the covering portion 3 located at both ends 1b in the longitudinal direction of the electric wire 1. Both ends lb are the ends in the longitudinal direction of the coating portion 3 described in this specification.
  • the mark 5 is formed on the non-colored area 6 as an area located at both ends 1b.
  • the non-colored region 6 is formed by exposing the outer surface 3a of the covering portion 3 made of the synthetic resin of the color P (shown by a white background in FIG. 1) over the entire periphery of the both ends 1b. Have been. For this reason, the uncolored area 6 is not colored with various coloring materials, and the outer surface of the synthetic resin of the color P that forms the covering portion 3 is exposed.
  • the mark 5 is formed by coloring a part of the uncolored area 6 located at both ends 1 b with a second coloring material of a second color H different from both the color P and the first color G. Have been. That is, the mark 5 is formed by coloring a part of both ends 1b with a second color H different from both the color P and the first color G.
  • the mark 5 has a rectangular planar shape. Also, two (plural) marks 5 are formed at one end lb of the electric wire 1. When a plurality of marks 5 are formed on one end l b, the second colors H of these marks 5 are preferably different from each other. Note that three or more marks 5 may be formed at one end 1b of the electric wire 1. Thus, the mark 5 is formed by coloring a part of both ends 1 b of the covering portion 3 with the second color H. Further, the second color H may be the same as the first color G as long as the second color H is different from the color P of the synthetic resin forming the covering portion 3.
  • coloring the outer surface 3 a of the covering portion 3 in this specification means that the outer surface 3 a of the covering portion 3 of the electric wire 1 is colored with a coloring material.
  • Coloring materials are liquid substances in which coloring materials (organic organic substances) are dissolved or dispersed in water or other solvents.
  • Organic substances include dyes and pigments (mostly organic substances and synthetic products). Sometimes, dyes are used as pigments and pigments are used as dyes.
  • the coloring material in the present specification indicates both a coloring liquid and a paint.
  • the term “colored liquid” refers to a substance in which a dye is dissolved or dispersed in a solvent
  • the term “paint” refers to a substance in which a pigment is dispersed in a dispersion.
  • a pigment is applied to at least a part of the outer surface 3a of the covering portion 3 of the wire 1.
  • the solvent and the dispersion have an affinity with the synthetic resin constituting the covering portion 3 of the electric wire 1. Things are desirable. In this case, the dye will surely penetrate into the coating 3 of the electric wire 1 and the pigment will surely adhere to the outer surface 3 a of the coating 3 of the electric wire 1.
  • the mark 5 as the second identification portion is formed in the non-colored region 6 located at both ends 1b.
  • an uncolored region 6 (the outer surface of the synthetic resin constituting the covering portion 3) is provided between the first identification portion 4 and the mark 5.
  • the outer surface of the synthetic resin constituting the covering part 3 is exposed.
  • the electric wire 1 having the above-described configuration has a length L (shown in FIG. 3) of the covering portion 3 along the longitudinal direction of the electric wire 1, and a length L of the first identifying portion 4 along the longitudinal direction of the electric wire 1.
  • the length L 2 (shown in FIG. 3) and the length L 1 (shown in FIG. 3) of the uncolored area 6 along the longitudinal direction of the electric wire 1 are predetermined.
  • the distance L between one mark 5 near the end of the wire 1 and the end of the wire 1 a is predetermined.
  • the length Lb of one mark 5 near the end of the wire 1 along the longitudinal direction of the wire 1, the distance Lc between the marks 5, and the other near the center of the wire 1 The length L d along the longitudinal direction of the electric wire 1 marked 5 is predetermined.
  • the distance between the first identification unit 4 and the other mark 5 near the center of the electric wire 1 L e is predetermined.
  • the electric wires 1 having the above-described configuration are bundled together and a connector or the like is attached to an end or the like to constitute the above-described wire harness.
  • the connectors are connected to connectors of various electronic devices such as automobiles, and the wire harness, that is, the electric wire 1 transmits various signals and electric power to each electronic device.
  • the first identification unit 4 indicates, for example, the above-described system of an automobile.
  • the mark 5 indicates the position of the terminal accommodating chamber of the connector into which the terminal fitting attached to the end is inserted.
  • the combination of the first color G and the second color H makes the wires 1 distinguishable from each other.
  • the electric wire 1 having the above-described configuration can be obtained by an electric wire coloring / cutting device (hereinafter simply referred to as a colored cutting device) 10 shown in FIG.
  • a colored cutting device 10 an electric wire before being processed by the coloring and cutting device 10 is denoted by reference numeral 30, and an electric wire after being processed by the coloring and cutting device 10 is denoted by reference numeral 1.
  • the coloring and cutting device 10 shown in FIG. 2 forms the coloring device for electric wires described in this specification.
  • the coloring and cutting device 10 cuts a very long uncolored electric wire 30 wound around the drum 11 or the like into a desired length based on the length L.
  • the outer surface 3 a of the covering portion 3 is colored with a first coloring material to form a first identification portion 4.
  • a part of the uncolored area 6 is colored with a second coloring material to form a mark 5.
  • the colored cutting device 10 colors the outer surface 3a of the uncolored electric wire 30 to manufacture the electric wire 1 in which the outer surface 3a of the covering portion 3 is colored.
  • the uncolored electric wire 30 is one in which the entire outer surface 3a of the covering portion 3 is not colored with the coloring material.
  • the coloring and cutting device 10 includes a first coloring unit 12 as a first coloring unit, a second coloring unit 13 as a second coloring unit, and a cutting unit.
  • a unit 14, an encoder 17 as measuring means, a control device 18 as control means, and the like are provided.
  • the coloring and cutting device 10 runs the uncolored electric wire 30 along the first coloring unit 12, the second coloring unit 13, and the cutting unit 14 along the arrow K in FIG. 2 in this order. (Move) to manufacture the wire 1.
  • the arrow K indicates the moving (running) direction of the electric wires 30 and 1.
  • the coloring and cutting device 10 includes a plurality of drive rollers 15 and a plurality of driven rollers 16 as moving means for moving (moving) the electric wire 30 and the electric wire 1.
  • the driven roller 16 serves as a roller for guiding the moving directions of the electric wires 30 and 1.
  • the first coloring unit 12 includes an impregnation tank 20, a lifting roller 21, and a squeegee 22.
  • the impregnation tank 20 is formed in a box shape with an open top.
  • the impregnation tank 20 contains the first colorant of the first color G.
  • the electric wire 30 is moved above the impregnation tank 20 by the rollers 15 and 16 described above.
  • the lifting roller 21 is provided movably along the vertical direction. That is, the elevating roller 21 can move up and down freely. is there.
  • the electric wire 30 running by the rollers 15 and 16 is attached (penetrated) to the first coloring material in the impregnation tank 20.
  • the lifting roller 21 ascends, it pulls up the wire 30 running by the rollers 15, 16 from the first coloring material in the impregnation tank 20.
  • the electric wire 30 traveling by the rollers 15 and 16 is positioned at the position attached to the first coloring material indicated by a solid line in FIG. 2 and at the position indicated by a two-dot chain line in FIG. It can be displaced over the position where it has come out of the coloring material.
  • the squeegee 22 is disposed downstream of the arrow K in the impregnation tank 20.
  • the squeegee 22 removes an excess of the first coloring material applied to the outer surface 3a of the electric wire 1 from the outer surface 3a.
  • the first coloring unit 12 is configured to color the outer surface 3a of the central portion 1a in the longitudinal direction of the covering portion 3 with the first color G different from the color P to perform the first identification.
  • the second colored unit 13 is provided on the downstream side of the arrow K of the first colored unit 12.
  • the second coloring unit 13 is provided with an atomizer (spray) 23.
  • the second coloring units 13 are provided according to the number of the marks 5. In the illustrated example, two marks 5 are formed on one end 1 b (one wire 1 is formed with four marks 5), so four sprayers 23 are provided. .
  • the sprayer 23 sprays the second coloring material of the second color H onto a part of the uncolored area 6 to form the mark 5.
  • the second coloring unit 13 forms a part of the uncolored area 6 that is spaced from the first identification unit 4 and that has the synthetic resin exposed at both ends 1 b in the second color H. Color.
  • the second coloring unit 13 colors at least a part of both ends 1b in the longitudinal direction of the covering portion 3 with the second color H different from the color P.
  • the cutting unit 14 is provided on the downstream side of the arrow K of the second coloring unit 13.
  • the cutting unit 14 includes a pair of cutting blades 24. These cutting blades 24 position the electric wires 1, 30 running by the rollers 15, 16, etc., between each other. The cutting blades 24 move toward and away from (contact with) each other. The cutting blades 24 approach each other, cut the electric wire 30 with the electric wire 30 interposed therebetween, Obtain the wire 1 described above.
  • the encoder 17 has a rotor 25.
  • the rotor 25 is rotatable around the axis.
  • the outer peripheral surface of the rotor 25 is in contact with the sheath 3 covering the core wire 2.
  • the rotor 25 rotates when the core wire 2, that is, the electric wire 30 travels (moves) along the arrow K. That is, the rotor 25 rotates around the axis along with the movement (movement) of the core wire 2, that is, the electric wire 30 along the arrow K.
  • the traveling (moving) distance of the core wire 2, that is, the electric wire 30 along the arrow K is proportional to the rotation speed of the rotor 25.
  • the encoder 17 is connected to the control arm 18.
  • the encoder 17 outputs a pulse signal to the control device 18 when the rotor 25 rotates by a predetermined angle. That is, the encoder 17 outputs information corresponding to the traveling (moving) distance of the core wire 2, that is, the electric wire 30 along the arrow K, to the control device 18.
  • the encoder 17 measures information according to the moving distance of the electric wire 30 and outputs information on an arbitrary position of the electric wire 30 to the control device 18.
  • the encoder 17 measures a predetermined position of the electric wire 30 moved by the rollers 15, 1.6. In addition, the encoder 17 determines whether the electric wire 30 to be measured
  • the (constant) position may be any position on the electric wire 30 as long as it is a reference position for coloring while moving the electric wire 30.
  • the predetermined (constant) position of the electric wire 30 the end of the electric wire 30 and the portion colored with the first color G by the first coloring unit 12
  • the control device 18 is a computer including a known RAM, ROM, CPU, and the like, and controls the entire coloring and cutting device 10.
  • An input device 19 is connected to the control device 18.
  • the controller 18 stores the lengths L, L1, L2, Lb,! ⁇ ⁇ 1 and the distances 1 ⁇ &, Lc, Le described above.
  • the control device 18 includes an instruction input from the input device 19 or a program stored in the ROM or the like, and the lengths L, L1, L2, L, Ld and the distances La, Lc, Le described above. Based on information from the encoder 17, the lifting roller 21 of the first coloring unit 12 is moved up and down, the sprayer 23 of the second coloring unit 13 is operated, and the cutting blade 24 of the cutting unit 14 is moved toward and away from each other. Let it. In this way, the control device 18 determines, based on the predetermined position of the electric wire 30 measured by the encoder 17, The operation of the first coloring unit 12 and the second coloring unit 13 is controlled.
  • the input device 19 is used for performing various operations of the coloring and cutting device 10.
  • the input device 19 for example, well-known keyboards, various switches, and various information input devices such as various recording medium driving devices such as a CD-ROM driving device can be used.
  • the coloring and cutting apparatus 10 having the above-described configuration measures the movement amount of the electric wire 30 moved by the rollers 15 and 16 with the encoder 17. Then, the coloring and cutting device 10 is configured to perform the following processing based on the information measured by the encoder 17 and the lengths L, L1, L2, Lb, and Ld and the distances La, Lc, and Le described above.
  • the lifting roller 21 of the first coloring unit 12 is moved up and down, the sprayer 23 of the second coloring unit 13 is operated, and the cutting blade 24 of the cutting unit 14 is moved toward and away from each other. Then, the coloring and cutting device 10 processes the uncolored electric wire 30 wound on the drum 11 into the electric wire 1 shown in FIG.
  • the first color G of the first identification section 4 is different from the color P of the synthetic resin forming the covering section 3. For this reason, even if the wire 1 becomes thin, the first color G of the first identification portion 4 is formed because the first identification portion 4 is formed over the entire circumference of the central portion 1 a of the covering portion 3. Can be easily identified.
  • marks 5 as second identification portions are formed on a part of both ends 1 b of the covering portion 3.
  • the color of the synthetic resin constituting the covering portion 3 is P. Therefore, the mark 5 is formed in the non-colored area 6 of the color P (the outer surface 3 a of the covering portion 3).
  • the second color H of the mark 5 is different from both the synthetic resin color P and the first color G. Therefore, the mark 5 can be easily identified.
  • An uncolored area 6 is provided between the first identification section 4 and the mark 5. Therefore, the first identification unit 4 and the mark 5 can be easily identified.
  • both the first identification portion 4 and the mark 5 can be easily identified, and the wires 1 can be easily identified. Therefore, by assembling the wire harness using the electric wire 1 described in the above-described embodiment, it is possible to prevent the wiring of the electric wire 1 from being erroneously routed, and to prevent the quality of the wire harness from being deteriorated.
  • a plurality of marks 5 are provided on both ends 1 b of the covering portion 3. For this reason, the types of the electric wires 1 to be identified can be increased by combining the second color H of the plurality of marks 5 and the first color G of the first identification unit 4. Therefore, a greater variety It can respond to various electronic devices.
  • the uncolored electric wire 30 is colored by the first colored unit 12 and the second colored unit 13.
  • the first color G and the second color H can be changed more easily than when various colorants are mixed into the synthetic resin constituting the covering portion 3 when the covering portion 3 is formed. Therefore, it is possible to easily and quickly obtain the electric wires 1 having various colors on the outer surface 3a.
  • the first coloring unit 12 colors the central portion 1 a of the covering portion 3 in the longitudinal direction to the first color G.
  • the second coloring unit 13 colors a part of both ends 1 b in the longitudinal direction of the covering portion 3 into a second color H. Therefore, by combining the first color G and the second color H, the types of the electric wires 1 to be identified can be increased. Therefore, it is possible to obtain the electric wire 1 whose outer surface 3a has various colors.
  • first and second colored units 12, '13 are used to form the outer surface 3 a into first and second colors G, H different from the color of the outer surface 3 a of the covering portion 3. To color. Therefore, by changing the first and second colors G and H, it is possible to easily obtain the electric wire 1 whose outer surface 3a has various colors.
  • the control device 18 controls the operation of the first coloring unit 12 and the second coloring unit 13. For this reason, the first colored unit 12 and the second colored unit 13 can be colored with the first color G and the second color H at predetermined positions. Therefore, it is possible to reliably obtain the electric wire 1 whose outer surface 3a is colored in a desired color.
  • the second coloring unit 13 colors a position spaced from the portion colored by the first coloring unit 12 into the second color H. Further, the second coloring unit 13 colors a part of the exposed uncolored area 6 to a second color. For this reason, the electric wire 1 has a synthetic resin surface between the first color G and the second color H. Therefore, the first color G and the second color H can be easily distinguished. Therefore, it is possible to more reliably obtain the electric wire 1 whose outer surface 3a that can be easily identified has various colors.
  • the encoder 17 is used to measure the predetermined positions of the electric wires 1 and 30.
  • an imaging device such as a CCD camera is used.
  • a step and an identification means for identifying an arbitrary position of the electric wires 1 and 30 from the image obtained by the imaging means may be used.
  • the electric wire 1 constituting the wire harness arranged in the vehicle is described.
  • the electric wire 1 of the present invention may be used not only for automobiles but also for various electronic devices such as portable computers and various electric machines.
  • the outer surface of the uncolored electric wire 30 is colored with the first color G and the second color H.
  • the above-described electric wire 1 is not limited to the non-colored one, and various kinds of coloring agents are mixed into the synthetic resin that is extruded and coated on the outer periphery of the core wire, and the covering portion is formed from the electric wire having a predetermined color. It may be manufactured.
  • the color of the colored outer surface of the electric wire and both the first color G and the second color H described above are different from each other. In this case, infrequently used or stocked wires used for specific purposes can be reused. Therefore, resource saving can be achieved.
  • a means for coloring the outer surface 3a of the uncolored covering portion 3 to form the first identification portion 4 and the mark 5 as the second identification portion immersion, water mist, spraying
  • Various means such as printing, printing, and transferring may be used.
  • various paints such as acrylic paints, inks (dyes and pigments), and UV inks may be used.
  • the first identification portion 4 is formed by coloring the entire periphery of the outer surface 3a of the central portion 1a in the longitudinal direction of the covering portion 3 with the first color G.
  • a part of the outer surface 3a of the central portion 1a in the longitudinal direction of the covering portion 3 is colored with the first color G, and the first identification portion 4 is colored with the first color G.
  • P may be used to form a stripe pattern or a spiral pattern.
  • the first identification portion is formed on the outer surface of the central portion of the covering portion.
  • the first color of the first identification portion is different from the color of the synthetic resin. For this reason, even if the wire becomes thin, the first identification part is formed in the center of the sheath. Therefore, the first color of the first identification section can be easily identified.
  • the second identification section is formed at a part of both ends of the covering section.
  • the second identification part is formed on the outer surface of the covering part.
  • the second color of the second identification portion is different from the color of the synthetic resin. For this reason, the second color of the second identification unit can be easily identified. Therefore, identification of both the first identification unit and the second identification unit is easy, and identification of electric wires is easy. Therefore, by assembling the wire harness using the electric wire described in the present claim, it is possible to prevent the wiring from being erroneously routed and prevent the quality of the wire harness from being deteriorated.
  • an area is provided between the first identification unit and the second identification unit. For this reason, the first identification unit and the second identification unit can be more easily identified.
  • a plurality of second identification portions are provided at both ends of the covering portion. Therefore, the types of electric wires to be identified can be further increased by a combination of the second colors of the plurality of second identification units and the first colors of the first identification units. Therefore, it can be applied to a wider variety of electronic devices.
  • the first coloring means colors the central portion in the longitudinal direction of the covering portion into the first color.
  • the second coloring means colors a part of both ends in the longitudinal direction of the covering portion into a second color. For this reason, the types of electric wires to be identified can be increased by combining the first color and the second color. Therefore, electric wires of various colors can be obtained.
  • the electric wire can be obtained by coloring the outer surface of the colored electric wire mixed with a coloring agent into a first color and a second color. For this reason, infrequently used or in-stock wires used for specific applications can be reused. Therefore, resource saving can be achieved.
  • first and second coloring means may be different from the first and second coloring means in color different from the color of the outer surface of the covering portion.
  • the outer surface is colored to the color described above. Therefore, the color of the electric wire can be easily changed by changing the first and second colors. Therefore, it is possible to easily obtain electric wires of various colors on the outer surface.
  • the outer surface of the electric wire is colored while being moved along the longitudinal direction of the electric wire.
  • the control means controls the operations of the first coloring means and the second coloring means based on the predetermined position of the electric wire measured by the measuring means. For this reason, the first coloring means and the second coloring means can be colored in the first color and the second color at predetermined positions. Therefore, it is possible to reliably obtain an electric wire colored in a desired color.
  • a position spaced from a portion colored by the first coloring means is colored in a second color. Further, the second coloring means colors the outer surface of the synthetic resin constituting the exposed coating portion to a second color.
  • the electric wire has an outer surface of the synthetic resin between the first color and the second color.
  • the first color and the second color can be easily distinguished. Therefore, it is possible to more reliably obtain wires of various colors whose outer surfaces can be easily identified.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)
  • Manufacturing Of Electric Cables (AREA)

Abstract

An electric wire which is easily identified and suppresses a decrease in the quality of a wire harness to be assembled, and a wire coloring apparatus. An electric wire (1) comprises a core (2) and a coated section (3) that coats the core (2). The outer surface (3a) of the coated section (3) has a first identifying section (4) and a mark (5). The first identifying section (4) lies over the whole periphery of the outer surface (3a) of the coated section (3) located at the central section (1a) of the wire (1) in the longitudinal direction. The first identifying section (4) is formed of the outer surface (3a) colored in a first color (G) different from the color (P) of a colorless synthetic resin which constitutes the coated section (3). The mark (5) lies in a colorless region (6) provided at each end (1b) of the wire (1). The colorless region (6) is formed by removing the colorless coated section (3). The mark (5) lies by keeping the colorless region (6) colored partially in a second color (H).

Description

明 細 書  Specification
技術分野 Technical field
本発明は、 導電性の芯線と、 この芯線を被覆する絶縁性の被覆部とを備えた電 線及び電線の着色装置に関する。 背景技術  TECHNICAL FIELD The present invention relates to a wire and an electric wire coloring apparatus including a conductive core wire and an insulating covering portion that covers the core wire. Background art
移動体としての自動車などには、 種々の電子機器が搭載される。 このため、 前 記自動車などは、 前記電子機器に電源などからの電力やコンピュータなどからの 制御信号などを伝えるために、 ワイヤハーネスを配索している。 ワイヤハーネス は、 複数の電線 1 0 0 (第 4図及ぴ第 5図に示す) と、 該電線 1 0 0の端部など に取り付けられたコネクタなどを備えている。  Various electronic devices are mounted on a vehicle as a moving body. For this reason, the automobile and the like are provided with a wire harness in order to transmit power from a power source or the like or a control signal from a computer or the like to the electronic device. The wire harness includes a plurality of electric wires 100 (shown in FIGS. 4 and 5), a connector attached to an end of the electric wires 100, and the like.
電線 1 0 0は、 第 4図及び第 5図に示すように、 導電性の芯線 1 0 1と該芯線 1 0 1を被覆する絶縁性の合成樹脂からなる被覆部 1 0 2とを備えている。 電線 1 0 0は、 所謂被覆電線である。 前記電線 1 0 0は、 芯線 1 0 1の外周に絶縁性 の合成樹脂を押し出し被覆して製造される。 前記電線 1 0 0は、 前述した押し出 し被覆を行う際に、 前述した合成樹脂に所望の着色剤が混入されて、 所望の色に 着色される。  As shown in FIGS. 4 and 5, the electric wire 100 includes a conductive core wire 101 and a covering portion 102 made of an insulating synthetic resin that covers the core wire 101. I have. The electric wire 100 is a so-called covered electric wire. The electric wire 100 is manufactured by extruding and covering an insulating synthetic resin on the outer periphery of the core wire 101. When the above-described extrusion coating is performed, the electric wire 100 is mixed with the above-described synthetic resin and mixed with a desired colorant to be colored in a desired color.
コネクタは、 導電性の端子金具と絶縁性のコネクタハウジングとを備えている The connector has a conductive terminal fitting and an insulating connector housing.
。 端子金具は、 電線 1 0 0の端部などに取りつけられかつ該電線 1 0 0の芯線 1 0 1と電気的に接続する。 コネクタハウジングは、 箱状に形成されかつ端子金具 を収容する。 . The terminal fitting is attached to an end of the electric wire 100 and electrically connected to the core wire 101 of the electric wire 100. The connector housing is formed in a box shape and houses the terminal fitting.
前記ワイヤハーネスを組み立てる際には、 まず電線 1 0 0を所定の長さに切断 した後、 該電線 1 0 0の端部などに端子金具を取り付ける。 必要に応じて電線 1 0 0同士を接続する。 その後、 端子金具をコネクタハウジング内に挿入する。 こ うして、 前述したワイヤハーネスを組み立てる。  When assembling the wire harness, first, the wire 100 is cut into a predetermined length, and a terminal fitting is attached to an end of the wire 100 or the like. Connect the wires 100 as necessary. Then, insert the terminal fitting into the connector housing. Thus, the above-described wire harness is assembled.
前述したワイヤハーネスの電線 1 0 0は、 芯線 1 0 1の大きさと、 被覆部 1 0 2の材質 (耐熱性の有無などによる材質の変更) と、 使用目的などを識別する必 要がある。 なお、 使用目的とは、 例えば、 エアバック、 A B S (Antilock Brak e System) や車速情報などの制御信号や、 動力伝達系統などの電線 1 0 0が用 いられる自動車の系統 (システム) である。 The electric wire 100 of the above-mentioned wire harness has a size of the core wire 101 and a covering portion 100. It is necessary to distinguish the material 2 (change of material depending on the presence or absence of heat resistance) and the purpose of use. The intended use is, for example, a control system such as an airbag, an antilock brake system (ABS) or vehicle speed information, or a system (system) of an automobile in which electric wires 100 such as a power transmission system are used.
ワイヤハーネスの電線 1 0 0は、 前述した使用目的 (系統) を識別するために 、 被覆部 1 0 2を構成する合成樹脂に種々の着色剤が混入されて種々の色に着色 されたり、 種々のマーキングが施されてきた。 そこで、 第 4図に示す電線 1 0 0 では、 被覆部 1 0 2の外表面 1 0 2 aが互いに異なる二色 A, B (第 4図中に平 行斜線で示す) でストライプ模様に形成されている。  The electric wire 100 of the wiring harness is colored in various colors by mixing various coloring agents into the synthetic resin constituting the covering portion 102 in order to identify the purpose of use (system) described above. Markings have been applied. Thus, in the electric wire 100 shown in FIG. 4, the outer surface 102 a of the covering portion 102 is formed in a stripe pattern with two different colors A and B (indicated by oblique lines in FIG. 4). Have been.
第 5図に示す電線 1 0 0では、 押し出し被覆する際に被覆部 1 0 2を構成する 合成樹脂に所望の着色剤が混入されて、 被覆部 1 0 2の外表面 1 0 2 aが所望の 色 C (第 5図中に平行斜線で示す) に着色されている。. 長手方向の両端部に位置 する被覆部 1 0 2の外表面 1 0 2 aに印 1 0 3を形成している。 前記印 1 0 3は 、 前記被覆部 1 0 2の外表面 1 0 2 aの一部が前記色 Cとは異なる色 D , E (第 5図中に平行斜線で示す) に着色されて、 形成されている。  In the electric wire 100 shown in FIG. 5, a desired coloring agent is mixed into the synthetic resin constituting the coating portion 102 when the coating is performed by extrusion, and the outer surface 102 a of the coating portion 102 is desired. Color C (shown by oblique lines in Fig. 5). A mark 103 is formed on the outer surface 102a of the covering portion 102 located at both ends in the longitudinal direction. The mark 103 is formed by coloring a part of the outer surface 102 a of the covering part 102 into a color D, E (shown by oblique parallel lines in FIG. 5) different from the color C, Is formed.
一方、 自動車には、 ユーザなどから多種多様な要望がよせられている。 このた め、 前記自動車は、 より多種多様な電子機器を搭载することが望まれている。 し たがって、 前記ワイヤハーネスには、 例えば 1 0 0種類程度の電線 1 0 0が用い られることがある。 この場合、 多種多様な色の電線 1 0 0を用いることになる。 このため、 第 4図に示す電線 1 0 0では、 多種多様な色 A, Bの組み合わせに よりストライプ模様に形成される。 また、 第 5図に示す電線 1 0 0では、 被覆部 1 0 2を構成する合成樹脂に混入する着色剤の色 Cと、 印 1 0 3の色 D, Eとの 組み合わせを、 多種多様にすることにより対応している。  On the other hand, a variety of demands are being given to automobiles by users and the like. For this reason, it is desired that the automobile be equipped with a wider variety of electronic devices. Therefore, for example, about 100 types of electric wires 100 may be used for the wire harness. In this case, wires 100 of various colors are used. Therefore, in the electric wire 100 shown in FIG. 4, a stripe pattern is formed by various combinations of the colors A and B. In addition, in the electric wire 100 shown in FIG. 5, the combination of the color C of the colorant mixed into the synthetic resin constituting the covering portion 102 and the colors D and E of the mark 103 is varied. It responds by doing.
また、 前述した自動車などに配索されるワイヤハーネスは、 前述した多種多様 な電子機器が搭載されることにより重量が増加することを抑制するために、 電線 1 0 0をより細くすることが望まれている。 前述した第 4図に例示されたストラ イブの電線 1 0 0では、 細くなるとストライプを構成する模様も勿論細くなり、 前述した二色 A, Bの組み合わせを識別することが困難となる。 このため、 ワイ ャハーネスを組み立てる際に、 電線 1 0 0の配索を誤る可能性が増加して、 ワイ ャハーネスの品質を低下させることが考えられる。 In addition, it is desirable that the wire 100 be thinner in the above-described wiring harness for a car or the like in order to suppress an increase in weight due to mounting of the various electronic devices described above. It is rare. In the wire 100 of the stripe illustrated in FIG. 4 described above, the pattern constituting the stripe becomes narrower as the width becomes thinner, and it becomes difficult to identify the combination of the two colors A and B described above. For this reason, when assembling the wire harness, the possibility of incorrectly arranging the wires 100 increases, and It is conceivable to lower the quality of the harness.
一方、 第 5図に例示された電線 1 0 0では、 被覆部 1 0 2を構成する合成樹脂 に着色剤が混入して予め定められる色に着色されている。 さらに、 端部に合成樹 脂の色 Cとは異なる色 D , Eの印 1 0 3を形成する。 電線 1 0 0が細くなると、 前記被覆部 1 0 2の色 Cと印 1 0 3の色 D, Eの組み合わせによっては、 前記印 1 0 3を識別することが困難となることが考えられる。 このため、 ワイヤハーネ スを組み立てる際に、 電線 1 0 0の配索を誤る可能性が増加して、 ワイヤハーネ スの品質を低下させることが考えられる。  On the other hand, the electric wire 100 illustrated in FIG. 5 is colored in a predetermined color by mixing a coloring agent into the synthetic resin constituting the covering portion 102. Furthermore, marks 103 of colors D and E different from the color C of the synthetic resin are formed at the end. If the electric wire 100 becomes thinner, it may be difficult to distinguish the mark 103 depending on the combination of the color C of the covering portion 102 and the colors D and E of the mark 103. For this reason, when assembling the wire harness, it is conceivable that the possibility of incorrectly arranging the electric wire 100 is increased and the quality of the wire harness is reduced.
又、 多種多様な電線を容易に識別可能とするために、 これらの電線の外表面を 種々の色の組み合わせで着色することが望まれている。 しかしながら、 前述した ように、 被覆部を押し出し被覆する際に、 該被覆部を構成する合成樹脂に着色剤 を混入する場合には、 色を変更する際にー且電線の製造装置を停止する必要があ つた。 または、 電線の製造装置の動作を停止することなく、 混入する着色剤を変 更する。 この場合、 変更前と変更後の着色剤が混ざり合った電線が製造される。 このため、 電線の歩留まりを低下させることとなった。 このため、 従来の電線の 製造装置では、 多種多様な色の電線を製造するには向いていない。  In addition, it is desired that the outer surfaces of these electric wires are colored with various combinations of colors so that various electric wires can be easily identified. However, as described above, when a coloring agent is mixed with the synthetic resin constituting the covering portion when the covering portion is extruded and covered, it is necessary to stop the electric wire manufacturing apparatus when changing the color. There was. Or, change the colorant to be mixed without stopping the operation of the wire manufacturing equipment. In this case, an electric wire in which the colorant before and after the change are mixed is manufactured. For this reason, the yield of electric wires was reduced. For this reason, conventional wire manufacturing equipment is not suitable for manufacturing wires of various colors.
一方、 従来から提案されている種々の電線の着色装置では、 電線の端部にマー キングなどを施す。 このように、 従来から提案されている電線の着色装置では、 電線の端部にマーキングを施すだけであるので、 色の組み合わせに限界があり、 前述したような多種多様な色の電線を製造する.には不十分である。  On the other hand, in various wire coloring devices that have been proposed in the past, marking is applied to the end of the wire. As described above, with the conventionally proposed wire coloring apparatus, since only the end of the wire is marked, there is a limit to the combination of colors, and the wires of various colors as described above are manufactured. Not enough for.
したがって、 本発明の第 1の目的は、 容易に識別でき、 組み立てられるワイヤ ハーネスの品質の低下を防止できる電線を提供することにある。 本発明の第 2の 目的は、 外表面が多種多様な色の電線を容易に得ることができる電線の着色装置 を提供することにある。 発明の開示  Therefore, a first object of the present invention is to provide an electric wire that can be easily identified and that prevents deterioration of the quality of a wire harness to be assembled. A second object of the present invention is to provide an electric wire coloring apparatus capable of easily obtaining electric wires of various colors on the outer surface. Disclosure of the invention
前記第 1の目的を達成するために、 本発明の電線は、 導電性の芯線と、 合成樹 脂からなりかつ前記芯線を被覆する被覆部とを備えた電線において、 前記被覆部 の長手方向の中央部の外表面が前記合成樹脂の色と異なる第 1の色で着色されて 形成された第 1の識別部と、 前記被覆部の長手方向の両端部の一部が前記合成樹 脂の色と異なる第 2の色で着色されて形成された第 2の識別部と、 を備えている このことによって、 第 1の識別部が被覆部の中央部の外表面に形成されている 。 第 1の識別部の第 1の色は、 合成樹脂の色とは異なる。 このため、 電線が細く なっても、 第 1の識別部が被覆部に形成されているので、 第 1の識別部の第 1の 色を容易に識別できる。 また、 第 2の識別部が、 被覆部の両端部の一部に形成さ れている。 第 2の識別部は、 被覆部の外表面に形成されている。 さらに、 第 2の 識別部の第 2の色は、 合成樹脂の色と異なる。 このため、 第 2の識別部の第 2の 色を容易に識別できる。 In order to achieve the first object, an electric wire of the present invention is an electric wire comprising: a conductive core wire; and a covering portion made of a synthetic resin and covering the core wire. The outer surface of the central portion is colored with a first color different from the color of the synthetic resin. A first identification portion formed, and a second identification portion formed by coloring a part of both ends in the longitudinal direction of the covering portion with a second color different from the color of the synthetic resin. With this, the first identification portion is formed on the outer surface of the central portion of the covering portion. The first color of the first identification portion is different from the color of the synthetic resin. For this reason, even if the wire becomes thin, the first color of the first identification portion can be easily identified because the first identification portion is formed on the covering portion. Further, the second identification portion is formed at a part of both ends of the covering portion. The second identification part is formed on the outer surface of the covering part. Further, the second color of the second identification portion is different from the color of the synthetic resin. Therefore, the second color of the second identification section can be easily identified.
なお、 本明細書でいう被覆部の外表面を着色するとは、 電線の被覆部の外表面 を着色材で着色することを示している。 着色材とは、 色材 (工業用有機物質) が 水またはその他の溶媒に溶解、 分散した液状物質である。 有機物質としては、 染 料、 顔料 (大部分は有機物であり、 合成品) があり、 時には染料が顔料として、 顔料が染料として用いられることがある。 より具体的な例として、 本明細書でい う着色材とは、 着色液と塗料との双方を示している。 ' 着色液とは、 溶媒中に染料が溶けているもの又は分散しているものを示してお り、 塗料とは、 分散液中に顔料が分散しているものを示している。 このため、 着 色液で被覆部の外表面を着色すると、 染料が被覆部内にしみ込み、 塗料で被覆部 の外表面を着色すると、 顔料が被覆部内にしみ込むことなく外表面に接着する。 即ち、 本明細書でいう被覆部の外表面を着色するとは、 被覆部の外表面の少なく とも一部を染料で染めることと、 被覆部の外表面の少なくとも一部に顔料を塗る こととを示している。  The term “coloring the outer surface of the covering portion” in this specification means that the outer surface of the covering portion of the electric wire is colored with a coloring material. Colorants are liquid substances in which colorants (industrial organic substances) are dissolved or dispersed in water or other solvents. Organic substances include dyes and pigments (mostly organic substances, synthetic products), and sometimes dyes are used as pigments and pigments are used as dyes. As a more specific example, the coloring material in this specification indicates both a coloring liquid and a paint. 'A colored liquid indicates a substance in which a dye is dissolved or dispersed in a solvent, and a paint indicates a substance in which a pigment is dispersed in a dispersion. For this reason, when the outer surface of the coating portion is colored with the coloring liquid, the dye penetrates into the coating portion, and when the outer surface of the coating portion is colored with paint, the pigment adheres to the outer surface without penetrating into the coating portion. That is, coloring the outer surface of the coating portion in the present specification means that at least a part of the outer surface of the coating portion is dyed with a dye, and that at least a part of the outer surface of the coating portion is coated with a pigment. Is shown.
また、 前記溶媒と分散液は、 電線の被覆部を構成する合成樹脂と親和性のある ものが望ましい。 この場合、 染料が被覆部内に確実にしみ込んだり、 顔料が被覆 部の外表面に確実に接着することとなる。  Further, it is desirable that the solvent and the dispersion have an affinity with the synthetic resin constituting the covering portion of the electric wire. In this case, the dye will surely penetrate into the coating, and the pigment will surely adhere to the outer surface of the coating.
また、 前記第 1の識別部と前記第 2の識別部との間に、 前記被覆部を構成する 合成樹脂が剥き出しとなつた領域が設けられている。  Further, between the first identification portion and the second identification portion, a region where the synthetic resin constituting the covering portion is exposed is provided.
このことによって、 第 1の識別部と第 2の識別部との間に、 領域が設けられて いる。 このため、 第 1の識別部と第 2の識別部とを容易に識別できる。 As a result, an area is provided between the first identification unit and the second identification unit. I have. For this reason, the first identification unit and the second identification unit can be easily identified.
さらに、 前記第 2の識別部が、 前記被覆部の両端部それぞれに複数設けられて おり、 これらの第 2の識別部の第 2の色が互いに異なっている。  Furthermore, a plurality of the second identification portions are provided at both ends of the covering portion, respectively, and the second identification portions have different second colors.
このことによって、 第 2の識別部が被覆部の両端部それぞれに複数設けられて いる。 このため、 複数の第 2の識別部の第 2の色と、 第 1の識別部の第 1の色と 、 の組み合わせにより識別すべき電線の種類をより多くすることができる。 前記第 2の目的を達成するために、 本発明の電線の着色装置は、 導電性の芯線 と合成樹脂からなりかつ前記芯線を被覆する被覆部とを備えた電線の前記被覆部 の外表面を着色する電線の着色装置において、 前記被覆部の長手方向の中央部の 外表面を、 前記被覆部の外表面の色と異なる第 1の色に着色する第 1の着色手段 と、 前記被覆部の長手方向の両端部の一部を、 前記被覆部の外表面の色と異なる 第 2の色に着色する第 2の着色手段と、 を備えている。  Thus, a plurality of second identification portions are provided at both ends of the covering portion. For this reason, the types of electric wires to be identified can be increased by a combination of the second colors of the plurality of second identification units and the first colors of the first identification units. In order to achieve the second object, an electric wire coloring apparatus according to the present invention provides an electric wire coloring apparatus, comprising: a conductive core wire; and a coating portion made of a synthetic resin and covering the core wire. In the apparatus for coloring an electric wire to be colored, a first coloring means for coloring an outer surface of a central portion in a longitudinal direction of the covering portion to a first color different from a color of an outer surface of the covering portion; And a second coloring means for coloring a part of both ends in the longitudinal direction to a second color different from the color of the outer surface of the covering portion.
このことによって、 第 1の着色手段が被覆部の長手方向の中央部を第 1の色に 着色する。 第 2の着色手段が被覆部の長手方向の両端部の一部を第 2の色に着色 する。 このため、 第 1の色と第 2の色との組み合わせにより、 識別すべき電線の 種類を多くすることができる。  Thereby, the first coloring means colors the central portion in the longitudinal direction of the covering portion to the first color. The second coloring means colors a part of both ends in the longitudinal direction of the covering portion into a second color. For this reason, the types of electric wires to be identified can be increased by combining the first color and the second color.
また、 第 1及び第 2の着色手段が、 被覆部の外表面の色と異なる第 1及び第 2 の色に、 前記外表面を着色する。 このため、 前記第 1及び第 2の色を変更するこ とにより容易に電線の外表面の色を変更できる。  Further, the first and second coloring means color the outer surface with first and second colors different from the color of the outer surface of the covering portion. Therefore, the color of the outer surface of the electric wire can be easily changed by changing the first and second colors.
さらに、 前記第 1の着色手段は、 被覆部の中央部の外表面の全周を第 1の色に 着色するのが望ましい。 この場合、 電線が細くなつても、 第 1の色を容易に認識 でき、 電線を容易に識別することができる。 また、 第 1及び第 2の着色手段で着 色する電線は、 無着色の電線であるのが望ましい。 この場合、 第 1の着色手段と 第 2の着色手段は、 電線を第 1の色と第 2の色に確実に着色できる。 したがって 、 外表面が多種多様な色の電線を確実に得ることができる。  Further, the first coloring means desirably colors the entire periphery of the outer surface of the central portion of the covering portion with the first color. In this case, even if the wire becomes thin, the first color can be easily recognized, and the wire can be easily identified. Further, the electric wires colored by the first and second coloring means are preferably uncolored electric wires. In this case, the first coloring means and the second coloring means can reliably color the electric wire into the first color and the second color. Therefore, it is possible to reliably obtain wires of various colors on the outer surface.
また、 電線を該電線の長手方向に沿って移動させる移動手段と、 前記移動手段 により移動される電線の所定の位置を測定可能な測定手段と、 前記測定手段が測 定した電線の所定の位置に基づいて、 前記第 1の着色手段と前記第 2の着色手段 の動作を制御する制御手段と、 を備えている。 このことによって、 電線の長手方向に沿って移動させながら、 該電線の外表面 を着色する。 測定手段が測定した電線の所定の位置に基づいて、 制御手段が第 1 の着色手段と第 2の着色手段の動作を制御する。 このため、 予め定められる位置 を、 第 1の着色手段及び第 2の着色手段が第 1の色及び第 2の色で着色できる。 また、 測定手段が、 測定する電線の所定 (一定) の位置とは、 電線を移動させ ながら着色する際に基準となる位置であれば、 電線のどの位置でも構わない。 電 線の所定の位置として、 該電線の端及び第 1の着色手段で第 1の色に着色される 箇所の端などに用いることができる。 A moving means for moving the electric wire along the longitudinal direction of the electric wire; a measuring means capable of measuring a predetermined position of the electric wire moved by the moving means; a predetermined position of the electric wire measured by the measuring means; And control means for controlling the operation of the first coloring means and the second coloring means based on. Thereby, the outer surface of the electric wire is colored while moving along the longitudinal direction of the electric wire. The control means controls the operations of the first coloring means and the second coloring means based on the predetermined position of the electric wire measured by the measuring means. For this reason, the first coloring means and the second coloring means can color the predetermined position with the first color and the second color. The predetermined (constant) position of the electric wire to be measured by the measuring means may be any position on the electric wire as long as it is a reference position when coloring while moving the electric wire. As the predetermined position of the electric wire, it can be used at the end of the electric wire, the end of the portion colored by the first coloring means in the first color, or the like.
さらに、 前記第 2の着色手段は、 前記第 1の着色手段より前記電線の移動方向 の下流側に設けられており、 前記第 1の着色手段により着色された箇所と間隔を あけかつ前記両端部の前記合成樹脂が剥き出しとなった領域を第 2の色に着色す る。  Further, the second coloring means is provided on the downstream side in the moving direction of the electric wire from the first coloring means, and is spaced apart from a portion colored by the first coloring means and the both ends. The area where the synthetic resin is exposed is colored in a second color.
このことによって、 第 2の着色手段は、'第 1の着色手段により着色された箇所 から間隔をあけた位置を第 2の色に着色する。 また、 第 2の着色手段は、 剥き出 しとなつた被覆部を構成する合成樹脂の外表面を第 2の色に着色する。 このため 、 電線は、 第 1の色と第 2の色との間に合成樹脂の外表面が存在する。 図面の簡単な説明  Thereby, the second coloring means colors the position spaced apart from the portion colored by the first coloring means to the second color. In addition, the second coloring means colors the outer surface of the synthetic resin constituting the exposed coating portion into a second color. Therefore, the electric wire has an outer surface of the synthetic resin between the first color and the second color. BRIEF DESCRIPTION OF THE FIGURES
第 1図は、 本発明の一実施形態にかかる電線を説明する説明図であり、 (a ) は本発明の一実施形態にかかる電線の斜視図であり、 (b ) は第 1図 (a ) に示 された電線の平面図である。  FIG. 1 is an explanatory view illustrating an electric wire according to one embodiment of the present invention, (a) is a perspective view of the electric wire according to one embodiment of the present invention, and (b) is a perspective view of FIG. 2 is a plan view of the electric wire shown in FIG.
第 2図は、 第 1図に示された電線を得るための着色切断装置の構成を示す説明 図である。  FIG. 2 is an explanatory diagram showing a configuration of a coloring and cutting device for obtaining the electric wire shown in FIG.
第 3図は、 第 1図に示された電線の要部を示す平面図である。  FIG. 3 is a plan view showing a main part of the electric wire shown in FIG.
第 4図は、 従来の電線の一例を示す説明図であり、 (a ) は従来の電線の一例 を示す斜視図であり、 (b ) は第 4図 (a ) に示された電線の平面図である。 第 5図は、 従来の電線の他の例を示す説明図であり、 (a ) は従来の電線の他 の例を示す斜視図であり、 (b ) は第 5図 (a ) に示された電線の平面図である 発明を実施するための最良の形態 FIG. 4 is an explanatory view showing an example of a conventional electric wire, (a) is a perspective view showing an example of a conventional electric wire, and (b) is a plan view of the electric wire shown in FIG. 4 (a). FIG. Fig. 5 is an explanatory view showing another example of the conventional electric wire, (a) is a perspective view showing another example of the conventional electric wire, and (b) is a view shown in Fig. 5 (a). FIG. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の一実施形態にかかる電線及び電線の着色装置を第 1図ないし第 3図を参照して説明する。  Hereinafter, an electric wire and an electric wire coloring apparatus according to an embodiment of the present invention will be described with reference to FIG. 1 to FIG.
電線 1は、 移動体としての自動車などに配索される'ワイヤハーネスを構成する 。 電線 1は、 第 1図 (a ) 及ぴ第 1図 (b ) に示すように、 導電性の芯線 2と、 絶縁性の被覆部 3とを備えている。 芯線 2は、 複数の素線が撚られて形成されて いる。 芯線 2を構成する素線は、 導電性の金属からなる。 また、 芯線 2は、 一本 の素線から構成されても良い。  The electric wire 1 constitutes a 'wire harness' that is routed to a vehicle or the like as a moving body. As shown in FIGS. 1 (a) and 1 (b), the electric wire 1 includes a conductive core wire 2 and an insulating coating portion 3. The core wire 2 is formed by twisting a plurality of strands. The wires constituting the core wire 2 are made of a conductive metal. Further, the core wire 2 may be composed of one strand.
被覆部 3は、 例えば、 ポリ塩化ビニル (Polyvinylchloride: P V C ) などの 合成樹脂からなる。 被覆部 3を構成する合成樹脂には、 各種の着色剤が混入して いない。 このため、 被覆部 3を構成する合成樹脂は、 無着色であり、 被覆部 3の 外表面 3 aは前記合成樹脂の色 P (第 1図中に白地で示す) となっている。 なお 、 被覆部 3の外表面 3 aは、 電線 1の外表面をなしている。 本明細書でいう無着 色とは、 電線 1の被覆部 3を構成する合成樹脂に各種の着色材が混入していない 状態である。 無着色とは、 被覆部 3外表面 3 aが前述した合成樹脂自体の色 Pを なしていることである。  The coating portion 3 is made of, for example, a synthetic resin such as polyvinyl chloride (PVC). Various colorants are not mixed in the synthetic resin constituting the covering portion 3. For this reason, the synthetic resin constituting the covering portion 3 is non-colored, and the outer surface 3a of the covering portion 3 has the color P of the synthetic resin (shown by a white background in FIG. 1). The outer surface 3 a of the covering portion 3 forms the outer surface of the electric wire 1. The term “non-colored” as used in the present specification refers to a state where various coloring materials are not mixed in the synthetic resin forming the covering portion 3 of the electric wire 1. Non-colored means that the outer surface 3a of the covering portion 3 has the color P of the synthetic resin itself described above.
被覆部 3は、 芯線 2を被覆している。 被覆部 3の外表面 3 aには、 後述の第 1 の着色ュニット 1 2により着色された箇所としての第 1の識別部 4と、 第 2の識 別部としての印 5とが、 形成されている。 第 1の識別部 4は、 電線 1の長手方向 の中央部 1 aに位置する被覆部 3の外表面 3 aに形成されている。 中央部 1 aは 、 本明細書に記した被覆部 3の長手方向の中央部をなしている。  The covering part 3 covers the core wire 2. On the outer surface 3a of the covering portion 3, a first identification portion 4 as a portion colored by a first coloring unit 12 described later and a mark 5 as a second identification portion are formed. ing. The first identification portion 4 is formed on the outer surface 3 a of the covering portion 3 located at the central portion 1 a in the longitudinal direction of the electric wire 1. The central part 1a forms the central part in the longitudinal direction of the covering part 3 described in this specification.
第 1の識別部 4は、 前記中央部 1 aの全周に亘つて、 前記色 P (第 1図中に白 地で示す) の合成樹脂からなる被覆部 3の外表面 3 aが第 1の色 G (第 1図中に 平行斜線で示す) の第 1の着色材で着色されて形成されている。 第 1の色 Gは、 前記合成樹脂の色 Pと異なる。 こうして、 第 1の識別部 4は、 被覆部 3の長手方 向の中央部 1 aの外表面 3 a全周が第 1の色 Gで着色されて形成されている。 印 5は、 電線 1の長手方向の両端部 1 bに位置する被覆部 3の外表面 3 aに形 成されている。 両端部 l bは、 本明細書に記した被覆部 3の長手方向の両端部を なしている。 印 5は、 前記両端部 1 bに位置する領域としての無着色領域 6上に 形成されている。 無着色領域 6は、 前記両端部 1 bの全周に亘つて、 前記色 P ( 第 1図中に白地で示す) の合成樹脂からなる被覆部 3の外表面 3 aが剥き出しと なって形成されている。 このため、 無着色領域 6は、 各種の着色材で着色されて いないとともに、 被覆部 3を構成する色 Pの合成樹脂の外表面が剥き出しとなつ ている。 The first discriminating portion 4 is formed such that the outer surface 3a of the covering portion 3 made of a synthetic resin of the color P (shown by a white background in FIG. 1) extends over the entire periphery of the central portion 1a. It is colored with a first colorant of color G (shown by oblique lines in FIG. 1). The first color G is different from the color P of the synthetic resin. Thus, the first identification portion 4 is formed by coloring the entire outer surface 3 a of the central portion 1 a in the longitudinal direction of the covering portion 3 with the first color G. The mark 5 is formed on the outer surface 3a of the covering portion 3 located at both ends 1b in the longitudinal direction of the electric wire 1. Both ends lb are the ends in the longitudinal direction of the coating portion 3 described in this specification. No. The mark 5 is formed on the non-colored area 6 as an area located at both ends 1b. The non-colored region 6 is formed by exposing the outer surface 3a of the covering portion 3 made of the synthetic resin of the color P (shown by a white background in FIG. 1) over the entire periphery of the both ends 1b. Have been. For this reason, the uncolored area 6 is not colored with various coloring materials, and the outer surface of the synthetic resin of the color P that forms the covering portion 3 is exposed.
印 5は、 両端部 1 bに位置する前記無着色領域 6の一部が前記色 Pと第 1の色 Gとの双方と異なる第 2の色 Hの第 2の着色材で着色されて形成されている。 則 ち、 印 5は、 両端部 1 bの一部が前記色 Pと第 1の色 Gとの双方と異なる第 2の 色 Hで着色されて形成されている。  The mark 5 is formed by coloring a part of the uncolored area 6 located at both ends 1 b with a second coloring material of a second color H different from both the color P and the first color G. Have been. That is, the mark 5 is formed by coloring a part of both ends 1b with a second color H different from both the color P and the first color G.
図示例では、 印 5は、 平面形状が矩形状に形成されている。 また、 電線 1の一 つの端部 l bあたり二つ (複数) の印 5が形成されている。 一つの端部 l bに複 数の印 5が形成されている場合には、 これらの印 5の第 2の色 Hは互いに異なる のが望ましい。 なお、 電線 1の一つの端部 1 bあたり三つ以上の印 5を形成して も良い。 こうして、 印 5は、 被覆部 3の両端部 1 bの一部が第 2の色 Hで着色さ れて形成されている。 さらに、 第 2の色 Hは、 被覆部 3を構成する合成樹脂の色 Pと異なれば、 第 1の色 Gと同じであっても良い。  In the illustrated example, the mark 5 has a rectangular planar shape. Also, two (plural) marks 5 are formed at one end lb of the electric wire 1. When a plurality of marks 5 are formed on one end l b, the second colors H of these marks 5 are preferably different from each other. Note that three or more marks 5 may be formed at one end 1b of the electric wire 1. Thus, the mark 5 is formed by coloring a part of both ends 1 b of the covering portion 3 with the second color H. Further, the second color H may be the same as the first color G as long as the second color H is different from the color P of the synthetic resin forming the covering portion 3.
本明細書でいう被覆部 3の外表面 3 aを着色するとは、 電線 1の被覆部 3の外 表面 3 aを着色材で着色することを示している。 着色材とは、 色材 (工業用有機 物質) が水またはその他の溶媒に溶解、 分散した液状物質である。 有機物質とし ては、 染料、 顔料 (大部分は有機物であり、 合成品) があり、 時には染料が顔料 として、 顔料が染料として用いられることがある。 より具体的な例として、 本明 細書でいう着色材とは、 着色液と塗料との双方を示している。  The term “coloring the outer surface 3 a of the covering portion 3” in this specification means that the outer surface 3 a of the covering portion 3 of the electric wire 1 is colored with a coloring material. Coloring materials are liquid substances in which coloring materials (organic organic substances) are dissolved or dispersed in water or other solvents. Organic substances include dyes and pigments (mostly organic substances and synthetic products). Sometimes, dyes are used as pigments and pigments are used as dyes. As a more specific example, the coloring material in the present specification indicates both a coloring liquid and a paint.
着色液とは、 溶媒中に染料が溶けているもの又は分散しているものを示してお り、 塗料とは、 分散液中に顔料が分散しているものを示している。 このため、 着 色液で被覆部 3の外表面 3 aを着色すると、 染料が被覆部 3内にしみ込み、 塗料 で被覆部 3の外表面 3 aを着色すると、 顔料が被覆部 3内にしみ込むことなく外 表面 3 aに接着する。 即ち、 本明細書でいう被覆部 3の外表面 3 aを着色すると は、 電線 1の被覆部 3の外表面 3 aの少なくとも一部を染料で染めることと、 電 線 1の被覆部 3の外表面 3 aの少なくとも一部に顔料を塗ることとを示している また、 前記溶媒と分散液は、 電線 1の被覆部 3を構成する合成樹脂と親和性の あるものが望ましい。 この場合、 染料が電線 1の被覆部 3内に確実にしみ込んだ り、 顔料が電線 1の被覆部 3の外表面 3 aに確実に接着することとなる。 The term “colored liquid” refers to a substance in which a dye is dissolved or dispersed in a solvent, and the term “paint” refers to a substance in which a pigment is dispersed in a dispersion. For this reason, when the outer surface 3a of the coating portion 3 is colored with the coloring liquid, the dye penetrates into the coating portion 3, and when the outer surface 3a of the coating portion 3 is colored with paint, the pigment is in the coating portion 3. Adhere to the outer surface 3a without soaking. That is, to color the outer surface 3a of the sheath 3 in the present specification means that at least a part of the outer surface 3a of the sheath 3 of the electric wire 1 is dyed with a dye. Indicates that a pigment is applied to at least a part of the outer surface 3a of the covering portion 3 of the wire 1.The solvent and the dispersion have an affinity with the synthetic resin constituting the covering portion 3 of the electric wire 1. Things are desirable. In this case, the dye will surely penetrate into the coating 3 of the electric wire 1 and the pigment will surely adhere to the outer surface 3 a of the coating 3 of the electric wire 1.
前述した構成の電線 1は、 第 2の識別部としての印 5が、 両端部 1 bに位置す る無着色領域 6に形成されている。 このため、 被覆部 3の外表面 3 a上において 、 第 1の識別部 4と印 5との閬には、 無着色領域 6 (被覆部 3を構成する合成榭 '脂の外表面) が設けられている。 則ち、 第 1の識別部 4と印 5との間では、 被覆 部 3を構成する合成樹脂の外表面が剥き出しとなつている。  In the electric wire 1 having the above-described configuration, the mark 5 as the second identification portion is formed in the non-colored region 6 located at both ends 1b. For this reason, on the outer surface 3 a of the covering portion 3, an uncolored region 6 (the outer surface of the synthetic resin constituting the covering portion 3) is provided between the first identification portion 4 and the mark 5. Have been. That is, between the first identification part 4 and the mark 5, the outer surface of the synthetic resin constituting the covering part 3 is exposed.
さらに、 前述した構成の電線 1は、 被覆部 3の電線 1の長手方向に沿った長さ L (第 3図に示す) と、 第 1の識別部 4の電線 1の長手方向に沿った長さ L 2 ( 第 3図に示す) と、 無着色領域 6の電線 1の長手方向に沿った長さ L 1 (第 3図 に示す) とが予め定められている。  Further, the electric wire 1 having the above-described configuration has a length L (shown in FIG. 3) of the covering portion 3 along the longitudinal direction of the electric wire 1, and a length L of the first identifying portion 4 along the longitudinal direction of the electric wire 1. The length L 2 (shown in FIG. 3) and the length L 1 (shown in FIG. 3) of the uncolored area 6 along the longitudinal direction of the electric wire 1 are predetermined.
さらに、 第 3図中右側に位置する (後述の矢印 Kの下流側の) 一方の無着色領 域 6において、 電線 1の端寄りの一方の印 5と電線 1の端との間の距離 L aが予 め定められている。 双方の無着色領域 6において、 電線 1の端寄りの一方の印 5 の電線 1の長手方向に沿った長さ L bと、 印 5間の距離 L cと、 電線 1の中央寄 りの他方の印 5の電線 1の長手方向に沿った長さ L dとが予め定められている。 また、 第 3図中左側に位置する (後述の矢印 Kの上流側の) 他方の無着色領域 6 において、 第 1の識別部 4と電線 1の中央寄りの他方の印 5との間の距離 L eが 予め定められている。  Further, in one uncolored area 6 located on the right side in FIG. 3 (downstream of arrow K described later), the distance L between one mark 5 near the end of the wire 1 and the end of the wire 1 a is predetermined. In both uncolored areas 6, the length Lb of one mark 5 near the end of the wire 1 along the longitudinal direction of the wire 1, the distance Lc between the marks 5, and the other near the center of the wire 1 The length L d along the longitudinal direction of the electric wire 1 marked 5 is predetermined. In addition, in the other uncolored area 6 located on the left side in FIG. 3 (upstream of arrow K described later), the distance between the first identification unit 4 and the other mark 5 near the center of the electric wire 1 L e is predetermined.
前述した構成の電線 1は、 複数束ねられるとともに端部などにコネクタなどが 取り付けられて前述したワイャハ一ネスを構成する。 コネクタが自動車などの各 種の電子機器のコネクタにコネクタ結合して、 ワイヤハーネス即ち電線 1は、 各 電子機器に各種の信号や電力を伝える。 このとき、 前記第 1の識別部 4は、 例え ば、 自動車の前述した系統 (システム) を示す。 印 5は、 端部に取り付けられた 端子金具が挿入されるコネクタの端子収容室の位置を示している。 第 1の色 Gと 第 2の色 Hとの組み合わせにより、 電線 1同士を識別可能としている。 前述した構成の電線 1は、 第 2図に示す電線の着色切断装置 (以下単に着色切 断装置と呼ぶ) 1 0で得られる。 本明細書では、 着色切断装置 1 0で加工される 前の電線を符号 3 0で示し、 着色切断装置 1 0で加工された後の電線を符号 1で 示す。 The electric wires 1 having the above-described configuration are bundled together and a connector or the like is attached to an end or the like to constitute the above-described wire harness. The connectors are connected to connectors of various electronic devices such as automobiles, and the wire harness, that is, the electric wire 1 transmits various signals and electric power to each electronic device. At this time, the first identification unit 4 indicates, for example, the above-described system of an automobile. The mark 5 indicates the position of the terminal accommodating chamber of the connector into which the terminal fitting attached to the end is inserted. The combination of the first color G and the second color H makes the wires 1 distinguishable from each other. The electric wire 1 having the above-described configuration can be obtained by an electric wire coloring / cutting device (hereinafter simply referred to as a colored cutting device) 10 shown in FIG. In this specification, an electric wire before being processed by the coloring and cutting device 10 is denoted by reference numeral 30, and an electric wire after being processed by the coloring and cutting device 10 is denoted by reference numeral 1.
第 2図に示す着色切断装置 1 0は、 本明細書に記した電線の着色装置をなして いる。 着色切断装置 1 0は、 ドラム 1 1などに卷かれた非常に長い無着色の電線 3 0を、 前記長さ Lに基づいて所望の長さに切断する。 前記長さ L I , L 2に基 づいて、 被覆部 3の外表面 3 aを第 1の着色材で着色して、 第 1の識別部 4を形 成する。 前記距離 L a, L c , L e及び長さ L b, L dに基づいて、 無着色領域 6の一部を第 2の着色材で着色して、 印 5を形成する。 こうして、 着色切断装置 1 0は、 無着色の電線 3 0の外表面 3 aを着色して、 被覆部 3の外表面 3 aが着 色された電線 1を製造する。 無着色の電線 3 0とは、 被覆部 3の外表面 3 a全体 が着色材で着色されていないものである。  The coloring and cutting device 10 shown in FIG. 2 forms the coloring device for electric wires described in this specification. The coloring and cutting device 10 cuts a very long uncolored electric wire 30 wound around the drum 11 or the like into a desired length based on the length L. Based on the lengths L I and L 2, the outer surface 3 a of the covering portion 3 is colored with a first coloring material to form a first identification portion 4. Based on the distances L a, L c, L e and the lengths L b, L d, a part of the uncolored area 6 is colored with a second coloring material to form a mark 5. Thus, the colored cutting device 10 colors the outer surface 3a of the uncolored electric wire 30 to manufacture the electric wire 1 in which the outer surface 3a of the covering portion 3 is colored. The uncolored electric wire 30 is one in which the entire outer surface 3a of the covering portion 3 is not colored with the coloring material.
着色切断装置 1 0は、 第 2図に示すように、 第 1の着色手段としての第 1の着 色ュニット 1 2と、 第 2の着色手段としての第 2の着色ュニット 1 3と、 切断ュ ニット 1 4と、 測定手段としてのエンコーダ 1 7と、 制御手段としての制御装置 1 8などを備えている。  As shown in FIG. 2, the coloring and cutting device 10 includes a first coloring unit 12 as a first coloring unit, a second coloring unit 13 as a second coloring unit, and a cutting unit. A unit 14, an encoder 17 as measuring means, a control device 18 as control means, and the like are provided.
着色切断装置 1 0は、 第 1の着色ュニット 1 2と第 2の着色ュニット 1 3と切 断ュニット 1 4とに順に、 無着色の電線 3 0を第 2図中の矢印 Kに沿って走行 ( 移動) させて、 電線 1を製造する。 なお、 矢印 Kとは、 電線 3 0及び電線 1の移 動 (走行) 方向を示している。 着色切断装置 1 0は、 電線 3 0及び電線 1を走行 (移動) させるために、 移動手段としての駆動ローラ 1 5と、 従動ローラ 1 6と をそれぞれ複数備えている。 従動ローラ 1 6は、 電線 3 0及び電線 1の移動方向 を案内するローラをなしている。  The coloring and cutting device 10 runs the uncolored electric wire 30 along the first coloring unit 12, the second coloring unit 13, and the cutting unit 14 along the arrow K in FIG. 2 in this order. (Move) to manufacture the wire 1. The arrow K indicates the moving (running) direction of the electric wires 30 and 1. The coloring and cutting device 10 includes a plurality of drive rollers 15 and a plurality of driven rollers 16 as moving means for moving (moving) the electric wire 30 and the electric wire 1. The driven roller 16 serves as a roller for guiding the moving directions of the electric wires 30 and 1.
第 1の着色ュニット 1 2は、 含浸槽 2 0と、 昇降ローラ 2 1と、 スキージ 2 2 とを備えている。 含浸槽 2 0は、 上方が開口した箱状に形成されている。 含浸槽 2 0は、 第 1の色 Gの第 1の着色材を収容している。 含浸槽 2 0の上方に、 前述 'したローラ 1 5, 1 6などにより電線 3 0が走行される。 昇降ローラ 2 1は、 鉛 直方向に沿って移動自在に設けられている。 即ち昇降ローラ 2 1は、 昇降自在で ある。 The first coloring unit 12 includes an impregnation tank 20, a lifting roller 21, and a squeegee 22. The impregnation tank 20 is formed in a box shape with an open top. The impregnation tank 20 contains the first colorant of the first color G. The electric wire 30 is moved above the impregnation tank 20 by the rollers 15 and 16 described above. The lifting roller 21 is provided movably along the vertical direction. That is, the elevating roller 21 can move up and down freely. is there.
昇降ローラ 2 1は、 降下すると、 ローラ 1 5, 1 6により走行されている電線 3 0を、 含浸槽 2 0内の第 1の着色材につける (侵入させる) 。 昇降ローラ 2 1 は、 上昇すると、 ローラ 1 5, 1 6により走行されている電線 3 0を、 含浸槽 2 0内の第 1の着色材から引き上げる (抜け出させる) 。 こうして、 前記ローラ 1 5 , 1 6により走行される電線 3 0は、 第 2図中に実線で示す第 1の着色材に付 けられた位置と、 第 2図中に二点鎖線で示す第 1の着色材から抜け出た位置とに 亘って変位可能となっている。  When the elevating roller 21 descends, the electric wire 30 running by the rollers 15 and 16 is attached (penetrated) to the first coloring material in the impregnation tank 20. When the lifting roller 21 ascends, it pulls up the wire 30 running by the rollers 15, 16 from the first coloring material in the impregnation tank 20. In this manner, the electric wire 30 traveling by the rollers 15 and 16 is positioned at the position attached to the first coloring material indicated by a solid line in FIG. 2 and at the position indicated by a two-dot chain line in FIG. It can be displaced over the position where it has come out of the coloring material.
スキージ 2 2は、 含浸槽 2 0の前記矢印 Kの下流側に配されている。 スキージ 2 2は、 電線 1の外表面 3 aにつけられた第 1の着色材のうち余分なものを、 前 記外表面 3 aから除去する。 前述した構成によって、 第 1の着色ユニット 1 2は 、 被覆部 3の長手方向の中央部 1 aの外表面 3 aを色 Pと異なる第 1の色 Gに着 色して、 第 1の識別部 4を形成する。  The squeegee 22 is disposed downstream of the arrow K in the impregnation tank 20. The squeegee 22 removes an excess of the first coloring material applied to the outer surface 3a of the electric wire 1 from the outer surface 3a. According to the above-described configuration, the first coloring unit 12 is configured to color the outer surface 3a of the central portion 1a in the longitudinal direction of the covering portion 3 with the first color G different from the color P to perform the first identification. Form part 4.
第 2の着色ュニット 1 3は、 第 1の着色ュニット 1 2の矢印 Kの下流側に設け られている。 第 2の着色ユニット 1 3は、 噴霧器 (スプレー) 2 3を備えている 。 第 2の着色ユニット 1 3は、 前記印 5の数に応じて設けられている。 図示例で は、 一つの端部 1 bに二つの印 5が形成される (一本の電線 1にっき四っの印5 が形成される) ので、 噴霧器 2 3は、 四つ設けられている。 噴霧器 2 3は、 前記 無着色領域 6の一部に、 第 2の色 Hの第 2の着色材を吹き付けて、 印 5を形成す る。  The second colored unit 13 is provided on the downstream side of the arrow K of the first colored unit 12. The second coloring unit 13 is provided with an atomizer (spray) 23. The second coloring units 13 are provided according to the number of the marks 5. In the illustrated example, two marks 5 are formed on one end 1 b (one wire 1 is formed with four marks 5), so four sprayers 23 are provided. . The sprayer 23 sprays the second coloring material of the second color H onto a part of the uncolored area 6 to form the mark 5.
前述した構成によって、 第 2の着色ユニット 1 3は、 第 1の識別部 4と間隔を あけかつ両端部 1 bの合成樹脂が剥き出しとなった無着色領域 6の一部を第 2の 色 Hに着色する。 こうして、 第 2の着色ユニット 1 3は、 被覆部 3の長手方向の 両端部 1 bの少なくとも一部を色 Pと異なる第 2の色 Hに着色する。  With the above-described configuration, the second coloring unit 13 forms a part of the uncolored area 6 that is spaced from the first identification unit 4 and that has the synthetic resin exposed at both ends 1 b in the second color H. Color. Thus, the second coloring unit 13 colors at least a part of both ends 1b in the longitudinal direction of the covering portion 3 with the second color H different from the color P.
切断ュニット 1 4は、 第 2の着色ュニット 1 3の矢印 Kの下流側に設けられて いる。 切断ユニット 1 4は、 一対の切断刃 2 4を備えている。 これらの切断刃 2 4は、 前記ローラ 1 5, 1 6などにより走行される電線 1 , 3 0を互いの間に位 置させている。 切断刃 2 4は、 互いに近づいたり離れたり (接離) する。 切断刃 2 4は、 互いに近づいて、 互いの間に電線 3 0を挟んで該電線 3 0を切断して、 前述した電線 1を得る。 The cutting unit 14 is provided on the downstream side of the arrow K of the second coloring unit 13. The cutting unit 14 includes a pair of cutting blades 24. These cutting blades 24 position the electric wires 1, 30 running by the rollers 15, 16, etc., between each other. The cutting blades 24 move toward and away from (contact with) each other. The cutting blades 24 approach each other, cut the electric wire 30 with the electric wire 30 interposed therebetween, Obtain the wire 1 described above.
エンコーダ 17は、 回転子 25を備えている。 回転子 25は、 軸芯周りに回転 可能である。 回転子 25の外周面は、 芯線 2を被覆した被覆部 3と接触している 。 回転子 25は、 芯線 2即ち電線 30が矢印 Kに沿って走行 (移動) すると、 回 転する。 即ち、 回転子 25は、 矢印 Kに沿った芯線 2即ち電線 30の走行 (移動 ) とともに、 軸芯周りに回転する。 勿論、 矢印 Kに沿った芯線 2即ち電線 30の 走行 (移動) 距離と、 回転子 25の回転数とは比例する。  The encoder 17 has a rotor 25. The rotor 25 is rotatable around the axis. The outer peripheral surface of the rotor 25 is in contact with the sheath 3 covering the core wire 2. The rotor 25 rotates when the core wire 2, that is, the electric wire 30 travels (moves) along the arrow K. That is, the rotor 25 rotates around the axis along with the movement (movement) of the core wire 2, that is, the electric wire 30 along the arrow K. Of course, the traveling (moving) distance of the core wire 2, that is, the electric wire 30 along the arrow K is proportional to the rotation speed of the rotor 25.
エンコーダ 17は、 制御装攀18と接続している。 エンコーダ 17は、 回転子 25が所定角度づっ回転すると、 制御装置 18に向かってパルス状の信号を出力 する。 即ち、 エンコーダ 17は、 矢印 Kに沿った芯線 2即ち電線 30の走行 (移 動) 距離に応じた情報を、 制御装置 18に向かって出力する。 このように、 ェン コーダ 17は、 電線 30の移動距離に応じた情報を測定して、 電線 30の任意の 位置に関する情報を、 制御装置 18に向かって出力する。  The encoder 17 is connected to the control arm 18. The encoder 17 outputs a pulse signal to the control device 18 when the rotor 25 rotates by a predetermined angle. That is, the encoder 17 outputs information corresponding to the traveling (moving) distance of the core wire 2, that is, the electric wire 30 along the arrow K, to the control device 18. As described above, the encoder 17 measures information according to the moving distance of the electric wire 30 and outputs information on an arbitrary position of the electric wire 30 to the control device 18.
こうして、 エンコーダ 17は、 前記ローラ 15, 1.6により移動される電線 3 0の所定の位置を測定する。 また、 エンコーダ 17が、 測定する電線 30の所定 Thus, the encoder 17 measures a predetermined position of the electric wire 30 moved by the rollers 15, 1.6. In addition, the encoder 17 determines whether the electric wire 30 to be measured
(一定) の位置とは、 電線 30を移動させながら着色する際に基準となる位置で あれば、 電線 30のどの位置でも構わない。 電線 30の所定 (一定) の位置とし て、 該電線 30の端及び第 1の着色ュニット 12で第 1の色 Gに着色される箇所The (constant) position may be any position on the electric wire 30 as long as it is a reference position for coloring while moving the electric wire 30. As the predetermined (constant) position of the electric wire 30, the end of the electric wire 30 and the portion colored with the first color G by the first coloring unit 12
(第 1の識別部 4) の端などに用いることができる。 (The first identification unit 4).
制御装置 18は、 周知の RAM、 ROM、 C P Uなどを備えたコンピュータで あって、 着色切断装置 10全体の制御をつかさどる。 制御装置 18には、 入力装 置 19が接続している。.また、 制御装置 18は、 前述した長さ L, L l, L 2, Lb, !^ <1及ぴ距離1^ &, L c, L eを記憶している。  The control device 18 is a computer including a known RAM, ROM, CPU, and the like, and controls the entire coloring and cutting device 10. An input device 19 is connected to the control device 18. The controller 18 stores the lengths L, L1, L2, Lb,! ^ <1 and the distances 1 ^ &, Lc, Le described above.
制御装置 18は、 この入力装置 19から入力した命令または前記 ROMなどに 記憶されたプログラムと、 前述した長さ L, L 1, L 2, L , Ld及び距離 L a, L c , L eと、 エンコーダ 17からの情報に基づいて、 第 1の着色ユニット 12の昇降ローラ 21を昇降させたり、 第 2の着色ュニット 13の噴霧器 23を 動作させたり、 切断ユニット 14の切断刃 24を互いに接離させる。 こうして、 制御装置 18は、 エンコーダ 17が測定した電線 30の所定の位置に基づいて、 第 1の着色ュニット 1 2と第 2の着色ュニット 1 3の動作を制御する。 The control device 18 includes an instruction input from the input device 19 or a program stored in the ROM or the like, and the lengths L, L1, L2, L, Ld and the distances La, Lc, Le described above. Based on information from the encoder 17, the lifting roller 21 of the first coloring unit 12 is moved up and down, the sprayer 23 of the second coloring unit 13 is operated, and the cutting blade 24 of the cutting unit 14 is moved toward and away from each other. Let it. In this way, the control device 18 determines, based on the predetermined position of the electric wire 30 measured by the encoder 17, The operation of the first coloring unit 12 and the second coloring unit 13 is controlled.
入力装置 1 9は、 着色切断装置 1 0の各種の操作を行うために用いられる。 入 力装置 1 9として、 例えば、 周知のキーボード、 各種のスィッチ及び C D— R O M駆動装置などの各種の記録媒体駆動装置などの各種の情報入力用の装置などを 用いることができる。  The input device 19 is used for performing various operations of the coloring and cutting device 10. As the input device 19, for example, well-known keyboards, various switches, and various information input devices such as various recording medium driving devices such as a CD-ROM driving device can be used.
前述した構成の着色切断装置 1 0は、 前記ローラ 1 5, 1 6により移動される 電線 3 0の移動量をエンコーダ 1 7で測定する。 そして、 着色切断装置 1 0は、 前記エンコーダ 1 7が測定した情報と、 前述した長さ L, L l, L 2 , L b , L d及び距離 L a, L c, L eに基づいて、 第 1の着色ユニット 1 2の昇降ローラ 2 1を昇降させたり、 第 2の着色ユニット 1 3の噴霧器 2 3を動作させたり、 切 断ユニット 1 4の切断刃 2 4を互いに接離させる。 そして、 着色切断装置 1 0は 、 ドラム 1 1に卷かれた無着色の電線 3 0を、 第 1図に示す電線 1に加工する。 本実施形態によれば、 第 1の識別部 4の第 1の色 Gは、 被覆部 3を構成する合 成樹脂の色 Pとは異なる。 このため、 電線 1が細くなつても、 第 1の識別部 4が 被覆部 3の中央部 1 aの全周に亘つて形成されているので、 第 1の識別部 4の第 1の色 Gを容易に識別できる。  The coloring and cutting apparatus 10 having the above-described configuration measures the movement amount of the electric wire 30 moved by the rollers 15 and 16 with the encoder 17. Then, the coloring and cutting device 10 is configured to perform the following processing based on the information measured by the encoder 17 and the lengths L, L1, L2, Lb, and Ld and the distances La, Lc, and Le described above. The lifting roller 21 of the first coloring unit 12 is moved up and down, the sprayer 23 of the second coloring unit 13 is operated, and the cutting blade 24 of the cutting unit 14 is moved toward and away from each other. Then, the coloring and cutting device 10 processes the uncolored electric wire 30 wound on the drum 11 into the electric wire 1 shown in FIG. According to the present embodiment, the first color G of the first identification section 4 is different from the color P of the synthetic resin forming the covering section 3. For this reason, even if the wire 1 becomes thin, the first color G of the first identification portion 4 is formed because the first identification portion 4 is formed over the entire circumference of the central portion 1 a of the covering portion 3. Can be easily identified.
また、 第 2の識別部としての印 5が、 被覆部 3の両端部 1 bの一部に形成され ている。 被覆部 3を構成する合成樹脂は色 Pである。 このため、 印 5は、 色 Pの 無着色領域 6 (被覆部 3の外表面 3 a ) に形成されている。 さらに、 印 5の第 2 の色 Hは、 合成樹脂の色 Pと第 1の色 Gとの双方と異なる。 このため、 印 5を容 易に識別できる。 第 1の識別部 4と印 5との間に、 無着色領域 6が設けられてい る。 このため、 第 1の識別部 4と印 5とを容易に識別できる。  In addition, marks 5 as second identification portions are formed on a part of both ends 1 b of the covering portion 3. The color of the synthetic resin constituting the covering portion 3 is P. Therefore, the mark 5 is formed in the non-colored area 6 of the color P (the outer surface 3 a of the covering portion 3). Furthermore, the second color H of the mark 5 is different from both the synthetic resin color P and the first color G. Therefore, the mark 5 can be easily identified. An uncolored area 6 is provided between the first identification section 4 and the mark 5. Therefore, the first identification unit 4 and the mark 5 can be easily identified.
したがって、 第 1の識別部 4と印 5との双方の識別が容易となり、 電線 1同士 の識別が容易となる。 したがって、 前述した実施形態に記載された電線 1を用い てワイヤハーネスを組み立てることにより、 電線 1の配索を誤ることを防止でき 、 ワイヤハーネスの品質の低下を防止できる。  Therefore, both the first identification portion 4 and the mark 5 can be easily identified, and the wires 1 can be easily identified. Therefore, by assembling the wire harness using the electric wire 1 described in the above-described embodiment, it is possible to prevent the wiring of the electric wire 1 from being erroneously routed, and to prevent the quality of the wire harness from being deteriorated.
印 5が被覆部 3の両端部 1 bそれぞれに複数設けられている。 このため、 複数 の印 5の第 2の色 Hと、 第 1の識別部 4の第 1の色 Gと、 の組み合わせにより識 別すべき電線 1の種類をより多ぐすることができる。 したがって、 より多種多様 な電子機器などにも対応することができる。 A plurality of marks 5 are provided on both ends 1 b of the covering portion 3. For this reason, the types of the electric wires 1 to be identified can be increased by combining the second color H of the plurality of marks 5 and the first color G of the first identification unit 4. Therefore, a greater variety It can respond to various electronic devices.
前述した実施形態では、 無着色の電線 3 0を第 1の着色ュニット 1 2と第 2の 着色ュニット 1 3で着色している。 このため、 被覆部 3を成形する際に被覆部 3 を構成する合成樹脂に各種の着色剤を混入する場合より、 容易に第 1の色 Gと第 2の色 Hを変更できる。 したがって、 外表面 3 aが多種多様な色の電線 1を容易 でかつ迅速に得ることができる。  In the embodiment described above, the uncolored electric wire 30 is colored by the first colored unit 12 and the second colored unit 13. For this reason, the first color G and the second color H can be changed more easily than when various colorants are mixed into the synthetic resin constituting the covering portion 3 when the covering portion 3 is formed. Therefore, it is possible to easily and quickly obtain the electric wires 1 having various colors on the outer surface 3a.
第 1の着色ュニット 1 2が被覆部 3の長手方向の中央部 1 aを第 1.の色 Gに着 色する。 第 2の着色ュニット 1 3が被覆部 3の長手方向の両端部 1 bの一部を第 2の色 Hに着色する。 このため、 第 1の色 Gと第 2の色 Hとの組み合わせにより 、 識別すべき電線 1の種類を多くすることができる。 したがって、 外表面 3 aが 多種多様な色の電線 1を得ることができる。  The first coloring unit 12 colors the central portion 1 a of the covering portion 3 in the longitudinal direction to the first color G. The second coloring unit 13 colors a part of both ends 1 b in the longitudinal direction of the covering portion 3 into a second color H. Therefore, by combining the first color G and the second color H, the types of the electric wires 1 to be identified can be increased. Therefore, it is possible to obtain the electric wire 1 whose outer surface 3a has various colors.
また、 第 1及び第 2の着色ュニット 1 2, ' 1 3が、 被覆部 3の外表面 3 aの色 とは異なる第 1及ぴ第 2の色 G, Hに、 前記外表面 3 aを着色する。 このため、 前記第 1及び第 2の色 G, Hを変更することにより容易に外表面 3 aが多種多様 な色の電線 1を容易に得ることができる。  In addition, the first and second colored units 12, '13 are used to form the outer surface 3 a into first and second colors G, H different from the color of the outer surface 3 a of the covering portion 3. To color. Therefore, by changing the first and second colors G and H, it is possible to easily obtain the electric wire 1 whose outer surface 3a has various colors.
.電線 3 0の長手方向に沿って移動させながら、 該電線 3 0の外表面を着色する 。 エンコーダ 1 7が測定した電線 3 0の所定 (一定) の位置に基づいて、 制御装 置 1 8が第 1の着色ュニット 1 2と第 2の着色ュニット 1 3の動作を制御する。 このため、 予め定められる位置を第 1の着色ュニット 1 2及び第 2の着色ュニッ ト 1 3が第 1の色 G及び第 2の色 Hで着色できる。 したがって、 外表面 3 aが所 望の色に着色された電線 1を確実に得ることが出来る。  While moving along the longitudinal direction of the electric wire 30, the outer surface of the electric wire 30 is colored. Based on a predetermined (constant) position of the electric wire 30 measured by the encoder 17, the control device 18 controls the operation of the first coloring unit 12 and the second coloring unit 13. For this reason, the first colored unit 12 and the second colored unit 13 can be colored with the first color G and the second color H at predetermined positions. Therefore, it is possible to reliably obtain the electric wire 1 whose outer surface 3a is colored in a desired color.
第 2の着色ュニット 1 3は、 第 1の着色ュニット 1 2により着色された箇所か ら間隔をあけた位置を第 2の色 Hに着色する。 また、 第 2の着色ュニット 1 3は 、 剥き出しとなった無着色領域 6の一部を第 2の色に着色する。 このため、 電線 1は、 第 1の色 Gと第 2の色 Hとの間に合成樹脂の表面が存在する。 このため、 第 1の色 Gと第 2の色 Hとを容易に識別できる。 したがって、 容易に識別可能な 外表面 3 aが多種多様な色の電線 1をより確実に得ることができる。  The second coloring unit 13 colors a position spaced from the portion colored by the first coloring unit 12 into the second color H. Further, the second coloring unit 13 colors a part of the exposed uncolored area 6 to a second color. For this reason, the electric wire 1 has a synthetic resin surface between the first color G and the second color H. Therefore, the first color G and the second color H can be easily distinguished. Therefore, it is possible to more reliably obtain the electric wire 1 whose outer surface 3a that can be easily identified has various colors.
また、 前述した実施形態では、 エンコーダ 1 7を用いて、 電線 1, 3 0の所定 の位置を測定している。 しかしながら、 本発明では、 C C Dカメラなどの撮像手 段と、 撮像手段が得た画像から電線 1, 3 0の任意の位置を識別する識別手段と 、 を用いても良いことは勿論である。 In the above-described embodiment, the encoder 17 is used to measure the predetermined positions of the electric wires 1 and 30. However, in the present invention, an imaging device such as a CCD camera is used. Of course, a step and an identification means for identifying an arbitrary position of the electric wires 1 and 30 from the image obtained by the imaging means may be used.
さらに、 前述した実施形態では、 自動車に配索されるワイヤハーネスを構成す る電線 1に関して記載している。 しかしながら本発明の電線 1を自動車に限らず 、 ポータブルコンピュータなどの各種の電子機器や各種の電気機械に用いても良 いことは勿論である。  Further, in the above-described embodiment, the electric wire 1 constituting the wire harness arranged in the vehicle is described. However, it goes without saying that the electric wire 1 of the present invention may be used not only for automobiles but also for various electronic devices such as portable computers and various electric machines.
また、 前述した実施形態では、 無着色の電線 3 0の外表面を第 1の色 G及び第 2の色 Hに着色している。 しかしながら、 本発明では、 無着色に限ることなく、 芯線の外周に押し出し被覆される合成樹脂に各種の着色剤が混入されて、 被覆部 が所定の色に着色された電線から前述した電線 1を製造しても良い。 この場合、 着色済みの電線の外表面の色と、 前述した第 1の色 Gと第 2の色 Hとの双方と、 が互いに異なる。 この場合、 使用頻度の低かったり、 特定の用途に用いられて在 庫となった電線を再利用することができる。 したがって、 省資源化を図ることが できる。  In the above-described embodiment, the outer surface of the uncolored electric wire 30 is colored with the first color G and the second color H. However, according to the present invention, the above-described electric wire 1 is not limited to the non-colored one, and various kinds of coloring agents are mixed into the synthetic resin that is extruded and coated on the outer periphery of the core wire, and the covering portion is formed from the electric wire having a predetermined color. It may be manufactured. In this case, the color of the colored outer surface of the electric wire and both the first color G and the second color H described above are different from each other. In this case, infrequently used or stocked wires used for specific purposes can be reused. Therefore, resource saving can be achieved.
さらに、 本発明では、 無着色の被覆部 3の外表面 3 aを着色して、 第 1の識別 部 4と第 2の識別部としての印 5を形成する手段として、 浸漬、 嘖霧、 噴射、 印 刷、 転写などの種々の手段を用いても良い。 さらに、 着色液及び塗料として、 ァ クリル系塗料、 インク (染料系、 顔料系) 、 U Vインクなどの種々のものを用い ても良い。  Further, in the present invention, as a means for coloring the outer surface 3a of the uncolored covering portion 3 to form the first identification portion 4 and the mark 5 as the second identification portion, immersion, water mist, spraying Various means such as printing, printing, and transferring may be used. Further, as the coloring liquid and the paint, various paints such as acrylic paints, inks (dyes and pigments), and UV inks may be used.
前述した実施形態では、 第 1の識別部 4は、 被覆部 3の長手方向の中央部 1 a の外表面 3 aの全周が第 1の色 Gで着色されて形成されている。 しかしながら、 本発明では、 被覆部 3の長手方向の中央部 1 aの外表面 3 aの一部を第 1の色 G で着色して、 第 1の識別部 4を第 1の色 Gと色 Pとでストライプ模様またはスパ ィラル模様などに形成しても良い。 産業上の'利用の可能性  In the embodiment described above, the first identification portion 4 is formed by coloring the entire periphery of the outer surface 3a of the central portion 1a in the longitudinal direction of the covering portion 3 with the first color G. However, in the present invention, a part of the outer surface 3a of the central portion 1a in the longitudinal direction of the covering portion 3 is colored with the first color G, and the first identification portion 4 is colored with the first color G. P may be used to form a stripe pattern or a spiral pattern. Industrial 'possibility'
以上説明したように請求項 1に記載の本発明は、 第 1の識別部が被覆部の中央 部の外表面に形成されている。 第 1の識別部の第 1の色は、 合成樹脂の色とは異 なる。 このため、 電線が細くなつても、 第 1の識別部が被覆部の中央部に形成さ れているので、 第 1の識別部の第 1の色を容易に識別できる。 As described above, in the first aspect of the present invention, the first identification portion is formed on the outer surface of the central portion of the covering portion. The first color of the first identification portion is different from the color of the synthetic resin. For this reason, even if the wire becomes thin, the first identification part is formed in the center of the sheath. Therefore, the first color of the first identification section can be easily identified.
また、 第 2の識別部が、 被覆部の両端部の一部に形成されている。 第 2の識別 部は、 被覆部の外表面に形成されている。 さらに、 第 2の識別部の第 2の色は、 合成樹脂の色と異なる。 このため、 第 2の識別部の第 2の色を容易に識別できる したがって、 第 1の識別部と第 2の識別部との双方の識別が容易となり、 電線 同士の識別が容易となる。 したがって、 本請求項に記載された電線を用いてワイ ャハ一ネスを組み立てることにより、 電線の配索を誤ることを防止でき、 ワイヤ ハーネスの品質の低下を防止できる。  Further, the second identification section is formed at a part of both ends of the covering section. The second identification part is formed on the outer surface of the covering part. Further, the second color of the second identification portion is different from the color of the synthetic resin. For this reason, the second color of the second identification unit can be easily identified. Therefore, identification of both the first identification unit and the second identification unit is easy, and identification of electric wires is easy. Therefore, by assembling the wire harness using the electric wire described in the present claim, it is possible to prevent the wiring from being erroneously routed and prevent the quality of the wire harness from being deteriorated.
請求項 2に記載の本発明は、 第 1の識別部と第 2の識別部との間に、 領域が設 けられている。 このため、 第 1の識別部と第 2の識別部とをより容易に識別でき る。  According to the second aspect of the present invention, an area is provided between the first identification unit and the second identification unit. For this reason, the first identification unit and the second identification unit can be more easily identified.
したがって、 電線同士の識別がより容易となる。 したがって、 本請求項に記載 された電線を用いてワイヤハーネスを組み立てることにより、 電線の配索を誤る ことをより確実に防止でき、 ワイヤハーネスの品質の低下をより確実に防止でき る。  Therefore, it becomes easier to identify the wires. Therefore, by assembling the wire harness using the electric wire described in the present claim, it is possible to more reliably prevent the wiring from being erroneously routed, and to more reliably prevent the quality of the wire harness from deteriorating.
請求項 3に記載の本発明は、 第 2の識別部が被覆部の両端部それぞれに複数設 けられている。 このため、 複数の第 2の識別部の第 2の色と、 第 1の識別部の第 1の色と、 の組み合わせにより識別すべき電線の種類をより多くすることができ る。 したがって、 より多種多様な電子機器などにも対応することができる。 請求項 4に記載の本発明は、 第 1の着色手段が被覆部の長手方向の中央部を第 1の色に着色する。 第 2の着色手段が被覆部の長手方向の両端部の一部を第 2の 色に着色する。 このため、 第 1の色と第 2の色との組み合わせにより、 識別すベ き電線の種類を多くすることができる。 したがって、 多種多様な色の電線を得る ことができる。 さらに、 押し出し被覆する際に、 着色剤が混入されて着色された 電線の外表面を第 1の色及び第 2の色に着色して電線を得ることができる。 この ため、 使用頻度の低かったり、 特定の用途に用いられて在庫となった電線を再利 '用することができる。 したがって、 省資源化を図ることができる。  According to the third aspect of the present invention, a plurality of second identification portions are provided at both ends of the covering portion. Therefore, the types of electric wires to be identified can be further increased by a combination of the second colors of the plurality of second identification units and the first colors of the first identification units. Therefore, it can be applied to a wider variety of electronic devices. In the present invention according to claim 4, the first coloring means colors the central portion in the longitudinal direction of the covering portion into the first color. The second coloring means colors a part of both ends in the longitudinal direction of the covering portion into a second color. For this reason, the types of electric wires to be identified can be increased by combining the first color and the second color. Therefore, electric wires of various colors can be obtained. Further, at the time of extrusion coating, the electric wire can be obtained by coloring the outer surface of the colored electric wire mixed with a coloring agent into a first color and a second color. For this reason, infrequently used or in-stock wires used for specific applications can be reused. Therefore, resource saving can be achieved.
また、 第 1及び第 2の着色手段が、 被覆部の外表面の色と異なる第 1及び第 2 の色に、 前記外表面を着色する。 このため、 前記第 1及び第 2の色を 更するこ とにより容易に電線の色を変更できる。 したがって、 外表面が多種多様な色の電 線を容易に得ることができる。 Further, the first and second coloring means may be different from the first and second coloring means in color different from the color of the outer surface of the covering portion. The outer surface is colored to the color described above. Therefore, the color of the electric wire can be easily changed by changing the first and second colors. Therefore, it is possible to easily obtain electric wires of various colors on the outer surface.
請求項 5に記載の本発明は、 電線の長手方向に沿って移動させながら、 該電線 の外表面を着色する。 測定手段が測定した電線の所定の位置に基づいて、 制御手 段が第 1の着色手段と第 2の着色手段の動作を制御する。 このため、 予め定めら れる位置に、 第 1の着色手段及び第 2の着色手段が第 1の色及び第 2の色で着色 できる。 したがって、 所望の色に着色された電線を確実に得ることが出来る。 請求項 6に記載の本発明は、 第 2の着色手段は、 第 1の着色手段により着色さ れた箇所から間隔をあけた位置を第 2の色に着色する。 また、 第 2の着色手段は 、 剥き出しとなつた被覆部を構成する合成樹脂の外表面を第 2の色に着色する。 このため、 電線は、 第 1の色と第 2の色との間に合成樹脂の外表面が存在する。 このため、 第 1の色と第 2の色とを容易に識別できる。 したがって、 容易に識別 可能な外表面が多種多様な色の電線をより確実に得ることができる。  According to the fifth aspect of the present invention, the outer surface of the electric wire is colored while being moved along the longitudinal direction of the electric wire. The control means controls the operations of the first coloring means and the second coloring means based on the predetermined position of the electric wire measured by the measuring means. For this reason, the first coloring means and the second coloring means can be colored in the first color and the second color at predetermined positions. Therefore, it is possible to reliably obtain an electric wire colored in a desired color. According to a sixth aspect of the present invention, in the second coloring means, a position spaced from a portion colored by the first coloring means is colored in a second color. Further, the second coloring means colors the outer surface of the synthetic resin constituting the exposed coating portion to a second color. For this reason, the electric wire has an outer surface of the synthetic resin between the first color and the second color. For this reason, the first color and the second color can be easily distinguished. Therefore, it is possible to more reliably obtain wires of various colors whose outer surfaces can be easily identified.

Claims

' 請 求 の 範 囲 ' The scope of the claims
1 . 導電性の芯線と、 合成樹脂からなりかつ前記芯線を被覆する被覆部とを備え た電線において、  1. An electric wire comprising: a conductive core wire; and a sheath made of a synthetic resin and covering the core wire.
前記被覆部の長手方向の中央部の外表面が前記合成樹脂の色と異なる第 1の色 で着色されて形成された第 1の識別部と、  A first identification portion formed by coloring an outer surface of a central portion in a longitudinal direction of the covering portion with a first color different from the color of the synthetic resin,
前記被覆部の長手方向の両端部の一部が前記合成樹脂の色と異なる第 2の色で 着色されて形成された第 2の識別部と、  A second identification portion formed by coloring a part of both ends in the longitudinal direction of the covering portion with a second color different from the color of the synthetic resin;
を備えたことを特徴とする電線。  An electric wire comprising:
2 . 前記第 1の識別部と前記第 2の識別部との間に、 前記被覆部を構成する合成 樹脂の外表面が剥き出しとなった領域が設けられていることを特徴とする請求項  2. A region in which the outer surface of the synthetic resin constituting the covering portion is exposed is provided between the first identification portion and the second identification portion.
3 . 前記第 2の識別部が、 前記被覆部の両端部それぞれに複数設けられており、 これらの第 2の識別部の第 2の色が互いに異なることを特徴とする請求項 1また は請求項 2記載の電線。 3. A plurality of the second identification portions are provided at both ends of the covering portion, respectively, and the second identification portions have different second colors from each other. Item 2. An electric wire according to item 2.
4 . 導電性の芯線と、 合成樹脂からなりかつ前記芯線を被覆する被覆部とを備え た電線の前記被覆部の外表面を着色する電線の着色装置において、  4. An electric wire coloring apparatus for coloring an outer surface of the covering portion of the electric wire, wherein the covering portion is made of a synthetic resin and covers the core wire.
前記被覆部の長手方向の中央部の外表面を、 前記被覆部の外表面の色と異なる 第 1の色に着色する第 1の着色手段と、  First coloring means for coloring the outer surface of a central portion in the longitudinal direction of the covering portion with a first color different from the color of the outer surface of the covering portion,
前記被覆部の長手方向の両端部の一部を、 前記被覆部の外表面の色と異なる第 2の色に着色する第 2の着色手段と、 を備えたことを特徴とする電線の着色装置  A second coloring means for coloring a part of both ends in the longitudinal direction of the covering portion in a second color different from the color of the outer surface of the covering portion, characterized by comprising:
5 . 電線を該電線の長手方向に沿って移動させる移動手段と、 5. Moving means for moving the wire along the length of the wire;
前記移動手段により移動される電線の所定の位置を測定可能な測定手段と、 前記測定手段が測定した電線の所定の位置に基づいて、 前記第 1の着色手段と 前記第 2の着色手段の動作を制御する制御手段と、 を備えたことを特徴とする請 求項 4記載の電線の着色装置。  Measuring means capable of measuring a predetermined position of the electric wire moved by the moving means; and operation of the first coloring means and the second coloring means based on the predetermined position of the electric wire measured by the measuring means. 5. The apparatus for coloring an electric wire according to claim 4, further comprising: control means for controlling the electric wire.
6 . 前記第 2の着色手段は、 前記第 1の着色手段より前記電線の移動方向の下流 側に設けられており、 前記第 1の着色手段により着色された箇所と間隔をあけか つ前記両端部の前記合成樹脂が剥き出しとなつた領域を第 2の色に着色すること を特徴とする請求項 5記載の電線の着色装置。 6. The second coloring means is provided on the downstream side in the moving direction of the electric wire from the first coloring means, and is spaced apart from a portion colored by the first coloring means and the both ends. Coloring the area of the part where the synthetic resin is exposed to the second color. The electric wire coloring apparatus according to claim 5, characterized in that:
PCT/JP2003/000149 2002-02-19 2003-01-10 Electric wire and wire coloring apparatus WO2003071560A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
MXPA04008098A MXPA04008098A (en) 2002-02-19 2003-01-10 Electric wire and wire coloring apparatus.
JP2003570370A JP4511837B2 (en) 2002-02-19 2003-01-10 Electrical wire
EP03701061A EP1477994A4 (en) 2002-02-19 2003-01-10 ELECTRIC WIRE AND THREAD COLORING APPARATUS
AU2003203153A AU2003203153A1 (en) 2002-02-19 2003-01-10 Electric wire and wire coloring apparatus

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2002-041487 2002-02-19
JP2002041487 2002-02-19
JP2002-105595 2002-04-08
JP2002105595 2002-04-08

Publications (1)

Publication Number Publication Date
WO2003071560A1 true WO2003071560A1 (en) 2003-08-28

Family

ID=27759637

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2003/000149 WO2003071560A1 (en) 2002-02-19 2003-01-10 Electric wire and wire coloring apparatus

Country Status (6)

Country Link
EP (1) EP1477994A4 (en)
JP (1) JP4511837B2 (en)
CN (1) CN100354983C (en)
AU (1) AU2003203153A1 (en)
MX (1) MXPA04008098A (en)
WO (1) WO2003071560A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004029649A1 (en) * 2004-06-18 2006-03-16 Metzner Maschinenbau Gmbh Information printing of information onto surface of electrical cables uses ink jet stages having piezo crystal actuators
JP2008078012A (en) * 2006-09-22 2008-04-03 Yazaki Corp Electric wire coloring device
CN109462125A (en) * 2018-08-21 2019-03-12 国网浙江嘉善县供电有限公司 The management information system of mounting cable numerical control production lathe
CN119480292A (en) * 2024-12-16 2025-02-18 江苏通光电子线缆股份有限公司 Cable surface color stripe coating device

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2962250B1 (en) * 2010-07-05 2014-05-02 Laselec CABLE MARKING METHOD, CABLE MARKING MACHINE, AND CABLE EXTENSION
JP6322377B2 (en) * 2013-10-04 2018-05-09 矢崎総業株式会社 Wire harness production system and wire harness production method
DE102023109188B4 (en) 2023-04-12 2025-07-10 Gerodur Mpm Kunststoffverarbeitung Gmbh & Co. Kg Two-stage pressure system and pressure process for a pipe

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3197554A (en) 1961-09-01 1965-07-27 Gene W Baker Multi-wire electrical system with identifying means
JPS61100827U (en) * 1984-12-07 1986-06-27
JPH03130116U (en) * 1990-04-09 1991-12-26
JPH1031918A (en) 1996-07-15 1998-02-03 Sumitomo Wiring Syst Ltd Method and device for marking wire

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB826273A (en) * 1956-02-13 1959-12-31 Standard Telephones Cables Ltd Printing of coloured identification rings on insulated electric conductors
GB985240A (en) * 1962-05-21 1965-03-03 Head Wrightson & Co Ltd Improvements relating to strip processing lines
GB1086635A (en) * 1963-08-15 1967-10-11 Plessey Uk Ltd Improvements in or relating to electrically-insulated wire
US3413956A (en) * 1967-02-24 1968-12-03 Western Electric Co Drive system for apparatus for applying code markings of different colors onto elongated articles
JPS5335262B2 (en) * 1972-02-09 1978-09-26
GB1536178A (en) * 1976-12-09 1978-12-20 Boeing Co Method and apparatus for printing indicia on a continuous elongate flexible three-dimensional member
US5401908A (en) * 1993-04-22 1995-03-28 Cooper Industries, Inc. Insulated conductor pairs and method and apparatus of making same
JPH07161240A (en) * 1993-12-07 1995-06-23 Nippon Telegr & Teleph Corp <Ntt> Cable with phosphor
JPH09293417A (en) * 1996-04-26 1997-11-11 Fujikura Ltd Fluororesin wire with discriminating function and manufacture thereof
JPH1127817A (en) * 1997-07-07 1999-01-29 Harness Sogo Gijutsu Kenkyusho:Kk Circuit identification method for wire harness

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3197554A (en) 1961-09-01 1965-07-27 Gene W Baker Multi-wire electrical system with identifying means
JPS61100827U (en) * 1984-12-07 1986-06-27
JPH03130116U (en) * 1990-04-09 1991-12-26
JPH1031918A (en) 1996-07-15 1998-02-03 Sumitomo Wiring Syst Ltd Method and device for marking wire

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1477994A4 *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004029649A1 (en) * 2004-06-18 2006-03-16 Metzner Maschinenbau Gmbh Information printing of information onto surface of electrical cables uses ink jet stages having piezo crystal actuators
DE102004029649B4 (en) * 2004-06-18 2006-06-29 Metzner Maschinenbau Gmbh Information printing of information onto surface of electrical cables uses ink jet stages having piezo crystal actuators
DE102004029649B8 (en) * 2004-06-18 2006-12-07 Metzner Maschinenbau Gmbh Method of printing wires
JP2008078012A (en) * 2006-09-22 2008-04-03 Yazaki Corp Electric wire coloring device
CN109462125A (en) * 2018-08-21 2019-03-12 国网浙江嘉善县供电有限公司 The management information system of mounting cable numerical control production lathe
CN119480292A (en) * 2024-12-16 2025-02-18 江苏通光电子线缆股份有限公司 Cable surface color stripe coating device

Also Published As

Publication number Publication date
JPWO2003071560A1 (en) 2005-06-16
EP1477994A1 (en) 2004-11-17
CN100354983C (en) 2007-12-12
AU2003203153A1 (en) 2003-09-09
CN1643622A (en) 2005-07-20
EP1477994A4 (en) 2007-01-10
MXPA04008098A (en) 2005-06-20
JP4511837B2 (en) 2010-07-28

Similar Documents

Publication Publication Date Title
JP3976732B2 (en) Electric wire manufacturing method and electric wire manufacturing apparatus
JP2008103191A (en) Shielded wire and method for identifying shielded wire
JP4842691B2 (en) Electric wire coloring apparatus and electric wire coloring method
JP4511837B2 (en) Electrical wire
EP1388868A2 (en) Method and Apparatus for Coating Electrical Cable
WO2008102490A1 (en) Electrical cable, apparatus and method of coloring and manufacturing same
US7504586B2 (en) Cable and cable identificating method
JPWO2004061867A1 (en) Electrical wire
EP1548753A1 (en) Electric wire and wire harness
EP1548756B1 (en) Method for marking a wire
CN101326594A (en) Roller
JP3887345B2 (en) Electric wire coloring apparatus and electric wire coloring method
JP4477939B2 (en) Electric wire manufacturing method and electric wire manufacturing apparatus
EP1768134B1 (en) Coloring unit and finishing device for an electric cable
JP2004079200A (en) Wire and wire marking method
JP2003297160A (en) Wire coloring device and wire manufacturing device
JP4482290B2 (en) Coloring nozzle for electric wires
JP2003303524A (en) Wire manufacturing method

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 1200400793

Country of ref document: VN

AK Designated states

Kind code of ref document: A1

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ OM PH PL PT RO RU SD SE SG SI SK SL TJ TM TN TR TT TZ UA UG US UZ VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR IE IT LU MC NL PT SE SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
WWE Wipo information: entry into national phase

Ref document number: 2003570370

Country of ref document: JP

WWE Wipo information: entry into national phase

Ref document number: 1-2004-501241

Country of ref document: PH

WWE Wipo information: entry into national phase

Ref document number: 2003701061

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: PA/a/2004/008098

Country of ref document: MX

WWE Wipo information: entry into national phase

Ref document number: 20038061724

Country of ref document: CN

WWP Wipo information: published in national office

Ref document number: 2003701061

Country of ref document: EP