WO2003071560A1 - Electric wire and wire coloring apparatus - Google Patents
Electric wire and wire coloring apparatus Download PDFInfo
- Publication number
- WO2003071560A1 WO2003071560A1 PCT/JP2003/000149 JP0300149W WO03071560A1 WO 2003071560 A1 WO2003071560 A1 WO 2003071560A1 JP 0300149 W JP0300149 W JP 0300149W WO 03071560 A1 WO03071560 A1 WO 03071560A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- coloring
- color
- electric wire
- wire
- covering portion
- Prior art date
Links
- 238000004040 coloring Methods 0.000 title claims abstract description 141
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 52
- 239000000057 synthetic resin Substances 0.000 claims abstract description 52
- 239000003086 colorant Substances 0.000 claims description 63
- 238000005520 cutting process Methods 0.000 description 28
- 239000011248 coating agent Substances 0.000 description 24
- 238000000576 coating method Methods 0.000 description 24
- 239000000463 material Substances 0.000 description 20
- 239000000975 dye Substances 0.000 description 15
- 239000000049 pigment Substances 0.000 description 15
- 239000000126 substance Substances 0.000 description 12
- 239000007788 liquid Substances 0.000 description 9
- 239000003973 paint Substances 0.000 description 9
- 238000005470 impregnation Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 238000007765 extrusion coating Methods 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/34—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
- H01B13/345—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables by spraying, ejecting or dispensing marking fluid
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/34—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/36—Insulated conductors or cables characterised by their form with distinguishing or length marks
- H01B7/361—Insulated conductors or cables characterised by their form with distinguishing or length marks being the colour of the insulation or conductor
Definitions
- the present invention relates to a wire and an electric wire coloring apparatus including a conductive core wire and an insulating covering portion that covers the core wire.
- the wire harness includes a plurality of electric wires 100 (shown in FIGS. 4 and 5), a connector attached to an end of the electric wires 100, and the like.
- the electric wire 100 includes a conductive core wire 101 and a covering portion 102 made of an insulating synthetic resin that covers the core wire 101. I have.
- the electric wire 100 is a so-called covered electric wire.
- the electric wire 100 is manufactured by extruding and covering an insulating synthetic resin on the outer periphery of the core wire 101. When the above-described extrusion coating is performed, the electric wire 100 is mixed with the above-described synthetic resin and mixed with a desired colorant to be colored in a desired color.
- the connector has a conductive terminal fitting and an insulating connector housing.
- the terminal fitting is attached to an end of the electric wire 100 and electrically connected to the core wire 101 of the electric wire 100.
- the connector housing is formed in a box shape and houses the terminal fitting.
- the wire 100 When assembling the wire harness, first, the wire 100 is cut into a predetermined length, and a terminal fitting is attached to an end of the wire 100 or the like. Connect the wires 100 as necessary. Then, insert the terminal fitting into the connector housing. Thus, the above-described wire harness is assembled.
- the electric wire 100 of the above-mentioned wire harness has a size of the core wire 101 and a covering portion 100. It is necessary to distinguish the material 2 (change of material depending on the presence or absence of heat resistance) and the purpose of use.
- the intended use is, for example, a control system such as an airbag, an antilock brake system (ABS) or vehicle speed information, or a system (system) of an automobile in which electric wires 100 such as a power transmission system are used.
- the electric wire 100 of the wiring harness is colored in various colors by mixing various coloring agents into the synthetic resin constituting the covering portion 102 in order to identify the purpose of use (system) described above. Markings have been applied.
- the outer surface 102 a of the covering portion 102 is formed in a stripe pattern with two different colors A and B (indicated by oblique lines in FIG. 4). Have been.
- a desired coloring agent is mixed into the synthetic resin constituting the coating portion 102 when the coating is performed by extrusion, and the outer surface 102 a of the coating portion 102 is desired.
- Color C shown by oblique lines in Fig. 5
- a mark 103 is formed on the outer surface 102a of the covering portion 102 located at both ends in the longitudinal direction. The mark 103 is formed by coloring a part of the outer surface 102 a of the covering part 102 into a color D, E (shown by oblique parallel lines in FIG. 5) different from the color C, Is formed.
- the wire 100 be thinner in the above-described wiring harness for a car or the like in order to suppress an increase in weight due to mounting of the various electronic devices described above. It is rare.
- the pattern constituting the stripe becomes narrower as the width becomes thinner, and it becomes difficult to identify the combination of the two colors A and B described above. For this reason, when assembling the wire harness, the possibility of incorrectly arranging the wires 100 increases, and It is conceivable to lower the quality of the harness.
- the electric wire 100 illustrated in FIG. 5 is colored in a predetermined color by mixing a coloring agent into the synthetic resin constituting the covering portion 102. Furthermore, marks 103 of colors D and E different from the color C of the synthetic resin are formed at the end. If the electric wire 100 becomes thinner, it may be difficult to distinguish the mark 103 depending on the combination of the color C of the covering portion 102 and the colors D and E of the mark 103. For this reason, when assembling the wire harness, it is conceivable that the possibility of incorrectly arranging the electric wire 100 is increased and the quality of the wire harness is reduced.
- the outer surfaces of these electric wires are colored with various combinations of colors so that various electric wires can be easily identified.
- a coloring agent is mixed with the synthetic resin constituting the covering portion when the covering portion is extruded and covered, it is necessary to stop the electric wire manufacturing apparatus when changing the color. There was. Or, change the colorant to be mixed without stopping the operation of the wire manufacturing equipment. In this case, an electric wire in which the colorant before and after the change are mixed is manufactured. For this reason, the yield of electric wires was reduced. For this reason, conventional wire manufacturing equipment is not suitable for manufacturing wires of various colors.
- a first object of the present invention is to provide an electric wire that can be easily identified and that prevents deterioration of the quality of a wire harness to be assembled.
- a second object of the present invention is to provide an electric wire coloring apparatus capable of easily obtaining electric wires of various colors on the outer surface. Disclosure of the invention
- an electric wire of the present invention is an electric wire comprising: a conductive core wire; and a covering portion made of a synthetic resin and covering the core wire.
- the outer surface of the central portion is colored with a first color different from the color of the synthetic resin.
- a first identification portion formed, and a second identification portion formed by coloring a part of both ends in the longitudinal direction of the covering portion with a second color different from the color of the synthetic resin.
- the first identification portion is formed on the outer surface of the central portion of the covering portion.
- the first color of the first identification portion is different from the color of the synthetic resin. For this reason, even if the wire becomes thin, the first color of the first identification portion can be easily identified because the first identification portion is formed on the covering portion.
- the second identification portion is formed at a part of both ends of the covering portion.
- the second identification part is formed on the outer surface of the covering part.
- the second color of the second identification portion is different from the color of the synthetic resin. Therefore, the second color of the second identification section can be easily identified.
- coloring the outer surface of the covering portion in this specification means that the outer surface of the covering portion of the electric wire is colored with a coloring material.
- Colorants are liquid substances in which colorants (industrial organic substances) are dissolved or dispersed in water or other solvents.
- Organic substances include dyes and pigments (mostly organic substances, synthetic products), and sometimes dyes are used as pigments and pigments are used as dyes.
- the coloring material in this specification indicates both a coloring liquid and a paint. 'A colored liquid indicates a substance in which a dye is dissolved or dispersed in a solvent, and a paint indicates a substance in which a pigment is dispersed in a dispersion.
- coloring the outer surface of the coating portion in the present specification means that at least a part of the outer surface of the coating portion is dyed with a dye, and that at least a part of the outer surface of the coating portion is coated with a pigment. Is shown.
- the solvent and the dispersion have an affinity with the synthetic resin constituting the covering portion of the electric wire.
- the dye will surely penetrate into the coating, and the pigment will surely adhere to the outer surface of the coating.
- first identification portion a region where the synthetic resin constituting the covering portion is exposed is provided.
- a plurality of the second identification portions are provided at both ends of the covering portion, respectively, and the second identification portions have different second colors.
- an electric wire coloring apparatus provides an electric wire coloring apparatus, comprising: a conductive core wire; and a coating portion made of a synthetic resin and covering the core wire.
- a first coloring means for coloring an outer surface of a central portion in a longitudinal direction of the covering portion to a first color different from a color of an outer surface of the covering portion;
- a second coloring means for coloring a part of both ends in the longitudinal direction to a second color different from the color of the outer surface of the covering portion.
- the first coloring means colors the central portion in the longitudinal direction of the covering portion to the first color.
- the second coloring means colors a part of both ends in the longitudinal direction of the covering portion into a second color. For this reason, the types of electric wires to be identified can be increased by combining the first color and the second color.
- first and second coloring means color the outer surface with first and second colors different from the color of the outer surface of the covering portion. Therefore, the color of the outer surface of the electric wire can be easily changed by changing the first and second colors.
- the first coloring means desirably colors the entire periphery of the outer surface of the central portion of the covering portion with the first color. In this case, even if the wire becomes thin, the first color can be easily recognized, and the wire can be easily identified.
- the electric wires colored by the first and second coloring means are preferably uncolored electric wires. In this case, the first coloring means and the second coloring means can reliably color the electric wire into the first color and the second color. Therefore, it is possible to reliably obtain wires of various colors on the outer surface.
- the control means controls the operations of the first coloring means and the second coloring means based on the predetermined position of the electric wire measured by the measuring means. For this reason, the first coloring means and the second coloring means can color the predetermined position with the first color and the second color.
- the predetermined (constant) position of the electric wire to be measured by the measuring means may be any position on the electric wire as long as it is a reference position when coloring while moving the electric wire.
- As the predetermined position of the electric wire it can be used at the end of the electric wire, the end of the portion colored by the first coloring means in the first color, or the like.
- the second coloring means is provided on the downstream side in the moving direction of the electric wire from the first coloring means, and is spaced apart from a portion colored by the first coloring means and the both ends.
- the area where the synthetic resin is exposed is colored in a second color.
- the second coloring means colors the position spaced apart from the portion colored by the first coloring means to the second color.
- the second coloring means colors the outer surface of the synthetic resin constituting the exposed coating portion into a second color. Therefore, the electric wire has an outer surface of the synthetic resin between the first color and the second color.
- FIG. 1 is an explanatory view illustrating an electric wire according to one embodiment of the present invention
- (a) is a perspective view of the electric wire according to one embodiment of the present invention
- (b) is a perspective view of FIG. 2 is a plan view of the electric wire shown in FIG.
- FIG. 2 is an explanatory diagram showing a configuration of a coloring and cutting device for obtaining the electric wire shown in FIG.
- FIG. 3 is a plan view showing a main part of the electric wire shown in FIG.
- FIG. 4 is an explanatory view showing an example of a conventional electric wire
- (a) is a perspective view showing an example of a conventional electric wire
- (b) is a plan view of the electric wire shown in FIG. 4 (a).
- FIG. Fig. 5 is an explanatory view showing another example of the conventional electric wire
- (a) is a perspective view showing another example of the conventional electric wire
- (b) is a view shown in Fig. 5 (a).
- the electric wire 1 constitutes a 'wire harness' that is routed to a vehicle or the like as a moving body. As shown in FIGS. 1 (a) and 1 (b), the electric wire 1 includes a conductive core wire 2 and an insulating coating portion 3.
- the core wire 2 is formed by twisting a plurality of strands.
- the wires constituting the core wire 2 are made of a conductive metal. Further, the core wire 2 may be composed of one strand.
- the coating portion 3 is made of, for example, a synthetic resin such as polyvinyl chloride (PVC). Various colorants are not mixed in the synthetic resin constituting the covering portion 3. For this reason, the synthetic resin constituting the covering portion 3 is non-colored, and the outer surface 3a of the covering portion 3 has the color P of the synthetic resin (shown by a white background in FIG. 1). The outer surface 3 a of the covering portion 3 forms the outer surface of the electric wire 1.
- the term “non-colored” as used in the present specification refers to a state where various coloring materials are not mixed in the synthetic resin forming the covering portion 3 of the electric wire 1. Non-colored means that the outer surface 3a of the covering portion 3 has the color P of the synthetic resin itself described above.
- the covering part 3 covers the core wire 2.
- a first identification portion 4 as a portion colored by a first coloring unit 12 described later and a mark 5 as a second identification portion are formed. ing.
- the first identification portion 4 is formed on the outer surface 3 a of the covering portion 3 located at the central portion 1 a in the longitudinal direction of the electric wire 1.
- the central part 1a forms the central part in the longitudinal direction of the covering part 3 described in this specification.
- the first discriminating portion 4 is formed such that the outer surface 3a of the covering portion 3 made of a synthetic resin of the color P (shown by a white background in FIG. 1) extends over the entire periphery of the central portion 1a. It is colored with a first colorant of color G (shown by oblique lines in FIG. 1). The first color G is different from the color P of the synthetic resin.
- the first identification portion 4 is formed by coloring the entire outer surface 3 a of the central portion 1 a in the longitudinal direction of the covering portion 3 with the first color G.
- the mark 5 is formed on the outer surface 3a of the covering portion 3 located at both ends 1b in the longitudinal direction of the electric wire 1. Both ends lb are the ends in the longitudinal direction of the coating portion 3 described in this specification.
- the mark 5 is formed on the non-colored area 6 as an area located at both ends 1b.
- the non-colored region 6 is formed by exposing the outer surface 3a of the covering portion 3 made of the synthetic resin of the color P (shown by a white background in FIG. 1) over the entire periphery of the both ends 1b. Have been. For this reason, the uncolored area 6 is not colored with various coloring materials, and the outer surface of the synthetic resin of the color P that forms the covering portion 3 is exposed.
- the mark 5 is formed by coloring a part of the uncolored area 6 located at both ends 1 b with a second coloring material of a second color H different from both the color P and the first color G. Have been. That is, the mark 5 is formed by coloring a part of both ends 1b with a second color H different from both the color P and the first color G.
- the mark 5 has a rectangular planar shape. Also, two (plural) marks 5 are formed at one end lb of the electric wire 1. When a plurality of marks 5 are formed on one end l b, the second colors H of these marks 5 are preferably different from each other. Note that three or more marks 5 may be formed at one end 1b of the electric wire 1. Thus, the mark 5 is formed by coloring a part of both ends 1 b of the covering portion 3 with the second color H. Further, the second color H may be the same as the first color G as long as the second color H is different from the color P of the synthetic resin forming the covering portion 3.
- coloring the outer surface 3 a of the covering portion 3 in this specification means that the outer surface 3 a of the covering portion 3 of the electric wire 1 is colored with a coloring material.
- Coloring materials are liquid substances in which coloring materials (organic organic substances) are dissolved or dispersed in water or other solvents.
- Organic substances include dyes and pigments (mostly organic substances and synthetic products). Sometimes, dyes are used as pigments and pigments are used as dyes.
- the coloring material in the present specification indicates both a coloring liquid and a paint.
- the term “colored liquid” refers to a substance in which a dye is dissolved or dispersed in a solvent
- the term “paint” refers to a substance in which a pigment is dispersed in a dispersion.
- a pigment is applied to at least a part of the outer surface 3a of the covering portion 3 of the wire 1.
- the solvent and the dispersion have an affinity with the synthetic resin constituting the covering portion 3 of the electric wire 1. Things are desirable. In this case, the dye will surely penetrate into the coating 3 of the electric wire 1 and the pigment will surely adhere to the outer surface 3 a of the coating 3 of the electric wire 1.
- the mark 5 as the second identification portion is formed in the non-colored region 6 located at both ends 1b.
- an uncolored region 6 (the outer surface of the synthetic resin constituting the covering portion 3) is provided between the first identification portion 4 and the mark 5.
- the outer surface of the synthetic resin constituting the covering part 3 is exposed.
- the electric wire 1 having the above-described configuration has a length L (shown in FIG. 3) of the covering portion 3 along the longitudinal direction of the electric wire 1, and a length L of the first identifying portion 4 along the longitudinal direction of the electric wire 1.
- the length L 2 (shown in FIG. 3) and the length L 1 (shown in FIG. 3) of the uncolored area 6 along the longitudinal direction of the electric wire 1 are predetermined.
- the distance L between one mark 5 near the end of the wire 1 and the end of the wire 1 a is predetermined.
- the length Lb of one mark 5 near the end of the wire 1 along the longitudinal direction of the wire 1, the distance Lc between the marks 5, and the other near the center of the wire 1 The length L d along the longitudinal direction of the electric wire 1 marked 5 is predetermined.
- the distance between the first identification unit 4 and the other mark 5 near the center of the electric wire 1 L e is predetermined.
- the electric wires 1 having the above-described configuration are bundled together and a connector or the like is attached to an end or the like to constitute the above-described wire harness.
- the connectors are connected to connectors of various electronic devices such as automobiles, and the wire harness, that is, the electric wire 1 transmits various signals and electric power to each electronic device.
- the first identification unit 4 indicates, for example, the above-described system of an automobile.
- the mark 5 indicates the position of the terminal accommodating chamber of the connector into which the terminal fitting attached to the end is inserted.
- the combination of the first color G and the second color H makes the wires 1 distinguishable from each other.
- the electric wire 1 having the above-described configuration can be obtained by an electric wire coloring / cutting device (hereinafter simply referred to as a colored cutting device) 10 shown in FIG.
- a colored cutting device 10 an electric wire before being processed by the coloring and cutting device 10 is denoted by reference numeral 30, and an electric wire after being processed by the coloring and cutting device 10 is denoted by reference numeral 1.
- the coloring and cutting device 10 shown in FIG. 2 forms the coloring device for electric wires described in this specification.
- the coloring and cutting device 10 cuts a very long uncolored electric wire 30 wound around the drum 11 or the like into a desired length based on the length L.
- the outer surface 3 a of the covering portion 3 is colored with a first coloring material to form a first identification portion 4.
- a part of the uncolored area 6 is colored with a second coloring material to form a mark 5.
- the colored cutting device 10 colors the outer surface 3a of the uncolored electric wire 30 to manufacture the electric wire 1 in which the outer surface 3a of the covering portion 3 is colored.
- the uncolored electric wire 30 is one in which the entire outer surface 3a of the covering portion 3 is not colored with the coloring material.
- the coloring and cutting device 10 includes a first coloring unit 12 as a first coloring unit, a second coloring unit 13 as a second coloring unit, and a cutting unit.
- a unit 14, an encoder 17 as measuring means, a control device 18 as control means, and the like are provided.
- the coloring and cutting device 10 runs the uncolored electric wire 30 along the first coloring unit 12, the second coloring unit 13, and the cutting unit 14 along the arrow K in FIG. 2 in this order. (Move) to manufacture the wire 1.
- the arrow K indicates the moving (running) direction of the electric wires 30 and 1.
- the coloring and cutting device 10 includes a plurality of drive rollers 15 and a plurality of driven rollers 16 as moving means for moving (moving) the electric wire 30 and the electric wire 1.
- the driven roller 16 serves as a roller for guiding the moving directions of the electric wires 30 and 1.
- the first coloring unit 12 includes an impregnation tank 20, a lifting roller 21, and a squeegee 22.
- the impregnation tank 20 is formed in a box shape with an open top.
- the impregnation tank 20 contains the first colorant of the first color G.
- the electric wire 30 is moved above the impregnation tank 20 by the rollers 15 and 16 described above.
- the lifting roller 21 is provided movably along the vertical direction. That is, the elevating roller 21 can move up and down freely. is there.
- the electric wire 30 running by the rollers 15 and 16 is attached (penetrated) to the first coloring material in the impregnation tank 20.
- the lifting roller 21 ascends, it pulls up the wire 30 running by the rollers 15, 16 from the first coloring material in the impregnation tank 20.
- the electric wire 30 traveling by the rollers 15 and 16 is positioned at the position attached to the first coloring material indicated by a solid line in FIG. 2 and at the position indicated by a two-dot chain line in FIG. It can be displaced over the position where it has come out of the coloring material.
- the squeegee 22 is disposed downstream of the arrow K in the impregnation tank 20.
- the squeegee 22 removes an excess of the first coloring material applied to the outer surface 3a of the electric wire 1 from the outer surface 3a.
- the first coloring unit 12 is configured to color the outer surface 3a of the central portion 1a in the longitudinal direction of the covering portion 3 with the first color G different from the color P to perform the first identification.
- the second colored unit 13 is provided on the downstream side of the arrow K of the first colored unit 12.
- the second coloring unit 13 is provided with an atomizer (spray) 23.
- the second coloring units 13 are provided according to the number of the marks 5. In the illustrated example, two marks 5 are formed on one end 1 b (one wire 1 is formed with four marks 5), so four sprayers 23 are provided. .
- the sprayer 23 sprays the second coloring material of the second color H onto a part of the uncolored area 6 to form the mark 5.
- the second coloring unit 13 forms a part of the uncolored area 6 that is spaced from the first identification unit 4 and that has the synthetic resin exposed at both ends 1 b in the second color H. Color.
- the second coloring unit 13 colors at least a part of both ends 1b in the longitudinal direction of the covering portion 3 with the second color H different from the color P.
- the cutting unit 14 is provided on the downstream side of the arrow K of the second coloring unit 13.
- the cutting unit 14 includes a pair of cutting blades 24. These cutting blades 24 position the electric wires 1, 30 running by the rollers 15, 16, etc., between each other. The cutting blades 24 move toward and away from (contact with) each other. The cutting blades 24 approach each other, cut the electric wire 30 with the electric wire 30 interposed therebetween, Obtain the wire 1 described above.
- the encoder 17 has a rotor 25.
- the rotor 25 is rotatable around the axis.
- the outer peripheral surface of the rotor 25 is in contact with the sheath 3 covering the core wire 2.
- the rotor 25 rotates when the core wire 2, that is, the electric wire 30 travels (moves) along the arrow K. That is, the rotor 25 rotates around the axis along with the movement (movement) of the core wire 2, that is, the electric wire 30 along the arrow K.
- the traveling (moving) distance of the core wire 2, that is, the electric wire 30 along the arrow K is proportional to the rotation speed of the rotor 25.
- the encoder 17 is connected to the control arm 18.
- the encoder 17 outputs a pulse signal to the control device 18 when the rotor 25 rotates by a predetermined angle. That is, the encoder 17 outputs information corresponding to the traveling (moving) distance of the core wire 2, that is, the electric wire 30 along the arrow K, to the control device 18.
- the encoder 17 measures information according to the moving distance of the electric wire 30 and outputs information on an arbitrary position of the electric wire 30 to the control device 18.
- the encoder 17 measures a predetermined position of the electric wire 30 moved by the rollers 15, 1.6. In addition, the encoder 17 determines whether the electric wire 30 to be measured
- the (constant) position may be any position on the electric wire 30 as long as it is a reference position for coloring while moving the electric wire 30.
- the predetermined (constant) position of the electric wire 30 the end of the electric wire 30 and the portion colored with the first color G by the first coloring unit 12
- the control device 18 is a computer including a known RAM, ROM, CPU, and the like, and controls the entire coloring and cutting device 10.
- An input device 19 is connected to the control device 18.
- the controller 18 stores the lengths L, L1, L2, Lb,! ⁇ ⁇ 1 and the distances 1 ⁇ &, Lc, Le described above.
- the control device 18 includes an instruction input from the input device 19 or a program stored in the ROM or the like, and the lengths L, L1, L2, L, Ld and the distances La, Lc, Le described above. Based on information from the encoder 17, the lifting roller 21 of the first coloring unit 12 is moved up and down, the sprayer 23 of the second coloring unit 13 is operated, and the cutting blade 24 of the cutting unit 14 is moved toward and away from each other. Let it. In this way, the control device 18 determines, based on the predetermined position of the electric wire 30 measured by the encoder 17, The operation of the first coloring unit 12 and the second coloring unit 13 is controlled.
- the input device 19 is used for performing various operations of the coloring and cutting device 10.
- the input device 19 for example, well-known keyboards, various switches, and various information input devices such as various recording medium driving devices such as a CD-ROM driving device can be used.
- the coloring and cutting apparatus 10 having the above-described configuration measures the movement amount of the electric wire 30 moved by the rollers 15 and 16 with the encoder 17. Then, the coloring and cutting device 10 is configured to perform the following processing based on the information measured by the encoder 17 and the lengths L, L1, L2, Lb, and Ld and the distances La, Lc, and Le described above.
- the lifting roller 21 of the first coloring unit 12 is moved up and down, the sprayer 23 of the second coloring unit 13 is operated, and the cutting blade 24 of the cutting unit 14 is moved toward and away from each other. Then, the coloring and cutting device 10 processes the uncolored electric wire 30 wound on the drum 11 into the electric wire 1 shown in FIG.
- the first color G of the first identification section 4 is different from the color P of the synthetic resin forming the covering section 3. For this reason, even if the wire 1 becomes thin, the first color G of the first identification portion 4 is formed because the first identification portion 4 is formed over the entire circumference of the central portion 1 a of the covering portion 3. Can be easily identified.
- marks 5 as second identification portions are formed on a part of both ends 1 b of the covering portion 3.
- the color of the synthetic resin constituting the covering portion 3 is P. Therefore, the mark 5 is formed in the non-colored area 6 of the color P (the outer surface 3 a of the covering portion 3).
- the second color H of the mark 5 is different from both the synthetic resin color P and the first color G. Therefore, the mark 5 can be easily identified.
- An uncolored area 6 is provided between the first identification section 4 and the mark 5. Therefore, the first identification unit 4 and the mark 5 can be easily identified.
- both the first identification portion 4 and the mark 5 can be easily identified, and the wires 1 can be easily identified. Therefore, by assembling the wire harness using the electric wire 1 described in the above-described embodiment, it is possible to prevent the wiring of the electric wire 1 from being erroneously routed, and to prevent the quality of the wire harness from being deteriorated.
- a plurality of marks 5 are provided on both ends 1 b of the covering portion 3. For this reason, the types of the electric wires 1 to be identified can be increased by combining the second color H of the plurality of marks 5 and the first color G of the first identification unit 4. Therefore, a greater variety It can respond to various electronic devices.
- the uncolored electric wire 30 is colored by the first colored unit 12 and the second colored unit 13.
- the first color G and the second color H can be changed more easily than when various colorants are mixed into the synthetic resin constituting the covering portion 3 when the covering portion 3 is formed. Therefore, it is possible to easily and quickly obtain the electric wires 1 having various colors on the outer surface 3a.
- the first coloring unit 12 colors the central portion 1 a of the covering portion 3 in the longitudinal direction to the first color G.
- the second coloring unit 13 colors a part of both ends 1 b in the longitudinal direction of the covering portion 3 into a second color H. Therefore, by combining the first color G and the second color H, the types of the electric wires 1 to be identified can be increased. Therefore, it is possible to obtain the electric wire 1 whose outer surface 3a has various colors.
- first and second colored units 12, '13 are used to form the outer surface 3 a into first and second colors G, H different from the color of the outer surface 3 a of the covering portion 3. To color. Therefore, by changing the first and second colors G and H, it is possible to easily obtain the electric wire 1 whose outer surface 3a has various colors.
- the control device 18 controls the operation of the first coloring unit 12 and the second coloring unit 13. For this reason, the first colored unit 12 and the second colored unit 13 can be colored with the first color G and the second color H at predetermined positions. Therefore, it is possible to reliably obtain the electric wire 1 whose outer surface 3a is colored in a desired color.
- the second coloring unit 13 colors a position spaced from the portion colored by the first coloring unit 12 into the second color H. Further, the second coloring unit 13 colors a part of the exposed uncolored area 6 to a second color. For this reason, the electric wire 1 has a synthetic resin surface between the first color G and the second color H. Therefore, the first color G and the second color H can be easily distinguished. Therefore, it is possible to more reliably obtain the electric wire 1 whose outer surface 3a that can be easily identified has various colors.
- the encoder 17 is used to measure the predetermined positions of the electric wires 1 and 30.
- an imaging device such as a CCD camera is used.
- a step and an identification means for identifying an arbitrary position of the electric wires 1 and 30 from the image obtained by the imaging means may be used.
- the electric wire 1 constituting the wire harness arranged in the vehicle is described.
- the electric wire 1 of the present invention may be used not only for automobiles but also for various electronic devices such as portable computers and various electric machines.
- the outer surface of the uncolored electric wire 30 is colored with the first color G and the second color H.
- the above-described electric wire 1 is not limited to the non-colored one, and various kinds of coloring agents are mixed into the synthetic resin that is extruded and coated on the outer periphery of the core wire, and the covering portion is formed from the electric wire having a predetermined color. It may be manufactured.
- the color of the colored outer surface of the electric wire and both the first color G and the second color H described above are different from each other. In this case, infrequently used or stocked wires used for specific purposes can be reused. Therefore, resource saving can be achieved.
- a means for coloring the outer surface 3a of the uncolored covering portion 3 to form the first identification portion 4 and the mark 5 as the second identification portion immersion, water mist, spraying
- Various means such as printing, printing, and transferring may be used.
- various paints such as acrylic paints, inks (dyes and pigments), and UV inks may be used.
- the first identification portion 4 is formed by coloring the entire periphery of the outer surface 3a of the central portion 1a in the longitudinal direction of the covering portion 3 with the first color G.
- a part of the outer surface 3a of the central portion 1a in the longitudinal direction of the covering portion 3 is colored with the first color G, and the first identification portion 4 is colored with the first color G.
- P may be used to form a stripe pattern or a spiral pattern.
- the first identification portion is formed on the outer surface of the central portion of the covering portion.
- the first color of the first identification portion is different from the color of the synthetic resin. For this reason, even if the wire becomes thin, the first identification part is formed in the center of the sheath. Therefore, the first color of the first identification section can be easily identified.
- the second identification section is formed at a part of both ends of the covering section.
- the second identification part is formed on the outer surface of the covering part.
- the second color of the second identification portion is different from the color of the synthetic resin. For this reason, the second color of the second identification unit can be easily identified. Therefore, identification of both the first identification unit and the second identification unit is easy, and identification of electric wires is easy. Therefore, by assembling the wire harness using the electric wire described in the present claim, it is possible to prevent the wiring from being erroneously routed and prevent the quality of the wire harness from being deteriorated.
- an area is provided between the first identification unit and the second identification unit. For this reason, the first identification unit and the second identification unit can be more easily identified.
- a plurality of second identification portions are provided at both ends of the covering portion. Therefore, the types of electric wires to be identified can be further increased by a combination of the second colors of the plurality of second identification units and the first colors of the first identification units. Therefore, it can be applied to a wider variety of electronic devices.
- the first coloring means colors the central portion in the longitudinal direction of the covering portion into the first color.
- the second coloring means colors a part of both ends in the longitudinal direction of the covering portion into a second color. For this reason, the types of electric wires to be identified can be increased by combining the first color and the second color. Therefore, electric wires of various colors can be obtained.
- the electric wire can be obtained by coloring the outer surface of the colored electric wire mixed with a coloring agent into a first color and a second color. For this reason, infrequently used or in-stock wires used for specific applications can be reused. Therefore, resource saving can be achieved.
- first and second coloring means may be different from the first and second coloring means in color different from the color of the outer surface of the covering portion.
- the outer surface is colored to the color described above. Therefore, the color of the electric wire can be easily changed by changing the first and second colors. Therefore, it is possible to easily obtain electric wires of various colors on the outer surface.
- the outer surface of the electric wire is colored while being moved along the longitudinal direction of the electric wire.
- the control means controls the operations of the first coloring means and the second coloring means based on the predetermined position of the electric wire measured by the measuring means. For this reason, the first coloring means and the second coloring means can be colored in the first color and the second color at predetermined positions. Therefore, it is possible to reliably obtain an electric wire colored in a desired color.
- a position spaced from a portion colored by the first coloring means is colored in a second color. Further, the second coloring means colors the outer surface of the synthetic resin constituting the exposed coating portion to a second color.
- the electric wire has an outer surface of the synthetic resin between the first color and the second color.
- the first color and the second color can be easily distinguished. Therefore, it is possible to more reliably obtain wires of various colors whose outer surfaces can be easily identified.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
- Manufacturing Of Electric Cables (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MXPA04008098A MXPA04008098A (en) | 2002-02-19 | 2003-01-10 | Electric wire and wire coloring apparatus. |
JP2003570370A JP4511837B2 (en) | 2002-02-19 | 2003-01-10 | Electrical wire |
EP03701061A EP1477994A4 (en) | 2002-02-19 | 2003-01-10 | ELECTRIC WIRE AND THREAD COLORING APPARATUS |
AU2003203153A AU2003203153A1 (en) | 2002-02-19 | 2003-01-10 | Electric wire and wire coloring apparatus |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002-041487 | 2002-02-19 | ||
JP2002041487 | 2002-02-19 | ||
JP2002-105595 | 2002-04-08 | ||
JP2002105595 | 2002-04-08 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003071560A1 true WO2003071560A1 (en) | 2003-08-28 |
Family
ID=27759637
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2003/000149 WO2003071560A1 (en) | 2002-02-19 | 2003-01-10 | Electric wire and wire coloring apparatus |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1477994A4 (en) |
JP (1) | JP4511837B2 (en) |
CN (1) | CN100354983C (en) |
AU (1) | AU2003203153A1 (en) |
MX (1) | MXPA04008098A (en) |
WO (1) | WO2003071560A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004029649A1 (en) * | 2004-06-18 | 2006-03-16 | Metzner Maschinenbau Gmbh | Information printing of information onto surface of electrical cables uses ink jet stages having piezo crystal actuators |
JP2008078012A (en) * | 2006-09-22 | 2008-04-03 | Yazaki Corp | Electric wire coloring device |
CN109462125A (en) * | 2018-08-21 | 2019-03-12 | 国网浙江嘉善县供电有限公司 | The management information system of mounting cable numerical control production lathe |
CN119480292A (en) * | 2024-12-16 | 2025-02-18 | 江苏通光电子线缆股份有限公司 | Cable surface color stripe coating device |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2962250B1 (en) * | 2010-07-05 | 2014-05-02 | Laselec | CABLE MARKING METHOD, CABLE MARKING MACHINE, AND CABLE EXTENSION |
JP6322377B2 (en) * | 2013-10-04 | 2018-05-09 | 矢崎総業株式会社 | Wire harness production system and wire harness production method |
DE102023109188B4 (en) | 2023-04-12 | 2025-07-10 | Gerodur Mpm Kunststoffverarbeitung Gmbh & Co. Kg | Two-stage pressure system and pressure process for a pipe |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3197554A (en) | 1961-09-01 | 1965-07-27 | Gene W Baker | Multi-wire electrical system with identifying means |
JPS61100827U (en) * | 1984-12-07 | 1986-06-27 | ||
JPH03130116U (en) * | 1990-04-09 | 1991-12-26 | ||
JPH1031918A (en) | 1996-07-15 | 1998-02-03 | Sumitomo Wiring Syst Ltd | Method and device for marking wire |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB826273A (en) * | 1956-02-13 | 1959-12-31 | Standard Telephones Cables Ltd | Printing of coloured identification rings on insulated electric conductors |
GB985240A (en) * | 1962-05-21 | 1965-03-03 | Head Wrightson & Co Ltd | Improvements relating to strip processing lines |
GB1086635A (en) * | 1963-08-15 | 1967-10-11 | Plessey Uk Ltd | Improvements in or relating to electrically-insulated wire |
US3413956A (en) * | 1967-02-24 | 1968-12-03 | Western Electric Co | Drive system for apparatus for applying code markings of different colors onto elongated articles |
JPS5335262B2 (en) * | 1972-02-09 | 1978-09-26 | ||
GB1536178A (en) * | 1976-12-09 | 1978-12-20 | Boeing Co | Method and apparatus for printing indicia on a continuous elongate flexible three-dimensional member |
US5401908A (en) * | 1993-04-22 | 1995-03-28 | Cooper Industries, Inc. | Insulated conductor pairs and method and apparatus of making same |
JPH07161240A (en) * | 1993-12-07 | 1995-06-23 | Nippon Telegr & Teleph Corp <Ntt> | Cable with phosphor |
JPH09293417A (en) * | 1996-04-26 | 1997-11-11 | Fujikura Ltd | Fluororesin wire with discriminating function and manufacture thereof |
JPH1127817A (en) * | 1997-07-07 | 1999-01-29 | Harness Sogo Gijutsu Kenkyusho:Kk | Circuit identification method for wire harness |
-
2003
- 2003-01-10 JP JP2003570370A patent/JP4511837B2/en not_active Expired - Fee Related
- 2003-01-10 MX MXPA04008098A patent/MXPA04008098A/en active IP Right Grant
- 2003-01-10 EP EP03701061A patent/EP1477994A4/en not_active Withdrawn
- 2003-01-10 WO PCT/JP2003/000149 patent/WO2003071560A1/en active Application Filing
- 2003-01-10 AU AU2003203153A patent/AU2003203153A1/en not_active Abandoned
- 2003-01-10 CN CNB038061724A patent/CN100354983C/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3197554A (en) | 1961-09-01 | 1965-07-27 | Gene W Baker | Multi-wire electrical system with identifying means |
JPS61100827U (en) * | 1984-12-07 | 1986-06-27 | ||
JPH03130116U (en) * | 1990-04-09 | 1991-12-26 | ||
JPH1031918A (en) | 1996-07-15 | 1998-02-03 | Sumitomo Wiring Syst Ltd | Method and device for marking wire |
Non-Patent Citations (1)
Title |
---|
See also references of EP1477994A4 * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004029649A1 (en) * | 2004-06-18 | 2006-03-16 | Metzner Maschinenbau Gmbh | Information printing of information onto surface of electrical cables uses ink jet stages having piezo crystal actuators |
DE102004029649B4 (en) * | 2004-06-18 | 2006-06-29 | Metzner Maschinenbau Gmbh | Information printing of information onto surface of electrical cables uses ink jet stages having piezo crystal actuators |
DE102004029649B8 (en) * | 2004-06-18 | 2006-12-07 | Metzner Maschinenbau Gmbh | Method of printing wires |
JP2008078012A (en) * | 2006-09-22 | 2008-04-03 | Yazaki Corp | Electric wire coloring device |
CN109462125A (en) * | 2018-08-21 | 2019-03-12 | 国网浙江嘉善县供电有限公司 | The management information system of mounting cable numerical control production lathe |
CN119480292A (en) * | 2024-12-16 | 2025-02-18 | 江苏通光电子线缆股份有限公司 | Cable surface color stripe coating device |
Also Published As
Publication number | Publication date |
---|---|
JPWO2003071560A1 (en) | 2005-06-16 |
EP1477994A1 (en) | 2004-11-17 |
CN100354983C (en) | 2007-12-12 |
AU2003203153A1 (en) | 2003-09-09 |
CN1643622A (en) | 2005-07-20 |
EP1477994A4 (en) | 2007-01-10 |
MXPA04008098A (en) | 2005-06-20 |
JP4511837B2 (en) | 2010-07-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP3976732B2 (en) | Electric wire manufacturing method and electric wire manufacturing apparatus | |
JP2008103191A (en) | Shielded wire and method for identifying shielded wire | |
JP4842691B2 (en) | Electric wire coloring apparatus and electric wire coloring method | |
JP4511837B2 (en) | Electrical wire | |
EP1388868A2 (en) | Method and Apparatus for Coating Electrical Cable | |
WO2008102490A1 (en) | Electrical cable, apparatus and method of coloring and manufacturing same | |
US7504586B2 (en) | Cable and cable identificating method | |
JPWO2004061867A1 (en) | Electrical wire | |
EP1548753A1 (en) | Electric wire and wire harness | |
EP1548756B1 (en) | Method for marking a wire | |
CN101326594A (en) | Roller | |
JP3887345B2 (en) | Electric wire coloring apparatus and electric wire coloring method | |
JP4477939B2 (en) | Electric wire manufacturing method and electric wire manufacturing apparatus | |
EP1768134B1 (en) | Coloring unit and finishing device for an electric cable | |
JP2004079200A (en) | Wire and wire marking method | |
JP2003297160A (en) | Wire coloring device and wire manufacturing device | |
JP4482290B2 (en) | Coloring nozzle for electric wires | |
JP2003303524A (en) | Wire manufacturing method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 1200400793 Country of ref document: VN |
|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ OM PH PL PT RO RU SD SE SG SI SK SL TJ TM TN TR TT TZ UA UG US UZ VN YU ZA ZM ZW |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR IE IT LU MC NL PT SE SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
WWE | Wipo information: entry into national phase |
Ref document number: 2003570370 Country of ref document: JP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 1-2004-501241 Country of ref document: PH |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2003701061 Country of ref document: EP |
|
WWE | Wipo information: entry into national phase |
Ref document number: PA/a/2004/008098 Country of ref document: MX |
|
WWE | Wipo information: entry into national phase |
Ref document number: 20038061724 Country of ref document: CN |
|
WWP | Wipo information: published in national office |
Ref document number: 2003701061 Country of ref document: EP |