WO2001040356A1 - Caoutchouc en poudre entierement vulcanise a diametre de particules regulable, son procede de preparation et des utilisations - Google Patents
Caoutchouc en poudre entierement vulcanise a diametre de particules regulable, son procede de preparation et des utilisations Download PDFInfo
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- WO2001040356A1 WO2001040356A1 PCT/CN2000/000281 CN0000281W WO0140356A1 WO 2001040356 A1 WO2001040356 A1 WO 2001040356A1 CN 0000281 W CN0000281 W CN 0000281W WO 0140356 A1 WO0140356 A1 WO 0140356A1
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- Prior art keywords
- rubber
- acrylate
- latex
- meth
- powder
- Prior art date
Links
- 229920001971 elastomer Polymers 0.000 title claims abstract description 83
- 239000005060 rubber Substances 0.000 title claims abstract description 83
- 239000002245 particle Substances 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 31
- 229920000126 latex Polymers 0.000 claims abstract description 55
- 229920003023 plastic Polymers 0.000 claims abstract description 19
- 239000004033 plastic Substances 0.000 claims abstract description 19
- 239000000843 powder Substances 0.000 claims description 82
- 239000004816 latex Substances 0.000 claims description 42
- 238000004132 cross linking Methods 0.000 claims description 32
- 229920002379 silicone rubber Polymers 0.000 claims description 23
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 22
- 239000004945 silicone rubber Substances 0.000 claims description 19
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 18
- 229920002857 polybutadiene Polymers 0.000 claims description 12
- 229910017052 cobalt Inorganic materials 0.000 claims description 11
- 239000010941 cobalt Substances 0.000 claims description 11
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 11
- -1 isooctyl Chemical group 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 239000005062 Polybutadiene Substances 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 10
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 9
- 229920000459 Nitrile rubber Polymers 0.000 claims description 8
- 229920005549 butyl rubber Polymers 0.000 claims description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 6
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 6
- 230000005855 radiation Effects 0.000 claims description 6
- 244000043261 Hevea brasiliensis Species 0.000 claims description 5
- 229920003052 natural elastomer Polymers 0.000 claims description 5
- 229920001194 natural rubber Polymers 0.000 claims description 5
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 claims description 4
- IBPADELTPKRSCQ-UHFFFAOYSA-N 9h-fluoren-1-yl prop-2-enoate Chemical compound C1C2=CC=CC=C2C2=C1C(OC(=O)C=C)=CC=C2 IBPADELTPKRSCQ-UHFFFAOYSA-N 0.000 claims description 4
- 229920000181 Ethylene propylene rubber Polymers 0.000 claims description 4
- YFRNYWVKHCQRPE-UHFFFAOYSA-N buta-1,3-diene;prop-2-enoic acid Chemical compound C=CC=C.OC(=O)C=C YFRNYWVKHCQRPE-UHFFFAOYSA-N 0.000 claims description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 4
- 238000010382 chemical cross-linking Methods 0.000 claims description 4
- 229920003049 isoprene rubber Polymers 0.000 claims description 4
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 4
- 229920001021 polysulfide Polymers 0.000 claims description 4
- 239000005077 polysulfide Substances 0.000 claims description 4
- 150000008117 polysulfides Polymers 0.000 claims description 4
- 229920003225 polyurethane elastomer Polymers 0.000 claims description 4
- 238000001694 spray drying Methods 0.000 claims description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 3
- 229920000800 acrylic rubber Polymers 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 229920001973 fluoroelastomer Polymers 0.000 claims description 3
- 229920006173 natural rubber latex Polymers 0.000 claims description 3
- 229920000058 polyacrylate Polymers 0.000 claims description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 claims description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 2
- FDYSSWYQRTVFIS-UHFFFAOYSA-N buta-1,3-diene 3-phenylprop-2-enoic acid Chemical compound C=CC=C.C(=O)(O)C=CC1=CC=CC=C1 FDYSSWYQRTVFIS-UHFFFAOYSA-N 0.000 claims description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 2
- SDVVLIIVFBKBMG-UHFFFAOYSA-N penta-2,4-dienoic acid Chemical compound OC(=O)C=CC=C SDVVLIIVFBKBMG-UHFFFAOYSA-N 0.000 claims description 2
- 238000001556 precipitation Methods 0.000 claims description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 2
- 229920002449 FKM Polymers 0.000 claims 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims 1
- 230000001678 irradiating effect Effects 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 abstract 1
- 229920001169 thermoplastic Polymers 0.000 abstract 1
- 239000004416 thermosoftening plastic Substances 0.000 abstract 1
- 230000008961 swelling Effects 0.000 description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 11
- 229910052802 copper Inorganic materials 0.000 description 11
- 239000010949 copper Substances 0.000 description 11
- 238000003756 stirring Methods 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 8
- 239000007787 solid Substances 0.000 description 6
- DXPPIEDUBFUSEZ-UHFFFAOYSA-N 6-methylheptyl prop-2-enoate Chemical compound CC(C)CCCCCOC(=O)C=C DXPPIEDUBFUSEZ-UHFFFAOYSA-N 0.000 description 5
- 229920002292 Nylon 6 Polymers 0.000 description 5
- 239000012752 auxiliary agent Substances 0.000 description 5
- 229920001955 polyphenylene ether Polymers 0.000 description 5
- 239000004944 Liquid Silicone Rubber Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 229920006324 polyoxymethylene Polymers 0.000 description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 229930040373 Paraformaldehyde Natural products 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
- 235000013539 calcium stearate Nutrition 0.000 description 2
- 239000002775 capsule Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000011115 styrene butadiene Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- XNINAOUGJUYOQX-UHFFFAOYSA-N 2-cyanobutanoic acid Chemical compound CCC(C#N)C(O)=O XNINAOUGJUYOQX-UHFFFAOYSA-N 0.000 description 1
- HWVQLHQPJMNTAE-UHFFFAOYSA-N 7-phenylhept-6-enoic acid Chemical compound OC(=O)CCCCC=CC1=CC=CC=C1 HWVQLHQPJMNTAE-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- RJUFJBKOKNCXHH-UHFFFAOYSA-N Methyl propionate Chemical compound CCC(=O)OC RJUFJBKOKNCXHH-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- NXQNMWHBACKBIG-UHFFFAOYSA-N OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.CCCC(O)(O)O Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.CCCC(O)(O)O NXQNMWHBACKBIG-UHFFFAOYSA-N 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
- C08J3/26—Crosslinking, e.g. vulcanising, of macromolecules of latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/28—Treatment by wave energy or particle radiation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2321/00—Characterised by the use of unspecified rubbers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
Definitions
- the present invention relates to powder rubber, and more particularly, the present invention relates to a fully vulcanized powder rubber having a controllable particle size (up to the nanometer level) and a powder rubber of this type. Preparation method and use.
- rubber is generally block-shaped, rod-shaped, powdery, granular, or sheet-shaped, and powdered rubber is divided into unvulcanized (including slightly vulcanized) and vulcanized.
- unvulcanized powder rubber except for the vulcanized powder silicone rubber prepared by the chemical crosslinking method, other vulcanized powder rubbers have not been reported in the literature.
- US Patent No. 4743670 discloses a highly dispersed vulcanized powder silicone rubber and a method for preparing the vulcanized powder silicone rubber.
- The; sulfur silicone rubber powder has average particle size and particle shape hook, a volume resistivity greater than 1013 ohm cm.
- the preparation method of the vulcanized powder silicone rubber includes (1) preparing a heat-vulcanizable liquid silicone rubber dispersion liquid in the presence of a surfactant in water maintained at 0 ° C-25 ° C; (2) putting ( The dispersion prepared in 1) is dispersed in a liquid kept at least 5 ° C. to vulcanize the liquid silicone rubber composition into a powder and (3) separate the vulcanized powder silicone rubber.
- U.S. Patent No. 4742142 (April 6, 1987) reports a method for preparing powdered silicone rubber. According to the method reported in this patent, a vulcanizable composition is heated at a temperature of (TC-25 ° C) in a liquid, The surfactant-containing water is emulsified into an emulsion, and the emulsion is sprayed into a water bath at a temperature of at least 25 ° C to fully vulcanize each component in the silicone rubber composition.
- U.S. Patent No. 4749765 discloses a method for preparing powder silicone rubber with a uniform particle size.
- the method includes (1) at a temperature of-60 ° C-+ 50 ° C, by The components are mixed together to prepare a liquid silicone rubber composition and maintained at the temperature; (2) combining the liquid silicone rubber prepared in (1) The material is sprayed into hot air at 80 ° C-200 ° C to form granules; (3) the granules prepared in (2) are vulcanized, and (4) the powdered silicone rubber prepared is recovered.
- U.S. Patent No. 5837793 discloses a vulcanized powder silicone rubber and a preparation method thereof.
- the powder silicone rubber has a high degree of hydrophilicity and softness, and the average particle diameter is less than 500 microns.
- the preparation method is (1) vulcanizing a vulcanizable silicone composition containing a specific polyorganosiloxane to produce a vulcanized silicone rubber, and (2) The vulcanized silicone rubber produced by spray drying.
- the alkylation reaction to produce vulcanized silicone rubber can be an addition reaction between an alkenyl group and silicon-bonded hydrogen, a condensation reaction between a silicon-bonded hydroxyl group and a silicon-bonded hydrogen, and an organic peroxide-induced reaction And UV-induced reactions.
- the fully vulcanized powder rubber can be prepared by drying.
- the particle size of this powder rubber is uniform and the particle size is controllable.
- the particle size of powder rubber is basically the same as that of rubber particles in latex. It can be used to prepare toughened plastics and fully vulcanized thermoplastic elastomers, and has broad application prospects and great economic significance.
- Another object of the present invention is to provide the use of the fully vulcanized powder rubber for toughening plastics and preparing thermoplastic elastomers.
- the fully vulcanized powder rubber of the present invention is a kind of rubber particles having a gel content of 60% by weight or more and freely flowing without a release agent.
- Gel content is a commonly used parameter in the art to characterize the degree of rubber cross-linking, and it can be determined according to methods well known in the art.
- the gel content of the fully vulcanized powder rubber of the present invention is 60% by weight Amount or higher, preferably 75% by weight or higher, and most preferably 90% by weight or higher.
- the swelling index is another commonly used parameter in the art to characterize the degree of rubber cross-linking, and it can be measured according to methods well known in the art.
- the swelling index of the powdered rubber of the present invention is not more than 15, preferably not more than 13.
- the fully vulcanized powder rubber of the present invention is a free-flowing rubber particle, and this free-flowing property can be achieved without using a release agent. Therefore, the fully vulcanized powder rubber of the present invention may not be added with a release agent. Of course, if necessary, a fully vulcanized powder rubber may also be added with a release agent to further improve its flowability and blocking resistance.
- the fully vulcanized powder rubber of the present invention has a controllable particle diameter, and the average particle diameter is generally 20 to 2000 nm, preferably 30 to 1500 nm, and more preferably 50 to 500 nm.
- the particle size is measured using a scanning electron microscope technique.
- Each particle in the fully vulcanized powder rubber of the present invention is homogeneous, that is, the individual particles are homogeneous in composition, and no layering or equal unevenness is found in the particles under the observation of the existing microscopic technology. Phase phenomenon.
- the kind of rubber of the fully vulcanized powder rubber of the present invention may be any kind of rubber other than the silicone rubber vulcanized by the chemical cross-linking method, such as a fully vulcanized natural rubber, a styrene-butadiene rubber, and a carboxyl butadiene rubber.
- the fully vulcanized powder rubber of the present invention is obtained by vulcanizing a corresponding rubber latex by irradiation.
- a fully vulcanized powder rubber of the present invention can be prepared by using a commercially available or self-made 20 to 2000 nanometer rubber latex as a raw material, adding or not adding a crosslinking assistant, and irradiating it with high-energy rays to completely vulcanize it.
- the high energy ray source may be selected from a cobalt source, X-ray, ultraviolet or high energy electron accelerator, and a cobalt source is preferred.
- the irradiation dose may be from 0.1 to 30 Mrad, preferably from 0.5 to 20 Mrad.
- the irradiated latex is dried to obtain a fully vulcanized powder rubber having the same size as the rubber particles in the latex. Dry The process can be performed by spray dryer or precipitation drying method. If it is performed by spray dryer, the inlet temperature can be controlled at 100 ⁇ 200 ° C, and the outlet temperature can be controlled at 20 ⁇ 8 (TC).
- the rubber latex material used may be selected from natural rubber latex, styrene-butadiene rubber latex, carboxystyrene-butadiene rubber latex, nitrile rubber latex, carboxy-nitrile rubber latex, Neoprene latex, polybutadiene rubber latex, acrylic rubber latex, styrene-butadiene rubber latex, isoprene rubber latex, butyl rubber latex, ethylene-propylene rubber latex, polysulfide rubber latex, acrylate-butadiene Rubber latex, polyurethane rubber latex, or fluoro rubber latex.
- the particle size of the rubber particles can vary depending on the application. There is no particular limitation on the solid content of the rubber latex, but it is generally 20 to 70% by weight, preferably 30 to 60% by weight, and more preferably 40 to 50% by weight.
- the fully vulcanized powder rubber of the present invention may be prepared without using a cross-linking aid, or with a cross-linking aid.
- the cross-linking assistant used may be a mono-functional cross-linking assistant, a di-functional cross-linking assistant, a tri-functional cross-linking assistant, a tetra-functional cross-linking assistant or a multi-functional cross-linking assistant, and any combination thereof.
- Examples of the monofunctional crosslinking assistant include, but are not limited to, (meth) octyl acrylate, (meth) isooctyl acrylate, (fluorenyl) glycidyl acrylate;
- the difunctional crosslinking Examples of auxiliaries include, but are not limited to, 1,4-butanediol di (fluorenyl) acrylate, 1,6-hexanediol di (methyl) propionate, diethylene glycol bis (methyl) ) Propionate, triethylene glycol di (fluorenyl) acrylate, neopentyl glycol di (meth) acrylate, divinylbenzene;
- examples of the trifunctional crosslinking assistant include (but not Limited to) trimethylolpropane tri (fluorenyl) acrylate, pentaerythritol tri (meth) acrylate;
- examples of the tetrafunctional cross-linking assistants include (but
- crosslinking auxiliaries can be used in any combination, as long as they help to irradiate Tu under irradiation.
- the high-energy radiation source used for preparing the fully vulcanized powder rubber of the present invention is a general cobalt source, X-ray, ultraviolet or high-energy electron accelerator, and a cobalt source is preferably used.
- the radiation dose may be from 0.1 to 30 Mrad, preferably from 0.5 to 20 Mard.
- the radiation dose depends on the type and formulation of the latex. In general, the irradiation dose should be such that the gel content of the fully vulcanized rubber obtained after vulcanization of the rubber latex reaches 60% by weight or higher, preferably 75% by weight or higher, and more preferably 90% by weight or higher.
- the fully vulcanized powder rubber of the present invention is easily dispersed in a plastic matrix, so it can be mixed with various plastics to make various toughened plastics and thermoplastic elastomers.
- the basic preparation method is to mix the fully vulcanized powder rubber and plastic of the present invention in a conventional mixing equipment and conventional process conditions at a certain ratio, and if necessary, add an appropriate amount of a processing aid and a compatibilizer.
- the weight ratio of the fully vulcanized powder rubber to the plastic of the present invention is 0.5: 99. 5-50: 50, preferably 1: 99-30: 70.
- the toughened plastic can be nylon, polypropylene, polyethylene, polyvinyl chloride, polyurethane, epoxy resin, polyester, polycarbonate, polyoxymethylene, polystyrene, polyphenylene ether (PP0), polyphenylene ether (PPS), polyimide, polysulfone and its copolymers and blends.
- the weight ratio of the fully vulcanized powder rubber to the plastic is 30: 70-75: 25, preferably 50: 50-70: 30.
- Available plastics are nylon, polypropylene, polyethylene, polyvinyl chloride, polyurethane, epoxy, polyester, polycarbonate, polyoxymethylene, polystyrene, polyphenylene ether (PP0), polyphenylene sulfide (PPS) , Polyimide, polysulfone and their copolymers and blends.
- FIG. 1 is a scanning electron microscope photograph of a fully vulcanized styrene-butadiene rubber powder obtained in Example 4 at a magnification of 20,000 times;
- Fig. 2 is an atomic force microscope photograph of a sample obtained in Example 14 at a magnification of 40,000 times.
- the gel content was measured according to the following method: Weigh accurately about 0.1 g of powder rubber obtained by spray drying, wrap it with a universal lens paper, and then pack it into a 200-mesh copper mesh to accurately weigh it. It is then boiled in toluene, and the boiling time is based on the substantially constant quality of the copper mesh and its inclusions after being fully dried, generally 6 hours. After that, the fully boiled copper mesh and its inclusions are completely dried and accurately weighed. Calculate the gel content according to the following formula:
- W Represents the weight of the powder rubber sample
- ⁇ ⁇ Indicates the weight of the copper mesh and its inclusions before boiling; ⁇ ⁇ 2 indicates the weight of the copper mesh and its inclusions that are sufficiently dried after boiling.
- the swelling index is measured according to the following method: Dry the radiation-cured rubber emulsion to form a film (if the film formation is difficult, use a dry powder directly). The exact weight will be W. 200 mesh copper mesh formed capsule soak into Yue benzene, placed slightly, then remove and quickly weighed referred weighed about 0.1 gram of film (or powder) is placed in a copper mesh W le capsule, the membrane Soak in copper with copper mesh, place in a cool place for swelling for 24 hours, carefully remove the copper mesh with the swollen gel, quickly remove the solvent on the gel surface, and then quickly weigh it. The weight is W 2 . The weighed copper mesh and gel were thoroughly dried to a constant weight, and the weight was recorded as W 3 . The swelling index is calculated according to the following formula:
- the dried carboxybutyl styrene is collected in a cyclone separator.
- the particle size of the powdered rubber was measured to be about 150 nm, the gel content was 92.6%, and the swelling index was 7.6.
- Example 3 Except for the irradiation with a dose of OMrad, everything else was the same as in Example 1, and a free-flowing fully vulcanizable styrene-butadiene rubber powder sample 2 was obtained.
- the particle size of the powdered rubber was measured to be about 150 nm, the gel content was 94.5%, and the swelling index was 5.4.
- Example 3
- Example 4 Except for diethylene glycol diacrylate used as a cross-linking auxiliary agent, all were the same as in Example 1 to obtain a free-flowing fully vulcanizable styrene-butadiene rubber powder sample 3.
- the powder rubber was measured to have a particle diameter of about 150 nm, a gel content of 93.0%, and a swelling index of 7.3.
- Example 5 5Kg of commercially available styrene-butadiene latex (produced by Lanhua, brand: styrene-butadiene-50) with a solid content of 45% by weight was placed in a container, and 67.5g of isooctyl acrylate was added dropwise under stirring.
- Example 7 Except for trimethylolpropane triacrylate, which is used as a cross-linking auxiliary agent, it was the same as in Example 5, and a free-flowing fully vulcanizable styrene-butadiene rubber powder sample 2 was obtained.
- the particle size of the powdered rubber was about 100 nm, the gel content was 90.4%, and the swelling index was 11.6.
- Example 7
- Example 7 Except for the trihydroxymethylpropane triacrylate for the cross-linking auxiliary agent, it was the same as in Example 7 to obtain a free-flowing fully vulcanizable carboxyl nitrile rubber powder sample 2.
- the particle size of the powder rubber was measured to be about 50 nm, the gel content was 97.1%, and the swelling index was 6.7.
- 5 Kg of commercially available butyl acrylate latex (produced by Beijing Dongfang Chemical Factory, brand BC-01) with a solid content of 48% by weight was placed in a container, and 72 g of isooctyl acrylate was added dropwise with stirring. After the dropwise addition was completed, Continue stirring for one hour.
- the irradiated latex is spray-dried by a spray dryer.
- the inlet temperature of the dryer is 14 (TC-160 ° C :, the outlet temperature is 40 ° C-50 ° C, and a free-flowing fully vulcanized butyl rubber powder is obtained.
- the particle size of the powder rubber was about 100 nm, the gel content was 85.7%, and the swelling index was 12.2.
- Example 9 Except for trimethylolpropane triacrylate, which is used as a cross-linking auxiliary agent, it was the same as in Example 9 to obtain a free-flowing fully vulcanizable butyl rubber powder sample 2.
- the particle size of the powder rubber was measured to be about 100 nm, the gel content was 87.7%, and the swelling index was
- Example 1 Using fully vulcanized styrene-butadiene rubber powder sample 1 (example 1) and nylon 6 (day Motobe Industries Co., Ltd. 1013B) was mixed at a ratio of 75/25, and was blended and pelletized with a ZSK-25 twin-screw extruder from WP, Germany. The temperature of each section of the extruder was set to: 210 ° C; 225 ° C, 225 ° C, 225 ° C, 230 ° C and 225. C (head temperature). The pellets were made into standard splines by tabletting and injection molding, and the properties of the fully vulcanized styrene-butadiene rubber / nylon 6 thermoplastic elastomer were tested and shown in Table 1.
- Example 13 Example 13
- a fully vulcanized natural rubber powder sample (Example 11) and a high-density polyethylene resin (produced by Beijing Auxiliary Chemical Factory No. J-1) were mixed at a ratio of 70/30, and blended with a Brabender kneader for 2 minutes.
- the temperature of the oil bath is 160 ° C.
- the obtained sample was formed into a sheet (temperature: 160 ° C) with a two-roll mill, and then pressed into a sheet to prepare a sample.
- the properties of the fully vulcanized natural rubber / polyethylene thermoplastic elastomer were measured as shown in Table 1. Table 1
- nylon 6 produced by Ube Industries, Japan, grade 1013B
- 20% of a fully vulcanized styrene-butadiene rubber powder sample 1 (Example 1) and 0.6% of calcium stearate and 0.8% of ultrafine talc powder are added at a high speed. (1500 rpm) mixing for 3 minutes, and then using WP company ZSK-25 twin-screw extruder to blend and pelletize, the temperature of each section of the extruder is set to: 230 ° C 235 ° C, 240 ° C, 245 ° (:, 240. (, 235 ° C, pellets are dried after injection molding into a standard spline, and the properties of super tough nylon 6 measured according to ASTM standards are shown in Table 2.
- the particle distribution chart measured with an atomic force microscope is shown in Figure 2 (The particle diameter of the dispersed phase rubber particles is about 150 nm). Comparative Example 1
- Example 15 The nylon 6 used in Example 14 was directly injection molded into a standard spline. The test results are shown in Table 2.
- Example 15 The nylon 6 used in Example 14 was directly injection molded into a standard spline. The test results are shown in Table 2.
- Example 2 To polymethene (manufactured by Asahi Kasei, brand 4520) was added 28% of a fully vulcanized styrene-butadiene rubber powder sample 1 (Example 1), and 1.2% of calcium stearate, 0.6% of ultrafine talc powder, 0.3 % Polyethylene wax and 0.4% antioxidant IRGAN0X 1010 (purchased from Ciba-Geigy), mixed at high speed (1500 rpm) for 3 minutes, then blended with WP company ZSK-25 twin-screw extruder to pelletize, extruder The temperature of each section is set to: 175 ° (:, 180 ° C, 1851 :, 185 ° C, 180 ° C, 175 ° C. The pellets are dried and injection molded into standard splines. Toughened polymers are measured according to ASTM standards. The properties of formaldehyde are shown in Table 2. Comparative Example 2
- Example 15 The polyacetal used in Example 15 was directly injection molded into a standard spline. The test results are shown in Table 2. Table 2
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI0016302-3A BR0016302B1 (pt) | 1999-12-03 | 2000-09-18 | borracha pulverulenta totalmente vulcanizada, processo para sua preparação, composição e uso. |
AU75031/00A AU7503100A (en) | 1999-12-03 | 2000-09-18 | Full vulcanized powdered rubber with controllable particle diameter, preparing method and uses thereof |
DE60033321T DE60033321T2 (de) | 1999-12-03 | 2000-09-18 | Voll vulkanisiertes kautschukpulver mit kontrollierbarem partikeldurchmesser sowie herstellungsverfahren und verwendung dafür |
EP00963852A EP1262510B1 (en) | 1999-12-03 | 2000-09-18 | Full vulcanized powdered rubber with controllable particle diameter, preparing method and uses thereof |
CNB008164509A CN1152082C (zh) | 1999-12-03 | 2000-09-18 | 全硫化可控粒径粉末橡胶及其制备方法和用途 |
CA2393311A CA2393311C (en) | 1999-12-03 | 2000-09-18 | Fully vulcanized powdery rubber with controllable particle diameter, preparing method and uses thereof |
JP2001541106A JP2003515644A (ja) | 1999-12-03 | 2000-09-18 | 制御可能な粒度を有する全硫化粉末ゴム,その調製方法及び用途 |
Applications Claiming Priority (2)
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CN99125530.5 | 1999-12-03 | ||
CN99125530 | 1999-12-03 |
Publications (1)
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WO2001040356A1 true WO2001040356A1 (fr) | 2001-06-07 |
Family
ID=5283989
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2000/000281 WO2001040356A1 (fr) | 1999-12-03 | 2000-09-18 | Caoutchouc en poudre entierement vulcanise a diametre de particules regulable, son procede de preparation et des utilisations |
Country Status (10)
Country | Link |
---|---|
US (1) | US6423760B1 (zh) |
EP (1) | EP1262510B1 (zh) |
JP (2) | JP2003515644A (zh) |
AT (1) | ATE353349T1 (zh) |
AU (1) | AU7503100A (zh) |
BR (1) | BR0016302B1 (zh) |
CA (1) | CA2393311C (zh) |
DE (1) | DE60033321T2 (zh) |
ES (1) | ES2280244T3 (zh) |
WO (1) | WO2001040356A1 (zh) |
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EP1279702A4 (en) * | 2000-06-15 | 2004-10-20 | China Petroleum & Chemical | FULLY VULCANIZED THERMOPLASTIC ELASTOMER, MANUFACTURING METHOD THEREOF AND APPLICATIONS THEREOF |
EP1340782A4 (en) * | 2000-11-03 | 2005-03-02 | China Petroleum & Chemical | IMPACT TEAM MODIFIED PLASTICS AND MANUFACTURING METHOD THEREFOR |
JP2005510613A (ja) * | 2001-10-12 | 2005-04-21 | 中国石油化工股▲分▼有限公司 | 強化熱硬化性樹脂およびその製造方法 |
JP2003221504A (ja) * | 2002-01-29 | 2003-08-08 | Nok Corp | 熱可塑性ポリウレタン組成物 |
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WO2012119526A1 (zh) | 2011-03-04 | 2012-09-13 | 中国石油化工股份有限公司 | 一种导电全硫化热塑性弹性体及其制备方法 |
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WO2013060288A1 (zh) | 2011-10-26 | 2013-05-02 | 中国石油化工股份有限公司 | 一种改性橡胶母料及其所制备的橡胶组合物及其硫化胶和他们的制备方法 |
WO2013060290A1 (zh) | 2011-10-26 | 2013-05-02 | 中国石油化工股份有限公司 | 一种橡胶组合物及其制备方法和其硫化胶 |
CN103070165B (zh) * | 2011-10-26 | 2014-08-06 | 中国石油化工股份有限公司 | 一种粉末橡胶负载的抗菌剂及其制备方法 |
CN103070165A (zh) * | 2011-10-26 | 2013-05-01 | 中国石油化工股份有限公司 | 一种粉末橡胶负载的抗菌剂及其制备方法 |
EP3091065A1 (en) | 2015-04-20 | 2016-11-09 | China Petroleum&Chemical Corporation | Lubricant composition, and preparation method and use thereof |
US9944883B2 (en) | 2015-04-20 | 2018-04-17 | China Petroleum & Chemical Corporation | Lubricant composition, and preparation method and use thereof |
CN108976446A (zh) * | 2017-05-31 | 2018-12-11 | 中国石油化工股份有限公司 | 粉末丁苯橡胶的制备方法 |
CN108976446B (zh) * | 2017-05-31 | 2021-04-13 | 中国石油化工股份有限公司 | 粉末丁苯橡胶的制备方法 |
WO2019007217A1 (zh) | 2017-07-01 | 2019-01-10 | 中国石油化工股份有限公司 | 类蜘蛛丝的聚合物纤维、其制备方法及其用途 |
US11572638B2 (en) | 2017-07-01 | 2023-02-07 | China Petroleum & Chemical Corporation | Spider-silk-like polymer fiber, preparation method therefor and use thereof |
Also Published As
Publication number | Publication date |
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DE60033321T2 (de) | 2007-10-25 |
BR0016302A (pt) | 2002-11-05 |
US6423760B1 (en) | 2002-07-23 |
CA2393311A1 (en) | 2001-06-07 |
ES2280244T3 (es) | 2007-09-16 |
EP1262510A4 (en) | 2004-11-24 |
JP2003515644A (ja) | 2003-05-07 |
JP5069407B2 (ja) | 2012-11-07 |
DE60033321D1 (de) | 2007-03-22 |
BR0016302B1 (pt) | 2011-02-22 |
EP1262510B1 (en) | 2007-02-07 |
AU7503100A (en) | 2001-06-12 |
EP1262510A1 (en) | 2002-12-04 |
ATE353349T1 (de) | 2007-02-15 |
CA2393311C (en) | 2010-11-23 |
JP2005325370A (ja) | 2005-11-24 |
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