WO2000021687A1 - Method and device for continuously coating a metal strip with a polymer composition - Google Patents
Method and device for continuously coating a metal strip with a polymer composition Download PDFInfo
- Publication number
- WO2000021687A1 WO2000021687A1 PCT/FR1999/002382 FR9902382W WO0021687A1 WO 2000021687 A1 WO2000021687 A1 WO 2000021687A1 FR 9902382 W FR9902382 W FR 9902382W WO 0021687 A1 WO0021687 A1 WO 0021687A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- strip
- roller
- application
- support roller
- polymer composition
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
- B05D1/265—Extrusion coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/02—Sheets of indefinite length
Definitions
- the invention relates to a method and a device for continuously coating a metal strip with a polymer composition.
- a metal strip has two faces: we will call the face to be coated: “external face”, and the opposite face: “internal face”.
- a coating device comprises:
- means for applying a polymer composition comprising a support roller 1 and means 3 for applying a layer of this composition to the external face Be of the strip.
- - Continuous scrolling means of the strip adapted to scroll it on the support roller 1 so that its internal face Bi is in contact with the surface of this roller.
- the layer it is possible to use, for example, means for direct extrusion of the polymer layer onto the strip; the extrusion means then also serve to form the layer; when this application means is used, a solvent-free polymer composition is then used and the polymer is then applied in the molten state.
- a device comprising two rollers bearing against one another, between which the strip to be coated runs as illustrated in FIGS. 2 and 3: in addition the support roller 1, there is then an application roller 2; during application, it is the external face Be of the strip and the coating itself which come into contact with the application roller 2.
- this application means with two rollers 1 and 2 in indirect support against each other can be used to apply the polymer by calendering: the two rollers then rotate in opposite directions and the polymer composition P to be applied is introduced between the strip B and the application roller 2.
- this means of application can also be used in the case where a polymeric sheet N is formed on the roll.
- application 2 for example using the means 3 and where this sheet N is then transferred from the application roller 2 to the strip B: the two rollers can then rotate in the same direction as indicated in FIG. 3.
- the application roller 2 used is generally with a hard surface, non-deformable; these are for example metallic rollers; this limits the risk of sticking of polymer composition on the rollers.
- the polymer composition comes into direct contact only with the application roller, and it is therefore only there that risk of bonding problems appear: the choice of a hard surface and preferably cooled limits these risks.
- the strip to be coated is often preheated, in particular to improve the adhesion of this layer to the metal; this arrangement is particularly useful in the case of polymer compositions based on polyolefins, which are apolar and therefore adhere less easily to polar materials such as metal.
- the backing roller is provided with heating means, it suffices then, before application of the polymer layer, to run the strip over the heated backing roller while maintaining the internal face of the strip in contact with the hot surface of this roller: the strip is thus preheated to the temperature of the roller during the interval of travel time on this roller.
- the support roller 1 is generally with a deformable surface, for example rubber, the application roller 2 being generally with a non-deformable surface, for example metallic, to limit the risks of sticking (see above).
- the application of thermoplastic polymer compositions it is sometimes desired to obtain coatings of amorphous structure or of low crystallinity; it is therefore important to carry out an operation of quenching after application of the layer on the strip; to be effective, quenching, or rapid cooling, must be carried out as quickly as possible after application.
- the support roller is then heated 1 'and the application roller 2' is cooled; for the coating, the strip is then passed over the heated support roller 1 ', then between the rollers 1' and 2 'for applying the polymer layer, and finally on the application roller 2' which is cooled ; scrolling from point E to point C on the heated backing roller 1 ′ therefore serves for preheating and scrolling from point C to point S on the cooled application roller 2 ′ therefore serves for quenching.
- the support roller 1 is therefore heated and kept in contact with the internal face Bi of the strip only before application
- the polymer composition is applied in the molten state to the external face Be of the strip using conventional means of application,
- the application roller 2 ′ is therefore cooled and kept in contact with the external face Be of the strip only after application.
- the quenching begins immediately after application of the polymer layer; as cooling occurs too quickly after application of the polymer layer, good adhesion to the metal strip is not obtained.
- the object of the invention is to offer a process making it possible to obtain coatings which are both amorphous or of low crystallinity and adherent, in a single coating step; the invention also aims to offer a much more economical process.
- the subject of the invention is a process for continuously coating a metal strip with a polymer composition, said strip having a so-called “external” face to be coated and an opposite face called “internal”, characterized in that '' it includes the steps of:
- the heated backing roller has a metallic surface
- the efficiency, the homogeneity and the control of the heating of the strip are improved, which contributes to the improvement of the adhesion of the coating
- the strip remains in contact with the heating backing roller after application of the coating polymer so as to ensure a “post-heating” of the strip, the adhesion of the coating is substantially improved.
- the polymer composition is applied by calendering between an application roller with a deformable surface and the strip bearing on said support roller; the surface of the application roller is therefore more deformable than that of the support roller and can thus advantageously match the roughness and roughness of the strip surface to be coated.
- the invention also relates to a device for implementing the method according to the invention, for coating a metal strip having an external face to be coated and an opposite face called internal, comprising:
- - means for applying a layer of polymer composition on the external face of the strip comprising a support roller provided with heating means, - means for continuously running the strip defining a running path of the strip in said device, characterized in that:
- said support roller has a non-deformable metal surface
- said running means are adapted to run the strip on said support roller while maintaining its internal face in contact with the surface of this roller before, during and after application of said layer.
- the device comprises two successive coating stations, one for coating the external face as previously described, and the other for coating the internal face.
- the coating station of the internal face can have the same characteristics as that of the external face.
- Figures 1 to 4 show devices and methods of coating the prior art: Figure 1 for a general case of application on a strip running on a support roller, Figures 2 to 4 in the case of application to the strip by an application roller bearing on the support roller, FIG. 4 in the case of rapid cooling after application, to obtain an amorphous or partially crystalline coating.
- FIGS. 5 to 11 show various embodiments of the invention which differ from each other by the mode of application of the polymer and / or by the treatment of the strip after passing over the support roller and / or by an application single or double sided: - Application by extrusion in contact with the strip supported on the support roller: Figures 5, 6 and 7; application by calendering of a film or of a melted sheet between the support roller and an application roller: FIGS. 8 to 11. - cooling of the strip on at least one cooling roller, after application: FIGS. 5, 6, 8, 9 for the first side, 11 for the second side.
- the device for implementing the method according to the invention for coating a metal strip B having an "external" face to be coated Be and an opposite face called “internal” Bi, comprises: - means for applying a polymer composition, comprising:
- Means 3 for continuously scrolling the strip comprising:
- a cooling roller 4 provided with cooling means.
- the means 3 are suitable for applying a polymer layer in the molten state; these means are known in themselves and will not be described here in detail; these means 3 comprise for example extrusion means, and / or calendering means, and / or means for transferring the polymer sheet.
- the strip B is passed over the roller 1" then on the roller 4, and during the scrolling on the roller 1 ", using the layer application means 3, a layer of polymer composition is applied at C on the strip.
- the strip comes into contact with the support roller 1 "on line E and leaves the contact of this roller on line P; line P is located on the circumference of the roller well after line C in the direction of travel or rotation.
- the strip is therefore preheated on the roll 1 "between lines E and C, then coated in zone C, then immediately” post-heated " on the same roller between lines C and P, and finally cooled by passing over the cooling roller 4 between lines R and G.
- the polymer layer, applied to the Be side of the strip comes into direct contact with the surface of the roller 4; this arrangement can have drawbacks, for example risks of damage to the coating of the strip.
- FIG. 6 Another configuration such as that described in FIG. 6 can be used where the travel on the cooling roller 4 'is different and adapted to prevent the coated face Be of the strip from coming into direct contact with the roller.
- sprinkling means 5 have been arranged on the coated face Be of the strip, between the support roller 1 "and the cooling roller 4 '; these complementary cooling means make it possible to improve cooling efficiency.
- the temperature of the 1 "roller and the length of travel between lines E and C define the preheating conditions.
- the temperature of the 1 "roller and the length of travel between lines C and P define the post-heating conditions.
- the temperature of the roller 4 and 4 ′, the length of travel between the lines R and G, as well as, where appropriate, the additional cooling means such as the sprinkling means 5, define the cooling conditions. Thanks to the device and method according to the invention, it is possible to carry out a post-heating operation in a very economical manner just after the application of the polymer layer, by maintaining the coated strip at the contact with the 1 "backing roller; this operation is intended to improve the adhesion of the layer to the strip.
- the metal strip has already undergone a first preheating before traveling on the support roller 1 "; the device to implement the method according to the invention then comprises additional preheating means located upstream of the application means; conventional preheating means are used, for example by induction or by infrared radiation.
- the coated metal strip is reheated after having passed over the 1 "support roller; the device for implementing the method according to the invention then comprises additional post-heating means installed downstream of the application means, for example in place of the cooling means 5 of FIG. 6.
- the cooling roller 4 is installed as close as possible to the support roller 1 "to the point that the distance PR is zero or almost zero (variant of FIG. 5).
- the roller 4 is advantageously replaced by a heating device 6 suitable for baking this polymer.
- the cooling means main like the rollers 4 or 4 ′, or complementary like the sprinkling means 5, are adapted to a manner known in itself for obtaining rapid quenching capable of forming a coating having a strongly amorphous structure. Thanks to the invention, there is then obtained, in a very economical manner, a coating which is both highly amorphous thanks to the quenching and strongly adherent thanks to the post-heating, under easily controllable conditions.
- the layer of polymer composition is applied between two rollers between which the strip passes, in particular when this layer is applied by calendering (of film or of ply) or by transfer (of polymer ply), in addition to the roll of support with a non-deformable metal surface, an application roller with a deformable surface is then used, in support against this support roller.
- the use of an application roller with a deformable surface is possible because the support roller has a non-deformable surface; the use of an application roller with deformable surface makes it possible to apply the polymer coating in a very homogeneous manner on the metal strip, to ensure a very homogeneous contact between the coating and the strip at all points of this strip whatever its roughness and roughness, and to avoid trapping air bubbles between the strip and the coating.
- deformable surface is understood to mean a surface capable of deforming so as to match the roughness reliefs of the strip under the conditions of support of the application roller on the support roller; as an example of a roller with a deformable surface, rollers with a deformable rubber surface can be used.
- FIG. 8 is similar to FIG. 5, with the difference that the polymer composition P is applied by calendering a film or a melted sheet of polymer between the application roller 2 "and the support roller 1 ".
- the device preferably comprises means for cooling the application roller.
- FIG. 9 illustrates a means of direct cooling of the surface of this roller .
- FIG. 9 is similar to FIG. 8, with the difference that a flexible metallic skirt J for cooling is further scrolled around the application roller 2 ", this skirt J cooling itself by scrolling on contact d '' a skirt cooling roller 7.
- the cooling of the 2 "application roller should be limited so as to maintain sufficient elasticity of its deformable surface.
- FIG. 10 illustrates a device according to the invention for two-layer coating; the application of the first layer of polymer P on the first face of the strip B is carried out in the same way as in FIG. 8, with here a cooling roller 4 very close to the support roller 1 "to obtain a immediate hardening of the coating; at the end of the hardening, the strip coated on one side is then deflected by a deflector roller 10 so as to present its other face to the coating with a polymer P "between two rollers 1 and 2, in a manner similar to that illustrated in Figure 2; the surface and the temperature of the roller 1 are adapted to the polymer P "which comes into contact with this roller; the roller 2 has a deformable surface; at the outlet of the grip of these rollers 1 and 2, the strip coated on both sides then scrolls in conventional ways 8 post-heating, then undergoes a conventional quenching; the post-heating conditions in these means 8 and the quenching conditions are adapted to obtain the desired coating structure.
- the device illustrated in FIG. 10 therefore comprises: a first coating station between the rollers 1 "and 2" where the roller 1 "is used for preheating and postheating the strip,
- rollers 1 and 2 a second coating station between the rollers 1 and 2, where the roller 1 is not used for post-heating the strip although it is on a hard surface and is used for preheating, because the coated strip does not remain in contact with it. roller beyond the coating application line, leaving the area between the rollers 1, 2.
- the device illustrated in FIG. 11 also comprises two coating stations between two calendering rollers 1 ", 1 '" and 2 ", 2" "to also obtain a strip coated with polymer on each face; for each station, the support roller 1 ", the” is metallic with a hard surface and the moving strip embraces this roller both before and after the line of application of the polymer P, P "which corresponds to the line footprint between the rollers; for each station, the application roller 2 ", 2 '” has a deformable surface; to avoid the risks of sticking of the polymer P on the support roller 1' "of the second station, this support roll 1 '”is coated with a thin non-stick layer 9, for example based on Teflon TM.
- This non-stick layer may be metallic, for example of amorphous or quasi-crystalline structure of the type that is obtained by hyperhardening. Contrary to FIG. 10, after the first coating station, the strip coated on one side is directly drawn towards the second station for coating on the other side: between the two stations, no cooling roller, no deflector roller.
- the strip Before, during and after application of the polymer P "on the second face, the strip remains in contact with the roller 1" provided with a non-stick layer 9 by means of the coating previously applied to the first face; as before, this 1 "support roller is adapted in surface and temperature; the contact of the strip with this roll “after application can be extended over a quarter of the circumference of the roll, as shown, or even up to half the circumference, so as to prolong the heat transfer in order to ensure the post-heating required.
- heat transfer is slowed down by a non-stick layer
- a roll 1 '"of larger diameter so as to lengthen the contact time between the strip and the roll and to prolong the heat transfer.
- quenching begins here as soon as the strip loses contact with the support roller 1 '" of the second station.
- Other conventional quenching methods can replace roll quenching, such as water quenching.
- the device and the method according to the invention have been advantageously used for the preparation of steel strips for packaging coated with polyethylene or polypropylene films.
- These coatings have the following advantages: absence of solvent in the manufacturing steps, good surface appearance and good printing capacities of the faces coated with these sheets, improved organoleptic qualities.
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
- Coating Apparatus (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR9914525-1A BR9914525A (en) | 1998-10-14 | 1999-10-06 | Process and device for continuous coating of a metallic band with a polymer composition |
EP99970341A EP1140374A1 (en) | 1998-10-14 | 1999-10-06 | Method and device for continuously coating a metal strip with a polymer composition |
CA002346561A CA2346561A1 (en) | 1998-10-14 | 1999-10-06 | Method and device for continuously coating a metal strip with a polymer composition |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR98/12866 | 1998-10-14 | ||
FR9812866A FR2784693B1 (en) | 1998-10-14 | 1998-10-14 | METHOD AND DEVICE FOR CONTINUOUSLY COATING A METAL STRIP WITH A POLYMER COMPOSITION |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000021687A1 true WO2000021687A1 (en) | 2000-04-20 |
Family
ID=9531543
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FR1999/002382 WO2000021687A1 (en) | 1998-10-14 | 1999-10-06 | Method and device for continuously coating a metal strip with a polymer composition |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1140374A1 (en) |
BR (1) | BR9914525A (en) |
CA (1) | CA2346561A1 (en) |
FR (1) | FR2784693B1 (en) |
WO (1) | WO2000021687A1 (en) |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB688637A (en) * | 1949-03-23 | 1953-03-11 | Du Pont | Improvements in or relating to the coating of sheet material |
GB1075554A (en) * | 1964-10-29 | 1967-07-12 | Briem Hengler & Cronemeyer K G | Method and apparatus for laminating and subsequent embossing of webs |
GB1295536A (en) * | 1970-04-03 | 1972-11-08 | ||
GB1311968A (en) * | 1970-04-14 | 1973-03-28 | Int Paper Co | Coated substrates |
EP0067060A1 (en) * | 1981-06-09 | 1982-12-15 | Taiyo Steel Co., Ltd: | Surface treated metal plate and method of producung it |
EP0291598A2 (en) * | 1987-05-22 | 1988-11-23 | Acumeter Laboratories Inc. | Method of and apparatus for maintaining uniform hot melt coatings on thermally sensitive webs |
US4999212A (en) * | 1988-08-03 | 1991-03-12 | Volker Ludwig | Process and apparatus for applying a flowable substance to a substrate |
US5437725A (en) * | 1993-03-26 | 1995-08-01 | Sollac, Societe Anonyme | Device for the continuous coating of a metallic material in motion with a polymer deposition having a composition gradient |
WO1996032202A1 (en) * | 1995-03-22 | 1996-10-17 | Aluminum Company Of America | Method and apparatus for coating a metal strip and the product thereof |
-
1998
- 1998-10-14 FR FR9812866A patent/FR2784693B1/en not_active Expired - Fee Related
-
1999
- 1999-10-06 EP EP99970341A patent/EP1140374A1/en not_active Withdrawn
- 1999-10-06 WO PCT/FR1999/002382 patent/WO2000021687A1/en not_active Application Discontinuation
- 1999-10-06 BR BR9914525-1A patent/BR9914525A/en not_active IP Right Cessation
- 1999-10-06 CA CA002346561A patent/CA2346561A1/en not_active Abandoned
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB688637A (en) * | 1949-03-23 | 1953-03-11 | Du Pont | Improvements in or relating to the coating of sheet material |
GB1075554A (en) * | 1964-10-29 | 1967-07-12 | Briem Hengler & Cronemeyer K G | Method and apparatus for laminating and subsequent embossing of webs |
GB1295536A (en) * | 1970-04-03 | 1972-11-08 | ||
GB1311968A (en) * | 1970-04-14 | 1973-03-28 | Int Paper Co | Coated substrates |
EP0067060A1 (en) * | 1981-06-09 | 1982-12-15 | Taiyo Steel Co., Ltd: | Surface treated metal plate and method of producung it |
EP0291598A2 (en) * | 1987-05-22 | 1988-11-23 | Acumeter Laboratories Inc. | Method of and apparatus for maintaining uniform hot melt coatings on thermally sensitive webs |
US4999212A (en) * | 1988-08-03 | 1991-03-12 | Volker Ludwig | Process and apparatus for applying a flowable substance to a substrate |
US5437725A (en) * | 1993-03-26 | 1995-08-01 | Sollac, Societe Anonyme | Device for the continuous coating of a metallic material in motion with a polymer deposition having a composition gradient |
WO1996032202A1 (en) * | 1995-03-22 | 1996-10-17 | Aluminum Company Of America | Method and apparatus for coating a metal strip and the product thereof |
Also Published As
Publication number | Publication date |
---|---|
BR9914525A (en) | 2001-06-26 |
FR2784693A1 (en) | 2000-04-21 |
EP1140374A1 (en) | 2001-10-10 |
CA2346561A1 (en) | 2000-04-20 |
FR2784693B1 (en) | 2001-01-19 |
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