WO2002066402A1 - Process for producing slow-release potassium fertilizer and slow-release potassium fertilizers - Google Patents
Process for producing slow-release potassium fertilizer and slow-release potassium fertilizers Download PDFInfo
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- WO2002066402A1 WO2002066402A1 PCT/JP2002/001453 JP0201453W WO02066402A1 WO 2002066402 A1 WO2002066402 A1 WO 2002066402A1 JP 0201453 W JP0201453 W JP 0201453W WO 02066402 A1 WO02066402 A1 WO 02066402A1
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- raw material
- potassium
- slow
- slag
- melt
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05D—INORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
- C05D1/00—Fertilisers containing potassium
Definitions
- the present invention relates to a method for producing a slow-release fertilizer and a slow-release fertilizer.
- Background thigh
- Fertilizers are indispensable for plant growth. Among them, nitrogen, phosphoric acid and potassium are fertilized as the three main components as they grow. Such fertilizers are applied to the soil, dissolved in irrigation and slowly absorbed from the plant roots.
- potassium chloride and sulfuric acid are widely used as potassium fertilizers that supply potassium.All of them are water-soluble, so much of them flow away, and they contain salts such as chlorine and sulfuric acid. There were problems such as soil acidification and plant damage. For this reason, fertilizers that do not contain salts such as chlorine and sulfuric acid and can grow crops over a long period of time with a single fertilization, that is, fertilizers that gradually elute in soil and maintain long-term fertilization (slow-effect) Fertilizer) has been required.
- a potassium-soluble fertilizer that is sparingly soluble in water but soluble in aqueous solution of citrate secreted from plant roots has been used. Such ku-soluble potassium fertilizer prevents runoff due to irrigation and increases its absorption as citric acid secreted from the root increases. Therefore, ideal slow release
- Japanese Patent Application Laid-Open No. 60-127286 discloses quartzite, blast furnace slag, nickel ore slag, phosphate slag, and andesite. After mixing powder and potassium raw materials such as potassium carbonate, this mixture The method of heating and melting is shown.
- Japanese Patent Application Laid-Open No. 55-17885 describes that after adding potassium raw materials such as potassium carbonate and caustic potash to fly ash collected by a dust collector of a lime-fired power plant, It discloses a method in which pulverized coal is added and granulated, and the granulated material is fired to cause a reaction between the potassium raw material and the fly ash composition.
- Japanese Patent Application Laid-Open No. Heisei 9-28758568 discloses a method in which a potash material is added to molten slag on hot metal. There is disclosed a method of melting the molten slag with the molten slag, and cooling and solidifying the fused product. In this technique, since the potash raw material is fused to the slag already in a molten state, it has been disclosed in the above-mentioned Japanese Patent Application Laid-Open Nos. 60-1272886 and 555-151785. Compared with technology, the amount of heat required for heating is small and economical, and processing is possible in a short time.
- An object of the present invention is to provide a method for producing a slow-release potash fertilizer that can efficiently produce a slow-release fertilizer having excellent fertilizer properties.
- a slow-release fertilizer that does not cause scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground does not occur, and that can provide a slow-release fertilizer that is easy to handle. It is intended to provide a production method and such a slow-release fertilizer.
- the first invention group provides the following three inventions.
- the fused melt is 0.5 ° CZmin or more at Ca ⁇ ZS iO 2 ⁇ 0.5 and Ca ⁇ ZS i ⁇ 2 ⁇ 0.5. Is a process of cooling and solidifying at a temperature of 5 ° C / min or more, and
- Pulverizing the produced solidified product A method for producing a slow-release potassium fertilizer.
- Pulverizing the produced solidified product Method of manufacturing the ingredients.
- the slag produced by fusion is 0.5 ° CZmin or more for Ca OZS i ⁇ 2 ⁇ 0.5, and 5 for CaO / S i 0 2 ⁇ 0.5.
- Pulverizing the produced solidified product A method for producing a slow-release potassium fertilizer. .
- a potash material is added to a predetermined molten material containing ⁇ & pobi 3 i 0 2 , the potash material is melted and fused with the material melt, and the fusion process is performed.
- the molten material is cooled and solidified, and the resulting solidified material is pulverized to produce a slow-release fertilizer.
- the basicity of the molten material is 0.2 ⁇ C aO / S i 0 2 ⁇ 1.0 and 1000.
- CaOZS i Os O. 5 in 0.5 Roh mi n or more, CaOZS I_ ⁇ 2 ⁇ 0.
- the second invention group provides the following three inventions.
- a step of adding a binder to the resulting milled material and granulating the resulting material wherein the method comprises the steps of:
- a step of adding a binder to the produced ground product and granulating the produced product comprising the steps of:
- a method for producing a slow-release fertilizer comprising: a step of pulverizing the generated solidified substance; and a step of granulating the generated pulverized substance by adding a binder.
- CaO, Mg_ ⁇ , A l 2 ⁇ 3, Fe 1 kind selected group or al consisting t ⁇ or more components and S i0 2 raw material melt containing Typically, a raw material is added to a molten slag, and the potassium raw material is melted and fused with the raw material melt to form a raw material compound.
- the third invention group provides the following two inventions.
- a method for producing a slow-release fertilizer comprising adding a binder to a potassium silicate raw material and granulating the raw material to obtain granular slow-release potassium fertilizer.
- a slow-acting potassium fertilizer characterized by being granulated by adding a binder to a potassium gay acid raw material.
- the binder is added to the potassium silicate raw material and the granulation is performed.Therefore, scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground do not occur.
- a slow-release fertilizer with good handleability can be obtained because it is suitable, spherical and not angular.
- the slow-release potash fertilizer obtained by granulation has the hardness not to break the particles during handling from distribution to fertilization as well as during production, and the granular fertilizer has a moderate speed due to moisture in rain and soil. It is necessary to disintegrate and disperse in the soil.
- starch is particularly preferable among the above binders. In other words, starch is gelatinized by adding water, and then hardened and solidified by drying.
- the above-mentioned ground material can be granulated relatively easily, and the granulation efficiency is excellent.
- starch is decomposed by microorganisms in the soil, so it does not adversely affect plants and the environment. Therefore, starch is extremely preferred as the granulating binder.
- Potassium raw materials include potassium carbonate, potassium bicarbonate, potassium sulfate, etc. Potassium-containing minerals such as feldspar can be used. If the potassium material to be added is, for example, potassium carbonate, it is melted and decomposed when added to the high-temperature raw material melt, and the reaction with the raw material melt is started. However, if the potassium raw material is potassium sulfate that is difficult to thermally decompose, it is better to charge the carbon material together with the potassium raw material, reduce the potassium sulfate in the melt, and change it to a form that is easily pyrolyzed.
- a molten slag as a raw material melt capable of producing a potassium-soluble potassium compound by reaction with a potassium raw material, a molten slag can be typically cited.
- the potash raw material is added to the slag, the potash raw material is immediately melted and decomposed, and the reaction for producing the potassium-soluble potash compound is started.
- desiliconized slag generated when the molten iron discharged from the blast furnace is desiliconized, as the slag that is the raw material melt.
- Desiliconization slag often S i 0 2 amount, by the addition of child potash material thereto, it is possible to generate a click-soluble force Li compound only auxiliary component adjustment.
- potassium fertilizer is added to the desiliconized slag immediately after or during the desiliconization treatment, it is even more economical because the existing iron-making equipment can generate the quench-soluble compound.
- F e t ⁇ is a general term for iron oxide, but also includes any of the 6 0 Oyobi 6 2 ⁇ 3.
- FIG. 1 is a process chart showing a method for producing a slow-acting lipstick according to a first embodiment of the present invention.
- FIG. 2 is a process chart showing a method for producing a slow-release fertilizer according to a second embodiment of the present invention.
- FIG. 3 is a diagram showing an example of an apparatus for performing the fusion processing step in the first and second embodiments of the present invention.
- FIG. 4 is a diagram showing an example of an apparatus for performing a granulation step according to a second embodiment of the present invention.
- FIG. 5 is a diagram showing another example of an apparatus for performing a granulating step according to the second embodiment of the present invention.
- FIG. 6 is a process chart showing a method for producing a slow-release fertilizer according to a third embodiment of the present invention.
- FIG. 7 is a process chart showing a method for producing a slow-acting replenisher according to a fourth embodiment of the present invention.
- FIG. 8 is a diagram showing an example of an apparatus for performing a fusion treatment step and a fusion substance separation step in the third and fourth embodiments of the present invention.
- FIG. 9 is a plan view schematically showing an example of an apparatus for implementing the present invention using slag on hot metal discharged from a blast furnace.
- FIG. 10 is a cross-sectional view schematically showing an example of an apparatus for implementing the present invention using slag on hot metal discharged from a blast furnace.
- FIG. 11 is a diagram showing another example of an apparatus for performing the fusion treatment step and the compound separation step in the third and fourth embodiments of the present invention.
- the first 2 figures maximum particle size and water rate of potassium carbonate (w- K 2 ⁇ / T one K 2 10 percent FIG.
- FIG. 13 is Ru FIG der showing the relationship between potassium carbonate input rate and K 2 0 yield.
- FIG. 1 is a process chart of a method for producing a slow-release fertilizer according to a first embodiment of the present invention.
- MgO, A 1 2 0 3 , F e t and one or more components selected from the group consisting of O the raw material melt, such as molten slag containing CaO and S I_ ⁇ 2 melted it by adding potassium raw material objects, components fused raw material melt (reaction) is allowed basicity C aO / S i 0 2 value 0. 2 ⁇ C aO / S i 0 2 to ⁇ 1 .
- a fusion process ST 1 to obtain the melt of 0, in a temperature range of the fusion treated melt in the fusion process step ST 1 from 1000 ° C up to 800 ° C, C aOZS I_ ⁇ 2 ° 0.5 in 0. 5 ° CZmi n above, C aO / S i 0 2 ⁇ 0. in 5 at 5 / mi n or more, the cooling and solidification step ST 2 to solidify by cooling at a rate of solidification, which is solidified by this process
- a slow-release fertilizer is produced by the crushing process ST3 for crushing the material.
- the cooling and solidifying step ST 2 at a cooling rate of definitive a temperature range from 1000 ° C to 800, when the CaO / S I_ ⁇ 2 ° 0.5 is 0.5 ° C or more, CaOZS In the case of i O 2 ⁇ 0.5, the reason for selecting 5 "CZmin or more is that if the cooling rate is lower than this, water-soluble compound crystal will crystallize out, making it difficult to obtain a slow-release fertilizer. In particular, when CaOZS i ⁇ 2 ⁇ 0.5, crystals are easily formed, so a higher cooling rate is required. It is a temperature range where it is easy to generate.
- a raw material is added to a raw material melt such as a molten slag, and the raw material is melted and fused with the raw material melt to form a power compound. It is excellent in heat economy and can be processed in a short time. In addition, it regulates the basicity and cooling rate of the melt obtained by fusing the molten raw material and the raw material, thereby suppressing the production of water-soluble compounds.
- total potassium (TK 2 0) water-soluble potassium for the proportion of (W- ⁇ 2 0) (water ratio WK 2 0 / TK 2 0 X 100 ()) is 50% or less, preferably 25% or less fertilizer A slow-release fertilizer with excellent properties can be produced efficiently.
- FIG. 2 is a process chart of a method for producing a slow-release fertilizer according to a second embodiment of the present invention.
- the slow-release fertilizer is obtained by the solidification step ST 2 ′, the pulverization step ST 3 ′ for pulverizing the solidified solidified in this step, and the granulation step ST 4 for granulating the pulverized matter in this step.
- a raw material is added to a raw material melt such as molten slag, and the potassium raw material is melted and fused with the raw material melt to form a potassium compound.
- a raw material melt such as molten slag
- the potassium raw material is melted and fused with the raw material melt to form a potassium compound.
- Excellent short-time treatment is possible, and binder is added to the crushed material after granulation, and granulation is performed. It does not impede water permeability or air permeability, and has good handling characteristics because it is regular, spherical and not angular.
- the basicity of the melt is not particularly limited, but is preferably set to 0.3 S CaOZS i 0 2 ⁇ 1.0 as in the first embodiment, and 0.3 ⁇ CaO / S i O 2 ⁇ 0.7 is more preferred.
- the cooling rate is not particularly limited. However, as in the first embodiment, in the temperature range from 1000 ° C. to 800, CaO / SiO 2 ⁇ 0.5. Is preferably 0.5 ° CZ min or more, and Ca ⁇ ZS i ⁇ 2 ⁇ 0.5, 5 and min or more.
- the particle size of the raw material to be added to the molten raw material is preferably 1 to 25 mm. Scattered when added is less than 1 mm Shasuku, remaining K 2 0 remaining melted exceeds 25mm is alone, a water-soluble potassium (w -K 2 0) is increased. Further, it is preferable to supply the potassium raw material at a certain constant rate or higher. If the raw material supply is too small, the ⁇ 2 ⁇ yield tends to be low. The total potassium (tau-kappa 2 ⁇ ) is not preferable to be 30% or less in ma ss%. If it exceeds 30%, the proportion of w—K 20 increases.
- the raw material melt is charged into an appropriate container, the potash raw material is added to the raw material melt, and a composition and / or conditioning agent is added if necessary. Add to adjust the components of the melt. Also, if necessary, supplement the heat for melting the potassium raw material.
- FIG. 3 is a diagram illustrating an example of an apparatus for performing the fusion processing steps ST 1 and ST 1 ′.
- reference numeral 10 denotes a reaction tank
- reference numeral 50 denotes a raw material melt such as slag generated during steel refining.
- the reaction tank 10 can be hermetically closed by a lid 11, and a pressure state in the tank can be adjusted by a damper 13 provided in an exhaust gas duct connected to the gas outlet 12.
- a lid 11 is inserted through the reaction tank 10.
- Various lances are inserted therethrough.
- the lance 14 is for stirring the raw material melt 50, and is connected to a nitrogen gas pipe.
- the lance 15 is a lance for injecting potash material
- the lance 16 is a lance for injecting the component adjusting agent
- the lance 17 is a lance for injecting the powder coke.
- Nitrogen gas piping is connected.
- a lance 18 is a lance (a lance for oxygen) for supplying oxygen gas or oxygen-containing gas.
- 20 is a potash raw material hopper
- 21 is a component conditioner hopper
- 22 is a powdered coke hopper
- these hoppers 20, 21, 22 are feeders 23, 24, 25, respectively.
- a component adjusting agent supply system consisting of hopper 21, feeder 24, and lance 16, and a powder coke supply system consisting of hopper 22, feeder 25, and lance 17, and an oxygen gas supply system Is used as needed.
- the raw material melt 50 is charged into the reaction tank 10 and the charged amount is measured in advance.
- a predetermined amount of potassium raw material with respect to the charged amount of raw material melt 50 is calculated and stored in hopper 20.
- a predetermined amount of the component adjuster based on the composition of the raw material melt 50 and the amount of the raw material melt 50 to be received is measured and stored in the hopper 21.
- the feeder 13 and the feeder 24 are activated to activate the potash material in the hopper 20 and the components in the hopper 21.
- the adjuster is extracted, and each is blown and transported with nitrogen gas, and then blown into the raw material melt 50 from the lances 15 and 16.
- the injected raw material melts, decomposes and dissolves into the raw material melt 50.
- the blown component adjuster also melts and dissolves into the raw material melt 50.
- the viscosity of the molten material is greatly reduced by the dissolution of the potassium raw material, and therefore, the stirring of the molten material becomes easier as the amount of the blown raw material increases.
- the temperature of the raw material melt 50 drops significantly by charging the potash raw material and the component adjuster, start feeder 25 and load the coke breeze in hopper 22 I do.
- the coke breeze is pneumatically transported with nitrogen gas and blown into the raw material melt 50 from the lance 17. Simultaneously with the blowing of the powder coke, the blowing of oxygen gas or oxygen-containing gas is started from the lance 18 to burn the powder cogs in the raw material melt 50.
- the heat of combustion heats the melt and maintains that temperature.
- the coke breeze and the oxygen gas or the oxygen-containing gas are supplied at a controlled flow rate such that the temperature of the melt is kept within a predetermined range. Since the potash raw material reacts and evaporates with coke such as coke breeze, it is also effective to set the heating time with the kneaded flour and oxygen gas before the addition of potash.
- the stirring of the melt by blowing the nitrogen gas from the lance 14 is continued for a while, and the undissolved substance is left in the reaction tank 10.
- the fused material is discharged and sent to the cooling and solidification process.
- the exhaust gas is sent to an exhaust gas treatment device where it is degraded and released. If the raw material melt to be fused with the raw material does not require component adjustment, no component adjusting agent is charged.
- the temperature of the raw material melt 50 decreases when the potassium raw material and the component adjuster are charged, but the melting point of the melt decreases due to a change in the composition due to the dissolution of the raw material. If is small, the melt is maintained in a stirrable molten state. For this reason, when the amount of potash material charged is relatively small, the blowing of the coke powder and oxygen gas or oxygen-containing gas may not be performed.
- the method of adding the potassium raw material, the component adjuster, and the coke breeze is not limited to the method of pneumatic transportation and blowing into the raw material melt 50, and the raw material melt 50 from the upper part of the reaction tank 10 is added. It may be a method of adding above.
- the powder coke can be burned simply by spraying on the raw material melt 50, so that the oxygen lance 18 is not immersed in the melt, and the oxygen gas or oxygen-containing gas is discharged from the raw material melt 50. It may be sprayed on 0.
- the method of cooling and solidifying the fusion melt in the cooling and solidifying step ST 2 and ST 2 ′ There is no particular limitation, and any method may be adopted. For example, a method in which high-pressure air is blown onto the fusion-processed melt to scatter and cool and granulate (cooling); a method in which high-pressure water is sprayed and scattered to cool and granulate; There is a method in which the molten slag is left in the air to be cooled and solidified.
- the fusion-processed melt fed from the apparatus shown in FIG. 3 to the cooling and solidifying step is poured into a gutter, and high-pressure air is blown against the melt dropped from the gutter.
- the melt is scattered while falling and is cooled and granulated.
- the method of pulverization in the above-mentioned pulverization steps ST 3 and ST 3 ′ is not particularly limited, and any method may be employed.
- any method may be employed.
- the granulation method in the granulation step ST is not particularly limited, and a general granulation method can be employed.
- a general granulation method can be employed.
- the milled material obtained in the milling step and a binder are mixed with a mixer. After granulating with a granulator while spraying an appropriate amount of water, drying is performed.
- FIG. 4 is a diagram showing an example of an apparatus for performing the granulation step ST4.
- the crushed material 90 obtained in the above-mentioned crushing step is loaded into a hopper 91 by a shovel loader or the like, and the weighed crushed material 90 is drum-typed from the hopper 91 through a conveyor 92. It is supplied to a rotary granulator 93. A predetermined amount of the binder 19 stored in the container 95 is also supplied to the drum-type rotary granulator 93, and by rotating the drum-type rotary granulator 93, the ground material 90 and the binder 9.4 are formed. Are mixed and granulated.
- the granulated product is dried with a dryer 96, and the It is supplied to the sieve 98 by the sieve 97 and is sieved, and is further cooled by the cooler 99 to become granulated fertilizer. After cooling with a cooler, it can be sieved into granulated fertilizer.
- FIG. 5 is a diagram showing another example of an apparatus for performing the granulation step ST4.
- the crushed material 100 obtained in the crushing step is charged into the hopper 101, and the weighed crushed material 100 is charged from the hopper 101 into the mixer 104.
- a predetermined amount of the binder 102 stored in the container 103 is charged into the mixer 104.
- the milled material 100 and the binder 102 are mixed in the mixer 104, and this mixture is supplied to the dish-shaped granulator 105, and is granulated in the dish-shaped granulator 105. You.
- the granulated product granulated by the dish granulator 105 is placed on a belt conveyor 106, and then dried by a drier 96 as in the apparatus shown in Fig. 4, and an elevator 9 It is supplied to the sieve 98 by the sieve 7 and sieved, and is further cooled by the cooler 99 to become granulated fertilizer.
- the binder used in the above granulation step is not particularly limited, and various kinds of binders such as phosphoric acid, clay, bentonite, PVA, CMC, polyacrylic acid, molasses, lignin, magnesium sulfate, starch, and mixtures thereof can be used.
- Lignin, magnesium sulfate, and starch are preferred in that they have good granulation properties and are easy to handle, and can be used alone or as a mixture of two or more of these.
- the particles have a hardness that does not destroy the particles during production and during handling from distribution to fertilization, disintegrate at an appropriate rate by moisture such as rain or soil, and disperse in soil.
- starch is preferred.
- starch used as a binder examples include those obtained from corn, evening pio, wheat, potato, rice and the like. Depending on the raw material, these starches are combined with amylose (d-glucose linked in a long linear form) as a component. It differs from the ratio of Ami-mouth pectin (d-glucose bound in a branched manner), and the ratio of Ami-mouth pectin is high in waxy rice and waxy maize. Further, the type of starch may be raw starch as it is, or modified starch treated with heat, acid, alkali, salt, enzyme or the like. Regardless of their type, starch having a gelatinizing property is suitable as a granulating binder.
- the raw material containing the above-mentioned pulverized material i.e., Si 2 and K 2 , that is, the raw material of silica acid can be easily and efficiently produced. Can be granulated.
- starch As a binder in this way, it is possible to obtain a granular slow-release potash fertilizer having sufficient hardness and good decay in soil and water.
- starch is produced by microorganisms in the soil, etc., and does not adversely affect plants and the environment.
- the average particle size of the slow-release fertilizer thus granulated is preferably 0.5 to 6 mm.
- the average particle size is less than 0.5 mm, it will be blown away by the wind during fertilization, making it difficult to handle. If the average particle size exceeds 6 mm, it will be difficult to spray uniformly. A more preferred particle size is 1 to 5 mm.
- FIG. 6 is a process chart of a method for producing a slow-release fertilizer according to a third embodiment of the present invention.
- the raw material melt such as potassium raw material molten slag, basically, Mg_ ⁇ , A 1 2 0 3, Fe t ⁇ , and one or more components selected from the group consisting of, which was melted by the addition of potassium raw material raw material melt, such as molten slag you containing C A_ ⁇ and S I_ ⁇ 2, the raw material melt component fusion (reaction) is allowed to basicity CaOZS i0 2 values 0. 2 ⁇ CaO / S i 0 2 ⁇ 1 things.
- fusion process ST 11 to obtain a melt of 0, Chikarari raw material and the raw material melt
- a fusion separation step ST12 to separate the fusion metal and the molten metal generated by fusion of the melts, and the separated melt is subjected to a Ca ⁇ ZS i O in a temperature range from 1000 ° C to 800 ° C. 2 ⁇ 0.5 at 0.5 ° C min or more, CaOZS i 0 2 ⁇ 0.5 at 5 ° C
- a slow solidifying fertilizer is produced by a cooling and solidifying step ST13 for cooling and solidifying at a speed of / min or more, and a crushing step ST14 for crushing the solidified material solidified by this step.
- a regulator for adjusting the basicity may be added in addition to the raw material melt and the potassium raw material.
- FIG. 7 is a process chart of a method for producing a slow-release fertilizer according to a fourth embodiment of the present invention.
- a raw material such as a potassium raw material and a molten slag are fused in the presence of a molten metal.
- the granulating process ST15 produces slow-release fertilizer.
- the basicity of the melt is not particularly limited, but is preferably set to 0.2 ⁇ CaOZS i ⁇ 2 ⁇ 1.0 as in the third embodiment, 3 ⁇ C aO / S i O 2 ⁇ 0.7 is more preferred.
- the cooling rate in the temperature range from 1000 ° C up to 800 ° C, as in the third embodiment, in CaOZS I_ ⁇ 2 ° 0.5 0.5 ° C / min or more, and Ca ⁇ / S i ⁇ 2 ⁇ 0.5, preferably 5 ° C / min or more.
- the particle diameter of the potash raw material added to the molten raw material is 1 to 25 mm.
- the supply rate of potassium raw material should be 1 kgZmin or more per tonne of molten metal. Preferably, there is. At less than 1 kg / min per t of molten metal, the K20 yield tends to be low. Further, the total K 20 (TK 20 ) is preferably 30% or less in mass%.
- the presence of the molten metal reduces the amount of the potassium raw material and the component adjuster. Even in the case of a large amount, the molten metal can serve as a replenishing source of heat to suppress the temperature drop of the raw material melt as much as possible, and the fusion reaction can be caused while maintaining the required temperature.
- the raw material is fused to the raw material melt while the raw material melt is suspended on the molten metal charged in an appropriate container. If necessary, adjust the components of the raw material melt by adding a component adjuster.
- a carbon material such as powdered coke is added and an oxygen gas or an oxygen-containing gas is supplied to burn the carbon material and heat and melt the potassium raw material and the component conditioner. To reinforce heat.
- the fusion melt is separated from the molten metal by discharging the fusion melt from the container, for example. I do.
- the molten metal from which the fusion melt has been separated is sent to the next step or used in the next fusion treatment while remaining in the container.
- FIG. 8 is a diagram showing an example of an apparatus for performing the fusion processing step ST 11 (ST 11 ′) and the fusion substance separation step ST 12 (ST 12 ′).
- a molten metal 51 is charged into a reaction tank 10 together with a raw material melt 50 such as a molten slag.
- a lance provided in the reaction tank 10, that is, a lance 14 for stirring the contents, a lance 15 for blowing the potash raw material 15, and a lance for blowing the component adjusting agent A lance 16 for blowing powder coke, a lance 17 for blowing coke, and a lance 18 for oxygen are inserted into the molten metal 51.
- a component adjusting agent supply system consisting of hopper 21, feeder 24, lance 16 and coke breeze supply system consisting of hopper 22, feeder 25, lance 17 and nitrogen gas supply system are necessary. Used according to.
- a raw material melt 50 such as a molten slag and a molten metal 51 are charged into a reaction tank 10, and the raw material melt 50 is suspended on the molten metal 51. At the same time, the charged amount of the raw material melt 50 is measured. Next, a predetermined amount of potash material with respect to the charged amount of the raw material melt is calculated and stored in the hopper 20. Further, if necessary, a predetermined amount of the component adjuster based on the composition of the raw material melt 50 and the amount thereof to be received is measured and stored in the hopper 21.
- the feeder 23 and the feeder 24 are started to activate the hopper.
- the force in 20 The raw material and the component adjusting agent in the hopper 21 are extracted, transported by a stream of nitrogen gas, and blown into the molten metal 51 from the lances 15 and 16.
- the blown potassium raw material and the component adjuster are heated and melted by the molten metal 51 present in a large amount, and melt into the raw material melt 50.
- the blown potassium raw material and the component adjuster are heated by the heat transfer from the molten metal 51, but by charging the raw material, the temperature of the molten material in the reaction vessel decreases. If the penetration is insufficient, start feeder 25 and charge coke breeze in hopper 22.
- the powdered coke is pneumatically transported with nitrogen gas and blown into the molten metal 51 from a lance 17.
- the blowing of oxygen gas or oxygen-containing gas is started from the lance 18 to burn the coke powder in the molten metal 51 or the raw material melt 50.
- the molten metal 51 and the raw material melt 50 are heated by this combustion heat, and the temperatures are maintained.
- powder Coke and oxygen gas are supplied at a controlled flow rate such that the temperature of the melt in the tank is maintained within a predetermined range.
- the molten metal from which the fusion melt has been separated is sent to the next step, or is used in the next fusion treatment while remaining in the reaction tank 10.
- the same processing operation as above is performed after the raw material melt is charged.
- the lances 14, 15, 16, 17, and 18 in Fig. 8 are inserted above the molten metal 51 and into the raw material melt 50, and a bottom blow nozzle is provided at the bottom of the reaction tank 10 to send nitrogen gas.
- the raw material melt and the molten metal may be separately stirred.
- the method of adding the potassium raw material, the component adjuster, and the powdered coke is not limited to a method of pneumatically transporting and blowing into the raw material melt 50, and the raw material is melted from the upper part of the reaction tank 10. It may be a method of adding it on the substance 50. Further, as in the case of the apparatus in FIG. 3, coke breeze can be burned simply by spraying on the raw material melt 50, so that the oxygen lance 18 is not immersed in the melt, and oxygen gas or oxygen is contained. Gas may be sprayed onto the raw material melt 50.
- the cooling and solidifying steps ST13 and ST13 ′, the pulverizing steps ST1.4 and ST14 ′, and the granulating step ST15 include the cooling and solidifying steps ST2 and ST2 ′ in the first and second embodiments.
- the pulverization steps ST3 and ST3 'and the granulation step ST4 are performed in the same manner.
- FIG. 9 and 10 are diagrams schematically showing an example of an apparatus for carrying out the present invention using slag on hot metal discharged from a blast furnace.
- FIG. 9 is a plan view
- FIG. 10 is a sectional view.
- 30 is a main gutter for flowing molten iron slag discharged from the blast furnace
- 31 is provided in the skinmer part
- 32 is separated It is a slag gutter that allows blast furnace slag to flow down.
- a lance 35 for a potash raw material and a lance 36 for a component adjuster are provided at a position upstream of the weir 31 of the main gutter 30.
- blast furnace slag 50a is in a floating state on the hot metal 51a, and the lance 35 is provided at or above the blast furnace slag 50a.
- the hot metal 51a is inserted to the depth to which it flows.
- One side of the nitrogen pipe is connected to a potash raw material supply device consisting of a potash raw material hopper 40 and a feeder 43, and the other is a component adjuster hopper 41 and a component consisting of a feeder 44.
- the regulator supply is connected. For this reason, the potash raw material and the component adjuster can be blown into the flowing molten iron slag.
- the flow rate value of the potash raw material and the flow rate value of the component adjuster calculated based on the expected flow rate and the expected composition of the blast furnace slag flowing down with the hot metal are fed to feeder-143 and feeder-144. Set each. While flowing molten iron slag, feeder 43, 44 is started while flowing nitrogen gas through each nitrogen pipe, and the potash raw material and the component modifier are blast furnace slag 50a or hot metal from lances 35, 36. Blow into 5 la. The blown potassium raw material and the component adjuster are heated and melted while flowing down together with the blast furnace slag 50a.
- the fused melt 52 in which the three raw materials of the potash raw material, the component adjuster, and the blast furnace slag are fused is separated from the hot metal 51a by a part of the skinmer, then diverted to the slag gutter 32, and sent to the cooling and solidifying device.
- the composition of the raw materials is calculated based on the expected value of the blast furnace slag flow rate, the components of the fusion-processed fusion melt fluctuate to some extent. For this reason, when it is necessary to strictly control the components of the product, the fused melt 52 diverted to the slag gutter 32 is charged into an apparatus as shown in FIG. When the raw materials are added It is better to perform the fusion process and adjust the components.
- cooling and solidifying steps ST 13 and ST 13 ′, the pulverizing steps ST 14 and ST 14 ′, and the granulating step ST 15 are performed by the cooling and solidifying steps in the first and second embodiments.
- ST 2 and ST 2 ′, pulverization steps ST 3 and ST 3 ′, and granulation step ST 4 are performed in the same manner.
- the third and fourth embodiments were implemented using blast furnace slag on hot metal that was tapped from a blast furnace, but desiliconized slag generated when the hot metal was desiliconized as a raw material melt was used. Is more preferable.
- a potash raw material into a hot metal holding container that stores the hot metal that has been desiliconized and the desiliconized slag generated during the desiliconization of the hot metal.
- FIG. 11 is a cross-sectional view schematically showing an example of an apparatus for performing the methods of the third and fourth embodiments using desiliconized slag on hot metal subjected to desiliconization.
- a ladle-type hot metal holding vessel 61 containing hot metal 62 from a blast furnace (not shown) is mounted on a bogie 63 and transported to a desiliconization treatment facility.
- the hot metal holding vessel 61 is transported from a blast furnace to a hot metal processing facility and a converter (not shown) by a bogie 63.
- the desiliconization equipment is equipped with an oxygen lance 66 and an injection lance 67.
- the top blown oxygen lance 66 and the injection lance 67 can move up and down in the hot metal holding vessel 61.
- the desiliconization treatment equipment is a system consisting of storage tank 70 and lift tank 73, a system consisting of storage tank 71 and lift tank 74, and a system consisting of storage tank 72 and lift tank 75. It has a first raw material supply device 90 composed of the three raw material supply systems and a common dispenser 76, and the injection lance 67 is connected to the common dispenser 76. Then, the potassium raw material 65 stored in the storage tank 70, the component conditioner 68 stored in the storage tank 71, and the storage The slag-making agent 69 stored in the tank ⁇ 2 can be blown into the hot metal 62 or the desiliconized slag 6 4 by adjusting the tip position from the injection lance 67 using nitrogen gas as a carrier gas. .
- the potash raw material 65, the component adjuster 68, and the slag-making agent 69 are mixed with nitrogen gas into the desiliconized slag 64. It can also be added by projection.
- the potash raw material 65 in the storage tank 70, the component adjuster 68 in the storage tank 71, and the slag-making agent 69 in the storage tank 72 are stored in the lift tanks 73, 74, and 75.
- the slag-making agent is used for adjusting the basicity at the time of the desiliconization treatment, and quick lime is generally used.
- a hopper 77, 78, 79, a cutting device 81, 82, 83, a raw material conveying device 84, and a chute 85 are formed on the side opposite to the first raw material supply device 90.
- a second raw material supply device 91 is provided, and the second raw material supply device 91 supplies the potassium raw material 65 in the hopper 77, the component adjuster 68 in the hopper 78, and the hopper 79.
- the iron ore sintered powder 80 can be placed in the hot metal holding vessel 61 and added.
- the hot metal 62 is desiliconized in the hot metal holding vessel 61, but the amount and composition of the hot metal slag (blast furnace slag) remaining in the hot metal holding vessel 61 is determined before the desiliconization processing.
- the amount of residual slag can be grasped by measuring the thickness of the slag or visually observing the area ratio of the residual slag covering the hot metal 62.
- the slag composition is determined by analysis.
- a desiliconization treatment is performed. For example, the iron ore sintered powder 80 is added from the chute 85 into the hot metal holding vessel 61 and added.
- Oxygen gas is blown from the oxygen lance 66 to the surface of the hot metal 62, and nitrogen gas is blown from the injection lance 67 to mix the hot metal 62 and the iron ore sintered powder 80 with stirring.
- oxygen gas and oxygen in the iron ore sintered powder 80 react with silicon in the hot metal 62 to form Si 2 .
- S i 0 2 The generated mixed and fused with residual slag, S i 0 2 lots containing desiliconization slag 6 4 is generated on the hot metal 6 2.
- the desiliconization treatment is not limited to such a method, and quick lime or the like may be blown as a slag-making agent 69 in an injection lance 67, and the iron ore sintered powder 80 Alternatively, iron oxide such as a mill scale can be used.
- the S I_ ⁇ 2 amount produced by desiliconization treatment grasps the S I_ ⁇ 2 amount produced by desiliconization treatment.
- the resulting S i 0 2 amount can the child understand the silicon concentration in the molten iron 6 2 before and after the desiliconization treatment. It can also be grasped from the total oxygen addition amount of oxygen gas and oxygen in the iron ore sintered powder. Then, the generation amount of S i 0 2, in the amount and composition of residual slag after grasping prior desiliconization treatment, to grasp the approximate weight of the desiliconization slag 6 4. From the grasped approximate weight and approximate composition of the desiliconized slag 64, the amount of the potassium raw material 65 and, if necessary, the amount of the component adjuster 68 are determined.
- the correct weight and composition can be determined. Thereafter, a predetermined amount of potash raw material 65 and, if necessary, a predetermined amount of component adjuster 68 are added into the hot metal holding vessel 61, and the production of the fusion melt is started. It is desirable that nitrogen gas be blown into the hot metal 62 from the injection lance 67 before adding the potassium raw material 65. By injecting nitrogen gas, the hot metal 62 and the desiliconized slag 64 are agitated, and the desiliconized slag 64 is melted and the composition of the desiliconized slag 64 is made uniform, facilitating subsequent processes. This is because
- the potash raw material 65 is preferably added from the chute 85 into the hot metal holding vessel 61 in order to improve the yield. At this time, pre-pot By doing so, the generation of dust can be prevented.
- the carrier gas is used to inject into the desiliconized slag 64 from the injection lance 67, or to be injected into the desiliconized slag 64. It is preferable to add them.
- FIG. 11 shows a state where potassium raw material 65 is added on top. Although hot raw material may be blown into the hot metal 62, it is not so preferable because the yield of potassium raw material is reduced.
- the component adjuster 68 be blown into the pig iron 62 from the injection lance 67 in order to promote the melting of the component adjuster 68 and quickly obtain a desired slug composition.
- the order of addition of the potash raw material 65 and the component adjuster 68 is arbitrary, but a predetermined amount of the component adjuster 68 is added before the potash raw material 65, and then the addition of the potash raw material 65 is started. It is desirable to do. This is because the desiliconized slag 64 is adjusted to a predetermined component, so that the fusion of the potash raw material 65 and the desiliconized slag 64 is promoted, and the raw material 65 is maintained at a high temperature. This is because the period is reduced, the amount of evaporation of the power rim in the power raw material 65 is reduced, and the yield of the potassium raw material 65 is improved.
- the potash raw material 65 and the component adjuster 68 After the addition of the potash raw material 65 and the component adjuster 68, nitrogen gas is further blown into the hot metal 62 from the injection lance 67 to mix the desiliconized slag 64 with the potash raw material 65 and the component adjuster 68. It is preferable to promote fusion and to homogenize the composition of the generated molten slag.
- the potassium raw material 65 and the component modifier 68 added after the desiliconization treatment in this way are fused with the desiliconized slag 64 to produce a molten slag having a desired potassium-soluble potassium compound composition on the hot metal 62. You.
- a method for producing a molten slag having a desired composition of a molten metal by supplying a potassium raw material 65 and a component regulator 68 during the desiliconization treatment will be described below.
- desiliconization is performed in accordance with the above method. Add stabilizer 68 by injection lance 67 or shoot 85.
- the amounts of the potassium raw material 65 and the component modifier 68 are determined as follows.
- the amount and composition of residual slag before desiliconization treatment with a generation of S I_ ⁇ 2 estimated from the difference between the target silicon concentration after desiliconization pretreatment of silicon concentration and desiliconization treatment, desiliconization
- the approximate composition and approximate weight of the desiliconized slag 64 generated by the treatment are grasped, and based on the grasped approximate weight and approximate composition of the desiliconized slag 64, the amount of the potassium raw material 65 added and, if necessary, In this case, the amount of the component adjuster 68 is determined.
- the silicon removal treatment is performed for a predetermined time, and the operation is completed.
- the potassium raw material 65 and the component adjuster 68 added during the desiliconization treatment are fused with the desiliconized slag 64 to produce a molten slag having a composition with a high melting point compound on the hot metal 62.
- cooling and solidifying steps ST 13 and ST 13 ′, the pulverizing steps ST 14 and ST 14 ′, and the granulating step ST 15 are the same as those in the first and second embodiments.
- Steps ST2 and ST2 ', pulverizing steps ST3 and ST3', and granulating step ST4 are performed in the same manner.
- desiliconization slag often S i 0 2 amount, which in more adding potassium raw material, it is possible to produce a click-soluble potassium compounds only auxiliary component adjustment, yet existing steel equipment Therefore, it is more economical to use desiliconized slag as a raw material melt since a potassium-soluble potassium compound can be produced by the method.
- the equipment shown in Fig. 8 was used to vary the particle size of potassium carbonate, which is a potassium raw material, in various ways to blast furnace slag and silica sand to produce a molten slag having the composition of No. 4 in Example 1.
- a slow-release fertilizer was produced according to the process shown in FIG. 1 by setting the cooling rate in the temperature range from 1000 ° C. to 800 ° C. during cooling and solidification to 5 ° C./min or more.
- FIG. 12 shows the relationship between the maximum particle size of the carbon dioxide rim and the ratio of w—K 20 at that time. As shown in FIG. 12, it was confirmed that, when the maximum particle size of potassium carbonate as a potassium source was 25 mm or less, the water content of the potassium hydroxide was extremely low.
- the granular material was pulverized to a diameter of 1 mm or less, and 1.0 mass% of starch was added and mixed as a binder to the powder to adjust the water content.
- the mixture is sized using a rotary dish granulator for testing, dehydrated and dried in a small box dryer at 100 ° C, and sieved to obtain a granulated product having a diameter of 1 to 5 mm. Obtained.
- this granulated product was used as a fertilizer for actual use, it had an appropriate hardness as a fertilizer, and also had good flowability and good handleability. In addition, it was confirmed that scattering during fertilization, runoff by rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
- Example 4 the granular material was pulverized to a diameter of 1 mm or less, and 1.0 Omass% of starch was added and mixed as a binder to the powder to adjust the ⁇ amount.
- this mixture was sized using a rotary dish granulator for testing, dehydrated and dried in a small box-shaped dryer at 100 ° C, and sieved to obtain a granulated product having a diameter of 1 to 5 mm. .
- this granulated product was subjected to actual use as a fertilizer, it had an appropriate hardness as a fertilizer and also had good fluidity, so that it was easy to handle. It was also confirmed that scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
- the molten blast furnace slag shown in Table 2 is fused with silica sand and carbonated lime to produce slow-release fertilizer according to the process shown in Figure 7. did.
- the fusion treatment step and the fusion substance separation step were performed using the equipment shown in FIG.
- Example 4 the granular material was pulverized to a diameter of 1 mm or less, starch was added to the powder as a binder at 1% by mass, and the water content was adjusted. A granulated product was obtained in the same manner. When this granulated product was used as a fertilizer for actual use, it had an appropriate hardness as a fertilizer, and also had good fluidity and good handleability. In addition, it was confirmed that scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
- Example 7 Here, first, the fusion treatment and the fusion substance separation step were performed using the equipment shown in FIGS. 9 and 10 described above.
- the composition of blast furnace slag was as shown in Table 2.
- the potassium carbonate was blown at a rate of 11.5 tZ. The injected silica sand and potassium carbonate melted.
- the fused melt was separated and sent to a cooling and solidifying device where it was solidified into granules.
- the granular material was pulverized to a diameter of 1 mm or less, and starch was added to the powder as a binder, and 1.0% by mass of the mixture was added and mixed to adjust the water content.
- this granulated product was used as a fertilizer for actual use, it had an appropriate hardness as a fertilizer, and also had good fluidity and good handleability. In addition, it was confirmed that scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
- the present invention was implemented in the desiliconization treatment facility shown in FIG. Hot metal from the blast furnace was transported to a desiliconization facility.
- the hot metal weight is 150 t
- the hot metal composition is C: 4.6 ma ss%, Si: 0.24 mas s%, P: 0.103 ma ss%, S: 0.042 ma ss%
- the hot metal temperature is 1395 ° C.
- the amount of slag was 400 kg by visual observation.
- desiliconization was performed.
- the oxygen gas flow rate from the top-blown oxygen lance is set to 800 to 900 NmVr, and it is continuously sprayed onto the hot metal surface, and the iron ore sintered powder addition rate is continuously set at 200 to 240 kggmin.
- quick lime as a slag-making agent was continuously blown into the hot metal with an injection lance at a rate of addition of 40 to 50 kg Zmin with a nitrogen lance, and the desiliconization treatment was completed in 5 minutes.
- the total amount of oxygen gas added was 74 Nm 3
- the total amount of iron ore sintered powder was 1100 kg
- the total amount of quicklime was 220 kg
- the hot metal temperature after desiliconization was 1337.
- the S i 0 2 generation amount by desiliconization treatment was estimated from the silicon concentration in the molten iron before and after the desiliconization treatment with 385 kg.
- the basicity (C aO / S i 0) is calculated from the amount of residual slag 400 kg before the desiliconization treatment, the amount of quicklime added during the desiliconization treatment, 220 kg, and the amount of generated Si 0 2 385 kg. 2 ; also referred to as CZS) was estimated to be 0.75. From this basicity, it was not necessary to add a component adjuster.
- Potassium carbonate was used as the potassium raw material, the target for K 2 ⁇ ⁇ was 2 Omass%, the yield was 90%, and the amount of potassium carbonate added was calculated to be 409 kg.
- production of a slow-release potash fertilizer was performed. First, before adding potassium carbonate, nitrogen gas was blown into the hot metal from an injection lance for 2 minutes, and the hot metal and the desiliconized slag were stirred and melted. Next, stop blowing nitrogen gas, and Potassium carbonate preformed into a briguet with a diameter was added at an addition rate of 80 to 120 kg / min, and the addition was continued for 5 minutes to complete the addition of 409 kg. After the addition of carbon dioxide lime, nitrogen gas was blown into the hot metal from the injection lance for 2 minutes to promote fusion of the desiliconized slag and carbon dioxide lime to obtain molten slag.
- the generated molten slag was once discharged from the hot metal holding vessel into a steel ladle (Noropan) using a slag slag.
- the molten slag was poured into an iron box provided in the building, cooled and solidified to obtain a lump slag of 12558 kg.
- This lump of slag was pulverized to a diameter of l mm or less, and 1.0 mass% of starch was added to the powder as a binder and mixed, and the amount of 7j was adjusted.
- this granulated product was used as a fertilizer for practical use, it had an appropriate hardness as a fertilizer, and also had good fluidity and good handleability. In addition, it was confirmed that scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
- Table 4 shows the slag composition and the yield of carbonated lime at that time
- Table 5 shows the analytical values of the water-soluble and water-soluble liquors.
- Potassium silicate fertilizer made mainly of steel slag is ground to a lmm diameter or less, a predetermined amount of the powdered potassium silicate fertilizer is weighed, and various binders shown in Table 6 are added and mixed to adjust the water content.
- the pellets were sized using a rotary dish granulator for testing, dehydrated and dried at 100 in a small box-type dryer, and sieved to obtain samples No. ll to No. 15 having a diameter of 1 to 5 mm.
- the granulation properties of these samples were evaluated, and the hardness was measured using a hardness meter. These results are also shown in Table 6.
- the granulation property was evaluated as X because the samples of Nos.
- Powdered gay acid fertilizer made of steel slag as the main raw material is powder-framed to a diameter of 1 mm or less, a predetermined amount of this powdered fertilizer is added and mixed, and various starches shown in Table 7 are added and mixed. If the starch is not gelatinized while adjusting the water content, heat treatment is performed, sieved with a test rotating dish-type granulator, dehydrated and dried at 100 ° C in a small box dryer, and sieved. Samples Nos. 16 to 18 having a diameter of 1 to 5 mm were obtained. For these samples, the granulation properties were evaluated in the same manner as in Example 9, and the disintegration in water was evaluated.
- Ca-acid fertilizer made from steel slag as a main raw material is pulverized to 1 mm or less, a predetermined amount of the powdered ca-acid fertilizer is weighed, and starch is added and mixed at an addition rate shown in Table 8 to obtain a water content.
- the obtained sample the hardness per grain was measured with a hardness meter, and the disintegration in water was evaluated in the same manner as in Example 10. These results are also shown in Table 8.
- the soil disintegration of the No. 19 sample was evaluated.
- 50 samples were added to 50 g of dry soil, mixed, added with a maximum volume of 60% water, and kept for 1 week. After that, it was passed through a sieve of 2000 zm and left standing in water overnight. As a result, more than 50% of the grains were disintegrated, and the hardness of the remaining grains was less than 0.1 kg, confirming that they had excellent soil disintegration properties.
- a raw material is added to a predetermined molten raw material containing CaO and SiO 2 , and the raw material is melted and fused with the raw material melt.
- the cooling rate of the molten material in the temperature range from 1000 ° C to 800 is 0.S ⁇ Zmin or more for Ca ⁇ ZS iO 2 ⁇ 0.5, and 5 ° CZmi for CaOZS i 0 2 ⁇ 0.5.
- C A_ ⁇ , M G_ ⁇ , A l 2 ⁇ 3, F e t 1 kind selected from the group consisting of O or more components and S I_ ⁇ 2 raw material melt containing typically Adds potassium raw material to molten slag, melts the raw material and fuses it with the raw material melt to form a raw material compound.
- the binder is added to the crushed material after granulation and granulated, so that it can be scattered during application, runoff due to rainwater, and impeded water permeability and permeability of the ground. No fertilizer is produced, and since it is regular, spherical and not angular, it is possible to obtain a slow-release fertilizer with good handleability.
- the binder is added to the raw material of potassium silicate and granulated.Therefore, there is no scattering during fertilization, runoff due to rainwater and impeded water permeability and air permeability of the ground, and it is regular, spherical and not square. A slow-acting potash fertilizer with good handleability can be obtained.
- good granulating properties can be obtained by using at least one of starch, magnesium sulfate and lignin as a binder.
- starch can be used during granulation, from distribution to fertilization. It has a hardness that does not break the particles during handling, disintegrates at an appropriate rate due to moisture such as rain or soil, and disperses in the soil, so it is possible to obtain a granular slow-release fertilizer with extremely good characteristics. it can.
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Abstract
Description
明細書 Specification
性力リ肥料の^ ^法および翻性力リ膽 ^ ^ Method of sexual fertilizer and convulsive power
漏分野 Leaking field
本発明は、 緩効性力リ肥料の製造方法および緩効性力リ肥料に関する。 背景腿 The present invention relates to a method for producing a slow-release fertilizer and a slow-release fertilizer. Background thigh
植物の生育にとって肥料は欠かせないものであり、 中でも窒素、 燐酸、 力リウ ムは三大成分として育成に合わせて施肥される。 このような肥料は土壌に施され、 灌水に溶解し植物の根から少しずつ時間をかけて吸収される。 Fertilizers are indispensable for plant growth. Among them, nitrogen, phosphoric acid and potassium are fertilized as the three main components as they grow. Such fertilizers are applied to the soil, dissolved in irrigation and slowly absorbed from the plant roots.
これらの肥料の中で、 カリウムを供給するカリ肥料としては、 塩化カリや硫酸 力リが多用されており、 いずれも水溶性であるため流れ去る分が多く、 また塩素 や硫酸という塩類を含むため、 土壌が酸性化したり、 植物に障害をもたらすとい う問題があった。 このため、 塩素や硫酸などの塩類を含まず、 1回の施肥で長期 間にわたって作物を育成することができる肥料、 すなわち土壌中で徐々に溶出し て肥効が長期間持続する肥料 (緩効性肥料) が要望されるようになってきた。. 従来から、 緩効性カリ肥料として、 水に対して難溶であるが植物の根から分泌 されるクェン酸水溶液には溶けるク溶性カリ肥料が用いられている。 このような ク溶性カリ肥料は、 灌水による流出が防止されるとともに、 根から分泌されるク ェン酸が増加するに従い、 その吸収量も増加する。 したがって、 理想的な緩効性 Among these fertilizers, potassium chloride and sulfuric acid are widely used as potassium fertilizers that supply potassium.All of them are water-soluble, so much of them flow away, and they contain salts such as chlorine and sulfuric acid. There were problems such as soil acidification and plant damage. For this reason, fertilizers that do not contain salts such as chlorine and sulfuric acid and can grow crops over a long period of time with a single fertilization, that is, fertilizers that gradually elute in soil and maintain long-term fertilization (slow-effect) Fertilizer) has been required. Conventionally, as a slow-release potassium fertilizer, a potassium-soluble fertilizer that is sparingly soluble in water but soluble in aqueous solution of citrate secreted from plant roots has been used. Such ku-soluble potassium fertilizer prevents runoff due to irrigation and increases its absorption as citric acid secreted from the root increases. Therefore, ideal slow release
¾Γ7 9 Ό ¾Γ7 9 Ό
このような緩効性を有するク溶性カリ肥料の製造方法として、 特開昭 6 0—1 2 7 2 8 6号公報には、 珪岩、 高炉スラグ、 ニッケル鉱スラグ、 製リン鉱スラグ、 および安山岩などの粉末と、 炭酸カリなどのカリ原料を混合した後、 この混合物 を加熱して溶融する方法が示されている。 また、 特開昭 5 5 - 5 1 7 8 5号公報 には、 石灰火力発電所の集塵装置で捕集されるフライアッシュに、 炭酸カリ、 苛 性カリなどのカリ原料を加えた後、 微粉炭を加えて造粒し、 この造粒物を焼成す ることによって、 カリ原料とフライアツシュの組成物を反応させる方法が示され ている。 As a method for producing such a slow-acting potassium-soluble fertilizer, Japanese Patent Application Laid-Open No. 60-127286 discloses quartzite, blast furnace slag, nickel ore slag, phosphate slag, and andesite. After mixing powder and potassium raw materials such as potassium carbonate, this mixture The method of heating and melting is shown. In addition, Japanese Patent Application Laid-Open No. 55-17885 describes that after adding potassium raw materials such as potassium carbonate and caustic potash to fly ash collected by a dust collector of a lime-fired power plant, It discloses a method in which pulverized coal is added and granulated, and the granulated material is fired to cause a reaction between the potassium raw material and the fly ash composition.
しかしながら、 上記従来技術においては、 いずれも、 調合した原料を反応させ る際に、 溶融したり、 焼成したりする工程が必要であり、 その加熱のために、 極 めて多大の熱量を要し、 処理も長時間化するという問題がある。 However, in the above-mentioned conventional techniques, a step of melting or firing is required when reacting the prepared raw materials, and an extremely large amount of heat is required for heating. However, there is a problem that the processing is lengthened.
そこで、 このような問題点を解決した緩効性カリ肥料の製造方法として、 特開 平 9一 2 7 8 5 6 8号公報には、 溶銑上の溶融スラグにカリ原料を添加し、 この カリ原料を溶融させて溶融スラグと融合させ、 この融合物を冷却して固化させる 方法が開示されている。 この技術では、 既に溶融状態のスラグにカリ原料を融合 させるので、 上記特開昭 6 0 - 1 2 7 2 8 6号公報、 特開昭 5 5— 5 1 7 8 5号 公報に開示された技術に比べて加熱に要する熱量が小さく経済的であり、 短時間 処理が可能である。 Therefore, as a method for producing a slow-acting potash fertilizer that solves such problems, Japanese Patent Application Laid-Open No. Heisei 9-28758568 discloses a method in which a potash material is added to molten slag on hot metal. There is disclosed a method of melting the molten slag with the molten slag, and cooling and solidifying the fused product. In this technique, since the potash raw material is fused to the slag already in a molten state, it has been disclosed in the above-mentioned Japanese Patent Application Laid-Open Nos. 60-1272886 and 555-151785. Compared with technology, the amount of heat required for heating is small and economical, and processing is possible in a short time.
ところで、 この特開平 9— 2 7 8 5 6 8号公報に開示された技術では、 上述の ような利点はあるものの、 所望の特性の緩効性力リ肥料を効率良く製造するため の条件については示されていない。 また、 この技術では、 溶銑上の溶融スラグに 力リ原料を融合させた融合物を冷却して固化させる際に、 風砕法または水碎法に より粒状化し、 その粒状物を緩効性肥料として使用に供することが試みられてい るが、 粒の形状が不規則でありまた角張った粒も存在し、 取扱い性が悪いため、 省力化に十分対応できず、 また最近普及している施肥機への適用も困難である。 このような不都合を解消するため粒状物を粉碎することも考えられるが、 粉碎物 は施肥時に肥料が飛散しやすく、 また、 施肥後には肥料が雨水で流失したり、 肥 料が地表を被覆して地面の通水性や通気性を阻害するおそれがある。 発明の開示 By the way, in the technology disclosed in Japanese Patent Application Laid-Open No. 9-278568, although having the above-mentioned advantages, the conditions for efficiently producing a slow-release fertilizer having desired characteristics are considered. Is not shown. Also, with this technology, when cooling and solidifying a fusion product obtained by fusing raw material into molten slag on hot metal, it is granulated by wind milling or water milling, and the granulated material is used as a slow-release fertilizer. Attempts have been made to use it, but the shape of the grains is irregular and there are also angular grains. Is difficult to apply. It is conceivable to pulverize the granular material to eliminate such inconvenience.However, the pulverized material is liable to disperse the fertilizer during fertilization. This may impair the water permeability and air permeability of the ground. Disclosure of the invention
本発明は、 肥料特性が優れた緩効性力リ肥料を効率良く製造することができる 緩効性カリ肥料の製造方法を提供することを目的とする。 また、 施肥時の飛散や、 雨水による流出および地面の通水性や通気性の阻害が生じず、 かつ取扱い性が良 好な緩効性力リ肥料を得ることができる緩効性力リ肥料の製造方法およびそのよ うな緩効性力リ肥料を提供することを目的とする。 An object of the present invention is to provide a method for producing a slow-release potash fertilizer that can efficiently produce a slow-release fertilizer having excellent fertilizer properties. In addition, a slow-release fertilizer that does not cause scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground does not occur, and that can provide a slow-release fertilizer that is easy to handle. It is intended to provide a production method and such a slow-release fertilizer.
上記目的を達成するために、 第 1の発明群においては、 以下の 3つの発明を提 供する。 In order to achieve the above object, the first invention group provides the following three inventions.
(1) MgO、 Al2〇3、 F e t〇よりなる群から選ばれた 1種または 2種以上 の成分と、 Ca〇および S i〇2を含有する原料溶融物に、 カリ原料を添加し、 こ のカリ原料を溶融させて原料溶融物と融合させ、 Ca〇/S i02の値が 0. CaO/S i 02≤1. 0である溶融物を形成する工程と、 (1) MgO, and Al 2 〇 3, F e t 1 kind selected from the group consisting 〇 or more components, the raw material melt containing the Ca_〇 and S I_〇 2, addition of potassium raw material and, by melting this potash material fused with the raw material melt, a step of the value of Ca_〇 / S i0 2 forms a 0. CaO / S i 0 2 ≤1 . melts is 0,
この融合処理された溶融物を 1000°Cから 800°Cまでの領域において、 C a〇ZS iO2<0. 5では 0. 5°CZmi n以上、 Ca〇ZS i〇2 ≥0. 5で は 5°C/mi n以上、 の で冷却して固化させる工程と、 In the range from 1000 ° C to 800 ° C, the fused melt is 0.5 ° CZmin or more at Ca〇ZS iO 2 <0.5 and Ca〇ZS i〇 2 ≥0.5. Is a process of cooling and solidifying at a temperature of 5 ° C / min or more, and
生成された固化物を粉碎する工程とを具備することを特徴とする緩効性カリ肥 料の製造方法。 Pulverizing the produced solidified product. A method for producing a slow-release potassium fertilizer.
(2) 溶融金属の存在下で、 MgO、 Al2〇3、 F e tOよりなる群から選ばれ た 1種または 2種以上の成分と、 Ca〇および S i 02を含有する原料溶融物に、 カリ原料を添加し、 このカリ原料を溶融させて原料溶融物と融合させ、 CaOノ S i02の値が 0, 2≤C aO/S i 02≤ 1. 0である溶融物を形成する工程と、 この融合処理された溶融物を取り出し、 1000 から 800°Cまでの領域に おいて、 Ca〇/S iO2<0. 5では 0. S^Zmin以上、 CaO/S i〇2 ≥0. 5では 5 :Zmi n以上、 の髓で冷却して固化させる工程と、 (2) in the presence of molten metal, MgO, and Al 2 〇 3, F e t 1 kind selected from the group consisting of O or more components, the raw material melt containing Ca_〇 and S i 0 2 the object was added potassium raw material, to melt the potassium raw material are fused with a raw material melt, the value of CaO Roh S i0 2 is 0, 2≤C aO / S i 0 2 ≤ 1. 0 melt And the fusion-processed melt is taken out, and in the region from 1000 to 800 ° C, Ca〇 / S iO 2 <0.5, at least 0.S ^ Zmin, CaO / S i In the case of 〇 2 ≥0.5, a step of cooling and solidifying at 5: Zmin or more,
生成された固化物を粉碎する工程とを具備することを特徴とする緩効性カリ肥 料の製造方法。 Pulverizing the produced solidified product. Method of manufacturing the ingredients.
(3) 脱珪処理された溶銑と、 この溶銑の脱珪処理の際に生成した脱珪スラ グとを収納した溶銑保持容器内にカリ原料を添加する工程と、 (3) a step of adding a potash raw material into a hot metal holding vessel containing the hot metal subjected to the desiliconization treatment and the desiliconization slag generated during the desiliconization treatment of the hot metal,
少なくとも脱珪スラグとカリ原料とを融合させて C a〇ZS i〇2の値が 0. "2 ^CaO/S i 02≤l. 0である溶融物を形成する工程と、 A step of fusing at least the desiliconized slag and the potassium raw material to form a melt in which the value of C a〇ZS i〇 2 is 0. "2 ^ CaO / S i 0 2 ≤l.0,
融合して生成したスラグを 1000°Cから 800°Cまでの領域において、 Ca OZS i〇2<0. 5では 0. 5°CZmi n以上、 C aO/S i 02 ≥0. 5では 5°CZmi n以上、 の速度で冷却して固化させる工程と、 In the range from 1000 ° C to 800 ° C, the slag produced by fusion is 0.5 ° CZmin or more for Ca OZS i〇 2 <0.5, and 5 for CaO / S i 0 2 ≥0.5. A step of cooling and solidifying at a rate of at least
生成された固化物を粉碎する工程とを具備することを特徴とする緩効性カリ肥 料の製造方法。 . Pulverizing the produced solidified product. A method for producing a slow-release potassium fertilizer. .
以上のような構成によれば、 〇&〇ぉょび3 i 02を含有する所定の溶融原料に カリ原料を添加し、 このカリ原料を溶融させて原料溶融物と融合させ、 融合処理 された溶融物を冷却して固化させ、 生成された固化物を粉碎して緩効性力リ肥料 を製造するにあたり、 溶融原料とカリ原料とが融合した溶融物の塩基度を 0. 2 ≤C aO/S i 02≤1. 0に規定するとともに、 1000。Cから 800 までの 領域において、 CaOZS i Os O. 5では 0. 5 ノ mi n以上、 CaOZS i〇2 ≥0. 5では 5°C/mi n以上、 の速度で溶融物を冷却することにより、 水溶性力リ化合物の生成を抑制してク溶性力リ化合物を生成させることができる ので、 肥料特性が優れた緩効性力リ肥料を効率良く製造することができる。 According to the above configuration, a potash material is added to a predetermined molten material containing 〇 & pobi 3 i 0 2 , the potash material is melted and fused with the material melt, and the fusion process is performed. The molten material is cooled and solidified, and the resulting solidified material is pulverized to produce a slow-release fertilizer.When the molten material and the potassium material are fused, the basicity of the molten material is 0.2 ≤C aO / S i 0 2 ≤1.0 and 1000. In the region from C to 800, CaOZS i Os O. 5 in 0.5 Roh mi n or more, CaOZS I_〇 2 ≥0. 5 in 5 ° C / mi n or more, by a rate of cooling of the melt However, since a water-soluble compound can be produced by suppressing the production of a water-soluble compound, a slow-release fertilizer having excellent fertilizer characteristics can be efficiently produced.
第 2の発明群においては、 以下の 3つの発明を提供する。 The second invention group provides the following three inventions.
(1) CaO、 Mg〇、 Al 2〇3、 F e tOよりなる群から選ばれた 1種または 2種以上の成分と S i 02を含有する原料溶融物に、 カリ原料を添加し、 このカリ 原料を溶融させて原料溶融物と融合させる工程と、 (1) CaO, Mg_〇, the Al 2 〇 3, F e t 1 kind selected from the group consisting of O or more components of the raw material melt containing the S i 0 2, was added potassium raw material Melting the potassium raw material and fusing it with the raw material melt;
この融合処理された溶融物を冷却して固化させる工程と、 A step of cooling and solidifying the fusion-processed melt;
生成された固化物を粉碎する工程と、 生成された粉碎物にバインダーを添加して造粒する工程とを具備することを特 徵とする緩効性力リ肥料の製造方法。 Crushing the solidified product, A step of adding a binder to the resulting milled material and granulating the resulting material, wherein the method comprises the steps of:
(2) 溶融金属の存在下で、 Ca〇、 MgO、 A l 2〇3、 Fe t〇よりなる群か ら選ばれた 1種または 2種以上の成分と S i02を含有する原料溶融物に、 カリ原 料を添加し、 この力リ原料を溶融させて原料溶融物と融合させる工程と、 (2) in the presence of molten metal, Ca_〇, MgO, A l 2 〇 3, Fe 1 kind selected group or al consisting t 〇 or more components and S i0 2 raw material melt containing the Adding a potassium raw material, melting the raw material and fusing it with the raw material melt;
この融合処理された溶融物を取り出し、 冷却して固化させる工程と、 生成された固化物を粉碎する工程と、 A step of taking out the fusion-processed melt, cooling and solidifying; a step of pulverizing the generated solidified substance;
生成された粉砕物にバインダーを添加して造粒する工程とを具備することを特 徵とする緩効性力リ肥料の製造方法。 A step of adding a binder to the produced ground product and granulating the produced product, comprising the steps of:
(3) 脱珪処理された溶銑と、 この溶銑の脱珪処理の際に生成した脱珪スラグ とを収納した溶銑保持容器内に力リ原料を添加する工程と、 (3) a step of adding a raw material to a hot metal holding vessel containing the hot metal subjected to the desiliconization treatment and the desiliconized slag generated during the desiliconization treatment of the hot metal,
脱珪スラグとカリ原料とを融合させる工程と、 A step of fusing the desiliconized slag with the potassium raw material,
融合して生成したスラグを冷却して固化させる工程と、 A step of cooling and solidifying the slag produced by fusion;
生成された固化物を粉碎する工程と、 . 生成された粉碎物にバインダ一を添加して造粒する工程とを具備することを特 徴とする緩効性力リ肥料の製造方法。 A method for producing a slow-release fertilizer, comprising: a step of pulverizing the generated solidified substance; and a step of granulating the generated pulverized substance by adding a binder.
以上のような構成によれば、 CaO、 Mg〇、 A l 2〇3、 Fe t〇よりなる群か ら選ばれた 1種または 2種以上の成分と S i02を含有する原料溶融物、 典型的に は溶融スラグに力リ原料を添加し、 このカリ原料を溶融させて原料溶融物と融合 させて力リ化合物を形成するので、 力リ原料と融合させる原料が溶融物であって、 熱経済性に優れ短時間処理が可能であるとともに、 粉碎した後の粉碎物にバイン ダ一を添加して造粒するので、 施肥時の飛散や、 雨水による流出および地面の通 水性や通気性の阻害が生じず、 また規則的でかつ球状であり角張っていないため 取扱い性が良好である。 According to the above configuration, CaO, Mg_〇, A l 2 〇 3, Fe 1 kind selected group or al consisting t 〇 or more components and S i0 2 raw material melt containing, Typically, a raw material is added to a molten slag, and the potassium raw material is melted and fused with the raw material melt to form a raw material compound. Excellent heat economy, enabling short-time treatment, and adding a binder to the ground material after grinding to granulate, so that it can be dispersed during fertilization, runoff by rainwater, and water permeability and air permeability of the ground. It is easy to handle because it is not regular and it is regular, spherical and not angular.
第 3の発明群においては、 以下の 2つの発明を提供する。 ( 1 ) ケィ酸カリ原料にバインダーを添加し、 造粒して、 粒状の緩効性カリ肥 料を得ることを特徴とする緩効性力リ肥料の製造方法。 The third invention group provides the following two inventions. (1) A method for producing a slow-release fertilizer, comprising adding a binder to a potassium silicate raw material and granulating the raw material to obtain granular slow-release potassium fertilizer.
( 2 ) ゲイ酸カリ原料にバインダーが添加され、 造粒されてなることを特徴と する緩効性カリ肥料。 (2) A slow-acting potassium fertilizer characterized by being granulated by adding a binder to a potassium gay acid raw material.
以上のような構成によれば、 ケィ酸カリ原料にバインダーを添加し、 造粒する ので、 施肥時の飛散や、 雨水による流出および地面の通水性や通気性の阻害が生 じず、 また規則的でかつ球状であり角張っていないため取扱い性が良好な緩効性 力リ肥料を得ることができる。 According to the above configuration, the binder is added to the potassium silicate raw material and the granulation is performed.Therefore, scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground do not occur. A slow-release fertilizer with good handleability can be obtained because it is suitable, spherical and not angular.
上記第 2発明群および第 3発明群において、 上述のような溶融物を良好に造粒 することができ、 取り扱いやすい粒度とすることができるバインダ一について検 討した結果、 デンプン、 硫酸マグネシウム、 およびリグニンが適していることを 見出した。 一方、 造粒して得られた緩効性カリ肥料は、 製造中はもちろんのこと、 流通から施肥までの取り扱い中に粒子が破壊しない硬度と、 粒状肥料は雨や土壌 中等の水分で適度な速度で崩壊し、 土中に分散することが必要である。 こ よう な観点からは上記バインダーの中でもデンプンが特に好ましい。 すなわち、 デン プンは水分を加えることにより糊化し、 その後乾燥させることにより硬く固化す るので、 この性質を利用して上記粉碎物を比較的容易に造粒することができ、 造 粒効率に優れ、 十分な硬度を有し、 土中および水中での崩壊性が良好な造粒^を 得ることができる。 また、 デンプンは土中微生物等により分解されるので、 植物 や環境に悪影響を及ぼすこともない。 したがって、 造粒バインダーとしてはデン プンが極めて好ましい。 In the second invention group and the third invention group, as a result of studying a binder capable of satisfactorily granulating the above-described melt and having a particle size that is easy to handle, starch, magnesium sulfate, and I found that lignin is suitable. On the other hand, the slow-release potash fertilizer obtained by granulation has the hardness not to break the particles during handling from distribution to fertilization as well as during production, and the granular fertilizer has a moderate speed due to moisture in rain and soil. It is necessary to disintegrate and disperse in the soil. From such a viewpoint, starch is particularly preferable among the above binders. In other words, starch is gelatinized by adding water, and then hardened and solidified by drying. By using this property, the above-mentioned ground material can be granulated relatively easily, and the granulation efficiency is excellent. However, it is possible to obtain granules having sufficient hardness and good disintegration in soil and water. In addition, starch is decomposed by microorganisms in the soil, so it does not adversely affect plants and the environment. Therefore, starch is extremely preferred as the granulating binder.
溶融スラグを原料としてク溶性カリ化合物を生成する際に S i〇2分が不足する 場合には、 珪砂、 石炭燃焼時のフライアッシュ、 ごみ焼却灰などのような S i〇2 分を多く含む物質を添加し、 成分調整を行う。 When insufficient S I_〇 2 minutes in generating click-soluble potassium compounds molten slag as the raw material, rich silica sand, during coal combustion fly ash, the S I_〇 2 minutes, such as waste incineration ash Add substances and adjust ingredients.
カリ原料としては、 炭酸カリ、 重炭酸カリ、 硫酸カリなどのカリ塩、 および力 リ長石などのカリ含有鉱物を使用することができる。 添加するカリ原料が、 例え ば、 炭酸カリであれば、 高温の原料溶融物に添加された時点で溶融、 分解し、 原 料溶融物との反応が開始される。 しかし、 カリ原料が熱分解しにくい硫酸カリで ある場合には、 カリ原料と共に炭素材を装入し、 硫酸カリを溶融物中で還元させ、 熱分解しやすい形態に変えるのがよい。 Potassium raw materials include potassium carbonate, potassium bicarbonate, potassium sulfate, etc. Potassium-containing minerals such as feldspar can be used. If the potassium material to be added is, for example, potassium carbonate, it is melted and decomposed when added to the high-temperature raw material melt, and the reaction with the raw material melt is started. However, if the potassium raw material is potassium sulfate that is difficult to thermally decompose, it is better to charge the carbon material together with the potassium raw material, reduce the potassium sulfate in the melt, and change it to a form that is easily pyrolyzed.
本発明において、 カリ原料との反応によってク溶性カリ化合物を生成させるこ とができる原料溶融物としては典型的には溶融スラグを挙げることができ、 この ような溶融スラグとしては鉄精鍊の際に際に排出される高炉スラグ、 転炉スラグ、 電気炉スラグなどがある。 これらのスラグは S i〇2、 および C a O、 M g O、 A 1 2〇3、 F e t Oなどの成分を含んでいる上に、 お出時には溶融状態であるので、 この溶融状態のスラグにカリ原料を添加すれば、 直ちに、 カリ原料が溶融し、 分 解してク溶性カリ化合物の生成反応が開始される。 特に、 原料溶融物であるスラ グとして、 高炉から排出された溶銑を脱珪処理した際に生じる脱珪スラグを用い ることが好ましい。 脱珪スラグは S i 02量が多く、 これにカリ原料を添加するこ とにより、 補助的な成分調整のみでク溶性力リ化合物を生成することができる。 また、 脱珪処理直後または脱珪処理中に脱珪スラグにカリ肥料を添加すれば、 既 設の製鉄設備でク溶性力リ化合物を生成することができるため一層経済的である。 なお、 本発明において、 F e t〇は、 鉄酸化物の総称であって、 6 0ぉょび 6 2〇3のいずれをも含むものである。 In the present invention, as a raw material melt capable of producing a potassium-soluble potassium compound by reaction with a potassium raw material, a molten slag can be typically cited. There are blast furnace slag, converter slag, electric furnace slag, etc. that are discharged at the time. These slag S I_〇 2, and C a O, M g O, on containing the components such as A 1 2 〇 3, F e t O, since your digital is in the molten state, the molten state As soon as the potash raw material is added to the slag, the potash raw material is immediately melted and decomposed, and the reaction for producing the potassium-soluble potash compound is started. In particular, it is preferable to use desiliconized slag generated when the molten iron discharged from the blast furnace is desiliconized, as the slag that is the raw material melt. Desiliconization slag often S i 0 2 amount, by the addition of child potash material thereto, it is possible to generate a click-soluble force Li compound only auxiliary component adjustment. In addition, if potassium fertilizer is added to the desiliconized slag immediately after or during the desiliconization treatment, it is even more economical because the existing iron-making equipment can generate the quench-soluble compound. In the present invention, F e t 〇 is a general term for iron oxide, but also includes any of the 6 0 Oyobi 6 2 〇 3.
図面の簡単な説明 BRIEF DESCRIPTION OF THE FIGURES
第 1図は、 本発明の第 1の実施形態に係る緩効性力リ S巴料の製造方法を示す 工程図である。 FIG. 1 is a process chart showing a method for producing a slow-acting lipstick according to a first embodiment of the present invention.
第 2図は、 本発明の第 2の実施形態に係る緩効性力リ肥料の製造方法を示す 工程図である。 FIG. 2 is a process chart showing a method for producing a slow-release fertilizer according to a second embodiment of the present invention.
第 3図は、 本発明の第 1および第 2の実施形態における融合処理工程を実施 するための装置の一例を示す図である。 FIG. 3 is a diagram showing an example of an apparatus for performing the fusion processing step in the first and second embodiments of the present invention.
第 4図は、 本発明の第 2の実施形態における造粒工程を実施するための装置 の一例を示す図である。 FIG. 4 is a diagram showing an example of an apparatus for performing a granulation step according to a second embodiment of the present invention.
第 5図は、 本発明の第 2の実施形態における造粒工程を実施するための装置 の他の例を示す図である。 FIG. 5 is a diagram showing another example of an apparatus for performing a granulating step according to the second embodiment of the present invention.
第 6図は、 本発明の第 3の実施形態に係る緩効性力リ肥料の製造方法を示す 工程図である。 FIG. 6 is a process chart showing a method for producing a slow-release fertilizer according to a third embodiment of the present invention.
第 7図は、 本発明の第 4の実施形態に係る緩効性力リ 巴料の製造方法を示す 工程図である。 FIG. 7 is a process chart showing a method for producing a slow-acting replenisher according to a fourth embodiment of the present invention.
第 8図は、 本発明の第 3および第 4の実施形態における融合処理工程および 融合物分離工程を実施するための装置の一例を示す図である。 FIG. 8 is a diagram showing an example of an apparatus for performing a fusion treatment step and a fusion substance separation step in the third and fourth embodiments of the present invention.
第 9図は、 高炉から排出された溶銑上のスラグを用いて本発明を実施する装 置の一例を模式的に示す平面図である。 FIG. 9 is a plan view schematically showing an example of an apparatus for implementing the present invention using slag on hot metal discharged from a blast furnace.
第 1 0図は、 高炉から排出された溶銑上のスラグを用いて本発明を実施する 装置の一例を模式的に示す断面図である。 FIG. 10 is a cross-sectional view schematically showing an example of an apparatus for implementing the present invention using slag on hot metal discharged from a blast furnace.
第 1 1図は、 本発明の第 3および第 4の実施形態における融合処理工程およ ぴ 合物分離工程を実施するための装置の他の例を示す図である。 FIG. 11 is a diagram showing another example of an apparatus for performing the fusion treatment step and the compound separation step in the third and fourth embodiments of the present invention.
第 1 2図は、 炭酸カリウムの最大粒径と水溶率 (w— K2〇/T一 K2〇 % ) との関係を示す図である。 The first 2 figures maximum particle size and water rate of potassium carbonate (w- K 2 〇 / T one K 2 10 percent FIG.
第 13図は、 炭酸カリウム投入速度と K20歩留まりとの関係を示す図であ る。 FIG. 13 is Ru FIG der showing the relationship between potassium carbonate input rate and K 2 0 yield.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の実施形態について具体的に説明する。 Hereinafter, embodiments of the present invention will be specifically described.
図 1は本発明の第 1の実施形態に係る緩効性力リ肥料の製造方法の工程図であ る。 この実施形態においては、 MgO、 A 1203、 F e tOよりなる群から選ばれ た 1種または 2種以上の成分と、 CaOおよび S i〇2を含有する溶融スラグなど の原料溶融物にカリ原料を添加してこれを溶融させ、 原料溶融物の成分と融合 ( 反応) させて塩基度 C aO/S i 02の値が 0. 2≤C aO/S i 02≤ 1. 0の 溶融物を得る融合処理工程 ST 1と、 この融合処理工程 ST 1で融合処理された 溶融物を 1000°Cから 800°Cまでの温度域において、 C aOZS i〇2く 0. 5では 0. 5°CZmi n以上、 C aO/S i 02 ≥0. 5では 5で/ mi n以上、 の速度で冷却して固化させる冷却固化工程 S T 2と、 この工程によって固化され た固化物を粉砕する粉砕工程 S T 3とによって緩効性力リ肥料を製造する。 FIG. 1 is a process chart of a method for producing a slow-release fertilizer according to a first embodiment of the present invention. In this embodiment, MgO, A 1 2 0 3 , F e t and one or more components selected from the group consisting of O, the raw material melt, such as molten slag containing CaO and S I_〇 2 melted it by adding potassium raw material objects, components fused raw material melt (reaction) is allowed basicity C aO / S i 0 2 value 0. 2≤C aO / S i 0 2 to ≤ 1 . a fusion process ST 1 to obtain the melt of 0, in a temperature range of the fusion treated melt in the fusion process step ST 1 from 1000 ° C up to 800 ° C, C aOZS I_〇 2 ° 0.5 in 0. 5 ° CZmi n above, C aO / S i 0 2 ≥0. in 5 at 5 / mi n or more, the cooling and solidification step ST 2 to solidify by cooling at a rate of solidification, which is solidified by this process A slow-release fertilizer is produced by the crushing process ST3 for crushing the material.
融合処理工程 S T 1において、 原料溶融物と力リ原料とが融合した溶融物の塩 基度 C aO/S i 02の値を 0. 2≤C aO/S i 02≤1. 0の範囲としたのは 0. 2未満では C aOが少なすぎてスラグ性状が悪化し、 1. 0を超えると、 水 溶性力リ化合物が増加して緩効性肥料とならないからである。 好ましくは 0. 3 ≤C aO/S i O2≤0. 7である。 なお、 原料溶融物およびカリ原料以外に塩基 度を調整するための調整剤を添カ卩してもよい。 In the fusion process ST 1, the value of salt Motodo C aO / S i 0 2 of the raw material melt and the melt and Chikarari material was fused 0. 2≤C aO / S i 0 2 ≤1. 0 of The reason for setting the range is that if it is less than 0.2, CaO is too small and the slag properties deteriorate, and if it exceeds 1.0, the water-soluble compound increases and it does not become a slow-release fertilizer. Preferably from 0. 3 ≤C aO / S i O 2 ≤0. 7. In addition, an adjusting agent for adjusting the basicity other than the raw material melt and the potassium raw material may be added.
また、 冷却固化工程 ST 2において、 1000°Cから 800 までの温度域に おける冷却速度を、 CaO/S i〇2く 0. 5の際は 0. 5°C以上で、 CaOZS i O2≥0. 5の際は、 5"CZmi n以上としたのは、 これより冷却速度が小さい と水溶性の力リ化合物結晶が晶出しゃすく緩効性力リ肥料が得難いからである。 特に、 CaOZS i〇2≥0. 5では、 結晶が生成しやすいため、 より早い冷却速 度が必要となる。 このように冷却速度を規定する 800〜1000°Cの範囲は結 晶が生成しやすい温度域である。 In the cooling and solidifying step ST 2, at a cooling rate of definitive a temperature range from 1000 ° C to 800, when the CaO / S I_〇 2 ° 0.5 is 0.5 ° C or more, CaOZS In the case of i O 2 ≥0.5, the reason for selecting 5 "CZmin or more is that if the cooling rate is lower than this, water-soluble compound crystal will crystallize out, making it difficult to obtain a slow-release fertilizer. In particular, when CaOZS i〇 2 ≥0.5, crystals are easily formed, so a higher cooling rate is required. It is a temperature range where it is easy to generate.
第 1の実施形態においては、 このように、 溶融スラグのような原料溶融物に力 リ原料を添加し、 この力リ原料を溶融させて原料溶融物と融合させて力リ化合物 を形成するので、 熱経済性に優れ短時間処理が可能であるとともに、 溶融原料と 力リ原料とを融合させた溶融物の塩基度および冷却速度を規定して、 水溶性力リ 化合物の生成を抑制するので、 全カリ (T— K20) に対する水溶性カリ (W— Κ2 0) の割合 (水溶率 W-K20/T-K20 X 100 ( ) ) が 50%以下、 好ましくは 25 %以下の肥料特性が優れた緩効性力リ肥料を効率良く製造するこ とができる。 In the first embodiment, as described above, a raw material is added to a raw material melt such as a molten slag, and the raw material is melted and fused with the raw material melt to form a power compound. It is excellent in heat economy and can be processed in a short time. In addition, it regulates the basicity and cooling rate of the melt obtained by fusing the molten raw material and the raw material, thereby suppressing the production of water-soluble compounds. total potassium (TK 2 0) water-soluble potassium for the proportion of (W- Κ 2 0) (water ratio WK 2 0 / TK 2 0 X 100 ()) is 50% or less, preferably 25% or less fertilizer A slow-release fertilizer with excellent properties can be produced efficiently.
図 2は本発明の第 2の実施形態に係る緩効性力リ肥料の製造方法の工程図であ る。 この実施形態においては、 CaO、 MgO、 A 1203、 Fe2〇3よりなる群 から選ばれた 1種または 2種以上の成分と、 S i〇2を含有する溶融スラグなどの 原料溶融物にカリ原料を添加してこれを溶融させ、 原料溶融物の成分と反応させ る融合処理工程 ST1 ' と、 この融合処理工程 ST 1 ' で融合処理された溶融物 を冷却して固化させる冷却固化工程 ST 2 ' と、 この工程によって固化された固 化物を粉砕する粉砕工程 ST 3' と、 この工程によって粉碎された粉碎物を造粒 する造粒工程 S T 4によって緩効性力リ肥料を製造する。 FIG. 2 is a process chart of a method for producing a slow-release fertilizer according to a second embodiment of the present invention. In this embodiment, CaO, MgO, and A 1 2 0 3, Fe 2 〇 one or more components selected from 3 the group consisting of a raw material melt, such as molten slag containing S I_〇 2 A fusion processing step ST1 'for adding potassium raw material to the material and melting it, and reacting with the components of the raw material melt.Cooling for cooling and solidifying the fusion processed in this fusion processing step ST1' The slow-release fertilizer is obtained by the solidification step ST 2 ′, the pulverization step ST 3 ′ for pulverizing the solidified solidified in this step, and the granulation step ST 4 for granulating the pulverized matter in this step. To manufacture.
第 2の実施形態においては、 溶融スラグのような原料溶融物に力リ原料を添加 し、 このカリ原料を溶融させて原料溶融物と融合させてカリ化合物を形成するの で、 熱経済性に優れ短時間処理が可能であるとともに、 粉碎した後の粉碎物にバ インダ—を添加して造粒するので、 施肥時の飛散や、 雨水による流出および地面 の通水性や通気性の阻害が生じず、 また規則的でかつ球状であり角張っていない ため取扱い'性が良好である。 In the second embodiment, a raw material is added to a raw material melt such as molten slag, and the potassium raw material is melted and fused with the raw material melt to form a potassium compound. Excellent short-time treatment is possible, and binder is added to the crushed material after granulation, and granulation is performed. It does not impede water permeability or air permeability, and has good handling characteristics because it is regular, spherical and not angular.
融合処理工程 ST 1 ' において、 溶融物の塩基度には特に制限はないが、 第 1 の実施形態のように 0. S CaOZS i 02^1. 0とすることが好ましく、 0 . 3≤CaO/S i O2≤ 0. 7がより好ましい。 In the fusion treatment step ST 1 ′, the basicity of the melt is not particularly limited, but is preferably set to 0.3 S CaOZS i 0 2 ^ 1.0 as in the first embodiment, and 0.3 ≤ CaO / S i O 2 ≤0.7 is more preferred.
また、 冷却固化工程 ST 2' において、 冷却速度に特に制限はないが、 第 1の 実施形態のように、 1000°Cから 800 までの温度域において、 C aOノ S i O2<0. 5では 0. 5°CZmi n以上、 Ca〇ZS i〇2 ≥0. 5では 5で mi n以上、 であることが好ましい。 In the cooling and solidifying step ST 2 ′, the cooling rate is not particularly limited. However, as in the first embodiment, in the temperature range from 1000 ° C. to 800, CaO / SiO 2 <0.5. Is preferably 0.5 ° CZ min or more, and Ca〇ZS i〇 2 ≥0.5, 5 and min or more.
上記第 1および第 2の実施形態のいずれにおいても、 溶融原料に添加する力リ 原料の粒径が 1 ~ 25 mmであることが好ましい。 1 mm未満では添加時に飛散 しゃすく、 25mmを超えると溶け残った K20が単体で残存し、 水溶性カリ (w -K20) が増加してしまう。 また、 カリ原料はある一定速度以上で供給すること が好ましい。 力リ原料の供給 が小さすぎると Κ 2 Ο歩留まりが低くなる傾向に ある。 また、 全カリ (Τ— Κ2〇) は ma s s %で 30 %以下であることが好まし い。 30%を超えると w— K20の割合が増加してしまう。 In any of the first and second embodiments, the particle size of the raw material to be added to the molten raw material is preferably 1 to 25 mm. Scattered when added is less than 1 mm Shasuku, remaining K 2 0 remaining melted exceeds 25mm is alone, a water-soluble potassium (w -K 2 0) is increased. Further, it is preferable to supply the potassium raw material at a certain constant rate or higher. If the raw material supply is too small, the { 2 } yield tends to be low. The total potassium (tau-kappa 2 〇) is not preferable to be 30% or less in ma ss%. If it exceeds 30%, the proportion of w—K 20 increases.
上記融合処理工程 S Τ 1および S Τ 1 ' においては、 適宜の容器に原料溶融物 を装入し、 その原料溶融物にカリ原料を添加するとともに、 必要に応じて成,分調 整剤を添加して溶融物の成分調整を行う。 また、 必要に応じて、 カリ原料を溶融 させるための熱の補虽を行う。 In the fusion processing steps SΤ1 and SΤ1 ', the raw material melt is charged into an appropriate container, the potash raw material is added to the raw material melt, and a composition and / or conditioning agent is added if necessary. Add to adjust the components of the melt. Also, if necessary, supplement the heat for melting the potassium raw material.
図 3は上記融合処理工程 ST 1および ST 1 ' を実施するための装置の一例を 示す図である。 この図において、 10は反応槽、 50は鉄鋼精鍊時に発生するス ラグなどの原料溶融物を示す。 反応槽 10は蓋 1 1により密閉可能となっており、 ガス排出口 12に接続された排ガスダクトに設けられたダンパー 13によって槽 内の圧力状態を調整できるようになつている。 また、 反応槽 10には蓋 1 1を貫 通して各種のランスが挿入されている。 ランス 1 4は原料溶融物 5 0を攪拌する ためのものであり、 窒素ガス配管が接続されている。 ランス 1 5はカリ原料吹き 込み用ランス、 ランス 1 6は成分調整剤吹き込み用ランス、 ランス 1 7は粉コ一 クス吹き込み用ランスであり、 これらのランス 1 5, 1 6 , 1 7にはそれぞれ窒 素ガス配管が接続されている。 また、 ランス 1 8は酸素ガスまたは酸素含有ガス を供給するためのランス (酸素用ランス) である。 2 0はカリ原料ホッパー、 2 1は成分調整剤ホッパー、 2 2は粉コ一クスホッパーであり、 これらのホッパー 2 0, 2 1 , 2 2はそれぞれフィーダ一 2 3 , 2 4, 2 5を備えている。 なお、 ホッパー 2 1、 フィーダ一 2 4、 ランス 1 6によりなる成分調整剤供給系統、 お よびホッパー 2 2、 フィーダ一 2 5、 ランス 1 7によりなる粉コ一クス供給系統、 および酸素ガス供給系統は必要に応じて使用される。 FIG. 3 is a diagram illustrating an example of an apparatus for performing the fusion processing steps ST 1 and ST 1 ′. In this figure, reference numeral 10 denotes a reaction tank, and reference numeral 50 denotes a raw material melt such as slag generated during steel refining. The reaction tank 10 can be hermetically closed by a lid 11, and a pressure state in the tank can be adjusted by a damper 13 provided in an exhaust gas duct connected to the gas outlet 12. In addition, a lid 11 is inserted through the reaction tank 10. Various lances are inserted therethrough. The lance 14 is for stirring the raw material melt 50, and is connected to a nitrogen gas pipe. The lance 15 is a lance for injecting potash material, the lance 16 is a lance for injecting the component adjusting agent, and the lance 17 is a lance for injecting the powder coke. These lances 15, 16 and 17 are respectively provided. Nitrogen gas piping is connected. A lance 18 is a lance (a lance for oxygen) for supplying oxygen gas or oxygen-containing gas. 20 is a potash raw material hopper, 21 is a component conditioner hopper, 22 is a powdered coke hopper, and these hoppers 20, 21, 22 are feeders 23, 24, 25, respectively. Have. A component adjusting agent supply system consisting of hopper 21, feeder 24, and lance 16, and a powder coke supply system consisting of hopper 22, feeder 25, and lance 17, and an oxygen gas supply system Is used as needed.
このような装置においては、 まず、 反応槽 1 0に原料溶融物 5 0を装入し、 そ の装入量を計量しておく。 次いで原料溶融物 5 0の装入量に対する所定量のカリ 原料を計算し、 ホッパー 2 0に貯留しておく。 また、 原料溶融物 5 0の組成およ びその受入れ量に対する所定量の成分調整剤を計量し、 ホッパー 2 1に貯留して おく。 そして、 ランス 1 4から窒素ガスを吹き込んで原料溶融物 5 0を攪拌しな がら、 フィーダ一 2 3およびフィーダ一 2 4を起動してホッパー 2 0内のカリ原 料およびホッパー 2 1内の成分調整剤を抜き出し、 それぞれ窒素ガスで気流、輸送 してランス 1 5、 ランス 1 6から原料溶融物 5 0中へ吹き込む。 吹き込まれた力 リ原料は溶融し、 分解して原料溶融物 5 0中に溶け込む。 また、 吹き込まれた成 分調整剤も溶融して原料溶融物 5 0中に溶け込む。 この際、 カリ原料の溶け込み によつて溶融物の粘性が大幅に下がるので、 力リ原料の吹き込み量が増加するに 従って溶融物の攪拌は容易になる。 ' In such an apparatus, first, the raw material melt 50 is charged into the reaction tank 10 and the charged amount is measured in advance. Next, a predetermined amount of potassium raw material with respect to the charged amount of raw material melt 50 is calculated and stored in hopper 20. In addition, a predetermined amount of the component adjuster based on the composition of the raw material melt 50 and the amount of the raw material melt 50 to be received is measured and stored in the hopper 21. Then, while blowing the nitrogen gas from the lance 14 to stir the raw material melt 50, the feeder 13 and the feeder 24 are activated to activate the potash material in the hopper 20 and the components in the hopper 21. The adjuster is extracted, and each is blown and transported with nitrogen gas, and then blown into the raw material melt 50 from the lances 15 and 16. The injected raw material melts, decomposes and dissolves into the raw material melt 50. The blown component adjuster also melts and dissolves into the raw material melt 50. At this time, the viscosity of the molten material is greatly reduced by the dissolution of the potassium raw material, and therefore, the stirring of the molten material becomes easier as the amount of the blown raw material increases. '
カリ原料や成分調整剤を装入することによって、 原料溶融物 5 0の温度が大き く低下する場合、 フィーダ一 2 5を起動してホッパー 2 2内の粉コークスを装入 する。 粉コークスは窒素ガスで気流輸送され、 ランス 1 7から原料溶融物 5 0中 へ吹き込まれる。 この粉コ一クスの吹き込みと同時に、 ランス 1 8から酸素ガス または酸素含有ガスの吹き込みを開始し、 原料溶融物 5 0中で粉コ一グスを燃焼 させる。 この燃焼熱によって溶融物が加熱され、 その温度が維持される。 粉コー クスおよび酸素ガスまたは酸素含有ガスは、 溶融物の温度が所定範囲内に保たれ るように、 流量調節されながら供給される。 カリ原料は粉コークスのようなじと 反応し蒸発するので、 粉コータスと酸素ガスによる加熱時期をカリ原料添加前と することも有効である。 If the temperature of the raw material melt 50 drops significantly by charging the potash raw material and the component adjuster, start feeder 25 and load the coke breeze in hopper 22 I do. The coke breeze is pneumatically transported with nitrogen gas and blown into the raw material melt 50 from the lance 17. Simultaneously with the blowing of the powder coke, the blowing of oxygen gas or oxygen-containing gas is started from the lance 18 to burn the powder cogs in the raw material melt 50. The heat of combustion heats the melt and maintains that temperature. The coke breeze and the oxygen gas or the oxygen-containing gas are supplied at a controlled flow rate such that the temperature of the melt is kept within a predetermined range. Since the potash raw material reacts and evaporates with coke such as coke breeze, it is also effective to set the heating time with the kneaded flour and oxygen gas before the addition of potash.
所定量のカリ原料および成分調整剤の装入が終了しても、 ランス 1 4からの窒 素ガスの吹き込みによる溶融物の攪拌をしばらく継続して、 反応槽 1 0内に未溶 融物質が存在しない状態にした後、 融合処理された溶融物を排出して冷却固化工 程へ送る。 一方、 排ガスは排ガス処理装置へ送られて净化された後、 放出される。 なお、 力リ原料と融合させる原料溶融物が成分調整をする必要がないものである 場合には、 成分調整剤の装入は行わない。 Even after the charging of the predetermined amount of the potash raw material and the component conditioner is completed, the stirring of the melt by blowing the nitrogen gas from the lance 14 is continued for a while, and the undissolved substance is left in the reaction tank 10. After making it absent, the fused material is discharged and sent to the cooling and solidification process. On the other hand, the exhaust gas is sent to an exhaust gas treatment device where it is degraded and released. If the raw material melt to be fused with the raw material does not require component adjustment, no component adjusting agent is charged.
なお、 カリ原料や成分調整剤を装入すると、 原料溶融物 5 0の温度が低下する が、 力リ原料の溶け込みによる組成の変化によって溶融物の融点が下がるので、 力リ原料の装入量が少量の場合には、 溶融物は攪拌可能な溶融状態に維持される。 このため、 カリ原料の装入量が比較的少ない場合には、 粉コ一クスと酸素ガスま たは酸素含有ガスの吹き込みを行わないこともある。 また、 カリ原料、 成分調整 剤、 および粉コークスの添加方法は、 気流輸送して原料溶融物 5 0中に吹き込む 方法に限定されるものではなく、 反応槽 1 0の上部から原料溶融物 5 0上に添加 する方法であってもよい。 さらに、 原料溶融物 5 0上に吹き付けるだけでも粉 コ一クスを燃焼させることができるので、 酸素用ランス 1 8を溶融物中に浸漬せ ずに、 酸素ガスまたは酸素含有ガスを原料溶融物 5 0上に吹き付けてもよい。 上記冷却固化工程 S T 2および S T 2 ' における融合溶融物の冷却固化方法は、 特に制限はなくどのような方法を採用してもよい。 例えば、 融合処理された溶融 物に高圧空気を吹き付けて飛散させ、 冷却するとともに粒状化する方法 (風碎) 、 高圧水を吹き付けて飛散させ、 冷却すると共に粒状化する方法 冰碎) 、 上記溶 融スラグを空気中に放置して冷却固化させる方法などがある。 The temperature of the raw material melt 50 decreases when the potassium raw material and the component adjuster are charged, but the melting point of the melt decreases due to a change in the composition due to the dissolution of the raw material. If is small, the melt is maintained in a stirrable molten state. For this reason, when the amount of potash material charged is relatively small, the blowing of the coke powder and oxygen gas or oxygen-containing gas may not be performed. The method of adding the potassium raw material, the component adjuster, and the coke breeze is not limited to the method of pneumatic transportation and blowing into the raw material melt 50, and the raw material melt 50 from the upper part of the reaction tank 10 is added. It may be a method of adding above. Furthermore, the powder coke can be burned simply by spraying on the raw material melt 50, so that the oxygen lance 18 is not immersed in the melt, and the oxygen gas or oxygen-containing gas is discharged from the raw material melt 50. It may be sprayed on 0. The method of cooling and solidifying the fusion melt in the cooling and solidifying step ST 2 and ST 2 ′ There is no particular limitation, and any method may be adopted. For example, a method in which high-pressure air is blown onto the fusion-processed melt to scatter and cool and granulate (cooling); a method in which high-pressure water is sprayed and scattered to cool and granulate; There is a method in which the molten slag is left in the air to be cooled and solidified.
例えば、 上記図 3の装置から冷却固化工程に送給された融合処理された溶融物 が樋へ流し込まれ、 この樋から落下した溶融物に高圧の空気が吹き付けられる。 そして、 溶融物は落下する間に飛散し、 冷却されるとともに粒状ィヒされる。 For example, the fusion-processed melt fed from the apparatus shown in FIG. 3 to the cooling and solidifying step is poured into a gutter, and high-pressure air is blown against the melt dropped from the gutter. The melt is scattered while falling and is cooled and granulated.
上記粉碎工程 S T 3および S T 3 ' における粉碎方法も特に制限はなく、 どの ような方法を採用してもよい。 例えば、 ジョークラッシャー、 ロッドミル、 フレ ッドミル、 インべラブレ一カーなどがある。 The method of pulverization in the above-mentioned pulverization steps ST 3 and ST 3 ′ is not particularly limited, and any method may be employed. For example, there are jaw crushers, rod mills, fred mills, and inverable cars.
上記造粒工程 S T における造粒方法も特に制限はなく、 一般的な造粒方法を 採用することができるが、 例えば上記粉碎工程によって得られた粉碎物とバイン ダ一とを混合機で混合し、 適当量の水を噴霧しながら造粒機で造粒した後に乾燥 する。 The granulation method in the granulation step ST is not particularly limited, and a general granulation method can be employed.For example, the milled material obtained in the milling step and a binder are mixed with a mixer. After granulating with a granulator while spraying an appropriate amount of water, drying is performed.
造粒機としては、 一般的に使用されるもの、 例えば回転皿型造粒機、 回転円筒 型造粒機等を採用することができ、 造粒後に所定の粒度範囲に入らないものは直 接または粉碎などの処理をした後に再度混合機に戻し、 原料の一部として再利用 する連続造粒方法を採用することが好ましい。 . 図 4は、 上記造粒工程 S T 4を実施するための装置の一例を示す図である。 こ の装置において、 上記粉碎工程によって得られた粉碎物 9 0がショベルローダー 等によりホッパー 9 1に装入され、 計量された粉碎物 9 0がホッパー 9 1からコ ンベア 9 2を介してドラム式回転型造粒機 9 3に供給される。 ドラム式回転型造 粒機 9 3には容器 9 5に貯留されたバインダ一 9 も所定量供給され、 ドラム式 回転型造粒機 9 3が回転されることにより粉碎物 9 0とバインダー 9.4とが混合 されて造粒される。 その後、 造粒品がドライヤー 9 6で乾燥され、 エレベータ一 9 7によりふるい 9 8に供給されてふるい分けされ、 さらにクーラ一 9 9で冷却 されて造粒肥料となる。 クーラーで冷却後にふるい分けして造粒肥料とすること も可能である。 As the granulator, a commonly used one, for example, a rotary dish type granulator, a rotary cylindrical type granulator, etc., can be adopted, and those which do not fall within a predetermined particle size range after granulation can be directly used. Alternatively, it is preferable to adopt a continuous granulation method in which the mixture is returned to the mixer after processing such as pulverization and reused as a part of the raw material. FIG. 4 is a diagram showing an example of an apparatus for performing the granulation step ST4. In this apparatus, the crushed material 90 obtained in the above-mentioned crushing step is loaded into a hopper 91 by a shovel loader or the like, and the weighed crushed material 90 is drum-typed from the hopper 91 through a conveyor 92. It is supplied to a rotary granulator 93. A predetermined amount of the binder 19 stored in the container 95 is also supplied to the drum-type rotary granulator 93, and by rotating the drum-type rotary granulator 93, the ground material 90 and the binder 9.4 are formed. Are mixed and granulated. After that, the granulated product is dried with a dryer 96, and the It is supplied to the sieve 98 by the sieve 97 and is sieved, and is further cooled by the cooler 99 to become granulated fertilizer. After cooling with a cooler, it can be sieved into granulated fertilizer.
図 5は、 上記造粒工程 S T 4を実施するための装置の他の例を示す図である。 この装置において、 上記粉碎工程によって得られた粉碎物 1 0 0がホッパー 1 0 1に装入され、 計量された粉碎物 1 0 0がホッパー 1 0 1からミキサー 1 0 4に 装入される。 また、 容器 1 0 3に貯留されたバインダー 1 0 2も所定量ミキサー 1 0 4に装入される。 そして、 ミキサー 1 0 4において粉碎物 1 0 0とバイン ダー 1 0 2とが混合され、 この混合物が皿形造粒機 1 0 5に供給され、 皿形造粒 機 1 0 5において造粒される。 皿形造粒機 1 0 5で造粒された造粒品はベルトコ ンべャ一1 0 6に載せられ、 後は図 4の装置と同様、 ドライヤー 9 6で乾燥され、 エレべ一ター 9 7によりふるい 9 8に供給されてふるい分けされ、 さらにクー ラ一 9 9で冷却されて造粒肥料となる。 FIG. 5 is a diagram showing another example of an apparatus for performing the granulation step ST4. In this apparatus, the crushed material 100 obtained in the crushing step is charged into the hopper 101, and the weighed crushed material 100 is charged from the hopper 101 into the mixer 104. Also, a predetermined amount of the binder 102 stored in the container 103 is charged into the mixer 104. Then, the milled material 100 and the binder 102 are mixed in the mixer 104, and this mixture is supplied to the dish-shaped granulator 105, and is granulated in the dish-shaped granulator 105. You. The granulated product granulated by the dish granulator 105 is placed on a belt conveyor 106, and then dried by a drier 96 as in the apparatus shown in Fig. 4, and an elevator 9 It is supplied to the sieve 98 by the sieve 7 and sieved, and is further cooled by the cooler 99 to become granulated fertilizer.
上記造粒工程で用いるバインダーは特に制限はなく、 リン酸、 粘土、 ベントナ イト、 P V A、 C M C , ポリアクリル酸、 糖蜜、 リグニン、 硫酸マグネシウム、 デンプン、 およびこれらの混合物等種々のものを用いることができるが、 造粒性 が良く、 取り扱いやすい粒度のものが得られる点においてリグニン、 硫酸マグネ シゥム、 およびデンプンが好ましく、 これら単独でまたはこれらの 2種以上,の混 合物として用いることができる。 また、 製造中および流通から施肥までの取り扱 い中に粒子が破壊しない硬度を有し、 雨や土壌中等の水分で適度な速度で崩壊し、 土中に分散することが好ましいが、 そのような点も加味すると特にデンプンが好 ましい。 The binder used in the above granulation step is not particularly limited, and various kinds of binders such as phosphoric acid, clay, bentonite, PVA, CMC, polyacrylic acid, molasses, lignin, magnesium sulfate, starch, and mixtures thereof can be used. Lignin, magnesium sulfate, and starch are preferred in that they have good granulation properties and are easy to handle, and can be used alone or as a mixture of two or more of these. In addition, it is preferable that the particles have a hardness that does not destroy the particles during production and during handling from distribution to fertilization, disintegrate at an appropriate rate by moisture such as rain or soil, and disperse in soil. In particular, starch is preferred.
バインダーとして使用されるデンプンは、 トウモロコシ、 夕ピオ力、 小麦、 馬 鈴薯、 コメ等を原料としたものが挙げられる。 これらのデンプンは、 原料によつ て構成成分であるアミロース (d—グルコースが長い直鎖状に結合したもの) と アミ口べクチン (d—グルコースが枝分かれ状に結合したもの) との割合が異な り、 モチ米ゃモチトウモロコシ等ではアミ口べクチンの割合が多い。 さらに、 デ ンプンの種類としては、 そのままの生デンプンでも、 熱や酸、 アルカリ、 塩、 酵 素等で処理した加工デンプンでもよい。 これらのデンプンは、 その種類に関わら ず、 糊化する性質を有しているものが造粒バインダーとして適している。 Examples of the starch used as a binder include those obtained from corn, evening pio, wheat, potato, rice and the like. Depending on the raw material, these starches are combined with amylose (d-glucose linked in a long linear form) as a component. It differs from the ratio of Ami-mouth pectin (d-glucose bound in a branched manner), and the ratio of Ami-mouth pectin is high in waxy rice and waxy maize. Further, the type of starch may be raw starch as it is, or modified starch treated with heat, acid, alkali, salt, enzyme or the like. Regardless of their type, starch having a gelatinizing property is suitable as a granulating binder.
デンプンは水分を加えることにより糊化し、 その後乾燥させることにより硬く 固化するので、 上記粉砕物である S i〇2および K2〇を含む原料、 すなわちケィ 酸力リ原料を容易にかつ効率良く造粒することができる。 このようにバインダー としてデンプンを用いることにより、 十分な硬度を有し、 土中および水中での崩 壊性が良好な粒状緩効性カリ肥料を得ることができる。 また、 デンプンは土中微 生物等により されるので、 植物や環境に悪影響を及ぼすこともない。 , このようにして造粒された緩効性力リ肥料の形状および粒径については平均粒 径は 0. 5〜 6mmが好ましい。 平均粒径が 0. 5 mm未満では施肥する時に風 に吹き飛ばされたりして取り扱い性が悪くなり、 6 mmを越えると均一に散布す ることが困難になる。 より好ましい粒径は 1〜 5 mmである。 Since starch is gelatinized by adding water and then hardened and solidified by drying, the raw material containing the above-mentioned pulverized material, i.e., Si 2 and K 2 , that is, the raw material of silica acid can be easily and efficiently produced. Can be granulated. By using starch as a binder in this way, it is possible to obtain a granular slow-release potash fertilizer having sufficient hardness and good decay in soil and water. In addition, starch is produced by microorganisms in the soil, etc., and does not adversely affect plants and the environment. Regarding the shape and particle size of the slow-release fertilizer thus granulated, the average particle size is preferably 0.5 to 6 mm. If the average particle size is less than 0.5 mm, it will be blown away by the wind during fertilization, making it difficult to handle. If the average particle size exceeds 6 mm, it will be difficult to spray uniformly. A more preferred particle size is 1 to 5 mm.
図 6は本発明の第 3の実施形態に係る緩効性力リ肥料の製造方法の工程図であ る。 第 3の実施形態では、 溶融金属の存在下で、 カリ原料と溶融スラグなどの原 料溶融物を融合させるものであり、 基本的には、 Mg〇、 A 1203、 Fet〇,より なる群から選ばれた 1種または 2種以上の成分と、 C a〇および S i〇2を含有す る溶融スラグなどの原料溶融物にカリ原料を添加してこれを溶融させ、 原料溶融 物の成分と融合 (反応) させて塩基度 CaOZS i02の値が 0. 2≤CaO/S i 02≤1. 0の溶融物を得る融合処理工程 S T 11と、 力リ原料と原料溶融物が 融合して生成した融合溶融物と溶融金属とを分離する融合物分離工程 ST 12と、 分離された溶融物を 1000°Cから 800°Cまでの温度域において、 C a〇ZS i O2<0. 5では 0. 5°C mi n以上、 CaOZS i 02 ≥0. 5では、 5°C /mi n以上の速度で冷却して固化させる冷却固化工程 ST 13と、 この工程に よって固化された固化物を粉碎する粉碎工程 S T 14とによつて緩効性力リ肥料 を製造する。 なお、 融合処理工程 ST 11において、 原料溶融物およびカリ原料 以外に塩基度を調整するための調整剤を添加してもよい。 FIG. 6 is a process chart of a method for producing a slow-release fertilizer according to a third embodiment of the present invention. In the third embodiment, in the presence of molten metal is intended to fuse the raw material melt, such as potassium raw material molten slag, basically, Mg_〇, A 1 2 0 3, Fe t 〇, and one or more components selected from the group consisting of, which was melted by the addition of potassium raw material raw material melt, such as molten slag you containing C A_〇 and S I_〇 2, the raw material melt component fusion (reaction) is allowed to basicity CaOZS i0 2 values 0. 2≤CaO / S i 0 2 ≤1 things. fusion process ST 11 to obtain a melt of 0, Chikarari raw material and the raw material melt A fusion separation step ST12 to separate the fusion metal and the molten metal generated by fusion of the melts, and the separated melt is subjected to a Ca〇ZS i O in a temperature range from 1000 ° C to 800 ° C. 2 <0.5 at 0.5 ° C min or more, CaOZS i 0 2 ≥0.5 at 5 ° C A slow solidifying fertilizer is produced by a cooling and solidifying step ST13 for cooling and solidifying at a speed of / min or more, and a crushing step ST14 for crushing the solidified material solidified by this step. In the fusion treatment step ST11, a regulator for adjusting the basicity may be added in addition to the raw material melt and the potassium raw material.
図 7は本発明の第 4の実施形態に係る緩効性力リ肥料の製造方法の工程図であ る。 第 4の実施形態では、 第 3の実施形態と同様、 溶融金属の存在下で、'カリ原 料と溶融スラグなどの原料溶融物を融合させるものであり、 基本的には、 Ca〇、 MgO、 A 1203、 F e tOよりなる群から選ばれた 1種または 2種以上の成分と、 S i〇2を含有する溶融スラグなどの原料溶融物にカリ原料を添加してこれを溶融 させ、 原料溶融物の成分と反応させる融合処理工程 ST11 ' と、 カリ原料と原 料溶融物が融合して生成した融合溶融物と溶融金属とを分離する融合物分離工程FIG. 7 is a process chart of a method for producing a slow-release fertilizer according to a fourth embodiment of the present invention. In the fourth embodiment, as in the third embodiment, a raw material such as a potassium raw material and a molten slag are fused in the presence of a molten metal. Basically, Ca〇, MgO , a 1 2 0 3, F e t and one or more components selected from the group consisting of O, which was added to potassium raw material raw material melt, such as molten slag containing S I_〇 2 Fusion process step ST11 'for melting the molten metal and reacting with the components of the raw material melt, and a fusion product separation step for separating the molten metal generated by fusing the potassium raw material and the raw material melt with the molten metal
ST12' と、 分離された溶融物を冷却して固化させる冷却固化工程 ST 13' と、 この工程によって固化された固化物を粉碎する粉碎工程 ST14' と、 この 工程によって粉碎された粉碎物を造粒する造粒工程 S T 15とによって緩効性力 リ肥料を製造する。 ST12 ', a cooling and solidifying step ST13' for cooling and solidifying the separated molten material, a pulverizing step ST14 'for pulverizing the solidified substance solidified in this step, and a pulverized substance pulverized in this step. The granulating process ST15 produces slow-release fertilizer.
融合処理工程 ST 1 1 ' において、 溶融物の塩基度には特に制限はないが、 第 3の実施形態のように 0. 2≤C aOZS i〇2≤1. 0とすることが好ましく、 0. 3≤C aO/S i O2≤0. 7がより好ましい。 . また、 冷却固化工程 ST 13 ' において、 1000°Cから 800°Cまでの温度 域における冷却速度に特に制限はないが、 第 3の実施形態のように、 CaOZS i〇2く 0. 5では 0. 5°CZmi n以上、 Ca〇/S i〇2 ≥0. 5では 5°C/ m i n以上の ¾i¾力好ましい。 In the fusion treatment step ST 1 1 ′, the basicity of the melt is not particularly limited, but is preferably set to 0.2 ≦ CaOZS i〇 2 ≦ 1.0 as in the third embodiment, 3 ≦ C aO / S i O 2 ≦ 0.7 is more preferred. . Also, in the cooling and solidification step ST 13 ', there is no particular limitation on the cooling rate in the temperature range from 1000 ° C up to 800 ° C, as in the third embodiment, in CaOZS I_〇 2 ° 0.5 0.5 ° C / min or more, and Ca〇 / S i〇 2 ≥0.5, preferably 5 ° C / min or more.
上記第 3および第 4の実施形態のいずれにおいても、 第 1および第 2の実施形 態と同様、 溶融原料に添加するカリ原料の粒径が 1〜 25mmであることが好ま しい。 また、 カリ原料の供給速度は、 溶融金属 1 tあたり 1 k gZm i n以上で あることが好ましい。 溶融金属 1 tあたり 1 kg/mi n未満では K 20歩留ま りが低くなる傾向にある。 さらに、 全 K20 (T-K20) は mas s %で 30% 以下であることが好ましい。 In any of the third and fourth embodiments, as in the first and second embodiments, it is preferable that the particle diameter of the potash raw material added to the molten raw material is 1 to 25 mm. Also, the supply rate of potassium raw material should be 1 kgZmin or more per tonne of molten metal. Preferably, there is. At less than 1 kg / min per t of molten metal, the K20 yield tends to be low. Further, the total K 20 (TK 20 ) is preferably 30% or less in mass%.
第 3の実施形態および第 4の実施形態のように原料溶融物と力リ原料などの添 加物を融合させる際に、 溶融金属を存在させることによりカリ原料や成分調整剤 の装入量が多い場合でも、 溶融金属が熱の補給源となって原料溶融物の温度低下 を極力抑制することができ、 必要な温度を確保した状態で融合反応を生じさせる ことができる。 As in the third and fourth embodiments, when the raw material melt is fused with an additive such as a raw material, the presence of the molten metal reduces the amount of the potassium raw material and the component adjuster. Even in the case of a large amount, the molten metal can serve as a replenishing source of heat to suppress the temperature drop of the raw material melt as much as possible, and the fusion reaction can be caused while maintaining the required temperature.
上記融合処理工程 ST 11および ST 11 ' は典型的には適宜の容器に装入さ れた溶融金属上に原料溶融物を浮遊させた状態で原料溶融物に力リ原料を融合さ せる。 必要に応じ、 成分調整剤を添加して原料溶融物の成分調整を行う。 また、 上記原料の混合時に、 粉コ一クスなどの炭素材を添加すると共に酸素ガスまたは 酸素含有ガスを供給して、 炭素材を燃焼させ、 カリ原料や成分調整剤を加熱して 溶融させるための熱の補強を行う。 In the fusion processing steps ST11 and ST11 ', typically, the raw material is fused to the raw material melt while the raw material melt is suspended on the molten metal charged in an appropriate container. If necessary, adjust the components of the raw material melt by adding a component adjuster. In addition, when mixing the above raw materials, a carbon material such as powdered coke is added and an oxygen gas or an oxygen-containing gas is supplied to burn the carbon material and heat and melt the potassium raw material and the component conditioner. To reinforce heat.
上記融合物分離工程 S T 12および S T12'では、 それぞれ上記融合処理ェ 程 ST11および ST11'が終了した後、 例えば容器内から融合溶融物を排出 することにより、 融合溶融物と溶融金属とを分離する。 一方、 融合溶融物が分離 された溶融金属は次工程へ送られるか、 容器内に残留させた状態で次の融合処理 に使用される。 In the above-described fusion separation steps ST12 and ST12 ', after the fusion processing steps ST11 and ST11' are completed, for example, the fusion melt is separated from the molten metal by discharging the fusion melt from the container, for example. I do. On the other hand, the molten metal from which the fusion melt has been separated is sent to the next step or used in the next fusion treatment while remaining in the container.
図 8は上記融合処理工程 S T 11 (ST 11 ' ) および融合物分離工程 S T 1 2 (ST 12 ' ) を実施するための装置の一例を示す図である。 図 8において図 3と同じ部分については、 同一の符号を付し説明を省略する。 この例においては、 反応槽 10に溶融スラグなどの原料溶融物 50とともに溶融金属 51が装入され るようになっている。 反応槽 10に設けられたランス、 すなわち内容物を攪拌す るためのランス 14、 カリ原料吹き込み用のランス 15、 成分調整剤吹き込み用 のランス 1 6、 粉コ一クス吹き込み用のランス 1 7、 および酸素用のランス 1 8 は溶融金属 5 1中に挿入されるようになっている。 FIG. 8 is a diagram showing an example of an apparatus for performing the fusion processing step ST 11 (ST 11 ′) and the fusion substance separation step ST 12 (ST 12 ′). In FIG. 8, the same portions as those in FIG. 3 are denoted by the same reference numerals, and description thereof will be omitted. In this example, a molten metal 51 is charged into a reaction tank 10 together with a raw material melt 50 such as a molten slag. A lance provided in the reaction tank 10, that is, a lance 14 for stirring the contents, a lance 15 for blowing the potash raw material 15, and a lance for blowing the component adjusting agent A lance 16 for blowing powder coke, a lance 17 for blowing coke, and a lance 18 for oxygen are inserted into the molten metal 51.
なお、 ホッパー 2 1、 フィーダ一 2 4、 ランス 1 6によりなる成分調整剤供給 系統、 およびホッパー 2 2、 フィーダ一 2 5、 ランス 1 7によりなる粉コークス 供給系統、 および ¾素ガス供給系統は必要に応じて使用される。 In addition, a component adjusting agent supply system consisting of hopper 21, feeder 24, lance 16 and coke breeze supply system consisting of hopper 22, feeder 25, lance 17 and nitrogen gas supply system are necessary. Used according to.
このような装置においては、 まず、 反応槽 1 0に溶融スラグなどの原料溶融物 5 0と溶融金属 5 1とを装入し、 溶融金属 5 1上に原料溶融物 5 0が浮遊した状 態とするとともに、 原料溶融物 5 0の装入量を計量しておく。 次いで原料溶融物 の装入量に対する所定量のカリ原料を計算し、 ホッパー 2 0に貯留しておく。 ま た必要に応じ、 原料溶融物 5 0の組成およびその受入れ量に対する所定量の成分 調整剤を計量し、 ホッパー 2 1に貯留しておく。 そして、 ランス 1 4から溶融金 属 5 1中へ窒素ガスを吹き込んで原料溶融物 5 0と溶融金属 5 1とを一緒に攪拌 しながら、 フィーダ一 2 3およびフィーダ一 2 4を起動してホッパー 2 0内の力 リ原料およびホッパー 2 1内の成分調整剤を抜き出し、 それぞれ窒素ガスで気流 輸送してランス 1 5、 ランス 1 6から溶融金属 5 1中へ吹き込む。 吹き込まれた カリ原料および成分調整剤は、 多量に存在する溶融金属 5 1によって加熱されて 溶融し、 原料溶融物 5 0中に溶け込む。 In such an apparatus, first, a raw material melt 50 such as a molten slag and a molten metal 51 are charged into a reaction tank 10, and the raw material melt 50 is suspended on the molten metal 51. At the same time, the charged amount of the raw material melt 50 is measured. Next, a predetermined amount of potash material with respect to the charged amount of the raw material melt is calculated and stored in the hopper 20. Further, if necessary, a predetermined amount of the component adjuster based on the composition of the raw material melt 50 and the amount thereof to be received is measured and stored in the hopper 21. Then, while feeding the nitrogen gas from the lance 14 into the molten metal 51 and stirring the raw material melt 50 and the molten metal 51 together, the feeder 23 and the feeder 24 are started to activate the hopper. The force in 20 The raw material and the component adjusting agent in the hopper 21 are extracted, transported by a stream of nitrogen gas, and blown into the molten metal 51 from the lances 15 and 16. The blown potassium raw material and the component adjuster are heated and melted by the molten metal 51 present in a large amount, and melt into the raw material melt 50.
上記のように、 吹き込まれたカリ原料および成分調整剤は、 溶融金属 5 1 ,から の熱移動によって加熱されるが、 原料を装入することによって、 反応槽内の溶融 物の温度が低下し、 溶け込みが不充分の場合、 フィーダ一 2 5を起動してホッ パ一 2 2内の粉コークスを装入する。 粉コ一クスは窒素ガスで気流輸送され、 ラ ンス 1 7から溶融金属 5 1中へ吹き込まれる。 この粉コ一クスの吹き込みと同時 に、 ランス 1 8から酸素ガスまたは酸素含有ガスの吹き込みを開始し、 溶融金属 5 1中あるいは原料溶融物 5 0中で粉コークスを燃焼させる。 この燃焼熱によつ て溶融金属 5 1および原料溶融物 5 0が加熱され、 その温度が維持される。 粉 コークスおよび酸素ガスは、 槽内溶融物の温度が所定範囲内に保たれるように、 流量調節されながら供給される。 As described above, the blown potassium raw material and the component adjuster are heated by the heat transfer from the molten metal 51, but by charging the raw material, the temperature of the molten material in the reaction vessel decreases. If the penetration is insufficient, start feeder 25 and charge coke breeze in hopper 22. The powdered coke is pneumatically transported with nitrogen gas and blown into the molten metal 51 from a lance 17. Simultaneously with the blowing of the coke powder, the blowing of oxygen gas or oxygen-containing gas is started from the lance 18 to burn the coke powder in the molten metal 51 or the raw material melt 50. The molten metal 51 and the raw material melt 50 are heated by this combustion heat, and the temperatures are maintained. powder Coke and oxygen gas are supplied at a controlled flow rate such that the temperature of the melt in the tank is maintained within a predetermined range.
所定量のカリ原料および成分調整剤の装入が終了しても、 ランス 14からの窒 素ガスの吹き込みによる溶融物の攪拌をしばらく継続して、 反応槽 10内に未溶 融物質が存在しない状態にした後、 S虫合溶融物と溶融金属を分離する処理を行い、 融合溶融物を排出する。 排出された融合溶融物は冷却固化装置へ送られる。 Even after the charging of the predetermined amount of the potash raw material and the component adjusting agent is completed, stirring of the melt by blowing nitrogen gas from the lance 14 is continued for a while, and there is no unmelted substance in the reaction tank 10. After it is in the state, a process is performed to separate the molten S and the molten metal, and the fused melt is discharged. The discharged fusion melt is sent to a cooling and solidifying device.
—方、 融合溶融物が分離された溶融金属は、 次工程へ送られるか、 あるいは、 反応槽 10内に残留させたまま、 次の融合処理に使用される。 2回目以降の融合 処理においては、 原料溶融物が装入された後、 上記と同様の処理操作を行う。 なお、 図 8のランス 14, 15, 16, 17, 18を溶融金属 51の上方位置 でかつ原料溶融物 50中に挿入し、 反応槽 10の底部に底吹きノズルを設け窒素 ガスを送付して、 原料溶融物と溶融金属を別々に攪拌して実施してもよい。 また、 カリ原料、 成分調整剤、 および粉コ一クスの添加方法としては、 気流輸送して原 料溶融物 50中に吹き込む方法に限定されるものではなく、 反応槽 10の上部か ら原料溶融物 50上に添加する方法であってもよい。 さらに、 図 3の装置の場合 と同様、 原料溶融物 50上に吹き付けるだけでも粉コークスを燃焼させることが できるので、 酸素用ランス 18を溶融物中に浸漬せずに、 酸素ガスまたは酸素含 有ガス ¾原料溶融物 50上に吹き付けてもよい。 , 上記冷却固化工程 ST13および ST13' 、 粉碎工程 ST1.4および ST 1 4' 、 ならびに造粒工程 ST15については、 第 1および第 2の実施形態におけ る冷却固化工程 ST 2および ST 2' 、 粉碎工程 ST3および ST3' 、 ならび に造粒工程 S T 4と同様に行われる。 On the other hand, the molten metal from which the fusion melt has been separated is sent to the next step, or is used in the next fusion treatment while remaining in the reaction tank 10. In the second and subsequent fusion processes, the same processing operation as above is performed after the raw material melt is charged. The lances 14, 15, 16, 17, and 18 in Fig. 8 are inserted above the molten metal 51 and into the raw material melt 50, and a bottom blow nozzle is provided at the bottom of the reaction tank 10 to send nitrogen gas. Alternatively, the raw material melt and the molten metal may be separately stirred. Further, the method of adding the potassium raw material, the component adjuster, and the powdered coke is not limited to a method of pneumatically transporting and blowing into the raw material melt 50, and the raw material is melted from the upper part of the reaction tank 10. It may be a method of adding it on the substance 50. Further, as in the case of the apparatus in FIG. 3, coke breeze can be burned simply by spraying on the raw material melt 50, so that the oxygen lance 18 is not immersed in the melt, and oxygen gas or oxygen is contained. Gas may be sprayed onto the raw material melt 50. The cooling and solidifying steps ST13 and ST13 ′, the pulverizing steps ST1.4 and ST14 ′, and the granulating step ST15 include the cooling and solidifying steps ST2 and ST2 ′ in the first and second embodiments. The pulverization steps ST3 and ST3 'and the granulation step ST4 are performed in the same manner.
原料溶融物とカリ原料を融合させる処理を行う際に存在させる溶融金属として は、 最も実用的な溶銑を使用するのがよい。 図 9および図 10は高炉から排出さ れた溶銑上のスラグを用いて本発明を実施する装置の一例を模式的に示す図であ り、 図 9は平面図、 図 1 0は断面図を表した図である。 図 9、 図 1 0において、 3 0は高炉から排出される溶銑滓を流下させる主樋、 3 1はスキンマー部に設け られ、 溶銑と高炉スラグを分離するための堰、 3 2は分離された高炉スラグを流 下させるスラグ樋である。 主樋 3 0の堰 3 1よりも上流の箇所には、 カリ原料用 のランス 3 5および成分調整剤用のランス 3 6が設けられている。 また、 主樋 3 0内では溶銑 5 1 a上に高炉スラグ 5 0 aが浮遊した状態となっており、 ランス 3 5は, 高炉スラグ 5 0 aまたはその上部に、 ランス 3 6はその先端が溶銑 5 1 aが流れる深さまで差し込まれるようになつている。 そして、 上記窒素配管の一 方には、 カリ原料ホッパー 4 0、 フィーダ一 4 3よりなるカリ原料供給装置が接 続され、 他方には、 成分調整剤ホッパー 4 1, フィーダ一 4 4よりなる成分調整 剤供給装置が接続されている。 このため、 流下する溶銑滓中へカリ原料および成 分調整剤を吹き込むことができるようになっている。 The most practical hot metal should be used as the molten metal that is present when the process of fusing the raw material melt with the potash raw material is performed. 9 and 10 are diagrams schematically showing an example of an apparatus for carrying out the present invention using slag on hot metal discharged from a blast furnace. FIG. 9 is a plan view, and FIG. 10 is a sectional view. In Fig. 9 and Fig. 10, 30 is a main gutter for flowing molten iron slag discharged from the blast furnace, 31 is provided in the skinmer part, a weir for separating hot metal and blast furnace slag, and 32 is separated It is a slag gutter that allows blast furnace slag to flow down. A lance 35 for a potash raw material and a lance 36 for a component adjuster are provided at a position upstream of the weir 31 of the main gutter 30. In the main gutter 30, blast furnace slag 50a is in a floating state on the hot metal 51a, and the lance 35 is provided at or above the blast furnace slag 50a. The hot metal 51a is inserted to the depth to which it flows. One side of the nitrogen pipe is connected to a potash raw material supply device consisting of a potash raw material hopper 40 and a feeder 43, and the other is a component adjuster hopper 41 and a component consisting of a feeder 44. The regulator supply is connected. For this reason, the potash raw material and the component adjuster can be blown into the flowing molten iron slag.
このような装置においては、 まず、 溶銑とともに流下する高炉スラグの予想流 量および予想組成に基づいて算定したカリ原料の流量値および成分調整剤の流量 値をフィーダ一 4 3およびフィーダ一 4 4にそれぞれ設定する。 そして溶銑滓の 流下中に、 各窒素配管に窒素ガスを流しながら、 フィーダ一 4 3、 4 4を起動し、 カリ原料および成分調整剤をランス 3 5、 3 6から高炉スラグ 5 0 aまたは溶銑 5 l a中に吹き込む。 吹き込まれたカリ原料および成分調整剤は、 高炉スラグ 5 0 aとともに流下する間に加熱されて溶融する。 カリ原料、 成分調整剤、 高炉 スラグの 3原料が融合した融合溶融物 5 2は、 スキンマ一部で溶銑 5 1 aと分離 された後スラグ樋 3 2へ分流され、 冷却固化装置へ送られる。 In such an apparatus, first, the flow rate value of the potash raw material and the flow rate value of the component adjuster calculated based on the expected flow rate and the expected composition of the blast furnace slag flowing down with the hot metal are fed to feeder-143 and feeder-144. Set each. While flowing molten iron slag, feeder 43, 44 is started while flowing nitrogen gas through each nitrogen pipe, and the potash raw material and the component modifier are blast furnace slag 50a or hot metal from lances 35, 36. Blow into 5 la. The blown potassium raw material and the component adjuster are heated and melted while flowing down together with the blast furnace slag 50a. The fused melt 52 in which the three raw materials of the potash raw material, the component adjuster, and the blast furnace slag are fused is separated from the hot metal 51a by a part of the skinmer, then diverted to the slag gutter 32, and sent to the cooling and solidifying device.
なお、 この場合には、 原料配合が高炉スラグ流量の予想値を基に算出されるの で、 融合処理された融合溶融物の成分はある程度変動する。 このため、 製品の成 分を厳密に管理する必要がある場合には、 スラグ樋 3 2へ分流された融合溶融物 5 2を、 上記図 3に示すような装置へ装入し、 不足する成分原料を添加するとと もに融合処理を行い、 成分調整をするのがよい。 In this case, since the composition of the raw materials is calculated based on the expected value of the blast furnace slag flow rate, the components of the fusion-processed fusion melt fluctuate to some extent. For this reason, when it is necessary to strictly control the components of the product, the fused melt 52 diverted to the slag gutter 32 is charged into an apparatus as shown in FIG. When the raw materials are added It is better to perform the fusion process and adjust the components.
この例においても、 冷却固化工程 S T 1 3および S T 1 3 ' 、 粉碎工程 S T 1 4および S T 1 4 ' 、 ならびに造粒工程 S T 1 5については、 第 1および第 2の 実施形態における冷却固化工程 S T 2および S T 2 ' 、 粉碎工程 S T 3および S T 3 ' 、 ならびに造粒工程 S T 4と同様に行われる。 Also in this example, the cooling and solidifying steps ST 13 and ST 13 ′, the pulverizing steps ST 14 and ST 14 ′, and the granulating step ST 15 are performed by the cooling and solidifying steps in the first and second embodiments. ST 2 and ST 2 ′, pulverization steps ST 3 and ST 3 ′, and granulation step ST 4 are performed in the same manner.
上記例では高炉から出銑された溶銑上の高炉スラグを用いて第 3および第 4の 実施形態を実施したが、 原料溶融物として溶銑を脱珪処理した際に生じる脱珪ス 'ラグを用いることがより好ましい。 この際に、 脱珪処理さ,れた溶銑と、 この溶銑 の脱珪処理の際に生成した脱珪スラグとを収納した溶銑保持容器内にカリ原料を 添加することが好ましい。 以下、 このようにして緩効性カリ肥料を製造する例に ついて図 1 1を参照して説明する。 図 1 1は脱珪処理した溶銑上の脱珪スラグを 用いて第 3および第 4の実施形態の方法を実施する装置の一例を模式的に示す断 面図である。 図 1 1において、 高炉 (図示せず) から出銑された溶銑 6 2を収納 した取鍋型溶銑保持容器 6 1は、 台車 6 3に搭載されて脱珪処理設備に搬送され る。 なお溶銑保持容器 6 1は台車 6 3にて高炉から溶銑処理設備さらには転炉 ( 図示せず) へと搬送される。 In the above example, the third and fourth embodiments were implemented using blast furnace slag on hot metal that was tapped from a blast furnace, but desiliconized slag generated when the hot metal was desiliconized as a raw material melt was used. Is more preferable. At this time, it is preferable to add a potash raw material into a hot metal holding container that stores the hot metal that has been desiliconized and the desiliconized slag generated during the desiliconization of the hot metal. Hereinafter, an example of producing the slow-release potash fertilizer in this manner will be described with reference to FIG. FIG. 11 is a cross-sectional view schematically showing an example of an apparatus for performing the methods of the third and fourth embodiments using desiliconized slag on hot metal subjected to desiliconization. In FIG. 11, a ladle-type hot metal holding vessel 61 containing hot metal 62 from a blast furnace (not shown) is mounted on a bogie 63 and transported to a desiliconization treatment facility. The hot metal holding vessel 61 is transported from a blast furnace to a hot metal processing facility and a converter (not shown) by a bogie 63.
脱珪処理設備には、 上吹き酸素ランス 6 6とインジェクションランス 6 7とが 設置されている。 上吹き酸素ランス 6 6およびインジェクションランス 6 7.は、 溶銑保持容器 6 1内において上下移動可能となっている。 The desiliconization equipment is equipped with an oxygen lance 66 and an injection lance 67. The top blown oxygen lance 66 and the injection lance 67 can move up and down in the hot metal holding vessel 61.
また、 脱珪処理設備は、 貯蔵タンク 7 0とリフトタンク 7 3とからなる系統、 貯蔵タンク 7 1とリフトタンク 7 4とからなる系統、 貯蔵タンク 7 2とリフト夕 ンク 7 5とからなる系統の 3系統の原料供給系と、 共通のディスペンサー 7 6と からなる第 1の原料供給装置 9 0を有しており、 インジェクションランス 6 7は この共通のディスペンサー 7 6に接続されている。 そして、 貯蔵タンク 7 0に収 納されたカリ原料 6 5と、 貯蔵タンク 7 1に収納された成分調整剤 6 8と、 貯蔵 タンク Ί 2に収納された造滓剤 6 9とを窒素ガスを搬送ガスとしてインジェクシ ヨンランス 6 7からその先端位置を調整しつつ溶銑 6 2中または脱珪スラグ 6 4 中に吹き込み添加することができる。 また、 インジェクションランス 6 7の先端 を脱珪スラグ 6 4の直上に配置することで、 カリ原料 6 5、 成分調整剤 6 8、 お よび造滓剤 6 9を窒素ガスとともに脱珪スラグ 6 4に投射して添加することもで きる。 なお、 貯蔵タンク 7 0内のカリ原料 6 5, 貯蔵タンク 7 1内の成分調整剤 6 8、 および貯蔵タンク 7 2内の造滓剤 6 9は、 リフトタンク 7 3, 7 4 , 7 5 にて、 それぞれ独立に添加量および添加時間を制御して吹き込むことができ、 ま た、 インジェクションランス 6 7から窒素ガスのみ吹き込み、 溶銑 6 2を攪拌す ることもできる。 造滓剤は脱珪処理時の塩基度調整のために使用するもので、 一 '般に生石灰が用いられる。 In addition, the desiliconization treatment equipment is a system consisting of storage tank 70 and lift tank 73, a system consisting of storage tank 71 and lift tank 74, and a system consisting of storage tank 72 and lift tank 75. It has a first raw material supply device 90 composed of the three raw material supply systems and a common dispenser 76, and the injection lance 67 is connected to the common dispenser 76. Then, the potassium raw material 65 stored in the storage tank 70, the component conditioner 68 stored in the storage tank 71, and the storage The slag-making agent 69 stored in the tank Ί2 can be blown into the hot metal 62 or the desiliconized slag 6 4 by adjusting the tip position from the injection lance 67 using nitrogen gas as a carrier gas. . In addition, by disposing the tip of the injection lance 67 directly above the desiliconized slag 64, the potash raw material 65, the component adjuster 68, and the slag-making agent 69 are mixed with nitrogen gas into the desiliconized slag 64. It can also be added by projection. The potash raw material 65 in the storage tank 70, the component adjuster 68 in the storage tank 71, and the slag-making agent 69 in the storage tank 72 are stored in the lift tanks 73, 74, and 75. Thus, the amount and time of addition can be independently controlled and blown, and only nitrogen gas can be blown from the injection lance 67 to stir the hot metal 62. The slag-making agent is used for adjusting the basicity at the time of the desiliconization treatment, and quick lime is generally used.
一方、 第 1の原料供給装置 9 0と反対側に、 ホッパー 7 7 , 7 8 , 7 9と切り 出し装置 8 1, 8 2 , 8 3と原料搬送装置 8 4とシュート 8 5とからなる第 2の 原料供給装置 9 1が設けられており、 この第 2の原料供給装置 9 1によりホッ パー 7 7内のカリ原料 6 5, ホッパー 7 8内の成分調整剤 6 8、 およびホッパー 7 9内の鉄鉱石焼結粉 8 0を溶銑保持容器 6 1内に上置き添加することができる。 次に、 このような構成の脱珪処理設備を用いて、 所望の緩効性カリ肥料の組成 の溶融スラグを製造する方法について説明する。 , まず最初に、 脱珪処理後にカリ原料 6 5および成分調整剤 6 8を添加して製造 する方法について示す。 溶銑保持容器 6 1内で溶銑 6 2の脱珪処理を行うが、 脱 珪処理の前に、 溶銑保持容器 6 1内に残留する溶銑スラグ (高炉スラグ) の量お よび組成を巴握する。 残留スラグ量は、 スラグの厚さの測定または溶銑 6 2を覆 う残留スラグの面積率の目視観察により把握することができる。 スラグ組成は分 析により把握する。 次いで脱珪処理を行うが、 脱珪処理は、 例えば、 鉄鉱石焼結 粉 8 0をシュート 8 5より溶銑保持容器 6 1内に上置き添加するとともに、 上吹 き酸素ランス 6 6から酸素ガスを溶銑 6 2の湯面に吹き付け、 さらにインジェク シヨンランス 6 7から窒素ガスを吹き込んで溶銑 6 2と鉄鉱石焼結粉 8 0とを攪 拌混合させて行う。 この脱珪処理により、 酸素ガスおよび鉄鉱石焼結粉 8 0中の 酸素は、 溶銑 6 2中の珪素と反応して S i〇2を生成する。 生成した S i 02は残 留スラグと混合 ·融合し、 溶銑 6 2上に S i 02を多く含む脱珪スラグ 6 4が生成 される。 なお、 脱珪処理は、 このような方法に限るものではなく、 生石灰等を造 滓剤 6 9としてインジェクションランス 6 7にて吹き込んで行うこともあり、 ま た、 鉄鉱石焼結粉 8 0の代わりにミルスケール等の鉄酸化物を使用しても行うこ とができる。 On the other hand, on the side opposite to the first raw material supply device 90, a hopper 77, 78, 79, a cutting device 81, 82, 83, a raw material conveying device 84, and a chute 85 are formed. A second raw material supply device 91 is provided, and the second raw material supply device 91 supplies the potassium raw material 65 in the hopper 77, the component adjuster 68 in the hopper 78, and the hopper 79. The iron ore sintered powder 80 can be placed in the hot metal holding vessel 61 and added. Next, a method for producing a molten slag having a desired slow-acting potash fertilizer composition using the desiliconization treatment equipment having such a configuration will be described. First, the method of manufacturing by adding potassium raw material 65 and component adjuster 68 after desiliconization treatment will be described. The hot metal 62 is desiliconized in the hot metal holding vessel 61, but the amount and composition of the hot metal slag (blast furnace slag) remaining in the hot metal holding vessel 61 is determined before the desiliconization processing. The amount of residual slag can be grasped by measuring the thickness of the slag or visually observing the area ratio of the residual slag covering the hot metal 62. The slag composition is determined by analysis. Next, a desiliconization treatment is performed. For example, the iron ore sintered powder 80 is added from the chute 85 into the hot metal holding vessel 61 and added. Oxygen gas is blown from the oxygen lance 66 to the surface of the hot metal 62, and nitrogen gas is blown from the injection lance 67 to mix the hot metal 62 and the iron ore sintered powder 80 with stirring. By this desiliconization treatment, oxygen gas and oxygen in the iron ore sintered powder 80 react with silicon in the hot metal 62 to form Si 2 . S i 0 2 The generated mixed and fused with residual slag, S i 0 2 lots containing desiliconization slag 6 4 is generated on the hot metal 6 2. Note that the desiliconization treatment is not limited to such a method, and quick lime or the like may be blown as a slag-making agent 69 in an injection lance 67, and the iron ore sintered powder 80 Alternatively, iron oxide such as a mill scale can be used.
このようにして脱珪処理を行った後、 脱珪処理により生成した S i〇2量を把握 する。 生成した S i 02量は、 脱珪処理前後の溶銑 6 2の珪素濃度から把握するこ とができる。 また、 酸素ガスおよび鉄鉱石焼結粉中の酸素の総酸素添加量から把 握することもできる。 そして、 S i 02の生成量と、 脱珪処理前に把握した残留ス ラグの量および組成とで、 脱珪スラグ 6 4の概略重量を把握する。 把握した脱珪 スラグ 6 4の概略重量と概略組成とから、 カリ原料 6 5の添加量と、 必要な場合 には成分調整剤 6 8の添加量とを決定する。 なお、 脱珪スラグ 6 4から分析試料 を採取して成分分析すれば、 正 mな重量および組成を把握することができる。 そ の後、 所定量のカリ原料 6 5および必要に応じて所定量の成分調整剤 6 8を溶銑 保持容器 6 1内に添加し、 融合溶融物の製造を開始する。 なお、 カリ原料 6 5の 添加前にインジェクションランス 6 7から窒素ガスを溶銑 6 2中に吹き込むこと が望ましい。 窒素ガスを吹き込むことで、 溶銑 6 2と脱珪スラグ 6 4とが攪拌さ れ、 脱珪スラグ 6 4が溶融されるとともに、 脱珪スラグ 6 4の組成が均一化され、 その後の工程が容易となるからである。 After this manner desiliconization process, grasp the S I_〇 2 amount produced by desiliconization treatment. The resulting S i 0 2 amount can the child understand the silicon concentration in the molten iron 6 2 before and after the desiliconization treatment. It can also be grasped from the total oxygen addition amount of oxygen gas and oxygen in the iron ore sintered powder. Then, the generation amount of S i 0 2, in the amount and composition of residual slag after grasping prior desiliconization treatment, to grasp the approximate weight of the desiliconization slag 6 4. From the grasped approximate weight and approximate composition of the desiliconized slag 64, the amount of the potassium raw material 65 and, if necessary, the amount of the component adjuster 68 are determined. If an analytical sample is collected from the desiliconized slag 64 and subjected to component analysis, the correct weight and composition can be determined. Thereafter, a predetermined amount of potash raw material 65 and, if necessary, a predetermined amount of component adjuster 68 are added into the hot metal holding vessel 61, and the production of the fusion melt is started. It is desirable that nitrogen gas be blown into the hot metal 62 from the injection lance 67 before adding the potassium raw material 65. By injecting nitrogen gas, the hot metal 62 and the desiliconized slag 64 are agitated, and the desiliconized slag 64 is melted and the composition of the desiliconized slag 64 is made uniform, facilitating subsequent processes. This is because
カリ原料 6 5は、 その歩留まり向上のために、 シュート 8 5から溶銑保持容器 6 1内に上置き添加することが好ましい。 その際、 予めカリ原料 6 5をプリケッ トにすれば粉塵の発生を防止することができる。 また、 粉体状のカリ原料 6 5を 添加する場合には、 搬送ガスを用いて、 インジェクションランス 6 7から脱珪ス ラグ 6 4中に吹き込み添加するか、 もしくは脱珪スラグ 6 4に投射して添加する ことが好ましい。 図 1 1はカリ原料 6 5を上置き添加した状態を示している。 力 リ原料を溶銑 6 2中に吹き込んでも良いが、 カリ原料の歩留まりが低減するため、 あまり好ましくはない。 The potash raw material 65 is preferably added from the chute 85 into the hot metal holding vessel 61 in order to improve the yield. At this time, pre-pot By doing so, the generation of dust can be prevented. In addition, when powdered potash raw material 65 is added, the carrier gas is used to inject into the desiliconized slag 64 from the injection lance 67, or to be injected into the desiliconized slag 64. It is preferable to add them. FIG. 11 shows a state where potassium raw material 65 is added on top. Although hot raw material may be blown into the hot metal 62, it is not so preferable because the yield of potassium raw material is reduced.
成分調整剤 6 8は、 成分調整剤 6 8の溶融が促進され、 迅速に所望するすスラ グ組成とするために、 インジェクションランス 6 7から^銑 6 2中に吹き込み添 加することが好ましい。 カリ原料 6 5と成分調整剤 6 8との添加順序は任意であ るが、 カリ原料 6 5の前に所定量の成分調整剤 6 8を添加し、 その後、 カリ原料 6 5の添加を開始することが望ましい。 これは、 脱珪スラグ 6 4が所定の成分に 調整されているために、 カリ原料 6 5と脱珪スラグ 6 4との融合が促進され、 力 リ原料 6 5が高温の状態で保持される期間が減少して力リ原料 6 5中の力リゥム の蒸発量が少なくなり、 カリ原料 6 5の歩留りが向上するためである。 It is preferable that the component adjuster 68 be blown into the pig iron 62 from the injection lance 67 in order to promote the melting of the component adjuster 68 and quickly obtain a desired slug composition. The order of addition of the potash raw material 65 and the component adjuster 68 is arbitrary, but a predetermined amount of the component adjuster 68 is added before the potash raw material 65, and then the addition of the potash raw material 65 is started. It is desirable to do. This is because the desiliconized slag 64 is adjusted to a predetermined component, so that the fusion of the potash raw material 65 and the desiliconized slag 64 is promoted, and the raw material 65 is maintained at a high temperature. This is because the period is reduced, the amount of evaporation of the power rim in the power raw material 65 is reduced, and the yield of the potassium raw material 65 is improved.
カリ原料 6 5および成分調整剤 6 8の添加完了後、 さらにインジェクションラ ンス 6 7から窒素ガスを溶銑 6 2中に吹き込み、 脱珪スラグ 6 4とカリ原料 6 5 および成分調整剤 6 8との融合を促進するとともに、 生成する溶融スラグの組成 を均一化することが好ましい。 . このようにして脱珪処理後に添加されたカリ原料 6 5および成分調整剤 6 8は 脱珪スラグ 6 4と融合し、 所望のク溶性カリ化合物組成の溶融スラグが溶銑 6 2 上に製造される。 , 次に、 脱珪処理中にカリ原料 6 5および成分調整剤 6 8を供給して所望のク溶 性力リ化合物組成の溶融スラグを製造する方法を以下に説明する。 脱珪処理の前 に上記の方法に従って残留する溶銑スラグの量および組成を把握する。 そして、 上記の方法に従って脱珪処理を行うが、 脱珪処理中にカリ原料 6 5および成分調 整剤 6 8をインジェクションランス 6 7またはシュート 8 5により添加する。 こ の場合、 カリ原料 6 5および成分調整剤 6 8の添加量は次のようにして決定する。 まず、 脱珪処理前の残留スラグの量および組成と、 脱珪処理前の珪素濃度と脱珪 処理後の目標珪素濃度との差から推定される S i〇2の生成量とで、 脱珪処理によ り生成する脱珪スラグ 6 4の概略組成および概略重量を把握し、 把握した脱珪ス ラグ 6 4の概略重量と概略組成とから、 カリ原料 6 5の添加量と、 必要な場合に は成分調整剤 6 8の添加量とを決定する。 After the addition of the potash raw material 65 and the component adjuster 68, nitrogen gas is further blown into the hot metal 62 from the injection lance 67 to mix the desiliconized slag 64 with the potash raw material 65 and the component adjuster 68. It is preferable to promote fusion and to homogenize the composition of the generated molten slag. The potassium raw material 65 and the component modifier 68 added after the desiliconization treatment in this way are fused with the desiliconized slag 64 to produce a molten slag having a desired potassium-soluble potassium compound composition on the hot metal 62. You. Next, a method for producing a molten slag having a desired composition of a molten metal by supplying a potassium raw material 65 and a component regulator 68 during the desiliconization treatment will be described below. Before the desiliconization treatment, determine the amount and composition of the residual hot metal slag according to the above method. Then, desiliconization is performed in accordance with the above method. Add stabilizer 68 by injection lance 67 or shoot 85. In this case, the amounts of the potassium raw material 65 and the component modifier 68 are determined as follows. First, the amount and composition of residual slag before desiliconization treatment, with a generation of S I_〇 2 estimated from the difference between the target silicon concentration after desiliconization pretreatment of silicon concentration and desiliconization treatment, desiliconization The approximate composition and approximate weight of the desiliconized slag 64 generated by the treatment are grasped, and based on the grasped approximate weight and approximate composition of the desiliconized slag 64, the amount of the potassium raw material 65 added and, if necessary, In this case, the amount of the component adjuster 68 is determined.
このようにして脱珪処理を所定時間実施して作業を終了する。 脱珪処理中に添 加されたカリ原料 6 5および成分調整剤 6 8は、 脱珪スラグ 6 4と融合し、 ク溶 性力リ化合物組成の溶融スラグが溶銑 6 2上に製造される。 In this manner, the silicon removal treatment is performed for a predetermined time, and the operation is completed. The potassium raw material 65 and the component adjuster 68 added during the desiliconization treatment are fused with the desiliconized slag 64 to produce a molten slag having a composition with a high melting point compound on the hot metal 62.
この例においても、 冷却固化工程 S T 1 3および S T 1 3 ' 、 粉碎工程 S T 1 4および S T 1 4 ' 、 ならびに造粒工程 S T 1 5については、 第 1および第 2の の実施形態における冷却固化工程 S T 2および S T 2 ' 、 粉碎工程 S T 3および S T 3 ' 、 ならびに造粒工程 S T 4と同様に行われる。 Also in this example, the cooling and solidifying steps ST 13 and ST 13 ′, the pulverizing steps ST 14 and ST 14 ′, and the granulating step ST 15 are the same as those in the first and second embodiments. Steps ST2 and ST2 ', pulverizing steps ST3 and ST3', and granulating step ST4 are performed in the same manner.
このように、 脱珪スラグは S i 02量が多く、 これにカリ原料を添加することに より、 補助的な成分調整のみでク溶性カリ化合物を生成することができ、 しかも 既設の製鉄設備でク溶性カリ化合物を生成することができるため、 原料溶融物と して脱珪スラグを用いることが一層経済的である。 , Thus, desiliconization slag often S i 0 2 amount, which in more adding potassium raw material, it is possible to produce a click-soluble potassium compounds only auxiliary component adjustment, yet existing steel equipment Therefore, it is more economical to use desiliconized slag as a raw material melt since a potassium-soluble potassium compound can be produced by the method. ,
(実施例 1 ) (Example 1)
製鉄所の高炉から排出された溶銑の存在下で、 図 6の工程にしたがって、 溶融 状態の高炉スラグと珪砂および炭酸力リゥムとを融合させ、 表 1に示す種々の塩 基度の溶融原料を製造し、 冷却速度を表 1に示すように変化させて緩効性力リ肥 料を製造した。 融合処理工程は図 8に示す設備により行った。 ただし、 炭酸カル シゥムは、 投射による方式で添加した。 その結果、 表 1に示すように、 塩基度 C aO/S i〇2の値が 0. 2≤CaO/ S i 02≤ 1. 0であり、 冷却固化の際の 1000°Cから 800°Cまでの温度域に おける冷却速度が、 CaOZS iC^ O. 5では 0. S^Zmin以上、 CaO /S i 02 ≥0. 5では 5°CZm i n以上の速度の場合に、 カリウムの水溶率が 小さく、 スラグ性状も良好であり、 優れた特性の緩効性肥料が得られることが確 認された。 In the presence of hot metal discharged from the blast furnace of a steelworks, blast furnace slag in a molten state is fused with silica sand and carbon dioxide lime according to the process shown in Fig. 6, and molten raw materials with various basicities shown in Table 1 are produced. The fertilizer was produced and the cooling rate was changed as shown in Table 1 to produce a slow-release fertilizer. The fusion process was performed using the equipment shown in FIG. However, calcium carbonate was added by a projection method. As a result, as shown in Table 1, the value of basicity C aO-/ S I_〇 2 0. 2≤CaO / S i 0 2 ≤ 1. a 0, 800 ° from 1000 ° C during the cooling and solidification When the cooling rate in the temperature range up to C is 0.S ^ Zmin or more for CaOZS iC ^ O.5 and 5 ° CZmin or more for CaO / SiO 2 ≥0.5, potassium water is dissolved. It was confirmed that the rate was low, the slag properties were good, and a slow-release fertilizer with excellent properties could be obtained.
(実施例 2 ) (Example 2)
図 8に示す設備により、 高炉スラグと珪砂に、 カリ原料である炭酸カリウムの 粒径を種々変化させて添加し、 ほぼ、 実施例 1の No. 4組成の溶融スラグを製 造した。 冷却固化の際の 1000°Cから 800°Cまでの温度域での冷却速度を 5 °C/m i n以上として図 1に示す工程に従つて緩効性力リ肥料を製造した。 The equipment shown in Fig. 8 was used to vary the particle size of potassium carbonate, which is a potassium raw material, in various ways to blast furnace slag and silica sand to produce a molten slag having the composition of No. 4 in Example 1. A slow-release fertilizer was produced according to the process shown in FIG. 1 by setting the cooling rate in the temperature range from 1000 ° C. to 800 ° C. during cooling and solidification to 5 ° C./min or more.
その際の炭酸力リゥムの最大粒径と w—K20の割合との関係を図 12に示す。 図 1 2に示すように、 カリ源である炭酸カリウムの最大粒径が 2 5 mm以下であ れば、 極めて低い力リゥム水溶率となることが確認された。 FIG. 12 shows the relationship between the maximum particle size of the carbon dioxide rim and the ratio of w—K 20 at that time. As shown in FIG. 12, it was confirmed that, when the maximum particle size of potassium carbonate as a potassium source was 25 mm or less, the water content of the potassium hydroxide was extremely low.
(実施例 3 ) (Example 3)
図 8に示す設備により、 高炉スラグと珪砂、 カリ原料である炭酸カリウムとし て粒径が 6 mmのものを用い、 力リ源である炭酸力リゥムの投入速度を種々変化 させ、 ほぼ実施例 1の No. 5組成の溶融スラグを製造した。 冷却固化の際の 1 0 0 0 °Cから 8 0 0 °Cまでの温度域での冷却速度を 5 °C/m i n以上として図 1に示 す工程に従って緩効性カリ肥料を製造した。 カリ原料の添加は、 投射方式とした。 その際の溶銑 1 tあたりの炭酸力リゥム投入速度と K20歩留まりとの関係を図 1 3に示す。 図 1 3に示すように、 力リ源の投入速度が溶銑 1 tあたり 1 k gZ m i n以上であれば K20歩留まりが高く維持されることが確認された。 By using the equipment shown in Fig. 8, blast furnace slag, silica sand, potassium carbonate with a particle size of 6 mm was used as the potassium raw material, and the charging speed of the carbon dioxide lime as the power source was varied in various ways. No. 5 molten slag was produced. A slow-release potash fertilizer was produced in accordance with the process shown in Fig. 1 by setting the cooling rate in the temperature range from 1000 ° C to 800 ° C during cooling and solidification at 5 ° C / min or more. Potassium raw materials were added by the projection method. The relationship between the carbonate force Riumu input rate and K 2 0 yield per hot metal 1 t at that time is shown in FIG 3. As shown in FIG. 1 3, the input speed of Chikararigen is that if the hot metal 1 t 1 k gZ min or more per are K 2 0 yield is maintained high was confirmed.
(実施例 4) . (Example 4).
製鉄所の製銑工程から排出された表 2に示す溶融状態の高炉スラグ (溶銑スラ グ) と珪砂および炭酸カリウムを原料とし、 図 2に示す工程に従って緩効性カリ 肥料を製造した。 融合処理工程は図 3に示す設備により行った。 Using the blast furnace slag (hot metal slag), silica sand and potassium carbonate in the molten state shown in Table 2 discharged from the iron making process at the steelworks as raw materials, a slow-release potash fertilizer was produced according to the process shown in Figure 2. The fusion process was performed using the equipment shown in FIG.
まず、 高炉スラグ 1 0 0質量部を反応槽へ装入し、 3 9 . 3質量部の珪砂,およ び 5 7 . 6質量部の炭酸カリウムを混合した。 この際、 さらに粉コ一クスを少量 ずつ連続的に添加しながら、 酸素ガスの吹き込みを行い、 槽中の内容物の温度が 約 1 4 0 0 °Cに保たれるようにした。 このコークス添加と酸素ガス吹き込みによ つて槽中内容物の温度低下が防止され、 珪砂および炭酸力リゥムの溶融が行われ た。 First, 100 parts by mass of blast furnace slag was charged into a reaction tank, and 39.3 parts by mass of silica sand and 57.6 parts by mass of potassium carbonate were mixed. At this time, oxygen gas was blown in while the coke powder was continuously added little by little so that the temperature of the contents in the tank was maintained at about 140 ° C. The addition of coke and the injection of oxygen gas prevented the temperature of the contents in the tank from dropping, and the silica sand and carbon dioxide lime were melted.
全ての珪砂および炭酸力リゥムが高炉スラグと融合した時点で、 この融合処理 された溶融物を反応槽から排出し、 冷却して固化させた。 この融合処理された溶 融物の冷却固化処理においては、 高圧空気を吹き付け、 飛散させて冷却するとと もに粒状化装置 (風碎装置) を使用し、 上記溶融物を粒状化させた。 When all of the silica sand and carbonated lime fused with the blast furnace slag, the fused melt was discharged from the reactor, cooled and solidified. This fused solution In the cooling and solidifying treatment of the melt, high-pressure air was blown, scattered and cooled, and the above-mentioned melt was granulated by using a granulating device (crushing device).
次いで、 この粒状物を l mm径以下に粉碎し、 この粉状体にバインダーとして デンプンを 1 . 0 m a s s %添加 '混合し、 水分量を調整した。 次いで、 この混 合物を試験用回転皿型造粒機で整粒し、 箱型小型乾燥機内で 1 0 0 °Cで脱水乾燥 し、 篩分して 1〜 5 mm径の造粒物を得た。 この造粒物を肥料として実際の使用 に供したところ、 肥料として適度な硬度を有しており、 しかも流動性が良好であ るため取扱い性が良好であった。 また、 施肥時の飛散や、 雨水による流出および 地面の通水性や通気性の阻害が生じ難いことが確認された。 Next, the granular material was pulverized to a diameter of 1 mm or less, and 1.0 mass% of starch was added and mixed as a binder to the powder to adjust the water content. Next, the mixture is sized using a rotary dish granulator for testing, dehydrated and dried in a small box dryer at 100 ° C, and sieved to obtain a granulated product having a diameter of 1 to 5 mm. Obtained. When this granulated product was used as a fertilizer for actual use, it had an appropriate hardness as a fertilizer, and also had good flowability and good handleability. In addition, it was confirmed that scattering during fertilization, runoff by rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
一方、 粉碎する前の粒状物中のカリと珪酸とを分析した結果、 表 3に示すよう になった。 表 3において、 T— K2〇は全カリ、 c一 Κ 2〇はク溶性カリ (2 %ク ェン酸に溶解した Κ20分) 、 w— Κ20は水溶性カリを示す。 また、 T - S i 02 は全珪酸、 s— S i 02は可溶性珪酸 (0 . 5 M塩酸に溶解した S i 02分) を示. す。 この表から明らかなように、 粒状物中に含まれているカリ分のうち、 水溶性 のものは非常に少なく、 その大部分がク溶性であった。 すなわち、 本実施例の肥 料は緩効性カリ肥料として優れた特性を有することが確認された。 また、 上記粒 状物は、 多量の可溶性珪酸を含んでおり、 本実施例の肥料が珪酸の供給源として も用いることができることが確認された。 , On the other hand, as a result of analyzing the potassium and the silicic acid in the granular material before pulverization, the results are as shown in Table 3. In Table 3, T-K 2 〇 All Cali, c one kappa 2 〇 is click-soluble potassium (2 0 min kappa dissolved in 2% click E phosphate), w- kappa 2 0 indicates a water-soluble potassium. Furthermore, T -. S i 0 2 All silicate, s- S i 0 2 is soluble silicate (. 0 5 S i 0 2 min, dissolved in M hydrochloric acid) indicates to. As is clear from this table, among the potassium components contained in the granular material, very few were soluble in water, and most of them were soluble in potassium. That is, it was confirmed that the fertilizer of this example had excellent properties as a slow-release potassium fertilizer. In addition, it was confirmed that the above-mentioned granules contained a large amount of soluble silicic acid, and the fertilizer of this example could be used as a supply source of silicic acid. ,
(実施例 5 ) (Example 5)
製鉄所の溶銑の予備処理工程から排出された表 2に示す溶融状態の脱珪スラグ と炭酸力リゥムを原料とし、 図 2に示す工程に従って緩効性力リ肥料を製造した。 融合処理工程は図 3に示す設備により行った。 Using desiliconized slag and carbonated lime in the molten state shown in Table 2 discharged from the hot metal pretreatment process at the steelworks as raw materials, slow-release fertilizer was manufactured according to the process shown in Figure 2. The fusion process was performed using the equipment shown in FIG.
まず、 脱珪スラグ 1 0 0質量部を反応槽へ装入し、 粉コークスを少量ずつ連続 的に添加しながら、 酸素ガスの吹き込みを行い、 槽中の内容物の温度を約 1 4 5 0 °Cとした。 その後、 4 1 . 3質量部の炭酸カリウムを少量ずつ連続的に装入し、 炭酸カリウムを溶融させて脱珪スラグと融合させた。 次いで、 この融合処理され た溶融物を反応槽から排出し、 実施例 1の場合と同様の操作を行って、 冷却固化 させ、 粒状物にした。 First, 100 parts by mass of desiliconized slag was charged into a reaction tank, and oxygen gas was blown in while continuously adding coke breeze little by little, and the temperature of the contents in the tank was reduced to about 14.5. The temperature was set to 0 ° C. Thereafter, 41.3 parts by mass of potassium carbonate was continuously charged little by little, and the potassium carbonate was melted and fused with the desiliconized slag. Next, the melt subjected to the fusion treatment was discharged from the reaction tank, and the same operation as in Example 1 was performed to cool and solidify to obtain a granular material.
次いで、 実施例 4と同様、 この粒状物を l mm径以下に粉砕し、 この粉状体に バインダ一としてデンプンを 1 . O m a s s %添加 ·混合し、 τΚ分量を調整した。 次いで、 この混合物を試験用回転皿型造粒機で整粒し、 箱型小型乾燥機内で 1 0 0 °Cで脱水乾燥し、 篩分して 1〜 5 mm径の造粒物を得た。 この造粒物を肥料と して実際の使用に供したところ、 肥料として適度な硬度を有しており、 しかも流 動性が良好であるため取扱い性が良好であった。 また、 施肥時の飛散や、 雨水に よる流出および地面の通水性や通気性の阻害が生じ難いことが確認された。 Next, as in Example 4, the granular material was pulverized to a diameter of 1 mm or less, and 1.0 Omass% of starch was added and mixed as a binder to the powder to adjust the τΚ amount. Next, this mixture was sized using a rotary dish granulator for testing, dehydrated and dried in a small box-shaped dryer at 100 ° C, and sieved to obtain a granulated product having a diameter of 1 to 5 mm. . When this granulated product was subjected to actual use as a fertilizer, it had an appropriate hardness as a fertilizer and also had good fluidity, so that it was easy to handle. It was also confirmed that scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
一方、 粉碎する前の粒状物中のカリと珪酸とを分析した結果、 表 3に示すよう になった。 この表から明らかなように、 本実施例の粒状物は実施例 4の場合と同 様に、 カリ分の大部分がク溶性のものであり、 本実施例の肥料が緩効性カリ肥料 として優れた特性を有することが確認された。 On the other hand, as a result of analyzing the potassium and the silicic acid in the granular material before pulverization, the results are as shown in Table 3. As is clear from this table, as in the case of Example 4, most of the potash content of the granular material of this example is soluble in potassium, and the fertilizer of this example is excellent as a slow-release potassium fertilizer. It was confirmed that it had the following characteristics.
(実施例 6 ) (Example 6)
製鉄所の高炉から排出された溶銑の存在下で、 表 2に示す溶融状態の高炉スラ グと珪砂及び炭酸力リゥムとを融合させ、 図 7に示す工程に従って緩効性力リ肥 料を製造した。 融合処理工程および融合物分離工程は図 8に示す設備により行つ た。 In the presence of hot metal discharged from the blast furnace at the steelworks, the molten blast furnace slag shown in Table 2 is fused with silica sand and carbonated lime to produce slow-release fertilizer according to the process shown in Figure 7. did. The fusion treatment step and the fusion substance separation step were performed using the equipment shown in FIG.
まず、 高炉スラグ 1 0 0質量部、 溶銑 4 0 0質量部を反応槽へ装入し、 攪拌用 ランスから窒素ガスを吹き込んでスラグを攪拌しながら、 珪砂及び炭酸カリウム を少量ずつ連続的に装入し、 3 9 . 3質量部の珪砂および 5 7 . 6質量部の炭酸 カリウムを混合した。 この際、 さらに粉コークスを少量ずつ連続的に添加しなが ら、 酸素ガスの吹き込みを行い、 槽中の内容物の温度が約 1 4 0 0 °Cに保たれる ようにした。 このコ一クス添加と酸素ガス吹き込みによって槽中の内容物の温度 低下が防止され、 珪砂および炭酸力リゥムの溶融が行われた。 First, 100 parts by mass of blast furnace slag and 400 parts by mass of hot metal are charged into a reaction tank, and while the slag is stirred by blowing nitrogen gas from a stirring lance, silica sand and potassium carbonate are successively added little by little. And 39.3 parts by mass of silica sand and 57.6 parts by mass of potassium carbonate were mixed. At this time, the coke breeze is added continuously little by little. Then, oxygen gas was blown in so that the temperature of the contents in the tank was maintained at about 140 ° C. The addition of coke and the injection of oxygen gas prevented the temperature of the contents in the tank from dropping, and the silica sand and carbon dioxide lime were melted.
全ての珪砂および炭酸力リゥムが高炉スラグと融合した時点で、 この融合処理 された溶融物を反応槽から排出して溶銑と分離し、 実施例 4と同じ操作を行って 上記溶融物を粒状ィヒさせた。 When all the silica sand and carbonic acid lime have fused with the blast furnace slag, the fused material is discharged from the reactor and separated from the hot metal, and the same operation as in Example 4 is performed to granulate the molten material. I let you go.
次いで、 実施例 4と同様、 この粒状物を 1 mm径以下に粉碎し、 この粉状体に バインダ一としてデンプンを 1 · O m a s s %添加 '混合し、 水分量を調整し、 実施例 1と同様にして造粒物を得た。 この造粒物を肥料として実際の使用に供し たところ、 肥料として適度な硬度を有しており、 しかも流動性が良好であるため 取扱い性が良好であった。 また、 施肥時の飛散や、 雨水による流出および地面の 通水性や通気性の阻害が生じ難いことが確認された。 Next, as in Example 4, the granular material was pulverized to a diameter of 1 mm or less, starch was added to the powder as a binder at 1% by mass, and the water content was adjusted. A granulated product was obtained in the same manner. When this granulated product was used as a fertilizer for actual use, it had an appropriate hardness as a fertilizer, and also had good fluidity and good handleability. In addition, it was confirmed that scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
—方、 粉碎する前の粒状物中のカリと珪酸とを分析した結果、 表 3に示すよう になった。 この表から明らかなように、 本実施例の粒状物は実施例 1の場合と同 様に、 カリ分の大部分がク溶性のものであり、 本実施例の肥料が緩効性カリ肥料 として優れた特性を有することが確認された。 —On the other hand, the analysis of potassium and silicic acid in the granular material before milling resulted in the results shown in Table 3. As is clear from this table, as in the case of Example 1, most of the potash content of the granular material of this example is soluble in potassium, and the fertilizer of this example is excellent as a slow-release potassium fertilizer. It was confirmed that it had the following characteristics.
(実施例 7 ) . ここでは、 まず上記図 9および図 1 0に示す設備によって融合処理および融合 物分離工程を行った。 高炉スラグの組成は表 2に示すとおりであった。 高炉から 排出された溶銑滓 (スラグ比 = 0 . 3 2 (スラグ 溶銑 t ) ) を、 要諦量 2 0 t /時の流量で樋の中に流しながら、 珪砂を 7. 9 t 時の割合で吹き込み、 炭 酸カリウムを 1 1 . 5 t Z時の割合で吹き込んだ。 吹き込まれた珪砂と炭酸カリ ゥムは溶融した。 この添加物が吹き込まれた溶銑滓を取鍋に受けた後、 融合溶融 物を分離し、 これを冷却固化装置へ送って固化させ、 粒状物にした。 次いで、 実施例 4と同様、 この粒状物を l mm径以下に粉砕し、 この粉状体に バインダーとしてデンプンを 1 . O m a s s % 添加 '混合し、 水分量を調整し、 実施例 1と同様にして造粒物を得た。 この造粒物を肥料として実際の使用に供し たところ、 肥料として適度な硬度を有しており、 しかも流動性が良好であるため 取扱い性が良好であった。 また、 施肥時の飛散や、 雨水による流出および地面の 通水性や通気性の阻害が生じ難いことが確認された。 (Example 7) Here, first, the fusion treatment and the fusion substance separation step were performed using the equipment shown in FIGS. 9 and 10 described above. The composition of blast furnace slag was as shown in Table 2. The molten slag discharged from the blast furnace (slag ratio = 0.32 (slag hot metal t)) was flowed into the gutter at a flow rate of 20 t / h, and silica sand was added at a rate of 7.9 t. The potassium carbonate was blown at a rate of 11.5 tZ. The injected silica sand and potassium carbonate melted. After the molten iron slag into which the additive had been blown was received in a ladle, the fused melt was separated and sent to a cooling and solidifying device where it was solidified into granules. Then, as in Example 4, the granular material was pulverized to a diameter of 1 mm or less, and starch was added to the powder as a binder, and 1.0% by mass of the mixture was added and mixed to adjust the water content. To obtain a granulated product. When this granulated product was used as a fertilizer for actual use, it had an appropriate hardness as a fertilizer, and also had good fluidity and good handleability. In addition, it was confirmed that scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
一方、 粉碎する前の粒状物中のカリと珪酸とを分析した結果、 表 3に示すよう になった。 この表から明らかなように、 本実施例の粒状物は実施例 1の場合と同 様に、 カリ分の大部分がク溶性のものであり、 本実施例の肥料が緩効性カリ肥料 として優れた特性を有することが確認された。 On the other hand, as a result of analyzing the potassium and the silicic acid in the granular material before pulverization, the results are as shown in Table 3. As is clear from this table, as in the case of Example 1, most of the potash content of the granular material of this example is soluble in potassium, and the fertilizer of this example is excellent as a slow-release potassium fertilizer. It was confirmed that it had the following characteristics.
表 3 Table 3
(実施例 8) (Example 8)
図 11に示す脱珪処理設備にて本発明を実施した。 高炉から出銑された溶銑を 脱珪処理設備に搬送した。 溶銑重量は 150 t、 溶銑組成は C: 4. 6ma s s%、 S i : 0. 24mas s%、 P: 0. 103ma s s %, S: 0. 042 ma s s%であり、 溶銑温度は 1395°Cであった。 溶銑保持容器内には、 前ェ 程の高炉スラグ (CaO=44mas s%、 S i〇2 = 35mas s%、 MgO = 6ma s s %、 A 1203= 13ma s s %) が残留し、 残留スラグ量は目視観察 で 400 k gであった。 The present invention was implemented in the desiliconization treatment facility shown in FIG. Hot metal from the blast furnace was transported to a desiliconization facility. The hot metal weight is 150 t, the hot metal composition is C: 4.6 ma ss%, Si: 0.24 mas s%, P: 0.103 ma ss%, S: 0.042 ma ss%, and the hot metal temperature is 1395 ° C. The hot metal holding vessel, blast furnace slag as before E (CaO = 44mas s%, S I_〇 2 = 35mas s%, MgO = 6ma ss%, A 1 2 0 3 = 13ma ss%) may remain, residual The amount of slag was 400 kg by visual observation.
まず、 脱珪処理を行った。 脱珪処理は、 上吹き酸素ランスからの酸素ガス流量 を 800〜 900 NmV rとして溶銑湯面に連続して吹き付け、 鉄鉱石焼結粉 添加速度を 200〜240 k gZmi nで連続して上置き添加し、 さらに、 造滓 剤として生石灰を 40〜50kgZmi nの添加速度で窒素ガスとともにィンジ ェクションランスにて連続して溶銑中に吹き込み、 5分間で脱珪処理を終了した。 添加した酸素ガス総量は 74Nm3、 鉄鉱石焼結粉総量は 1100 kg、 生石灰総 量は 220 k g、 脱珪処理後の溶銑温度は 1337 であった。 First, desiliconization was performed. In the desiliconization process, the oxygen gas flow rate from the top-blown oxygen lance is set to 800 to 900 NmVr, and it is continuously sprayed onto the hot metal surface, and the iron ore sintered powder addition rate is continuously set at 200 to 240 kggmin. Then, quick lime as a slag-making agent was continuously blown into the hot metal with an injection lance at a rate of addition of 40 to 50 kg Zmin with a nitrogen lance, and the desiliconization treatment was completed in 5 minutes. The total amount of oxygen gas added was 74 Nm 3 , the total amount of iron ore sintered powder was 1100 kg, the total amount of quicklime was 220 kg, and the hot metal temperature after desiliconization was 1337.
脱珪処理後の溶銑中珪素濃度は 0. 12ma s s %になり、 脱珪処理による S i 02生成量を、 脱珪処理前後の溶銑中の珪素濃度から 385 kgと推定した。 ま た、 脱珪処理前の残留スラグ量 400 k gと、 脱珪処理時添加した生石灰量, 22 0 k gと、 生成した S i 02量 385 kgとから、 塩基度 (C aO/S i 02; C ZSとも記す) を 0. 75と推定した。 この塩基度から成分調整剤の添加は不要 とした。 カリ原料として炭酸カリウムを用い、 K2〇の目標を 2 Omas s%とし、 歩留まりを 90%として炭酸カリウムの添加量を算出して 409 kgと決定した。 次いで、 緩効性カリ肥料の製造を行った。 まず、 炭酸カリウムの添加前にイン ジェクシヨンランスより窒素ガスを溶銑中に 2分間吹き込み、 溶銑と脱珪スラグ とを攪拌して溶融させた。 次いで、 窒素ガスの吹き込みを停止して、 約 30mm 直径のブリゲットに予め成形した炭酸カリウムを、 8 0〜1 2 0 k g/m i nの 添加速度で上置き添加し、 5分間の連続添加で 4 0 9 k gを添加終了した。 炭酸 力リゥム添加終了後、 インジェクションランスより窒素ガスを 2分間溶銑中に吹 き込み、 脱珪スラグと炭酸力リゥムとの融合を促進して溶融スラグを得た。 Hot metal in the silicon concentration after desiliconization treatment becomes 0. 12 mA ss%, the S i 0 2 generation amount by desiliconization treatment was estimated from the silicon concentration in the molten iron before and after the desiliconization treatment with 385 kg. The basicity (C aO / S i 0) is calculated from the amount of residual slag 400 kg before the desiliconization treatment, the amount of quicklime added during the desiliconization treatment, 220 kg, and the amount of generated Si 0 2 385 kg. 2 ; also referred to as CZS) was estimated to be 0.75. From this basicity, it was not necessary to add a component adjuster. Potassium carbonate was used as the potassium raw material, the target for K 2と し was 2 Omass%, the yield was 90%, and the amount of potassium carbonate added was calculated to be 409 kg. Next, production of a slow-release potash fertilizer was performed. First, before adding potassium carbonate, nitrogen gas was blown into the hot metal from an injection lance for 2 minutes, and the hot metal and the desiliconized slag were stirred and melted. Next, stop blowing nitrogen gas, and Potassium carbonate preformed into a briguet with a diameter was added at an addition rate of 80 to 120 kg / min, and the addition was continued for 5 minutes to complete the addition of 409 kg. After the addition of carbon dioxide lime, nitrogen gas was blown into the hot metal from the injection lance for 2 minutes to promote fusion of the desiliconized slag and carbon dioxide lime to obtain molten slag.
その後、 生成した溶融スラグを、 溶銑保持容器から铸鋼製の取鍋 (ノロパン) 内に、 滓搔器を用いて一旦搔き出した。 次いで、 建屋内に設けられた鉄箱内に溶 融滓を流し込み冷却 ·固化させて 1 2 5 8 k gの塊状スラグを得た。 この塊状ス ラグを l mm径以下に粉砕し、 この粉状体にバインダーとしてデンプンを 1 . 0 m a s s %添加'混合し、 7j分量を調整し、 実施例 1と同様にして造粒物を得た。 この造粒物を肥料として実際の使用に供したところ、 肥料として適度な硬度を有 しており、 しかも流動性が良好であるため取扱い性が良好であった。 また、 施肥 時の飛散や、 雨水による流出および地面の通水性や通気性の阻害が生じ難いこと が確認された。 After that, the generated molten slag was once discharged from the hot metal holding vessel into a steel ladle (Noropan) using a slag slag. Next, the molten slag was poured into an iron box provided in the building, cooled and solidified to obtain a lump slag of 12558 kg. This lump of slag was pulverized to a diameter of l mm or less, and 1.0 mass% of starch was added to the powder as a binder and mixed, and the amount of 7j was adjusted. Was. When this granulated product was used as a fertilizer for practical use, it had an appropriate hardness as a fertilizer, and also had good fluidity and good handleability. In addition, it was confirmed that scattering during fertilization, runoff due to rainwater, and impairment of water permeability and air permeability of the ground were unlikely to occur.
次に、 造粒前のスラグの組成および炭酸カリウムの歩留りを把握した。 その際 のスラグ組成および炭酸力リゥムの歩留りを表 4に示し、 ク溶性力リと水溶性力 リの分析値を表 5に示す。 Next, the composition of the slag before granulation and the yield of potassium carbonate were determined. Table 4 shows the slag composition and the yield of carbonated lime at that time, and Table 5 shows the analytical values of the water-soluble and water-soluble liquors.
これらの表に示すように、 スラグ中の力リ分のうち大部分がク溶性であり緩効 性カリ肥料として優れたものであることが確認された。 また、 炭酸カリウム歩留 まりは 9 7 %と高かった。 As shown in these tables, it was confirmed that most of the power in the slag was soluble in slag and was excellent as a slow-release potassium fertilizer. The potassium carbonate yield was as high as 97%.
表 4 Table 4
1258kg x 0.214 1258kg x 0.214
409kg x K20/K2C03 表 5 409kg x K 2 0 / K 2 C0 3 Table 5
(実施例 9) (Example 9)
鉄鋼スラグを主原料にしたケィ酸カリ肥料を lmm径以下に粉碎し、 この粉末 状ケィ酸カリ肥料を所定量抨量し、 表 6に示す各種のバインダ一を添加 ·混合し、 水分量を調整し、 試験用回転皿型造粒機で整粒し、 箱型小型乾燥機内で 100で で脱水乾燥し、 篩分して 1〜 5mm径を有する No. l l〜No. 15の試料を 得た。 これら試料の造粒性を評価し、 さらに硬度計を用いて硬度を測定した。 こ れらの結果を表 6に併せて示す。 なお、 造粒性の評価では、 No. 11および 1 2の試料では造粒することができなかったので造粒性を Xと評価し、 No. 13 〜15の試料では造粒することができたので造粒性を〇と評価した。 また、 造粒 することのできなかった No. 11および 12の試料では硬度を測定することが できなかった。 表 6 表 6に示すように、 バインダーとして硫酸マグネシウム、 リグニン、 デンプン を用いた No. 13, 14, 15の試料は、 優れた造粒性を有していることが確 認された。 その中でもデンプンは特に高い硬度を示した。 Potassium silicate fertilizer made mainly of steel slag is ground to a lmm diameter or less, a predetermined amount of the powdered potassium silicate fertilizer is weighed, and various binders shown in Table 6 are added and mixed to adjust the water content. The pellets were sized using a rotary dish granulator for testing, dehydrated and dried at 100 in a small box-type dryer, and sieved to obtain samples No. ll to No. 15 having a diameter of 1 to 5 mm. The granulation properties of these samples were evaluated, and the hardness was measured using a hardness meter. These results are also shown in Table 6. In addition, in the evaluation of the granulation property, the granulation property was evaluated as X because the samples of Nos. 11 and 12 could not be granulated. The granulation was evaluated as Δ because the samples of ~ 15 could be granulated. The hardness could not be measured for the samples of Nos. 11 and 12, which could not be granulated. Table 6 As shown in Table 6, it was confirmed that the samples of Nos. 13, 14, and 15 using magnesium sulfate, lignin, and starch as binders had excellent granulation properties. Among them, starch showed particularly high hardness.
(実施例 10) (Example 10)
鉄鋼スラグを主原料にしたゲイ酸力リ肥料を 1 mm径以下に粉枠し、 この粉末 状ケィ酸力リ肥料を所定量抨量し、 表 7に示す各種のデンプンを添加 ·混合し、 水分量を調整するとともにデンプンが糊化しない場合には加熱処理し、 試験用回 転皿型造粒機で整粒し、 箱型小型乾燥機内で 100°Cで脱水乾燥し、 篩分して 1 〜5mm径を有する No. 16〜18の試料を得た。 これらの試料について、 実 施例 9と同様に造粒性を評価し、 また、 水中崩壊性を評価した。 なお、 水中崩壊 性の評価では、 試料 50粒を一昼夜水中に静置した後に未崩壊粒を数えた結果、 粒形は残っていたが軽く力を加えることで崩れた No. 16の試料は△と評価し、 水中で完全崩壊した No. 17および 18の試料は〇と評価した。 造粒時におけ る加熱処理の要否、 造粒性の評価結果、 および、 水中崩壊性の評価結果を表 7に 併せて示す。 表 7 Powdered gay acid fertilizer made of steel slag as the main raw material is powder-framed to a diameter of 1 mm or less, a predetermined amount of this powdered fertilizer is added and mixed, and various starches shown in Table 7 are added and mixed. If the starch is not gelatinized while adjusting the water content, heat treatment is performed, sieved with a test rotating dish-type granulator, dehydrated and dried at 100 ° C in a small box dryer, and sieved. Samples Nos. 16 to 18 having a diameter of 1 to 5 mm were obtained. For these samples, the granulation properties were evaluated in the same manner as in Example 9, and the disintegration in water was evaluated. In the evaluation of underwater disintegration, 50 particles of the sample were allowed to stand in the water for 24 hours, and the number of undisintegrated particles was counted. Samples No. 17 and 18 that completely collapsed in water were evaluated as 〇. Table 7 shows the necessity of heat treatment during granulation, the evaluation results of granulation properties, and the evaluation results of disintegration in water. Also shown. Table 7
表 7に示すように、 No. 16-18の試料ではいずれも優れた造粒性および 十分な水中崩壊性を示したが、 加工デンプン Aおよび加工デンプン Bをバイン ダ一とした No. 17および 18の試料はより優れた水中崩壊性を示した。 また、 加工デンプン Bをバインダーとした No. 18の試料は加熱処理することなく造 粒することができた。 As shown in Table 7, the samples No. 16-18 exhibited excellent granulation properties and sufficient disintegration in water, but the modified starch A and modified starch B were the binders of No. 17 and No. Eighteen samples showed better underwater disintegration. In addition, No. 18 sample using processed starch B as a binder could be granulated without heat treatment.
(実施例 11) (Example 11)
鉄鋼スラグを主原料にしたケィ酸力リ肥料を 1 mm以下に粉碎し、 この粉末状 ケィ酸力リ肥料を所定量秤量し、 デンプンを表 8に示す添加率で添加 ·混合し、 水分量を調整し、 試験用回転皿型造粒機で整粒し、 箱型小型乾燥機内で 100で で脱水乾燥し、 篩分して 1〜 5 mmを有する N 0. 19 ~ 24の試料を得た。 得 られた試料について、 硬度計で粒あたりの硬度を測定し、 実施例 10と同様に水 中崩壊性を評価した。 これらの結果を表 8に併せて示す。 表 8 Ca-acid fertilizer made from steel slag as a main raw material is pulverized to 1 mm or less, a predetermined amount of the powdered ca-acid fertilizer is weighed, and starch is added and mixed at an addition rate shown in Table 8 to obtain a water content. Is adjusted with a rotary dish granulator for testing, dehydrated and dried at 100 in a small box type dryer, and sieved to obtain a sample of N 0.19 to 24 having 1 to 5 mm. Was. About the obtained sample, the hardness per grain was measured with a hardness meter, and the disintegration in water was evaluated in the same manner as in Example 10. These results are also shown in Table 8. Table 8
表 8に示すように、 No. 19〜 24いずれの試料においても高い硬度および 優れた水中崩壊性を得ることができたが、 デンプン添加率のより高い試料ではよ り高い硬度が得られていた。 As shown in Table 8, high hardness and excellent disintegration in water were obtained in all of samples Nos. 19 to 24, but higher hardness was obtained in samples with higher starch addition rate. .
また、 No. 19の試料について土中崩壊性を評価した。 土中崩壊性の評価で は、 試料 50粒を乾土 50 gに加えて混合し、 最大容量 60%の水を添加し、 1 週間保持した。 その後 2000 zmのふるいにあけ、 水中で 1夜静置した。 その 結果、 50%以上の粒が崩壊し、 残粒の硬度も 0. 1 kg以下となっており、 優 れた土中崩壊性を有することが確認された。 以上説明したように、 本発明によれば、 CaOおよび S i 02を含有する所定の 溶融原料に力リ原料を添加し、 この力リ原料を溶融させて原料溶融物と融合ざせ、 融合処理された溶融物を冷却して固化させ、 生成された固化物を粉碎して緩効性 カリ肥料を製造するにあたり、 溶融物の塩基度を 0. 2≤CaO/S i 02 1. 0に規定するとともに、 溶融物の 1000°Cから 800 までの温度域における 冷却速度を、 Ca〇ZS iO2<0. 5では 0. S^Zmi n以上、 CaOZS i 02 ≥0. 5では 5°CZmi n以上とすることにより、 水溶性カリ化合物の生成 を抑制してク溶性カリ化合物を生成させることができるので、 肥料特性が優れた 緩効性力リ肥料を効率良く製造することができる。 In addition, the soil disintegration of the No. 19 sample was evaluated. For the evaluation of soil disintegration, 50 samples were added to 50 g of dry soil, mixed, added with a maximum volume of 60% water, and kept for 1 week. After that, it was passed through a sieve of 2000 zm and left standing in water overnight. As a result, more than 50% of the grains were disintegrated, and the hardness of the remaining grains was less than 0.1 kg, confirming that they had excellent soil disintegration properties. As described above, according to the present invention, a raw material is added to a predetermined molten raw material containing CaO and SiO 2 , and the raw material is melted and fused with the raw material melt. solidified by cooling the melt is, defining the generated solidified product in producing a slow-release potassium fertilizer and Kona碎, the basicity of the melt to 0. 2≤CaO / S i 0 2 1. 0 At the same time, the cooling rate of the molten material in the temperature range from 1000 ° C to 800 is 0.S ^ Zmin or more for Ca〇ZS iO 2 <0.5, and 5 ° CZmi for CaOZS i 0 2 ≥0.5. By setting it to n or more, the production of the water-soluble potassium compound can be suppressed and the potassium-soluble potassium compound can be produced, so that the fertilizer characteristics are excellent. A slow-release fertilizer can be produced efficiently.
また、 C a〇、 M g〇、 A l 2〇3、 F e t Oよりなる群から選ばれた 1種または 2種以上の成分と S i〇2を含有する原料溶融物、 典型的には溶融スラグにカリ原 料を添加し、 この力リ原料を溶融させて原料溶融物と融合させて力リ化合物を形 成するので、 カリ原料と融合させる原料が溶融物であって、 熱経済性に優れ短時 間処理が可能であるとともに、 粉碎した後の粉碎物にバインダーを添加して造粒 するので、 施 E時の飛散や、 雨水による流出および地面の通水性や通気性の阻害 が生じず、 また規則的でかつ球状であり角張っていないため取扱い性が良好な緩 効性力リ肥料を得ることができる。 Also, C A_〇, M G_〇, A l 2 〇 3, F e t 1 kind selected from the group consisting of O or more components and S I_〇 2 raw material melt containing, typically Adds potassium raw material to molten slag, melts the raw material and fuses it with the raw material melt to form a raw material compound. In addition to its excellent wettability, it can be processed in a short time, and the binder is added to the crushed material after granulation and granulated, so that it can be scattered during application, runoff due to rainwater, and impeded water permeability and permeability of the ground. No fertilizer is produced, and since it is regular, spherical and not angular, it is possible to obtain a slow-release fertilizer with good handleability.
ケィ酸カリ原料にバインダーを添加し、 造粒するので、 施肥時の飛散や、 雨水 による流出および地面の通水性や通気性の阻害が生じず、 また規則的でかつ球状 であり角張っていないため取扱い性が良好な緩効性カリ肥料を得ることができる。 さらに、 バインダーとしてデンプン、 硫酸マグネシウム、 およびリグニンの少 なくとも 1種を用いることにより良好な造粒性を得ることができ、 中でもデンプ ンは、 造粒中はもちろんのこと、 流通から施肥までの取り扱い中に粒子が破壊し ない硬度を有し、 雨や土壌中等の水分で適度な速度で崩壊し、 土中に分散するの で極めて良好な特性の粒状緩効性力リ肥料を得ることができる。 The binder is added to the raw material of potassium silicate and granulated.Therefore, there is no scattering during fertilization, runoff due to rainwater and impeded water permeability and air permeability of the ground, and it is regular, spherical and not square. A slow-acting potash fertilizer with good handleability can be obtained. In addition, good granulating properties can be obtained by using at least one of starch, magnesium sulfate and lignin as a binder.In particular, starch can be used during granulation, from distribution to fertilization. It has a hardness that does not break the particles during handling, disintegrates at an appropriate rate due to moisture such as rain or soil, and disperses in the soil, so it is possible to obtain a granular slow-release fertilizer with extremely good characteristics. it can.
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| WO2019167036A1 (en) | 2018-02-27 | 2019-09-06 | Dead Sea Works Ltd. | Potash dust granulation process |
| JP2023513852A (en) * | 2020-02-18 | 2023-04-03 | アドヴァンスド ポタッシュ テクノロジーズ リミテッド | Compositions Containing Multiphase Materials and Related Methods of Preparation and Use |
| US12195409B2 (en) | 2018-11-23 | 2025-01-14 | Icl Europe Cooperatief U.A. | Compacted Polyhalite and a process for the production thereof |
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| JPH11116364A (en) * | 1997-08-11 | 1999-04-27 | Nkk Corp | Method for producing soluble potassium fertilizer |
| JPH11278972A (en) * | 1998-03-27 | 1999-10-12 | Yoshizawa Lime Industry Co Ltd | Granulation of fertilizer material and granular fertilizer |
| JP2000226284A (en) * | 1999-02-05 | 2000-08-15 | Nkk Corp | Method for producing soluble potassium fertilizer |
| JP2001158685A (en) * | 1999-11-30 | 2001-06-12 | Oji Cornstarch Kk | Collapsible granular fertilizer and method for producing the same |
| JP2002068870A (en) * | 2000-08-25 | 2002-03-08 | Denki Kagaku Kogyo Kk | Siliceous fertilizer |
-
2002
- 2002-02-20 JP JP2002565922A patent/JPWO2002066402A1/en active Pending
- 2002-02-20 WO PCT/JP2002/001453 patent/WO2002066402A1/en not_active Ceased
- 2002-02-20 TW TW91102894A patent/TWI226320B/en active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04243992A (en) * | 1991-01-29 | 1992-09-01 | Nippon Chem Ind Co Ltd | Fused compound fertilizer |
| JPH11130569A (en) * | 1997-08-11 | 1999-05-18 | Nkk Corp | Slow release potash fertilizer |
| JP2000034481A (en) * | 1998-07-21 | 2000-02-02 | Denki Kagaku Kogyo Kk | Inorganic composition, method for producing the same, fertilizer and soil modifier using the same |
| JP2000226285A (en) * | 1999-02-05 | 2000-08-15 | Nkk Corp | Slow release potash fertilizer |
| JP2000290090A (en) * | 1999-02-05 | 2000-10-17 | Nkk Corp | Slow release potash fertilizer |
| JP2000264763A (en) * | 1999-03-18 | 2000-09-26 | Nkk Corp | K2O-CaO-SiO2-based crystalline material and slow-release potassium fertilizer |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019167036A1 (en) | 2018-02-27 | 2019-09-06 | Dead Sea Works Ltd. | Potash dust granulation process |
| EP3758836A4 (en) * | 2018-02-27 | 2021-11-24 | Dead Sea Works Ltd. | POTASS DUST GRANULATION PROCESS |
| US12017198B2 (en) | 2018-02-27 | 2024-06-25 | Dead Sea Works Ltd. | Potash dust granulation process |
| US12195409B2 (en) | 2018-11-23 | 2025-01-14 | Icl Europe Cooperatief U.A. | Compacted Polyhalite and a process for the production thereof |
| JP2023513852A (en) * | 2020-02-18 | 2023-04-03 | アドヴァンスド ポタッシュ テクノロジーズ リミテッド | Compositions Containing Multiphase Materials and Related Methods of Preparation and Use |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2002066402A1 (en) | 2004-06-17 |
| TWI226320B (en) | 2005-01-11 |
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