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WO1999035368A1 - Procede de forage et d'achevement d'un puits de production d'hydrocarbures - Google Patents

Procede de forage et d'achevement d'un puits de production d'hydrocarbures Download PDF

Info

Publication number
WO1999035368A1
WO1999035368A1 PCT/EP1998/008549 EP9808549W WO9935368A1 WO 1999035368 A1 WO1999035368 A1 WO 1999035368A1 EP 9808549 W EP9808549 W EP 9808549W WO 9935368 A1 WO9935368 A1 WO 9935368A1
Authority
WO
WIPO (PCT)
Prior art keywords
borehole
casing
tubing
casings
section
Prior art date
Application number
PCT/EP1998/008549
Other languages
English (en)
Inventor
Wilhelmus Christianus Maria Lohbeck
Franz Marketz
Robert Bruce Stewart
Original Assignee
Shell Internationale Research Maatschappij B.V.
Shell Canada Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to DE69808139T priority Critical patent/DE69808139T2/de
Priority to NZ505059A priority patent/NZ505059A/xx
Priority to AU24186/99A priority patent/AU740213B2/en
Priority to OA1200000196A priority patent/OA11527A/en
Priority to DK98966700T priority patent/DK1044316T3/da
Priority to EA200000724A priority patent/EA002563B1/ru
Priority to JP2000527736A priority patent/JP4085403B2/ja
Priority to UA2000074570A priority patent/UA71905C2/uk
Priority to BR9814563-0A priority patent/BR9814563A/pt
Priority to CA002316978A priority patent/CA2316978C/fr
Application filed by Shell Internationale Research Maatschappij B.V., Shell Canada Limited filed Critical Shell Internationale Research Maatschappij B.V.
Priority to EP98966700A priority patent/EP1044316B1/fr
Publication of WO1999035368A1 publication Critical patent/WO1999035368A1/fr
Priority to NO20003402A priority patent/NO322486B1/no

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/02—Subsoil filtering
    • E21B43/10—Setting of casings, screens, liners or the like in wells
    • E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like

Definitions

  • the invention relates to a method for drilling and completing a hydrocarbon production well, such as a well for the production of oil and/or gas .
  • hydrocarbon production wells are created by first drilling a large borehole section in which a large diameter casing is inserted and cemented in place to stabilize the borehole wall. Subsequently a borehole extension of a smaller diameter is drilled and a casing is inserted into said extension such that said further casing extends from the bottom of said extension to the top of the borehole whereupon said further casing is cemented in place inside the borehole extension and also inside the previously set casing. This process is repeated until the borehole reaches the vicinity of the hydrocarbon bearing formation.
  • the production liner is normally connected to the lower end of a production tubing which is lowered through the casing string such that it spans the length of the borehole from the wellhead until the vicinity of the hydrocarbon bearing formation, where the tubing is sealingly secured to the casing by means of a production packer . Since the borehole wall and the inner surface of a previously installed casing may be irregular and the borehole may be curved significant clearances are required between the various casings and production tubing which results in a significant amount of unproductive annular space and redundant drilling work to be done .
  • This known expandable casing may be located between a surface casing arranged in an upper part of the wellbore and a production casing arranged in a lower part of the wellbore. Since the surface and production casings are not expanded downhole this known well casing technique still either involves the use of conventional casing parts that require the drilling of an oversized borehole or the expansion of a casing string which is inserted and expanded after the full length of the borehole has been drilled, which is not always possible.
  • the method according to the invention comprises the steps of:
  • step B repeating, if required, step B a number of times until the borehole has reached the vicinity of a hydrocarbon bearing formation.
  • the first casing extends from the earth surface into the borehole and any subsequent casing only partly overlaps a previously set casing.
  • the length along which subsequent casing sections overlap each other is less than 10% of the length of each casing itself and also that along at least a substantial part of the length of the borehole from the earth surface to the vicinity of the hydrocarbon bearing formation the variation in diameter of the borehole is less than 10%.
  • At least two casings that are subsequently inserted into the borehole each extend to the wellhead.
  • a production tubing is inserted into the borehole such that the production tubing extends from the earth surface to the vicinity of the hydrocarbon formation; and the tubing is radially expanded inside the string of expanded casings.
  • the casings and optionally the tubing are plastically expanded in radial direction by moving an expansion mandrel therethrough in a longitudinal direction and they are made of a formable steel grade which is subject to strain hardening without incurring any necking and ductile fracturing as a result of the expansion process and wherein an expansion mandrel is used which has along part of its length a tapering non- metallic surface.
  • the expansion mandrel has a tapering ceramic surface and that the tubing and casings are made of a formable steel grade having a yield strength-tensile strength ratio which is lower than 0.8 and a yield strength of at least 275 MPa . It is also preferred that the production tubing and at least one of the casings consists of a tubular which is inserted into the borehole by reeling the tubular from a reeling drum.
  • the production tubing and/or at least one of the casings may be made up of a series of pipe sections that are interconnected at the wellhead by screw joints, welding or bonding to form an elongate pipe of a substantially cylindrical shape that can be expanded and installed downhole in accordance with the method according to the invention.
  • Fig. 1 is a longitudinal sectional view of a well comprising a series of radially expanded casings of substantially uniform diameter that have been installed using the method according to the present invention
  • Fig. 2 shows the well of Fig. 1 in which a production tubing has been expanded within the series of casings;
  • Fig. 3 is a longitudinal sectional view of a series of telescoping expanded casings and of a production tubing that have been installed in accordance with the method according to the invention.
  • Fig. 4 is a longitudinal sectional view of a production tubing which is expanded downhole by an expansion mandrel. Detailed description of the Invention
  • a borehole 1 that extends from the earth surface 2 through a number of underground formation layers 3, 4, 5 and 6 into an oil and/or gas bearing formation layer .
  • the upper casing 8 is inserted into the upper borehole section 1A and radially expanded by means of an expansion mandrel 16.
  • the expanded casing 8 may be secured to the borehole wall by means of an annular body
  • the expanded casing 8 may be secured to the borehole wall by friction. Such friction may be generated by providing the outer surface of the casing 8 with spikes (not shown) and/or by radially pressing the casing into the formation 3.
  • the drill bit is lowered through the upper casing 8 to the bottom of the first borehole section 1A and the second section IB of the borehole 1 is drilled.
  • the second casing 9 is lowered through the first casing 8 to the bottom of the second borehole section IB and radially expanded by means of the expansion mandrel 16.
  • the expansion mandrel 16 reaches the area where the casings 8 and 9 co-axially overlap each other the second casing 9 will further expand the first casing 8 which generates a strong bond and seal generated by frictional and compressive forces.
  • the length over which the casings 8 and 9 overlap each other is relatively small, preferably less than 10% of the length of the shortest casing 8 and 9 and the bottom of the upper casing 8 may be pre-expanded and/or provided with slits or grooves (not shown) which widen up or break open during the expansion process.
  • the second casing 9 is secured to the borehole wall in the same way as the first casing 8. Furthermore the second and any further borehole sections IB, 1C and ID are drilled by means of an underreamer bit which is able to drill the whole length of the borehole 1 at substantially the same diameter.
  • the third and fourth borehole sections 1C and ID are each drilled and cased in the same manner as described with reference to the second borehole section IB.
  • section ID At the bottom of section ID there is shown the expansion mandrel 16 which is moved downwardly in longitudinal direction through the lowermost casing 11, thereby radially expanding the casing 11 in a manner which is described in more detail with reference to Fig. 4.
  • FIG. 2 there is shown the borehole 1 of Fig. 1 in which a production tubing 17 is being installed by longitudinally moving an expansion mandrel 18 therethrough.
  • the tubing 17 is expanded to an outer diameter which is substantially equal to the inner diameter of the expanded casings so that the production tubing 17 forms an internal cladding to the casings 8, 9, 10 and 11 and the walls of the tubing 17 and casings 8, 9, 10 and 11 mutually reinforce each other.
  • the lower end of the production tubing that extends beyond the lower end of the lowermost casing 11 into the oil and/or gas bearing formation 7 may be provided with staggered axial slots (not shown) which open up to a diamond shape as a result of the pipe expansion process in order to permit inflow of oil and/or gas from the formation 7 into the borehole 1, which fluids then flow up through the interior of the tubing 17 to the earth surface 2.
  • non-slotted apertures may be circular, oval or square holes that are punched into, or cut away from, the tubing wall and which are arranged in an overlapping or non-overlapping pattern which may be staggered or not.
  • the presence of such non-slotted apertures creates a tubing which will, after expansion thereof, generally have a higher strength than an expandable tubing with overlapping staggered axial slots.
  • expandable casings 8, 9, 10 and 11 may be provided with at least some slotted or non-slotted apertures in order to alleviate the forces required to expand these casings, in particular in the areas where the casings 8, 9, 10 and 11 overlap each other and in other areas, such as curved sections of the borehole 1, where expansion forces are high.
  • the production tubing 17 is not perforated in the areas where any of the casings 8, 9, 10 and 11 is perforated so as to retain a fluid tight seal between the interior of the tubing 17 and the surrounding formation layers 3, 4, 5 and 6.
  • a borehole 20 that has been drilled into an underground formation 21.
  • a first casing 22 is installed and expanded.
  • the upper part of the borehole 20A has an internal diameter of about 25.4 cm.
  • the unexpanded first casing 22 has an outer diameter of about 18.8 cm when it is lowered into the borehole.
  • the expanded first casing 22 has an outer diameter of about 23.4 cm so that a small annulus is left around the expanded first casing 22 which is filled with cement 23.
  • the second part of the borehole 20B is drilled to an internal diameter of about 21 cm and a second casing 24 is inserted in unexpanded form into the borehole such that it extends from the top of the borehole 20 to the bottom of the second part 20B thereof.
  • the unexpanded second casing 24 has an outer diameter of 15.7 cm and is expanded inside the borehole 20 to an outer diameter of 19.5 cm.
  • the second casing 24 is cemented inside the second part of the borehole 20B and inside the first casing by an annular body of cement 23. Then a third borehole section 20C having an internal diameter of 17.8 cm is drilled from the bottom of the second borehole section 20B into the formation 21, whereupon a third casing section 25 is inserted into the borehole 20 and expanded.
  • the unexpanded third casing 25 has an outer diameter of about 13 cm and is expanded to an outer diameter of about 16.3 cm.
  • a fourth borehole section 20D having an internal diameter of about 14.2 cm is drilled and a fourth casing 26 is inserted into the borehole 20 and subsequently expanded from an outer diameter of 10.1 cm to an outer diameter of about 13 cm.
  • a production tubing 27 is inserted and expanded against the inner surface of said casing 26 to form a clad tubing 27.
  • a coiled service conduit 28 is inserted into the production tubing 27 and sealingly connected near the bottom of the tubing 27 by a production packer 29.
  • the service conduit 28 contains perforations 30 just above the production packer so that oil and/or gas can be produced from the inflow region of the well, the bottom of the service conduit 28 and the perforations 30 into the production tubing 27.
  • one or more casings may still be an unexpandable conventional casing.
  • the upper casing may be a conventional casing, in which one or more telescoping expandable casing sections, as shown in Fig. 3, are inserted and the lower part of the borehole may be equipped with monobore casings as shown in Fig. 1 and 2.
  • FIG. 4 there is shown a borehole traversing an underground formation 41 and a casing 42 that is fixed within the borehole by means of an annular body of cement 43.
  • a production tubing 44 which is made of a dual phase, high-strength low-alloy (HSLA) steel or other formable high-strength steel is suspended within the casing 42.
  • An expansion mandrel 45 is moved in longitudinal direction through the tubing 44 thereby expanding the tubing 44 such that the outer diameter of the expanded tubing is slightly smaller than, or is about equal to, the internal diameter of the casing 42.
  • HSLA high-strength low-alloy
  • the expansion mandrel 45 is equipped with a series of ceramic surfaces 46 which restrict frictional forces between the pig and tubing 44 during the expansion process.
  • the semi top angle A of the conical ceramic surface that actually expands the tubing is about 25°.
  • zirconium oxide is a suitable ceramic material which can be formed as a smooth conical ring. Experiments and simulations have shown that if the semi cone top angle A is between 20° and 30° the pipe deforms such that it obtains an S-shape and touches the tapering part of the ceramic surface 46 essentially at the outer tip or rim of said conical part and optionally also about halfway the conical part.
  • said semi top angle A is preferably selected between 15° and 30° and should always be between 5° and 45°.
  • the tapering part of the expansion mandrel 45 should have a non-metallic outer surface to avoid galling of the tubing during the expansion process.
  • the use of a ceramic surface for the tapering part of the expansion mandrel furthermore caused the average roughness of the inner surface of the tubing 44 to decrease as a result of the expansion process.
  • the expansion mandrel 45 provided with a ceramic tapering surface 46 could expand a tubing 45 made of a formable steel such that the outer tubing diameter D2 after expansion was at least 20% larger than the outer diameter Dl of the unexpended tubing and that suitable formable steels are dual phase (DP) high-strength low alloy (HSLA) steels known as DP55 and DP60; ASTM A106 HSLA seamless pipe, ASTM A312 austenitic stainless steel pipes, grades TP 304 L and TP 316 L and a high-retained austenite high- strength hot rolled steel, known as TRIP steel manufactured by the Nippon Steel Corporation.
  • DP dual phase
  • HSLA high-strength low alloy
  • the mandrel 45 is provided with a pair of sealing rings 47 which are located at such a distance from the conical ceramic surface 46 that the rings 47 face the plastically expanded section of the tubing 44.
  • the sealing rings serve to avoid that fluid at high hydraulic pressure would be present between the conical ceramic surface 46 of the mandrel 45 and the expanding tubing 44 which might lead to an irregularly large expansion of the tubing 44.
  • the expansion mandrel 45 is provided with a central vent passage 47 which is in communication with a coiled vent line 48 through which fluid may be vented to the surface.
  • a coiled kill and/or service line (not shown) may be lowered into the expanded tubing 44 to facilitate injection of kill and/or treatment fluids towards the hydrocarbon fluid inflow zone which is normally be done via the annulus between the production tubing and the well casing.
  • the tubing 44 is expanded to a smaller diameter then the residual annular space between the casing 42 and expanded tubing 44 can be used for venting of fluids during the expansion process and for injection of fluids during the production process, in which case there is no need for using a vent line 48 and kill and/or service lines.
  • a production tubing having an outer diameter which is less than 50% of the inner diameter of the innermost well casing to enable a smooth insertion of the tubing even if the well is deviated and the casing has an irregular inner surface. Therefore it is apparent that the in-situ tubing expansion method according to the present invention enhances an efficient use of the wellbore. It will be understood that instead of moving the expansion mandrel 45 through the tubing 44 by means of hydraulic pressure, the mandrel can also be pulled through the tubing by means of a cable or pushed through the tubing by means of pipe string or rod.
  • casing 42 and the casings 8, 9, 10, 11, 22, 24, 25 and 26 that are shown in Fig. 1, 2 and 3 can be expanded using a similar expansion process as described for the expansion of the tubing 44 with reference to Fig. 4, if these casings are also made of a formable steel grade.
  • the expandable production tubing and expandable casings are made of a formable steel grade having a yield strength-tensile strength ratio which is lower than 0.8 and a yield strength which is at least 275 MPa.
  • the invention will now be further described on the basis of the following comparative experiments.
  • An expansion mandrel was pumped through the pipe, which mandrel comprised a ceramic conical surface such that the semi top angle A of a cone enveloping the conical surface was 20° and such that the outer diameter of the expanded pipe was 127 mm (5") and the outer diameter increased by 21%.
  • the pipe was expanded successfully and the hydraulic pressure exerted to the mandrel to move the mandrel through the pipe was between 275 and 300 bar.
  • the burst pressure of the expanded pipe was between 520 and 530 bar.

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  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)
  • Lubricants (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Telephone Function (AREA)

Abstract

L'invention concerne un procédé de forage et d'achèvement d'un puits de production d'hydrocarbures qui consiste a) à forer une partie d'un trou de sonde d'une formation souterraine, à insérer un tubage dans la partie de trou de sonde perforée, à élargir radialement et à fixer le tubage dans ladite partie de trou de sonde; b) à abaisser un trépan à travers le tubage dilaté et à forer une autre partie de trou de sonde; à insérer un autre tubage dans ladite nouvelle partie de trou de sonde et à élargir radialement, puis à fixer ledit tubage dans la partie de trou de sonde, et à c) répéter, si nécessaire, l'étape b un certain nombre de fois jusqu'à ce que le trou de sonde atteigne la proximité d'une formation contenant des hydrocarbures.
PCT/EP1998/008549 1997-12-31 1998-12-28 Procede de forage et d'achevement d'un puits de production d'hydrocarbures WO1999035368A1 (fr)

Priority Applications (12)

Application Number Priority Date Filing Date Title
BR9814563-0A BR9814563A (pt) 1997-12-31 1998-12-28 Processo para perfurar e completar um poço de produção de hidrocarbonetos.
AU24186/99A AU740213B2 (en) 1997-12-31 1998-12-28 Method for drilling and completing a hydrocarbon production well
OA1200000196A OA11527A (en) 1997-12-31 1998-12-28 Method for drilling and completing a hydrocarbon production well.
DK98966700T DK1044316T3 (da) 1997-12-31 1998-12-28 Fremgangsmåde til boring og færdiggørelse af en carbonhydridproduktionsbrønd
EA200000724A EA002563B1 (ru) 1997-12-31 1998-12-28 Способ бурения и завершения скважины для добычи углеводородов
DE69808139T DE69808139T2 (de) 1997-12-31 1998-12-28 Verfahren zum herstellen und verrohren von ölproduktionsbohrlöchern
UA2000074570A UA71905C2 (uk) 1997-12-31 1998-12-28 Спосіб буріння й завершення експлуатаційної свердловини для видобування вуглеводнів
JP2000527736A JP4085403B2 (ja) 1997-12-31 1998-12-28 炭化水素生産井の掘削及び仕上げ方法
CA002316978A CA2316978C (fr) 1997-12-31 1998-12-28 Procede de forage et d'achevement d'un puits de production d'hydrocarbures
NZ505059A NZ505059A (en) 1997-12-31 1998-12-28 Method for drilling and completing a hydrocarbon production well
EP98966700A EP1044316B1 (fr) 1997-12-31 1998-12-28 Procede de forage et d'achevement d'un puits de production d'hydrocarbures
NO20003402A NO322486B1 (no) 1997-12-31 2000-06-29 Fremgangsmate for boring og komplettering av en produksjonsbronn for hydrokarboner

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP97204157.8 1997-12-31
EP97204157 1997-12-31

Publications (1)

Publication Number Publication Date
WO1999035368A1 true WO1999035368A1 (fr) 1999-07-15

Family

ID=8229153

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP1998/008549 WO1999035368A1 (fr) 1997-12-31 1998-12-28 Procede de forage et d'achevement d'un puits de production d'hydrocarbures

Country Status (15)

Country Link
EP (1) EP1044316B1 (fr)
JP (1) JP4085403B2 (fr)
AU (1) AU740213B2 (fr)
BR (1) BR9814563A (fr)
CA (1) CA2316978C (fr)
DE (1) DE69808139T2 (fr)
DK (1) DK1044316T3 (fr)
EA (1) EA002563B1 (fr)
GC (1) GC0000041A (fr)
MY (1) MY129529A (fr)
NO (1) NO322486B1 (fr)
NZ (1) NZ505059A (fr)
OA (1) OA11527A (fr)
UA (1) UA71905C2 (fr)
WO (1) WO1999035368A1 (fr)

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OA11527A (en) 2004-02-04
CA2316978C (fr) 2008-01-29
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NO322486B1 (no) 2006-10-09
EP1044316A1 (fr) 2000-10-18
DE69808139D1 (de) 2002-10-24
DE69808139T2 (de) 2003-06-05
AU740213B2 (en) 2001-11-01
MY129529A (en) 2007-04-30
CA2316978A1 (fr) 1999-07-15
EA002563B1 (ru) 2002-06-27
GC0000041A (en) 2004-06-30
DK1044316T3 (da) 2002-11-04
EA200000724A1 (ru) 2001-02-26
NO20003402D0 (no) 2000-06-29
NO20003402L (no) 2000-08-25
BR9814563A (pt) 2000-10-17
UA71905C2 (uk) 2005-01-17
NZ505059A (en) 2003-03-28
AU2418699A (en) 1999-07-26

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