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WO2000068330A1 - Inorganic-organic film and starting liquid composition therefor and method for preparation thereof, and applications and method for preparing them - Google Patents

Inorganic-organic film and starting liquid composition therefor and method for preparation thereof, and applications and method for preparing them Download PDF

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Publication number
WO2000068330A1
WO2000068330A1 PCT/JP2000/002941 JP0002941W WO0068330A1 WO 2000068330 A1 WO2000068330 A1 WO 2000068330A1 JP 0002941 W JP0002941 W JP 0002941W WO 0068330 A1 WO0068330 A1 WO 0068330A1
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WIPO (PCT)
Prior art keywords
inorganic
paint
coating
organic
ultrafine particles
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PCT/JP2000/002941
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French (fr)
Japanese (ja)
Inventor
Shunichi Haruyama
Yukinobu Tada
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Individual
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Individual
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Publication date
Priority claimed from PCT/JP1999/002392 external-priority patent/WO2000068328A1/en
Application filed by Individual filed Critical Individual
Priority to AU43189/00A priority Critical patent/AU4318900A/en
Publication of WO2000068330A1 publication Critical patent/WO2000068330A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/32Radiation-absorbing paints

Definitions

  • the present invention provides an inorganic film or an inorganic organic film containing an inorganic substance such as ceramics or an organic substance (hereinafter, both are collectively referred to as an inorganic / organic film) by a simple method called painting.
  • paints must adhere firmly to the surface of the workpiece, assuming that they provide the desired function, and form a film that is difficult to transmit water, various ions, oxygen, etc.
  • the film has appropriate hardness, ductility, and elasticity so that it does not peel off, and its color, gloss, and strength are affected by extraneous substances such as light, water, and oil. It is said that it is necessary that adhesion and the like do not deteriorate easily.
  • the constituent components of the paint include a coating film forming element and a coating film forming auxiliary element.
  • the coating film-forming elements include the main elements that are generally called polymers and oligomers, which are the main components of the coating film, and sub-elements such as plasticizers and modifiers added to complement or modify the main elements. It consists of a film-forming aid consisting of a solvent to provide the necessary fluidity and disperse soot.
  • the addition of a pigment to these elements is called enamel, and the parts of the enamel other than the pigment other than the vehicle are called vehicles. , Bindemittal).
  • one or more polymer or oligomer main elements are selected according to the use, type, material, etc. of the object to be coated, and according to the intended function, and the plasticizer is modified. Select the sub-elements such as the agent, select the required pigment, A certain paint is completed by adding a film-forming auxiliary element consisting of a solvent and disperse soot selected in response.
  • antifouling antifouling paints for the purpose of preventing fouling organisms from adhering to the bottom of ships, such as Fujibo and Cerbra, fall under the category of so-called biologically active paints. It has only a single function.
  • the bottom paint is required as a bottom paint to provide the protection function and to provide the protection performance and high bonding strength to metal materials such as iron and aluminum.
  • a plurality of different paints are selected according to various functions, and these paints are blended so as to function mutually.
  • Bottom paint for the purpose of preventing the adhesion of organisms attached to the bottom of the ship is often configured to dissolve toxic substances that do not like organisms, and is naturally consumed over time. Is essential.
  • the method of vapor phase growth is mainly used at present, and it is possible to form an extremely high-purity thin film.
  • a special device in which a vacuum atmosphere is indispensable is required. is there. Simple processes such as coating in the air cannot be adopted.
  • the inventors of the present invention have not proposed a single type of paint that has both hull protection and hull antifouling properties. did. Focusing on the fact that if the cured film does not allow oxygen or moisture to permeate, it can provide a protective function.If the intermolecular distance of the paint components constituting the film is reduced, the impermeability of oxygen and moisture will be reduced. I thought I could get it.
  • the inventors of the present invention have conducted various studies on the composition of a coating material capable of producing a coating film having a small intermolecular distance between the coating components constituting the above-described coating film.
  • a coating material capable of producing a coating film having a small intermolecular distance between the coating components constituting the above-described coating film.
  • the inventors of the present invention aimed at producing a coating having excellent adhesion strength to metals such as iron and aluminum on ships, creating a coating with a small intermolecular distance between the coating components constituting the above-mentioned coating, Various studies were made on the composition of the paint having a high degree of odor.
  • the inventors use a varnish mainly composed of an acrylic resin or an inorganic substance as a liquid phase and a ceramic ultrafine particle powder such as alumina or silica having a particle diameter of nm class as a main coating film constituting component, and appropriately adjust the coating method according to the coating method. It was prepared with the selected solvent and additive type and the appropriately selected quantitative ratio. When this paint is applied to ordinary steel, stainless steel, aluminum, etc., after the film is cured, the transparent film can be removed with a knife. It was also found that it was not attacked by acid, was not damaged by the burner flame, did not produce metal mackerel in salt spray tests and salt water immersion tests, and had little marine organisms in the sea.
  • the inventors of the present invention have found that, while the bonding of the coating components is progressing, nm-class alumina and silica ultrafine particles of ceramics enter between the molecules of the coating components, and as a result, a certain kind of We speculate that the bonding force between the molecules will be very strong, as in the case of crystallization, and that it will also be strong against thermal contraction.
  • the cured resin is free of oxygen and moisture, which cause the burning of the base metal and the resin, so that it has significantly improved protection and flame resistance, and is impervious to oxygen and moisture. It is estimated that an inorganic-organic film that satisfies all the properties of (anti-fouling property), stain resistance (fouling resistance), chemical resistance, heat resistance, flame resistance, abrasion resistance and specularity was obtained. .
  • the inventors have found that the paint having the above-mentioned composition has particularly excellent adhesion strength to aluminum and stainless steel. This is because the polymer is densely polymerized as if the film is crystallized, It is speculated that the fine particles exert an anchoring effect on the aluminum surface, resulting in strong adhesion and adhesion.
  • the paint of the present invention has a particularly strong attractive force due to nm-class silica and alumina particles, which acts as a penetrating power to the counterpart material, and has a remarkable penetrating and impregnating power into glass, ceramic materials, and wood.
  • it has been confirmed that it has a strong anchoring and sticking power, as it has an anchoring effect and penetrating power on all material surfaces such as various metals and resins, various glasses, ceramic materials, paper, wood, and inorganic materials.
  • titanium oxide for photocatalyst is formed into fine particles of several nm to several tens of nm in the same manner as alumina and mixed, whereby titanium oxide is present on the surface of the film, and the so-called photocatalytic effect by UV irradiation is exhibited. It was found that photocatalyst-specific functions such as antifouling property, antibacterial property and hydrophilicity were added. It is well known that, when titanium oxide for photocatalyst is mixed into a paint to exhibit a photocatalytic effect, the coating itself is rapidly deteriorated due to the photocatalytic effect.
  • this is a film in which the organic components occupy a large amount as described above, but the bonding degree is increased by the ultra-fine powder, and after being modified and stabilized, there is almost no deterioration, and the ceramic ultra-fine particles With the increase in the amount of cerium, ceramics did not change.
  • the inventors have found out the extremely unique properties of ceramic ultrafine particles, and by making effective use of them, they can be carried out extremely easily as compared with, for example, vapor phase growth. It was found that almost perfect inorganic / ceramic film can be formed by the coating method.
  • an organic resin, an inorganic resin, or a resin mixture thereof having a relatively simple structure is called a carrier. It is characterized in that it is used as an entity like The ultra-fine particles in the liquid phase after being applied to the liquid phase, the mutual attractive force between the ultra-fine particles, the penetrating power to other material surfaces, the function of decomposing the liquid phase itself, or further breaking the bonding of the liquid phase It is considered to have a catalytic function to promote the function.
  • a liquid phase is prepared for arranging the ultrafine particles close to or in contact with each other, and the ultrafine powder and the liquid phase material are uniformly dispersed and mixed from 1: 5 to almost the same volume in the power lake.
  • This liquid composition is mixed with a so-called thinner selected according to the application means, and is used as a form of a paint or an adhesive which is arbitrarily diluted.
  • ultrafine particles suitable for the intended function are selected, and a coating method selected according to the adherend, and a liquid phase material and a thinner suitable for the method are used to obtain the required paint and adhesive composition. Make up and apply this.
  • any known coating means can be used.Apply using the coating method selected according to the properties of the selected ultrafine particles, liquid phase, thinner, etc., and apply the coating film to the object by natural drying or forced drying.
  • the coating film formed by evaporating the thinner and the like formed a uniform dispersion of ultrafine particles in a composition with a large amount of liquid phase, and the ultrafine particles were arranged in contact with each other as the number of ultrafine particles increased
  • a state in which a small gap can reduce the liquid phase force has been realized almost from the beginning. This is because there is almost no decrease in the thickness of the coating film from the time of application, it exhibits high hardness from the time of initial curing, the hardness increases further over time, and there is no reduction in thickness at that time. From the point of view, it is inferred from the beginning that this is the organization mentioned above.
  • Ultra-fine particles are arranged close to each other and in contact with each other, and even if it is a liquid phase that fills the gaps between these ultra-fine particles, or if it is a modified product that has been decomposed or divided, strong adhesion occurs between the ultra-fine particles Therefore, it is considered that these are firmly integrated.
  • the most important point here is to disperse the ultrafine particles homogeneously in the liquid phase, and the above-mentioned effects can be obtained even when the amount of the ultrafine particles is small.
  • the completed thin film is mixed with the ultrafine particles and the liquid phase material.
  • the volume of the liquid phase material is about the same, but also as the liquid phase material is divided and decomposed by the catalytic function of the ultrafine particles, and the weight is reduced, the proportion of the ultrafine particles increases, and the purity of the ultrafine inorganic particles This means that a film is formed, and there is no decrease in the film thickness at this time. Even if the amount of the liquid phase is large in the initial composition, if the volume becomes equal to or less than the applied volume, an ultrafine inorganic film is similarly formed.
  • the ultrafine particles are alumina, they will have the properties and functions of alumina, for example, a highly insulating thin film, regardless of the type of liquid phase.
  • the starting composition of the present invention the fact that ultrafine inorganic substances and the like are homogeneously mixed or kneaded in or mixed with the liquid phase material and dispersed as homogeneously as possible results in the formation of an organic-organic film. Becomes the most important thing.
  • the ultrafine powder may be the same substance alone or a mixture of different substances.Even if the same substance is used, the average particle diameter is different. It is considered preferable because the penetrating power to the coating material works effectively, but it is easy to disperse uniformly in a liquid phase having the same average particle size.
  • the ultrafine particles are uniformly dispersed in the liquid phase as described above, and the combination and mixing method of the ultrafine particles are appropriately determined so as not to cause primary or secondary aggregation. It needs to be considered.
  • the inventors have found that as a method for easily realizing a state in which ultrafine powder is uniformly dispersed in a liquid phase, a method of mechanically kneading with a ball minole (bead mill) is preferable.
  • the average particle size of the ultrafine powder is preferably 200 nm or less, 150 nm or less, 100 nm or less, 50 nm or less, 30 nm or less, 20 nm or less, and lOnm or less, in that order, the effect is larger. It is also considered preferable to appropriately mix several types of ultrafine particles having different particle sizes.
  • ultra-fine particles of the nanometer class such as inorganic substances, metals, alloys, and organic substances
  • the use of a liquid phase material enables the formation of thin films of any substance, and enables application and adhesion to any substance. It is considered to be.
  • the inventors of the present invention have found that, in addition to the one-pack type starting composition in which the ultrafine powder and the liquid phase substance are mixed in almost the same volume or in various ratios, the coating component, which is the main element selected according to the purpose, is used.
  • the paint it is possible to select the necessary sub-elements according to the function, to select the solvent and its amount as auxiliary elements, and to select the quantitative ratio of the main agent and the curing agent as appropriate. It can be used as a paint for various purposes and functions. Furthermore, the present inventors have proposed that, besides coloring pigments such as titanium oxide, carbon black, and red bengal, paint pigments such as talc, kaolin, calcium carbonate, etc .; The inventors found that flake pigments (Micaceous iron oxide or glass flakes) could be used, and added various functional inorganic powders such as ferrite powders, metal powders, and ceramic powders such as oxides as pigments.
  • the average particle size of the ultra-fine particle powder and the various inorganic powders to be added may be appropriately varied, the average particle size of the added powder, particularly the metal or the inorganic powder may be set to the nm class, and the average particle size may be appropriately varied to provide uniformity.
  • the coating film can be formed into a dense and strong thin film with a coherent appearance.
  • the inventors have found that the above-mentioned paint composition is extremely effective as an adhesive as it is, and all kinds of materials such as ordinary steel, stainless steel, aluminum foil and resin film, paper and resin, and inorganic material and resin are different or different. It has been found that it is suitable for manufacturing a laminated material that is capable of bonding various materials and has various functions.
  • the inventors have found that the above-mentioned paints and adhesives may be used in combination, for example, as steel and stainless steel, as an adhesive for laminating aluminum foil and a resin film, and as a paint as a protective film on the surface. Was found to be possible.
  • a coating film made of a silica-based paint with an average particle size of run class should be able to completely block ultraviolet rays, and should have excellent transmittance and scattering effect for visible light transmitted through the coating film. It has an extremely low frictional resistance, and can provide excellent hydrophilicity by forcibly drying and heating at the time of painting, and this hydrophilicity is achieved by polishing the surface of the coating film with an abrasive pad (such as zirconia, diamond, etc.).
  • an abrasive pad such as zirconia, diamond, etc.
  • the inorganic eco-friendly film according to the present invention is formed as a film from a liquid phase body containing at least one kind of inorganic or organic or inorganic and organic liquid containing at least one kind of inorganic or organic or inorganic and organic ultrafine particles. It is an inorganic / organic film composed of ultrafine particles arranged adjacent to each other without aggregation or dispersion in the solidified film, and a liquid phase solidified between the ultrafine particles.
  • the liquid composition may contain, in addition to the required one or more kinds of ultrafine particles, other kinds of fine particles having a larger particle diameter than the ultrafine particles.
  • the inventors have found that if the coating film itself is dense, the adhesion of marine organisms is small, and if the adhesion to metal is strong, the performance can be maintained for a long time until the next repainting, and It was developed considering that it is most suitable for stain paint.
  • This inorganic or organic film is not only self-contained easily mirror-finished by the ceramic fine particle powder as a component of the coating film, but also becomes dense as if the coating film itself was crystallized, resulting in oxygen and moisture. It does not allow light to pass through, so it does not attract anyone from outside.
  • the inventors have found that the ceramic ultrafine powder has a strong suction force and a penetrating force to the resin for the coating film and the substrate to be coated, thereby significantly improving the anchoring effect on the substrate.
  • this paint component can be bonded as it is in an extremely thin film regardless of the mating material, for example, as an adhesive for lamination of various materials I was surprised to find that it was optimal, and that it would be infinitely widespread.
  • the paint according to the present invention has a coating film that is self-contained, dense and strong, has an extremely high adhesion strength to metal and the other party for the first time, and is similar to pigments added to conventional paints. Since functional material powder can be added, not only post-coating and pre-coating with the purpose of classical protection and beautification, but also special functions such as thermal bioresistance function, electrical function, mechanical function, Applicable to optical functions and environmental protection functions.
  • Thermal bioresistance functions include heat-resistant paints, fire-retardant paints, non-striking (anti-sticking) paints, anti-fouling paints for ship bottoms, anti-mold paints, and insecticide paints.
  • Electrical functions include electrical insulating coatings, coatings for semiconductors, antistatic coatings, conductive coatings, radio wave absorbing coatings, coatings for electrode wave shielding, electric field relaxation coatings, secondary electron emission coatings, magnetic coatings, and electronic scribing coatings Paints, printed circuit IC paints, lithography paints, etc.
  • Mechanical functions include anti-hydrogen embrittlement paints, anti-rupture materials, high-elastic paints, lubricating paints, low-friction coefficient paints, paint protectants, and thick-film paints.
  • Optical functions include photocatalytic paints, luminescent and fluorescent paints, self-luminous paints, retroreflective paints, heat-ray absorbing paints, UV blocking paints, photoconductive paints, photoelastic paints, leather light paints, liquid crystal display paints, lenses and glass Paints and the like.
  • Environmental protection functions include anti-icing, snow-prevention paint, anti-condensation paint, super-weather-resistant paint, anti-slip paint, soundproofing, anti-vibration paint, heavy-duty anticorrosion paint with chelate polymer, radiation shielding paint, leak detection paint, and anti-sticking paint , Self-cleaning paint, superhydrophobic paint, hydrophilic paint, etc.
  • the inorganic / ceramic ultrafine particle powder has the same function and effect regardless of any metal, alloy, or nonmetallic inorganic material. According to the findings of the inventors, the effect obtained depends on the particle size, and the smaller the particle size, the more effective.
  • the average particle size of the powder is desirably 100 nm or less, preferably 50 nm or less, 30 nm or less, 20 nm or less, 10 nm or less. Particle size of several nm. In industry, for example, is used as a polishing agent A1 2 0 3, Si0 2, MgO, Zr0 2, preferred for diamond powder various particle sizes of several nm ⁇ several hundred nm is obtained relatively easily .
  • the plurality of ultrafine powder apply a different Si0 2 purity and an average particle size It is also preferable to mix them appropriately.
  • amorphous Si0 2 the form of such crystals is also available different as shall.
  • the unique properties of the ultrafine particle powder are provided by ultrafine particles having a size of 100 nm or less, preferably 50 nm or less.
  • the specific properties of the ultrafine particles are desirably ⁇ ⁇ or less, preferably 500 nm or less, 100 nm or less.
  • Use of the fine particle powder as a mixed powder as appropriate is extremely effective in improving the bonding strength and the compactness.
  • A1 and 2 0 3, Si0 2 50nm following ultrafine powder such as may be provided an average particle size suitably greater than lOOnm differences various fine powder added as a pigment for paint, or Ya metal as Pigment
  • the coating film can be formed into a dense and strong thin film like pigment plating.
  • Ceramics have various compositions having the following various functions.
  • the following ceramic powder is added in the same manner as the pigment described below, and the effect of the present invention, that is, the effect of modifying the paint, the ceramic fine particles to obtain a penetration effect can mainly adopted formulation method using a A1 2 0 3, Si0 2.
  • the main functions include the following.
  • Ion conductivity P-Al 2 0 3, Zr0 2
  • thermionic emission property LaB6
  • Infrared excitation (LaF 3 (including Yb, Er)
  • electron excitation (Y 2 0 2 S (including Eu)
  • ZnS including Ag, Cl)
  • light emitting Daio one de (GaAs (including Si)
  • electroluminescent ZnS (including Cu, Al)
  • Electro-optical effect (Bi 4 (Ge0 4) 3 , PLZT), magneto-optical effect (YIG),
  • Hard function Al 2 0 3, WC, TiC, B 4 C, SiC, diamond
  • Catalyst Kiyarya one Al 2 0 3, Ti02
  • catalytic ⁇ 2 0, ⁇ 1 2 0 3, Fuweraito
  • Ti0 2 Bactericidal (Ti0 2), antifouling properties (Ti0 2).
  • a classic coating material comprises a coating film component and a volatile component.
  • the components of the coating film include pigments, resins, and additives, and volatile components are solvents.
  • the main element is resin
  • the sub-element is additives
  • the film-forming auxiliary element is volatile.
  • Pigments have the effect of increasing the strength by giving color and hiding power to the coating film to give it a thickness, but usually, depending on the characteristics of the pigment itself, anti-corrosion, magnetism, heat resistance, anti-fouling, temperature display, fluorescence, electromagnetic Adds shielding and radio wave absorption.
  • pigments comprising the ceramic powder and the fine particle powder for imparting the above-mentioned functionality can be added.
  • Inorganic materials include carbon, titanium oxide, strong oxide (including trans-oyaroid Elo and red), zinc, navy blue, ultramarine, aluminum powder, brass powder pigment, pearl pigment, etc.
  • organic compounds examples include azo pigments (monoazo, disazo, chelateazo, benbu midagaron, chelateazo) and polycyclics (phthalocyanine, quinacridone, dioxazine, anthraquinone, theoingo'berlen, isoindolinone).
  • Resins are important components that determine the performance of the coating film.They have the function of adhering to the object to be coated as a pigment binder.Resins are selected from solvent evaporation type or reaction type. There are many pre-bolimers designed for paints, and the reactive paints become more polymerized at the same time as the coatings are formed. In the present invention, a low molecular weight acrylic resin is particularly preferred.
  • oils and fats include linseed oil, soybean oil, china paulownia oil, safflower oil, coconut oil, castor oil, and dehydrated castor oil.
  • Natural and processed resins include rosin, damma-copanil, shellac, lime rosin, ester gum, maleated ester gum and the like.
  • Cellulose derivatives include nitrocellulose, cellulose butyrate, benzylcellulose and ethylcellulose.
  • synthetic resins include alkyd, vinyl acryl, various acryl, epoxy (thermoplastic and thermosetting), phenol, butyral, urethane, polyester (unsaturated and oil-free), silicone, and fluorine resin. And etherified amino resin, polyisocyanate-based propolymer, butadiene prepolymer and the like.
  • Additives are added in small amounts to improve coating film formation, storage stability, physical properties of the coating film, weather resistance, coating workability, etc., and include pigment dispersants, wetting agents, color separation inhibitors, Anti-settling agent, anti-skinning agent, leveling agent, antifoaming agent, slipping agent, abrasion resistance improver, plasticizer, antistatic agent, titanium or silane coupling agent (secondary physical property Upper agent), antifungal agent, ultraviolet absorber, metal stone gen desiccant, Leo mouth G Modifier.
  • pigment dispersants include pigment dispersants, wetting agents, color separation inhibitors, Anti-settling agent, anti-skinning agent, leveling agent, antifoaming agent, slipping agent, abrasion resistance improver, plasticizer, antistatic agent, titanium or silane coupling agent (secondary physical property Upper agent), antifungal agent, ultraviolet absorber, metal stone gen desiccant, Leo mouth G Modifier.
  • the volatile solvents are those that dissolve the above-mentioned resins to make them usable liquids, and that are employed according to the selected coating method.
  • Esters such as ethyl acetate, butyl, isobutyl and ethylene glycol monoether acetate; ketones such as methyl ethyl ketone, methyl isobutyl ketone and isophorone; alcohols such as methyl, ethyl, butyl and isobutyl alcohol; toluene, xylene And aromatic hydrocarbons such as sorbesso.
  • the coatings according to the present invention are prepared by appropriately adding inorganic / ceramic ultrafine particles as coating components. It is characterized in that its constituent components are modified to become impermeable to oxygen and moisture, and that it exhibits extremely high adhesion.Other than this, conventional functions and features according to the selected composition are used. Paint. Therefore, paints of the following classification can be obtained.
  • Oil-based paint, alkyd resin paint, amino, alkyd resin paint, acrylic resin paint, epoxy resin paint, urethane resin paint, unsaturated polyester resin paint, chlorinated rubber paint, inorganic paint, fluorine Resin paints, silicone resin paints, emulsions and water-based paints, nitrocellulose paints, vinyl resin paints, etc. are classified according to the state of the paint.Emulsion paints, multi-component paints, etc. None, multi-colored patterns, etc., according to the coating method.Steel paint, light metal paint, woodwork paint, leather paint, plastic paint, etc. Classification according to the drying method, such as electropaints, electrodeposition paints, etc. Line curable coating material, as any known coating such as moisture curable coating material is available. W 00/68330
  • thermosetting paints and thermosetting paints are classified as thermal classifications, and the curing processes of the coating films are different from each other. However, it can be assumed that the paints of the present invention bond more strongly in the behavior of the thermosetting paints.
  • thermosetting paints In the case of thermosetting paints, the distance between the molecules decreases as the solvent evaporates during the drying process after the application, and the reactive groups present in the coexisting pre-polymers collide to form chemical bonds. It is thought that the cross-linking between the molecules progresses, and a strong three-dimensional chemical bond is formed to form a strong coating film.
  • the above-mentioned components are selected so as to form a strong three-dimensional chemical bond in the coating film under the conditions given at the time of paint design.
  • two or more functional groups that react under specific conditions In the presence, evaporation and drying progress under specific conditions such as temperature, light rays, and electron beams, shortening the intermolecular distance of the components, facilitating the reaction of the functional groups, and cross-linking between the molecules.
  • evaporation and drying progress under specific conditions such as temperature, light rays, and electron beams, shortening the intermolecular distance of the components, facilitating the reaction of the functional groups, and cross-linking between the molecules.
  • Umate acts attraction itself, the irreversible reaction at the time of solidification is completed, no longer 0 to about 2 or H 2 0 is no gap through, dense as crystals Daiamondo I guess.
  • the behavior when the amount of rnn-class ultrafine powder relative to the resin component during solidification is large is as described above.
  • the gaps between the resin molecules that are bonded by the electron beam can be filled with ceramic ultrafine particles, resulting in higher hardness. It is usually thought that it can no longer be disassembled.
  • the attractive force of the ceramic ultra-fine particles itself acts together with the above-mentioned reaction, and the ultra-fine particles enter into the fine dents on the surface. It is. It should be noted that the strong penetrating power of the paint of the present invention may be excessively penetrated depending on the material to be coated. Therefore, the paint of the present invention may be applied after separately performing a known base treatment and painting. using a strong penetration force by Ti0 2 ultrafine powder nm class and how to stop when cut need this will be described later as a machine configuration of a strong adhesion.
  • a known coating film can be laminated as a base layer, or another known coating film can be interposed between the coating films of the present invention.
  • Various coating configurations can be adopted, such as a configuration in which the coating of the present invention is disposed between other known coatings.
  • the synergistic effect of the above-described modification of the coating film itself and the penetrating force and the anchor effect is exhibited even in an extremely thin coating film because the ceramic ultrafine particles have a size of the nm class. It can be easily understood that this is useful as it is as an adhesive.
  • strong adhesion is exhibited by strong penetration force in the bonding of various materials such as metals, resins, glass, ceramics, paper, wood, inorganic materials, and other materials. Make sure you do.
  • the adhesive according to the present invention basically performs the adhesive function as it is with the composition that is basically established as the above-mentioned various paints, there is a part different from the concept of the conventional adhesive, but the adhesive force as the paint is extremely high. For example, after coating as a coating on material A, when material B is laminated during semi-curing, strong adhesion is exhibited.
  • thermoplastic paints the polymer resin for the coating material is applied to the required material with fluidity imparted by a solvent, and then dried and dried. A film is formed while maintaining physical properties by the intermolecular attractive force of the resin.However, the fact that heat is applied to the coated film weakens the intermolecular attractive force due to the thermal motion of the resin and makes it flowable Characterize.
  • the presence of ultrafine ceramic particles having a particle size of several to several tens of nm in this thermoplastic coating will modify the coating film during curing, as in the case of the above-mentioned thermosetting coating, and will provide a strong penetration force and The synergistic effect of the anchor effect appears, and extremely strong adhesive force is generated.
  • the strong adhesive force as a binder for kneading materials such as ceramics and oxide powders of various functions.
  • a binder for kneading and molding oxides for radio wave absorption It can be applied as a protective film on the molded body, used for bonding the molded bodies to each other or to other objects, and a paint or adhesive having the same composition can be used for various purposes.
  • the paint and adhesive according to the present invention are basically synonymous because they are basically the same substance as described above, but they are used synonymously. In some cases, it is preferable to appropriately change the curing component even if the components are the same. Therefore, known air-cured resins, UV-irradiated curable resins, and UV-irradiated curable resins can be appropriately used for the liquid phase.
  • the unique properties of the paints and adhesives according to the present invention that is, the use of ultrafine ceramic powders, have the effect of modifying coatings, adhesive layers, strong penetration-impregnation, and anchoring effects. Therefore, as shown in the examples, any coating film components can be applied, and new uses and functions as paints and adhesives can be created.
  • coatings and adhesives that use low molecular weight resin as the main component of the coating film use an appropriate hardening agent as necessary, and mix ultrafine ceramic powders, exhibit strong penetration and impregnation power.
  • a coating film or a resin film is laminated, these can be cured together, and the effect is that a plurality of layers are cured as a single layer to form an integrally polymerized resin film.
  • the paint and the adhesive according to the present invention exhibit a strong permeation / impregnation force and an anchor effect, as shown in Examples, glass, ceramics, inorganic materials Strength that simplifies the basic processing such as various cleaning treatments and neutralization treatments that were previously indispensable such as alkali cleaning, aluminum, stainless steel sheet, pickling and degreasing cleaning of steel sheets, or strong This makes it possible to form or adhere to a coating film and greatly simplifies the conventional coating process.
  • the ceramic ultra-fine particle powder has been mainly described.
  • the present invention provides a liquid phase that allows the ultra-fine particles to be finally brought into contact with each other and arranged.
  • a liquid composition in which powder and a liquid phase substance are homogeneously mixed at a required ratio or almost the same volume, and a thinner selected in accordance with the means of application mixed with so-called thinner to arbitrarily dilute paints and adhesives The present invention provides a high-performance and high-performance inorganic / organic film by using it as a form.
  • ultrafine inorganic particles or the like are homogeneously mixed and kneaded in or with the liquid phase substance and dispersed as uniformly as possible. Is most important.
  • stirring and kneading devices such as a known ball mill and mixer are appropriately used to appropriately knead to prepare a uniformly dispersed starting solution composition, which is diluted or kneaded with other resins. It is necessary to. In particular, it is important to use a ball (bead) mill to produce a liquid composition in which ultrafine particles in a liquid phase are dispersed so that they cannot be centrifuged.
  • the average molecular size of the liquid phase substance and the ultrafine particles in addition to mechanical kneading and dispersing methods using a ball (bead) mill, the average molecular size of the liquid phase substance and the ultrafine particles, It is also important to adopt a method that approximates the average molecular weight (formula weight) as much as possible.
  • the average molecular size of the liquid phase in the starting liquid composition is desirably close to the range of the average particle diameter of the ultrafine particles ⁇ 100%, and more preferably the average molecular size of the liquid phase is the average of the ultrafine particles. It is preferable that the particle size is approximated within a range of ⁇ 50%.
  • the average particle size of the ultrafine particles is preferably 30 nm or less, and 20 nm or less. Further, the average molecular weight (formula weight) of the liquid phase body is preferably equal to or less than + 200%, + 150%, and more preferably + 100% of the average molecular weight (formula weight) of the ultrafine particles.
  • the average molecular weight (formula weight) of the entire liquid phase body excluding the solvent of the liquid composition, or the main liquid phase substance occupying 50 vol% or more of the liquid phase body is preferably 250 or less, more preferably 150 or less.
  • any known coating method can be employed.
  • first, brush coating, flow coating, dip coating, electrodeposition coating, etc. can be adopted, and coating with a plate coater or curtain flow coater, which is advantageous for plate-shaped objects to be coated, can be performed.
  • a plate coater or curtain flow coater which is advantageous for plate-shaped objects to be coated.
  • spray coating such as cold, hot, airless, and airless
  • electrostatic coating such as air, airless, and ultrasonic, and electrostatic powder coating.
  • Conventionally known devices and methods can be employed.
  • powder paint is electrostatically adsorbed to the object to be coated as powder, and while negative (-) charged powder paint is electrically adsorbed, It is used to form a heated coating film in a heating furnace at a temperature around the powder melting temperature.
  • the state of the liquid phase does not exist, it cannot be used as it is in the present invention.
  • the powder is melted before film formation, but here, the powder is not uniformly dispersed, but immediately secondary aggregates to increase the average particle size of the powder coating. It is impossible to reveal the state of a liquid composition containing a liquid phase body and ultrafine particles, and the effects of the present invention cannot be obtained. Further, it is not practically possible to electrostatically adsorb the ultrafine particle powder to the object to be coated as it is, because the ultrafine particle powder immediately diffuses into the gas phase. The inventors have confirmed and confirmed that.
  • a liquid phase body (which may have a solvent or may be solventless) is first applied, and then the ultrafine powder is uniformly dispersed and kneaded. Spraying or electrostatic atomization can be adopted.
  • the coating method can be selected according to the desired function and film thickness.
  • a lining method it is possible to provide an inorganic / organic film corresponding to the general concept of a hollow lining or a glass lining.
  • a known thermal spraying method, a fluidized immersion method, a powder spray method, and a discharge purge method can be employed.
  • a plastic powder is passed through a high-temperature flame at high speed to a semi-molten state, and a resin mixed with ultra-fine powder is blown to the preheated material side with compressed air.
  • the adherend preheated in a heating furnace is sprayed, and the powder is melted and lined using an electrostatic coating machine.
  • the resin is made into a molten state, and this is used as a carrier, and a resin prepared by uniformly dispersing and kneading ultrafine particle powder prepared separately is sprayed.
  • the dispersion method ultrafine powder and resin powder are homogeneously suspended in a solvent or water to make a dispersion, which is then spray-coated, evaporated to dryness, and then heated in a heating furnace to dissolve the resin powder.
  • thermoplastic resin sheet An application method using a sheet material can also be adopted.
  • the force of premixing the ultrafine powder uniformly into the thermoplastic resin sheet is preferably applied together with other resin, the sheet is adhered to the adherend, melted, and then dried.
  • the present invention provides an inorganic / organic film only by allowing the ultrafine powder to be uniformly kneaded and arranged in a mixed liquid phase so that it cannot be centrifugally separated in various processes of coating in a broad sense. Can be provided.
  • the functions to be added and the optimal film forming method are appropriately selected according to the film formation target. Whether it is a paint or an adhesive is only a variation of what form it takes in the chosen film-forming method. It becomes important how to realize. An example will be described below. If you want to apply antifouling treatment to window glass, you can first apply a paint with antifouling function directly to the glass or attach it as an antifouling film.
  • the coating material as a liquid phase body, selects the A1 2 0 3, Si0 2, Zr0 2 ultrafine powders as eg translucent ceramics, the paint of volatile components and their amounts in consideration of a mixing ratio of the constant Tokoro by these alone or combined, after applying it to the glass, homogeneously kneaded Ti0 2 ultrafine powder of a photocatalyst at the time of the semi-cured, mix by applying a resin, antifouling coating film is completed most of the Ti0 2 particles are exposed fixed after curing.
  • a paint that does not corrode the PET film is selected, and the paint is used as a liquid phase.
  • ultrafine powder is mixed and applied to the film, and then the titanium oxide ultrafine particles are dispersed and kneaded. Apply similarly.
  • the antifouling coating is preferably applied to a glass surface of a solar cell, and may be applied to ceramics, porcelain, metal, and the like. In this case, it is possible to improve the adhesion by selecting the type and particle size of the ultrafine particles or the pigment which has been made into ultrafine particles according to the material of the application partner.
  • the coating itself is hardly hardcoat smudges in dense and high hardness, glass or a resin material, ceramics, porcelain, functions as a protective film of a metal. Further, it is also suitable as a protective film for glass and plastic optical lenses. That is, the coating film by coating the average particle diameter had use of Si0 2, Zr0 2 of run class, ultraviolet can be completely cut off, also you re excellent in scattering effect visible light transmittance passing through the same coating It has excellent hydrophilicity by forcibly drying and heating at the time of painting.
  • the coating film of the present invention has a moisture-proof and water-proof function and can be applied to various metal materials such as iron and aluminum for the purpose of corrosion resistance and protection. Therefore, it can be applied to large structures, various products, and parts made of these metals to improve the corrosion resistance of the material and to provide a protection function.
  • Bosaba Simultaneously A1 2 0 3, Si0 able to provide other functions that Yusuke of ultrafine particles, such as 2, of course.
  • the present invention is also suitable for an extremely easy-to-react Fe-BR-based sintered magnet and a heat-resistant film of a bonded magnet.
  • a magnet for a motor it can be used as an adhesive for a magnet to a rotor or the like, and can also be used as a waterproof film.
  • a small magnet can be bonded to form a large block.
  • Aircraft and ships are constantly in contact with air or water, so there is a need to protect the fuselage and reduce friction with the fluid.
  • a hard coat with properties such as corrosion resistance, high hardness, seaworthiness, heat resistance, and a low coefficient of friction has been long-awaited.
  • the coating must be dense and have a low coefficient of friction.
  • Si0 2 ultrafine particles for adhesion to metals such as, in the present invention, utilizing the erosion force with Ti0 2 ultrafine particles of a photocatalyst, Si0 2 ultrafine particles in order to stop the photocatalytic function It is used, considering the use of A1 2 0 3 ultrafine particles for realizing a low friction coefficient.
  • the inventors have obtained the following findings in various experiments. More small things to Si0 2 ultrafine particles as ultrafine particles nm classes, it selects the A1 2 0 3 ultrafine particles photocatalytic Ti0 2 ultrafine particles, the more larger the larger than suitable Yibin these mixing amount ratio When selected and mixed into various paints that became liquid phase bodies, extremely strong adhesion to metals was obtained for all compositions. Not only that, Ti0 2 ultrafine particles of a photocatalyst function is stopped without eroding the metals and liquid phase material itself, the film itself provides high hardness and and surface layer (a low coefficient of friction IAL 2 0 3 I was
  • the adhesion to the metal surface shall apply in the most erosion force strong Ti0 2 ultrafine particles act to cause erosion by the Ti0 2 ultrafine particles will be followed and each is where the ultraviolet in the case of this single exists little.
  • Liquid phase composed of acryl resin containing the above three types of ultrafine powder
  • the paint component of the body was colorless and transparent, which was applied to paper that easily changed color with ultraviolet light, and left outdoors. Also, most small, Ti0 2 ultrafine particles of the three kinds of particle size, case, by coating having composition excluding the three Si0 2 ultrafine particles of the paper was left outdoors Similarly . Further, it was applied to the paper, brought into close contact with the aluminum foil, and similarly left outdoors.
  • the paper which was not coated with anything, was weak to ultraviolet light and turned yellow in two days, and began to collapse when touched after two weeks.
  • Ti0 2 ultrafine particles are most small V, if the immediately yellowing direct sunlight, similarly immediately yellowing Excluding Si0 2 ultrafine particles, it has been found that the photocatalytic function is progress.
  • an acrylic resin having three types of ultrafine powder having the above-described particle size difference no yellowing was observed on the paper even after 3 months, either for the paper alone or for the lamination with the metal. Did not change.
  • the volume ratio of the solidified ultrafine particles to the acrylic resin is set to 1: 1 and the resin side is reduced. then, the finished coating film forces the surface layer comprising a dense ceramic layer by three ultrafine powder as described above is mainly sequence A1 2 0 3 ultra fine particles, ultrafine particles nm class for this film
  • the extremely remarkable hydrophilic function provided by the above is exerted.
  • the hydrophilic feature is not one obtained by Ti0 2 ultrafine particles of a so-called photocatalyst, it is apparent from the foregoing description of the ultraviolet-opaque.
  • Si0 2 ultrafine particles - in the case of the organic film was found that exhibits a function of hydrophilic.
  • hydrophilic (oil) properties excellent hydrophilicity can be imparted by forcibly drying and heating at the time of painting, as described above, and a polishing pad (zirconia, diamond)
  • a polishing pad zirconia, diamond
  • EB-curing glue or UV-curing glue is used alone or in combination with another resin in the liquid phase, and the amount of this liquid phase is slightly larger than that of the ultrafine powder, so that a resin layer is formed on the surface during application and solidification. and so, after semi-curing, by 0 2 flow during EB or UV radiation, only the surface layer of the resin layer
  • 0 2 Asshingu to the surface can be hydrophilized. Since the ceramic layer has adhesiveness and weather resistance, hydrophilicity can be added to the surface layer while preventing the oxygen from moving to the lower layer. Incidentally, it is also possible to provide 0 2 Atsushingu later the surface layer of the resin separately.
  • UV-curable glue or EB-cured glue When UV-curable glue or EB-cured glue is used for the liquid phase, the effect of the UV- or EB-irradiated resin curing and the ultrafine particle layer of nm-class ultrafine particles are combined, resulting in a denser and higher hardness. Since a coating film can be obtained and its curing can be controlled, it is also useful as an adhesive.
  • the paint of the present invention can be considered as an ink for printing. It goes without saying that a known printing technique can be adopted in the coating. The difference from conventional inks is that if ceramics are used as the ultrafine particles, ceramic inks will be used, and if metal ultrafine particles are used, then metal inks will be used. These inks can be used as inks with new functions.
  • the insulating property and the conductive ink is present prior art, A1 2 0 3 and insulating ink by ultrafine particles, can provide a conductive I link by A1 and Cu ultrafine particles, electrically since the integrated circuits and electric circuits It is possible to greatly improve the characteristics.
  • the vapor phase growth method such as puttering is adopted.
  • the present invention can be applied not only to these integrated circuits but also to the field of micromachining.
  • the ink jet printing method which has been put to practical use to form a required pattern by skipping fine ink with a micropump using a piezoelectric element or the like, is used, and the paint of the present invention is applied to the insulating ink or the conductive ink.
  • integrated circuits and electric circuits can be formed.
  • it is extremely effective to use it as emulsion and water-based paint.
  • the method of using the UV curing glue to simultaneously cure the resin by UV irradiation is also extremely convenient for forming a circuit. Needless to say, it is also possible to form a required pattern in a vacuum atmosphere.
  • the most preferred combination is a silicone acrylic modified resin and at least
  • Si0 2, A1 2 0 3, Zr0 to the one combination of the two may be at least + 100% of the molecular weight type weight for ceramic ultrafine particles in the liquid phase material, silicon ⁇ acrylic transformed into further
  • the first main factor is that the solidified bond becomes extremely strong because the gap created between the bond between the resin molecules can be filled with ceramic ultrafine particles to obtain a strong bond.
  • the modified silicone acrylic resin has the best physical properties among the currently known resins, and the effect of dispersing ceramic ultra-fine particles in the resin can improve the physical property value much more.
  • all properties required for the adhesive can be improved.
  • bonding between acrylic-modified resin molecules is obtained by EB irradiation, it is almost impossible to decompose the resin bonds, because the gaps between the bonding between the resin molecules can be filled with ultrafine ceramic particles. Have confirmed.
  • this liquid composition is applicable to all the above-mentioned applications.
  • the liquid having the composition is charged into a required mold and EB irradiation is performed. Irradiation makes it possible to produce molded articles of any form.
  • the insulating film in a liquid composition using the A1 2 0 3 since the sheet can be easily produced, any electronic device, the electronic circuit sheet can be produced.
  • acrylic resin paint resin is mainly composed of MMA, HEMA, CHMA, solvent is
  • the average particle diameter as the ceramic ultrafine particles powder was kneaded in varying proportions of 1% to 30% Si0 2 with respect to shellac and Akuriru resin 10 nm, Fushitome wood, Metome
  • the penetration force increases in proportion to the amount of the ceramic ultra-fine particles added.
  • the surface became transparent vitreous.
  • the paint of the present invention using the above-mentioned acrylic resin as a liquid phase is spray-coated on a commercially available untreated or conversion-treated aluminum plate or ordinary steel plate, and dried at 200 ° C. for 20 minutes. -The results of measuring the physical properties of the organic film are shown below.
  • the coating of the invention was analyzed by gas chromatography, the volatile matter 51%, resin content 39%, were Si0 2 min 10%. Further, Si0 2 minutes was impossible even liquid by re separated by centrifugation. Further, Si0 molecular weight of 2 (formula weight) is 60, the molecular weight of MMA (formula weight) of approximately 100, HEMA is 130, CHMA is about 168, in the entire resin was about 120.
  • the coating with the dunner varnish to which the ultrafine ceramic powder was added was hard and hard to damage, did not burn with the gas lighter flame, and could not be easily peeled off with a knife .
  • the transparent coating film has hardness, heat resistance, and coefficient of friction. shows the A1 2 0 3 equivalent properties or the like, can not peel the knife, Do peeled be beaten by a hammer, the degree of adhesion was obtained.
  • Example 5 In Example 4, a Si0 2 and A1 2 0 3 having an average particle diameter of 7 ⁇ 100 nm as a ceramic ultrafine particles powder 1: 9 to 9: 1 was used various ceramic ultrafine particles powder in a mixing ratio of. The tendency for the adhesive force and the penetrating power to increase in proportion to the amount of the added ceramic ultrafine powder was the same, and there was no significant difference in the adhesive power and the penetrating power between the single powder and the composite powder of Example 4. However, penetration and adhesion and Si0 2 of 7nm in ultrafine powder decreases significantly tended to decrease.
  • the vinyl chloride paint for mortar coating (paint chloride / vinyl acetate copolymer and the plasticizer was a binder I), ceramic average particle diameter as ultrafine powder is less lOOnm A1 2 0 3 sintered body was kneaded at various ratios so as to be 1% to 10% in the paint, and applied to concrete and mortar.
  • the vinyl chloride paint film to which the ceramic ultrafine powder was added became hard and hard to scratch, and it became difficult to remove it with a knife.
  • the commercial household paint synthetic resin Emaru Deployment paint based on colloidal dispersion Chillon
  • average particle diameter as the ceramic ultrafine powder 7Nm ⁇ : a Si0 2 and A1 2 0 3 sintered body of LOOnm 1: 2 at a rate
  • the mixed ceramic ultrafine powder was kneaded at various ratios so as to be 1% to 60% in the paint, and applied to a mortar and an iron plate.
  • a commercially available paint alone it can be damaged or peeled off with a knife or metal spatula.However, the paint containing the ceramic fine powder of the present invention is hard and not easily damaged, and it becomes difficult to peel it off with a knife.
  • the paint containing the ceramic fine powder of the present invention is hard and not easily damaged, and it becomes difficult to peel it off with a knife.
  • the paint to which the ceramic fine particle powder of the present invention has been added is hard to be easily damaged and cannot be peeled off with a knife.
  • the coatings can be damaged or peeled off with a knife or metal spatula.
  • the paints containing the ceramic ultrafine powder of the present invention can be applied to either aluminum plates or stainless steel plates. However, it was hard to be scratched and could not be peeled off with a knife.
  • Example 11 Commercially available moisture curing type polyurethane resin coating, ceramic average particle diameter as ultrafine powder of Si0 2 and A1 2 0 3 sintered body of 7 nm ⁇ 100 nm 1: ceramics were mixed at a ratio of 2 ultrafine powder in the paint And kneaded at various ratios so as to be 1% to 10%, and applied to a wooden floor plate, an aluminum plate, and a stainless steel plate.
  • a commercially available metal for 2-part polyurethane resin coating (polyol / poly I cios ⁇ sulfonate), average particle steroids 7nm ⁇ as ceramic ultrafine particles powder: a Si0 2 and A1 2 0 3 sintered body of LOOnm 1: 2 at a rate
  • the mixed ceramic ultrafine powder was kneaded at various ratios so as to be 1% to 10% in the paint, and applied to a wooden floor plate, an aluminum plate, and a stainless plate.
  • the coatings can be damaged or peeled off with a knife or metal spatula, but the paints containing the ceramic ultrafine powder of the present invention can be used for wooden floor boards, aluminum boards, and stainless steel boards. It adhered to any of them, and it was hard and hard to scratch, and could not be peeled off with a knife.
  • phenolic resin varnish as ceramic fine powder, average particle diameter 7 ⁇ ! 1 Si0 2 and A1 2 0 3 sintered body of ⁇ lOOnm: 2 of the mixed ceramic ultrafine particles powder in a proportion kneaded in various proportions such that 1% to 60% in paint, wood floorboards, Coated on aluminum plate and stainless steel plate.
  • oil paint oil-based varnishes
  • ceramic average particle size force as ultrafine powder ⁇ nm to 100 nm Si0 2 and the A1 2 0 3 sintered body 1 mixed ceramic ultrafine particles powder in the paint in a ratio of 2 The mixture was kneaded at various ratios so as to be 1% to 60%, and applied to a glass, a gay plate, a wooden floor plate, an aluminum plate, and a stainless plate.
  • Example 16 Commercially available uv curing resin paint (epoxy ⁇ chestnut rate system), ceramic average particle diameter as ultrafine child powder of Si0 2 and A1 2 0 3 sintered body of 7 nm ⁇ 100 nm 1: mixed combined ceramics in a ratio of 2 The ultrafine powder was kneaded at various ratios so as to be 1% to 60% in the paint, and applied to a plastic tile, a glass, a gaical board, a wooden floor board, an aluminum board, and a stainless steel board.
  • uv curing resin paint epoxy ⁇ chestnut rate system
  • the ultrafine powder was kneaded at various ratios so as to be 1% to 60% in the paint, and applied to a plastic tile, a glass, a gaical board, a wooden floor board, an aluminum board, and a stainless steel
  • a two-component paint was prepared in which the components were as follows: 36% of powder content, 3% of additives, 51% of solvent (in the main agent), 6% of hardener, and 4% of solvent (in the hardener).
  • Paints to which the ceramic ultrafine powder of the present invention is added include plastic films such as Nippon roof tiles, porcelain tiles, plastic tiles, PET, plastic molded bodies such as ABS, resin tubes, soda glass, plate glass, glass fiber, FRP , Mortar, concrete, gayal board, MDF, wooden floor board, aluminum board, stainless steel board, steel plate, steel pipe, and harder than ordinary aminoalkyd resin paint. I could't let it.
  • inorganic-organic composite varnish ceramic average particle diameter as ultrafine powder of 7rnn ⁇ 100nm Si0 2 and A1 2 0 3 to 1: kneading a base resin 2 in a mixed ceramic ultrafine particles powder in a proportion in various proportions
  • a commercially available polyisocyanate compound for a curing agent and thinner are used as a curing agent, resin and ceramic ultrafine particles 66%, additives 5%, solvent (in the main agent) 9%, curing agent 13%, solvent (In the curing agent)
  • a two-pack type paint was prepared so as to have a 7% component.
  • the curing agent was removed from the two-pack type paint, and the one-part paint composition in which the inorganic-organic composite varnish and the ceramics ultrafine powder were mixed at a ratio of 1: 1 was diluted with a solvent, and brush-coated and spray-coated. It was applied to the surface of various materials in the same manner as in Example 18. In this case, a hardening material was not required, and it exhibited better permeability and adhesion than the two-pack type paint, and was hardened quickly.
  • Example 20 5 ⁇ as ceramic ultrafine particles! Si0 2 having a ⁇ 500 nm and a variety of average particle diameter, A1 2 0 3, using a photocatalyst for Ti0 2, average particle diameter and mixing amount ratio variously changed to prepare a ceramic ultrafine particles powder, a commercially available paint base compound which It was kneaded with a modified acryl resin for use in various proportions to obtain a starting composition.
  • the smallest Si0 2 surrounds the Ti0 2, and block UV believed to stop the photocatalyst, the amount added to the average particle diameter of Si0 2, in response to the added amount and the average particle size of Ti0 2 it is necessary to select appropriate Te, also confirm that there needs to be determined in consideration Ti0 and 2 and Si0 2 to by coated surface material permeability and adhesion, the balance between the temporal stability of the coating did.
  • the target was set so that the volume ratio of the ultrafine particle powder and the resin component was around 1: 1 and various experiments were conducted on the amount of both and the amount of solvent within a range where the paintability was good.
  • the coatings were observed under a microscope and tested for flame resistance.
  • a coating film in which the ratio of ultrafine powder to the resin component is considered to be a little higher from 1: 1 by volume ratio of resin will burn when the fire is applied after semi-curing, but then the fire will be extinguished and then the coating will be cured. Both the film and the film whose surface resin was wiped off with a solvent after semi-curing showed excellent flame resistance.
  • coatings in which the ratio of ultrafine powder to resin is 1: 1 by volume or the resin is seen to have further decreased due to volatilization or decomposition have already exhibited excellent flame resistance when semi-cured after application.
  • the steel sheet was applied to three types of cold-rolled as follows: (1) non-coated surface, with washing, (2) mackerel surface, non-washing, (3) non-coated surface, no washing. In each case, in the impact test of Example 19, no cracks or cracks occurred, and the knife could not be removed with a knife.
  • the coating film is not polished, but it is mirror-finished and it is difficult to get fingerprints.It can be removed by simply wiping it off when left outdoors.Boiled for 5 hours. Although it was immersed in seawater for a month, there was no occurrence of cracks.
  • the coating composition prepared in Example 21 was further diluted for spray coating and applied to stainless steel plates having various surfaces.
  • the stainless steel sheet was applied to two types: (1) degreasing and cleaning, and (2) no cleaning (water only). In each case, no cracks or cracks were generated in the impact test of Example 19, and the impact test with the knife could not be performed.
  • the chemical resistance test was performed by dropping approximately 0.2 ml of reagent on the surface, covering with a watch glass, leaving it at room temperature for 24 hours, cleaning it with a dry cloth, and observing the surface condition.
  • the coating compositions prepared in Examples 20 and 21 were diluted for spray coating and applied to aluminum plates having various surfaces. There were four types of aluminum plates, with or without surface treatment and with or without degreasing, and were applied to these. In each case, in the impact test of Example 19, there were no cracks or cracks in the coating film, and the coating film could not be removed with a knife. In the case of the coating composition of Example 21, the coating film did not ignite even at 400 ° C., and the surface turned slightly brown after being exposed to a flame with an alcohol lamp for 30 seconds. There was no scar, no peeling, no deformation.
  • the coating film did not ignite even at 600 ° C., there was no ignition even after applying a flame with an alcohol lamp for 1 minute, there was no burn mark, and no peeling or deformation occurred.
  • the coating compositions prepared in Examples 20 and 21 were diluted for spray coating and applied to glass plates which had been washed to ensure transparency.
  • the coating on the glass plate surface was colorless and transparent and could not be removed with a knife.
  • the bacterial solution preparation solution was a 1 / 500NB medium, and the viable cell count per cell was 3.4 to 3.7 ⁇ 10 5 immediately after inoculation, and was 10 or less after 24 hours at 35 ° C.
  • the coating compositions prepared in Examples 20 and 21 were diluted for spray coating, and applied to ABS resin plates having various surfaces.
  • ABS resin plate was applied to four types, with or without surface treatment and with or without degreasing. In each case, in the impact test of Example 19, there were no cracks or cracks in the coating film, and the coating film could not be removed with a knife.
  • the coating compositions prepared in Examples 20 and 21 were diluted for spray coating and respectively applied to a cement-based board for building exterior.
  • the coating compositions prepared in Examples 20 and 21 were diluted for roll coating and applied to an inorganic plate (a gay plate).
  • the coating compositions prepared in Examples 20 and 21 were diluted for roll coating and applied to natural wood boards, respectively.
  • the coating film formed on the MDF had flatness and a uniform color tone like a mirror-finished coating, and could not be removed with a knife.
  • the penetration of the coating film was remarkable. It is hardly scratched, scratched or scratched, and its wear resistance is remarkably improved, and its moisture resistance and water resistance are remarkably improved.
  • Example 32 The coating compositions prepared in Examples 20 and 21 were diluted for spray coating, applied to an iron shaft of a caster used for a luggage trolley, and used after solidification. Frequent wear and replacement required fell sharply to 1/10.
  • Example 32
  • the coating compositions prepared in Examples 20 and 21 were further diluted for spray coating, applied to corrugated paper and cured.
  • the paint of the present invention which penetrated the paper, was modified as if the paper was made into plastic, hardly scratched and damaged, markedly improved in abrasion resistance, and significantly improved in moisture resistance and water resistance.
  • extremely thin coated and cured untreated wrapping paper could be modified into moisture-resistant paper and water-resistant paper that retain the original flexibility of paper. It was also confirmed that the fabric can be modified similarly.
  • Inorganic pigments for coloring, aluminum powder, and copper powder were mixed alone and applied.After solidification for one week, they were berthed at a port for four months and observed for dirt and marine organisms. . There was no change in the coating film itself except for the oxidation of the aluminum powder and copper powder exposed on the coating film surface, and a small barnacle adhered, but all were removed to the extent that they could be removed during voyage along with dirt.
  • the coating compositions prepared in Examples 20 and 21 were further diluted for spray coating, and applied to a so-called bilge pool and a transparent resin drain pipe in a ship. After one week of solidification, it was put into service for two months. Oil and dirt were removed only by spraying low-pressure water, and the original painted surface appeared.
  • Example 35 After mixing the paint compositions prepared in Examples 20 and 21 with the aluminum powder pigment, the mixture was further diluted for spray coating and applied to low-pressure and forged aluminum alloy tire wheels.
  • Aluminum alloy tire wheels are usually degreased, washed, polished, washed again, and then painted.However, with the paint of the present invention, it can be applied immediately after mere washing, and the cured coating contains aluminum powder pigment.
  • the mirror-like surface of an aluminum substrate was polished, that is, the effect was as if it had been polished. This eliminates the need for repeated steps of degreasing, cleaning, and polishing.
  • the integrated circuit board After painting, the integrated circuit board became a complete moisture-proof and water-resistant board, and the electrical insulation was improved.
  • Example 20 Various mixed in a ratio of Example 20, the coating composition was adjusted at 21, and in the commercial two coating compositions of the Ti0 2 particles powder anatase prepared in Example 19 for the photocatalyst 0.1% to 0.5% Each of the prepared coating compositions was further diluted for spray coating or for roll or brush coating.
  • the obtained photocatalytic paint was applied to a porcelain tile, a plastic tile, a resin mat, a steel plate, and a stainless steel plate.
  • the treatment of the object to be coated was performed only by washing with water and drying, without any degreasing or cleaning with a special chemical solution.
  • the resin mat was applied after coating and solidifying a commercially available sealant.
  • Porcelain tile, plastic tile, resin mat, steel plate, stainless steel plate are specifications commonly used in hospitals. It was used for normal use for a month. At night when not in use, irradiation with black light was performed.
  • the antibacterial function which is a function of the photocatalyst, self-cleaning ability to decompose adhering substances, hydrophilicity, etc. are effectively exerted, it is hard to get dirt, and it easily gets dirty with water etc. Had fallen.
  • Example 37 For the photocatalytic paint obtained in Example 37, aluminum plate, aluminum window frame, glass, roof steel plate, building exterior, without degreasing or washing with any special chemicals, etc., only with water washing and drying It was applied to the inorganic plate, the bottom of the ship, the outer surface of the marine outboard engine, and the PET film. After solidification for 3 days to 1 week, it was used by leaving it outdoors or berthing at sea for 2 months.
  • Aluminum window frames and roof steel plates were coated with a protective film by the manufacturer.However, they penetrate into the protective film and exert an anchoring effect on the substrate, providing the same adhesion as that applied to solid aluminum plates. Yes, a strong film was formed on the inorganic plate without alkali washing.
  • the glass was not a quartz glass with few impurities, but a normal window glass plate.
  • the coating film itself was considered to be the barrier, and the photocatalytic function due to the floating of the impurities did not decrease or decrease at all.
  • the use of Si0 2 to ceramics fine powder as glass is further advantageously for work in terms of transparency and impurities.
  • Both the hull bottom and marine outboard engines have strong adhesion of the coating film, exhibiting excellent self-cleaning and hydrophilic properties as a photocatalytic coating film, and are effective in removing dirt, oil, and marine life. There was little adhesion, and in places where light near the draft was well irradiated, only the waves hit and the soil was removed.
  • the ceramic ultrafine particles powder only an average particle steroids rnn of Si0 2 (molecular weight (formula weight) 60), the average A1 2 0 3 of particle size and Si0 2 of 7 nm ⁇ 100 nm (molecular weight (formula weight) 102) 1 : A mixture of mixed powder mixed at a ratio of 1: 1, SiO 2 (5 to 30 nm), TiO 2 for photocatalyst (20 to 50 nm, molecular weight (formula weight) 79.90), and Al 2 O 3 (100 to 500 nm) Using three types of powders, each using silicon-modified acrylic resin as the liquid phase body, kneading with a solvent so that the mixing ratio of ultrafine powder: resin is 0.1: 0.9 to 1: 1 A two-pack type paint was prepared, consisting of a one-pack type paint obtained by mixing a solvent and an isocyanate-based curing agent, and a main solution mixed with a solvent and a hardener.
  • the resulting mixture was reacted at 80 ° C. to obtain a silicon-modified acryl resin solution (molecular weight: about 70,000) having a resin (average molecular weight of about 140) and a concentration of 50% by weight.
  • This solution was adjusted by adding a mixed solvent of isopropyl alcohol and ethyl acetate (weight ratio: 3/1).
  • liquid-modified silicone modified acrylic resin can be applied to a film or the like with a knife coater, but cannot be brushed or sprayed.
  • the one-pack type paint and the two-pack type paint prepared at various mixing ratios with the above resin can be used in any of the mixing ratios by brushing, spraying, or dipping. Even if it is, Japanese tile, porcelain tile, plastic tile, plastic film such as PET, plastic molded body such as ABS, resin tube, soda glass, plate glass, glass fiber, FRP, mortar, concrete, gayal plate,
  • the flame resistance did not show any change in odor, discoloration, and peeling even when the coating film was exposed to the coating film after 24 hours with an alcohol lamp for several minutes.
  • the liquid-modified silicone-modified acrylic resin when applied to a film or the like with a knife coater, showed super-hydrophobicity, so that the splashed water splashed and was never wetted with water.
  • the Si0 2 ultrafine particles the coating film of the invention using the A1 2 0 3 and Si0 2 in Seramitsu box ultrafine powder, the relatively high composition amount of the resin, after the initial curing frictional resistance is extremely Although it is low and shows the hydrophobicity found in general resins, it became hydrophilic when the cured coating was activated by polishing or the like.
  • it is expected that a large amount of resin is present in the surface layer it is mysterious that the surface layer changes to hydrophilic upon activation.
  • those of only Si0 2 ultra-fine powder while you are hitting the sunlight was filed wonder is that he had to demonstrate a hydrophilic.
  • a composition in which the amount of ceramic ultrafine particles was relatively large had extremely low frictional resistance and had superior hydrophilicity from the beginning.
  • the ceramic ultrafine particles powder had originally it has excellent hydrophilic Li.
  • Inorganic and organic films obtained from liquid compositions using silicone-modified acrylic resins have high adhesion, high hardness, low coefficient of friction, excellent fire resistance, hydrophilicity, or superhydrophobicity. Ideal as a protective film for metals, resins, and glass that make up vehicles and aircraft.
  • Example 39 Using the liquid composition using only Si02 as the ceramic ultrafine particle powder of Example 39, there are two types, a hydrophobic type based on a liquid composition using a silicon-modified acrylol resin and a hydrophilic type based on a liquid composition using a modified acrylyl resin.
  • a hydrophobic type based on a liquid composition using a silicon-modified acrylol resin
  • a hydrophilic type based on a liquid composition using a modified acrylyl resin.
  • the hydrophobic type repelled too much water, and the sliding was alienated depending on the snow quality.
  • the hydrophilic type has improved gliding properties compared to the skis with today's best racing wax.
  • hydrophilic type even better hydrophilicity could be imparted by forcibly drying at the time of coating and heating at 150 ° C for 5 minutes.
  • the hydrophobic type also changed to a hydrophilic type.
  • the polished surface of the coating film was polished with a polishing pad (a pad hardened by applying a zirconia ultra-fine powder paste, a glass cleaning pad manufactured by NCA), the polished surface became hydrophilic. .
  • a polishing pad a pad hardened by applying a zirconia ultra-fine powder paste, a glass cleaning pad manufactured by NCA
  • Example 40 In the same manner as in Example 40, two types of inorganic-organic films of a hydrophobic type and a hydrophilic type are applied to a roll that is used in a roll forming machine and that generates a roll mark without being driven. After molding, no roll mark was generated. Of course, stable operation for a long period of time has been made possible without attaching a coating film to the molding material.
  • a two-part adhesive was prepared in which the components were 35% resin, 35% ceramic fine powder, 10% solvent (in the main agent), 12% hardener, and 8% solvent (in the hardener).
  • the mixture was further diluted with a commercially available thinner to facilitate application to a thin film, and applied to a plastic tile, glass, gaical plate, wooden plate, aluminum plate, and stainless plate.
  • the Si0 2 and A1 2 0 3 sintered having an average particle diameter of 7 nm ⁇ 100 nm as the ceramic powdery particles 1: kneaded in various proportions mixed ceramic ultrafine particles powder in a ratio of 2
  • the main agent is a commercially available polyisocyanate compound for the hardener and thinner, and the hardener is not used.Resin and ceramic ultrafine powder content 66%, ceramic fine powder additive 5%, solvent (in the main material) 9 %, A hardener 13%, and a solvent (within the hardener) 7% were prepared to prepare a two-part adhesive.
  • Example 44 SiO 2 (5 to 30 nm), mixed powder obtained by mixing SiO 2 (5 to 30 nm) and ⁇ 1 2 ⁇ 3 (100 to 250 ⁇ ), and SiO2 (5 to 30 nm), TiO2 for pigments (0.2 to 0.3 m), Al Using three types of ceramic ultrafine particles mixed with 2 O3 (100 to 200 nm), each of the liquid phases was mixed with a silicon-modified acryl resin at a ratio of 1: 4 to form a starting liquid composition, and a solvent and A two-part adhesive was prepared, consisting of a one-part adhesive mixed with an isocyanate-based curing agent, and a main liquid and a curing agent mixed with a solvent.
  • Example 47 The paper used was printed with various patterns and grain. In the event of misalignment, penetrate the entire paper and adhere to the aluminum foil as a single piece. The paper becomes plastic and ceramic, so put a lit cigarette on the paper side of the resulting laminated foil. In addition, even when the lighter was lit, the example of Example 41 was slightly browned, while the example of Example 42 was not changed at all, and a reforming effect such as remarkable improvement in fire resistance was obtained.
  • Example 47 Example 47
  • Example 48 After mixing the main component and the curing agent of the two-component adhesive of Examples 43 and 44, the mixture was applied to a veneer plate and an MDF plate, and a natural veneer was laminated and bonded to produce a floor material.
  • the adhesive according to the present invention after solidifying for 4 days, penetrates a natural wood veneer of 0.1 to 0.3 mm and has a mirror-like finish on the floor material surface. It was seen as plastic and ceramic.
  • the adhesion of the veneer also served as the coating, and it was confirmed that the floor material surface was not easily scratched and the abrasion resistance was significantly improved.
  • a resin bar could be firmly bonded as a spacer between bricks and glass blocks.
  • Single-layer and laminated transfer resin films which are often used to enhance the design of woodwork products, were bonded to each of the materials of carpet, veneer, and aluminum.
  • the mixture was applied to each material of a car board, a veneer board, and an aluminum board, and various transfer resin films were laminated and bonded. That is, the transfer resin film was bonded without using the transfer glue.
  • the transfer resin film was not only firmly bonded to each of the materials such as the gaical plate, veneer plate, and aluminum plate, but also the transfer resin film itself was extremely strong, had excellent surface smoothness, and improved design.
  • Example 51 on both sides of the side bar, corrugation fin, and plate exposed in the fluid passage of the blade fin type heat exchanger after normal assembly, the base material of the two-component paint prepared in Example 39 and curing were applied. After mixing with the agent, it was slightly diluted for spray coating and applied, and after semi-curing, these were assembled and pressed to adhere.
  • Example 54 A commercially available resin film for preventing glass scattering was adhered to window glass using the various adhesives of Example 44. All the adhesives were not only transparent and could be stuck securely, but also provided a new UV-blocking function without the resin film. When the resin film was sandwiched between the glass plates and bonded with the adhesive of Example 44, it became possible to produce a safety laminated window glass plate capable of blocking ultraviolet rays.
  • Example 55 A commercially available resin film for preventing glass scattering was adhered to window glass using the various adhesives of Example 44. All the adhesives were not only transparent and could be stuck securely, but also provided a new UV-blocking function without the resin film. When the resin film was sandwiched between the glass plates and bonded with the adhesive of Example 44, it became possible to produce a safety laminated window glass plate capable of blocking ultraviolet rays.
  • Example 55 A commercially available resin film for preventing glass scattering was adhered to window glass using the various adhesives of Example 44. All the adhesives were not only transparent and could be stuck securely, but also provided
  • Example 44 Using a commercially available aluminum panel plate and an angle material, a box-shaped or barrel-shaped container was prepared.
  • the adhesive of Example 44 was subjected to forced drying using a drier, and then bonded and assembled. Conventionally, to manufacture an aluminum container, a brazing material and a heating furnace or a spot welding device are required. However, according to the present invention, a container having high rigidity can be easily manufactured.
  • a box-shaped container made of a commercially available tin plate was prepared using the conventional brazing material and the adhesive of Example 44, and the rigidity of the container was compared by the weight load.
  • the one using the brazing agent withstood a load equal to or greater than that using the brazing filler metal.
  • the present invention relates to a coating material containing a ceramic ultrafine particle powder as a coating film component, for example, a resin having a relatively low molecular weight liquid phase such as a varnish or denatured acryl mainly composed of an inorganic material and a particle size.
  • the main constituent components of the coating film are ultrafine ceramic powders such as nm-class alumina and silica, as well as curing agents and pigments that are used as necessary.
  • the types and amounts of solvents and additives appropriately selected according to the application method The ratio can be determined and manufactured.
  • the fine ceramic particles enter between the molecules of the paint components. It is characterized by the fact that the bonding strength between molecules is very strong, and as a result, the cured-bonded resin is modified to a structure that does not allow oxygen or moisture to enter.
  • the ceramic ultra-fine particle power when the ceramic ultra-fine particle power is relatively large, the ceramic ultra-fine particles are arranged, and the attractive force of the ceramic ultra-fine particles exerts a strong penetrating power, and after the curing-bonding, the base material is cured.
  • the present invention also provides a paint-type adhesive containing a ceramic ultrafine particle powder as a coating film component, for example, a resin as a liquid phase and ceramic ultrafine particles such as alumina and silica having a particle size of rnn class.
  • a ceramic ultrafine particle powder as a coating film component
  • a resin as a liquid phase
  • ceramic ultrafine particles such as alumina and silica having a particle size of rnn class.
  • Powder-type adhesives with the same composition as the above-mentioned paints, with powder as the main coating film constituent and determined by the curing agent, solvent, and additive types appropriately selected according to the application method, and their ratios, are exactly the same Exhibits strong penetration into the coating resin and the mating material such as the coating base by the mechanism, and satisfies all the properties of adhesion strength, non-permeability of oxygen and moisture, chemical resistance, heat resistance, and flame resistance An adhesive function is obtained.
  • the paint and the adhesive according to the present invention can be applied to almost all functions and uses as paint as shown in the embodiment ⁇ J, and the paint component remains as it is, and is a very thin film regardless of the mating material. It can be applied and adhered, and when used as an adhesive for lamination of various materials, it is said that it is interposed and adhered. It integrates into the material on the side and exerts an anchor effect by penetrating into the material to be bonded, and can produce the effect of bonding and integration as if it were directly joined to the laminated material.
  • the coating according to the present invention is, of course, effective to use together.
  • the paints and adhesives according to the present invention have unique properties, that is, use of inorganic materials and ceramics ultrafine powders to improve coatings, adhesive layers, strong penetration, impregnation, and anchor effect. Therefore, any coating film component such as resin shown in the examples can be applied, and new uses and functions as paints and adhesives can be created.
  • the adhesive form when used, the adhesive strength to metal is particularly high, and it is possible to bond all materials and dissimilar materials and to produce laminated materials.
  • the bonding between metal foil and resin film The obtained laminated material can be used as a material that can be used for various applications or as an intermediate material for adding multiple functions.
  • the present invention not only provides the above-mentioned multifunctional paint and adhesive, which exceeds the functions of conventional paints and adhesives, but also can easily impart the characteristics of inorganic substances to other substances as a thin film. It is a new technology that opens endless possibilities for all industrial products.
  • the inorganic-organic film according to the present invention has extremely excellent permeability, adhesion strength, film strength and non-permeability of oxygen and moisture required for a coating material, regardless of the coating material.
  • the functions of inorganic substances or modified organic substances can be added for any use.
  • the adhesive when used, the adhesive strength to metal is particularly excellent, and it becomes possible to bond various materials and dissimilar materials and to produce a laminated material.
  • This invention not only exerts many functions beyond the functions of conventional paints and adhesives, but also can easily impart the characteristics of inorganic substances to other substances as a thin film. This is a new technology that opens up possibilities.

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Abstract

A coating and a coating type adhesive having ceramic fine particles as a film-forming component, specifically, a coating and a coating type adhesive which contain a varnish having an inorganic material as a main component or a modified acrylic resin and superfine ceramic particles such as silica and alumina particles having a particle diameter of the order of nm, as main film-forming components, and a solvent and an additive which are appropriately selected based on the application method employed, in a mixing ratio which is also dependent on the application method. The coating and the coating type adhesive are advantageous in that, as the bonding between the components thereof proceeds, superfine ceramic particles being dispersed homogeneously in a liquid phase enter into the space between the molecules of the components thereof in the liquid phase, which markedly enhances the strength of the bonding between the molecules, resulting in the modification of a cured resin to a resin having a structure capable of preventing the entry of oxygen or moisture, and thus are compositions which can be suitably used in a variety of applications such as a rust-inhibiting resin, a hydrophilic resin, a hydrophobic resin and an ultraviolet rays-screening resin. The coating and the adhesive have a simple composition and structure, and also exhibit excellent adhesion to any adherent, and further it is possible with ease to impart an additional function with selectivity to them.

Description

明細書  Specification

無機 ·有機膜とその出発液組成物及びその製造方法、  Inorganic organic film and its starting liquid composition and its production method,

並びに適用物とそれらの製造方法  And applicable products and their manufacturing methods

技術分野  Technical field

この発明は、 セラミックスなどの無機物あるいはさらに有機物を含む無機質 膜又は無機有機質膜 (以下、 両方を総称して無機 ·有機膜という)を、 塗装という 簡易な方法により提供するものである。  The present invention provides an inorganic film or an inorganic organic film containing an inorganic substance such as ceramics or an organic substance (hereinafter, both are collectively referred to as an inorganic / organic film) by a simple method called painting.

背景技術  Background art

塗料は、 一般的な性質として、 目的とする機能を付与することを前提に、 被 塗装物表面に固く付着すること、 皮膜として水、 各種のイオン、 酸素などの透 過し難い膜を形成して、 被塗装物表面を保護すること、 皮膜は適当な硬度と延 性、 弾性を有して剥がれないと共に、 光や水や油など外界からの付着物によつ て、 色、 つや、 強度、 付着などが容易に劣化しないことが必要であるとされて いる。  As a general property, paints must adhere firmly to the surface of the workpiece, assuming that they provide the desired function, and form a film that is difficult to transmit water, various ions, oxygen, etc. To protect the surface of the object to be coated, and that the film has appropriate hardness, ductility, and elasticity so that it does not peel off, and its color, gloss, and strength are affected by extraneous substances such as light, water, and oil. It is said that it is necessary that adhesion and the like do not deteriorate easily.

塗料を構成する成分、 原料は極めて多種で、 あらゆるものが利用されている といえる。 この塗料の構成要件は、 塗膜形成要素と塗膜形成助要素からなる。 塗膜形成要素としては、 塗膜の主体となる一般にポリマー、 オリゴマーと呼ば れる主要素、 主要素を補完、 改質するために加える可塑剤ゃ改質剤などの副要 素があり、 塗装に必要な流動性を付与するための溶剤、 分散煤からなる塗膜形 成助要素からなり、 これらに顔料を加えたものをェナメル (Enamel)と言い、 ェナメル中の顔料以外の部分をビヒクル (Vehicle、 Bindemittal)と呼んでレヽ る。  The components and raw materials that make up the paint are extremely diverse, and all can be said to be used. The constituent components of the paint include a coating film forming element and a coating film forming auxiliary element. The coating film-forming elements include the main elements that are generally called polymers and oligomers, which are the main components of the coating film, and sub-elements such as plasticizers and modifiers added to complement or modify the main elements. It consists of a film-forming aid consisting of a solvent to provide the necessary fluidity and disperse soot.The addition of a pigment to these elements is called enamel, and the parts of the enamel other than the pigment other than the vehicle are called vehicles. , Bindemittal).

塗料は、 被塗装物の用途や種類、 材質などに応じて、 又目的とする機能に応 じて、 単数あるいは複数のポリマ一、 オリゴマーの主要素を選択し、 これに可 塑剤ゃ改質剤などの副要素を選択し、 所要の顔料を選択し、 さらに塗装方法に 応じて選定した溶剤、 分散煤からなる塗膜形成助要素を加えて、 ある種の塗料 が完成する。 For the paint, one or more polymer or oligomer main elements are selected according to the use, type, material, etc. of the object to be coated, and according to the intended function, and the plasticizer is modified. Select the sub-elements such as the agent, select the required pigment, A certain paint is completed by adding a film-forming auxiliary element consisting of a solvent and disperse soot selected in response.

例えば、 フジッボ、 セルブラなどの船底付着生物の付着防止を目的とする船 底防汚塗料は、 いわゆる生物学的機能を有する塗料としての分類に入るとさ れ、 この塗料は通常、 船底防汚の単機能しか有していない。  For example, antifouling antifouling paints for the purpose of preventing fouling organisms from adhering to the bottom of ships, such as Fujibo and Cerbra, fall under the category of so-called biologically active paints. It has only a single function.

また、 船底塗料は、 防請機能を付与することを目的とし、 防請の能力と鉄、 アルミなどの金属材料に対して高い固着強度が得られるように、 さらに 、底塗 料として要求される種々の機能に応じて、 複数の別塗料が選定され、 これら力 相互に機能するようにブレンドされて構成されている。  In addition, the bottom paint is required as a bottom paint to provide the protection function and to provide the protection performance and high bonding strength to metal materials such as iron and aluminum. A plurality of different paints are selected according to various functions, and these paints are blended so as to function mutually.

船底付着生物の付着防止を目的とする船底塗料の場合、 その多くは生物が嫌 う毒性物質が溶け出すように構成されており、 当然、 経時的に消費されるた め、 定期的な再塗装が不可欠である。  Bottom paint for the purpose of preventing the adhesion of organisms attached to the bottom of the ship is often configured to dissolve toxic substances that do not like organisms, and is naturally consumed over time. Is essential.

しかし、 かかる毒性物質が溶け出す船底塗料は、 地球環境の汚染防止の観点 から、 近年の使用自粛から 2000年以降よリ全面禁止へとなりつつある。  However, from the viewpoint of preventing pollution of the global environment, the use of such bottom paint, in which such toxic substances dissolve, has been banned from being used since 2000 due to self-restraint in recent years.

一方、 無機質、 特にセラミックス膜としては、 現在、 気相成長による方法が 主であり、 極めて高純度の薄膜を形成することが可能であるが、 例えば真空雰 囲気が不可欠の特殊な装置が必要である。 大気中で塗布することなど、 簡単な 工程を採用することができない。  On the other hand, as for inorganic materials, especially ceramic films, the method of vapor phase growth is mainly used at present, and it is possible to form an extremely high-purity thin film. However, for example, a special device in which a vacuum atmosphere is indispensable is required. is there. Simple processes such as coating in the air cannot be adopted.

溶媒中の含有量は低いが、 セラミックスを塗膜として形成する方法も種々提 案されている。 し力、し、 いずれの提案も、 近年開発されるすぐれた特性を有す るポリマー、 オリゴマーと呼ばれる高分子樹脂を用い、 これらの樹脂に欠ける 耐熱、 耐炎、 耐久性などの特性を付与すべく、 目標とする特性を有した無機物 を高性能な有機塗料に添加することにより、 実現しょうとするものであった。 このように高分子樹脂などの有機物の特性に依存して目的の多機能性塗料を 得る手段などが開発されている。 しかし、 ある機能の点で有用であった樹脂や 樹脂フィルムなどに、 さらに他の機能を付与するために、 前記の無機物含有塗 料を塗布すると、 前記フィルムを浸食したり、 あるいは想定しない別の問題を 生じてしまうことがあった。 そこで、 無機物含有塗料の浸食を防ぐ別の樹脂層 を形成して多層化するなどの方法が採用される。 Although the content in the solvent is low, various methods for forming ceramics as a coating film have been proposed. Both proposals use polymer resins called polymers and oligomers, which have been developed in recent years and have excellent properties, in order to provide these resins with properties such as heat resistance, flame resistance, and durability. The goal was to achieve this by adding inorganic substances with the desired properties to high-performance organic paints. As described above, means for obtaining a target multifunctional paint depending on the properties of organic substances such as polymer resins have been developed. However, in order to add another function to a resin or a resin film which was useful in a certain function, the above-mentioned inorganic substance-containing coating is used. The application of a coating material may erode the film or cause other unexpected problems. Therefore, a method of forming another resin layer for preventing erosion of the inorganic-containing paint and forming a multilayer is adopted.

発明者らは、 もっと単純な組成、 組織からなる塗料が、 被着相手を選ばずに すぐれた接着力が発揮され、 また、 種々の機能を選択的に付加することが容易 に達成できる塗料が必要であると痛感している。 発明の開示  The inventors have found that a paint having a simpler composition and structure can exhibit excellent adhesive strength regardless of a coating target, and a paint that can easily achieve various functions selectively can be achieved. I realize that it is necessary. Disclosure of the invention

発明者らは、 1種類の塗料で船体の防鲭と船底の防汚を兼ねた塗料が提案さ れていないことから、 船体の防鲭と防汚の機能を兼ねた塗料を目的に種々検討 した。 そして、 固化後の皮膜が酸素や水分を透過させなければ防歸の機能を付 加できることに着目し、 皮膜を構成する塗料成分の分子間距離を小さくすれ ば、 酸素や水分の非透過性が得られると考えた。  The inventors of the present invention have not proposed a single type of paint that has both hull protection and hull antifouling properties. did. Focusing on the fact that if the cured film does not allow oxygen or moisture to permeate, it can provide a protective function.If the intermolecular distance of the paint components constituting the film is reduced, the impermeability of oxygen and moisture will be reduced. I thought I could get it.

また、 発明者らは、 上述の皮膜を構成する塗料成分の分子間距離が小さい皮 膜を作り出すことが可能な塗料の構成ついて種々検討した結果、 いわゆる塗料 の主要素のポリマ一、 オリゴマーとともに、 これと同等程度に小さなセラミツ クス微粒子を用いることにより、 塗料成分のポリマ一、 オリゴマーの分子間に 入り込むことが可能で分子間距離を極小にできると考えた。  In addition, the inventors of the present invention have conducted various studies on the composition of a coating material capable of producing a coating film having a small intermolecular distance between the coating components constituting the above-described coating film. As a result, along with the polymer and oligomer as main components of the coating material, We thought that by using ceramic particles as small as this, it would be possible to penetrate between the polymer and oligomer molecules of the paint component and minimize the intermolecular distance.

発明者らは、 船の鉄やアルミニウムなどの金属への固着強度にすぐれた塗料 を目的に、 上述の皮膜を構成する塗料成分の分子間距離が小さレ、皮膜を作り出 すとともに、 固着強度の高い塗料の構成ついて種々検討した。  The inventors of the present invention aimed at producing a coating having excellent adhesion strength to metals such as iron and aluminum on ships, creating a coating with a small intermolecular distance between the coating components constituting the above-mentioned coating, Various studies were made on the composition of the paint having a high degree of odor.

例えば、 発明者らは、 液相としてアクリル樹脂や無機質が主なワニスと、 粒 径が nmクラスのアルミナ、 シリカなどのセラミックス超微粒子粉を主な塗膜 構成成分とし、 塗布方法に応じて適宜選定した溶剤、 添加剤種と適宜選定した 量比にて作製した。 この塗料を、 普通鋼、 ステンレス鋼、 アルミニウムなどに 塗布したところ、 皮膜の硬化後、 透明な皮膜はナイフで搔きとることもでき ず、 酸にも犯されず、 バーナーの炎でも変質せず、 塩水噴霧試験や塩水浸漬試 験でも金属の鯖びが発生しないこと、 さらには海で海生物の付着が少ないこと を知見した。 For example, the inventors use a varnish mainly composed of an acrylic resin or an inorganic substance as a liquid phase and a ceramic ultrafine particle powder such as alumina or silica having a particle diameter of nm class as a main coating film constituting component, and appropriately adjust the coating method according to the coating method. It was prepared with the selected solvent and additive type and the appropriately selected quantitative ratio. When this paint is applied to ordinary steel, stainless steel, aluminum, etc., after the film is cured, the transparent film can be removed with a knife. It was also found that it was not attacked by acid, was not damaged by the burner flame, did not produce metal mackerel in salt spray tests and salt water immersion tests, and had little marine organisms in the sea.

発明者らは、 上記構成の塗料は、 塗料成分の結合が進む中、 nmクラスのァ ルミナ、 シリカのセラミックス超微粒子粉が塗料成分の分子間に入り込み、 重 合したかのごとく、 ある種の結晶化が行われたように分子間の結合力が非常に 強くなり、 熱による収縮にも強くなると推測している。 また、 結果として硬化 した樹脂中には、 下地金属の鐯びゃ樹脂の燃焼の要因となる酸素や水分の侵入 がないため、 防請性と耐炎性の向上が著しく、 酸素や水分の非透過性 (防鲭 性)、 耐汚染性 (防汚性)、 耐薬品性、 耐熱性、 耐炎性、 耐擦傷性、 鏡面性の全て の特性を満足する無機-有機膜が得られたと推測している。  The inventors of the present invention have found that, while the bonding of the coating components is progressing, nm-class alumina and silica ultrafine particles of ceramics enter between the molecules of the coating components, and as a result, a certain kind of We speculate that the bonding force between the molecules will be very strong, as in the case of crystallization, and that it will also be strong against thermal contraction. In addition, the cured resin is free of oxygen and moisture, which cause the burning of the base metal and the resin, so that it has significantly improved protection and flame resistance, and is impervious to oxygen and moisture. It is estimated that an inorganic-organic film that satisfies all the properties of (anti-fouling property), stain resistance (fouling resistance), chemical resistance, heat resistance, flame resistance, abrasion resistance and specularity was obtained. .

また、 発明者らは、 上記構成の塗料は、 特にアルミニウム、 ステンレス鋼へ の固着強度にすぐれていることを知見し、 これは皮膜が結晶化されるかのごと く緻密に重合すると共に、 超微粒子によるアルミニウム表面へのアンカー効果 が発揮されて強固な付着、 接着力を生じていると推測している。  In addition, the inventors have found that the paint having the above-mentioned composition has particularly excellent adhesion strength to aluminum and stainless steel. This is because the polymer is densely polymerized as if the film is crystallized, It is speculated that the fine particles exert an anchoring effect on the aluminum surface, resulting in strong adhesion and adhesion.

この発明の塗料は、 特に nmクラスのシリカやアルミナ粒子による引力は強 く、 これが相手材への浸透力として働き、 ガラスやセラミックス材、 木材への 浸透、 含浸力が著しく、 実際、 アルミニウムのみならず各種金属並びに樹脂、 種々のガラス、 セラミックス材、 紙、 木材、 無機質材料などのあらゆる材質表 面へのアンカ一効果、 浸透力が発揮され、 強力な付着、 固着力を有することを 確認した。  The paint of the present invention has a particularly strong attractive force due to nm-class silica and alumina particles, which acts as a penetrating power to the counterpart material, and has a remarkable penetrating and impregnating power into glass, ceramic materials, and wood. In addition, it has been confirmed that it has a strong anchoring and sticking power, as it has an anchoring effect and penetrating power on all material surfaces such as various metals and resins, various glasses, ceramic materials, paper, wood, and inorganic materials.

さらに発明者らは、 光触媒用の酸化チタンをアルミナと同様に数 nm~数十 nmの微粒子粉となして混合することにより、 皮膜表層に酸化チタンが存在 し、 UV照射によるいわゆる光触媒効果が発現され、 防汚性、 抗菌性、 親水性 などの光触媒特有の機能が付加されることを知見した。 通常、 塗料に光触媒用の酸化チタンを混入して光触媒効果を発現させると、 光触媒効果にて皮膜自体が急速に変質してしまうことがよく知られているが、 この発明による塗料では、 上述した結晶化されるかのごとく緻密に重合する皮 膜は、 例え有機成分が主成分の皮膜であつてもほとんど変質しないことを確認 しておリ、 また、 塗料として塗布先材質を問わないことから、 あらゆる材質、 場所に光触媒効果を付与、 発現させることが可能になる。 In addition, the present inventors have found that titanium oxide for photocatalyst is formed into fine particles of several nm to several tens of nm in the same manner as alumina and mixed, whereby titanium oxide is present on the surface of the film, and the so-called photocatalytic effect by UV irradiation is exhibited. It was found that photocatalyst-specific functions such as antifouling property, antibacterial property and hydrophilicity were added. It is well known that, when titanium oxide for photocatalyst is mixed into a paint to exhibit a photocatalytic effect, the coating itself is rapidly deteriorated due to the photocatalytic effect. It has been confirmed that even if the coating is densely polymerized as if it is crystallized, even if the coating is mainly composed of organic components, it is hardly deteriorated. The photocatalytic effect can be imparted to any material and place.

発明者らは、 当初、 塗料成分と必要に応じて用いた硬化剤との結合が進む 中、 nmクラスのアルミナ、 シリカのセラミックス超微粒子粉が塗料成分の分 子間に入り込み、 ある種の重合が進むものと考えていた。 なお、 塗料成分に対 する超微粒子粉量が少ない場合はこれで説明できる。  In the beginning, while the bonding between the paint component and the curing agent used as needed progressed, the ultrafine particles of ceramics of nm-class alumina and silica entered between the molecules of the paint component and caused some polymerization. Thought that it would advance. This can be explained when the amount of ultrafine powder relative to the paint component is small.

ところが、 種々の有機の塗料成分にセラミックス超微粒子粉をどんどん増量 して添加し実験するうちに、 有機の可燃物を用いた場合、 アルミナセラミック 超微粒子との配合後は可燃性であるが、 塗布後の半硬化時に 300°C程度でも引 火せず、 数日後には 600°C、 1週間後には 800°C以上の耐火性を発現することを 知見した。  However, during the experiment with increasing amounts of ceramic ultra-fine particles added to various organic paint components, when using organic flammable materials, it was flammable after blending with alumina ceramic ultra-fine particles. It was found that it did not ignite even at about 300 ° C during the subsequent semi-curing, and exhibited fire resistance of 600 ° C after several days and 800 ° C or more after one week.

すなわち、 これは前述した有機成分が多くの量を占める皮膜であっても、 超 微粒子粉によつて結合度が強くなリ、 改質されて安定した後はほとんど変質せ ず、 さらにセラミックス超微粒子の量が多くなるにつれてセラミックス化して 変質しないものであった。  In other words, this is a film in which the organic components occupy a large amount as described above, but the bonding degree is increased by the ultra-fine powder, and after being modified and stabilized, there is almost no deterioration, and the ceramic ultra-fine particles With the increase in the amount of cerium, ceramics did not change.

詳述すると、 発明者らは、 セラミックスの超微粒子が有する極めて特異な性 質を知見し、 これを有効利用することにより、 例えば気相成長と比較すれば極 めて容易に実施することができる塗装方法により、 ほぼ完全な無機質/セラ ミックス膜を形成することが可能であること知見した。  More specifically, the inventors have found out the extremely unique properties of ceramic ultrafine particles, and by making effective use of them, they can be carried out extremely easily as compared with, for example, vapor phase growth. It was found that almost perfect inorganic / ceramic film can be formed by the coating method.

この発明は、 比較的単純な構造の有機樹脂、 無機樹脂またはこれらの混合樹 脂を、 キャリア一と言うよリは、 セラミックスの超微粒子が自由に活動、 ある レヽは沈殿できる海 (液相)のような存在として利用することが特徴である。 塗布された後の液相体内での超微粒子には、 超微粒子同士の相互引力、 他の 物質面への浸透力、 液相体自体を分解する機能、 あるいはさらに液相体の結合 を分断する機能を促進する触媒機能を有するものと考えられる。 In the present invention, an organic resin, an inorganic resin, or a resin mixture thereof having a relatively simple structure is called a carrier. It is characterized in that it is used as an entity like The ultra-fine particles in the liquid phase after being applied to the liquid phase, the mutual attractive force between the ultra-fine particles, the penetrating power to other material surfaces, the function of decomposing the liquid phase itself, or further breaking the bonding of the liquid phase It is considered to have a catalytic function to promote the function.

具体的に説明すると、 超微粒子同士が近接又は当接して配列するための液相 体を用意し、 超微粒子粉と液相物質と力湖えば 1:5からほぼ同等体積まで均一 に分散混合された液組成物に、 これに塗布手段に応じて選定したいわゆるシン ナ一を混合して任意に希釈した塗料や接着材の形態として利用する。 言い換え ると、 目的とする機能に適した超微粒子を選定し、 被着物に応じて選定する塗 布方法と、 それに適した液相体並びにシンナーとを用いて、 所要の塗料や接着 剤組成に構成してこれを塗布する。  More specifically, a liquid phase is prepared for arranging the ultrafine particles close to or in contact with each other, and the ultrafine powder and the liquid phase material are uniformly dispersed and mixed from 1: 5 to almost the same volume in the power lake. This liquid composition is mixed with a so-called thinner selected according to the application means, and is used as a form of a paint or an adhesive which is arbitrarily diluted. In other words, ultrafine particles suitable for the intended function are selected, and a coating method selected according to the adherend, and a liquid phase material and a thinner suitable for the method are used to obtain the required paint and adhesive composition. Make up and apply this.

公知のいずれの塗布手段も採用でき、 選定した超微粒子の性状や液相体、 シ ンナ一などに応じて選定する塗布手段で塗布し、 自然乾燥又は強制乾燥にて被 塗布物に塗膜を形成すると、 シンナーなどが蒸発して形成された塗膜は、 液相 体が多い組成では超微粒子が均一に分散して配列し、 また超微粒子が多くなる につれて超微粒子同士が当接して配列した僅かな隙間を液相体力 里めるような 状態がほぼ当初より実現されている。 これは、 塗布時からいわゆる塗膜厚みの 減少がほとんど発生しないこと、 初期硬化時から高硬度を発揮していること、 経時的に硬度がさらに向上すること、 その際厚みの減少がないことなどの点か ら、 当初から先述の組織であると推察される。  Any known coating means can be used.Apply using the coating method selected according to the properties of the selected ultrafine particles, liquid phase, thinner, etc., and apply the coating film to the object by natural drying or forced drying. When formed, the coating film formed by evaporating the thinner and the like formed a uniform dispersion of ultrafine particles in a composition with a large amount of liquid phase, and the ultrafine particles were arranged in contact with each other as the number of ultrafine particles increased A state in which a small gap can reduce the liquid phase force has been realized almost from the beginning. This is because there is almost no decrease in the thickness of the coating film from the time of application, it exhibits high hardness from the time of initial curing, the hardness increases further over time, and there is no reduction in thickness at that time. From the point of view, it is inferred from the beginning that this is the organization mentioned above.

超微粒子同士が近接、 当接配列し、 この超微粒子間の隙間を埋める形の液相 体、 あるいはそれが分解、 分断された変性物であっても、 超微粒子間で強力な 付着力が発生して、 これらが強固に一体化しているものと考えられる。  Ultra-fine particles are arranged close to each other and in contact with each other, and even if it is a liquid phase that fills the gaps between these ultra-fine particles, or if it is a modified product that has been decomposed or divided, strong adhesion occurs between the ultra-fine particles Therefore, it is considered that these are firmly integrated.

ここで最も重要な点は、 液相内に超微粒子を均質に分散させることであり、 超微粒子の量が少ない場合でも前述の効果が得られる。  The most important point here is to disperse the ultrafine particles homogeneously in the liquid phase, and the above-mentioned effects can be obtained even when the amount of the ultrafine particles is small.

前述したごとく、 液相体に有機樹脂の可燃物、 例えば MMAが主体の一般的 なアクリル樹脂を用いた場合、 シリカ、 アルミナなどのセラミック超微粒子と の配合後は可燃性である。 ところが、 塗布後の半硬化時に 200°C程度でも引火 せず、 十数時間の硬化後には 400°C、 数日後には 600°C以上の耐火性を発現し たこと、 また、 完全硬化に時間を要する樹脂を使用した場合も同様の傾向にあ ることから、 超微粒子間の隙間が小さい先述の組織であると推察される。 な お、 シリコン変成アクリル樹脂の場合、 前記の硬化が極めて速く、 直ちに高硬 度や 800°C以上の耐火性が発現した。 As described above, when a combustible material of an organic resin such as a general acrylic resin mainly composed of MMA is used for a liquid phase, ceramic ultrafine particles such as silica and alumina are used. Is flammable after blending. However, it did not ignite at about 200 ° C during semi-curing after application, and exhibited fire resistance of 400 ° C after curing for more than 10 hours, 600 ° C or more after several days, and complete curing. Since the same tendency is observed when a resin that requires time is used, it is inferred that the above-described structure has a small gap between the ultrafine particles. In the case of the silicone-modified acrylic resin, the above-described curing was extremely fast, and immediately the high hardness and the fire resistance of 800 ° C or more were immediately exhibited.

特に、 超微粒子粉と液相物質とがほぼ同等体積で混合された液組成物によつ て超微粒子同士が近接、 当接配列した後は、 完成した薄膜が超微粒子粉と液相 物質とがほぼ同等体積である場合だけでなく、 液相物質が超微粒子の触媒機能 によって分断、 分解されて減量すればするほど、 超微粒子の占める割合が増大 して、 より純度の高い超微粒子の無機質膜が形成されるということであり、 こ の際の膜厚みの減少はない。 なお、 当初の組成で液相量が多くても、 塗布後に 同等体積以下となれば、 同様に超微粒子の無機質膜が形成される。  In particular, after the ultrafine particles are close to each other and arranged in contact with each other by the liquid composition in which the ultrafine particles and the liquid phase material are mixed in substantially equal volumes, the completed thin film is mixed with the ultrafine particles and the liquid phase material. Not only when the volume of the liquid phase material is about the same, but also as the liquid phase material is divided and decomposed by the catalytic function of the ultrafine particles, and the weight is reduced, the proportion of the ultrafine particles increases, and the purity of the ultrafine inorganic particles This means that a film is formed, and there is no decrease in the film thickness at this time. Even if the amount of the liquid phase is large in the initial composition, if the volume becomes equal to or less than the applied volume, an ultrafine inorganic film is similarly formed.

前記の組成物おいては、 固化した無機 ·有機膜の状態に近いほど、 超微粒子 同士の近接、 当接配列が進行していると考えられ、 しかも塗布された後の液相 体内での超微粒子の集合が一旦始まると不可逆反応のごとく戻すことができな い。 従って、 超微粒子同士の完全な当接配列が完了して、 超微粒子間に液相物 質の固化物あるいは変成固化物などの有無にかかわらず、 超微粒子無機物が有 する機能を具備した薄膜となる。 すなわち、 超微粒子がアルミナであれば、 液 相体の種類にかかわらず、 アルミナの性質、 機能を有した、 例えば高絶縁性薄 膜となる。  In the above-mentioned composition, it is considered that the closer to the state of the solidified inorganic / organic film, the closer the ultrafine particles and the arrangement of the ultrafine particles are progressing, and moreover, the more the ultrafine particles are in the liquid phase body after being applied. Once the aggregation of fine particles has started, it cannot be returned like an irreversible reaction. Therefore, the complete contact arrangement of the ultrafine particles is completed, and the thin film having the function of the ultrafine inorganic material regardless of the presence or absence of the solidified liquid material or the denatured solidified material between the ultrafine particles. Become. In other words, if the ultrafine particles are alumina, they will have the properties and functions of alumina, for example, a highly insulating thin film, regardless of the type of liquid phase.

この発明の出発組成物では、 超微粒子の無機物などが液相物質内にあるいは 液相物質と均質に混合、 混練されてできるだけ均質に分散していることが、 無 機-有機膜を形成するのに最も重要なことになる。  In the starting composition of the present invention, the fact that ultrafine inorganic substances and the like are homogeneously mixed or kneaded in or mixed with the liquid phase material and dispersed as homogeneously as possible results in the formation of an organic-organic film. Becomes the most important thing.

超微粒子粉は同一物質のみ、 あるいは異物質の混合であってもよく、 同一物 質であっても平均粒径は種々異なるほう力超微粒子相互の引力が強力であった リ、 塗布物への浸透力が有効に作用するため好ましいと考えられるが、 平均粒 径は全て同一である方力液相内に均質に分散させやすい。 The ultrafine powder may be the same substance alone or a mixture of different substances.Even if the same substance is used, the average particle diameter is different. It is considered preferable because the penetrating power to the coating material works effectively, but it is easy to disperse uniformly in a liquid phase having the same average particle size.

この発明で最も重要なことは、 前述したように超微粒子粉が液相内で均一分 散していることであり、 1次または 2次凝集しないように超微粒子粉の組合せや 混合方法を適宜考慮する必要がある。  The most important thing in the present invention is that the ultrafine particles are uniformly dispersed in the liquid phase as described above, and the combination and mixing method of the ultrafine particles are appropriately determined so as not to cause primary or secondary aggregation. It needs to be considered.

発明者らは、 超微粒子粉が液相内で均一分散した状態を容易に実現する方法 として、 ボールミノレ (ビ一ズミル)にてメカニカルに混練する方法がよいことを 知見した。  The inventors have found that as a method for easily realizing a state in which ultrafine powder is uniformly dispersed in a liquid phase, a method of mechanically kneading with a ball minole (bead mill) is preferable.

かかる超微粒子粉の特異な現象、 機能などは、 材質により異なるが、 およそ その粒子外径によって前記能力が左右される。 従って、 超微粒子粉の平均粒径 は 200nm以下、 150nm以下、 lOOnm以下、 50nm以下、 30nm以下、 20nm以 下、 lOnm以下、 の各順に先の作用効果が大きくなリ好ましい。 また、 粒径の 異なる数種の超微粒子粉を適宜混合することも好ましいと考えられる。  The peculiar phenomena and functions of such ultrafine particle powder vary depending on the material, but the above-mentioned ability depends on the particle outer diameter. Therefore, the average particle size of the ultrafine powder is preferably 200 nm or less, 150 nm or less, 100 nm or less, 50 nm or less, 30 nm or less, 20 nm or less, and lOnm or less, in that order, the effect is larger. It is also considered preferable to appropriately mix several types of ultrafine particles having different particle sizes.

従って、 無機物、 金属、 合金、 有機物など nmクラスの超微粒子化が可能で あれば、 液相体を用いることにより、 あらゆる物質の薄膜を形成でき、 あらゆ る物質への塗布、 接着が可能になると考えられる。  Therefore, if ultra-fine particles of the nanometer class, such as inorganic substances, metals, alloys, and organic substances, can be formed, the use of a liquid phase material enables the formation of thin films of any substance, and enables application and adhesion to any substance. It is considered to be.

また、 発明者らは、 超微粒子粉と液相物質とがほぼ同等体積あるいは種々の 割合で混合された 1液型の出発組成物のほか、 目的に応じて選定した主要素た る塗料成分と粒径が nmクラスのセラミックス微粒子粉並びに溶剤とからなる 主剤、 前記塗料成分に応じて選定した硬化剤と溶剤とからなる硬化剤の 2液 型、 あるいは多液混合型の構成とすることで無機-有機膜の形成が可能である ことを知見した。  In addition, the inventors of the present invention have found that, in addition to the one-pack type starting composition in which the ultrafine powder and the liquid phase substance are mixed in almost the same volume or in various ratios, the coating component, which is the main element selected according to the purpose, is used. A two-component or multi-component composition of a base material consisting of ceramic fine particles and a solvent with a particle size of nm and a curing agent consisting of a solvent and a solvent selected according to the above-mentioned paint components. -We found that organic films can be formed.

すなわち塗料としては、 機能に応じて必要な副要素の選定を行うこと、 助要 素としての溶剤とその量の選定、 主剤と硬化剤の量比の選定を適宜行うことが 可能で、 あらゆる材質を対象に、 目的の用途や機能に応じた塗料として使用で きる。 さらに、 発明者らは、 塗料の顔料として、 酸化チタン、 カーボンブラック、 ベンガラなどの着色用以外に、 タルク、 カオリン、 炭酸カルシウムなどの体質 顔料、 あるいは特殊機能性顔料としてのアルミニウム顔料やパール顔料、 りん 片状顔料 (Micaceous iron oxideやガラスフレーク)が採用できることを知見し た発明者らは、 さらにフェライト粉末、 金属粉末、 酸化物などのセラミックス 粉末などの種々の機能性無機質粉末を顔料の如く添加して、 添加した無機質微 粒子粉末の機能を有する無機 ·有機膜として有効活用できることを知見した。 ここで、 超微粒子粉と添加する各種無機質粉末の平均粒径に適宜差異を設け たり、 添加粉末、 特に金属や無機質粉末の平均粒径を nmクラスにしたり、 粒 径に適宜差異を設けて均一に分散混合することによって、 塗膜をめつきのごと く緻密かつ強固な薄膜とすることができる。 In other words, for the paint, it is possible to select the necessary sub-elements according to the function, to select the solvent and its amount as auxiliary elements, and to select the quantitative ratio of the main agent and the curing agent as appropriate. It can be used as a paint for various purposes and functions. Furthermore, the present inventors have proposed that, besides coloring pigments such as titanium oxide, carbon black, and red bengal, paint pigments such as talc, kaolin, calcium carbonate, etc .; The inventors found that flake pigments (Micaceous iron oxide or glass flakes) could be used, and added various functional inorganic powders such as ferrite powders, metal powders, and ceramic powders such as oxides as pigments. As a result, they found that it can be effectively used as an inorganic / organic film having the function of the added inorganic fine particle powder. Here, the average particle size of the ultra-fine particle powder and the various inorganic powders to be added may be appropriately varied, the average particle size of the added powder, particularly the metal or the inorganic powder may be set to the nm class, and the average particle size may be appropriately varied to provide uniformity. By dispersing and mixing the film, the coating film can be formed into a dense and strong thin film with a coherent appearance.

また、 発明者らは、 上述の塗料構成は、 そのまま接着剤としても極めて有効 であり、 普通鋼、 ステンレス鋼、 アルミニウム箔と樹脂フィルム、 紙と樹脂、 無機質材と樹脂など、 あらゆる材質同士あるいは異材質の接着が可能でぁリ、 種々の機能を併せ持たせるための積層材料を製造するのに最適であることを知 見した。  In addition, the inventors have found that the above-mentioned paint composition is extremely effective as an adhesive as it is, and all kinds of materials such as ordinary steel, stainless steel, aluminum foil and resin film, paper and resin, and inorganic material and resin are different or different. It has been found that it is suitable for manufacturing a laminated material that is capable of bonding various materials and has various functions.

発明者らは、 上述の塗料と接着材は、 例えば鋼とステンレス鋼、 アルミニゥ ム箔と樹脂膜の積層用接着材として使用し、 さらに表面の保護膜としての塗料 とするなど複合して用いることが可能であることを知見した。  The inventors have found that the above-mentioned paints and adhesives may be used in combination, for example, as steel and stainless steel, as an adhesive for laminating aluminum foil and a resin film, and as a paint as a protective film on the surface. Was found to be possible.

この発明の塗料と接着材は、 およそあらゆる用途に適用可能であることは、 前述の知見内容から明らかであろう。 さらに発明者らは、 新規な用途を知見し た。 例を挙げると、 平均粒径が runクラスの例えばシリカを用いた塗料による 塗膜は、 紫外線を完全に遮断できること、 また同塗膜を透過する可視光の透過 率と散乱効果にすぐれていること、 摩擦抵抗が極めて小さいこと、 塗装時に強 制乾燥させて加温することですぐれた親水性を付与できること、 またこの親水 性は塗膜表面を研摩パッド (ジルコニァ、 ダイアモンドなどの超微細粉ペース トを塗布し固化したパッド)で研摩することでも付与できること、 平均粒径が nmクラスのアルミナを用いた塗料による塗膜は、 酸素や水の不透過性ととも に高絶縁性膜として機能することなどである。 発明を実施するための最良の形態 It will be apparent from the foregoing knowledge that the paints and adhesives of the present invention are applicable to almost any application. Furthermore, the inventors have found a new use. For example, a coating film made of a silica-based paint with an average particle size of run class, for example, should be able to completely block ultraviolet rays, and should have excellent transmittance and scattering effect for visible light transmitted through the coating film. It has an extremely low frictional resistance, and can provide excellent hydrophilicity by forcibly drying and heating at the time of painting, and this hydrophilicity is achieved by polishing the surface of the coating film with an abrasive pad (such as zirconia, diamond, etc.). Can also be applied by polishing with a pad that has been coated and solidified), and a coating film made of a paint using alumina with an average particle size of nm class functions as a highly insulating film with impermeability to oxygen and water. And so on. BEST MODE FOR CARRYING OUT THE INVENTION

この発明による無機省機膜は、 少なくとも 1種の無機又は有機あるいは無機 と有機の超微粒子を含む、 少なくとも 1種の無機又は有機あるいは無機と有機 物液を含む液相体から成膜形成された無機 ·有機膜であリ、 固化した膜内に凝 集することなく分散あるいは凝集することなく隣接配列した超微粒子と、 この 超微粒子間で固化している液相体から構成されている。 ここで前記液組成物に は、 所要の 1種以上の超微粒子以外に、 超微粒子より粒径の大きな他種の微粒 子等を含む場合もある。  The inorganic eco-friendly film according to the present invention is formed as a film from a liquid phase body containing at least one kind of inorganic or organic or inorganic and organic liquid containing at least one kind of inorganic or organic or inorganic and organic ultrafine particles. It is an inorganic / organic film composed of ultrafine particles arranged adjacent to each other without aggregation or dispersion in the solidified film, and a liquid phase solidified between the ultrafine particles. Here, the liquid composition may contain, in addition to the required one or more kinds of ultrafine particles, other kinds of fine particles having a larger particle diameter than the ultrafine particles.

前述したごとく、 発明者らが、 塗膜自体が緻密であれば海生物の付着が少な く、 金属への付着力が強固であれば次の再塗装まで長期間性能を保持でき、 船 底防汚塗料に最適であると考えて開発したものである。 この無機.有機膜は、 塗膜構成成分としてのセラミックス微粒子粉によって、 塗膜表面は自己完結的 に鏡面化され易くなるだけでなく、 塗膜自体が結晶化したように緻密となり、 酸素と水分を透過させず、 外から何者も寄せつけない性質を発揮する。  As described above, the inventors have found that if the coating film itself is dense, the adhesion of marine organisms is small, and if the adhesion to metal is strong, the performance can be maintained for a long time until the next repainting, and It was developed considering that it is most suitable for stain paint. This inorganic or organic film is not only self-contained easily mirror-finished by the ceramic fine particle powder as a component of the coating film, but also becomes dense as if the coating film itself was crystallized, resulting in oxygen and moisture. It does not allow light to pass through, so it does not attract anyone from outside.

また、 発明者らは、 セラミックス超微粒子粉が塗膜用の樹脂並び被塗装下地 への吸引力、 浸透力が強く、 これによつて下地へのアンカ一効果が極めて高く なることを知見するに至り、 およそ塗料としてあらゆる機能、 用途に適用可能 であるばかりか、 この塗料成分がそのまま、 極めて薄い膜でかつ相手材を問わ ずに接着が可能であり、 例えば種々材質の積層用の接着剤として最適であるこ とを知見し、 無限に適用が拡がることを知見し、 驚いている。  In addition, the inventors have found that the ceramic ultrafine powder has a strong suction force and a penetrating force to the resin for the coating film and the substrate to be coated, thereby significantly improving the anchoring effect on the substrate. In addition to being applicable to almost all functions and applications as a paint, this paint component can be bonded as it is in an extremely thin film regardless of the mating material, for example, as an adhesive for lamination of various materials I was surprised to find that it was optimal, and that it would be infinitely widespread.

この発明による塗料は、 塗膜が自己完結的に緻密強固であること、 金属を初 め相手材への密着強度が極めて高いこと、 従来の塗料に添加する顔料と同様に 機能性材料粉末を添加可能であることから、 古典的な保護と美化の目的を有す るポストコート、 プレコートはもちろん、 特殊機能として、 熱的生物抵抗機 能、 電気的機能、 機械的機能、 光学的機能、 環境保全機能などに適用可能であ る。 The paint according to the present invention has a coating film that is self-contained, dense and strong, has an extremely high adhesion strength to metal and the other party for the first time, and is similar to pigments added to conventional paints. Since functional material powder can be added, not only post-coating and pre-coating with the purpose of classical protection and beautification, but also special functions such as thermal bioresistance function, electrical function, mechanical function, Applicable to optical functions and environmental protection functions.

熱的生物抵抗機能としては、 耐熱塗料、 防火塗料、 ノンストリック(こげつ き防止)塗料、 船底防汚塗料、 防カビ塗料、 殺虫塗料などがある。  Thermal bioresistance functions include heat-resistant paints, fire-retardant paints, non-striking (anti-sticking) paints, anti-fouling paints for ship bottoms, anti-mold paints, and insecticide paints.

電気的機能としては、 電気絶縁塗料、 半導体用塗料、 帯電防止塗料、 導電塗 料、 電波吸収塗料、 電極波シールド用塗料、 電界緩和塗料、 二次電子放出塗 料、 磁性塗料、 電子けがき用塗料、 プリント回路 IC用塗料、 リソグラフィ用塗 料などがある。  Electrical functions include electrical insulating coatings, coatings for semiconductors, antistatic coatings, conductive coatings, radio wave absorbing coatings, coatings for electrode wave shielding, electric field relaxation coatings, secondary electron emission coatings, magnetic coatings, and electronic scribing coatings Paints, printed circuit IC paints, lithography paints, etc.

機械的機能としては、 水素脆性防止塗料、 破びん防止用途料、 高弾性塗料、 潤滑塗料、 低摩擦係数塗料、 塗膜保護剤、 厚膜塗料などがある。  Mechanical functions include anti-hydrogen embrittlement paints, anti-rupture materials, high-elastic paints, lubricating paints, low-friction coefficient paints, paint protectants, and thick-film paints.

光学的機能としては、 光触媒塗料、 発光 ·蛍光塗料、 自発光塗料、 再帰反射 塗料、 熱線吸収塗料、 紫外線遮断塗料、 光電導塗料、 光弾性塗料、 レザー光用 塗料、 液晶表示塗料、 レンズ及びガラス用塗料などがある。  Optical functions include photocatalytic paints, luminescent and fluorescent paints, self-luminous paints, retroreflective paints, heat-ray absorbing paints, UV blocking paints, photoconductive paints, photoelastic paints, leather light paints, liquid crystal display paints, lenses and glass Paints and the like.

環境保全機能としては、 結氷 ·着雪防止塗料、 結露防止塗料、 超耐候性塗料 滑り止め塗料、 防音 ·防振塗料、 キレートポリマ一による重防食塗料、 放射線 遮蔽塗料、 リーク検知塗料、 貼紙防止塗料、 自己洗浄形塗料、 超疎水性塗料、 親水性塗料などがある。  Environmental protection functions include anti-icing, snow-prevention paint, anti-condensation paint, super-weather-resistant paint, anti-slip paint, soundproofing, anti-vibration paint, heavy-duty anticorrosion paint with chelate polymer, radiation shielding paint, leak detection paint, and anti-sticking paint , Self-cleaning paint, superhydrophobic paint, hydrophilic paint, etc.

この発明において、 無機質/セラミックス超微粒子粉末は、 いずれの金属、 合金、 非金属無機材料であっても同等の作用効果を奏する。 発明者らの知見で は粒径によって得られる効果が異なり、 微小であるほど有効であって、 粉末の 平均粒径は望ましくは lOOnm以下、 好ましくは 50nm以下、 30nm以下、 20nm 以下、 10nm以下の数 nmの粒径である。 工業的には、 例えば研磨剤として利用 されている A1203、 Si02、 MgO、 Zr02、 ダイヤモンド粉末が数 nm~数百 nm の種々の粒径が比較的容易に得られるために好ましい。 また、 例えば研磨剤の Si02で、 その純度を高めない場合、 A1203、 MgO、 Zr02などが含有されるた め、 複数の超微粒子粉を混合するために、 純度や平均粒径の異なる Si02を適 宜混合するのも好適である。 アモルファス Si02など、 結晶などの形態が異な るものも使用可能である。 In the present invention, the inorganic / ceramic ultrafine particle powder has the same function and effect regardless of any metal, alloy, or nonmetallic inorganic material. According to the findings of the inventors, the effect obtained depends on the particle size, and the smaller the particle size, the more effective.The average particle size of the powder is desirably 100 nm or less, preferably 50 nm or less, 30 nm or less, 20 nm or less, 10 nm or less. Particle size of several nm. In industry, for example, is used as a polishing agent A1 2 0 3, Si0 2, MgO, Zr0 2, preferred for diamond powder various particle sizes of several nm ~ several hundred nm is obtained relatively easily . In addition, for example, In Si0 2, if not enhance its purity, in order to mix the A1 2 0 3, MgO, Zr0 because 2 and was contained, the plurality of ultrafine powder, apply a different Si0 2 purity and an average particle size It is also preferable to mix them appropriately. Such as amorphous Si0 2, the form of such crystals is also available different as shall.

この発明において、 超微粒子粉末の特異な性質は、 lOOnm以下、 好ましくは 50nm以下の超微粒子によってもたらされるが、 これに加えて捕捉的に、 望ま しくは Ιμπι以下、 好ましくは 500nm以下、 lOOnm以下の微粒子粉末を適宜混 合粉末として利用することは、 結合力や緻密性の向上に極めて有効である。 例 えば、 A1203、 Si02などの 50nm以下の超微粒子粉と、 塗料の顔料として添加 する各種微細粉末の平均粒径に lOOnm以上の適宜差異を設けたり、 あるいは顔 料としての金属や無機質粉末の平均粒径を数 lOOnmクラスに小さくして超微粒 子粉との粒径に適宜差異を設けることによって、 塗膜を顔料のめっきのごとく 緻密かつ強固な薄膜とすることができる。 In the present invention, the unique properties of the ultrafine particle powder are provided by ultrafine particles having a size of 100 nm or less, preferably 50 nm or less. In addition to this, the specific properties of the ultrafine particles are desirably 、 μπι or less, preferably 500 nm or less, 100 nm or less. Use of the fine particle powder as a mixed powder as appropriate is extremely effective in improving the bonding strength and the compactness. For example, A1 and 2 0 3, Si0 2 50nm following ultrafine powder such as may be provided an average particle size suitably greater than lOOnm differences various fine powder added as a pigment for paint, or Ya metal as Pigment By reducing the average particle size of the inorganic powder to a few 100 nm class and appropriately providing a difference in particle size from that of the ultrafine particle powder, the coating film can be formed into a dense and strong thin film like pigment plating.

セラミックスには、 下記の多種の機能を有する種々の組成があるが、 各機能 を付与するために後述する顔料と同様に下記セラミックス粉末を添加し、 この 発明の効果である塗料の改質効果、 浸透効果を得るためのセラミックス微粒子 粉末としては主に A1203、 Si02を用いる配合方法も採用できる。 Ceramics have various compositions having the following various functions. In order to impart each function, the following ceramic powder is added in the same manner as the pigment described below, and the effect of the present invention, that is, the effect of modifying the paint, the ceramic fine particles to obtain a penetration effect can mainly adopted formulation method using a A1 2 0 3, Si0 2.

この発明において、 セラミックス超微粒子粉末などによリ付加できる機能に 制限はないが、 主な機能としては以下のものがある。  In the present invention, there are no restrictions on the functions that can be added by the ceramic ultrafine particle powder or the like, but the main functions include the following.

高密着強度、 耐久性、 防鲭、 耐航性、 不透過性 (水、 空気、 酸素)、 抗菌、 防 臭、 揮発防止、 臭気封止、 耐油付着性、 耐汚れ性、 鏡面性、 平滑性、 低摩擦係 数、 意匠性、 着色性、 耐摩耗性、 高硬度、 表面強度、 耐傷性、 耐火性、 耐炎 性、 耐熱性、 高絶縁性、 親水性、 疎水性。  High adhesion strength, durability, sea protection, seaworthiness, impermeability (water, air, oxygen), antibacterial, odor prevention, volatilization prevention, odor sealing, oil resistance, dirt resistance, mirror finish, smoothness , Low friction coefficient, designability, coloring, abrasion resistance, high hardness, surface strength, scratch resistance, fire resistance, flame resistance, heat resistance, high insulation, hydrophilicity, hydrophobicity.

セラミックスの機能例を詳述すると次のようである。  A detailed example of the function of ceramics is as follows.

高絶縁性 (A1203)、 高容量性 (BaTi03)、 圧電性(?2?,8 2 110)、 半導電性 (LaCr03,SiC,鉄族酸化物, BaTi03,バナジウム酸化 Highly insulating (A1 2 0 3), high capacitance (BaTi0 3), piezoelectric (? 2?, 8 2 110), Semiconductive (LaCrO 3 , SiC, iron group oxide, BaTi0 3 , vanadium oxide

物, ZnOBi203,Sn02)、 超伝導性 (Ba2YCu307,PbMo6S8)、 Things, ZnOBi 2 0 3, Sn0 2 ), superconducting (Ba2YCu 3 0 7, PbMo 6 S 8),

ィォン伝導性 (P-Al203,Zr02)、 熱電子放射性 (LaB6)、 Ion conductivity (P-Al 2 0 3, Zr0 2), thermionic emission property (LaB6),

2次電子放射性 (BaTi03)、 軟磁性 (Zn-Mnフェライト, Y-Fe203,YIG)、 硬磁性 (SrO6Fe203)、 透光性 (A1203焼結体)、 導光性 (Si02繊維, ZnO薄板)、 反射性 (Sn02,In203,TiN)、 X線 ·紫外線励起 (CaW04)、 Secondary electron emission property (BaTi0 3), soft (Zn-Mn ferrite, Y -Fe 2 0 3, YIG), the hard magnetic (SrO6Fe 2 0 3), translucency (A1 2 0 3 sintered body), guide light resistance (Si0 2 fibers, ZnO thin), reflective (Sn0 2, In 2 0 3 , TiN), X -ray-ultraviolet excitation (CaW0 4),

赤外線励起 (LaF3(含 Yb,Er))、 電子励起 (Y202S (含 Eu),ZnS (含 Ag,Cl))、 発光ダイォ一ド (GaAs (含 Si))、 電場発光 (ZnS (含 Cu,Al))、 Infrared excitation (LaF 3 (including Yb, Er)), electron excitation (Y 2 0 2 S (including Eu), ZnS (including Ag, Cl)), light emitting Daio one de (GaAs (including Si)), electroluminescent ( ZnS (including Cu, Al)),

電気光学効果 (Bi4(Ge04)3,PLZT)、 磁気光学効果 (YIG)、 Electro-optical effect (Bi 4 (Ge0 4) 3 , PLZT), magneto-optical effect (YIG),

音響光学効果 (LiTa03,LiNb03)、 耐熱性 (Th02,Zr02)、 Acousto-optic effect (LiTa0 3, LiNb0 3), heat resistance (Th0 2, Zr0 2),

断熱性 (K2O'nTiO2,CaO'nSi02)、 Thermal insulation (K 2 O'nTiO 2, CaO'nSi0 2 ),

硬質機能 (Al203,WC,TiC,B4C,SiC,ダイヤモンド)、 Hard function (Al 2 0 3, WC, TiC, B 4 C, SiC, diamond),

強度機能 (Si3N4,SiC,強化ガラス,結晶化ガラス)、 Strength function (Si 3 N 4 , SiC, tempered glass, crystallized glass),

触媒キヤリャ一 (Al203,Ti02)、 触媒性 (Κ20,ηΑ1203,フヱライト)、 Catalyst Kiyarya one (Al 2 0 3, Ti02) , catalytic (Κ 2 0, ηΑ1 2 0 3, Fuweraito),

殺菌性 (Ti02)、 防汚性 (Ti02)。 Bactericidal (Ti0 2), antifouling properties (Ti0 2).

この発明において、 古典的な塗料の構成成分として、 塗膜構成成分と揮発分 とからなる場合を説明する。 塗膜構成成分は顔料類、 樹脂類、 添加剤類などが あり、 揮発分は溶剤類である。 先に説明した塗膜形成要素による分類でいう主 要素は樹脂類、 副要素は添加剤類、 塗膜形成助要素は揮発分となる。  In the present invention, a case will be described in which a classic coating material comprises a coating film component and a volatile component. The components of the coating film include pigments, resins, and additives, and volatile components are solvents. In the classification based on the film-forming elements described above, the main element is resin, the sub-element is additives, and the film-forming auxiliary element is volatile.

顔料類は、 塗膜に色や隠蔽力を付与して厚みを与えて強度向上の効果もある が、 通常、 顔料自体の特性により、 防食、 磁性、 耐熱、 防汚、 示温、 蛍光、 電 磁シールド、 電波吸収性を付加する。 この発明のセラミックス超微粒子粉末と ともに、 上記の機能性付与のためのセラミックス粉末や微粒子粉末からなる顔 料類を添加することができる。 無機系としては、 カーボン、 酸化チタン、 酸化強系(トランスオヤロイドィ エロ一およびレッドを含む)、 亜鉛系、 紺青、 群青、 アルミニウム粉末、 真鍮 粉末顔料、 パール顔料などがある。 Pigments have the effect of increasing the strength by giving color and hiding power to the coating film to give it a thickness, but usually, depending on the characteristics of the pigment itself, anti-corrosion, magnetism, heat resistance, anti-fouling, temperature display, fluorescence, electromagnetic Adds shielding and radio wave absorption. Along with the ceramic ultrafine particle powder of the present invention, pigments comprising the ceramic powder and the fine particle powder for imparting the above-mentioned functionality can be added. Inorganic materials include carbon, titanium oxide, strong oxide (including trans-oyaroid Elo and red), zinc, navy blue, ultramarine, aluminum powder, brass powder pigment, pearl pigment, etc.

有機系としては、 ァゾ顔料 (モノァゾ、 ジスァゾ、 キレートァゾ、 ベンブイ ミダガロン、 キレートァゾ系)、 多環式 (フタロシアニン、 キナクリドン、 ジォ キサジン、 アンスラキノン、 テオインゴ'ベルレン、 イソインドリノン系)など がある。  Examples of organic compounds include azo pigments (monoazo, disazo, chelateazo, benbu midagaron, chelateazo) and polycyclics (phthalocyanine, quinacridone, dioxazine, anthraquinone, theoingo'berlen, isoindolinone).

樹脂類は、 塗膜性能を決定する重要成分であって、 顔料のバインダーとして 被塗物に固着する機能をもつもので、 溶剤蒸発形又は反応形で樹脂類が選択さ れ、 一般的には塗料用として設計されたプレボリマ一類が多く、 塗膜形成と同 時に反応性塗料の場合はさらに高分子化する。 この発明では、 特に低分子量の アクリル樹脂系が好ましい。  Resins are important components that determine the performance of the coating film.They have the function of adhering to the object to be coated as a pigment binder.Resins are selected from solvent evaporation type or reaction type. There are many pre-bolimers designed for paints, and the reactive paints become more polymerized at the same time as the coatings are formed. In the present invention, a low molecular weight acrylic resin is particularly preferred.

利用可能な油脂類には、 あまに油、 大豆油、 支那桐油、 サフラワー油、 ヤシ 油、 ひまし油、 脱水ひまし油などがある。 天然および加工樹脂としては、 ロジ ン、 ダンマ一.コパニル、 シェラック、 石灰ロジン、 エステルガム、 マレィレ イン化エステルガムなどがある。 繊維素系誘導体としては、 ニトロセル口一 ス、 酪酢酸セルロース、 ベンジルセルロース、 ェチルセルロースなどがある。 合成樹脂としては、 例示しきれないが、 アルキド、 ビニルアクリル、 各種ァ クリル、 エポキシ (熱可塑性および熱硬化性)、 フエノール、 プチラール、 ウレ タン、 ポリエステル (不飽和およびオイルフリー)、 シリコーン、 弗素樹脂等、 エーテル化ァミノ樹脂、 ポリイソシァネート系プロポリマ一、 ブタジエンプレ ポリマーなどがある。  Available oils and fats include linseed oil, soybean oil, china paulownia oil, safflower oil, coconut oil, castor oil, and dehydrated castor oil. Natural and processed resins include rosin, damma-copanil, shellac, lime rosin, ester gum, maleated ester gum and the like. Cellulose derivatives include nitrocellulose, cellulose butyrate, benzylcellulose and ethylcellulose. Examples of synthetic resins include alkyd, vinyl acryl, various acryl, epoxy (thermoplastic and thermosetting), phenol, butyral, urethane, polyester (unsaturated and oil-free), silicone, and fluorine resin. And etherified amino resin, polyisocyanate-based propolymer, butadiene prepolymer and the like.

添加剤類は、 塗膜の形成、 貯蔵安定性、 塗膜の物性、 耐候性、 塗装作業性等 の向上のために少量添加されるもので、 顔料分散剤、 湿潤剤、 色別れ防止剤、 沈降防止剤、 皮張り防止剤、 レべリング剤、 消泡剤、 スリツビング剤、 耐摩耗 性向上剤、 可塑剤、 帯電防止剤、 チタン又はシランカップリング剤 (2次物性向 上剤)、 防カビ剤、 紫外線吸収剤、 金属石ゲン乾燥剤、 レオ口ジーモディファ ィャ一などがある。 Additives are added in small amounts to improve coating film formation, storage stability, physical properties of the coating film, weather resistance, coating workability, etc., and include pigment dispersants, wetting agents, color separation inhibitors, Anti-settling agent, anti-skinning agent, leveling agent, antifoaming agent, slipping agent, abrasion resistance improver, plasticizer, antistatic agent, titanium or silane coupling agent (secondary physical property Upper agent), antifungal agent, ultraviolet absorber, metal stone gen desiccant, Leo mouth G Modifier.

揮発分の溶剤類は、 上述の樹脂類を溶解して利用可能な液状にするもので、 選択する塗装方法に応じたものが採用される。 酢酸ェチル、 プチル、 イソプチ ルおよび酢酸エチレングリコールモノエーテル類などのエステル類、 メチルェ チルケトン、 メチルイソプチルケトン、 イソホロンなどのケトン類、 メチル、 ェチル、 プチル、 イソブチルアルコールなどのアルコール類、 トルエン、 キシ レン、 ソルべッソ類などの芳香族炭化水素類などから適宜選定できる。  The volatile solvents are those that dissolve the above-mentioned resins to make them usable liquids, and that are employed according to the selected coating method. Esters such as ethyl acetate, butyl, isobutyl and ethylene glycol monoether acetate; ketones such as methyl ethyl ketone, methyl isobutyl ketone and isophorone; alcohols such as methyl, ethyl, butyl and isobutyl alcohol; toluene, xylene And aromatic hydrocarbons such as sorbesso.

上述の塗料構成成分と揮発分の選定によるさまざまな種類の塗料が作製され るが、 この発明による塗料は、 塗膜構成成分として無機物/セラミックス超微 粒子粉を適宜量、 含有することにより、 塗料構成成分が改質されて酸素や水分 の非透過性を有するに至り、 かつ極めて高い付着能を発現することを特徴とす るが、 これ以外は選定した組成に応じた従来の機能や特徴を有する塗料であ る。 従って、 下記の分類の塗料となリ得る。  Various types of coatings are produced by selecting the above-mentioned coating components and volatile components. The coatings according to the present invention are prepared by appropriately adding inorganic / ceramic ultrafine particles as coating components. It is characterized in that its constituent components are modified to become impermeable to oxygen and moisture, and that it exhibits extremely high adhesion.Other than this, conventional functions and features according to the selected composition are used. Paint. Therefore, paints of the following classification can be obtained.

塗膜構成成分による分類で、 油性塗料、 アルキド樹脂塗料、 ァミノ.アルキ ド樹脂塗料、 アクリル樹脂塗料、 エポキシ樹脂塗料、 ウレタン樹脂塗料、 不飽 和ポリエステル樹脂塗料、 塩化ゴム系塗料、 無機質塗料、 フッ素樹脂塗料、 シ リコン樹脂塗料、 ェマルジヨン及び水系塗料、 ニトロセルロース塗料、 ビニル 樹脂塗料など、 塗料の状態による分類で、 エマルシヨン塗料、 多液型塗料な ど、 塗膜の性状による分類でつやあり、 つやなし、 多彩模様など、 被塗物によ る分類で、 鉄鋼用塗料、 軽金属用塗料、 木工用塗料、 皮革用塗料、 プラスチッ ク用塗料など、 塗装方法による分類で、 はけ塗り用塗料、 静電塗装用塗料、 電 着塗装用塗料など、 乾燥方法による分類で、 常乾塗料、 焼き付け塗料、 紫外線 硬化塗料、 電子線硬化塗料、 湿気硬化塗料などの公知のいずれの塗料としても 利用可能である。 W 00/68330 Oil-based paint, alkyd resin paint, amino, alkyd resin paint, acrylic resin paint, epoxy resin paint, urethane resin paint, unsaturated polyester resin paint, chlorinated rubber paint, inorganic paint, fluorine Resin paints, silicone resin paints, emulsions and water-based paints, nitrocellulose paints, vinyl resin paints, etc. are classified according to the state of the paint.Emulsion paints, multi-component paints, etc. None, multi-colored patterns, etc., according to the coating method.Steel paint, light metal paint, woodwork paint, leather paint, plastic paint, etc. Classification according to the drying method, such as electropaints, electrodeposition paints, etc. Line curable coating material, as any known coating such as moisture curable coating material is available. W 00/68330

16  16

熱的分類としての熱可塑性塗料と熱硬化性塗料があリ、 塗膜の硬化ブロセス がそれぞれ異なるが、 この発明の塗料は熱硬化性塗料の挙動においてさらに強 固に結合するものと推測できる。 Thermoplastic paints and thermosetting paints are classified as thermal classifications, and the curing processes of the coating films are different from each other. However, it can be assumed that the paints of the present invention bond more strongly in the behavior of the thermosetting paints.

熱硬化性塗料は、 塗装後、 その乾燥過程において溶剤の蒸発ともなって各分 子間の距離が縮まり、 共存するプレボリマ一中に存在するそれぞれの反応性の 基が衝突し、 化学結合を形成して分子間に架橋結合が進み、 3次元的に立体的 な強固な化学結合を形成して強固な塗膜を形成すると考えられている。  In the case of thermosetting paints, the distance between the molecules decreases as the solvent evaporates during the drying process after the application, and the reactive groups present in the coexisting pre-polymers collide to form chemical bonds. It is thought that the cross-linking between the molecules progresses, and a strong three-dimensional chemical bond is formed to form a strong coating film.

すなわち、 塗料設計時に与えられた条件下で塗膜内の立体的な強固な化学結 合を形成するように前述の成分が選定され、 例えば、 特定条件下で反応する官 能基が 2種以上存在する中、 温度や光線、 電子線などの特定条件下で蒸発、 乾 燥が進み、 成分の分子間距離が縮まり、 官能基の反応進行しやすくなリ、 分子 間に架橋結合が進み、 3次元的に立体的な強固な化学結合を形成する。  That is, the above-mentioned components are selected so as to form a strong three-dimensional chemical bond in the coating film under the conditions given at the time of paint design.For example, two or more functional groups that react under specific conditions In the presence, evaporation and drying progress under specific conditions such as temperature, light rays, and electron beams, shortening the intermolecular distance of the components, facilitating the reaction of the functional groups, and cross-linking between the molecules. Form a strong three-dimensional chemical bond.

この液相内に数〜数十 nmの粒径の A1203、 Si02、 ダイヤモンド粉末などの セラミックス超微粒子が均一分散して存在すると、 該液相分子間の隙間を埋め ることが可能となり、 またセラミックス超微粒子自体の引力が働き浸透力力極 めて強く、 固化時の不可逆反応が完了すると、 もはや 02や H20が通る隙間も ないほどに、 ダイァモンドの結晶のごとく緻密になるものと推測している。 固 化時に樹脂成分に対する rnnクラスの超微粒子粉の量が多くなる場合の挙動は 前述したとおりである。 特に、 液相に電子線で固化するアクリル系やシリコン 変成ァクリル系の EB硬化樹脂を用いた場合、 電子線で結合する樹脂分子間の 隙間をセラミックス超微粒子で埋めることが可能で、 高硬度化して通常ではも はや分解不能かと考える。 The liquid phase within a few to several tens nm in particle size A1 2 0 3, Si0 2, when the ceramic ultrafine particles, such as diamond powder is present uniformly dispersed, can be to bridge the gap between the liquid phase molecule next, also ceramic ultrafine particles is strong penetration force pole Umate acts attraction itself, the irreversible reaction at the time of solidification is completed, no longer 0 to about 2 or H 2 0 is no gap through, dense as crystals Daiamondo I guess. The behavior when the amount of rnn-class ultrafine powder relative to the resin component during solidification is large is as described above. In particular, when an acrylic or silicon-modified acryl-based EB-cured resin that solidifies with an electron beam in the liquid phase is used, the gaps between the resin molecules that are bonded by the electron beam can be filled with ceramic ultrafine particles, resulting in higher hardness. It is usually thought that it can no longer be disassembled.

また、 被塗装物表面では、 前記反応とともにセラミックス超微粒子自体の引 力が働き、 該超微粒子が該表面の微細な凹みに入り込むことから、 アンカー効 果として強固な付着力を発揮するものと思われる。 なお、 この発明の塗料による強力な浸透力は、 被塗装材料によっては浸透し すぎる可能性もあるため、 別途公知の下地処理、 塗装を行った上、 この発明の 塗料を塗布することもできる。 nmクラスの Ti02超微粒子粉による強力な浸透 力を利用し、 かっこれを必要な時に止める方法については、 強力な接着力の機 構として後述する。 Further, on the surface of the object to be coated, the attractive force of the ceramic ultra-fine particles itself acts together with the above-mentioned reaction, and the ultra-fine particles enter into the fine dents on the surface. It is. It should be noted that the strong penetrating power of the paint of the present invention may be excessively penetrated depending on the material to be coated. Therefore, the paint of the present invention may be applied after separately performing a known base treatment and painting. using a strong penetration force by Ti0 2 ultrafine powder nm class and how to stop when cut need this will be described later as a machine configuration of a strong adhesion.

また、 必要に応じて他の塗料との積層塗膜としても利用でき、 公知の塗膜を 下地層として積層したり、 この発明の塗膜の間に他の公知塗膜を介在させた リ、 その逆の他の公知塗膜間にこの発明の塗膜を配置した構成とするなど、 種々の塗膜構成を採用できる。  It can also be used as a laminated coating film with other paints if necessary. A known coating film can be laminated as a base layer, or another known coating film can be interposed between the coating films of the present invention. Various coating configurations can be adopted, such as a configuration in which the coating of the present invention is disposed between other known coatings.

この発明において、 上述の塗膜自体が改質されることと浸透力及びアンカー 効果の相乗効果は、 セラミックス超微粒子が nmクラスの寸法であることか ら、 極めて薄い塗膜でも発現することが特徴で、 このことはそのまま接着剂と しても有用であることは容易に理解できることである。 発明者らの実験にお ヽ ても、 各種金属並びに樹脂、 ガラス、 セラミックス材、 紙、 木材、 無機質材料 などのあらゆる材質同士、 異材質の接着において、 強力な浸透力により強固な 接着力を発揮することを確認している。  In the present invention, the synergistic effect of the above-described modification of the coating film itself and the penetrating force and the anchor effect is exhibited even in an extremely thin coating film because the ceramic ultrafine particles have a size of the nm class. It can be easily understood that this is useful as it is as an adhesive. In the experiments conducted by the inventors, strong adhesion is exhibited by strong penetration force in the bonding of various materials such as metals, resins, glass, ceramics, paper, wood, inorganic materials, and other materials. Make sure you do.

この発明による接着剤は、 基本的に前述の種々の塗料として成立する組成で そのまま接着剤機能を果たすため、 従来の接着剤の概念とは異なる部分がある が、 塗料としての付着力が極めて高く、 例えば材料 Aに塗膜として塗布後、 半 硬化時に材料 Bを積層すると強固な接着力を発揮する。  Since the adhesive according to the present invention basically performs the adhesive function as it is with the composition that is basically established as the above-mentioned various paints, there is a part different from the concept of the conventional adhesive, but the adhesive force as the paint is extremely high. For example, after coating as a coating on material A, when material B is laminated during semi-curing, strong adhesion is exhibited.

—方、 熱可塑性塗料は、 塗料用高分子樹脂が溶剤にて流動性が付与されて所 要材料に塗布され、 乾燥することにより高分子樹脂の高分子量効果と、 分子相 互に近接することによる分子間引力によって物性を保持して塗膜を形成する が、 また、 塗膜に熱が加えられることにより樹脂の熱運動で分子間引力が弱ま リ、 流動性を有するようになることを特徴する。 この熱可塑性塗料に数〜数十 nmの粒径のセラミックス超微粒子が存在する と、 前述の熱硬化性塗料の場合と同様に硬化時には塗膜が改質されることと強 力な浸透力及びアンカー効果の相乗効果が発現して、 極めて強力な付着力が発 生する。 On the other hand, in the case of thermoplastic paints, the polymer resin for the coating material is applied to the required material with fluidity imparted by a solvent, and then dried and dried. A film is formed while maintaining physical properties by the intermolecular attractive force of the resin.However, the fact that heat is applied to the coated film weakens the intermolecular attractive force due to the thermal motion of the resin and makes it flowable Characterize. The presence of ultrafine ceramic particles having a particle size of several to several tens of nm in this thermoplastic coating will modify the coating film during curing, as in the case of the above-mentioned thermosetting coating, and will provide a strong penetration force and The synergistic effect of the anchor effect appears, and extremely strong adhesive force is generated.

また、 強力な接着力を、 種々機能のセラミックス、 酸化物粉などの混練物ん バインダーとして利用することも可能であり、 例えば、 電波吸収用酸化物の混 練、 成形用バインダーとして利用するとともに、 その成形体の保護膜として塗 装したり、 その成形体同士あるいは他のものへの接着に利用したり、 同じ組成 の塗料、 接着剤を種々の用途に利用できる。  In addition, it is also possible to use the strong adhesive force as a binder for kneading materials such as ceramics and oxide powders of various functions. For example, while using as a binder for kneading and molding oxides for radio wave absorption, It can be applied as a protective film on the molded body, used for bonding the molded bodies to each other or to other objects, and a paint or adhesive having the same composition can be used for various purposes.

この発明による塗料と接着剤は、 上記のごとく基本的に同じ物質であるため 同義語的に使用することになるが、 目的の相違から硬化させるための機構が異 なってくるため、 例えば塗膜構成成分が同じでも硬化成分を適宜変更すること が好ましい場合も考えられる。 従って、 液相に公知の空気硬化樹脂、 UV照射 硬化樹脂、 Ε·Β照射硬化樹脂などを適宜用いることもできる。  The paint and adhesive according to the present invention are basically synonymous because they are basically the same substance as described above, but they are used synonymously. In some cases, it is preferable to appropriately change the curing component even if the components are the same. Therefore, known air-cured resins, UV-irradiated curable resins, and UV-irradiated curable resins can be appropriately used for the liquid phase.

さらには、 この発明による塗料、 接着剤の独自の性質、 すなわちセラミック ス超微粒子粉末を用いることによリ、 塗膜、 接着層の改質、 強力な浸透-含浸 力、 アンカ一効果を奏することから、 実施例に示すごとく塗膜成分はどのよう なものであっても適用可能で、 塗料、 接着剤としての新たな用途、 機能を生み 出すことが可能である。  Furthermore, the unique properties of the paints and adhesives according to the present invention, that is, the use of ultrafine ceramic powders, have the effect of modifying coatings, adhesive layers, strong penetration-impregnation, and anchoring effects. Therefore, as shown in the examples, any coating film components can be applied, and new uses and functions as paints and adhesives can be created.

特に、 低分子量樹脂を主な塗膜構成成分とし、 必要に応じてこれに適した硬 化剤を用い、 セラミックス超微粒子粉末を混合した塗料、 接着剤は強力な浸 透-含浸力が発揮され、 塗膜や樹脂フィルムの積層時にこれらを一体に硬化さ せることが可能で、 複数層を一層のごとく硬化して一体に重合した樹脂膜とな す作用がある。  In particular, coatings and adhesives that use low molecular weight resin as the main component of the coating film, use an appropriate hardening agent as necessary, and mix ultrafine ceramic powders, exhibit strong penetration and impregnation power. When a coating film or a resin film is laminated, these can be cured together, and the effect is that a plurality of layers are cured as a single layer to form an integrally polymerized resin film.

また、 この発明による塗料、 接着剤は、 強力な浸透 ·含浸力、 アンカー効果 を奏することから、 実施例に示すごとく、 ガラス、 セラミックス、 無機質材料 のアルカリ洗浄、 アルミニウム、 ステンレス鋼板、 鋼板の酸洗、 脱脂洗浄など の従来不可欠であった、 種々の洗浄処理、 中和処理などの下地処理を簡略化す る力 \ あるいはこれを施すことなく、 強力な塗膜形成あるいは接着が可能とな リ、 従来の塗装工程を大幅に簡略化できる。 Further, since the paint and the adhesive according to the present invention exhibit a strong permeation / impregnation force and an anchor effect, as shown in Examples, glass, ceramics, inorganic materials Strength that simplifies the basic processing such as various cleaning treatments and neutralization treatments that were previously indispensable such as alkali cleaning, aluminum, stainless steel sheet, pickling and degreasing cleaning of steel sheets, or strong This makes it possible to form or adhere to a coating film and greatly simplifies the conventional coating process.

以上には、 主にセラミックス超微粒子粉について説明しているが、 要するに この発明は、 最終的に超微粒子同士が当接して配列することが可能になる液相 体を用意し、 例えば、 超微粒子粉と液相物質とが所要割合、 あるいはほぼ同等 体積で均質に混合された液組成物に、 これに塗布手段に応じて選定したいわゆ るシンナーを混合して任意に希釈した塗料、 接着材の形態として利用すること によリ、 高性能かつ高機能な無機 ·有機質膜を提供するものである。  In the above description, the ceramic ultra-fine particle powder has been mainly described. In short, the present invention provides a liquid phase that allows the ultra-fine particles to be finally brought into contact with each other and arranged. A liquid composition in which powder and a liquid phase substance are homogeneously mixed at a required ratio or almost the same volume, and a thinner selected in accordance with the means of application mixed with so-called thinner to arbitrarily dilute paints and adhesives The present invention provides a high-performance and high-performance inorganic / organic film by using it as a form.

また、 この発明の無機'有機膜を形成する出発液組成物では、 超微粒子の無 機物などが液相物質内にあるいは液相物質と均質に混合、 混練されてできるだ け均一に分散していることが最も重要である。  In addition, in the starting liquid composition for forming an inorganic / organic film according to the present invention, ultrafine inorganic particles or the like are homogeneously mixed and kneaded in or with the liquid phase substance and dispersed as uniformly as possible. Is most important.

従って、 公知のボールミル、 ミキサーなどの各種の撹拌、 混練装置を適宜利 用して十分混練して均一に分散している出発液組成物を作製し、 これを希釈し たり、 他樹脂などと混練することが必要である。 特にボール (ビーズ)ミルを使 用して、 液相体中の超微粒子が遠心分離不能に分散している液組成物を作製す ることが重要である。  Therefore, various kinds of stirring and kneading devices such as a known ball mill and mixer are appropriately used to appropriately knead to prepare a uniformly dispersed starting solution composition, which is diluted or kneaded with other resins. It is necessary to. In particular, it is important to use a ball (bead) mill to produce a liquid composition in which ultrafine particles in a liquid phase are dispersed so that they cannot be centrifuged.

この発明において、 上記の超微粒子が液相内に均質に分散するには、 ボール (ビーズ)ミルを使用するメカニカルな混練、 分散方法のほか、 液相物質と超微 粒子との平均分子サイズ、 平均分子量 (式量)をできるだけ近似させる方法を採 用することも重要である。  In the present invention, in order to uniformly disperse the ultrafine particles in the liquid phase, in addition to mechanical kneading and dispersing methods using a ball (bead) mill, the average molecular size of the liquid phase substance and the ultrafine particles, It is also important to adopt a method that approximates the average molecular weight (formula weight) as much as possible.

出発液組成物における液相体の平均分子サイズは、 超微粒子の平均粒径 ± 100%の範囲で近似していることが望ましく、 さらに好ましくは液相体の平 均分子サイズが超微粒子の平均粒径 ±50%の範囲で近似しているとよい。 ま た、 超微粒子の平均粒径は、 30nm以下、 20nm以下であることが好ましい。 また、 液相体の平均分子量 (式量)は、 超微粒子の平均分子量 (式量)と同等ま たは +200%以下、 + 150%以下、 さらに + 100%以下であることが好ましい。 液組成物の溶剤などを除く液相体全体、 あるいは該液相体のうち 50vol%以上 を占める主要な液相物質の平均分子量 (式量)は、 250以下、 さらに 150以下が好 ましい。 The average molecular size of the liquid phase in the starting liquid composition is desirably close to the range of the average particle diameter of the ultrafine particles ± 100%, and more preferably the average molecular size of the liquid phase is the average of the ultrafine particles. It is preferable that the particle size is approximated within a range of ± 50%. The average particle size of the ultrafine particles is preferably 30 nm or less, and 20 nm or less. Further, the average molecular weight (formula weight) of the liquid phase body is preferably equal to or less than + 200%, + 150%, and more preferably + 100% of the average molecular weight (formula weight) of the ultrafine particles. The average molecular weight (formula weight) of the entire liquid phase body excluding the solvent of the liquid composition, or the main liquid phase substance occupying 50 vol% or more of the liquid phase body, is preferably 250 or less, more preferably 150 or less.

無機.有機膜の成膜方法として、 公知のいずれの塗布方法も採用できる。 詳 述すると、 まず、 はけ塗り、 流し塗り、 浸漬塗装、 電着塗装などが採用でき、 板状の被塗装物に対して有利な口一ルコータ一、 カーテンフローコ一ターによ る塗装が採用でできる。  As a method for forming an inorganic or organic film, any known coating method can be employed. In detail, first, brush coating, flow coating, dip coating, electrodeposition coating, etc. can be adopted, and coating with a plate coater or curtain flow coater, which is advantageous for plate-shaped objects to be coated, can be performed. Can be adopted.

さらには、 コールド、 ホット、 エア一、 エア一レスなどの各タイプのスブ レー塗装のほか、 エアー、 エア一レス、 超音波などの各タイプの静電塗装、 並 びに静電粉体塗装があり、 従来公知の装置や方法が採用できる。  Furthermore, there are various types of spray coating, such as cold, hot, airless, and airless, as well as various types of electrostatic coating, such as air, airless, and ultrasonic, and electrostatic powder coating. Conventionally known devices and methods can be employed.

静電粉体スプレーは、 粉体塗料を粉体のままに静電的に被塗物に吸着させ、 マイナス (-)に帯電している粉体塗料が電気的に吸着している間に、 粉体溶融 温度前後の温度に加熱炉で加熱塗膜にするものである。 しかし、 液相体の状態 がー度も存在しないので、 これをそのままこの発明に利用することはできな レ、。 粉体塗料による塗装方法は、 成膜前に溶融させるが、 ここでは均質に粉末 が分散することがなく、 すぐに二次凝集して粉体塗料の平均粒径が大きくな リ、 この発明による液相体と超微粒子を含む液組成物の状態を現出することは 不可能であり、 この発明の作用効果を得ることはできない。 また、 この発明に よる超微粒子粉を粉体のままに静電的に被塗物に吸着させることは、 超微粒子 粉が直ちに気相中に拡散してしまうため現実的には不可能であることを発明者 らは確認、している。  In electrostatic powder spray, powder paint is electrostatically adsorbed to the object to be coated as powder, and while negative (-) charged powder paint is electrically adsorbed, It is used to form a heated coating film in a heating furnace at a temperature around the powder melting temperature. However, since the state of the liquid phase does not exist, it cannot be used as it is in the present invention. According to the coating method using a powder coating, the powder is melted before film formation, but here, the powder is not uniformly dispersed, but immediately secondary aggregates to increase the average particle size of the powder coating. It is impossible to reveal the state of a liquid composition containing a liquid phase body and ultrafine particles, and the effects of the present invention cannot be obtained. Further, it is not practically possible to electrostatically adsorb the ultrafine particle powder to the object to be coated as it is, because the ultrafine particle powder immediately diffuses into the gas phase. The inventors have confirmed and confirmed that.

特に、 この発明独自の方法として、 先に液相体 (溶剤を有する場合と無溶剤 の場合がある)を塗布したのち、 超微粒子粉を均一に分散 ·混練した樹脂ととも に噴霧あるいは静電霧化する方法が採用できる。 目的とする、 機能や膜厚みに 応じて塗装方法を選定することができる。 In particular, as a unique method of the present invention, a liquid phase body (which may have a solvent or may be solventless) is first applied, and then the ultrafine powder is uniformly dispersed and kneaded. Spraying or electrostatic atomization can be adopted. The coating method can be selected according to the desired function and film thickness.

また、 ライニング方法を採用することも可能であり、 一般的なホウロウライ ニング、 グラスライニングの概念に相当する無機'有機質膜を提供できる。 例 えば公知の溶射法、 流動浸漬法、 パウダースプレイ法、 デイスパージヨン法が 採用できる。  It is also possible to adopt a lining method, and it is possible to provide an inorganic / organic film corresponding to the general concept of a hollow lining or a glass lining. For example, a known thermal spraying method, a fluidized immersion method, a powder spray method, and a discharge purge method can be employed.

溶射法では、 プラスチックの粉末を高温火炎の中に高速で通過させて半溶融 状態にし、 これに超微粒子粉を混合した樹脂を圧縮空気で余熱した素材側に吹 付ける。 パウダースプレイ法では、 加熱炉で予熱した被着体にスプレイ、 静電 塗装機で粉末を溶融させてライニングする。 この発明においては、 樹脂を溶融 状態にしこれをキャリア一として、 別途用意した超微粒子粉を均質に分散-混 練した樹脂を吹付けする。 ディスパージョン法も超微粒子粉と樹脂粉末を溶剤 か水に均質に懸濁させたデイスパージヨンを作り、 スプレー塗装後蒸発乾燥さ せてから加熱炉内で加熱し、 樹脂粉末を溶け合わせる。  In the thermal spraying method, a plastic powder is passed through a high-temperature flame at high speed to a semi-molten state, and a resin mixed with ultra-fine powder is blown to the preheated material side with compressed air. In the powder spray method, the adherend preheated in a heating furnace is sprayed, and the powder is melted and lined using an electrostatic coating machine. In the present invention, the resin is made into a molten state, and this is used as a carrier, and a resin prepared by uniformly dispersing and kneading ultrafine particle powder prepared separately is sprayed. In the dispersion method, ultrafine powder and resin powder are homogeneously suspended in a solvent or water to make a dispersion, which is then spray-coated, evaporated to dryness, and then heated in a heating furnace to dissolve the resin powder.

シート材を用いた塗布方法も採用できる。 熱可塑性樹脂シートに超微粒子粉 を予め均質に混入しておく力 他樹脂とともに塗布しておき、 被着体に該シー トを張り付けてこれを溶融させ、 その後乾燥させるとよい。  An application method using a sheet material can also be adopted. The force of premixing the ultrafine powder uniformly into the thermoplastic resin sheet is preferably applied together with other resin, the sheet is adhered to the adherend, melted, and then dried.

要するに、 この発明は、 広義の塗布の種々の過程において、 超微粒子粉を遠 心分離不能に均一に混練、 混合した液相体内で配列させる工程を経るようにす るだけで、 無機 ·有機質膜を提供できるのである。  In essence, the present invention provides an inorganic / organic film only by allowing the ultrafine powder to be uniformly kneaded and arranged in a mixed liquid phase so that it cannot be centrifugally separated in various processes of coating in a broad sense. Can be provided.

超微粒子粉として採用する無機/有機の物質が有する機能、 性質を有効に活 用できるように、 成膜対象物に応じて、 付与したい機能や最適な成膜方法など 力適宜選定される。 それが塗料であるか接着材であるかは、 選定する成膜方法 でいかなる形態をとるかの変形に過ぎず、 それよりも成膜対象物と付与したい 機能との関係を超微粒子粉でどのように実現するかが重要になる。 以下に事例を説明する。 窓ガラスに防汚処理をしたいと考えると、 まず、 防 汚機能を有した塗料を直接ガラスに塗布するか、 防汚フィルムとして貼ること が想定できる。 In order to effectively utilize the functions and properties of the inorganic / organic substances used as the ultrafine powder, the functions to be added and the optimal film forming method are appropriately selected according to the film formation target. Whether it is a paint or an adhesive is only a variation of what form it takes in the chosen film-forming method. It becomes important how to realize. An example will be described below. If you want to apply antifouling treatment to window glass, you can first apply a paint with antifouling function directly to the glass or attach it as an antifouling film.

そこで、 ガラスに塗布するのに適した公知の塗料を選定し、 その塗料を液相 体とし、 例えば透光性セラミックスとして A1203、 Si02、 Zr02超微粒子粉末 を選定し、 塗料内の揮発成分やその量を考慮してこれらの単独又は複合して所 定の割合で混合し、 これをガラスに塗布後、 半硬化した時点で光触媒の Ti02 超微粒子粉末を均質に混練、 混合した樹脂を塗布することで、 硬化後には Ti02微粒子の大半が露出固定した防汚用塗膜が完成する。 Therefore, by selecting a known coating which is suitable for application to the glass, the coating material as a liquid phase body, selects the A1 2 0 3, Si0 2, Zr0 2 ultrafine powders as eg translucent ceramics, the paint of volatile components and their amounts in consideration of a mixing ratio of the constant Tokoro by these alone or combined, after applying it to the glass, homogeneously kneaded Ti0 2 ultrafine powder of a photocatalyst at the time of the semi-cured, mix by applying a resin, antifouling coating film is completed most of the Ti0 2 particles are exposed fixed after curing.

また、 PETフィルムに対して浸食することがない塗料を選定し、 その塗料を 液相体とし、 同様に超微粒子粉末を混合してフィルムに塗布後に、 酸化チタン 超微粒子を分散,混練した樹脂を同様に塗布する。  In addition, a paint that does not corrode the PET film is selected, and the paint is used as a liquid phase. Similarly, ultrafine powder is mixed and applied to the film, and then the titanium oxide ultrafine particles are dispersed and kneaded. Apply similarly.

前記防汚用塗膜は、 例えば太陽電池セルのガラス表面に塗布することも好適 な例であり、 当然陶器、 磁器、 金属などにも塗布できる。 この場合、 塗布相手 の材質に応じて超微粒子粉末種と粒径、 あるいはさらに超微粒子となした顔料 を選定することにより密着カを向上させることが可能である。  For example, the antifouling coating is preferably applied to a glass surface of a solar cell, and may be applied to ceramics, porcelain, metal, and the like. In this case, it is possible to improve the adhesion by selecting the type and particle size of the ultrafine particles or the pigment which has been made into ultrafine particles according to the material of the application partner.

上記の例で光触媒の Ti02超微粒子を入れな 、塗膜自体も、 緻密かつ高硬度 で汚れが付き難いハードコートであり、 ガラスや樹脂材、 陶器、 磁器、 金属の 保護膜として機能する。 さらにはガラス及びプラスチック製の光学レンズの保 護膜としても好適である。 すなわち、 平均粒径が runクラスの Si02、 Zr02を用 いた塗料による塗膜は、 紫外線を完全に遮断でき、 また同塗膜を透過する可視 光の透過率と散乱効果にすぐれておリ、 塗装時に強制乾燥させて加温すること ですぐれた親水性を有する。 Do Put Ti0 2 ultrafine particles of a photocatalyst in the above examples, the coating itself is hardly hardcoat smudges in dense and high hardness, glass or a resin material, ceramics, porcelain, functions as a protective film of a metal. Further, it is also suitable as a protective film for glass and plastic optical lenses. That is, the coating film by coating the average particle diameter had use of Si0 2, Zr0 2 of run class, ultraviolet can be completely cut off, also you re excellent in scattering effect visible light transmittance passing through the same coating It has excellent hydrophilicity by forcibly drying and heating at the time of painting.

次に、 防湿、 防水、 耐水性、 防ガス性、 あるいは電気絶縁性を付与したいと 考えた場合、 直接塗布する場合とフィルムに該機能を設けることが想定でき る。 前記機能には水分子やガス分子が透過しない緻密な膜が必要であるため、 塗膜が可能な限リ A1203、 Si02などの超微粒子のみで形成されることが望まし い。 そこで、 塗布先やフィルム材質に応じて塗料を選定するが、 例えば揮発 性、 硬化性にすぐれたものを選んでこれを液相体として、 平均粒子が異なる A1203、 Si02などを所定の割合で混合し、 塗布することで、 極めて薄い膜で前 記機能を付与した塗膜を完成する。 Next, when it is desired to provide moisture proofing, waterproofing, water resistance, gas proofing, or electrical insulation, it can be assumed that the film is directly applied or the film is provided with the function. Since the above function requires a dense membrane through which water molecules and gas molecules do not pass, Capable coating Kirill A1 2 0 3, Si0 2 has to desired to be formed only by ultrafine particles, such as. Therefore, although selected paint according to the application destination or film material, such as volatile, as a liquid phase body so choose that has excellent curability, the average particle different A1 2 0 3, Si0 2 and predetermined By mixing and applying at a ratio of, a coating film having the above-mentioned function is completed with an extremely thin film.

この発明の塗膜は、 防湿、 防水機能を有するため耐食性、 防锖の目的で鉄や アルミニウムなどの各種金属素材などにも塗布できる。 従って、 これらの金属 で製作される大型構造物、 各種の製品、 部品に塗布して材料の耐食性向上、 防 鲭機能の付与が可能である。 防鯖と同時に A1203、 Si02などの超微粒子の有す る他の機能を付与できることは、 当然である。 The coating film of the present invention has a moisture-proof and water-proof function and can be applied to various metal materials such as iron and aluminum for the purpose of corrosion resistance and protection. Therefore, it can be applied to large structures, various products, and parts made of these metals to improve the corrosion resistance of the material and to provide a protection function. Bosaba Simultaneously A1 2 0 3, Si0 able to provide other functions that Yusuke of ultrafine particles, such as 2, of course.

もちろん金属以外の材質であっても適用可能であり、 例えば、 極めて鯖びや すい Fe-B-R系焼結磁石、 ボンド磁石の防鲭膜にも好適である。 モーター用磁 石の場合、 ローターなどへの磁石の接着剤として利用しかつ防鑌膜として利用 できる。 さらには、 磁石の保護膜として機能するだけでなく、 接着材として機 能するため、 小さな磁石を接着して大型のブロックに形成したりできる。 ここ で、 塗膜に A1203で非導電性を持たせると、 小型又は薄物磁石を接着して大型 のブロック磁石とした場合に、 ブロック磁石に渦電流の発生を防止する機能を 付与することが可能になる。 例えば、 MRI装置、 ESR装置などに使用される Fe-B-R系永久磁石に適用することが最適例である。 Of course, materials other than metals can be applied, and for example, the present invention is also suitable for an extremely easy-to-react Fe-BR-based sintered magnet and a heat-resistant film of a bonded magnet. In the case of a magnet for a motor, it can be used as an adhesive for a magnet to a rotor or the like, and can also be used as a waterproof film. Furthermore, since it functions not only as a protective film for the magnet but also as an adhesive, a small magnet can be bonded to form a large block. Here, to have a non-conductive in A1 2 0 3 in the coating, when a large block magnet by adhering a small or thin magnet, to grant the ability to prevent the occurrence of eddy currents in the block magnet It becomes possible. For example, the best example is to apply it to Fe-BR permanent magnets used in MRI equipment, ESR equipment, etc.

航空機や船舶では、 空気又は水という流体との接触が常時行われているた め、 機体の保護や流体との摩擦を低減したいという要望がある。 一例として、 耐腐食性、 高硬度、 耐航性、 耐熱性、 低摩擦係数の性状を有するハードコート が切望されているが、 これを実現しょうとした場合、 金属等への密着性、 完成 した塗膜の緻密性、 さらには低摩擦係数を満足しなければならない。  Aircraft and ships are constantly in contact with air or water, so there is a need to protect the fuselage and reduce friction with the fluid. As an example, a hard coat with properties such as corrosion resistance, high hardness, seaworthiness, heat resistance, and a low coefficient of friction has been long-awaited. The coating must be dense and have a low coefficient of friction.

金属等への密着性のために、 この発明では、 光触媒の Ti02超微粒子を用い てその浸食力を利用すること、 光触媒機能を停止させるために Si02超微粒子 を用いること、 低摩擦係数を実現するため A1203超微粒子を用いることを考え た。 For adhesion to metals such as, in the present invention, utilizing the erosion force with Ti0 2 ultrafine particles of a photocatalyst, Si0 2 ultrafine particles in order to stop the photocatalytic function It is used, considering the use of A1 2 0 3 ultrafine particles for realizing a low friction coefficient.

発明者らは、 種々の実験で以下の知見を得た。 nmクラスの超微粒子として もっと小さなものに Si02超微粒子、 それよりも大きなものに光触媒型 Ti02超 微粒子、 さらに大きなものに A1203超微粒子を選定し、 これらの混合量比を適 宜選定して液相体となる種々の塗料に混入したところ、 いずれの組成の場合も 極めて強い金属への密着度が得られた。 それのみならず、 Ti02超微粒子の光 触媒機能が停止して金属や液相体自体を浸食することがなく、 膜自体は高硬度 でかつ表層 (iAl203の低摩擦係数を実現していた。 The inventors have obtained the following findings in various experiments. More small things to Si0 2 ultrafine particles as ultrafine particles nm classes, it selects the A1 2 0 3 ultrafine particles photocatalytic Ti0 2 ultrafine particles, the more larger the larger than suitable Yibin these mixing amount ratio When selected and mixed into various paints that became liquid phase bodies, extremely strong adhesion to metals was obtained for all compositions. Not only that, Ti0 2 ultrafine particles of a photocatalyst function is stopped without eroding the metals and liquid phase material itself, the film itself provides high hardness and and surface layer (a low coefficient of friction IAL 2 0 3 I was

上記の機能が得られる機構を詳述すると、 金属表面に塗布された塗料、 すな わち、 3種の超微粒子粉を有する液相体の塗料成分の硬化過程において、 金属 表面への密着力を生じるのは最も浸食力の強い Ti02超微粒子の作用であつ て、 この Ti02超微粒子による浸食はこれ単体の場合は紫外線が少しでも存在 するところではずつと続くことになる。 ところ力 液相体内での超微粒子の再 配列が進むにつれて、 3種のうち最も小さな Si02超微粒子がそれよりも大きな Ti02超微粒子の外面を包囲して Ti02超微粒子の機能を停止させ、 次いでさら に大きな A1203超微粒子が近接し、 配列して行くことにより、 3種の超微粒子 の当接した配列が完了していくものと推測している。 The mechanism by which the above functions are obtained is described in detail. In the process of curing the paint applied to the metal surface, that is, the paint component of the liquid phase containing three types of ultrafine powder, the adhesion to the metal surface shall apply in the most erosion force strong Ti0 2 ultrafine particles act to cause erosion by the Ti0 2 ultrafine particles will be followed and each is where the ultraviolet in the case of this single exists little. As rearrangement of ultrafine particles with a force liquid phase body progresses place, to stop the function of the Ti0 2 ultrafine particles surrounds the outer surface of the large Ti0 2 ultrafine particles even the smallest Si0 2 ultrafine particles than of the three and then close a large A1 2 0 3 ultrafine particles further, by going arranged, abutting sequences of the three super-fine particles are assumed to continue to completion.

すなわち、 シンナーなど力 発して液相体が固化する中、 まず液相体を分解 しかつ金属表面へ浸食のごとく密着する Ti02超微粒子があり、 次にこれを包 囲するように Si02超微粒子が集まり、 さらに A1203超微粒子が集まってくる。 これらの順に集合し当接配列して超微粒子粉の層ができ、 超微粒子間の隙間に 固化した液相体があるが、 これも超微粒子にて変成して減量してゆき、 実質的 に 3種の超微粒子粉による緻密なセラミックス層が形成される。 That is, in the liquid phase material originates forces such as thinner is solidified, there is Ti0 2 ultrafine particles to first contact as erosion liquid phase body to decompose vital metal surface, which is then to encirclement Si0 2 greater fine particles are gathered, gather further A1 2 0 3 ultrafine particles. These layers are assembled and abutted and arranged to form a layer of ultrafine powder, and there is a solidified liquid phase in the gaps between the ultrafine particles. A dense ceramic layer is formed by three types of ultrafine powder.

この推論が正しいことは、 上記塗料がもたらす別の現象、 機能からも裏付け ることができる。 前記の 3種の超微粒子粉を有するァクリル樹脂からなる液相 体の塗料成分は、 無色透明であり、 これを紫外線にて容易に変色する紙に塗布 して野外に放置した。 また、 前記の 3種の粒径のうち Ti02超微粒子が最も小さ 、場合、 前記の 3種のうち Si02超微粒子を除いた組成のものを紙に塗布して同 様に野外に放置した。 さらに前記紙に塗布してアルミニウム箔に密着させて同 様に野外に放置した。 The correctness of this inference can be supported by other phenomena and functions brought about by the above paints. Liquid phase composed of acryl resin containing the above three types of ultrafine powder The paint component of the body was colorless and transparent, which was applied to paper that easily changed color with ultraviolet light, and left outdoors. Also, most small, Ti0 2 ultrafine particles of the three kinds of particle size, case, by coating having composition excluding the three Si0 2 ultrafine particles of the paper was left outdoors Similarly . Further, it was applied to the paper, brought into close contact with the aluminum foil, and similarly left outdoors.

何も塗布しない同紙は、 紫外線に弱く 2日で黄変して 2週間経過後に触ると崩 れ始めるようになつた。 Ti02超微粒子が最も小さ V、場合は直射日光で直ちに 黄変し、 Si02超微粒子を除いた場合も同様に直ちに黄変し、 光触媒機能が進 行していることが認められた。 しかし、 前記の粒径差を設けた 3種の超微粒子 粉を有するアクリル樹脂の場合、 紙単体、 金属との積層のいずれも 3か月経過 しても紙に黄変が認められず、 まったく変化しなかった。 すなわち、 この塗膜 では、 紫外線が透過せず、 光触媒の Ti02超微粒子が機能していないことが明 らかで、 特に金属との積層では、 紙が金属に強く接着され、 高密着度、 高強 度、 耐紫外線の機能を発揮した。 The paper, which was not coated with anything, was weak to ultraviolet light and turned yellow in two days, and began to collapse when touched after two weeks. Ti0 2 ultrafine particles are most small V, if the immediately yellowing direct sunlight, similarly immediately yellowing Excluding Si0 2 ultrafine particles, it has been found that the photocatalytic function is progress. However, in the case of an acrylic resin having three types of ultrafine powder having the above-described particle size difference, no yellowing was observed on the paper even after 3 months, either for the paper alone or for the lamination with the metal. Did not change. That is, in the coating film, ultraviolet rays not transmitted, by Ti0 2 ultrafine particles of a photocatalyst is not functioning clarified, in particular lamination of the metal, paper is adhered strongly to the metal, high degree of adhesion, Demonstrated high strength and UV resistance.

前記の異種でかつ所定の異なる粒径差を有する 3種の超微粒子粉とアクリル 樹脂による塗料組成において、 固化後の超微粒子粉とアクリル樹脂の体積比が 1:1から樹脂側が少なくなるよう設定すると、 完成した塗膜は前記のごとく 3種 の超微粒子粉による緻密なセラミックス層となる力 表層は主に A1203超微粒 子が配列しており、 この膜には nmクラスの超微粒子によってもたらされた極 めて顕著な親水性の機能が発揮される。 この親水性の機能は、 いわゆる光触媒 の Ti02超微粒子によって得られたものでないことは、 前述の紫外線不透過の 説明からも明白である。 また、 発明者らは、 Si02超微粒子のみと変成ァクリ ル樹脂との無機-有機膜の場合も親水性の機能を発揮することを知見した。 一方、 Si02超微粒子 Ti02微粒子を包囲しない程度、 両者の粒径に差があ る場合は、 液相体内で均一に分散している Si02超微粒子が紫外線を透過させ ずに Ti02微粒子の触媒機能を停止させると考えられる。 親水 (油)性の機能を付与する方法としては、 前述のごとく、 塗装時に強制乾 燥させて加温することですぐれた親水性を付与でき、 また塗膜表面を研摩パッ ド (ジルコニァ、 ダイァモンドなどの超微細粉ペーストを塗布し固化したパッ ド)で研摩する方法のほか、 UV照射または EB照射による樹脂層への酸素の含 浸処理方法を採用することも可能である。 すなわち、 液相に EB硬化グルーま たは UV硬化グルーを単独あるいは他の樹脂と複合して用い、 この液相量を超 微粒子粉よリも若干多くし、 塗布固化時に表層に樹脂層ができるようにして、 半硬化後、 EBまたは UV照射時に 02フローさせて、 表層の樹脂層にのみ In the coating composition of the three kinds of ultrafine particles and the acrylic resin having different particle diameters different from each other and predetermined, the volume ratio of the solidified ultrafine particles to the acrylic resin is set to 1: 1 and the resin side is reduced. then, the finished coating film forces the surface layer comprising a dense ceramic layer by three ultrafine powder as described above is mainly sequence A1 2 0 3 ultra fine particles, ultrafine particles nm class for this film The extremely remarkable hydrophilic function provided by the above is exerted. The hydrophilic feature is not one obtained by Ti0 2 ultrafine particles of a so-called photocatalyst, it is apparent from the foregoing description of the ultraviolet-opaque. Further, the inventors inorganic and only modified Akuri Le resin Si0 2 ultrafine particles - in the case of the organic film was found that exhibits a function of hydrophilic. On the other hand, Si0 2 so as not to surround the ultrafine particles Ti0 2 particles, when Ru Sagaa the particle size of both, Ti0 2 particles Si0 2 ultrafine particles are uniformly dispersed in the liquid phase body is without UV light transmitting It is thought to stop the catalytic function of. As a method of imparting hydrophilic (oil) properties, excellent hydrophilicity can be imparted by forcibly drying and heating at the time of painting, as described above, and a polishing pad (zirconia, diamond) It is also possible to employ a method in which the resin layer is polished by UV irradiation or EB irradiation, in addition to the method of polishing with a pad that has been applied and solidified with an ultra-fine powder paste. In other words, EB-curing glue or UV-curing glue is used alone or in combination with another resin in the liquid phase, and the amount of this liquid phase is slightly larger than that of the ultrafine powder, so that a resin layer is formed on the surface during application and solidification. and so, after semi-curing, by 0 2 flow during EB or UV radiation, only the surface layer of the resin layer

02ァッシングして表面を親水性化することが可能である。 セラミックス層に て密着性と耐候性を有しており、 前記の酸素の下層への移動を防止しながら表 層に親水性を付加できることになる。 なお、 02アツシングする表層の樹脂層 を別途後で設けることも可能である。 0 2 Asshingu to the surface can be hydrophilized. Since the ceramic layer has adhesiveness and weather resistance, hydrophilicity can be added to the surface layer while preventing the oxygen from moving to the lower layer. Incidentally, it is also possible to provide 0 2 Atsushingu later the surface layer of the resin separately.

なお、 液相に UV硬化グルーまたは EB硬化グルーを使用した場合、 UV照射 または EB照射による樹脂の硬化と、 nmクラスの超微粒子による超微粒子層の 効果が合わせられて、 より緻密で硬度の高い塗膜が得られ、 硬化を制御できる ことから接着材としても有用である。  When UV-curable glue or EB-cured glue is used for the liquid phase, the effect of the UV- or EB-irradiated resin curing and the ultrafine particle layer of nm-class ultrafine particles are combined, resulting in a denser and higher hardness. Since a coating film can be obtained and its curing can be controlled, it is also useful as an adhesive.

さらにこの発明の塗料は、 印刷用のインクとして考えることができる。 塗布 において、 公知の印刷技術が採用できることはもちろんである。 従来のインク と異なる点は、 超微粒子粉にセラミックスを用いればセラミックスインク、 金 属超微粒子粉を用レ、れば金属インクになることであり、 新規な機能を有するィ ンクとして利用できる。 例えば、 絶縁性や導電性インクは従来より存在する が、 A1203超微粒子による絶縁性インクや、 A1や Cu超微粒子による導電性ィ ンクなどを提供でき、 集積回路や電気回路ので電気的特性を大きく向上させる ことが可能である。 Further, the paint of the present invention can be considered as an ink for printing. It goes without saying that a known printing technique can be adopted in the coating. The difference from conventional inks is that if ceramics are used as the ultrafine particles, ceramic inks will be used, and if metal ultrafine particles are used, then metal inks will be used. These inks can be used as inks with new functions. For example, the insulating property and the conductive ink is present prior art, A1 2 0 3 and insulating ink by ultrafine particles, can provide a conductive I link by A1 and Cu ultrafine particles, electrically since the integrated circuits and electric circuits It is possible to greatly improve the characteristics.

今日では集積回路、 電気回路などの作製に、 印刷技術の応用による微細なパ ターン形成が不可欠である。 また、 集積度の向上を目的に真空雰囲気でのス パッタリングなどの気相成長法力採用される。 これらの集積回路などのほかマ イクロマシニングの分野においても、 この発明を適用することが可能である。 例えば、 圧電素子などによるマイクロポンプで微細粒ィンクを飛ばして所要 のパターン形成を行うように実用化されている、 インクジエツト印刷方式を利 用し、 この発明の塗料を前記絶縁体インクや導電体インクとして集積回路、 電 気回路の形成が可能である。 この場合、 ェマルジヨン及び水系塗料として利用 することは極めて有効である。 前記の UV硬化グルーを用いて UV照射による 樹脂の硬化を併用する方法も、 回路の形成に極めて至便である。 もちろん真空 雰囲気で所要のバタ一ン形成を行うことも可能である。 Today, the formation of fine patterns by applying printing technology is indispensable for fabricating integrated circuits and electric circuits. In addition, in order to improve the integration, The vapor phase growth method such as puttering is adopted. The present invention can be applied not only to these integrated circuits but also to the field of micromachining. For example, the ink jet printing method, which has been put to practical use to form a required pattern by skipping fine ink with a micropump using a piezoelectric element or the like, is used, and the paint of the present invention is applied to the insulating ink or the conductive ink. Thus, integrated circuits and electric circuits can be formed. In this case, it is extremely effective to use it as emulsion and water-based paint. The method of using the UV curing glue to simultaneously cure the resin by UV irradiation is also extremely convenient for forming a circuit. Needless to say, it is also possible to form a required pattern in a vacuum atmosphere.

最後に、 この発明の最良の実施形態について説明する。 それは、 成膜用の塗 料並びに接着剤の液相体成分にァクリル変成樹脂やシリコンァクリル変成樹脂 を用い、 セラミックス超微粒子粉成分として少なくとも Si02、 A1203Finally, the best embodiment of the present invention will be described. It uses a Akuriru modified resin or a silicon § acrylic modified resin in paint and liquid phase material component of the adhesive for film deposition, at least Si0 as ceramic ultrafine particles powder component 2, A1 2 0 3,

Zr02、 SiC、 SiN、 A1N、 ZrN、 TiNの 1種を用いる液組成である。 さらに最も 優れているのは、 液相体成分に EB照射で硬化可能なァクリル変成樹脂又はシ リコンァクリル変成樹脂を用い、 セラミックス超微粒子粉成分として Si02及 び/又 (iAl203を用いる液組成である。 Zr0 2, SiC, SiN, A1N , a liquid composition using ZrN, one of TiN. What further best uses a curable Akuriru modified resin or sheet Rikonakuriru modified resin with EB irradiation in liquid phase cell components, using a Si0 2及beauty / or (IAL 2 0 3 as the ceramic ultrafine particle powder component liquid The composition.

最も好ましい組合せとして、 シリコンアクリル変成樹脂と少なくとも  The most preferred combination is a silicone acrylic modified resin and at least

Si02、 A1203、 Zr02のうち 1種の組合せとするのは、 液相体のセラミックス超 微粒子に対する分子量式量を少なくとも +100%程度とすることができ、 さら にシリコンァクリル変成樹脂分子同士の結合間に生じる隙間をセラミックス超 微粒子で埋めて強固な結合を得るることができるため、 固化後の結合が極めて 強くなることが第 1の主因である。 Si0 2, A1 2 0 3, Zr0 to the one combination of the two may be at least + 100% of the molecular weight type weight for ceramic ultrafine particles in the liquid phase material, silicon § acrylic transformed into further The first main factor is that the solidified bond becomes extremely strong because the gap created between the bond between the resin molecules can be filled with ceramic ultrafine particles to obtain a strong bond.

さらに、 シリコンアクリル変成樹脂は、 現在知られる樹脂のうち最も物性が すぐれておリ、 さらに樹脂内へのセラミックス超微粒子の分散による改質効果 がー段と物性値を高めることが可能で、 塗料並びに接着剤に求められる全ての 特性を向上させることができる。 特に、 EB照射でアクリル変成樹脂分子同士の結合を得る場合は、 樹脂分子 同士の結合間に生じる隙間をセラミックス超微粒子で埋めることが可能なた め、 樹脂結合の分解はほぼ不可能であることを確認いている。 In addition, the modified silicone acrylic resin has the best physical properties among the currently known resins, and the effect of dispersing ceramic ultra-fine particles in the resin can improve the physical property value much more. In addition, all properties required for the adhesive can be improved. In particular, when bonding between acrylic-modified resin molecules is obtained by EB irradiation, it is almost impossible to decompose the resin bonds, because the gaps between the bonding between the resin molecules can be filled with ultrafine ceramic particles. Have confirmed.

また、 この液組成は、 前述のすべての用途に適用可能であり、 特に、 EB照 射でァクリル変成樹脂分子同士の結合を得る場合は、 当該組成の液を所要の金 型に装填して EB照射することにより、 あらゆる形態の成形品を製造できる。 特に、 A1203を用いる液組成で絶縁膜、 シートを容易に作製できることから、 あらゆる電子デバイス、 電子回路シートを作製できる。 実施例 In addition, this liquid composition is applicable to all the above-mentioned applications. In particular, when the acryl-modified resin molecules are bonded to each other by EB irradiation, the liquid having the composition is charged into a required mold and EB irradiation is performed. Irradiation makes it possible to produce molded articles of any form. In particular, the insulating film in a liquid composition using the A1 2 0 3, since the sheet can be easily produced, any electronic device, the electronic circuit sheet can be produced. Example

実施例 1  Example 1

市販のセラックニス (セラック /工業用アルコール/蓚酸 = 20/79.9/0.1)、 市販 のアクリル樹脂塗料 (樹脂は MMA、 HEMA、 CHMAが主成分、 溶剤は  Commercially available shellac varnish (shellac / industrial alcohol / oxalic acid = 20 / 79.9 / 0.1), commercially available acrylic resin paint (resin is mainly composed of MMA, HEMA, CHMA, solvent is

MIBK、 キシレンが主成分)に、 セラミックス超微粒子粉として平均粒子径が 10nmの Si02をセラック並びにァクリル樹脂に対して 1%~30%の種々の割合で 混練し、 木材に節止、 目止の目的で塗布したところ、 いずれの樹脂塗料の場合 も、 浸透力がセラミックス超微粒子粉の添加量に比例して増大し、 表層の目止 のみならず、 深層まで浸透して固化後は、 木材表面が透明ガラス状化した。 また、 上記のアクリル樹脂を液相とするこの発明の塗料を、 市販の無処理と 化成皮膜処理したアルミニウム板、 普通鋼板にスプレー塗装して 200°Cで 20分 乾燥した 20~25μπι厚みの無機-有機膜の塗膜物性を測定した結果を以下に示 す。 MIBK, xylene is the main component), the average particle diameter as the ceramic ultrafine particles powder was kneaded in varying proportions of 1% to 30% Si0 2 with respect to shellac and Akuriru resin 10 nm, Fushitome wood, Metome In the case of any of the resin coatings, the penetration force increases in proportion to the amount of the ceramic ultra-fine particles added. The surface became transparent vitreous. Further, the paint of the present invention using the above-mentioned acrylic resin as a liquid phase is spray-coated on a commercially available untreated or conversion-treated aluminum plate or ordinary steel plate, and dried at 200 ° C. for 20 minutes. -The results of measuring the physical properties of the organic film are shown below.

なお、 この発明の塗料をガスクロマトグラフによる分析したところ、 揮発分 51%、 樹脂分 39%、 Si02分 10%であった。 また、 Si02分は遠心分離でも液よ リ分離不能であった。 さらに、 Si02の分子量 (式量)は 60、 MMAの分子量 (式量)は約 100、 HEMA は 130、 CHMAは約 168であり、 樹脂全体では約 120であった。 Incidentally, the coating of the invention was analyzed by gas chromatography, the volatile matter 51%, resin content 39%, were Si0 2 min 10%. Further, Si0 2 minutes was impossible even liquid by re separated by centrifugation. Further, Si0 molecular weight of 2 (formula weight) is 60, the molecular weight of MMA (formula weight) of approximately 100, HEMA is 130, CHMA is about 168, in the entire resin was about 120.

Figure imgf000031_0001
Figure imgf000031_0001

実施例 2 Example 2

市販の木工用シーラ一剤 (二トロセルロース 'ポリビニルプチラ一ル系塗 料)に、 セラミックス超微粒子粉として平均粒子怪力 7nmの Si02と平均粒子径 が 20~100nmAl2O3焼結体を 1:3で混合したセラミックス超微粒子粉を使用 し、 シーラー剤中で 1%~50<¾となるように種々の割合で混練し、 塗布したとこ ろ、 浸透力がセラミックス超微粒子粉の添加量に比例して増大し、 突き板程度 の厚みでは裏面から表面まで浸透した。 なお、 上記のセラミックス超微粒子粉 には Si02と A1203以外に少量の他種のセラミックスを含み、 Si02などと同様 機能を発揮するが特にこれを表示しない。 以下も同である。 Commercially available woodworking sealer one-component (nitrocellulose 'Poribinirupuchira Ichiru based paints), mean particle size and Si0 2 having an average particle steroids 7nm as ceramic ultrafine particles powder and 20 ~ 100nmAl 2 O 3 sintered body A 1: 3 mixture of ceramic ultrafine powder mixed in a ratio of 1% to 50 <¾ in a sealer was used. Of course, the penetration power increased in proportion to the amount of ceramic ultrafine powder added, and penetrated from the back surface to the front surface at the thickness of the veneer plate. Incidentally, in the above ceramic ultrafine particles powder contain minor amounts of other types of ceramics in addition to Si0 2 and A1 2 0 3, but exhibit the same functions and the like Si0 2 not particularly show this. The same applies to the following.

実施例 3  Example 3

ダンマ一ワニス(ダンマルゴム/テレビン油/ミネラルスピリット /=55/15/30) に、 セラミックス超微粒子粉として平均粒子径が 7~100nmの Si02と A1203と を 1:1で混合した超微粒子粉を使用し、 ダンマルゴムに対して 1%~30%の種々 の割合で混練し、 木材、 鉄板に塗布した。 Dhamma one varnish (Danmarugomu / turpentine / mineral spirits / = 55/15/30), the ceramic average particle diameter as ultrafine powder of 7 ~ 100 nm Si0 2 and the A1 2 0 3 1: ultrafine particles mixed with 1 Powder was used, kneaded at various ratios of 1% to 30% with respect to dammar rubber, and applied to wood and iron plates.

ダンマ一ワニスによる塗膜に対して、 セラミックス超微粒子粉を添加したダ ンマーワニスによる塗膜は、 固く傷付き難くなリ、 ガスライターの炎では燃え ず、 ナイフでは容易に剥離させることができなかった。  Compared to the coating with the dammer varnish, the coating with the dunner varnish to which the ultrafine ceramic powder was added was hard and hard to damage, did not burn with the gas lighter flame, and could not be easily peeled off with a knife .

さらに、 混合超微粒子粉をダンマルゴムに対して体積比で 1:1となるように したダンマ一ワニスの場合は、 木材、 鉄板に塗布し固化させると、 透明塗膜が 硬度、 耐熱性、 摩擦係数などで A1203と同等の性状を示し、 ナイフでの剥離は できず、 ハンマーで殴打しても剥離しな 、密着度が得られた。 Furthermore, in the case of a dammer-varnish in which the volume ratio of the mixed ultrafine particles is 1: 1 with respect to the dammar rubber, when applied to wood or iron plate and solidified, the transparent coating film has hardness, heat resistance, and coefficient of friction. shows the A1 2 0 3 equivalent properties or the like, can not peel the knife, Do peeled be beaten by a hammer, the degree of adhesion was obtained.

実施例 4  Example 4

市販のコンクリート塗装用のストレ一トァクリルラッカーに、 セラミックス 微粒子粉として平均粒子径が 7nmの Si02をァクリル中で 1%~60<¾となるよう に種々の割合で混練し、 コンクリートとモルタルに塗布した。 付着力と浸透力 はセラミックス超微粒子粉の添加量に比例して増大した。 Commercially available stress one Ta acrylic lacquer for concrete coating, and kneaded in various proportions such that the mean particle diameter as the ceramic powdery particles is 1% ~ 60 <¾ the Si0 2 of 7nm in Akuriru, concrete and mortar Applied. Adhesion and penetration increased in proportion to the amount of ceramic ultrafine powder added.

ストレートァクリルラッカーのみの場合はナイフ、 金属へらにて傷つけや剥 離させることが可能である力 この発明のセラミックス超微粒子粉を添加した アクリルラッカーの場合は添加量に比例して剥離しなくなつた。  When only straight acryl lacquer is used, it can be damaged or peeled off with a knife or metal spatula. In the case of acrylic lacquer to which the ceramic ultrafine powder of the present invention is added, peeling does not occur in proportion to the amount added. Was.

実施例 5 実施例 4において、 セラミックス超微粒子粉として平均粒子径が 7~100nmの Si02と A1203とを 1:9〜9:1の割合で混合した種々のセラミックス超微粒子粉を 使用した。 付着力と浸透力がセラミックス超微粒子粉の添加量に比例して増大 する傾向は同じで、 実施例 4の単体粉と複合粉との間に付着力と浸透力に大差 はみられなかった。 しかし、 超微粒子粉中の 7nmの Si02量が大きく減少する と付着力と浸透力は減少する傾向にあった。 Example 5 In Example 4, a Si0 2 and A1 2 0 3 having an average particle diameter of 7 ~ 100 nm as a ceramic ultrafine particles powder 1: 9 to 9: 1 was used various ceramic ultrafine particles powder in a mixing ratio of. The tendency for the adhesive force and the penetrating power to increase in proportion to the amount of the added ceramic ultrafine powder was the same, and there was no significant difference in the adhesive power and the penetrating power between the single powder and the composite powder of Example 4. However, penetration and adhesion and Si0 2 of 7nm in ultrafine powder decreases significantly tended to decrease.

実施例 6  Example 6

市販のコンクリート、 モルタル塗装用の塩化ビニル塗料 (塩化/醋酸ビニル共 重合体と可塑剤をバインダ一とした塗料)に、 セラミックス超微粒子粉として 平均粒子径が lOOnm以下の A1203焼結体を塗料中で 1%~10%となるように種々 の割合で混練し、 コンクリートとモルタルに塗布した。 Commercial concrete, the vinyl chloride paint for mortar coating (paint chloride / vinyl acetate copolymer and the plasticizer was a binder I), ceramic average particle diameter as ultrafine powder is less lOOnm A1 2 0 3 sintered body Was kneaded at various ratios so as to be 1% to 10% in the paint, and applied to concrete and mortar.

基の塩化ビニル塗料による塗膜に対して、 セラミックス超微粒子粉を添加し た塩化ビニル塗料による塗膜は、 固く傷付き難くなり、 ナイフで剥離させるこ とが困難になった。  In contrast to the base vinyl chloride paint film, the vinyl chloride paint film to which the ceramic ultrafine powder was added became hard and hard to scratch, and it became difficult to remove it with a knife.

実施例 7  Example 7

市販の家庭用塗料 (コロイダルディスパーシヨンにもとづく合成樹脂ェマル ション塗料)に、 セラミックス超微粒子粉として平均粒子径が 7nm〜: LOOnmの Si02と A1203焼結体を 1:2の割合で混合したセラミックス超微粒子粉を塗料中 で 1%~60%となるように種々の割合で混練し、 モルタル、 鉄板に塗布した。 市販塗料のみの場合はナイフ、 金属へらにて傷つけや剥離させることが可能 であるが、 この発明のセラミックス微粒子粉を添加した塗料は固く傷付き難く なリ、 ナイフで剥離させることが困難になった。 The commercial household paint (synthetic resin Emaru Deployment paint based on colloidal dispersion Chillon), average particle diameter as the ceramic ultrafine powder 7Nm~: a Si0 2 and A1 2 0 3 sintered body of LOOnm 1: 2 at a rate The mixed ceramic ultrafine powder was kneaded at various ratios so as to be 1% to 60% in the paint, and applied to a mortar and an iron plate. In the case of a commercially available paint alone, it can be damaged or peeled off with a knife or metal spatula.However, the paint containing the ceramic fine powder of the present invention is hard and not easily damaged, and it becomes difficult to peel it off with a knife. Was.

実施例 8  Example 8

市販の缶内面コーティング用塗料 (ポリビニルプチラール-フエノール樹脂系) に、 セラミックス超微粒子粉として平均粒子径が 7nm~100nmの Si02と A1203 焼結体を 1:2の割合で混合したセラミックス超微粒子粉を塗料中で 1%~60%と なるように種々の割合で混練し、 アルミニウム板、 鉄板に塗布した。 Commercially available can inner coating paint - in (polyvinyl butyral phenolic resin), an average particle diameter of the ceramic ultrafine particles powder of 7 nm ~ 100 nm Si02 and A1 2 0 3 Ultrafine ceramic powder mixed with the sintered body at a ratio of 1: 2 was kneaded at various ratios so as to be 1% to 60% in the paint, and applied to an aluminum plate and an iron plate.

市販塗料のみの場合はナイフ、 金属へらにて傷つけや剥離させることが可能 であるが、 この発明のセラミックス微粒子粉を添加した塗料は固く傷付き難く なり、 ナイフで剥離させることができなかった。  In the case of a commercially available paint alone, it can be damaged or peeled off with a knife or a metal spatula. However, the paint to which the ceramic fine particle powder of the present invention has been added is hard to be easily damaged and cannot be peeled off with a knife.

実施例 9  Example 9

市販の木部用の家庭用塗料 (アルキド樹脂ワニス)に、 セラミックス超微粒子 粉として平均粒子径が 7nm〜: ΙΟΟηιηの Si02と A1203焼結体を 1:2の割合で混合 したセラミックス超微粒子粉を塗料中で 1%~60%となるように種々の割合で混 練し、 木材、 アルミニウム板、 鉄板に塗布した。 Commercially available household paints for wood (alkyd resin varnish), ceramic average particle diameter as ultrafine powder 7Nm~: a Si0 2 and A1 2 0 3 sintered body of ΙΟΟηιη 1: mixed ceramics in a ratio of 2 The ultrafine powder was kneaded at various ratios so as to be 1% to 60% in the paint, and applied to wood, aluminum plate, and iron plate.

市販塗料のみの場合はアルミニウム板、 鉄板に塗布しても容易に剥離し、 木 材の塗膜はナイフ、 金属へらにて傷つけや剥離させることが可能である力、 こ の発明のセラミックス超微粒子粉を添加した塗料は、 木材、 アルミニウム板、 鉄板のいずれにも密着し、 指紋が付き難く、 かつ傷付き難くなリ、 ナイフで剥 離させることができなかった。  In the case of commercially available paints only, they are easily peeled off even when applied to an aluminum plate or an iron plate, and the wooden coating film can be damaged or peeled off with a knife or metal spatula. The powder-added paint adhered to any of the wood, aluminum plate and iron plate, making it difficult for fingerprints and scratches to be removed, and could not be peeled off with a knife.

実施例 10  Example 10

市販の熱硬化性ァクリル樹脂塗料クリヤー (ァクリル樹脂:ァミノ樹脂:ェポキ シ樹脂 = 70:20:10)に、 セラミックス超微粒子粉として平均粒子径が  Commercially available thermosetting acryl resin paint clear (acryl resin: amino resin: epoxy resin = 70:20:10) has an average particle size of ceramic ultrafine particles.

7nm~100nmの S >2と A1203焼結体を 1:2の割合で混合したセラミックス超微 粒子粉を塗料中で 1%~60%となるように種々の割合で混練し、 アルミニウム 板、 ステンレス板に塗布した。 Of 7 nm ~ 100 nm S> 2 and the A1 2 0 3 sintered body 1: 2 ceramic ultrafine particles powder in a mixing ratio of kneaded in various proportions such that 1% to 60% in the paint, aluminum Plated on stainless steel plate.

市販塗料のみの場合は、 塗膜はナイフ、 金属へらにて傷つけや剥離させるこ とが可能であるが、 この発明のセラミックス超微粒子粉を添加した塗料は、 ァ ルミニゥム板、 ステンレス板のいずれにも密着し、 固く傷付き難くなリ、 ナイ フで剥離させることができなかった。  When using only commercially available paints, the coatings can be damaged or peeled off with a knife or metal spatula.However, the paints containing the ceramic ultrafine powder of the present invention can be applied to either aluminum plates or stainless steel plates. However, it was hard to be scratched and could not be peeled off with a knife.

実施例 11 市販の湿気硬化形ポリウレタン樹脂塗料に、 セラミックス超微粒子粉として 平均粒子径が 7nm~100nmの Si02と A1203焼結体を 1:2の割合で混合したセラ ミックス超微粒子粉を塗料中で 1%~10%となるように種々の割合で混練し、 木 製床板、 アルミニウム板、 ステンレス板に塗布した。 Example 11 Commercially available moisture curing type polyurethane resin coating, ceramic average particle diameter as ultrafine powder of Si0 2 and A1 2 0 3 sintered body of 7 nm ~ 100 nm 1: ceramics were mixed at a ratio of 2 ultrafine powder in the paint And kneaded at various ratios so as to be 1% to 10%, and applied to a wooden floor plate, an aluminum plate, and a stainless steel plate.

市販塗料のみの場合はアルミニウム板、 鉄板に塗布しても容易に剥離し、 木 材の塗膜はナイフ、 金属へらにて傷つけや剥離させることが可能であるが、 こ の発明のセラミックス超微粒子粉を添加した塗料は、 木材、 アルミニウム板、 鉄板のいずれにも密着し、 固く傷付き難くなり、 ナイフで剥離させることがで きなかった。  In the case of a commercially available paint alone, it can be easily peeled off even when applied to an aluminum plate or iron plate, and the wooden coating film can be damaged or peeled off with a knife or metal spatula. The powder-added paint adhered to any of the wood, aluminum plate and iron plate, became hard and hard to scratch, and could not be peeled off with a knife.

実施例 12  Example 12

市販の金属用 2液形ポリウレタン樹脂塗料 (ポリオール/ポリィソシァネート) に、 セラミックス超微粒子粉として平均粒子怪力 7nm〜: LOOnmの Si02と A1203 焼結体を 1:2の割合で混合したセラミックス超微粒子粉を塗料中で 1%~10%と なるように種々の割合で混練し、 木製床板、 アルミニウム板、 ステンレス板に 塗布した。 A commercially available metal for 2-part polyurethane resin coating (polyol / poly I Société § sulfonate), average particle steroids 7nm~ as ceramic ultrafine particles powder: a Si0 2 and A1 2 0 3 sintered body of LOOnm 1: 2 at a rate The mixed ceramic ultrafine powder was kneaded at various ratios so as to be 1% to 10% in the paint, and applied to a wooden floor plate, an aluminum plate, and a stainless plate.

市販塗料のみの場合は、 塗膜はナイフ、 金属へらにて傷つけや剥離させるこ とが可能であるが、 この発明のセラミックス超微粒子粉を添加した塗料は、 木 製床板、 アルミニウム板、 ステンレス板のいずれにも密着し、 固く傷付き難く なリ、 ナイフで剥離させることができなかった。  When using only commercially available paints, the coatings can be damaged or peeled off with a knife or metal spatula, but the paints containing the ceramic ultrafine powder of the present invention can be used for wooden floor boards, aluminum boards, and stainless steel boards. It adhered to any of them, and it was hard and hard to scratch, and could not be peeled off with a knife.

実施例 13  Example 13

市販の耐熱、 電気絶縁用エポキシ樹脂塗料 (エポキシ-シリコン変性エポキシ 樹脂塗料)に、 セラミックス超微粒子粉として平均粒子怪力 7nm~100nmの Si02と A1203焼結体を 1:2の割合で混合したセラミックス超微粒子粉を塗料中 で 1%~60%となるように種々の割合で混練し、 木製床板、 アルミニウム板、 ス テンレス板に塗布した。 市販塗料のみの場合は、 塗膜はナイフ、 金属へらにて傷つけや剥離させるこ とが可能であるが、 この発明のセラミックス超微粒子粉を添加した塗料は、 木 製床板、 アルミニウム板、 ステンレス板のいずれにも密着し、 固く傷付き難く なり、 ナイフで剥離させることができなかった。 Commercially available heat-resistant, electrically insulating epoxy resin coating - the (epoxy-silicone-modified epoxy resin coating material), the Si0 2 and A1 2 0 3 sintered average grain steroids 7 nm ~ 100 nm as a ceramic ultrafine particles powder 1: 2 at a rate The mixed ceramic ultrafine powder was kneaded at various ratios so as to be 1% to 60% in the paint, and applied to a wooden floor plate, an aluminum plate, and a stainless steel plate. When using only commercially available paints, the coatings can be damaged or peeled off with a knife or metal spatula, but the paints containing the ceramic ultrafine powder of the present invention can be used for wooden floor boards, aluminum boards, and stainless steel boards. It adhered to any of them, became hard and not easily scratched, and could not be peeled off with a knife.

実施例 14  Example 14

市販のフエノール樹脂ワニスに、 セラミックス微粒子粉として平均粒子径が 7ηπ!〜 lOOnmの Si02と A1203焼結体を 1:2の割合で混合したセラミックス超微 粒子粉を塗料中で 1%~60%となるように種々の割合で混練し、 木製床板、 アル ミニゥム板、 ステンレス板に塗布した。 Commercially available phenolic resin varnish, as ceramic fine powder, average particle diameter 7ηπ! 1 Si0 2 and A1 2 0 3 sintered body of ~ lOOnm: 2 of the mixed ceramic ultrafine particles powder in a proportion kneaded in various proportions such that 1% to 60% in paint, wood floorboards, Coated on aluminum plate and stainless steel plate.

市販塗料のみの場合は、 アルミニウム板、 ステンレス板に塗布しても容易に 剥離し、 木部の塗膜はナイフ、 金属へらにて傷つけや剥離させることが可能で あるが、 この発明のセラミックス超微粒子粉を添加した塗料は、 木製床板、 ァ ルミニゥム板、 ステンレス板のいずれにも密着し、 固く傷付き難くなリ、 ナイ フで剥離させることができなかった。  In the case of a commercially available paint only, it can be easily peeled off even when applied to an aluminum plate or a stainless steel plate, and the wood coating can be damaged or peeled off with a knife or metal spatula. The paint to which the fine-particle powder was added adhered to any of the wooden floor boards, the aluminum plates, and the stainless steel plates, and could not be peeled off with a hard and hardly damaged knife.

実施例 15  Example 15

市販の油性塗料 (油性ワニス)に、 セラミックス超微粒子粉として平均粒子径 力^ nm〜100nmの Si02と A1203焼結体を 1:2の割合で混合したセラミックス超 微粒子粉を塗料中で 1%~60%となるように種々の割合で混練し、 ガラス、 ゲイ カル板、 木製床板、 アルミニウム板、 ステンレス板に塗布した。 Commercially available oil paint (oil-based varnishes), ceramic average particle size force as ultrafine powder ^ nm to 100 nm Si0 2 and the A1 2 0 3 sintered body 1: mixed ceramic ultrafine particles powder in the paint in a ratio of 2 The mixture was kneaded at various ratios so as to be 1% to 60%, and applied to a glass, a gay plate, a wooden floor plate, an aluminum plate, and a stainless plate.

市販塗料のみの場合は、 ガラス、 アルミニウム板、 ステンレス板に塗布して も容易に剥離し、 木部の塗膜はナイフ、 金属へらにて傷つけや剥離させること が可能であるが、 この発明のセラミックス超微粒子粉を添加した塗料は、 ガラ ス、 ケィカル板、 木製床板、 アルミニウム板、 ステンレス板のいずれにも密着 し、 固く傷付き難くなリ、 ナイフで剥離させることができなかった。  In the case of only commercially available paint, it can be easily peeled off even when applied to glass, aluminum plate, or stainless steel plate, and the wood coating can be damaged or peeled off with a knife or metal spatula. The paint containing the ultrafine ceramic powder adhered to the glass, the car board, the wooden floor board, the aluminum board, and the stainless steel board, and could not be peeled off with a knife that was hard and hard to damage.

実施例 16 市販の uv硬化樹脂塗料 (エポキシァクリレート系)に、 セラミックス超微粒 子粉として平均粒子径が 7nm~100nmの Si02と A1203焼結体を 1:2の割合で混 合したセラミックス超微粒子粉を塗料中で 1%~60%となるように種々の割合で 混練し、 プラスチックタイル、 ガラス、 ゲイカル板、 木製床板、 アルミニウム 板、 ステンレス板に塗布した。 Example 16 Commercially available uv curing resin paint (epoxy § chestnut rate system), ceramic average particle diameter as ultrafine child powder of Si0 2 and A1 2 0 3 sintered body of 7 nm ~ 100 nm 1: mixed combined ceramics in a ratio of 2 The ultrafine powder was kneaded at various ratios so as to be 1% to 60% in the paint, and applied to a plastic tile, a glass, a gaical board, a wooden floor board, an aluminum board, and a stainless steel board.

市販塗料のみの場合は、 プラスチックタイル、 ゲイカル板、 木製床板には良 好な密着性が得られ、 ガラス、 アルミニウム板、 ステンレス板への塗膜は容易 に剥離するが、 この発明のセラミックス超微粒子粉を添加した塗料は、 プラス チックタイル、 ガラス、 ゲイカル板、 木製床板、 アルミニウム板、 ステンレス 板のいずれにも密着し、 よリー層硬く傷付き難くなリ、 ナイフで剥離させるこ とができなかった。  When using only commercially available paints, good adhesion is obtained on plastic tiles, gaical boards, and wooden floor boards, and the coating films on glass, aluminum plates, and stainless steel plates are easily peeled off. The powdered paint adheres to any of the plastic tile, glass, gayal board, wooden floor board, aluminum board and stainless steel board, and has a hard layer that is hard to be scratched and cannot be peeled off with a knife. Was.

実施例 17  Example 17

市販の精製漆に、 セラミックス超微粒子粉として平均粒子径が 7nm~100nm の Si02と A1203焼結体を 1:2の割合で混合したセラミックス超微粒子粉を塗料 中で 1%~60%となるように種々の割合で混練し、 プラスチックタイル、 ガラ ス、 ゲイカル板、 木製床板、 アルミニウム板、 ステンレス板に塗布した。 この発明のセラミックス超微粒子粉を添加した塗料は、 プラスチックタイ ル、 ガラス、 ゲイカル板、 木製床板、 アルミニウム板、 ステンレス板のいずれ にも密着し、 通常の漆よリー層硬く傷付き難くなリ、 ナイフで剥離させること ができなかった。 Commercially available purified lacquer, ceramic average particle diameter as ultrafine powder of Si0 2 and A1 2 0 3 sintered body of 7nm ~ 100nm 1: 1% ~ 60 2 of the mixed ceramic ultrafine particles powder in a proportion in the paint % And kneaded at various ratios, and applied to plastic tiles, glass, gay cal boards, wooden floor boards, aluminum boards, and stainless steel boards. The paint to which the ceramic ultrafine powder of the present invention is added adheres to any of plastic tile, glass, gaical board, wooden floor board, aluminum board, and stainless steel board. It could not be peeled off with a knife.

実施例 18  Example 18

市販のアミノアルキド樹脂塗料 (ァミノ:アルキド =30:70)に、 セラミックス 超微粒子粉として平均粒子怪力 7nm~100nmの Si02と A1203を 1:2の割合で混 合したセラミックス超微粒子粉を混練して主剤とし、 市販の硬化剤用ポリィソ シァネート化合物とシンナーとで硬化剤となし、 樹脂及びセラミックス超微粒 36 Commercially available amino alkyd resin paint (Amino: Alkyd = 30 70), ceramics Si0 2 having an average particle steroids 7 nm ~ 100 nm as ultrafine powder and A1 2 0 3 to 1: 2 ceramic ultrafine particles flour combined mixed in a ratio of Is kneaded as a main ingredient, and a commercially available polysocyanate compound for a curing agent and a thinner are used as a curing agent. 36

子粉分 36%、 添加剤 3%、 溶剤 (主剤内 )51«¾、 硬化剤 6%、 溶剤 (硬化剤内) 4%の 成分となるように調整した 2液形塗料を作製した。 A two-component paint was prepared in which the components were as follows: 36% of powder content, 3% of additives, 51% of solvent (in the main agent), 6% of hardener, and 4% of solvent (in the hardener).

主剤と硬化剤とを混合後、 スプレ一塗装法にて種々材料に塗布した。  After mixing the main agent and the curing agent, they were applied to various materials by a spray coating method.

この発明のセラミックス超微粒子粉を添加した塗料は、 日本瓦、 磁器タイ ル、 プラスチックタイル、 PETなどのブラスチックフィルム、 ABSなどのブラ スチック成形体、 樹脂管、 ソーダガラス、 板ガラス、 ガラス繊維、 FRP、 モル タル、 コンクリート、 ゲイカル板、 MDF、 木製床板、 アルミニウム板、 ステ ンレス板、 鋼板、 鋼管のいずれにも密着し、 通常のアミノアルキド樹脂塗料よ り一層硬く傷付き難くなリ、 ナイフで剥離させることができなかった。  Paints to which the ceramic ultrafine powder of the present invention is added include plastic films such as Nippon roof tiles, porcelain tiles, plastic tiles, PET, plastic molded bodies such as ABS, resin tubes, soda glass, plate glass, glass fiber, FRP , Mortar, concrete, gayal board, MDF, wooden floor board, aluminum board, stainless steel board, steel plate, steel pipe, and harder than ordinary aminoalkyd resin paint. I couldn't let it.

実施例 19  Example 19

市販の無機有機複合ワニスに、 セラミックス超微粒子粉として平均粒子径が 7rnn~100nmの Si02と A1203を 1:2の割合で混合したセラミックス超微粒子粉 を種々割合で混練して主剤とし、 市販の硬化剤用ポリィソシァネート化合物と シンナ一とで硬化剤となし、 樹脂及びセラミックス超微粒子粉分 66%、 添加剤 5%、 溶剤 (主剤内) 9%、 硬化剤 13%、 溶剤 (硬化剤内) 7%の成分となるように調 整した 2液形塗料を作製した。 Commercially available inorganic-organic composite varnish, ceramic average particle diameter as ultrafine powder of 7rnn ~ 100nm Si0 2 and A1 2 0 3 to 1: kneading a base resin 2 in a mixed ceramic ultrafine particles powder in a proportion in various proportions A commercially available polyisocyanate compound for a curing agent and thinner are used as a curing agent, resin and ceramic ultrafine particles 66%, additives 5%, solvent (in the main agent) 9%, curing agent 13%, solvent (In the curing agent) A two-pack type paint was prepared so as to have a 7% component.

主剤と硬化剤とを混合した状態で塊も無く均一であった。 固化は常温乾燥で 2~3曰を要した。 無色透明の塗膜外観は良好で、 外径 15mm、 500gの錘を 30cm高さから落下させても割れやひびの発生が無かった。  In a state where the main agent and the curing agent were mixed, the mixture was uniform without lumps. The solidification was dried at room temperature and required 2-3 words. The appearance of the colorless and transparent coating film was good, and no cracks or cracks were generated even when a weight of 15 mm in outer diameter and 500 g was dropped from a height of 30 cm.

また、 前記 2液形塗料より硬化剤を除き、 無機有機複合ワニスとセラミック ス超微粒子粉を 1:1となるよう混合した 1液の塗料組成物を溶剤で希釈し、 ハケ 塗り、 スプレー塗装で実施例 18と同様に種々材質の表面に塗布した。 この場 合、 硬化材は不要で、 前記 2液形塗料よりもすぐれた浸透性、 密着性を示し、 硬化も早かった。  In addition, the curing agent was removed from the two-pack type paint, and the one-part paint composition in which the inorganic-organic composite varnish and the ceramics ultrafine powder were mixed at a ratio of 1: 1 was diluted with a solvent, and brush-coated and spray-coated. It was applied to the surface of various materials in the same manner as in Example 18. In this case, a hardening material was not required, and it exhibited better permeability and adhesion than the two-pack type paint, and was hardened quickly.

実施例 20 セラミックス超微粒子として 5ηπ!〜 500nmと種々の平均粒子径を有する Si02、 A1203、 光触媒用 Ti02を用い、 平均粒子径並びに混合量比を種々変え てセラミックス超微粒子粉を作製し、 これを市販の塗料主剤用の変成ァクリル 樹脂と種々割合で混練して出発組成物となした。 Example 20 5ηπ as ceramic ultrafine particles! Si0 2 having a ~ 500 nm and a variety of average particle diameter, A1 2 0 3, using a photocatalyst for Ti0 2, average particle diameter and mixing amount ratio variously changed to prepare a ceramic ultrafine particles powder, a commercially available paint base compound which It was kneaded with a modified acryl resin for use in various proportions to obtain a starting composition.

3種の超微粒子の平均粒子径並びに混合量比を種々変え、 変成ァクリル樹脂 との混合割合も種々変化させた多数の組成の出発組成物を用意した。 使用時に ァクリル樹脂用溶剤で希釈し、 必要に応じてィソシァネ一トを硬化剤として適 宜添加し、 ハケ塗り、 スプレー塗装で実施例 18と同様に種々材質の表面に塗布 し、 それぞれ塗装面への浸透性、 密着性、 塗膜の硬度などの性状を観察した。 また、 紫外線で容易に劣化する紙にも塗布して野外放置し、 経時的変化を観察 した。  Numerous starting compositions were prepared in which the average particle diameter and the mixing ratio of the three kinds of ultrafine particles were variously changed, and the mixing ratio with the modified acryl resin was also variously changed. At the time of use, it is diluted with acryl resin solvent, and if necessary, isocyanate is appropriately added as a hardener, applied by brush coating or spray coating on the surface of various materials in the same manner as in Example 18, and applied to the painted surface, respectively. The properties such as permeability, adhesion, and hardness of the coating film were observed. In addition, it was applied to paper that easily deteriorates due to ultraviolet light and left outdoors, and changes over time were observed.

塗装面への浸透性、 密着性、 塗膜の硬度などの性状を良好にするには、 超微 粒子の平均粒子径は粉末全体で見た場合に小さいほうが良好であること、 個々 には大きいほうから A1203、 光触媒用 Ti02、 Si02の順に小さくしなければな らないことを確認した。 例えば、 該平均粒子径は Si02程度に光触媒用 Ti02の 方が小さい場合、 塗膜の密着性や浸透性は一段とすばらしいが、 完成した塗膜 力経時的に変質しかつ塗布面の材質が変質してしまう問題を生じる。 また、 Si02を混合しな 、か、 Si02が少な 、塗料を塗布した紙は日光で直ちに変色し 始めた。 In order to improve properties such as permeability to the painted surface, adhesion, and hardness of the coating film, the smaller the average particle size of the ultrafine particles is, the better it is when viewed as a whole powder. law from A1 2 0 3, it was confirmed that shall be reduced to the order of the photocatalytic Ti0 2, Si0 2. For example, if the average particle size is smaller for photocatalytic Ti0 2 to about Si0 2, although further great adhesion and penetration resistance of the coating film, the finished coating film strength over time altered and the material of the coated surface This causes a problem of deterioration. Moreover, Do mixing Si0 2, or, less is Si0 2, the paper coated with coating material began to discolor immediately sunlight.

従って、 一番小さな Si02は Ti02を囲み、 UVを遮断して光触媒を停止させて いると考えられ、 Si02の平均粒子径と添加量は、 Ti02の平均粒子径と添加量 に応じて適宜選定する必要があり、 また、 Ti02と Si02による塗布面材質への 浸透性や密着性と、 塗膜の経時的安定性とのバランスを考慮して決定する必要 があることを確認した。 Thus, the smallest Si0 2 surrounds the Ti0 2, and block UV believed to stop the photocatalyst, the amount added to the average particle diameter of Si0 2, in response to the added amount and the average particle size of Ti0 2 it is necessary to select appropriate Te, also confirm that there needs to be determined in consideration Ti0 and 2 and Si0 2 to by coated surface material permeability and adhesion, the balance between the temporal stability of the coating did.

なお、 Si02程度に小さな A1203が得られるのであれば、 Ti02を包囲する機 能について Si02の換わりが可能であると考えられる。 平均粒子径を大きいほうから Al2O3(100~500nm)、 光触媒用 TiO2(20~30nm) SiO2(7~10nm)の順に小さくし、 その混合量比率を適宜選 定したセラミックス超微粒子粉を用いると良いことを確認したのち、 変成ァク リル樹脂との混合割合を調べたところ、 塗布する際に樹脂量の方が多い場合は 超微粒子粉の増量とともに塗膜が緻密にかつ高硬度になる力 逆に樹脂量の少 ない場合は塗布が困難になるか、 塗膜が均質にならないことを確認した。 上記の各種塗膜を顕微鏡観察したところ、 超微粒子やその集合体が見事に当 接整列していることを確認した。 そこで、 完成した塗膜において、 超微粒子粉 と樹脂分とが体積比で 1:1近辺となるように目標設定し、 両者の量並びに溶剤 量を塗装性が良好となる範囲で種々実験し、 塗膜の顕微鏡観察ならびに耐炎性 の試験を行った。 Incidentally, it considered if the small A1 2 0 3 obtained about Si0 2, it is possible to place the Si0 2 for Function surrounding the Ti0 2. Ceramic ultrafine particle powder with the average particle diameter decreasing in the order of Al 2 O 3 (100 to 500 nm), TiO 2 for photocatalyst (20 to 30 nm), SiO2 (7 to 10 nm), and the mixing ratio is appropriately selected. After confirming that it is advisable to use a modified acrylic resin, the mixing ratio with the modified acrylic resin was examined.If the amount of resin was large during application, the coating film became dense and hard with the increase in ultrafine powder. Conversely, it was confirmed that when the amount of resin was small, application became difficult or the coating film was not homogeneous. Microscopic observation of the above various coatings confirmed that the ultrafine particles and their aggregates were in excellent contact and alignment. Therefore, in the completed coating film, the target was set so that the volume ratio of the ultrafine particle powder and the resin component was around 1: 1 and various experiments were conducted on the amount of both and the amount of solvent within a range where the paintability was good. The coatings were observed under a microscope and tested for flame resistance.

超微粒子粉と樹脂分とが体積比で 1:1から樹脂が若干多いと思われる塗膜 は、 半硬化後に火を付けると表層の樹脂力燃えるが、 その後火を消して硬化さ せた塗膜、 あるいは半硬化後に表層の樹脂を溶剤で拭き去った塗膜はともにす ぐれた耐炎性を示した。 また、 超微粒子粉と樹脂分とが体積比で 1:1もしくは 樹脂が揮発または分解などでさらに減量したと見られる塗膜は、 塗布後の半硬 化時ですでにすぐれた耐炎性を有していた。  A coating film in which the ratio of ultrafine powder to the resin component is considered to be a little higher from 1: 1 by volume ratio of resin will burn when the fire is applied after semi-curing, but then the fire will be extinguished and then the coating will be cured. Both the film and the film whose surface resin was wiped off with a solvent after semi-curing showed excellent flame resistance. In addition, coatings in which the ratio of ultrafine powder to resin is 1: 1 by volume or the resin is seen to have further decreased due to volatilization or decomposition have already exhibited excellent flame resistance when semi-cured after application. Was.

さらに、 光触媒用 Ti02に換えて、 顔料用の超微粒子 Ti02を用いたところ、 塗膜の密着性や浸透性は光触媒用 Ti02の場合に比較して低下したが、 従来の ァクリル樹脂とは比較にならない密着性や浸透性があり、 塗膜の性質としては 上記の実施例と何ら大差のないものであることを確認した。 Further, in place of the photocatalytic Ti0 2, it was used ultrafine particles Ti0 2 for the pigment, but adhesion and penetration resistance of the coating was reduced compared to the case of photocatalytic Ti0 2, a conventional Akuriru resin Has an incomparable adhesiveness and permeability, and it was confirmed that the properties of the coating film were not much different from those of the above Examples.

実施例 21  Example 21

Si02(平均粒径 7nm)のセラミックス超微粒子粉と変成ァクリル樹脂とを塗膜 における体積比で 1:5を目標に混合割合を決定、 調整した塗料組成物を、 それ ぞれスプレ一塗装用に希釈して、 種々表面の鋼板に塗布した。 鋼板は冷間圧延のままで、 (1)無鲭面、 洗浄有り、 (2)鯖面、 無洗浄、 (3)無鲭 面、 無洗浄の 3種に塗布した。 いずれの場合も実施例 19の衝撃試験では割れや ひびの発生はなく、 ナイフによる搔き落としができなかつた。 Si0 2 and (average particle size 7 nm) of ceramic ultrafine particles powder and modified Akuriru resin in a volume ratio of the coating film 1: 5 determining the mixing ratio to the target and the adjusted coating composition, for their respective spray one painting And applied to steel plates with various surfaces. The steel sheet was applied to three types of cold-rolled as follows: (1) non-coated surface, with washing, (2) mackerel surface, non-washing, (3) non-coated surface, no washing. In each case, in the impact test of Example 19, no cracks or cracks occurred, and the knife could not be removed with a knife.

塗膜は、 下地の研磨を行っていないが、 鏡面状態となり指紋が付き難く、 野 外放置した際の汚れがふき取るだけで取れるもので、 また 5時間煮沸を行った が塗膜に変化がなく、 1か月間海水に浸潰するが鲭びの発生はなかった。  The coating film is not polished, but it is mirror-finished and it is difficult to get fingerprints.It can be removed by simply wiping it off when left outdoors.Boiled for 5 hours. Although it was immersed in seawater for a month, there was no occurrence of cracks.

30°Cの 5%塩水を噴霧する試験を 3か月行つたが鲭びの発生はなかつた。 実施例 22  After 3 months of spraying with 5% salt water at 30 ° C, no cracking occurred. Example 22

実施例 21で調整した塗料組成物をそれぞスプレ一塗装用にさらに希釈して、 種々表面のステンレス鋼板に塗布した。  The coating composition prepared in Example 21 was further diluted for spray coating and applied to stainless steel plates having various surfaces.

ステンレス鋼板は、 (1)脱脂、 洗浄有り、 (2)無洗浄 (水洗のみ)の 2種に塗布し た。 いずれの場合も実施例 19の衝撃試験では割れやひびの発生はなく、 ナイフ による搔き落としができなかった。  The stainless steel sheet was applied to two types: (1) degreasing and cleaning, and (2) no cleaning (water only). In each case, no cracks or cracks were generated in the impact test of Example 19, and the impact test with the knife could not be performed.

耐薬品性能試験を、 試薬約 0.2mlを表面に滴下し、 時計皿で覆い、 室温で 24 時間放置後、 乾布で清掃して表面の状況を観察する方法で行った。 塩酸  The chemical resistance test was performed by dropping approximately 0.2 ml of reagent on the surface, covering with a watch glass, leaving it at room temperature for 24 hours, cleaning it with a dry cloth, and observing the surface condition. Hydrochloric acid

(5%, 10%), 硫酸 (5%,10%)、 氷酢酸 (98%)、 水酸化ナトリウム (5%,10%)、 ァセ トン、 過酸化水素 (31%)、 クロ口ホルム (99%)、 エタノールのいずれに対して も変化がなかった。  (5%, 10%), sulfuric acid (5%, 10%), glacial acetic acid (98%), sodium hydroxide (5%, 10%), acetone, hydrogen peroxide (31%), (99%), there was no change for any of the ethanol.

実施例 23  Example 23

実施例 20、 21で調整した塗料組成物をスプレー塗装用に希釈して、 それぞ れ種々表面のアルミニウム板に塗布した。 アルミニウム板は、 表面処理の有 無、 脱脂洗浄の有無の 4種であり、 これらに塗布した。 いずれの場合も実施例 19の衝撃試験では塗膜の割れやひびの発生はなく、 ナイフによる搔き落としが できなかった。 実施例 21の塗料組成物の場合は、 塗膜は 400°Cでも発火せず、 アルコールラ ンプで炎を 30秒間当てた後は表面が少し茶色になるが、 他は発火も皆無で、 焼 け跡もなく、 剥離、 変形もなかった。 The coating compositions prepared in Examples 20 and 21 were diluted for spray coating and applied to aluminum plates having various surfaces. There were four types of aluminum plates, with or without surface treatment and with or without degreasing, and were applied to these. In each case, in the impact test of Example 19, there were no cracks or cracks in the coating film, and the coating film could not be removed with a knife. In the case of the coating composition of Example 21, the coating film did not ignite even at 400 ° C., and the surface turned slightly brown after being exposed to a flame with an alcohol lamp for 30 seconds. There was no scar, no peeling, no deformation.

実施例 20の塗料組成物の場合は、 塗膜は 600°Cでも発火せず、 アルコールラ ンプで炎を 1分間当ても発火も皆無で、 焼け跡もなく、 剥離、 変形もなかつ た。  In the case of the coating composition of Example 20, the coating film did not ignite even at 600 ° C., there was no ignition even after applying a flame with an alcohol lamp for 1 minute, there was no burn mark, and no peeling or deformation occurred.

実施例 24  Example 24

実施例 20、 21で調整した塗料組成物をスプレー塗装用に希釈して、 それぞ れ透明度を確保するための洗浄を行ったガラス板に塗布した。 ガラス板表面の 塗膜は無色透明でナイフによる搔き落としができなかった。  The coating compositions prepared in Examples 20 and 21 were diluted for spray coating and applied to glass plates which had been washed to ensure transparency. The coating on the glass plate surface was colorless and transparent and could not be removed with a knife.

大腸菌の滴下法による抗菌力試験を行った。 菌液調製溶液は 1/500NB培地 で、 1個当たりの生菌数は、 接種直後で 3.4~3.7X 105、 35°C24時間後はいずれ も 10以下であった。 An antibacterial test was performed by the dropping method of Escherichia coli. The bacterial solution preparation solution was a 1 / 500NB medium, and the viable cell count per cell was 3.4 to 3.7 × 10 5 immediately after inoculation, and was 10 or less after 24 hours at 35 ° C.

実施例 25  Example 25

実施例 20、 21で調整した塗料組成物をスプレー塗装用に希釈して、 それぞ れ種々表面の ABS樹脂板に塗布した。  The coating compositions prepared in Examples 20 and 21 were diluted for spray coating, and applied to ABS resin plates having various surfaces.

ABS樹脂板は、 表面処理の有無、 脱脂洗浄の有無の 4種に塗布した。 いずれ の場合も実施例 19の衝撃試験では塗膜の割れやひびの発生はなく、 ナイフによ る搔き落としができなかった。  The ABS resin plate was applied to four types, with or without surface treatment and with or without degreasing. In each case, in the impact test of Example 19, there were no cracks or cracks in the coating film, and the coating film could not be removed with a knife.

実施例 26  Example 26

実施例 20、 21で調整した塗料組成物をスプレー塗装用に希釈して、 それぞ れ建築外装用セメント系板に塗布した。  The coating compositions prepared in Examples 20 and 21 were diluted for spray coating and respectively applied to a cement-based board for building exterior.

セメント系板は、 アルカリ洗浄の有無の 2種に塗布した。 いずれの場合も実 施例 19の衝撃試験では塗膜の割れやひびの発生はなく、 ナイフによる搔き落と しができなかった。  Cement-based boards were applied with and without alkali cleaning. In each case, in the impact test of Example 19, there was no cracking or cracking of the coating film, and the knife could not be removed with a knife.

実施例 27 0 / Example 27 0 /

41  41

実施例 20、 21で調整した塗料組成物をロール塗装用に希釈して、 それぞれ 無機質板 (ゲイカル板)に塗布した。 The coating compositions prepared in Examples 20 and 21 were diluted for roll coating and applied to an inorganic plate (a gay plate).

微細な孔を有する無機質板に形成された塗膜は、 均質な表面だけでなく数 mmの深さまで浸透している箇所が多数見られた。  In the coating film formed on the inorganic plate with fine pores, not only a uniform surface but also many places penetrating to a depth of several mm were observed.

実施例 28  Example 28

実施例 20、 21で調整した塗料組成物をロール塗装用に希釈して、 それぞれ 天然木板に塗布した。  The coating compositions prepared in Examples 20 and 21 were diluted for roll coating and applied to natural wood boards, respectively.

導管や繊維質を有する天然木板に形成された塗膜は、 均質な表面だけでなく 数 mmの深さまで浸透している箇所が多数見られた。  In the coating film formed on the natural wood board with conduits and fibrous material, not only a uniform surface but also many places penetrating to a depth of several mm were observed.

実施例 29  Example 29

実施例 20、 21で調整した塗料組成物並びに無機顔料を混合後、 ロール塗装 用にさらに希釈して、 それぞれ MDFに塗布した。  After mixing the coating compositions and the inorganic pigments prepared in Examples 20 and 21, they were further diluted for roll coating and applied to MDF, respectively.

MDFに形成された塗膜は、 鏡面仕上げ塗装のごとく平坦性がよく色調も均 一であり、 ナイフによる搔き落としができなかった。  The coating film formed on the MDF had flatness and a uniform color tone like a mirror-finished coating, and could not be removed with a knife.

実施例 30  Example 30

実施例 20、 21で調整した塗料組成物並びに無機顔料を混合後、 ロール塗装 用にさらに希釈して、 それぞれ天然木突き板に塗布した。  After mixing the coating compositions and the inorganic pigments prepared in Examples 20 and 21, they were further diluted for roll coating and applied to natural veneers.

突き板は厚みが 0.3mm、 0.5mm, lnrniのものに塗布したところ、 塗膜の浸 透が著しく、 塗布側から反対へと浸透して薄いものは木目はそのままであたか もセラミックス板のごとくなリ、 スクラッチ、 傷が付き難く、 耐摩耗性が著し く向上し、 耐湿性、 耐水性が著しく向上した。  When the veneer was applied to a 0.3 mm, 0.5 mm, lnrni material, the penetration of the coating film was remarkable. It is hardly scratched, scratched or scratched, and its wear resistance is remarkably improved, and its moisture resistance and water resistance are remarkably improved.

実施例 31  Example 31

実施例 20、 21で調整した塗料組成物をスプレー塗装用に希釈して、 荷物運 搬用トロリーに使用されているキャスターの鉄製軸に塗布し、 固化後に使用に 供したところ、 塗布前は軸の磨滅が頻繁で交換を要したものが 1/10に激減し た。 実施例 32 The coating compositions prepared in Examples 20 and 21 were diluted for spray coating, applied to an iron shaft of a caster used for a luggage trolley, and used after solidification. Frequent wear and replacement required fell sharply to 1/10. Example 32

実施例 20、 21で調整した塗料組成物をスプレ一塗装用にさらに希釈して、 段ボール紙に塗布して硬化させた。  The coating compositions prepared in Examples 20 and 21 were further diluted for spray coating, applied to corrugated paper and cured.

紙に浸透したこの発明の塗料が紙をプラスチック化したかのごとくに改質 し、 スクラッチ、 傷力付き難く、 耐摩耗性が著しく向上し、 耐湿性、 耐水性が 著しく向上した。  The paint of the present invention, which penetrated the paper, was modified as if the paper was made into plastic, hardly scratched and damaged, markedly improved in abrasion resistance, and significantly improved in moisture resistance and water resistance.

なお、 無処理の包装紙に極めて薄く塗布して硬化させたものは、 紙本来の可 撓性を保有した耐湿性紙、 耐水性紙に改質することができた。 また、 布であつ ても同様に改質可能であることを確認した。  In addition, extremely thin coated and cured untreated wrapping paper could be modified into moisture-resistant paper and water-resistant paper that retain the original flexibility of paper. It was also confirmed that the fabric can be modified similarly.

実施例 33  Example 33

実施例 20、 21で調整した塗料組成物と種々顔料とを混合後ロール塗装用に さらに希釈して、 船底塗料として塗布した。  After mixing the coating compositions prepared in Examples 20 and 21 and various pigments, they were further diluted for roll coating and applied as ship bottom paint.

顔料には、 色付けのための無機顔料、 アルミニウム粉、 銅粉の各種を単独で 混入して塗布し、 1週間の固化後、 4か月間港に停泊して汚れ、 海生物の付着を 観察した。 塗膜表面に露出したアルミニウム粉、 銅粉の酸化に伴う変化以外に 塗膜自体の変化はなく、 小さなふじつぼが付着するがいずれも汚れとともに航 海時に取れる程度であつた。  Inorganic pigments for coloring, aluminum powder, and copper powder were mixed alone and applied.After solidification for one week, they were berthed at a port for four months and observed for dirt and marine organisms. . There was no change in the coating film itself except for the oxidation of the aluminum powder and copper powder exposed on the coating film surface, and a small barnacle adhered, but all were removed to the extent that they could be removed during voyage along with dirt.

なお、 アルミニウム粉顔料入りの塗料を塗布後、 さらに顔料なしのものを コート膜として塗布したものは、 鋼板船であるがアルミニウム製の如き質感が えられた。  In addition, when a paint containing an aluminum powder pigment was applied and then a paint without a pigment was applied as a coat film, it was a steel plate ship, but the texture was similar to that of aluminum.

実施例 34  Example 34

実施例 20、 21で調整した塗料組成物をスプレ一塗装用にさらに希釈して、 船舶内のいわゆるビルジ溜まり部と透明樹脂製排水パイプ内に塗布した。 1週 間の固化後、 2か月間供用したところ、 低圧水を噴射するのみで油や汚物の汚 れが取れて基の塗装面が現れた。  The coating compositions prepared in Examples 20 and 21 were further diluted for spray coating, and applied to a so-called bilge pool and a transparent resin drain pipe in a ship. After one week of solidification, it was put into service for two months. Oil and dirt were removed only by spraying low-pressure water, and the original painted surface appeared.

実施例 35 実施例 20、 21で調整した塗料組成物とアルミニウム粉顔料とを混合後、 ス プレー塗装用にさらに希釈して、 低圧錡造製、 及び鍛造製のアルミニウム合金 タイヤホイールに塗布した。 Example 35 After mixing the paint compositions prepared in Examples 20 and 21 with the aluminum powder pigment, the mixture was further diluted for spray coating and applied to low-pressure and forged aluminum alloy tire wheels.

アルミニウム合金のタイヤホイールは、 通常脱脂、 洗浄後に、 研摩、 再度洗 浄して塗装を施すが、 この発明の塗料では、 単なる洗浄後に直ちに塗布でき、 硬化した塗膜はアルミニゥム粉顔料を含むため、 アルミ二ゥム素地を研磨した ような鏡面、 すなわちめつきしたかのような効果が得られ、 脱脂、 洗浄処理、 研摩の繰リ返し工程が不要になつた。  Aluminum alloy tire wheels are usually degreased, washed, polished, washed again, and then painted.However, with the paint of the present invention, it can be applied immediately after mere washing, and the cured coating contains aluminum powder pigment. The mirror-like surface of an aluminum substrate was polished, that is, the effect was as if it had been polished. This eliminates the need for repeated steps of degreasing, cleaning, and polishing.

実施例 36  Example 36

実施例 21で調整した 1液形塗料で溶剤をアルコール系とした主剤と硬化剤を 混合後、 スプレー塗装にて集積回路基板の全面に塗布し、 固化させた。  After mixing the base agent and the hardener with the alcohol-based solvent in the one-pack type paint prepared in Example 21, it was applied over the entire surface of the integrated circuit board by spray coating and solidified.

塗装後の集積回路基板は、 完全な防湿、 耐水性基板となり、 電気絶縁性も向 上した。  After painting, the integrated circuit board became a complete moisture-proof and water-resistant board, and the electrical insulation was improved.

実施例 37  Example 37

実施例 20、 21で調整した塗料組成物、 並びに市販の光触媒用のアナターゼ 型結晶の Ti02微粒子粉を実施例 19で調整した 2種の塗料組成物内に 0.1〜0.5% の割合で種々混合した塗料組成物、 それぞれをスプレー塗装用又はロール、 は け塗装用にさらに希釈した。 Various mixed in a ratio of Example 20, the coating composition was adjusted at 21, and in the commercial two coating compositions of the Ti0 2 particles powder anatase prepared in Example 19 for the photocatalyst 0.1% to 0.5% Each of the prepared coating compositions was further diluted for spray coating or for roll or brush coating.

得られた光触媒塗料を、 磁器タイル、 プラスチックタイル、 樹脂マット、 鋼 板、 ステンレス鋼板にそれぞれ塗布した。  The obtained photocatalytic paint was applied to a porcelain tile, a plastic tile, a resin mat, a steel plate, and a stainless steel plate.

被塗布物に対する処理は、 水洗浄と乾燥のみで特別な薬液などによる脱脂、 洗浄などは全く行わずに塗布した。 なお、 樹脂マットは市販のシ一ラー材を塗 布、 固化してから行った。  The treatment of the object to be coated was performed only by washing with water and drying, without any degreasing or cleaning with a special chemical solution. The resin mat was applied after coating and solidifying a commercially available sealant.

磁器タイル、 プラスチックタイル、 樹脂マット、 鋼板、 ステンレス鋼板は病 院内で一般的に使用されている仕様、 仕上げ製品に塗布して 3日の固化後に 2か 月間、 通常使用に供した。 未使用時の夜間などはブラックライトの照射を行つ た。 Porcelain tile, plastic tile, resin mat, steel plate, stainless steel plate are specifications commonly used in hospitals. It was used for normal use for a month. At night when not in use, irradiation with black light was performed.

ブラックライトの照射を行ったこともあり、 光触媒による機能である抗菌 力、 付着物を分解する自己清浄性、 親水性などが効果が有効に発揮され、 汚れ が付き難く、 水などで容易に汚れが落ちていた。  Due to the irradiation of black light, the antibacterial function, which is a function of the photocatalyst, self-cleaning ability to decompose adhering substances, hydrophilicity, etc. are effectively exerted, it is hard to get dirt, and it easily gets dirty with water etc. Had fallen.

使用後、 この光触媒塗料自体のチヨ一キングは全くなく、 塗膜自体がバリ ヤーとなリ被塗布物への分解作用もなく、 またナイフで塗膜を剥がすこともで きなかった。  After use, there was no choking of the photocatalytic coating itself, the coating itself did not decompose to the material to be coated as a barrier, and the coating could not be peeled off with a knife.

実施例 38  Example 38

実施例 37で得られた光触媒塗料を、 水洗浄と乾燥のみで特別な薬液などによ る脱脂、 洗浄などは全く行わずにアルミニウム板、 アルミニウム窓枠、 ガラ ス、 屋根用鋼板、 建築外装用無機質板、 船底、 マリン用船外エンジン外面、 PETフィルムにそれぞれ塗布した。 3日〜 1週間の固化後に 2か月間、 野外放置 又は海上停泊することで使用に供した。  For the photocatalytic paint obtained in Example 37, aluminum plate, aluminum window frame, glass, roof steel plate, building exterior, without degreasing or washing with any special chemicals, etc., only with water washing and drying It was applied to the inorganic plate, the bottom of the ship, the outer surface of the marine outboard engine, and the PET film. After solidification for 3 days to 1 week, it was used by leaving it outdoors or berthing at sea for 2 months.

アルミニウム窓枠、 屋根用鋼板にはそのメーカーによる保護膜が塗布されて いたが、 これに浸透する形で下地に対するアンカー効果が発揮されて、 無垢の アルミニウム板に塗布したのと同等の密着性があり、 無機質板は、 アルカリ洗 浄なしで強固な皮膜が形成された。  Aluminum window frames and roof steel plates were coated with a protective film by the manufacturer.However, they penetrate into the protective film and exert an anchoring effect on the substrate, providing the same adhesion as that applied to solid aluminum plates. Yes, a strong film was formed on the inorganic plate without alkali washing.

ガラスは、 不純物の少ない石英ガラスではなく通常の窓ガラス板であつた 力^ 塗膜自体がバリヤ一となつていると考えられ、 不純物の浮上による光触媒 機能が低下、 減少することは全くなかった。 なお、 ガラス用としてセラミック ス微粒子粉に Si02を使用することは、 透明性と不純物の点でさらに有利に作 用する。 The glass was not a quartz glass with few impurities, but a normal window glass plate.The coating film itself was considered to be the barrier, and the photocatalytic function due to the floating of the impurities did not decrease or decrease at all. . Incidentally, the use of Si0 2 to ceramics fine powder as glass is further advantageously for work in terms of transparency and impurities.

船底、 マリン用船外エンジン共に、 塗膜の密着性は強固であり、 光触媒塗膜 として自己清浄性、 親水性にすぐれた効果か発揮されて、 汚れ、 油、 海生物の 付着が少なく、 吃水近辺の光が良く当たる箇所では波が当たるだけでそれら汚 れが離脱していた。 Both the hull bottom and marine outboard engines have strong adhesion of the coating film, exhibiting excellent self-cleaning and hydrophilic properties as a photocatalytic coating film, and are effective in removing dirt, oil, and marine life. There was little adhesion, and in places where light near the draft was well irradiated, only the waves hit and the soil was removed.

実施例 39  Example 39

セラミックス超微粒子粉に、 平均粒子怪力 rnnの Si02(分子量 (式量) 60)の み、 平均粒子径が 7nm~100nmの Si02との A1203(分子量 (式量) 102)を 1:1の割 合で混合した混合粉と、 SiO2(5~30nm)、 光触媒用 TiO2(20~50nm、 分子量 (式量) 79.90)、 Al2O3(100~500nm)を混合した混合粉の 3種を用いて、 それぞ れ液相体にシリコン変成アクリル樹脂を用いて、 超微粒子粉:樹脂の混合比が 0.1:0.9~1:1の割合となるよう溶剤と混練して出発液組成物となし、 溶剤とィ ソシァネート系硬化剤とを混合した 1液型塗料と、 溶剤を混合した主液と硬化 剤との 2液型塗料を作製した。 The ceramic ultrafine particles powder, only an average particle steroids rnn of Si0 2 (molecular weight (formula weight) 60), the average A1 2 0 3 of particle size and Si0 2 of 7 nm ~ 100 nm (molecular weight (formula weight) 102) 1 : A mixture of mixed powder mixed at a ratio of 1: 1, SiO 2 (5 to 30 nm), TiO 2 for photocatalyst (20 to 50 nm, molecular weight (formula weight) 79.90), and Al 2 O 3 (100 to 500 nm) Using three types of powders, each using silicon-modified acrylic resin as the liquid phase body, kneading with a solvent so that the mixing ratio of ultrafine powder: resin is 0.1: 0.9 to 1: 1 A two-pack type paint was prepared, consisting of a one-pack type paint obtained by mixing a solvent and an isocyanate-based curing agent, and a main solution mixed with a solvent and a hardener.

液相体のシリコン変成ァクリル樹脂は、 80°Cに保持したイソプロピルアル コール 100重量部に対し、 メタクリル酸メチル 42.5重量部 (平均分子式量 100)、 メタクリル酸 2-ヒドロキシェチル 18.0重量部 (130)、 メタクリル酸 n-ブチル 27.5 重量部 (142.2)、 アクリル酸 n-ブチル 5.0重量部 (128)、 3-メタクリロキシプロピ ルトリメトキシシラン 5.0重量部、 片末端メタクリロキシジメチルポリシロキ サン (Mw = 5000)1.0重量部、 メタクリル酸 1.0重量部 (86)及び過酸化べンゾィ ル 1.0重量部からなる重合用、 単量体混合液を滴下して反応させた後、 さらに 過酸化べンゾィル 0.5重量部を添加して 80°Cで反応させ、 樹脂 (平均分子式量約 140)分濃度 50重量%のシリコン変性ァクリル樹脂溶液 (分子量約 70000)を得 た。 この溶液にィソプロピルアルコールと酢酸ェチルの混合溶媒 (重量比: 3/1) を加えて調整した。  Liquid modified silicone modified acryl resin is based on 100 parts by weight of isopropyl alcohol maintained at 80 ° C, 42.5 parts by weight of methyl methacrylate (average molecular weight: 100), 18.0 parts by weight of 2-hydroxyethyl methacrylate (130 parts by weight) ), 27.5 parts by weight of n-butyl methacrylate (142.2), 5.0 parts by weight of n-butyl acrylate (128), 5.0 parts by weight of 3-methacryloxypropyltrimethoxysilane, methacryloxydimethylpolysiloxane at one end (Mw = 5000) ) 1.0 part by weight, 1.0 part by weight of methacrylic acid (86) and 1.0 part by weight of benzoyl peroxide, and a monomer mixture for polymerization was added dropwise and reacted, and then 0.5 part by weight of benzoyl peroxide was further added. The resulting mixture was reacted at 80 ° C. to obtain a silicon-modified acryl resin solution (molecular weight: about 70,000) having a resin (average molecular weight of about 140) and a concentration of 50% by weight. This solution was adjusted by adding a mixed solvent of isopropyl alcohol and ethyl acetate (weight ratio: 3/1).

上記の液相体のシリコン変成アクリル樹脂は、 ナイフコーターでフィルムな どに塗布することは可能であるが、 はけ塗りやスプレー塗装が不可能な樹脂で あった。 しかし、 上記の樹脂との混合比を種々の比率で作製した 1液型塗料と 2液型塗 料は、 いずれの混合比の場合も、 はけ塗り、 スプレー塗装、 浸漬法のいずれの 方法であっても、 日本瓦、 磁器タイル、 プラスチックタイル、 PETなどのブラ スチックフィルム、 ABSなどのプラスチック成形体、 樹脂管、 ソーダガラス、 板ガラス、 ガラス繊維、 FRP、 モルタル、 コンクリート、 ゲイカル板、 The above-mentioned liquid-modified silicone modified acrylic resin can be applied to a film or the like with a knife coater, but cannot be brushed or sprayed. However, the one-pack type paint and the two-pack type paint prepared at various mixing ratios with the above resin can be used in any of the mixing ratios by brushing, spraying, or dipping. Even if it is, Japanese tile, porcelain tile, plastic tile, plastic film such as PET, plastic molded body such as ABS, resin tube, soda glass, plate glass, glass fiber, FRP, mortar, concrete, gayal plate,

MDF、 木製床板、 アルミニウム板、 ステンレス板、 鋼板、 鋼管のいずれにも 均質に塗布可能であった。 It could be applied uniformly to MDF, wooden floor, aluminum, stainless, steel, and steel pipe.

さらに、 前述の実施例のいずれの塗料、 接着剤組成物の場合よりも速く固化 して、 塗布後 3〜4時間で硬度が 4~5H、 7~8時間後には 7以上が得られた。 ま た、 耐炎性は、 24時間後の塗膜にアルコールランプで数分間でさらしても、 焼 臭、 変色、 剥がれのいずれの変化もなかった。  Further, it solidified faster than any of the paints and adhesive compositions of the above-mentioned examples, and obtained a hardness of 4 to 5H 3 to 4 hours after application and a hardness of 7 or more after 7 to 8 hours. In addition, the flame resistance did not show any change in odor, discoloration, and peeling even when the coating film was exposed to the coating film after 24 hours with an alcohol lamp for several minutes.

液相体のシリコン変成アクリル樹脂は、 ナイフコータ一でフィルムなどに塗 布すると、 超疎水性を示してかけた水が跳びはねて水で濡れることが全くない ものであった。 ところが、 Si02超微粒子粉のみ、 Si02との A1203をセラミツ クス超微粒子粉に用いたこの発明の塗膜では、 樹脂量が比較的多い組成では、 初期硬化後は摩擦抵抗が極めて少なく、 また一般的な樹脂に見られる疎水性を 示すものの、 硬化後の塗膜に研摩などの活性化を施すと、 親水性に変化した。 表層に樹脂分が多く存在するものと予測するが、 活性化で親水性に変化するこ とが不思議であリ、 やはりセラミックス超微粒子粉による改質効果が見られ る。 特に、 Si02超微粒子粉のみのものは、 日光に当たっている間は親水性を 発揮していたことが不思議であつた。 The liquid-modified silicone-modified acrylic resin, when applied to a film or the like with a knife coater, showed super-hydrophobicity, so that the splashed water splashed and was never wetted with water. However, only the Si0 2 ultrafine particles, the coating film of the invention using the A1 2 0 3 and Si0 2 in Seramitsu box ultrafine powder, the relatively high composition amount of the resin, after the initial curing frictional resistance is extremely Although it is low and shows the hydrophobicity found in general resins, it became hydrophilic when the cured coating was activated by polishing or the like. Although it is expected that a large amount of resin is present in the surface layer, it is mysterious that the surface layer changes to hydrophilic upon activation. In particular, those of only Si0 2 ultra-fine powder, while you are hitting the sunlight was filed wonder is that he had to demonstrate a hydrophilic.

また、 逆にセラミックス超微粒子粉が比較的多くなる組成では、 摩擦抵抗が 極めて少なく、 かつ当初より優れた親水性を有していた。 なお、 セラミックス 超微粒子粉に光触媒用 Ti02を含む 3種を粉を用いた塗膜では、 当初よリ優れた 親水性を有していた。 シリコン変成アクリル樹脂を用いた液組成より得られた無機 ·有機膜は、 高 密着性、 高硬度、 低摩擦係数、 すぐれた耐火性、 親水性、 あるいは超疎水性を 示すことから、 特に船舶、 車両、 航空機などを構成する金属、 樹脂、 ガラス用 の保護膜として最適である。 Conversely, a composition in which the amount of ceramic ultrafine particles was relatively large had extremely low frictional resistance and had superior hydrophilicity from the beginning. In the coating film using the powder of three kinds including a photocatalyst for Ti0 2 The ceramic ultrafine particles powder had originally it has excellent hydrophilic Li. Inorganic and organic films obtained from liquid compositions using silicone-modified acrylic resins have high adhesion, high hardness, low coefficient of friction, excellent fire resistance, hydrophilicity, or superhydrophobicity. Ideal as a protective film for metals, resins, and glass that make up vehicles and aircraft.

実施例 40  Example 40

実施例 39のセラミックス超微粒子粉に Si02のみを用いた液組成を用いて、 シリコン変成ァクリノレ樹脂を用いた液組成による疎水性タイプと変成ァクリル 樹脂を用いた液組成による親水性タイプの 2種を作製し、 競技用スキーの滑走 面 (Pテックス)に塗布して滑走したところ、 疎水性タイプのものは、 水分をは じきすぎるために雪質によっては滑走が疎外されるほどであった。 親水性タイ プは現在の最も優れた競技用ワックスを塗布したスキーの場合よりも滑走性が 向上した。 Using the liquid composition using only Si02 as the ceramic ultrafine particle powder of Example 39, there are two types, a hydrophobic type based on a liquid composition using a silicon-modified acrylol resin and a hydrophilic type based on a liquid composition using a modified acrylyl resin. Was prepared and applied to the skiing surface (P-tex) of the competition ski. The hydrophobic type repelled too much water, and the sliding was alienated depending on the snow quality. The hydrophilic type has improved gliding properties compared to the skis with today's best racing wax.

これまで Pテックスに塗布して定着できる樹脂はなかったが、 これが可能に なった。 しかし、 この発明の塗膜を適当な厚みに塗布できる下地材料を滑走面 にすれば、 スキーに Pテックスは不要となり、 環境問題が懸念される高分子ポ リマ一ワックスも不要となる。  Until now, there was no resin that could be applied and fixed on P-Tex, but this is now possible. However, if the base material on which the coating film of the present invention can be applied to an appropriate thickness is used as the sliding surface, no P-tex is required for skiing, and no polymer polymer wax, which is an environmental problem, is required.

また、 親水性タイプの作製に際して、 塗装時に強制乾燥させて 150°C、 5分 加温することで、 さらにすぐれた親水性を付与できた。 疎水性タイプのものも 同様に親水性タィプに変化した。  In addition, when making the hydrophilic type, even better hydrophilicity could be imparted by forcibly drying at the time of coating and heating at 150 ° C for 5 minutes. The hydrophobic type also changed to a hydrophilic type.

疎水性タイプのものに対して、 その塗膜表面を研摩パッド (ジルコニァ超微 細粉ぺーストを塗布し固化したパッド、 NCA社製ガラスクリ一ニングパッド) で研摩すると、 研摩面が親水性化した。  When the surface of the coating film was polished with a polishing pad (a pad hardened by applying a zirconia ultra-fine powder paste, a glass cleaning pad manufactured by NCA), the polished surface became hydrophilic. .

実施例 41  Example 41

実施例 40と同様に疎水性タイプと親水性タイプの 2種無機-有機膜を、 ロール 成型機に用いられているロールのうち、 無駆動でロールマークを発生させてい るロールに塗布してロール成型を行ったところ、 ロールマークを発生せず、 も ちろん被成型材に塗膜を付着させることなく、 安定的に長期間の操業が可能に なった。 In the same manner as in Example 40, two types of inorganic-organic films of a hydrophobic type and a hydrophilic type are applied to a roll that is used in a roll forming machine and that generates a roll mark without being driven. After molding, no roll mark was generated. Of course, stable operation for a long period of time has been made possible without attaching a coating film to the molding material.

実施例 42  Example 42

市販のァミノアルキド樹脂塗料 (ァミノ:アルキド =30:70)に、 セラミックス 微粒子粉として平均粒子径が 7nrr!〜 lOOnmの Si02と A1203焼結体を 1:2の割合 で混合したセラミックス超微粒子粉を混練して主剤とし、 市販の硬化剤用ポリ イソシァネート化合物とシンナーとで硬化剤となし、 樹脂分 35%、 セラミック ス微粒子粉 35%、 溶剤 (主剤内) 10%、 硬化剤 12%、 溶剤 (硬化剤内) 8%の成分と なるように調整した 2液形接着剤を作製した。 Commercially available Aminoalkyd resin paint (Amino: Alkyd = 30: 70), Ceramic powder with average particle diameter of 7nrr! The Si0 2 and A1 2 0 3 sintered body of ~ lOOnm 1: kneading the mixed ceramic ultrafine particles powder in a ratio of 2 to a base material, a commercially available curing agents for poly Isoshianeto compound and thinner and curing agent and without, A two-part adhesive was prepared in which the components were 35% resin, 35% ceramic fine powder, 10% solvent (in the main agent), 12% hardener, and 8% solvent (in the hardener).

主剤と硬化剤とを混合後、 さらに市販のシンナーにて希釈して薄膜に塗布し 易くし、 プラスチックタイル、 ガラス、 ゲイカル板、 木製板、 アルミニウム 板、 ステンレス板に塗布した。  After mixing the main agent and the curing agent, the mixture was further diluted with a commercially available thinner to facilitate application to a thin film, and applied to a plastic tile, glass, gaical plate, wooden plate, aluminum plate, and stainless plate.

表面がベたつかない程度に半硬化した後、 それぞれ同種のものを積層接着し た。 この際、 相手材には同じ接着剤を塗布、 半硬化させたものと、 何も塗布し ないものの 2種を使用した。 硬化には 2日を置いた。  After semi-curing to the extent that the surface was not sticky, the same materials were laminated and bonded. At this time, the same adhesive was applied and semi-cured to the mating material, and two types were used without applying anything. Two days were allowed for curing.

いずれの条件、 材料の場合も積層体を剥離させることができなかった。 実施例 43  The laminate could not be peeled under any of the conditions and materials. Example 43

市販の無機有機複合ワニスに、 セラミックス微粒子粉として平均粒子径が 7nm~100nmの Si02と A1203焼結体を 1:2の割合で混合したセラミックス超微 粒子粉を種々割合で混練して主剤とし、 市販の硬化剤用ポリィソシァネート化 合物とシンナ一とで硬化剤となし、 樹脂及びセラミックス超微粒子粉分 66%、 セラミックス微粒子粉添加剤 5%、 溶剤 (主剤内) 9%、 硬化剤 13%、 溶剤 (硬化剤 内) 7%の成分となるように調整した 2液形接着剤を作製した。 Commercially available inorganic-organic composite varnish, the Si0 2 and A1 2 0 3 sintered having an average particle diameter of 7 nm ~ 100 nm as the ceramic powdery particles 1: kneaded in various proportions mixed ceramic ultrafine particles powder in a ratio of 2 The main agent is a commercially available polyisocyanate compound for the hardener and thinner, and the hardener is not used.Resin and ceramic ultrafine powder content 66%, ceramic fine powder additive 5%, solvent (in the main material) 9 %, A hardener 13%, and a solvent (within the hardener) 7% were prepared to prepare a two-part adhesive.

これは実施例 19の塗料と同等成分であリ、 薄膜の塗膜性状は全く同等であ る。  This is the same component as the paint of Example 19, and the film properties of the thin film are completely the same.

実施例 44 SiO2(5~30nm)、 SiO2(5~30nm)と Α12Ο3(100~250ηιη)を混合した混合粉、 そして SiO2(5~30nm)、 顔料用 TiO2(0.2~0.3 m)、 Al2O3(100~200nm)を混合 した 3種のセラミックス超微粒子粉を用いて、 それぞれ液相体にシリコン変成 ァクリル樹脂とを 1:4の割合で混合して出発液組成物となし、 溶剤とイソシァ ネート系硬化剤とを混合した 1液型接着剤と、 溶剤を混合した主液と硬化剤と の 2液型接着剤を作製した。 Example 44 SiO 2 (5 to 30 nm), mixed powder obtained by mixing SiO 2 (5 to 30 nm) and Α1 2 Ο 3 (100 to 250ηιη), and SiO2 (5 to 30 nm), TiO2 for pigments (0.2 to 0.3 m), Al Using three types of ceramic ultrafine particles mixed with 2 O3 (100 to 200 nm), each of the liquid phases was mixed with a silicon-modified acryl resin at a ratio of 1: 4 to form a starting liquid composition, and a solvent and A two-part adhesive was prepared, consisting of a one-part adhesive mixed with an isocyanate-based curing agent, and a main liquid and a curing agent mixed with a solvent.

実施例 45  Example 45

実施例 43、 44の 2液形接着剤の主剤と硬化剤を混合後、 アルミニウム薄板、 アルミニウム箔に塗布し、 ポリエチレンフィルムを積層、 接着した。  After mixing the main component and the curing agent of the two-part adhesive of Examples 43 and 44, the mixture was applied to an aluminum thin plate and an aluminum foil, and a polyethylene film was laminated and bonded.

ポリエチレンフィルムは、 無処理、 コロナ放電処理した 2種を用いた。 いず れも剥離不能に密着した。  Two types of polyethylene film were used, with no treatment and corona discharge treatment. In both cases, they adhered irremovably.

アルミ二ゥムの薄板または箔にポリエチレンフィルムを接着したことによ リ、 他の機能を有する材料を容易にアルミニウムに積層して、 多機能化するこ とが可能になる。  By bonding a polyethylene film to an aluminum thin plate or foil, it is possible to easily laminate materials having other functions on aluminum to achieve multi-functionality.

実施例 46  Example 46

実施例 43、 44の 2液形接着剤の主剤と硬化剤を混合後、 アルミニウム箔に塗 布し、 紙を積層、 接着した。  After mixing the main component of the two-part adhesive and the curing agent of Examples 43 and 44, the mixture was applied to an aluminum foil, and paper was laminated and adhered.

紙には種々の絵柄や木目を印刷したものを使用した。 レ、ずれの場合も紙の全 体に浸透してアルミニウム箔に一体に接着して、 紙がプラスチック化、 セラ ミックス化するため、 得られた積層箔の紙側に火の付いたたばこを載せたリ、 ライターの火を当てても実施例 41のものは若干茶変する程度で、 実施例 42の ものは全く変化せず、 耐火性が著しく向上するなどの改質効果が得られた。 実施例 47  The paper used was printed with various patterns and grain. In the event of misalignment, penetrate the entire paper and adhere to the aluminum foil as a single piece.The paper becomes plastic and ceramic, so put a lit cigarette on the paper side of the resulting laminated foil. In addition, even when the lighter was lit, the example of Example 41 was slightly browned, while the example of Example 42 was not changed at all, and a reforming effect such as remarkable improvement in fire resistance was obtained. Example 47

実施例 43、 44の 2液形接着剤の主剤と硬化剤を混合後、 木片に塗布して組み 合せてランバーコアを作製した。  After mixing the main component of the two-part adhesives of Examples 43 and 44 and the curing agent, they were applied to a piece of wood and combined to produce a lumbar core.

実施例 48 実施例 43、 44の 2液形接着剤の主剤と硬化剤を混合後、 ベニァ板並びに MDF 板に塗布し、 天然材突き板を積層、 接着して床材を作製した。 Example 48 After mixing the main component and the curing agent of the two-component adhesive of Examples 43 and 44, the mixture was applied to a veneer plate and an MDF plate, and a natural veneer was laminated and bonded to produce a floor material.

この発明による接着剤は、 4日の固化後、 0.1~0.3mmの天然材突き板に浸透 して床材表面を鏡面塗装したようになつており、 床材表面の木目はそのままで 突き板がプラスチック化、 セラミックス化したように見られた。  The adhesive according to the present invention, after solidifying for 4 days, penetrates a natural wood veneer of 0.1 to 0.3 mm and has a mirror-like finish on the floor material surface. It was seen as plastic and ceramic.

突き板の接着は塗装をも兼ねたようになり、 床材表面は傷が付き難く、 耐摩 耗性が著しく向上していることを確認した。  The adhesion of the veneer also served as the coating, and it was confirmed that the floor material surface was not easily scratched and the abrasion resistance was significantly improved.

実施例 49  Example 49

実施例 43、 44の 2液形接着剤の主剤と硬化剤を混合後、 煉瓦、 コンクリート ブロック、 ガラスブロックに塗布して、 それぞれ煉瓦、 コンクリートブロッ ク、 ガラスブロックを積層した。 いわゆるモルタル替わりに使用することがで き、 接着力は極めて強力であった。  After mixing the main component of the two-part adhesive and the curing agent of Examples 43 and 44, the mixture was applied to bricks, concrete blocks, and glass blocks, and the bricks, concrete blocks, and glass blocks were respectively laminated. It could be used as a so-called mortar, and the adhesion was extremely strong.

又、 煉瓦やガラスブロック間のスぺーサ一として、 樹脂製バ一を強固に接着 することができた。  In addition, a resin bar could be firmly bonded as a spacer between bricks and glass blocks.

実施例 50  Example 50

木工製品の意匠性を高めるために多用されている単層及びラミネート型の転 写樹脂フィルムを、 ケィカル板、 ベニヤ板、 アルミニウム板の各材料に接着し た。  Single-layer and laminated transfer resin films, which are often used to enhance the design of woodwork products, were bonded to each of the materials of carpet, veneer, and aluminum.

実施例 43、 44の 2液形接着剤の主剤と硬化剤を混合後、 ケィカル板、 ベニヤ 板、 アルミニウム板の各材料に塗布し、 種々の転写樹脂フィルムを積層、 接着 した。 すなわち、 転写用のグルーは使用しないで転写樹脂フィルムを接着し た。  After mixing the main component of the two-component adhesive and the curing agent of Examples 43 and 44, the mixture was applied to each material of a car board, a veneer board, and an aluminum board, and various transfer resin films were laminated and bonded. That is, the transfer resin film was bonded without using the transfer glue.

転写樹脂フィルムは、 ゲイカル板、 ベニヤ板、 アルミニウム板の各材料に強 固に接着されただけでなく、 転写樹脂フィルム自体が極めて強固になり、 かつ 表面平滑性にすぐれ、 意匠性が向上した。 実施例 43、 44の 2液形接着剤の主剤と硬化剤を混合後、 プレートフィン型熱 交換器を構成するアルミニウム製、 ステンレス鋼製のサイドバ一及びコルゲ一 シヨンフィンと同製プレートとのろう付け予定面に前記接着剤を塗布し、 半硬 化後にプレートを載置し加圧して接着させた。 The transfer resin film was not only firmly bonded to each of the materials such as the gaical plate, veneer plate, and aluminum plate, but also the transfer resin film itself was extremely strong, had excellent surface smoothness, and improved design. After mixing the main component of the two-part adhesive and the hardener of Examples 43 and 44, brazing aluminum and stainless steel side bars and corrugated fins constituting the plate fin type heat exchanger to the same plate. The adhesive was applied to a predetermined surface, and after semi-hardening, a plate was placed and pressed to adhere.

所定の固化、 養生後、 200°Cの加熱気体、 あるいは沸騰水との熱交換を行つ たところ、 通常のアルミニウムまたはステンレス鋼用ろう材接合によるプレー トフイン型熱交換器と同等であり、 高価なろう材を使用しないこと、 ろう付け のための加熱工程が不要ことから、 経済的なプレートフィン型熱交換器となつ た。  After solidification and curing, heat exchange with heated gas at 200 ° C or boiling water was performed.This is equivalent to a plate-fin type heat exchanger using a brazing material for ordinary aluminum or stainless steel, and is expensive. Since no brazing material was used and a heating process for brazing was not required, it became an economical plate-fin heat exchanger.

実施例 52  Example 52

実施例 51において、 通常組立後にブレートフイン型熱交換器の流体通路内に 露出するサイドバー、 コルゲーシヨンフィン、 プレートの全ての面にも、 実施 例 39で調整した 2液形塗料の主剤と硬化剤とを混合後、 スプレ一塗装用に少し 希釈して塗布し、 半硬化後にこれらを組み立て加圧して接着させた。  In Example 51, on both sides of the side bar, corrugation fin, and plate exposed in the fluid passage of the blade fin type heat exchanger after normal assembly, the base material of the two-component paint prepared in Example 39 and curing were applied. After mixing with the agent, it was slightly diluted for spray coating and applied, and after semi-curing, these were assembled and pressed to adhere.

所定の固化、 養生後に、 砂などが異物が混入する高温排水を高温側とする熱 交換を行ったところ、 従来は定期的に異物のため逆流洗浄を行う必要があった が、 その期間を延長でき、 またアルミニウム製の場合はコルゲーシヨンフィン やプレートの磨滅が著しく減少した。  After a certain degree of solidification and curing, heat exchange was performed to raise the temperature of the high-temperature wastewater into which foreign substances such as sand are mixed. In the case of aluminum, wear of corrugation fins and plates was significantly reduced.

実施例 53  Example 53

ヒートシンク用アルミニウム材、 ガラスエポキシ基板、 セラミックスパッ ケージ材料、 シリコン基板、 ガラス基板などの半導体デバイス、 電子部品にお いて、 通常の接着組合せが行われている材料同士、 並びに接着組合せが行われ ていない材料同士の種々の接着に、 実施例 43、 44の 2液形接着剂を用いて接合 したところ、 いずれも接合、 接着、 封着することが可能であった。  Aluminum materials for heat sinks, glass epoxy substrates, ceramic packaging materials, silicon substrates, semiconductor devices such as glass substrates, and electronic components, materials that are normally bonded and bonded, and bonding is not performed When the two materials were bonded using the two-component bonding method of Examples 43 and 44 for various types of bonding between the materials, bonding, bonding, and sealing were all possible.

実施例 54 市販の硝子飛散防止用樹脂フイルムを、 窓ガラスに実施例 44の種々の接着剤 を用いて貼着した。 いずれの接着剤も透明で確実に貼着できるだけでなく、 樹 脂フィルムが有していなレ、紫外線遮断機能を新たに付与することができた。 ガラス板間に前記樹脂フィルムを挟み、 実施例 44の接着剤で接着したとこ ろ、 紫外線遮断可能な安全合わせ窓ガラス板を作成することが可能となった。 実施例 55 Example 54 A commercially available resin film for preventing glass scattering was adhered to window glass using the various adhesives of Example 44. All the adhesives were not only transparent and could be stuck securely, but also provided a new UV-blocking function without the resin film. When the resin film was sandwiched between the glass plates and bonded with the adhesive of Example 44, it became possible to produce a safety laminated window glass plate capable of blocking ultraviolet rays. Example 55

市販のアルミニウムパネル板とアングル材を用いて、 箱型並びに樽型の容器 を作製すベく、 実施例 44の接着剤を用いてドライヤーによる強制乾燥を行いな がら接着組立行った。 従来はアルミニウム容器の作製には、 ろう材と加熱炉ぁ るいはスポット溶接装置が必要であるが、 この発明では簡単にかつ高剛性の容 器を作製できた。  Using a commercially available aluminum panel plate and an angle material, a box-shaped or barrel-shaped container was prepared. The adhesive of Example 44 was subjected to forced drying using a drier, and then bonded and assembled. Conventionally, to manufacture an aluminum container, a brazing material and a heating furnace or a spot welding device are required. However, according to the present invention, a container having high rigidity can be easily manufactured.

又、 市販のブリキ板による箱型の容器を従来のろう材と実施例 44の接着剤を 用いた場合でそれぞれ作製し、 錘荷重による容器の剛性の比較を行ったとこ ろ、 この発明の接着剤を用いたものは、 ろう材を用いた場合と同等以上の荷重 に耐えた。 産業上の利用可能性  Further, a box-shaped container made of a commercially available tin plate was prepared using the conventional brazing material and the adhesive of Example 44, and the rigidity of the container was compared by the weight load. The one using the brazing agent withstood a load equal to or greater than that using the brazing filler metal. Industrial applicability

この発明は、 塗膜構成成分としてセラミックス超微粒子粉を含有する塗料で あって、 例えば、 無機質が主なワニスあるいは変成アクリルなどの比較的低分 子量の液相体となる樹脂と粒径が nmクラスのアルミナ、 シリカなどのセラ ミックス超微粒子粉、 必要に応じて用いる硬化剤、 顔料などを主な塗膜構成成 分とし、 塗布方法に応じて適宜選定した溶剤、 添加剤種とその量比にて決定し て作製できる。  The present invention relates to a coating material containing a ceramic ultrafine particle powder as a coating film component, for example, a resin having a relatively low molecular weight liquid phase such as a varnish or denatured acryl mainly composed of an inorganic material and a particle size. The main constituent components of the coating film are ultrafine ceramic powders such as nm-class alumina and silica, as well as curing agents and pigments that are used as necessary.The types and amounts of solvents and additives appropriately selected according to the application method The ratio can be determined and manufactured.

こうして作製した塗料は、 セラミックス超微粒子粉が比較的少ない場合は、 塗料成分の硬化 ·結合が進むとセラミックス微粒子粉が塗料成分の分子間に入 リ込み、 分子間の結合力が非常に強くなリ、 結果として硬化-結合した樹脂は 酸素や水分を侵入させない構造に改質されることを特徴としている。 In the paint thus prepared, when the amount of the ceramic ultrafine particles is relatively small, as the hardening and bonding of the paint components progresses, the fine ceramic particles enter between the molecules of the paint components. It is characterized by the fact that the bonding strength between molecules is very strong, and as a result, the cured-bonded resin is modified to a structure that does not allow oxygen or moisture to enter.

また、 前記塗料において、 セラミックス超微粒子粉力 匕較的多い場合は、 セ ラミックス超微粒子が配列して、 セラミックス超微粒子の引力が強力な浸透力 を発揮して、 硬化-結合後は下地への固着強度、 酸素や水分の非透過性 (防鲭 性)、 耐汚染性 (防汚性)、 耐薬品性、 耐熱性、 耐炎性、 耐擦傷性、 鏡面性の全て の特性を満足する無機 ·有機膜が得られる。  In addition, in the above-mentioned paint, when the ceramic ultra-fine particle power is relatively large, the ceramic ultra-fine particles are arranged, and the attractive force of the ceramic ultra-fine particles exerts a strong penetrating power, and after the curing-bonding, the base material is cured. An inorganic material that satisfies all of the properties of adhesive strength, non-permeability of oxygen and moisture (anti-smudge), stain resistance (stain resistance), chemical resistance, heat resistance, flame resistance, abrasion resistance, and mirror finish · An organic film is obtained.

また、 この発明は、 塗膜構成成分としてセラミックス超微粒子粉を含有する 塗料型接着剤であって、 例えば、 液相体となる樹脂と粒径が rnnクラスのアル ミナ、 シリカなどのセラミックス超微粒子粉を主な塗膜構成成分とし、 塗布方 法に応じて適宜選定した硬化剤、 溶剤、 添加剤種とその量比にて決定した上記 の塗料と同等構成の塗料型接着剤は、 全く同じ機構で塗膜樹脂並び塗装下地な どの相手材料への強力な浸透力を発揮して、 固着強度、 酸素や水分の非透過 性、 耐薬品性、 耐熱性、 耐炎性の全ての特性を満足する接着機能が得られる。 従って、 この発明による塗料並びに接着剤は、 実施^ Jに示すごとく、 およそ 塗料としてあらゆる機能、 用途に適用可能であるとともに、 この塗料成分がそ のまま、 極めて薄い膜でかつ相手材を問わずに、 塗布、 接着が可能であり、 種々材質の積層用の接着剤として用いた場合、 介在して接着すると言うよリ は、 例えば積層する樹脂や樹脂フィルムに対しての浸透力が強くて積層側に浸 透一体化し、 かつ被接着側材料への浸透力でアンカー効果を発揮するもので、 積層材料に直接接合したかの如く接着一体化の効果を生むことが可能である。 例えば、 塗膜の硬化に UV照射硬化、 Ε·Β照射硬化方法が採用され、 緻密な 塗膜の生成に利用されているが、 この発明による塗料は、 これを併用すること はもちろん有効であるが、 これらの樹脂を超える能力を有しているものと考え ることができ、 低分子量樹脂との併用にてより浸透効果と硬化の向上機能が得 られ、 新たな用途の塗料としての可能性を有している。 すなわち、 この発明による塗料並びに接着剤は、 独自の性質、 すなわち、 無 機質材料やセラミックスの超微粒子粉末を用いることにより、 塗膜、 接着層の 改質、 強力な浸透'含浸力、 アンカー効果を奏することから、 実施例に示すご とく樹脂などの塗膜成分はどのようなものであっても適用可能で、 塗料、 接着 剤としての新たな用途、 機能を生み出すことが可能である。 The present invention also provides a paint-type adhesive containing a ceramic ultrafine particle powder as a coating film component, for example, a resin as a liquid phase and ceramic ultrafine particles such as alumina and silica having a particle size of rnn class. Powder-type adhesives with the same composition as the above-mentioned paints, with powder as the main coating film constituent and determined by the curing agent, solvent, and additive types appropriately selected according to the application method, and their ratios, are exactly the same Exhibits strong penetration into the coating resin and the mating material such as the coating base by the mechanism, and satisfies all the properties of adhesion strength, non-permeability of oxygen and moisture, chemical resistance, heat resistance, and flame resistance An adhesive function is obtained. Therefore, the paint and the adhesive according to the present invention can be applied to almost all functions and uses as paint as shown in the embodiment ^ J, and the paint component remains as it is, and is a very thin film regardless of the mating material. It can be applied and adhered, and when used as an adhesive for lamination of various materials, it is said that it is interposed and adhered. It integrates into the material on the side and exerts an anchor effect by penetrating into the material to be bonded, and can produce the effect of bonding and integration as if it were directly joined to the laminated material. For example, UV irradiation curing and UV irradiation curing methods are used to cure coatings, and they are used to produce dense coatings, but the coating according to the present invention is, of course, effective to use together. However, it can be considered that it has the ability to surpass these resins, and when used in combination with a low molecular weight resin, more penetrating effect and improvement function of curing can be obtained, and its potential as a paint for new applications have. In other words, the paints and adhesives according to the present invention have unique properties, that is, use of inorganic materials and ceramics ultrafine powders to improve coatings, adhesive layers, strong penetration, impregnation, and anchor effect. Therefore, any coating film component such as resin shown in the examples can be applied, and new uses and functions as paints and adhesives can be created.

また、 接着剤としての形態を採用した場合、 特に金属への接着強度にすぐ れ、 あらゆる材質並びに異材質の接着や積層材料の作製が可能になり、 例え ば、 金属箔と樹脂膜との接着剤として利用し、 得られた積層材料は、 種々用途 に使用可能な材料として、 あるいは多機能を付加するための中間材料として利 用できる。  In addition, when the adhesive form is used, the adhesive strength to metal is particularly high, and it is possible to bond all materials and dissimilar materials and to produce laminated materials.For example, the bonding between metal foil and resin film The obtained laminated material can be used as a material that can be used for various applications or as an intermediate material for adding multiple functions.

この発明は、 従来の塗料と接着剤としての機能を超える、 上記の多機能型の 塗料と接着剤を提供するだけでなく、 無機物質が有する特徴を薄膜として他の 物質に簡単に付与できるという、 あらゆる工業製品に無限の可能性を開く新規 な技術である。  The present invention not only provides the above-mentioned multifunctional paint and adhesive, which exceeds the functions of conventional paints and adhesives, but also can easily impart the characteristics of inorganic substances to other substances as a thin film. It is a new technology that opens endless possibilities for all industrial products.

この発明による無機-有機膜は、 塗料として要求される被塗物への浸透力、 固着強度、 皮膜の強度並びに酸素や水分の非透過性のいずれもが極めてすぐ れ、 被塗装材質を問わずあらゆる用途に向けて無機物又は改質された有機物の 有する機能を付加できる。 さらに、 接着剤とした場合、 特に金属への接着強度 にすぐれ、 あらゆる材質並びに異材質の接着や積層材料の作製が可能になる。 この発明は、 従来の塗料、 接着剤が有する機能を超える多機能を発揮するだ けでなく、 無機物質が有する特徴を薄膜として他の物質に簡単に付与できると いう、 あらゆる工業製品に無限の可能性を開く新規な技術である。  The inorganic-organic film according to the present invention has extremely excellent permeability, adhesion strength, film strength and non-permeability of oxygen and moisture required for a coating material, regardless of the coating material. The functions of inorganic substances or modified organic substances can be added for any use. Furthermore, when the adhesive is used, the adhesive strength to metal is particularly excellent, and it becomes possible to bond various materials and dissimilar materials and to produce a laminated material. This invention not only exerts many functions beyond the functions of conventional paints and adhesives, but also can easily impart the characteristics of inorganic substances to other substances as a thin film. This is a new technology that opens up possibilities.

Claims

請求の範囲 The scope of the claims 1. 少なくとも 1種の無機又は有機あるいは無機と有機からなる超微粒子 を含む、 少なくとも 1種の無機又は有機あるいは無機と有機物液を含む 液相体から成膜形成された無機 ·有機膜。 1. An inorganic / organic film formed from a liquid phase containing at least one inorganic or organic or inorganic and organic liquid, including at least one inorganic or organic or ultrafine particle of inorganic and organic. 2. 成膜形成された固化膜内は、 超微粒子が凝集することなく分散ある いは隣接配列し、 これら粒子の間で液相体成分が固化している請求項 1 に記載の無機 ·有機膜。  2. The inorganic / organic organic material according to claim 1, wherein the ultrafine particles are dispersed or arranged adjacent to each other without agglomeration in the formed solidified film, and the liquid phase component is solidified between these particles. film. 3. 超微粒子が遠心分離不能に分散している液相体から成膜形成された 請求項 1に記載の無機 ·有機膜。  3. The inorganic / organic film according to claim 1, wherein the film is formed from a liquid phase body in which ultrafine particles are non-centrifugably dispersed. 4. 超微粒子の平均粒径が 30nm以下である請求項 1に記載の無機 ·有機 膜。  4. The inorganic / organic film according to claim 1, wherein the ultrafine particles have an average particle size of 30 nm or less. 5. 超微粒子の平均粒径が 20ηπι以下である請求項 1に記載の無機 ·有機 膜。  5. The inorganic / organic film according to claim 1, wherein the average particle diameter of the ultrafine particles is 20ηπι or less. 6. 超微粒子が、 Si02、 A1203、 Zr02、 SiC、 SiN、 A1N、 ZrN、 TiNの うち少なくとも 1種である請求項 1に記載の無機 ·有機膜。 6. ultrafine particles, Si0 2, A1 2 0 3 , Zr0 2, SiC, SiN, A1N, ZrN, inorganic or organic film according to claim 1 is at least one kind of TiN. 7. 成膜層が紫外線遮断性を有する請求項 1に記載の無機 ·有機膜。  7. The inorganic / organic film according to claim 1, wherein the film-forming layer has an ultraviolet blocking property. 8. 成膜層が光透過性と光散乱性を有する請求項 1に記載の無機,有機 膜。  8. The inorganic or organic film according to claim 1, wherein the film formation layer has a light transmitting property and a light scattering property. 9. 成膜層が親水性を有する請求項 1に記載の無機,有機膜。  9. The inorganic or organic film according to claim 1, wherein the film forming layer has hydrophilicity. 10. 成膜層が電気絶縁性を有する請求項 1に記載の無機 ·有機膜。  10. The inorganic / organic film according to claim 1, wherein the film-forming layer has an electrical insulating property. 11. 少なくとも 1種の無機又は有機あるいは無機と有機物液を含む液相体 内に、 固化した際の膜 (層)内に凝集することなく分散あるいは隣接配列 可能な少なくとも 1種の無機又は有機ある ヽは無機と有機からなる超微 粒子を有する無機 ·有機膜の形成用の出発液組成物。 11. At least one inorganic or organic or at least one inorganic or organic that can be dispersed or arranged adjacently without aggregation in the solidified film (layer) in a liquid phase body containing an inorganic and organic liquidヽ is a starting liquid composition for forming an inorganic / organic film having ultrafine particles composed of inorganic and organic. 12. 超微粒子が遠心分離不能に分散している液相体からなる請求項 11に 記載の無機 ·有機膜の形成用の出発液組成物。 12. The starting liquid composition for forming an inorganic-organic film according to claim 11, comprising a liquid phase body in which ultrafine particles are dispersed so as to be unable to be centrifuged. 13. 超微粒子の平均粒径力 0nm以下である請求項 11に記載の無機省機 膜の形成用の出発液組成物。  13. The starting liquid composition according to claim 11, wherein the average particle diameter of the ultrafine particles is 0 nm or less. 14. 超微粒子の平均粒径が 20nm以下である請求項 11に記載の無機,有機 膜の形成用の出発液組成物。  14. The starting liquid composition for forming an inorganic or organic film according to claim 11, wherein the average particle diameter of the ultrafine particles is 20 nm or less. 15. 超微粒子が Si02、 A1203、 Zr02、 SiC、 SiN、 A1N、 ZrN、 TiNのう ち少なくとも 1種である請求項 11に記載の無機 ·有機膜の形成用の出発液 組成物。 15. ultrafine particles Si0 2, A1 2 0 3, Zr0 2, SiC, SiN, A1N, ZrN, starting solution composition for forming the inorganic-organic film according to claim 11 is at least one Chi sac TiN object. 16. 液相体の 50vol%以上を占める液相の平均分子量 (式量)が 250以下であ る請求項 11に記載の無機 ·有機膜の形成用の出発液組成物。  16. The starting liquid composition for forming an inorganic / organic film according to claim 11, wherein the average molecular weight (formula weight) of the liquid phase occupying 50 vol% or more of the liquid phase body is 250 or less. 17. 液相体の 50vol%以上を占める液相の平均分子量 (式量)が 150以下であ る請求項 11に記載の無機 ·有機膜の形成用の出発液組成物。  17. The starting liquid composition for forming an inorganic-organic film according to claim 11, wherein an average molecular weight (formula weight) of a liquid phase occupying 50 vol% or more of the liquid phase body is 150 or less. 18. 液相体の平均分子量 (式量)が超微粒子の平均分子量 (式量)と同等また は + 150%以下である請求項 11に記載の無機 ·有機膜の形成用の出発液組 成物。  18. The starting liquid composition for forming an inorganic / organic film according to claim 11, wherein the average molecular weight (formula weight) of the liquid phase body is equal to or less than + 150% of the average molecular weight (formula weight) of the ultrafine particles. object. 19. 液相体の平均分子量 (式量)が超微粒子の平均分子量 (式量)と同等また は + 100%以下である請求項 11に記載の無機 ·有機膜の形成用の出発液組 成物。  19. The starting liquid composition for forming an inorganic-organic film according to claim 11, wherein the average molecular weight (formula weight) of the liquid phase body is equal to or less than + 100% of the average molecular weight (formula weight) of the ultrafine particles. object. 20. 超微粒子の平均分子量 (式量)が 150以下である請求項 11に記載の無 機-有機膜の形成用の出発液組成物。  20. The starting liquid composition for forming an inorganic-organic film according to claim 11, wherein the average molecular weight (formula weight) of the ultrafine particles is 150 or less. 21. 液相体にァクリル変成樹脂を含む請求項 11に記載の無機 ·有機膜の形 成用の出発液組成物。 21. The starting liquid composition for forming an inorganic / organic film according to claim 11, wherein the liquid phase body contains an acryl-modified resin. 22. ァクリル変成樹脂が EBまたは UV硬化型である請求項 21に記載の無 機-有機膜の形成用の出発液組成物。 22. The starting liquid composition for forming an inorganic-organic film according to claim 21, wherein the acryl-modified resin is an EB or UV curable resin. 23. 少なくとも 1種の無機又は有機ある t、は無機と有機物液を含む液相体 内に、 固化した際の膜 (層)内に凝集することなく分散あるいは凝集する ことなく隣接配列可能な少なくとも 1種の無機又は有機あるいは無機と 有機からなる超微粒子を有する塗料又は接着剤。  23. At least one kind of inorganic or organic t is at least capable of being adjacently arranged without being aggregated or aggregated in a solidified film (layer) in a liquid phase containing inorganic and organic liquids. A paint or adhesive having one kind of inorganic or organic or ultrafine particles composed of inorganic and organic. 24. 超微粒子が遠心分離不能に分散している液相体からなる請求項 23に 記載の塗料又は接着剤。  24. The paint or adhesive according to claim 23, wherein the paint or adhesive comprises a liquid phase in which ultrafine particles are dispersed so as to be non-centrifugable. 25. 超微粒子の平均粒径が 30nm以下である請求項 23に記載の塗料又は 接着剤。  25. The paint or adhesive according to claim 23, wherein the average particle size of the ultrafine particles is 30 nm or less. 26. 超微粒子の平均粒径が 20mn以下である請求項 23に記載の塗料又は 接着剤。  26. The paint or adhesive according to claim 23, wherein the average particle size of the ultrafine particles is 20 mn or less. 27. 超微粒子が Si02、 A1203、 Zr02、 SiC、 SiN、 A1N、 ZrN、 TiNのう ち少なくとも 1種である請求項 23に記載の塗料又は接着剤。 27. ultrafine particles Si0 2, A1 2 0 3, Zr0 2, SiC, SiN, A1N, ZrN, paint or adhesive according to claim 23 is at least one Chi sac TiN. 28. 液相体の 50vol%以上を占める液相の平均分子量 (式量)が 250以下であ る請求項 23に記載の塗料又は接着剤。  28. The paint or adhesive according to claim 23, wherein the average molecular weight (formula weight) of the liquid phase occupying 50 vol% or more of the liquid phase body is 250 or less. 29. 液相体の 50vol%以上を占める液相の平均分子量 (式量)が 150以下であ る請求項 23に記載の塗料又は接着剤。  29. The paint or adhesive according to claim 23, wherein an average molecular weight (formula weight) of a liquid phase occupying 50 vol% or more of the liquid phase body is 150 or less. 30. 液相体の平均分子量 (式量)が超微粒子の平均分子量 (式量)と同等また は + 150%以下である請求項 23に記載の塗料又は接着剤。  30. The paint or adhesive according to claim 23, wherein the average molecular weight (formula weight) of the liquid phase body is equal to or less than + 150% of the average molecular weight (formula weight) of the ultrafine particles. 31. 液相体の平均分子量 (式量)が超微粒子の平均分子量 (式量)と同等また は + 100%以下である請求項 23に記載の塗料又は接着剤。  31. The paint or adhesive according to claim 23, wherein the average molecular weight (formula weight) of the liquid phase body is equal to or less than + 100% of the average molecular weight (formula weight) of the ultrafine particles. 32. 超微粒子の平均分子量 (式量)が 150以下である請求項 23に記載の塗料 又は接着剤。 32. The paint or adhesive according to claim 23, wherein the average molecular weight (formula weight) of the ultrafine particles is 150 or less. 33. 液相体にァクリル変成樹脂を含む請求項 23に記載の塗料又は接着 剤。 33. The paint or adhesive according to claim 23, wherein the liquid phase body contains an acryl-modified resin. 34. ァクリル変成樹脂力 ¾Bまたは UV硬化型である請求項 23に記載の塗 料又は接着剤。  34. The coating or adhesive according to claim 23, wherein the acryl-modified resin has a B or UV curable resin. 35. 電気絶縁性を有する超微粒子あるいはさらに電気絶縁性を有する液 相体成分を用い、 絶縁性ィンクとして印刷手段に用いられる請求項 23に 記載の塗料又は接着剤。  35. The paint or adhesive according to claim 23, wherein the paint or the adhesive is used as an insulating ink in printing means using ultrafine particles having electrical insulation or a liquid component having further electrical insulation. 36. 導電性を有する超微粒子あるいはさらに導電性を有する液相体成分 を用い、 導電性インクとして印刷手段に用いられる請求項 23に記載の塗 料又は接着剤。  36. The coating or adhesive according to claim 23, wherein the coating or adhesive is used as a conductive ink by using ultrafine particles having conductivity or a liquid phase component having further conductivity. 37. 少なくとも 1種の無機又は有機あるいは無機と有機物液を含む液相体 と、 少なくとも 1種の無機又は有機あるいは無機と有機からなる超微粒 子とを、 ボールミルにて混練し、 液相体中の超微粒子を遠心分離不能に 分散させる無機 ·有機膜の形成用の出発液組成物の製造方法。  37. A liquid phase body containing at least one kind of inorganic or organic or inorganic and organic substance liquid and at least one kind of ultrafine particles of inorganic or organic or inorganic and organic matter are kneaded in a ball mill, and A method for producing a starting liquid composition for forming an inorganic / organic film in which ultrafine particles are dispersed so that they cannot be centrifuged. 38. 少なくとも 1種の無機又は有機あるいは無機と有機物液を含む液相体 と、 少なくとも 1種の無機又は有機あるいは無機と有機からなる超微粒 子とを、 ボールミルにて混練し、 液相体中の超微粒子を遠心分離不能に 分散させる塗料又は接着剤の製造方法。  38. A liquid phase body containing at least one inorganic or organic or inorganic-organic liquid, and at least one inorganic, organic or inorganic-organic ultrafine particle are kneaded in a ball mill, and A method for producing a paint or an adhesive in which ultrafine particles are dispersed so that they cannot be centrifuged. 39. 請求項 23に記載の塗料又は接着剤を下地として塗布後、 半硬化した 時点で光触媒の Ti02超微粒子粉末を均質に混合した樹脂を塗布する防 汚用塗膜の形成方法。 39. After applying a coating or adhesive according to claim 23 as a base, a method of forming the antifouling coating film for coating the semi-cured resin mixed homogeneously Ti0 2 ultrafine powder of the photocatalyst at the time was. 40. 請求項 23に記載の塗料又は接着剤において、 液相体成分に PETに対 して浸食することがない成分を配合し、 PETフィルム上にに下地として 塗布する請求項 39に記載の防汚用塗膜の形成方法。 40. The paint or adhesive according to claim 23, wherein a component that does not corrode the PET is blended with the liquid phase component, and applied as a base on the PET film. A method for forming a fouling coating film. 41. 請求項 23に記載の塗料又は接着剤を塗布する際に強制乾燥させて加 温し、 塗膜に親水性を付与する親水性塗膜の形成方法。 41. A method for forming a hydrophilic coating film for imparting hydrophilicity to a coating film by applying forced drying and heating when applying the paint or adhesive according to claim 23. 42. 請求項 23に記載の塗料又は接着剤を塗布した後、 塗膜表面をセラ ミックスの超微細粉べ一ストを塗布し固化した研摩パッドで研摩し、 塗 膜に親水性を付与する親水性塗膜の形成方法。  42. After applying the paint or adhesive according to claim 23, the surface of the coating film is polished with a polishing pad that has been coated with an ultra-fine ceramic paste and solidified to impart hydrophilicity to the coating film. Method of forming a functional coating film. 43. 請求項 23に記載の塗料又は接着剤を塗布した後、 半硬化させ、 EBま たは UV照射時に 02フローさせて、 表層の樹脂層にのみ 02ァッシングし 塗膜に親水性を付与する親水性塗膜の形成方法。 43. After application of the coating or adhesive according to claim 23, is semi-cured, EB or is 0 to 2 flow during UV irradiation, hydrophilicity to only 0 2 Asshingu and coating the surface of the resin layer A method for forming a hydrophilic coating film to be applied. 44. 請求項 11に記載の出発液組成物の液相体成分に EB硬化型樹脂を用 い、 所要形状の金型内に出発液組成物を充填し、 その後 EB照射して所 要形状の成形品を得る成形方法。  44. An EB-curable resin is used as a liquid phase component of the starting liquid composition according to claim 11, and the starting liquid composition is filled in a mold having a required shape, and then irradiated with EB to form the desired shape. A molding method for obtaining molded articles. 45. 超微粒子に A1203を用いる液組成で、 絶縁性シート材を成形する成 形方法。 45. In the liquid composition using the A1 2 0 3 ultrafine particles, formed form a method of molding an insulating sheet material.
PCT/JP2000/002941 1999-05-10 2000-05-08 Inorganic-organic film and starting liquid composition therefor and method for preparation thereof, and applications and method for preparing them Ceased WO2000068330A1 (en)

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