WO2003070815A1 - Catalyst for thermocatalytic conversion of plastics wastes and method of manufacturing the same - Google Patents
Catalyst for thermocatalytic conversion of plastics wastes and method of manufacturing the same Download PDFInfo
- Publication number
- WO2003070815A1 WO2003070815A1 PCT/PL2003/000014 PL0300014W WO03070815A1 WO 2003070815 A1 WO2003070815 A1 WO 2003070815A1 PL 0300014 W PL0300014 W PL 0300014W WO 03070815 A1 WO03070815 A1 WO 03070815A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bed
- aluminium
- microgranules
- catalyst according
- base
- Prior art date
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 45
- 239000002699 waste material Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229920003023 plastic Polymers 0.000 title claims abstract description 16
- 239000004033 plastic Substances 0.000 title claims abstract description 16
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 12
- 239000004411 aluminium Substances 0.000 claims abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000005507 spraying Methods 0.000 claims abstract description 20
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical class [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229920000098 polyolefin Polymers 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 238000005422 blasting Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- QFXZANXYUCUTQH-UHFFFAOYSA-N ethynol Chemical group OC#C QFXZANXYUCUTQH-UHFFFAOYSA-N 0.000 claims description 2
- 239000008187 granular material Substances 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 230000003746 surface roughness Effects 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims 1
- 239000002585 base Substances 0.000 description 11
- 238000004523 catalytic cracking Methods 0.000 description 7
- -1 for example Substances 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229910000323 aluminium silicate Inorganic materials 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000007750 plasma spraying Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 150000004760 silicates Chemical class 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 229910001422 barium ion Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/02—Boron or aluminium; Oxides or hydroxides thereof
- B01J21/04—Alumina
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0215—Coating
- B01J37/023—Coating using molten compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/10—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0215—Coating
- B01J37/0225—Coating of metal substrates
Definitions
- the present invention concerns a catalyst, particularly for thermocatalytic conversion of polyolefin plastics wastes such as, for example, polyethylene or polypropylene.
- Advanageous application of the present catalyst comprises a continuous process of catalytic cracking of plastified and liquefied plastics wastes, even highly contaminated polyolefinic plastics wastes, to the form of liquid mixture of non-saturated and saturated hydrocarbons , constituting the high quality paraffin.
- the present invention relates also to a method of manufacturing of the present catalyst.
- the American patent US 4,215,015 disloses a catalyst constituting a zeolitic crystalic aluminosilicate compound dispersed in amorphous matrix made of silicates and alurninium oxides, specifically for catalytic cracking of hydrocarbon charge.
- a method of its manufacturing comprises addition of crystalic aluminosilicate to gel containing an organic polymer together with silicates and aluminium oxides and subsequent spray-drying the gel in the temperature of its decomposition.
- Polish patent application P 336,773 teaches the application of the waste catalysts from fluidal catalytic cracking or natural aluminosilicates for catalytic cracking of plastics wastes.
- the Polish patent application P 313,217 teaches also catalysts and carriers of catalysts obtained by means of press forming, in the form of granules having predetermined geometrical shape.
- Polish patent application P 321,062 presents a method of manufacturing hydrogenation catalyst basing on aluminium and transition metal alloy, in which, from the alloy and the auxilliary means, the kneaded mass is manufactured and the profiles are formed, roasted and treated with alkali metal hydroxide.
- polish patent PL 85,689 presents a method of covering metal surfaces with catalyst, in which a cleaned metal surface is covered first with a layer of the hot plasma sprayed ceramic carrier and then the layer of carrier, partially melted with the metal, is covered or impregnated with a catalyst.
- Polish patent PL 87,626 teaches a method of manufacturing a stable aluminium oxide, as a catalyst carrier, out of aluminium hydroxide stabilized thermally with barium ions.
- polish patent PL 58,082 teaches a method of placing profiles, in the form of solid bodies, spheres, pellets or rings, acting as a catalyst, in a permanent position on carrying elements fixed to pipe walls of chemical devicer l
- Known catalysts which are used specifically for catalytic cracking comprise mainly ceramic, in particular zeolitic, catalysts. They are characterised by poor thermal conduction, which causes difficulties at the initial stage of cracking of plastified and liquefied plastics wastes. They require special processes to place them on metal surfaces of cracking devices. They are quickly consumed. They are not suitable for hydrogen-free catalytic cracking of plastics wastes carried out at atmospheric pressure.
- a catalyst particularly for thermocatalytic conversion of polyolefin plastics wastes with the participation of passivated aluminium, as expressed in claim 1, characterized in that it comprises a spongy bed built of aluminium microgranules surface covered with aluminium oxides, having multilayer bonded structure.
- a method of manufacturing of a catalyst, particularly for thermocatalytic conversion of polyolefin plastics wastes, in which melted aluminium is sprayed, as expressed in claim 12, is accordingly to the present invention characterized in that it comprises spraying onto the base surface a spongy bed built of aluminium microgranules surface covered with aluminium oxides, having multilayer bonded structure.
- Fig.l illustrates manufacturing of the catalyst bed
- Fig.2 shows the microstructure of the catalyst bed
- Fig.3 shows the base surface after shot blasting
- Fig. 4 shows an axonometric view of the box container.
- Fig.l illustrates diagrammatically the general scheme for the manufacturing of the present catalyst.
- This method comprises spraying the bed , built of aluminium microgranules 2 surface covered with aluminium oxides 2a, having multilayer bonded structure.
- This structure can be better seen in the Fig.2, which diagrammatically present the bed fragment indicated as A in the -Fig.l.
- a method of manufacturing the present catalyst consists generally in placing on the base 3 aluminium introduced into the spraying device 7, for example in the form of an oxy-acetylene blowpipe, wherein aluminium could be introduced in the form of a pure aginanium wire 10, which is melted in the blowpipe flame 8 at temperature about 2800°C.
- microgranules 2 are placed onto the base surface in 3 to 5 layers, usually in four layers so, that microgranules have an average diameter 2-30 ⁇ m, advantageously about 10 ⁇ m.
- Microgranules 2 can be sprayed in the oxygen enriched atmosphere, to obtain faster oxidizing of their surface and as the spraying device 7 one can also use a metal spraying pistol.
- a spraying beam 9 should be highly uniform.
- the bed I is obtained differently, particularly in relation to the surface preparation of the base 3 and the final stages of the catalyst preparation (after the bed 1 has been sprayed).
- the bed I has been realized in two different advantageous embodiments.
- the bed 1 is permanently spreaded onto the surface 11 of the base 3, as seen on Fig.3, prepared by means of compressed air shot blasting. Before the shot blasting treatment all traces of corrosion are removed. Then the shot blasting treatment is carried on until the surface roughness 80 to lOOA is achieved. Later the surface 11 is washed with an organic solvent (toluene, xylene and carbon tetrachloride were used) to remove dust, damp and grease. Just before spraying the surface ⁇ of the base 3 is heated to the temp. 350 to 400°C. Permanently spreaded, the bed i, with the thickness 0.2 to 0.6 mm, advantageously
- the bed 1 is used without the base i.e. it is lifted off the base 3 after it has been formed by spraying.
- the base 3 in the form of 3mm OH 18N9 (heat-resistant steel) metal sheet with dimensions 1000x1000mm, has been covered with one layer of anty-adhesive separator before spraying. Then the stabilized surface jj . of the base 3 was sprayed with three layers of A1/A1 2 O 3 j wherein it was cooled after having been sprayed with each layer, until the total thickness of the bed i reached about 0.4mm.
- the obtained sheet of the bed 1 has been then lifted off the base 3 and cut into strips 4 about 20mm wide, by means of a rotary cutter.
- the strips 4, with the length of about 500mm and the thickness of the bed I, i.e. about 0.4mm, are then spirally coiled and arranged in a box container 5, advanageously with dimensions 400x1 OOx 20mm, as shown on Fig.4, so that the axes of the coils were perpendicular to the openwork covers 6.
- the obtained sheet of the bed 1 could be also crushed into pieces with the maximum dimension smaller than 10mm, which are added to the charge in the quantity of 1-2 % by weight.
- the present catalyst after its recovery from the waste product is regenerated by means of roasting it in temperatures between 500°C -660°C, advantageously below 600°C, and recycled. The regenerating increases the catalytic ability of the present catalyst.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Catalysts (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003214734A AU2003214734A1 (en) | 2002-02-20 | 2003-02-20 | Catalyst for thermocatalytic conversion of plastics wastes and method of manufacturing the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PLP352343 | 2002-02-20 | ||
PL02352343A PL352343A1 (en) | 2002-02-20 | 2002-02-20 | Catalyst, in particular for therocatalytic transformation of plastified plastic wastes and method of obtaining a catalyst therefor |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003070815A1 true WO2003070815A1 (en) | 2003-08-28 |
Family
ID=27752116
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/PL2003/000014 WO2003070815A1 (en) | 2002-02-20 | 2003-02-20 | Catalyst for thermocatalytic conversion of plastics wastes and method of manufacturing the same |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU2003214734A1 (en) |
PL (1) | PL352343A1 (en) |
WO (1) | WO2003070815A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005056178A1 (en) * | 2003-12-11 | 2005-06-23 | Technologie Ekologiczne | A catalyst, particularly for conversion of organic waste and a method and a device for manufacturing the same |
WO2006044157A1 (en) * | 2004-10-19 | 2006-04-27 | Polymer Energy Llc | Transverse-flow pyrocatalytic reactor for conversion of waste plastic material and scrap rubber |
US7285186B2 (en) | 2003-12-11 | 2007-10-23 | Zbigniew Tokarz | Transverse-flow catalytic reactor for conversion of waste plastic material and scrap rubber |
WO2010070689A1 (en) * | 2008-12-19 | 2010-06-24 | In.Ser. S.P.A. | Reactor for the thermo-catalytic conversion of plastic materials |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4188309A (en) * | 1977-10-07 | 1980-02-12 | Deutsche Gold- Und Silber-Scheideanstalt Vormals Roessler | Shaped catalyst and process for its production |
US4567630A (en) * | 1981-03-10 | 1986-02-04 | Babcock-Hitachi Kabushiki Kaisha | Process of continuously producing plate-shaped catalyst and system therefor |
JPH01304051A (en) * | 1988-06-01 | 1989-12-07 | Babcock Hitachi Kk | Thin plate-shape denitration catalyst |
CN1062918A (en) * | 1991-01-04 | 1992-07-22 | 山西省永济县福利塑化总厂 | Method for producing petroleum products from waste plastics |
JPH06312137A (en) * | 1993-04-30 | 1994-11-08 | Mazda Motor Corp | Manufacture of cracking catalyst |
DE4336575A1 (en) * | 1993-10-27 | 1995-05-04 | Chemie Linz Deutschland | Environmentally compatible degradation of triazine compounds and environmentally compatible disposal of triazine wastes |
-
2002
- 2002-02-20 PL PL02352343A patent/PL352343A1/en unknown
-
2003
- 2003-02-20 WO PCT/PL2003/000014 patent/WO2003070815A1/en not_active Application Discontinuation
- 2003-02-20 AU AU2003214734A patent/AU2003214734A1/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4188309A (en) * | 1977-10-07 | 1980-02-12 | Deutsche Gold- Und Silber-Scheideanstalt Vormals Roessler | Shaped catalyst and process for its production |
US4567630A (en) * | 1981-03-10 | 1986-02-04 | Babcock-Hitachi Kabushiki Kaisha | Process of continuously producing plate-shaped catalyst and system therefor |
JPH01304051A (en) * | 1988-06-01 | 1989-12-07 | Babcock Hitachi Kk | Thin plate-shape denitration catalyst |
CN1062918A (en) * | 1991-01-04 | 1992-07-22 | 山西省永济县福利塑化总厂 | Method for producing petroleum products from waste plastics |
JPH06312137A (en) * | 1993-04-30 | 1994-11-08 | Mazda Motor Corp | Manufacture of cracking catalyst |
DE4336575A1 (en) * | 1993-10-27 | 1995-05-04 | Chemie Linz Deutschland | Environmentally compatible degradation of triazine compounds and environmentally compatible disposal of triazine wastes |
Non-Patent Citations (3)
Title |
---|
DATABASE EPODOC EUROPEAN PATENT OFFICE, THE HAGUE, NL; XP002244131 * |
PATENT ABSTRACTS OF JAPAN vol. 014, no. 090 (C - 0691) 20 February 1990 (1990-02-20) * |
PATENT ABSTRACTS OF JAPAN vol. 1995, no. 02 31 March 1995 (1995-03-31) * |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005056178A1 (en) * | 2003-12-11 | 2005-06-23 | Technologie Ekologiczne | A catalyst, particularly for conversion of organic waste and a method and a device for manufacturing the same |
US7285186B2 (en) | 2003-12-11 | 2007-10-23 | Zbigniew Tokarz | Transverse-flow catalytic reactor for conversion of waste plastic material and scrap rubber |
US7563345B2 (en) | 2003-12-11 | 2009-07-21 | Zbigniew Tokarz | Transverse-flow pyrocatalytic reactor for conversion of waste plastic material and scrap rubber |
US7977518B2 (en) | 2003-12-11 | 2011-07-12 | Zbigniew Tokarz | Transverse-flow pyrocatalytic reactor for conversion of waste plastic material and scrap rubber |
WO2006044157A1 (en) * | 2004-10-19 | 2006-04-27 | Polymer Energy Llc | Transverse-flow pyrocatalytic reactor for conversion of waste plastic material and scrap rubber |
KR100954398B1 (en) * | 2004-10-19 | 2010-04-26 | 즈비크니에우 토카르즈 | Transverse Thermal Catalytic Reactor for Conversion of Waste Plastic Materials and Scrap Rubber |
WO2010070689A1 (en) * | 2008-12-19 | 2010-06-24 | In.Ser. S.P.A. | Reactor for the thermo-catalytic conversion of plastic materials |
Also Published As
Publication number | Publication date |
---|---|
PL352343A1 (en) | 2003-08-25 |
AU2003214734A1 (en) | 2003-09-09 |
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