WO2000022320A1 - Method and device for assembling hydraulic shock absorber - Google Patents
Method and device for assembling hydraulic shock absorber Download PDFInfo
- Publication number
- WO2000022320A1 WO2000022320A1 PCT/JP1999/005641 JP9905641W WO0022320A1 WO 2000022320 A1 WO2000022320 A1 WO 2000022320A1 JP 9905641 W JP9905641 W JP 9905641W WO 0022320 A1 WO0022320 A1 WO 0022320A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shock absorber
- hydraulic shock
- sealing member
- outer cylinder
- gas
- Prior art date
Links
- 239000006096 absorbing agent Substances 0.000 title claims abstract description 111
- 230000035939 shock Effects 0.000 title claims abstract description 111
- 238000000034 method Methods 0.000 title claims description 12
- 238000007789 sealing Methods 0.000 claims abstract description 86
- 239000007789 gas Substances 0.000 description 95
- 238000002788 crimping Methods 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 9
- 230000002093 peripheral effect Effects 0.000 description 9
- 230000003028 elevating effect Effects 0.000 description 7
- 238000009423 ventilation Methods 0.000 description 6
- 238000013016 damping Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000000689 upper leg Anatomy 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/3271—Assembly or repair
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P11/00—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for
- B23P11/005—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for by expanding or crimping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/14—Suspension elements of automobile vehicles
Definitions
- the present invention relates to a method and an apparatus for assembling a hydraulic shock absorber.
- Prior art 1 incorporates a sealing member with a gap in the upper inner periphery of the outer cylinder of the hydraulic shock absorber, and seals the gas at a predetermined pressure supplied by the gas filling head with the upper inner periphery of the outer cylinder. It is sealed in the hydraulic shock absorber through the gap between the members, and then the upper part of the outer cylinder is deformed in the inner diameter direction to close the gap and seal and fix the sealing member.
- a jig is inserted into the inside of a sealing lip of a sealing member that is properly sealed on the upper inner periphery of the outer cylinder of the hydraulic shock absorber, and the sealing lip is spread in the right direction with this jig.
- a gas introduction passage is formed, a gas of a predetermined pressure is sealed in the hydraulic shock absorber through the gas introduction passage, and after the gas is sealed, the sealed gas is sealed by the restoring force of the sealing lip.
- foreign matter may enter the inside of the container, and there is a disadvantage that it is necessary to provide a cover for closing the gap.
- the sealing lip of the sealing material that is properly sealed to the hydraulic shock absorber when spread by a jig, the sealing lip of the sealing member may be scratched, and quality may be impaired.
- An object of the present invention is to assemble a hydraulic shock absorber while simplifying parts without causing foreign matter to enter the inside of the hydraulic shock absorber during the assembly process of the hydraulic shock absorber, and without damaging the sealing member. Is to make it good.
- the present invention relates to a method of assembling a hydraulic shock absorber in which an oil reservoir and a gas chamber above the oil sump are formed between the inner and outer cylinders of the hydraulic shock absorber, and the upper part of the inner and outer cylinders is sealed with a sealing member.
- Filling the oil holding the upper part of the outer cylinder of the hydraulic shock absorber in which a sealing member is temporarily sealed on the inner periphery of the upper part of the outer cylinder, and filling the hydraulic shock absorber with a gas passage provided with a ventilation path for sealing gas.
- a vacuum suction path that applies a vacuum suction force to the space above the seal ⁇ ⁇ , which is mounted inside the gas filling head and is temporarily sealed to the hydraulic shock absorber, and seals 3 ⁇ 413 ⁇ 4 inside the outer cylinder.
- a vacuum head that presses the upper end of the cylinder to the proper assembly position, and a caulking device that is disposed outside the hydraulic shock absorber and deforms the upper end of the outer cylinder in the inner diameter direction to attach the sealing member to the proper assembly position.
- the gas filling head is used on the outer cylinder of the hydraulic shock absorber.
- the sealing member temporarily sealed to the hydraulic shock absorber is pulled upward from the upper end of the outer cylinder by the vacuum suction force of the vacuum head, and is passed from the air passage of the gas filled head to the hydraulic shock absorber.
- a gas at a predetermined pressure is charged, the sealing member is pressed and held by a vacuum head at a regular assembling position at the upper end of the inner cylinder, and the gas sealing head is moved upward from the upper portion of the outer cylinder, and a caulking device is used.
- the upper end of the outer cylinder is deformed in the inner diameter direction so that the sealing member is mounted at a proper assembly position.
- the present invention is also an assembly apparatus for a hydraulic shock absorber, wherein an oil reservoir and a gas chamber above the oil sump are formed between the outer cylinder and the outer cylinder of the hydraulic shock absorber, and the upper part of the inner and outer cylinders is sealed with a sealing member.
- the impulse is filled with oil, the upper part of the outer cylinder of the hydraulic shock absorber having a sealing member temporarily sealed on the inner periphery of the upper part of the outer cylinder is held, and the hydraulic shock absorber is provided with an air passage for sealing gas.
- Vacuum suction in the space above the material A vacuum suction path that exerts a force is provided, and a vacuum head that presses the seal inside the outer cylinder to the proper assembly position at the upper end of the inner cylinder, and placed outside the hydraulic shock absorber And a crimping device for deforming the upper end of the outer cylinder in the inner diameter direction to attach the sealing member to a proper assembling position.
- the upper end of the outer cylinder of the hydraulic shock absorber is held by a gas-filled head.
- the sealing member temporarily sealed to the hydraulic shock absorber is pulled upward from the upper end of the outer cylinder by the vacuum suction force of the vacuum head, and gas of a predetermined pressure is sealed in the hydraulic shock absorber through the air passage of the gas sealing head.
- the sealing member is pressed and held by the vacuum head at the proper assembling position at the upper end of the inner cylinder, the gas filling head is moved upward from the upper part of the outer cylinder, and the outer cylinder is moved by the caulking device.
- the sealing member can be attached to the regular assembly position by deforming the upper end in the inner diameter direction. In which was to so that.
- FIG. 1 is a schematic view showing an assembling apparatus, in which ( ⁇ ) is a front view and ( ⁇ ) is a side view.
- FIG. 2 is a fragmentary front view showing a hydraulic shock absorber.
- FIG. 3 is a cross-sectional view showing a state where the hydraulic shock absorber is set in the assembling apparatus.
- FIG. 4 is a sectional view showing a crimping margin measurement state of the assembling apparatus.
- FIG. 5 is a cross-sectional view showing a gas filled state of the assembling apparatus.
- FIG. 6 is a sectional view showing a crimped state of the assembling apparatus.
- mi is a cross-sectional view showing the performance evaluation state of the assembly apparatus.
- the hydraulic shock absorber 1 has an inner cylinder 3 inserted into an outer cylinder 2 having a bottomed cylindrical shape, and a piston rod 4 is slidably inserted into the inner cylinder 3.
- a rod guide 5 At the upper end of the inner cylinder 3, a rod guide 5, a sealing member (oil seal) 6, and an end plate 7 are attached. 5, the sealing member 6, and the end plate 7 are attached and held by the upper end caulking portion 2A of the outer cylinder 2 at the stage of completion of the assembly by the assembling apparatus 10.
- the hydraulic shock absorber 1 fills the inside of the inner cylinder 3 with oil as an oil chamber, forms an oil reservoir and a gas chamber above the outer cylinder 2 and the inner cylinder 3, and The upper part of the inner cylinder 3 is sealed with the above-mentioned seal 6.
- the hydraulic shock absorber 1 is provided with an oil return passage 8 in the rod guide 5 to seal oil taken out of the oil chamber of the inner cylinder 3 along with the piston rod 4 when the hydraulic shock absorber 1 expands and contracts.
- the sealing lip of FIG. 6 removes the dropped oil, and the dropped oil can be returned to the oil reservoir between the outer cylinder 2 and the inner cylinder 3 from the oil return path 8.
- the assembling apparatus 10 includes a hydraulic shock absorber support section 11, a gas filling section 12, and a hydraulic shock absorber performance evaluation section 13 in a column 1OA.
- the hydraulic shock absorber support 11 has a clamp base 22 that can move up and down along a slide guide 21 provided on the front of the column 10 A.
- the clamp base 22 can be moved up and down by a clamp cylinder 23.
- the hydraulic shock absorber 1, which is supported upright on the clamp base 22, can be set to the gas filling work position where the upper part of the outer cylinder 2 is filled in the gas filling part 12.
- the sealing member 6 is temporarily sealed to the upper inner periphery of the outer cylinder 2 (temporarily sealed sealing).
- the stop member 6 has no gap between the inner periphery of the outer cylinder 2 and the outer periphery of the outer cylinder 2 so that foreign matter can enter, but can slide with respect to the outer cylinder 2 by an external force.) 2 A is not yet processed.
- the gas filling section 12 includes a gas filling head 31, a vacuum head 32, and a caulking device 33. That is, the gas filling section 12 has a lifting base 35 that can move up and down along a slide guide 34 provided on the front of the column 1 OA, and the lifting base 35 is moved up and down by a lifting cylinder 36.
- the above-mentioned vacuum head 32 is suspended and supported on the lifting base 35, and the above-mentioned gas-filled head 31 is mounted around the vacuum head 32.
- the gas filling section 12 is caulked to the front of the column 1 OA.
- the crimping housing 37 of the device 33 is fixed, and the gas-filled head 31 and the vacuum head 32 are arranged in the housing 37.
- the gas-filled head 31 is air-tightly mounted around an inner cylinder 51, which will be described later, of a vacuum head 32 suspended from a lifting base 35 raised and lowered by a lifting cylinder 36.
- the outer cylinder 41 has an upper air chamber 43A and a lower air chamber 43B by a piston 42 fixed to the outer circumference of the inner cylinder 51 of the vacuum head 32.
- a pneumatic supply path 45 connected to a pneumatic device 44 provided on the side of the elevating base 35 is built in the outer cylinder 41, and the 3 ⁇ 4JE supply path 4
- the air chamber 43A and the lower air chamber 43B can be switched and connected.
- the hydraulic shock absorber support 11 sets the hydraulic shock absorber 1 to the gas filling work position, and the vacuum head 32 moves the end plate 7 of the hydraulic shock absorber 1 as described later.
- the air pressure is supplied to the lower air chamber 43B (the upper air chamber 43A is open to the atmosphere), moved downward around the vacuum head 32, and oiled by the tip holding part 31A.
- the upper part of the outer cylinder 2 of the container 1 can be held.
- the gas filling head 31 is brought into close contact with the O-ring 46 on the inner periphery of the distal end holding portion 31A and the upper outer periphery of the outer cylinder 2 and the step provided on the inner periphery of the distal end holding portion 31A.
- Part 3 1B is brought into contact with the upper end surface of the outer cylinder 2, and the inner peripheral surface of the outer cylinder 2 and the inner peripheral surface higher than the stepped portion 31B of the gas filling head 31 are flush (Fig. 4 (B )).
- the elevating base 35 which suspends and supports the vacuum head 32, is provided with a level gauge 47 such as a dial gauge (Fig. 4 (A)), and the level gauge 47 is attached to the vacuum head 32.
- the relative position of the gas-filled head 31 with respect to the gas can be measured.
- the tip holding part 31 of the gas-filled head 31 1 has a stepped part 31A of 3A against the upper end surface of the outer cylinder 2, and the tip of the vacuum head 32 presses the end plate 7.
- the holding state (FIG. 4 (B)
- the amount of protrusion of the upper end of the outer cylinder 2 with respect to the end plate 7, that is, the crimping allowance H of the outer cylinder 2 can be measured.
- the gas filling head 31 is provided with a gas supply device 4 8 provided on the side of the lifting base 35. It has an air passage 49 connected to it.
- the gas filling head 31 sends the gas supplied by the gas supply device 48 with the vacuum head 32 pulling the sealing member 6 upward from the upper end of the outer cylinder 2 as described later.
- the vacuum head 32 has an internal cylinder 51 suspended from a lifting base 35 raised and lowered by an elevating cylinder 36, and this internal cylinder 51 is sealed with a gas-sealed head.
- the outer cylinder 41 is airtightly mounted inside the outer cylinder 41, and an outer guide 77C of a chuck device 77 described later is airtightly inserted into the hollow inner diameter of the inner cylinder 51.
- the vacuum head 32 has a built-in cylinder 51 having a vacuum suction path 53 connected to a vacuum device 52 provided on the side of the lifting base 35.
- the vacuum head 32 uses the vacuum suction path 53 to apply a vacuum suction force to the space above the sealing member 6 temporarily sealed to the outer cylinder 2 of the hydraulic shock absorber 1 to form the sealing 6.
- the end plate 7 is sucked upward, and the sealing member 6 is pulled up above the upper end of the outer rim 2 to a position higher than the open end of the ventilation path 49 on the inner peripheral surface of the gas sealing head 31 to fill the gas.
- the gas can be supplied to the upper part of the outer cylinder 2 by the head 31.
- the vacuum head 32 is moved up and down by the elevating cylinder 36 as described above.
- the stopper 6 is raised before the gas filling head 3 1 is raised above the open end of the ventilation path 49 on the inner peripheral surface of the gasket 31, and
- (c) the sealing member is filled after gas is filled into the upper part of the outer cylinder 2. 6.
- the caulking device 33 supports the revolving unit 61 via bearings on upper and lower support portions of a hoofing housing 37 fixed to the front of the column 1 OA.
- the revolving unit 61 is coaxially arranged with the gas filling head 31 and the vacuum head 32, and is belted ⁇ by the revolving motor 62. 6 1 ⁇ is a belt pulley.
- Revolving body 6 1 is equally distributed in the circumferential direction 3
- the rollers 63 are rotatably supported via bearings, and rotate around the upper end of the outer cylinder 2 of the hydraulic shock absorber 1.
- the revolving unit 61 has a cam member 64 that is slid up and down by a fork 66 that is swung up and down by a cam elevating cylinder 65, and the cam surface 64 a of the force member 64 is attached to each roller 6.
- the third pin 6 3 A is engaged, and each roller 63 is moved forward and backward from the original position to the upper end of the outer cylinder 2 by the vertical movement of the cam member 64.
- the fork 66 is swung up and down around the swing fulcrum 67, the cam follower 66A at the tip is engaged with the orbiting groove 66B on the outer periphery of the cam member 64, and the cam member 64 is moved up and down. It is possible to slide to
- the hydraulic shock absorber performance evaluation unit 13 has a lifting head 72 that can move up and down along the slide guides 71 and 71 provided on the front of the column 1 OA. It is connected to a connecting rod 75 of a driven crank device 74.
- the elevating head 72 has an automatic chuck device 77 (rod holding) equipped with a load cell 76. The chuck jaws 77 A, the inner guide 77 B, and the outer guide of the chuck device 77 are provided.
- the chuck pawl 77A can be expanded and contracted by the cooperation of the inner guide 77B and the outer guide 77C (FIG. 7 (B)).
- the hydraulic shock absorber performance evaluation section 13 performs the lifting / lowering mode 73 with the sealing member 6 of the oil thigh impactor 1 attached to the proper assembly position.
- the chuck device 7 is driven up and down to measure the gas reaction force, damping force, etc. of the hydraulic shock absorber 1 to enable performance evaluation.
- the hydraulic shock absorber 1 is filled with oil, the outer cylinder 2 is also temporarily sealed with a sealing member 6 on the upper inner periphery, and the hydraulic shock absorber 1 with the end plate 7 temporarily mounted thereon is supported by the clamp base 2 of the support portion 1 1. Carry in 2 and make it stand upright.
- the clamp base 22 is raised by the clamp cylinder 23, and the upper part of the outer cylinder 2 of the hydraulic shock absorber 1 is inserted into the gas filling portion 12 to be positioned at the gas filling work position.
- the vacuum head 32 is lowered by the lifting cylinder 36, and the end plate 7 of the hydraulic shock absorber 1 is pressed and held by the tip of the vacuum head 32.
- the level meter 47 has the tip holding portion 31 of the gas-filled head 3 1, the step portion 3 1 A of 3 A hits the upper end surface of the outer cylinder 2, and the tip of the vacuum head 3 2 End play In a state where the torsion is pressed and held, the amount of protrusion of the upper end of the outer cylinder 2 with respect to the end plate 7, that is, the crimping margin of the outer cylinder 2 is measured.
- the vacuum head 32 is raised by the lifting cylinder 36.
- the height of this rise is such that the lower end of the sealing member 6 pushed up by the vacuum suction force of the vacuum head 32 described later is connected to the gas filling head of the gas passage 49 provided in the gas filling head 31.
- the tip of the vacuum head 32 should have a height that does not interfere with the sealing member 6.
- the supply of air pressure from the air pressure supply passage 45 of the vacuum head 32 to the lower air chamber 43 of the gas filling head 31 continues, so that the gas filling head 31 is an outer cylinder. Hold the top of 2 still.
- Vacuum suction I force is applied to the space above the sealing member 6 that is temporarily sealed to the outer cylinder 2 of the hydraulic shock absorber 1 using the vacuum suction path 53 of the vacuum head 3 2 to seal ⁇
- the suction member 6 and the end plate 7 are sucked upward, and the sealing member 6 is lifted above the upper end of the outer cylinder 2 to a position higher than the open end of the ventilation passage 49 on the peripheral surface of the gas filling head 31.
- the vacuum head 32 After filling the gas into the upper part of the outer cylinder 2, the vacuum head 32 is lowered by the elevating cylinder 36, and the sealing member 6 and the end plate 7 are fixed to the upper end of the inner cylinder 3 inside the outer cylinder 2. Press and hold in the assembly position.
- the vacuum head 32 pushes the sealing member 6 upward from the upper end of the outer cylinder 2 and then pushes the sealing member 6 down to a proper assembly position with respect to the upper end of the inner cylinder 3.
- the sealing lip of the stop member 6 simply covers the outer peripheral surface of the piston rod 4. It slides smoothly and does not scratch.
- a predetermined caulking load is applied to the upper end, and the upper end of the outer cylinder 2 is deformed in the inner diameter direction to form an upper end caulking portion 2A, and the sealing member 6 and the end plate 7 are fixed to the upper end of the inner cylinder 3 Attach to the assembly position.
- the pressing load for pressing the sealing member 6 and the end plate 7 with the vacuum cylinder 32 to the regular assembly position with respect to the upper end of the inner cylinder 3 by the lifting cylinder 36 is, for example, 800 kgf, and the clamp base 22 by the clamp cylinder 23. Is raised to act on the upper end of the outer cylinder 2.
- the caulking load is, for example, 1200 kgi.
- the clamp base 22 is lowered by the clamp cylinder 23 to position the hydraulic shock absorber 1 at the performance evaluation work position.
- the rotation of the revolving unit 61 is stopped, and each roller 63 is retracted to the original position.
- the piston rod 4 of the hydraulic shock absorber 1 When the gas filling described in (3) above is completed, the piston rod 4 of the hydraulic shock absorber 1 is pushed out, and when the piston rod 4 is pushed out, the chuck device 77 of the performance evaluation unit 13 is moved to the tip of the piston rod 4. Automatically chuck parts. Then, the chucking device 77 moves up and down by the up and down movement of the lifting head 72 by the lifting and lowering module 73, and the gas of the hydraulic shock absorber 1 is obtained by the expansion and contraction stroke of the piston rod 4 and the output value of the load meter 7. Measure the reaction force and damping force.
- the gas reaction force depends on the oil It is measured from the output value (static output value) of the load cell 76 at each stroke of the pressure buffer 1.
- the damping force is measured by subtracting the gas reaction force from the output value (dynamic output value) of the load cell 7 at each stroke of the hydraulic shock absorber 1 under high-speed rotation of motor 73.
- the expansion stroke of the piston rod 4 during the performance evaluation of the hydraulic shock absorber 1 was set to the maximum stroke, whereby the air mixed in the oil in the oil chamber of the inner cylinder 3 was removed from the upper part of the rod guide 5, Eventually, the gas is exhausted from the oil return path 8 of the rod guide 5 to the gas chamber between the outer cylinder 2 and the inner cylinder 3.
- the sealing member (6) is pulled up smoothly from the upper end of the outer cylinder (2) by the vacuum suction force of the vacuum head (32), or is pressed by the vacuum head (32.
- the assembly quality of the hydraulic shock absorber 1 can be improved without breaking the sealing lip of the sealing member 6.
- the hydraulic shock absorber 1 After installing the sealing member 6 at the regular assembly position in the assembly device 10, the hydraulic shock absorber 1 then raises and lowers the hydraulic pressure by moving the piston rod 4 held by the chuck device 7 up and down.
- the performance of the shock absorber 1 such as gas reaction force and damping force can be evaluated.
- a hydraulic shock absorber which simplifies parts management, without invading a foreign substance inside a hydraulic shock absorber and damaging a sealing member in the process of assembling a hydraulic shock absorber. Can have good assembly quality.
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- Fluid-Damping Devices (AREA)
Abstract
An assembling device (10) for a hydraulic shock absorber (1), wherein the top part of an outer tube (2) of the hydraulic shock absorber (1) is held by a gas-sealed head (31), a sealing member (6) temporarily attached sealingly to the hydraulic shock absorber (1) is pushed upward above the upper end of the outer tube (2) by a vacuum sucking force of a vacuum head (32), the gas of a specified pressure is sealed into the hydraulic shock absorber (1) through a gas feed path (49) in the gas-sealed head (31), the sealing member (6) is held pressingly on an inner tube (3) at an upper end regular assembly position by the vacuum head (32), the gas-sealed head (31) is moved upward from the upper part of the outer tube (2), and the upper end of the outer tube (2) is deformed in inner radial direction by a caulking device (33) so as to install the sealing member (6) at the regular assembly position.
Description
明 細 書 油圧緩衝器の組立方法及び装置 技術分野 Description Assembly method and device for hydraulic shock absorber
本発明は油圧緩衝器の組立方法及び装置に関する。 背景技術 The present invention relates to a method and an apparatus for assembling a hydraulic shock absorber. Background art
従来、 油圧緩衝器の内外筒間に油溜室とガス室を形成し、 內外筒の上部を封止 部材で密封する油圧緩衝器の組立方法として、 特開昭 63-219931号公報に雷5^の もの (従来技術 1 ) 、 或いは特公昭 61-16839号公報に記載のもの (従来技術 2 ) がある。 Conventionally, an oil sump chamber and a gas chamber are formed between the inner and outer cylinders of a hydraulic shock absorber, and 內 As a method of assembling a hydraulic shock absorber in which the upper part of the outer sleeve is sealed with a sealing member, Japanese Patent Laid-Open Publication No. ^ (Prior art 1) and those described in JP-B-61-16839 (prior art 2).
従来技術 1は、 油圧緩衝器の外筒の上部内周に封止部材を間隙をおいて組込 み、 気体封入へッドが供給する所定圧のガスを外筒の上部内周と封止部材の間隙 から油圧緩衝器に封入し、 その後、 外筒の上部を内径方向に変形させて上述の間 隙を閉じ封止部材を封着固定させるものである。 Prior art 1 incorporates a sealing member with a gap in the upper inner periphery of the outer cylinder of the hydraulic shock absorber, and seals the gas at a predetermined pressure supplied by the gas filling head with the upper inner periphery of the outer cylinder. It is sealed in the hydraulic shock absorber through the gap between the members, and then the upper part of the outer cylinder is deformed in the inner diameter direction to close the gap and seal and fix the sealing member.
従来技術 2は、 油圧緩衝器の外筒の上部内周に正規に封着した封止部材の封止 リヅプの内側に治具を挿入し、 この治具で封止リップを 圣方向に広げてガス導 入通路を形成し、 このガス導入通路を介して所定圧のガスを油圧緩衝器に封入 し、 ガス封入後に封止リップの復元力により封入ガスを封止するものである。 しかしながら、 従来技術 1では、 油圧緩衝器の組立装置への搬送過程等で、 油 圧緩衝器の外筒の上部内周と封止部材との間に間隙の存在があり、 この間隙から 油圧緩衝器の内部に異物の侵入を招く虞れがあり、 この間隙を閉じるカバーを設 ける必要がある等の不都合がある。 In prior art 2, a jig is inserted into the inside of a sealing lip of a sealing member that is properly sealed on the upper inner periphery of the outer cylinder of the hydraulic shock absorber, and the sealing lip is spread in the right direction with this jig. A gas introduction passage is formed, a gas of a predetermined pressure is sealed in the hydraulic shock absorber through the gas introduction passage, and after the gas is sealed, the sealed gas is sealed by the restoring force of the sealing lip. However, in the prior art 1, there is a gap between the upper inner periphery of the outer cylinder of the hydraulic shock absorber and the sealing member during a process of transporting the hydraulic shock absorber to the assembling apparatus, and the like. There is a possibility that foreign matter may enter the inside of the container, and there is a disadvantage that it is necessary to provide a cover for closing the gap.
また、 従来技術 2では、 油圧緩衝器に正規に封着してある封止雜の封止リツ プを治具により広げる際に、 封止部材の封止リップをきず付け、 品質を損なう虞
— Further, in the prior art 2, when the sealing lip of the sealing material that is properly sealed to the hydraulic shock absorber is spread by a jig, the sealing lip of the sealing member may be scratched, and quality may be impaired. —
れがある。 発明の開示 There is. Disclosure of the invention
本発明の課題は、 油圧緩衝器の組立過程で油圧緩衝器の内部に異物を侵入させ ることなく、 また封止部材を損傷させることなく、 部品 里を簡易にしながら油 圧緩衝器の組立品質を良好にすることにある。 An object of the present invention is to assemble a hydraulic shock absorber while simplifying parts without causing foreign matter to enter the inside of the hydraulic shock absorber during the assembly process of the hydraulic shock absorber, and without damaging the sealing member. Is to make it good.
本発明は、 油圧緩衝器の内外筒間に油溜室とその上方のガス室を形成し、 内外 筒の上部を封止部材で密封する油圧緩衝器の組立方法であって、 油圧緩衝器に油 を充填し、 外筒の上部内周に封止部材を仮封着した該油圧緩衝器の外筒の上部を 保持するとともに、 該油圧緩衝器にガスを封入する通気路を備える気体封入へッ ドと、 気体封入ヘッドに内装され、 油圧緩衝器に仮封着してある封止¾¾の上部 の空間に真空吸引力を及ぼす真空吸引路を備えるとともに、 封止¾1¾を外筒内で 内筒の上端の正規の組立位置に押圧する真空ヘッドと、 油圧緩衝器の外部に配置 され、 外筒の上端を内径方向に変形させて封止部材を正規の組立位置に取付ける 加締め装置とを有してなる組立装置を用い、 気体封入ヘッドにより油圧緩衝器の 外筒の上部を保持し、 油圧緩衝器に仮封着してある封止部材を真空へッドの真空 吸引力により外筒の上端より上方に引上げ、 気体封入へッドの通気路から油圧緩 衝器に所定圧のガスを封入し、 真空へッドにより封止部材を内筒の上端の正規の 組立位置に押圧して保持し、 気体封入ヘッドを外筒の上部より上方に移動し、 加 締め装置により外筒の上端を内径方向に変形させて封止部材を正規の組立位置に 取付けるようにしたものである。 The present invention relates to a method of assembling a hydraulic shock absorber in which an oil reservoir and a gas chamber above the oil sump are formed between the inner and outer cylinders of the hydraulic shock absorber, and the upper part of the inner and outer cylinders is sealed with a sealing member. Filling the oil, holding the upper part of the outer cylinder of the hydraulic shock absorber in which a sealing member is temporarily sealed on the inner periphery of the upper part of the outer cylinder, and filling the hydraulic shock absorber with a gas passage provided with a ventilation path for sealing gas. And a vacuum suction path that applies a vacuum suction force to the space above the seal さ れ, which is mounted inside the gas filling head and is temporarily sealed to the hydraulic shock absorber, and seals ¾1¾ inside the outer cylinder. A vacuum head that presses the upper end of the cylinder to the proper assembly position, and a caulking device that is disposed outside the hydraulic shock absorber and deforms the upper end of the outer cylinder in the inner diameter direction to attach the sealing member to the proper assembly position. Using the assembling equipment provided, the gas filling head is used on the outer cylinder of the hydraulic shock absorber. , And the sealing member temporarily sealed to the hydraulic shock absorber is pulled upward from the upper end of the outer cylinder by the vacuum suction force of the vacuum head, and is passed from the air passage of the gas filled head to the hydraulic shock absorber. A gas at a predetermined pressure is charged, the sealing member is pressed and held by a vacuum head at a regular assembling position at the upper end of the inner cylinder, and the gas sealing head is moved upward from the upper portion of the outer cylinder, and a caulking device is used. Thus, the upper end of the outer cylinder is deformed in the inner diameter direction so that the sealing member is mounted at a proper assembly position.
また、 本発明は、 油圧緩衝器の內外筒間に油溜室とその上方のガス室を形成 し、 内外筒の上部を封止部材で密封する油圧緩衝器の組立装置であって、 油圧緩 衝器に油を充填し、 外筒の上部内周に封止部材を仮封着した該油圧緩衝器の外筒 の上部を保持するとともに、 該油圧緩衝器にガスを封入する通気路を備える気体 封入ヘッドと、 気体封入ヘッドに内装され、 油圧緩衝器に仮封着してある封止部
材の上部の空間に真空吸弓 [力を及ぼす真空吸引路を備えるとともに、 封 を 外筒内で内筒の上端の正規の組立位置に押圧する真空ヘッドと、 油圧緩衝器の外 部に配置され、 外筒の上端を内径方向に変形させて封止部材を正規の組立位置に 取付ける加締め装置とを有してなり、 気体封入へッドにより油圧緩衝器の外筒の 上部を保持し、 油圧緩衝器に仮封着してある封止部材を真空ヘッドの真空吸引力 により外筒の上端より上方に引上げ、 気体封入へッドの通気路から油圧緩衝器に 所定圧のガスを封入し、 真空へッドにより封止部材を内筒の上端の正規の組立位 置に押圧して保持し、 気体封入ヘッドを外筒の上部より上方に移動し、 加締め装 置により外筒の上端を内径方向に変形させて封止部材を正規の組立位置に取付け 可能としてなるようにしたものである。 図面の簡単な説明 The present invention is also an assembly apparatus for a hydraulic shock absorber, wherein an oil reservoir and a gas chamber above the oil sump are formed between the outer cylinder and the outer cylinder of the hydraulic shock absorber, and the upper part of the inner and outer cylinders is sealed with a sealing member. The impulse is filled with oil, the upper part of the outer cylinder of the hydraulic shock absorber having a sealing member temporarily sealed on the inner periphery of the upper part of the outer cylinder is held, and the hydraulic shock absorber is provided with an air passage for sealing gas. A gas filling head, and a sealing part that is installed inside the gas filling head and is temporarily sealed to a hydraulic shock absorber. Vacuum suction in the space above the material [A vacuum suction path that exerts a force is provided, and a vacuum head that presses the seal inside the outer cylinder to the proper assembly position at the upper end of the inner cylinder, and placed outside the hydraulic shock absorber And a crimping device for deforming the upper end of the outer cylinder in the inner diameter direction to attach the sealing member to a proper assembling position. The upper end of the outer cylinder of the hydraulic shock absorber is held by a gas-filled head. The sealing member temporarily sealed to the hydraulic shock absorber is pulled upward from the upper end of the outer cylinder by the vacuum suction force of the vacuum head, and gas of a predetermined pressure is sealed in the hydraulic shock absorber through the air passage of the gas sealing head. Then, the sealing member is pressed and held by the vacuum head at the proper assembling position at the upper end of the inner cylinder, the gas filling head is moved upward from the upper part of the outer cylinder, and the outer cylinder is moved by the caulking device. The sealing member can be attached to the regular assembly position by deforming the upper end in the inner diameter direction. In which was to so that. BRIEF DESCRIPTION OF THE FIGURES
図 1は組立装置を示す模式図であり、 (Α ) は正面図、 (Β ) は側面図であ る。 FIG. 1 is a schematic view showing an assembling apparatus, in which (Α) is a front view and (Β) is a side view.
図 2は油圧緩衝器を示す要部破断正面図である。 FIG. 2 is a fragmentary front view showing a hydraulic shock absorber.
図 3は組立装置の油圧緩衝器セッ卜状態を示す断面図である。 FIG. 3 is a cross-sectional view showing a state where the hydraulic shock absorber is set in the assembling apparatus.
図 4は組立装置の加締め代測定状態を示す断面図である。 FIG. 4 is a sectional view showing a crimping margin measurement state of the assembling apparatus.
図 5は組立装置のガス封入状態を示す断面図である。 FIG. 5 is a cross-sectional view showing a gas filled state of the assembling apparatus.
図 6は組立装置の加締め状態を示す断面図である。 FIG. 6 is a sectional view showing a crimped state of the assembling apparatus.
miは組立装置の性能評価状態を示す断面図である。 発明を実施するための最良の形態 mi is a cross-sectional view showing the performance evaluation state of the assembly apparatus. BEST MODE FOR CARRYING OUT THE INVENTION
図 1の組立装置 1 0は、 油圧緩衝器 1にガスを封入して密封する。 油圧緩衝器 1は、 図 2に示す如く、 有底筒状の外筒 2に内筒 3を挿入し、 内筒 3にはピスト ンロッド 4を摺動自在に揷入し、 外筒 2内の内筒 3の上端にロッドガイド 5、 封 止部材 (オイルシール) 6、 エンドプレート 7を装着し、 これらのロッドガイド
5、 封止部材 6、 エンドプレー卜 7を組立装置 1 0による組立完了段階で外筒 2 の上端加締め部 2 Aにより取付け保持するものである。 このとき、 油圧緩衝器 1 は、 内筒 3の内部を油室として油で充満し、 外筒 2と内筒 3の間に油溜室とその 上方のガス室を形成し、 外筒 2と内筒 3の上部を上述の封止 6で密封するこ ととしている。 尚、 油圧緩衝器 1は、 ロッドガイド 5にオイル戻し路 8を穿設 し、 油圧緩衝器 1の伸縮作動時にピストンロッド 4に随伴して内筒 3の油室から 持ち出されるオイルを封止部材 6の封止リップで搔き落とし、 この搔き落とした オイルをオイル戻し路 8から外筒 2と内筒 3の間の油溜室に返油可能としてい る。 In the assembling apparatus 10 of FIG. 1, gas is sealed in the hydraulic shock absorber 1 and hermetically sealed. As shown in FIG. 2, the hydraulic shock absorber 1 has an inner cylinder 3 inserted into an outer cylinder 2 having a bottomed cylindrical shape, and a piston rod 4 is slidably inserted into the inner cylinder 3. At the upper end of the inner cylinder 3, a rod guide 5, a sealing member (oil seal) 6, and an end plate 7 are attached. 5, the sealing member 6, and the end plate 7 are attached and held by the upper end caulking portion 2A of the outer cylinder 2 at the stage of completion of the assembly by the assembling apparatus 10. At this time, the hydraulic shock absorber 1 fills the inside of the inner cylinder 3 with oil as an oil chamber, forms an oil reservoir and a gas chamber above the outer cylinder 2 and the inner cylinder 3, and The upper part of the inner cylinder 3 is sealed with the above-mentioned seal 6. The hydraulic shock absorber 1 is provided with an oil return passage 8 in the rod guide 5 to seal oil taken out of the oil chamber of the inner cylinder 3 along with the piston rod 4 when the hydraulic shock absorber 1 expands and contracts. The sealing lip of FIG. 6 removes the dropped oil, and the dropped oil can be returned to the oil reservoir between the outer cylinder 2 and the inner cylinder 3 from the oil return path 8.
組立装置 1 0は、 油圧緩衝器支持部 1 1と、 ガス封入部 1 2と、 油圧緩衝器性 能評価部 1 3とをコラム 1 O Aに有する。 The assembling apparatus 10 includes a hydraulic shock absorber support section 11, a gas filling section 12, and a hydraulic shock absorber performance evaluation section 13 in a column 1OA.
油圧緩衝器支持部 1 1は、 コラム 1 0 Aの前面に設けたスライドガイド 2 1に 沿って上下動できるクランプベース 2 2を有し、 クランプシリンダ 2 3によりこ のクランプベース 2 2を昇降可能とし、 クランプべ一ス 2 2に直立支持せしめた 油圧緩衝器 1を外筒 2の上部がガス封入部 1 2に封入されるガス封入作業位置に セット可能とする。 このとき、 油圧緩衝器 1は、 外筒 2にロッドガイド 5を圧入 固定してあるものの、 外筒 2の上部内周に封止部材 6を仮封着された状態 (仮封 着された封止部材 6は外筒 2の内周との間に異物が侵入する如くの間隙はないも のの、 外力により外筒 2に対して摺動できる) であり、 外筒 2の上端加締め部 2 Aは未だ加工されていない。 The hydraulic shock absorber support 11 has a clamp base 22 that can move up and down along a slide guide 21 provided on the front of the column 10 A. The clamp base 22 can be moved up and down by a clamp cylinder 23. The hydraulic shock absorber 1, which is supported upright on the clamp base 22, can be set to the gas filling work position where the upper part of the outer cylinder 2 is filled in the gas filling part 12. At this time, although the hydraulic shock absorber 1 has the rod guide 5 press-fitted and fixed to the outer cylinder 2, the sealing member 6 is temporarily sealed to the upper inner periphery of the outer cylinder 2 (temporarily sealed sealing). The stop member 6 has no gap between the inner periphery of the outer cylinder 2 and the outer periphery of the outer cylinder 2 so that foreign matter can enter, but can slide with respect to the outer cylinder 2 by an external force.) 2 A is not yet processed.
ガス封入部 1 2は、 気体封入へッド 3 1と真空へッド 3 2と加締め装置 3 3と を有して構成されている。 即ち、 ガス封入部 1 2は、 コラム 1 O Aの前面に設け たスライドガイド 3 4に沿つて上下動できる昇降べ一ス 3 5を有し、 昇降シリン ダ 3 6によりこの昇降ベース 3 5を昇降可能とし、 昇降ベース 3 5には上述の真 空へッド 3 2が吊下げ支持され、 真空へッド 3 2の周囲には上述の気体封入へッ ド 3 1が装着されている。 また、 ガス封入部 1 2は、 コラム 1 O Aの前面に加締
め装置 3 3の加締めハウジング 3 7を固定し、 ハウジング 3 7内に気体封入へッ ド 3 1、 真空ヘッド 3 2を配置している。 The gas filling section 12 includes a gas filling head 31, a vacuum head 32, and a caulking device 33. That is, the gas filling section 12 has a lifting base 35 that can move up and down along a slide guide 34 provided on the front of the column 1 OA, and the lifting base 35 is moved up and down by a lifting cylinder 36. The above-mentioned vacuum head 32 is suspended and supported on the lifting base 35, and the above-mentioned gas-filled head 31 is mounted around the vacuum head 32. Also, the gas filling section 12 is caulked to the front of the column 1 OA. The crimping housing 37 of the device 33 is fixed, and the gas-filled head 31 and the vacuum head 32 are arranged in the housing 37.
気体封入へッド 3 1は、 昇降シリンダ 3 6により昇降される昇降べ一ス 3 5に 吊下げられている真空へッド 3 2の後述する内装シリンダ 5 1の周囲に気密に外 装される外装シリンダ 4 1を有し、 真空ヘッド 3 2の内装シリンダ 5 1の外周に 固定されているピストン 4 2により、 外筒シリンダ 4 1に上空気室 4 3 Aと下空 気室 4 3 Bとを区画され、 昇降ベース 3 5の側に設けた空圧装置 4 4に接続され ている空圧供給路 4 5を外装シリンダ 4 1に内蔵し、 この ¾JE供給路 4
気室 4 3 Aと下空気室 4 3 Bに切換え接続可能としている。 気体封入へッド 3 1 は、 油圧緩衝器支持部 1 1が油圧緩衝器 1をガス封入作業位置にセッ卜し、 真空 ヘッド 3 2が後述する如くに油圧緩衝器 1のェンドブレ一卜 7を押圧保持する状 態で、 下空気室 4 3 Bに空気圧を供給 (上空気室 4 3 Aは大気開放) されて真空 ヘッド 3 2回りを下方に移動し、 先端保持部 3 1 Aにより油 衝器 1の外筒 2 の上部を保持可能とする。 このとき、 気体封入ヘッド 3 1は、 先端保持部 3 1 A の内周の 0リング 4 6を外筒 2の上部外周に密着させるとともに、 先端保持部 3 1 Aの内周に設けてある段差部 3 1 Bを外筒 2の上端面に当て、 外筒 2の内周 面と気体封入ヘッド 3 1の段差部 3 1 Bより上位の内周面とを面一とする (図 4 ( B ) ) 。 The gas-filled head 31 is air-tightly mounted around an inner cylinder 51, which will be described later, of a vacuum head 32 suspended from a lifting base 35 raised and lowered by a lifting cylinder 36. The outer cylinder 41 has an upper air chamber 43A and a lower air chamber 43B by a piston 42 fixed to the outer circumference of the inner cylinder 51 of the vacuum head 32. A pneumatic supply path 45 connected to a pneumatic device 44 provided on the side of the elevating base 35 is built in the outer cylinder 41, and the ¾JE supply path 4 The air chamber 43A and the lower air chamber 43B can be switched and connected. In the gas filling head 31, the hydraulic shock absorber support 11 sets the hydraulic shock absorber 1 to the gas filling work position, and the vacuum head 32 moves the end plate 7 of the hydraulic shock absorber 1 as described later. In the state of holding by pressing, the air pressure is supplied to the lower air chamber 43B (the upper air chamber 43A is open to the atmosphere), moved downward around the vacuum head 32, and oiled by the tip holding part 31A. The upper part of the outer cylinder 2 of the container 1 can be held. At this time, the gas filling head 31 is brought into close contact with the O-ring 46 on the inner periphery of the distal end holding portion 31A and the upper outer periphery of the outer cylinder 2 and the step provided on the inner periphery of the distal end holding portion 31A. Part 3 1B is brought into contact with the upper end surface of the outer cylinder 2, and the inner peripheral surface of the outer cylinder 2 and the inner peripheral surface higher than the stepped portion 31B of the gas filling head 31 are flush (Fig. 4 (B )).
尚、 真空へッド 3 2を吊下げ支持している昇降ベース 3 5にはダイヤルゲージ 等のレベル計 4 7が備えられ (図 4 ( A ) ) 、 レベル計 4 7は真空ヘッド 3 2に 対する気体封入へッド 3 1の相対位置を測定可能としている。 レベル計 4 7は、 気体封入へッド 3 1の先端保持部 3 1 Aの段差部 3 1 Bが外筒 2の上端面に当 たり、 真空ヘッド 3 2の先端部がエンドプレート 7を押圧保持する状態 (図 4 ( B ) ) で、 外筒 2の上端部のエンドプレート 7に対する突出量、 即ち外筒 2の 加締め代 Hを測定可能とする。 The elevating base 35, which suspends and supports the vacuum head 32, is provided with a level gauge 47 such as a dial gauge (Fig. 4 (A)), and the level gauge 47 is attached to the vacuum head 32. The relative position of the gas-filled head 31 with respect to the gas can be measured. In the level meter 47, the tip holding part 31 of the gas-filled head 31 1 has a stepped part 31A of 3A against the upper end surface of the outer cylinder 2, and the tip of the vacuum head 32 presses the end plate 7. In the holding state (FIG. 4 (B)), the amount of protrusion of the upper end of the outer cylinder 2 with respect to the end plate 7, that is, the crimping allowance H of the outer cylinder 2 can be measured.
また、 気体封入へッド 3 1は、 昇降ベース 3 5の側に設けた気体供給装置 4 8
に接続されている通気路 4 9を內葳している。 これにより、 気体封入ヘッド 3 1 は、 真空へッド 3 2が後述する如くに封止部材 6を外筒 2の上端より上方に引 き上げた状態で、 気体供給装置 4 8が供給するガスを通気路 4 9から外筒 2の上 部、 ひいてはロッドガイド 5に穿設してあるオイル戻し路 8から外筒 2と内筒 3 の間のガス室に封入可能とする。 In addition, the gas filling head 31 is provided with a gas supply device 4 8 provided on the side of the lifting base 35. It has an air passage 49 connected to it. As a result, the gas filling head 31 sends the gas supplied by the gas supply device 48 with the vacuum head 32 pulling the sealing member 6 upward from the upper end of the outer cylinder 2 as described later. Can be filled in the gas chamber between the outer cylinder 2 and the inner cylinder 3 from the oil return path 8 drilled in the rod guide 5 from the ventilation path 49 to the upper part of the outer cylinder 2.
真空ヘッド 3 2は、 前述の如く、 昇降シリンダ 3 6により昇降される昇降べ一 ス 3 5に吊下げ支持される内装シリンダ 5 1を有し、 この内装シリンダ 5 1を気 体封入へッド 3 1の外装シリンダ 4 1に気密に内装するとともに、 この内装シリ ンダ 5 1の中空内径部に後述するチヤック装置 7 7の外側ガイド 7 7 Cを気密に 挿入されている。 そして、 真空ヘッド 3 2は、 昇降べ一ス 3 5の側に設けた真空 引装置 5 2に接続されている真空吸引路 5 3を内装シリンダ 5 1に内蔵してい る。 真空ヘッド 3 2は、 この真空吸引路 5 3を用いて、 油圧緩衝器 1の外筒 2に 仮封着してある封止部材 6の上部の空間に真空吸引力を及ぼして封止 6とェ ンドプレート 7を上方に吸引し、 封止部材 6を外简 2の上端より上方で、 気体封 入ヘッド 3 1の内周面の通気路 4 9の開放端より上位にまで引き上げ、 気体封入 ヘッド 3 1による前述の外筒 2の上部へのガスの供給を可能とする。 As described above, the vacuum head 32 has an internal cylinder 51 suspended from a lifting base 35 raised and lowered by an elevating cylinder 36, and this internal cylinder 51 is sealed with a gas-sealed head. The outer cylinder 41 is airtightly mounted inside the outer cylinder 41, and an outer guide 77C of a chuck device 77 described later is airtightly inserted into the hollow inner diameter of the inner cylinder 51. The vacuum head 32 has a built-in cylinder 51 having a vacuum suction path 53 connected to a vacuum device 52 provided on the side of the lifting base 35. The vacuum head 32 uses the vacuum suction path 53 to apply a vacuum suction force to the space above the sealing member 6 temporarily sealed to the outer cylinder 2 of the hydraulic shock absorber 1 to form the sealing 6. The end plate 7 is sucked upward, and the sealing member 6 is pulled up above the upper end of the outer rim 2 to a position higher than the open end of the ventilation path 49 on the inner peripheral surface of the gas sealing head 31 to fill the gas. The gas can be supplied to the upper part of the outer cylinder 2 by the head 31.
尚、 真空ヘッド 3 2は、 昇降シリンダ 3 6により上述の如く昇降され、 (a) 外 筒 2の加締め代の測定のためにエンドプレート 7を押圧保持するときに下降し、 (b) 封止部材 6を気体封入へッド 3 1の内周面の通気路 4 9の開放端より上位に 引き上げるに先立って上昇し、 (c) 外筒 2の上部へのガスの封入後に封止部材 6、 エンドプレート 7を外筒 2の内部で内筒 3の上端に対する正規の組立位置に 押圧保持するときに下降する。 The vacuum head 32 is moved up and down by the elevating cylinder 36 as described above. (A) When the end plate 7 is pressed and held for measuring the crimping allowance of the outer cylinder 2, the vacuum head 32 is lowered. The stopper 6 is raised before the gas filling head 3 1 is raised above the open end of the ventilation path 49 on the inner peripheral surface of the gasket 31, and (c) the sealing member is filled after gas is filled into the upper part of the outer cylinder 2. 6. Lowers when the end plate 7 is pressed and held inside the outer cylinder 2 at the proper assembly position with respect to the upper end of the inner cylinder 3.
加締め装置 3 3は、 コラム 1 O Aの前面に固定された加蹄めハウジング 3 7の 上下支持部に軸受を介して旋回体 6 1を支持している。 旋回体 6 1は、 気体封入 ヘッド 3 1、 真空ヘッド 3 2と同軸配置され、 旋回モ一夕 6 2によりベルト β される。 6 1 Αはベルトプーリである。 旋回体 6 1は、 円周方向に等配される 3
個のローラ 6 3を軸受を介して回転自在に支持し、 油圧緩衝器 1の外筒 2の上端 回りを回転する。 旋回体 6 1は、 カム昇降シリンダ 6 5により上下に揺動せしめ られるフォーク 6 6により上下にスライドせしめられるカム部材 6 4を有し、 力 ム部材 6 4のカム面 6 4 Aを各ローラ 6 3のピン 6 3 Aに係合し、 カム部材 6 4 の上下動により各ローラ 6 3を原位置から外筒 2の上端に対して進退する。 尚、 フォーク 6 6は揺動支点 6 7回りで上下に揺動せしめられ、 先端のカムフォロア 6 6 Aをカム部材 6 4の外周の周回溝 6 6 Bに係合させ、 カム部材 6 4を上下に スライド可能としている。 The caulking device 33 supports the revolving unit 61 via bearings on upper and lower support portions of a hoofing housing 37 fixed to the front of the column 1 OA. The revolving unit 61 is coaxially arranged with the gas filling head 31 and the vacuum head 32, and is belted β by the revolving motor 62. 6 1 Α is a belt pulley. Revolving body 6 1 is equally distributed in the circumferential direction 3 The rollers 63 are rotatably supported via bearings, and rotate around the upper end of the outer cylinder 2 of the hydraulic shock absorber 1. The revolving unit 61 has a cam member 64 that is slid up and down by a fork 66 that is swung up and down by a cam elevating cylinder 65, and the cam surface 64 a of the force member 64 is attached to each roller 6. The third pin 6 3 A is engaged, and each roller 63 is moved forward and backward from the original position to the upper end of the outer cylinder 2 by the vertical movement of the cam member 64. The fork 66 is swung up and down around the swing fulcrum 67, the cam follower 66A at the tip is engaged with the orbiting groove 66B on the outer periphery of the cam member 64, and the cam member 64 is moved up and down. It is possible to slide to
各ローラ 6 3を外筒 2の上端面に臨ませる位置に前進させ、 且つ旋回体 6 1を 回転させた状態で、 前述のクランプシリンダ 2 3によりクランプベース 2 2を上 昇させて油圧緩衝器 1を加締め作業位置に位置付け、 外筒 2の上端面を各ローラ While the rollers 63 are advanced to positions facing the upper end surface of the outer cylinder 2 and the revolving unit 61 is rotated, the clamp base 22 is raised by the above-described clamp cylinder 23 and the hydraulic shock absorber is raised. Position 1 in the caulking work position, and
6 3のローラ面に落ち着けることにより、 外筒 2の上端に所定の加締め荷重を作 用させ、 外筒 2の上端を内径方向に変形させて上端加締め部 2 Aを形成し、 封止 部材 6、 エンドプレート 7を内筒 3の上端の正規の組立位置に取付け可能とす る。 6 Settles on the roller surface of 3, causing a predetermined caulking load to act on the upper end of the outer cylinder 2, deforming the upper end of the outer cylinder 2 in the inner diameter direction to form the upper end caulking portion 2A, and sealing. The member 6 and the end plate 7 can be attached to the regular assembly position at the upper end of the inner cylinder 3.
油圧緩衝器性能評価部 1 3は、 コラム 1 O Aの前面に設けたスライドガイド 7 1、 7 1に沿って昇降できる昇降ヘッド 7 2を有し、 昇降ヘッド 7 2を昇降モ 一夕 7 3で駆動されるクランク装置 7 4の連接ロッド 7 5に連結してある。 昇降 ヘッド 7 2は、 荷重計 7 6を備えた自動チャック装置 7 7 (ロッド保 置) を 有し、 チャック装置 7 7のチャック爪 7 7 A、 内側ガイド 7 7 B、 外側ガイド The hydraulic shock absorber performance evaluation unit 13 has a lifting head 72 that can move up and down along the slide guides 71 and 71 provided on the front of the column 1 OA. It is connected to a connecting rod 75 of a driven crank device 74. The elevating head 72 has an automatic chuck device 77 (rod holding) equipped with a load cell 76. The chuck jaws 77 A, the inner guide 77 B, and the outer guide of the chuck device 77 are provided.
7 7 Cを真空へッド 3 2の内装シリンダ 5 1の真空内径部に挿入し、 油圧緩衝器 1の封止部材 6を介して外部に延びているビストンロッド 4の先端ねじ部にチヤ ック爪 7 7 Aのねじ面をねじ結合させて保持する。 チャック装置 7 7は、 内側ガ イド 7 7 Bと外側ガイド 7 7 Cの協働作用によりチヤック爪 7 7 Aを拡縮可能と している (図 7 ( B ) ) 。 これにより、 油圧緩衝器性能評価部 1 3は、 油腿衝 器 1の封止部材 6が正規の組立位置に取付けられた状態で、 昇降モー夕 7 3によ
りチャック装置 7 7を上下に駆動して油圧緩衝器 1のガス反力、 減衰力等を測定 し、 性能評価可能とする。 7 Insert 7 C into the vacuum inner diameter of the inner cylinder 51 of the vacuum head 32, and attach it to the tip thread of the piston rod 4 that extends outside via the sealing member 6 of the hydraulic shock absorber 1. Claws 7 Hold the 7 A threaded surface by screwing. In the chuck device 77, the chuck pawl 77A can be expanded and contracted by the cooperation of the inner guide 77B and the outer guide 77C (FIG. 7 (B)). As a result, the hydraulic shock absorber performance evaluation section 13 performs the lifting / lowering mode 73 with the sealing member 6 of the oil thigh impactor 1 attached to the proper assembly position. The chuck device 7 is driven up and down to measure the gas reaction force, damping force, etc. of the hydraulic shock absorber 1 to enable performance evaluation.
以下、 組立装置 1 0の使用手順について説明する。 Hereinafter, a procedure for using the assembling apparatus 10 will be described.
(1) 油圧緩衝器 1のセット (図 3 ) (1) Set of hydraulic shock absorber 1 (Fig. 3)
油圧緩衝器 1に油を充填し、 外筒 2も上部内周に封止部材 6を仮封着し、 ェン ドプレート 7を仮装着した油圧緩衝器 1を支持部 1 1のクランプベース 2 2に搬 入して直立せしめる。 クランプシリンダ 2 3によりクランプベース 2 2を上昇さ せ、 油圧緩衝器 1の外筒 2の上部をガス封入部 1 2に挿入させてガス封入作業位 置に位置付ける。 The hydraulic shock absorber 1 is filled with oil, the outer cylinder 2 is also temporarily sealed with a sealing member 6 on the upper inner periphery, and the hydraulic shock absorber 1 with the end plate 7 temporarily mounted thereon is supported by the clamp base 2 of the support portion 1 1. Carry in 2 and make it stand upright. The clamp base 22 is raised by the clamp cylinder 23, and the upper part of the outer cylinder 2 of the hydraulic shock absorber 1 is inserted into the gas filling portion 12 to be positioned at the gas filling work position.
昇降シリンダ 3 6によって真空ヘッド 3 2を下降させ、 真空ヘッド 3 2の先端 部で油圧緩衝器 1のエンドプレート 7を押圧保持する。 The vacuum head 32 is lowered by the lifting cylinder 36, and the end plate 7 of the hydraulic shock absorber 1 is pressed and held by the tip of the vacuum head 32.
気体封入へッド 3 1の下空気室 4 3 Βに空気圧を供給 (上空気室 4 3 Αは大気 開放) して、 気体封入へッド 3 1を真空へッド 3 2回りで下降させ、 先端保 3 1 Aにより油圧緩衝器 1の外筒 2の上部を保持する。 このとき、 気体封入へッ ド 3 1は、 先端保持部 3 1 Aの内周を外筒 2の上部外周に密着させるとともに、 先端保持部 3 1 Aの内周に設けてある段差部 3 1 Bを外筒 2の上端面に当て、 外 筒 2の内周面と気体封入へッド 3 1の段差部 3 1 Bより上位の内周面とを面一と する。 Supply air pressure to the lower air chamber 4 3 Β of the gas filled head 3 1 (open the upper air chamber 4 3 大 気 to the atmosphere) and lower the gas filled head 3 1 around the vacuum head 3 2. The upper end of the outer cylinder 2 of the hydraulic shock absorber 1 is held by the tip holder 31A. At this time, the gas-filled head 31 is brought into close contact with the inner periphery of the tip holder 31 A at the upper periphery of the outer cylinder 2 and the step 31 provided on the inner periphery of the tip holder 31 A. B is applied to the upper end surface of the outer cylinder 2, and the inner peripheral surface of the outer cylinder 2 and the inner peripheral surface higher than the stepped portion 3 1 B of the gas-filled head 31 are flush.
(2) 加締め代の測定 (図 4 ) (2) Measurement of crimping allowance (Fig. 4)
支持部 1 1のクランプベース 2 2とガス封入部 1 2の気体封入へッド 3 1、 真 空ヘッド 3 2で上述 (1) により油圧緩衝器 1をセットした状態で、 レベル計 4 7 を用いて、 外筒 2の上端部のエンドプレート 7に対する突出量である外筒 2の加 締め代 Hを測定し、 この加締め代 Hが所定値の範囲に入っていることを確認(判 定) する。 With the hydraulic shock absorber 1 set as described in (1) above with the clamp base 2 2 of the support 1 1 and the gas filling head 3 1 of the gas filling Then, measure the amount of crimping H of the outer cylinder 2 which is the amount of protrusion of the upper end of the outer cylinder 2 from the end plate 7 and confirm that the crimping allowance H is within a predetermined value range (determined. I do.
レベル計 4 7は、 前述した如く、 気体封入へッド 3 1の先端保持部 3 1 Aの段 差部 3 1 Bが外筒 2の上端面に当たり、 真空へッド 3 2の先端部がエンドプレー
ト Ίを押圧保持する状態で、 外筒 2の上端部のェンドブレー卜 7に対する突出 量、 即ち、 外筒 2の加締め代 Ηを測定する。 As described above, the level meter 47 has the tip holding portion 31 of the gas-filled head 3 1, the step portion 3 1 A of 3 A hits the upper end surface of the outer cylinder 2, and the tip of the vacuum head 3 2 End play In a state where the torsion is pressed and held, the amount of protrusion of the upper end of the outer cylinder 2 with respect to the end plate 7, that is, the crimping margin of the outer cylinder 2 is measured.
(3) ガスの封入 (図 5 ) (3) Gas filling (Fig. 5)
昇降シリンダ 3 6によって真空ヘッド 3 2を上昇させる。 この上昇高さは、 後 述する真空へッド 3 2の真空吸引力により突き上げられる封止部材 6の下端を、 気体封入へッド 3 1に設けてある通気路 4 9の気体封入へッド 3 1の内周面への 開放端レベルより上位にまで位置付けようとするに際し、 真空へッド 3 2の先端 部が封止部材 6に干渉することのない高さとする。 このとき、 真空ヘッド 3 2の 空圧供給路 4 5から気体封入へッド 3 1の下空気室 4 3 Βへの空気圧への供給 が継続しているから、 気体封入ヘッド 3 1は外筒 2の上端を依然として保持す る。 The vacuum head 32 is raised by the lifting cylinder 36. The height of this rise is such that the lower end of the sealing member 6 pushed up by the vacuum suction force of the vacuum head 32 described later is connected to the gas filling head of the gas passage 49 provided in the gas filling head 31. When positioning the vacuum head 31 at a position higher than the level of the open end with respect to the inner peripheral surface thereof, the tip of the vacuum head 32 should have a height that does not interfere with the sealing member 6. At this time, the supply of air pressure from the air pressure supply passage 45 of the vacuum head 32 to the lower air chamber 43 of the gas filling head 31 continues, so that the gas filling head 31 is an outer cylinder. Hold the top of 2 still.
真空へッド 3 2の真空吸引路 5 3を用いて油圧緩衝器 1の外筒 2に仮封着して ある封止部材 6の上部の空間に真空吸弓 I力を及ぼし、 封止 ^才 6とエンドブレー ト 7を上方に吸引し、 封止部材 6を外筒 2の上端より上方で、 気体封入ヘッド 3 1の內周面の通気路 4 9の開放端より上位にまで引き上げる。 Vacuum suction I force is applied to the space above the sealing member 6 that is temporarily sealed to the outer cylinder 2 of the hydraulic shock absorber 1 using the vacuum suction path 53 of the vacuum head 3 2 to seal ^ The suction member 6 and the end plate 7 are sucked upward, and the sealing member 6 is lifted above the upper end of the outer cylinder 2 to a position higher than the open end of the ventilation passage 49 on the peripheral surface of the gas filling head 31.
続いて、 気体封入へッド 3 1の通気路 4 9を用いて、 気体封入へッド 3 1の先 端保持部 3 1 Αにより保持されている外筒 2の上部、 ひいてはロッドガイド 5に 穿設してあるオイル戻し路 8から外筒 2と内筒 3の間のガス室にガス (窒素ガス 等の高圧ガス) を封入する。 通気路 4 9等に設けてあるガス圧力計等により、 封 入ガ'ス圧が所定値になったらその封入を停止する。 Subsequently, using the air passage 49 of the gas-filled head 31, the upper part of the outer cylinder 2 held by the front end holding portion 3 1 の of the gas-filled head 3 1, and eventually to the rod guide 5. A gas (high-pressure gas such as nitrogen gas) is filled in the gas chamber between the outer cylinder 2 and the inner cylinder 3 from the drilled oil return path 8. When the pressure of the sealing gas reaches a predetermined value by a gas pressure gauge or the like provided in the ventilation path 49 or the like, the sealing is stopped.
外筒 2の上部へのガスの封入後に、 昇降シリンダ 3 6によって真空ヘッド 3 2 を下降させ、 封止部材 6、 エンドプレート 7を外筒 2の内部で内筒 3の上端に対 する正規の組立位置に押圧して保持する。 After filling the gas into the upper part of the outer cylinder 2, the vacuum head 32 is lowered by the elevating cylinder 36, and the sealing member 6 and the end plate 7 are fixed to the upper end of the inner cylinder 3 inside the outer cylinder 2. Press and hold in the assembly position.
尚、 このガスの封入に際し、 真空ヘッド 3 2は封止部材 6を外筒 2の上端より 上方に突き上げ、 その後、 封止部材 6を内筒 3の上端に対する正規の組立位置に 押し下げるものの、 封止部材 6の封止リップはビストンロッド 4の外周面を単に
スムースに摺接し、 きず付くことがない。 At the time of filling the gas, the vacuum head 32 pushes the sealing member 6 upward from the upper end of the outer cylinder 2 and then pushes the sealing member 6 down to a proper assembly position with respect to the upper end of the inner cylinder 3. The sealing lip of the stop member 6 simply covers the outer peripheral surface of the piston rod 4. It slides smoothly and does not scratch.
(4) 油圧緩衝器 1の加締め加工 (図 6 ) (4) Crimping of hydraulic shock absorber 1 (Fig. 6)
気体封入へッド 3 1の上空気室 4 3 Aに空気圧を供給 (下空気室 4 3 Bは大気 開放) して、 気体封入へッド 3 1を真空へッド 3 2回りで上昇させ、 油圧緩衝器 1の外筒 2の上部を加締め装置 3 3のローラ 6 3に解放する。 Supply air pressure to the upper air chamber 43A of the gas-filled head 3 1 (open the lower air chamber 43B to the atmosphere), and raise the gas-filled head 31 around the vacuum head 32. The upper part of the outer cylinder 2 of the hydraulic shock absorber 1 is released to the rollers 63 of the caulking device 33.
カム昇降シリンダ 6 5による力ム部材 6 4の下降により各ローラ 6 3を外筒 2 の上端面に臨ませる位置に前進させ、 且つ旋回モー夕 6 2により旋回体 6 1を回 転させた状態とし、 クランプシリンダ 2 3によりクランプベース 2 2を上昇させ て油圧緩衝器 1を加締め作業位置に持ち上げ、 外筒 2の上端面を各ローラ 6 3の ローラ面に押し付けることにより、 外筒 2の上端に所定の加締め荷重を作用さ せ、 外筒 2の上端を内径方向に変形させて上端加締め部 2 Aを形成し、 封止部材 6、 エンドプレート 7を内筒 3の上端の正規の組立位置に取付ける。 このとき、 昇降シリンダ 3 6により真空ヘッド 3 2で封止部材 6、 エンドプレート 7を内筒 3の上端に対する正規の組立位置に押圧する押圧荷重は例えば 800kgf、 クランプ シリンダ 2 3によりクランプベース 2 2を上昇させて外筒 2の上端に作用させる 加締め荷重は例えば 1200kgi である。 A state in which the rollers 63 are advanced to positions facing the upper end surface of the outer cylinder 2 by the lowering of the force member 64 by the cam lifting cylinder 65, and the rotating body 61 is rotated by the rotating motor 62. Raise the clamp base 22 with the clamp cylinder 23 to raise the hydraulic shock absorber 1 to the caulking work position, and press the upper end surface of the outer cylinder 2 against the roller surface of each roller 6 3. A predetermined caulking load is applied to the upper end, and the upper end of the outer cylinder 2 is deformed in the inner diameter direction to form an upper end caulking portion 2A, and the sealing member 6 and the end plate 7 are fixed to the upper end of the inner cylinder 3 Attach to the assembly position. At this time, the pressing load for pressing the sealing member 6 and the end plate 7 with the vacuum cylinder 32 to the regular assembly position with respect to the upper end of the inner cylinder 3 by the lifting cylinder 36 is, for example, 800 kgf, and the clamp base 22 by the clamp cylinder 23. Is raised to act on the upper end of the outer cylinder 2. The caulking load is, for example, 1200 kgi.
外筒 2に上端加締め部 2 Aを形成した後、 クランプシリンダ 2 3によりクラン プベース 2 2を下降させて油圧緩衝器 1を性能評価作業位置に位置付ける。 同時 に、 旋回体 6 1の回転を停止し、 各ローラ 6 3を原位置にまで後退させる。 After forming the upper end caulking portion 2A in the outer cylinder 2, the clamp base 22 is lowered by the clamp cylinder 23 to position the hydraulic shock absorber 1 at the performance evaluation work position. At the same time, the rotation of the revolving unit 61 is stopped, and each roller 63 is retracted to the original position.
(5) 油圧緩衝器 1の性能評価 (5) Performance evaluation of hydraulic shock absorber 1
前述 (3) のガス封入が完了したとき、 油圧緩衝器 1のピストンロッド 4は外部 に押し出され、 ピストンロッド 4が押し出されると、 性能評価部 1 3のチャック 装置 7 7がピストンロッド 4の先端部を自動的にチャックする。 そして、 チヤッ ク装置 7 7は昇降モ一夕 7 3による昇降ヘッド 7 2の上下動により上下動し、 ビ ストンロッド 4の伸縮ストロークと荷重計 7の出力値により、 油圧緩衝器 1のガ ス反力と減衰力とを測定する。 ガス反力は、 モータ 7 3の低速回転下における油
圧緩衝器 1の各ストロークでの荷重計 7 6の出力値 (静的出力値) から測定され る。 減衰力は、 モー夕 7 3の高速回転下における油圧緩衝器 1の各ストロークで の荷重計 7の出力値 (動的出力値) からガス反力を減算して測定される。 When the gas filling described in (3) above is completed, the piston rod 4 of the hydraulic shock absorber 1 is pushed out, and when the piston rod 4 is pushed out, the chuck device 77 of the performance evaluation unit 13 is moved to the tip of the piston rod 4. Automatically chuck parts. Then, the chucking device 77 moves up and down by the up and down movement of the lifting head 72 by the lifting and lowering module 73, and the gas of the hydraulic shock absorber 1 is obtained by the expansion and contraction stroke of the piston rod 4 and the output value of the load meter 7. Measure the reaction force and damping force. The gas reaction force depends on the oil It is measured from the output value (static output value) of the load cell 76 at each stroke of the pressure buffer 1. The damping force is measured by subtracting the gas reaction force from the output value (dynamic output value) of the load cell 7 at each stroke of the hydraulic shock absorber 1 under high-speed rotation of motor 73.
尚、 油圧緩衝器 1の性能評価時のピストンロッド 4の伸縮ストロークは最大ス トロ一クとし、 これにより内筒 3の油室の油中に混入している空気を、 ロッドガ イド 5の上部、 ひいてはロッドガイド 5のオイル戻し路 8から外筒 2と内筒 3の 間のガス室に排気する。 The expansion stroke of the piston rod 4 during the performance evaluation of the hydraulic shock absorber 1 was set to the maximum stroke, whereby the air mixed in the oil in the oil chamber of the inner cylinder 3 was removed from the upper part of the rod guide 5, Eventually, the gas is exhausted from the oil return path 8 of the rod guide 5 to the gas chamber between the outer cylinder 2 and the inner cylinder 3.
従って、 本実施形態によれば以下の作用がある。 Therefore, according to the present embodiment, the following operations are provided.
①油圧緩衝器 1の外筒 2に封止部材 6を仮封着した状態で該油圧緩衝器 1を組 立装置 1 0に搬入し、 仮封着した封止部材 6を油圧緩衝器 1の外筒 2の上端より 上方に引上げて油圧緩衝器 1へのガス導入通路を形成し、 このガス導入通路を介 して所定圧のガスを油圧緩衝器 1に封入し、 ガス封入後に封止部材 6を外筒 2内 で内筒 3の上端の正規の組立位置に取付けるものである。 ① With the sealing member 6 temporarily sealed to the outer cylinder 2 of the hydraulic shock absorber 1, the hydraulic shock absorber 1 is carried into the assembling device 10, and the temporarily sealed sealing member 6 is removed from the hydraulic shock absorber 1. By pulling up from the upper end of the outer cylinder 2 to form a gas introduction passage to the hydraulic shock absorber 1, a gas at a predetermined pressure is sealed into the hydraulic shock absorber 1 through this gas introduction passage, and after sealing the gas, a sealing member is formed. 6 is attached to the upper end of the inner cylinder 3 in the outer cylinder 2 at a regular assembly position.
②上記①により、 油圧緩衝器 1の組立装置 1 0への搬送過程で、 油圧緩衝器 1 は封止部材 6により仮封着されて異物の侵入を招く虞れがなく、 部品管理を簡易 にできる。 (2) According to (1) above, in the process of transporting the hydraulic shock absorber 1 to the assembling apparatus 10, the hydraulic shock absorber 1 is temporarily sealed by the sealing member 6 and there is no risk of intrusion of foreign matter, and parts management is simplified. it can.
③上記①において、 封止部材 6は真空ヘッド 3 2の真空吸引力により外筒 2の 上端より上方にスムースに引上げられ、 或いは真空ヘッド 3 2により押圧されて 外筒 2内の正規の組立位置に保持可能とされるものであり、 封止部材 6の封止リ ッフ'をきず付けることなく、 油圧緩衝器 1の組立品質を良好にできる。 (3) In (1) above, the sealing member (6) is pulled up smoothly from the upper end of the outer cylinder (2) by the vacuum suction force of the vacuum head (32), or is pressed by the vacuum head (32. The assembly quality of the hydraulic shock absorber 1 can be improved without breaking the sealing lip of the sealing member 6.
④油圧緩衝器 1は、 組立装置 1 0内で、 封止部材 6の正規の組立位置への取付 け後、 続いて、 チャック装置 7 7により保持したビストンロッド 4を上下動する ことにより、 油圧緩衝器 1のガス反力、 減衰力等の性能を評価できる。 ④ After installing the sealing member 6 at the regular assembly position in the assembly device 10, the hydraulic shock absorber 1 then raises and lowers the hydraulic pressure by moving the piston rod 4 held by the chuck device 7 up and down. The performance of the shock absorber 1 such as gas reaction force and damping force can be evaluated.
以上、 本発明の実施の形態を図面により詳述したが、 本発明の具体的な構成は この実施の形態に限られるものではなく、 本発明の要旨を »しない範囲の設計 の変更等があっても本発明に含まれる。
産業上の利用可能性 As described above, the embodiments of the present invention have been described in detail with reference to the drawings. However, the specific configuration of the present invention is not limited to the embodiments, and there may be a design change or the like without departing from the gist of the present invention. This is also included in the present invention. Industrial applicability
以上のように本発明によれば、 油圧緩衝器の組立過程で油圧緩衝器の内部に異 物を侵入させることなく、 また封止部材を損傷させることなく、 部品管理を簡易 にしながら油圧緩衝器の組立品質を良好にすることができる。
ADVANTAGE OF THE INVENTION As mentioned above, according to this invention, a hydraulic shock absorber which simplifies parts management, without invading a foreign substance inside a hydraulic shock absorber and damaging a sealing member in the process of assembling a hydraulic shock absorber. Can have good assembly quality.
Claims
( 1 ) 油圧緩衝器の内外筒間に油溜室とその上方のガス室を形成し、 内外筒 の上部を封止部材で密封する油圧緩衝器の組立方法であって、 (1) A method for assembling a hydraulic shock absorber in which an oil sump chamber and a gas chamber above the oil sump chamber are formed between the inner and outer cylinders of the hydraulic shock absorber and the upper part of the inner and outer cylinders is sealed with a sealing member,
油圧緩衝器に油を充填し、 外筒の上部内周に封止部材を仮封着した該油圧緩衝 器の外筒の上部を保持するとともに、 該油圧緩衝器にガスを封入する通気路を備 える気体封入ヘッドと、 気体封入ヘッドに内装され、 油 JE 衝器に仮封着してあ る封止部材の上部の空間に真空吸引力を及ぼす真空吸引路を備えるとともに、 封 止部材を外筒内で内筒の上端の正規の組立位置に押圧する真空ヘッドと、 油圧緩 衝器の外部に配置され、 外筒の上端を内径方向に変形させて封止部材を正規の組 立位置に取付ける加締め装置とを有してなる組立装置を用い、 The hydraulic shock absorber is filled with oil, and the upper part of the outer cylinder of the hydraulic shock absorber, in which a sealing member is temporarily sealed on the inner periphery of the upper part of the outer cylinder, is held, and an air passage for filling gas into the hydraulic shock absorber is provided. The gas filling head is provided with a vacuum suction path for applying a vacuum suction force to the space above the sealing member, which is housed in the gas filling head and temporarily sealed to the oil JE impactor. A vacuum head that presses the upper end of the inner cylinder in the outer cylinder to the proper assembly position, and a vacuum head that is located outside the hydraulic shock absorber and deforms the upper end of the outer cylinder in the radial direction to move the sealing member to the proper assembly position Using an assembling device having a caulking device attached to the
気体封入へヅドにより油圧緩衝器の外筒の上部を保持し、 油圧緩衝器に仮封着 してある封止部材を真空へッドの真空吸引力により外筒の上端より上方に引上 げ、 気体封入ヘッドの通気路から油圧緩衝器に所定圧のガスを封入し、 真空へッ ドにより封止部材を内筒の上端の正規の組立位置に押圧して保持し、 気体封入へ ッドを外筒の上部より上方に移動し、 加締め装置により外筒の上端を内径方向に 変形させて封止部材を正規の組立位置に取付けることを とする油圧緩衝器の 組立方法。 The upper part of the outer cylinder of the hydraulic shock absorber is held by the gas filling head, and the sealing member temporarily sealed to the hydraulic shock absorber is pulled upward from the upper end of the outer cylinder by the vacuum suction force of the vacuum head. A gas at a predetermined pressure is filled in the hydraulic shock absorber from the air passage of the gas filling head, and the sealing member is pressed and held at a regular assembly position at the upper end of the inner cylinder by a vacuum head. A method of assembling a hydraulic shock absorber, comprising: moving an upper end of an outer cylinder upward from an upper portion of an outer cylinder, deforming an upper end of the outer cylinder in an inner diameter direction by a caulking device, and mounting a sealing member at a proper assembly position.
( 2 ) 油圧緩衝器の内外筒間に油溜室とその上方のガス室を形成し、 内外筒 の上部を封止部材で密封する油圧緩衝器の組立装置であって、 (2) A hydraulic shock absorber assembly device in which an oil reservoir and a gas chamber above the oil reservoir are formed between the inner and outer cylinders of the hydraulic shock absorber, and the upper part of the inner and outer cylinders is sealed with a sealing member,
油圧緩衝器に油を充填し、 外筒の上部内周に封止部材を仮封着した該油圧緩衝 器の外筒の上部を保持するとともに、 該油圧緩衝器にガスを封入する通気路を備 える気体封入ヘッドと、 気体封入ヘッドに内装され、 油 衝器に仮封着してあ る封止部材の上部の空間に真空吸引力を及ぼす真空吸引路を備えるとともに、 封 止部材を外筒内で内筒の上端の正規の組立位置に押圧する真空ヘッドと、 油圧緩
衝器の外部に配置され、 外筒の上端を内径方向に変形させて封止部材を正規の組 立位置に取付ける加締め装置とを有してなり、 The hydraulic shock absorber is filled with oil, and the upper part of the outer cylinder of the hydraulic shock absorber, in which a sealing member is temporarily sealed on the inner periphery of the upper part of the outer cylinder, is held, and an air passage for filling gas into the hydraulic shock absorber is provided. Equipped with a gas filling head, and a vacuum suction path for applying a vacuum suction force to the space above the sealing member, which is mounted inside the gas filling head and temporarily sealed to the oil impulse device, and removes the sealing member. A vacuum head that presses the upper end of the inner cylinder in the cylinder to the proper assembly position, A caulking device which is arranged outside the impulse and deforms the upper end of the outer cylinder in the inner diameter direction to attach the sealing member to a regular assembly position,
気体封入へッドにより油圧緩衝器の外筒の上部を保持し、 油圧緩衝器に仮封着 してある封止部材を真空へッドの真空吸引力により外筒の上端より上方に引上 げ、 気体封入ヘッドの通気路から油圧緩衝器に所定圧のガスを封入し、 真空へッ ドにより封止部材を内筒の上端の正規の組立位置に押圧して保持し、 気体封入へ ッドを外筒の上部より上方に移動し、 加締め装置により外筒の上端を内径方向に 変形させて封止部材を正規の組立位置に取付け可能としてなることを特徴とする 油圧緩衝器の組立装置。 The upper part of the outer cylinder of the hydraulic shock absorber is held by the gas filling head, and the sealing member temporarily sealed to the hydraulic shock absorber is pulled up from the upper end of the outer cylinder by the vacuum suction force of the vacuum head. A gas at a predetermined pressure is filled in the hydraulic shock absorber from the air passage of the gas filling head, and the sealing member is pressed and held at a regular assembly position at the upper end of the inner cylinder by a vacuum head. The upper end of the outer cylinder is deformed in the inner diameter direction by a caulking device, so that the sealing member can be attached to a regular assembling position. apparatus.
( 3 ) 前記油圧緩衝器の封止部材を介して外部に延びるピストンロッドを保 持するロッド保持装置を有し、 油圧緩衝器の封止部材が正規の組立位置に取付け られた状態で、 ロッド保持装置を上下に駆動して油圧緩衝器の性能評価ができる ようにした請求項 2記載の油圧緩衝器の組立装置。
(3) A rod holding device for holding a piston rod extending to the outside via a sealing member of the hydraulic shock absorber, wherein the rod is mounted in a state where the sealing member of the hydraulic shock absorber is mounted at a regular assembly position. 3. The hydraulic shock absorber assembling device according to claim 2, wherein the holding device is driven up and down so that the performance of the hydraulic shock absorber can be evaluated.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR9906872-9A BR9906872A (en) | 1998-10-14 | 1999-10-13 | Method and apparatus for mounting a hydraulic shock absorber |
GB0014175A GB2346947B (en) | 1998-10-14 | 1999-10-13 | Method and device for assembling hydraulic shock absorber |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10/306417 | 1998-10-14 | ||
JP30641798A JP4100783B2 (en) | 1998-10-14 | 1998-10-14 | Method and apparatus for assembling hydraulic shock absorber |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000022320A1 true WO2000022320A1 (en) | 2000-04-20 |
Family
ID=17956779
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1999/005641 WO2000022320A1 (en) | 1998-10-14 | 1999-10-13 | Method and device for assembling hydraulic shock absorber |
Country Status (6)
Country | Link |
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JP (1) | JP4100783B2 (en) |
CN (1) | CN1109204C (en) |
BR (1) | BR9906872A (en) |
GB (1) | GB2346947B (en) |
ID (1) | ID26133A (en) |
WO (1) | WO2000022320A1 (en) |
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WO2021195684A1 (en) | 2020-04-02 | 2021-10-07 | Stiwa Automation Gmbh | Vacuum filling method and vacuum filling apparatus |
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KR100489379B1 (en) * | 2000-12-27 | 2005-05-12 | 주식회사 만도 | Gas filler of shock sbsorber |
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JP4896072B2 (en) * | 2008-05-13 | 2012-03-14 | カヤバ工業株式会社 | Shock absorber assembly method and assembly apparatus |
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Also Published As
Publication number | Publication date |
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GB2346947B (en) | 2002-05-29 |
JP2000120754A (en) | 2000-04-25 |
GB2346947A (en) | 2000-08-23 |
JP4100783B2 (en) | 2008-06-11 |
ID26133A (en) | 2000-11-23 |
CN1109204C (en) | 2003-05-21 |
GB0014175D0 (en) | 2000-08-02 |
BR9906872A (en) | 2000-10-17 |
CN1287599A (en) | 2001-03-14 |
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