WO1999001505A1 - Fluoropolymer dispersion coatings from modified thermoplastic vinylidene fluoride based resins - Google Patents
Fluoropolymer dispersion coatings from modified thermoplastic vinylidene fluoride based resins Download PDFInfo
- Publication number
- WO1999001505A1 WO1999001505A1 PCT/US1998/013734 US9813734W WO9901505A1 WO 1999001505 A1 WO1999001505 A1 WO 1999001505A1 US 9813734 W US9813734 W US 9813734W WO 9901505 A1 WO9901505 A1 WO 9901505A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- paint
- coating
- acrylic
- coatings
- pvdf
- Prior art date
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 59
- 229920002313 fluoropolymer Polymers 0.000 title claims abstract description 25
- 239000004811 fluoropolymer Substances 0.000 title claims abstract description 25
- 239000006185 dispersion Substances 0.000 title claims abstract description 17
- 239000011347 resin Substances 0.000 title claims description 28
- 229920005989 resin Polymers 0.000 title claims description 28
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 title description 19
- 229920001169 thermoplastic Polymers 0.000 title description 2
- 239000004416 thermosoftening plastic Substances 0.000 title description 2
- 239000003973 paint Substances 0.000 claims abstract description 88
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000002966 varnish Substances 0.000 claims abstract description 24
- 239000011248 coating agent Substances 0.000 claims description 28
- 239000000049 pigment Substances 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000001704 evaporation Methods 0.000 claims description 4
- 239000000758 substrate Substances 0.000 abstract description 11
- 239000000203 mixture Substances 0.000 description 95
- 238000009472 formulation Methods 0.000 description 47
- 239000002033 PVDF binder Substances 0.000 description 39
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 39
- 239000002904 solvent Substances 0.000 description 28
- 239000000178 monomer Substances 0.000 description 24
- 239000002245 particle Substances 0.000 description 24
- 229920000126 latex Polymers 0.000 description 23
- 229920000642 polymer Polymers 0.000 description 23
- 239000004816 latex Substances 0.000 description 18
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 16
- 238000012360 testing method Methods 0.000 description 16
- -1 methacrylate ester Chemical class 0.000 description 15
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 239000011521 glass Substances 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 8
- 239000003999 initiator Substances 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 7
- 229920001519 homopolymer Polymers 0.000 description 7
- 239000004408 titanium dioxide Substances 0.000 description 7
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- 238000000227 grinding Methods 0.000 description 6
- 239000004615 ingredient Substances 0.000 description 6
- 229920000058 polyacrylate Polymers 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 239000011324 bead Substances 0.000 description 5
- 238000007720 emulsion polymerization reaction Methods 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 159000000000 sodium salts Chemical class 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 4
- 229920006370 Kynar Polymers 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 4
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000010561 standard procedure Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- MIZLGWKEZAPEFJ-UHFFFAOYSA-N 1,1,2-trifluoroethene Chemical group FC=C(F)F MIZLGWKEZAPEFJ-UHFFFAOYSA-N 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- 125000005396 acrylic acid ester group Chemical group 0.000 description 3
- 238000007605 air drying Methods 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- 239000002738 chelating agent Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- RCEJCSULJQNRQQ-UHFFFAOYSA-N 2-methylbutanenitrile Chemical compound CCC(C)C#N RCEJCSULJQNRQQ-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 230000006750 UV protection Effects 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000005037 alkyl phenyl group Chemical group 0.000 description 2
- 239000002280 amphoteric surfactant Substances 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000003093 cationic surfactant Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 235000013980 iron oxide Nutrition 0.000 description 2
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 125000005395 methacrylic acid group Chemical group 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 239000003002 pH adjusting agent Substances 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical class OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 235000011044 succinic acid Nutrition 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- MUZDXNQOSGWMJJ-UHFFFAOYSA-N 2-methylprop-2-enoic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.CC(=C)C(O)=O MUZDXNQOSGWMJJ-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- FVCPXLWAKNJIKK-UHFFFAOYSA-N Dimexano Chemical compound COC(=S)SSC(=S)OC FVCPXLWAKNJIKK-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 235000016623 Fragaria vesca Nutrition 0.000 description 1
- 240000009088 Fragaria x ananassa Species 0.000 description 1
- 235000011363 Fragaria x ananassa Nutrition 0.000 description 1
- 239000004471 Glycine Substances 0.000 description 1
- LELOWRISYMNNSU-UHFFFAOYSA-N Hydrocyanic acid Natural products N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- QNAYBMKLOCPYGJ-REOHCLBHSA-N L-alanine Chemical compound C[C@H](N)C(O)=O QNAYBMKLOCPYGJ-REOHCLBHSA-N 0.000 description 1
- 241001272720 Medialuna californiensis Species 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 101150080287 SUB3 gene Proteins 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 235000019013 Viburnum opulus Nutrition 0.000 description 1
- 244000071378 Viburnum opulus Species 0.000 description 1
- 229910000004 White lead Inorganic materials 0.000 description 1
- 239000005083 Zinc sulfide Substances 0.000 description 1
- AUNAPVYQLLNFOI-UHFFFAOYSA-L [Pb++].[Pb++].[Pb++].[O-]S([O-])(=O)=O.[O-][Cr]([O-])(=O)=O.[O-][Mo]([O-])(=O)=O Chemical compound [Pb++].[Pb++].[Pb++].[O-]S([O-])(=O)=O.[O-][Cr]([O-])(=O)=O.[O-][Mo]([O-])(=O)=O AUNAPVYQLLNFOI-UHFFFAOYSA-L 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 235000004279 alanine Nutrition 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000005210 alkyl ammonium group Chemical group 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- UOUJSJZBMCDAEU-UHFFFAOYSA-N chromium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Cr+3].[Cr+3] UOUJSJZBMCDAEU-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- NKZSPGSOXYXWQA-UHFFFAOYSA-N dioxido(oxo)titanium;lead(2+) Chemical compound [Pb+2].[O-][Ti]([O-])=O NKZSPGSOXYXWQA-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 229960001484 edetic acid Drugs 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229940094506 lauryl betaine Drugs 0.000 description 1
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- DVEKCXOJTLDBFE-UHFFFAOYSA-N n-dodecyl-n,n-dimethylglycinate Chemical group CCCCCCCCCCCC[N+](C)(C)CC([O-])=O DVEKCXOJTLDBFE-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- GYDSPAVLTMAXHT-UHFFFAOYSA-N pentyl 2-methylprop-2-enoate Chemical compound CCCCCOC(=O)C(C)=C GYDSPAVLTMAXHT-UHFFFAOYSA-N 0.000 description 1
- ULDDEWDFUNBUCM-UHFFFAOYSA-N pentyl prop-2-enoate Chemical compound CCCCCOC(=O)C=C ULDDEWDFUNBUCM-UHFFFAOYSA-N 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- RGBXDEHYFWDBKD-UHFFFAOYSA-N propan-2-yl propan-2-yloxy carbonate Chemical compound CC(C)OOC(=O)OC(C)C RGBXDEHYFWDBKD-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 238000007585 pull-off test Methods 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000007763 reverse roll coating Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 235000015424 sodium Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- PPASLZSBLFJQEF-RXSVEWSESA-M sodium-L-ascorbate Chemical compound [Na+].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RXSVEWSESA-M 0.000 description 1
- 235000019187 sodium-L-ascorbate Nutrition 0.000 description 1
- 239000011755 sodium-L-ascorbate Substances 0.000 description 1
- MNCGMVDMOKPCSQ-UHFFFAOYSA-M sodium;2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=CC=CC=C1 MNCGMVDMOKPCSQ-UHFFFAOYSA-M 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003444 succinic acids Chemical class 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F259/00—Macromolecular compounds obtained by polymerising monomers on to polymers of halogen containing monomers as defined in group C08F14/00
- C08F259/08—Macromolecular compounds obtained by polymerising monomers on to polymers of halogen containing monomers as defined in group C08F14/00 on to polymers containing fluorine
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/003—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
Definitions
- This invention relates to compositions of matter classified in the art of chemistry as seed polymers based on fluoropolymers, more specifically homo polymers of vinylidene fluoride (VDF) and copolymers of vinylidene fluoride with comonomers selected from hexafluoropropylene (HFP) tetrafluorethylene (TFE) , chlorotrifluorethylene (CTFE) , trifluoroethylene (TrFE) , and/or vinylfluoride (VF) , in combination with polymers based on acrylic acid, acrylic acid esters, methacrylic acid and/or methacrylic acid esters (acrylic polymers) , to compositions containing them, more specifically to liquid coating compositions containing them, and to processes for the preparation and use of the compositions containing the seed polymers of fluoropolymers and acrylic polymers and " for the use of the fluoropolymers and acrylic polymers combinations themselves.
- VDF vinylidene fluoride
- HFP he
- Coatings made through use of paint binders and paint vehicles formulated from polyvinylidene fluoride (PVDF) polymer resins are known to provide good solvent resistance, chemical resistance, weather resistance, heat stability, strength and resilience. However, there is a desire for further improvement, particularly in exterior durability in harsh environments.
- PVDF polyvinylidene fluoride
- the mechanism of film formation in conventional polyvinylidene fluoride (PVDF) based dispersion coatings and the industrial conditions under which these coatings are applied lead to medium gloss coatings, typically 30 to 40 as measured with 60 degree gloss geometry.
- the nature of conventional PVDF dispersion paints is a mixture of discrete PVDF particles into a homogeneous acrylic solution phase or discrete PVDF particles and discrete acrylic particles in an aqueous phase.
- PVDF and acrylic phases may or may not contain pigments and other additives as well. It is known in the art that in order to develop optimum properties from this type of -paint system, the PVDF and acrylic phases must mix during film formation. In the case of coil coating, which is one common application of this type of coatings system, film formation times of 30 to 60 seconds are typical. Short bake cycles offer little time for complete PVDF and acrylic mixing.
- paint base or “paint vehicle” comprehend the combination of paint binder and thinner into which pigment is mixed to form a paint.
- varnish comprehends a liquid composition which is converted to a -transparent solid after application as a thin layer.
- a paint base or paint vehicle without added pigment can be a varnish.
- binder or “paint binder” comprehend the nonvolatile portion of a paint base or paint vehicle. It holds pigment particles together and the paint film as a whole to the material on which it is applied.
- thickner comprehends the portion of paint (or varnish) which volatilizes during the drying process. It includes any solvent (aqueous or non-aqueous) .
- AMF acrylic modified fluoropolymer
- AMF solid resin (particles or agglomerated) prepared by polymerizing ethylenically unsaturated monomers selected from the group acrylic acid, acrylic acid esters, methacrylic acid, methacrylic acid esters and mixtures thereof in the presence of a latex of vinylidene fluoride homo- or copolymers as described in more detail below and isolating, if necessary, the resin from the latex resulting from its preparation.
- a paint base for a dispersion coating means a coating where the paint base or vehicle is made from substantially dry resin, isolated from the latex resulting from its preparation, dissolved or suspended in thinner.
- a paint base for a dispersion coating will be one wherein the paint base will contain substantially only resin isolated from any latex it -was initially formed in, if necessary, and substantially dried.
- the invention provides in a first composition aspect, a paint base or paint vehicle for dispersion coating which comprises in an amount of from 10% to 90% by weight of the dry resin content, an acrylic modified fluoropolymer resin.
- the invention provides in a second composition aspect a paint comprising the paint base or paint vehicle of the first composition aspect of the invention and a pigment mixed therein.
- the invention provides in a third composition aspect, a coating derived by applying a paint as defined in the second composition aspect of the invention or a varnish consisting essentially of a paint base or paint vehicle as defined in the first composition aspect of the invention to a surface on which a coating is desired and evaporating the solvent contained in said paint or varnish.
- the invention provides in a fourth composition aspect, an article of manufacture comprising an article having adhered on at least one surface thereof a coating as defined in the third composition aspect of the invention.
- the invention provides in a process aspect, a process for applying an improved acrylic modified fluoropolymer binder containing coating on a surface which comprises applying a paint as defined in the second composition aspect of the invention or a varnish consisting essentially of a paint base or paint vehicle as defined in the first composition aspect of the invention to said surface and evaporating the thinner from said paint or varnish.
- the vinylidene fluoride homo- and copolymer emulsions employed as a starting material are known, as are their methods of preparation. See, for example, Humphrey and Dohany, Vinylidene Fluoride Polymers, Encyclopedia of Polymer Science and
- the latices so prepared may be homopolymer PVDF or copolymer PVDF with suitable monomers for copolymerization with VDF being selected from HFP, TFE, TrFE, VF or mixtures thereof.
- HFP is a preferred comonomer.
- Up to about 30% by weight comonomer (s) may be incorporated in PVDF copolymers with from about 0% to about 25% by weight being preferred.
- Seed particles having Tg less than 25°C are preferred for this invention.
- Techniques for controlling Tg are well known in the art and are not per se part of this invention.
- the most common method of control of Tg for fluorocopolymers is by control of the fluorocopolymer composition.
- the seed particle size should be less than 250 nm. in order to obtain a final AMF polymer particle size of less than 350 nm.
- the acrylic and methacrylic monomer that are seed polymerized in the presence of the fluoropolymer latex are acrylic acid, acrylic acid alkyl esters, methacrylic acid and methacrylic acid alkyl esters wherein the alkyl group in the ester portion of the molecule is from 1 to about 10 carbon atoms, with from 1 to about 4 carbons being preferred.
- Suitable acrylic esters include, without limitation, ethylacrylate, methylacrylate, butylacrylate, propylacrylate, isobutylacrylate, amylacrylate, 2-ethylhexylacrylate, and hexylacrylate.
- Suitable methacrylic acid esters include without limitation, ethyl methylacrylate, methyl methacrylate, butyl methacrylate, propyl methacrylate, isobutyl methacrylate, amyl methacrylate, 2-ethylhexyl methacrylate and hydroxyethyl methacrylate .
- Preferred monomers are acrylic acid methacrylic acid, ethyl acrylate, methyl acrylate, butyl acrylate, methyl methacrylate and glycidyl methacrylate.
- the acrylate and methacrylate ester monomers may be used singly or in combination.
- small quantities of other copolymerizable monomers and/or oligomers may be copolymerized with the acrylic and/or methacrylic acid and ester monomers.
- these include, without limitation, acrylonitrile, conjugated dienes, such as, 1,3- butadiene and isoprene, fluoroalkyl acrylates, fluoroacrylalkyl methacrylates, aromatic alkenyl compounds, such as, styrene, ⁇ -methylstyrene, styrene halides and divinyl hydrocarbon compounds, such as, divinyl benzene.
- Reactive emulsifiers such as those available under the tradenames, Burenna, Eliminol, NK ester, may be used.
- the total amount of acrylic acid, acrylic esters, methacrylic acid, methacrylic acid esters or mixtures thereof should be 80% or greater, preferably 90% or greater by weight of the total monomer mixture .
- the total monomer mixture for polymerization or copolymerization in the presence of the fluoropolymer seed particles should be 10 to 200 parts by weight, preferably 20 to 80 parts by weight per 100 parts by weight of seed particles.
- the seed polymerization can be carried out under the same conditions as for conventional emulsion polymerizations.
- the desired acrylic and/or methacrylic monomer (s) and a polymerization initiator and, optionally, a surfactant, a chain transfer agent, a pH regulator, and, also optionally, eventually a solvent and a chelating agent, are added to the seed latex, and reaction is carried out under atmospheric pressure, 0.5 to 6 hours at temperatures of 20 to 90°C, preferably 40 to 80°C.
- the emulsion polymerization using the fluoropolymer as a seed can be performed according to standard methods :
- the ingredients may be added to the reactor neat, solubilized in a suitable solvent (organic or aqueous) or as a dispersion in a suitable solvent.
- stirred tank reactor operating in the semi-continuous mode is preferred because of its convenience and flexibility.
- the process used to manufacture the products of the invention involves at least two stages. At least one stage is required for the emulsion polymerization of the fluoropolymer and at least one is required for the seeded emulsion polymerization of the acrylic monomer (s) .
- Each stage can be performed in the same reactor or different reactors.
- Each stage may contain its specific monomers, surfactant, initiator, chain transfer agent, pH regulator, solvent and/or chelating agents . It is preferred that the same reactor be employed for the various stages .
- the final latex may be composed of dispersed particles, homogeneous in size and composition, or of dispersed particles having several populations of size and/or of composition. Latex having- a homogeneous composition distribution of the dispersed particles is preferred. A broad particle size distribution, or a multi-modal particle size distribution allowing efficient packing of the particles, may be preferred to a homogeneous particle size distribution.
- the final latex particles may be composed of one, two or more phases of various morphologies such as single phase morphology, core-shell, half-moon, inverse core shell, strawberry, snow ball men, interpenetrating network and the like, all of which are well known in the art as are the techniques of obtaining same.
- the preferred morphologies are fluoropolymer cores/acrylic shells, latex particles and homogeneous latex particles.
- a single phase latex particle morphology can ' be obtained with miscible fluoropolymer/acrylic polymer pairs or with interpenetrating networks.
- the surfactant that can be used includes anionic surfactants, cationic surfactants, non-ionic surfactants and amphoteric surfactants. They can be used separately or in combinations of two or more, with the proviso that obviously incompatible types cannot be combined. They can be mixed with the seed latex, or with the monomer mixture, or in any suitable combination with other polymerization ingredients.
- the anionic surfactant includes esters of higher alcohol sulfates (e.g.
- Suitable cationic surfactants are an alkyl pyridinium chloride or an alkylammonium chloride.
- the non-ionic surfactant includes polyoxyethylene alkyl phenyl ethers, polyoxyethylene alkyl ethers, polyoxyethylene alkyl esters, polyoxyethylene alkyl phenyl esters, glycerol esters, sorbitan alkyl esters, and derivatives thereof.
- a suitable amphoteric surfactant is lauryl betaine .
- Reactive emulsifiers which are able to copolymerize with the above-mentioned monomers, can also be used (e.g. sodium styrene sulfonate, sodium alkyl sulfonate, sodium aryl alkyl sulfonate) .
- the amount of surfactant usually used is 0.05 to 5 parts by weight per 100 parts by weight of total fluoropolymer particles .
- Any kind of initiator which produces radicals suitable for free radical polymerization in aqueous media, for temperatures from 20 to 100°C, can be used as the polymerization initiator. They can be used alone or in combination with a reducing agent (e.g. sodium hydrogenobisulfite, sodium L-ascorbate, sodium thiosulfate, sodium hydrogenosulfite) .
- a reducing agent e.g. sodium hydrogenobisulfite, sodium L-ascorbate, sodium thiosulfate, sodium hydrogenosulfite
- persulfates hydrogen peroxide
- water- soluble initiators can be used as water- soluble initiators
- cumene hydroperoxide diisopropyl peroxy carbonate
- benzoyl peroxide 2,2'azobis methyl butanenitrile, 2,2'- azobisisobutyronitrile, 1,1' azobiscyclohexane-1- carbonitrile, isopropylbenzenehydroperoxyde
- Preferred initiators are 2,2'azobis methylbutanenitrile and 1, 1' azobiscyclohexane-1-carbonitrile.
- the oil-soluble initiator could be dissolved in a small quantity of solvent if desired.
- the amount of initiator used is 0.1 to 2 parts by weight per 100 parts by weight of the monomer mixture added.
- chain transfer agents there are no limitations in the type of chain transfer agents that can be used, as long as they do not excessively slow down the reaction.
- the chain transfer agents that can be used include for example mercaptans (e.g. dodecyl mercaptan, octylmercaptan) , halogenated hydrocarbon (e.g. carbon tetrachloride, chloroform), xanthogen (e.g. dimethylxanthogen disulfide) .
- the quantity of chain transfer agent used is usually 0 to 5 parts by weight per 100 parts by weight of the monomer mixture added.
- a small quantity of solvent can be added during the reaction in order to help swell the seed particle.
- the quantity of solvent added should be in such ranges that workability, environmental safety, production safety, fire hazard prevention, are not impaired.
- pH adjusting agents e.g. sodium carbonate, potassium carbonate, sodium hydrogenocarbonate
- chelating agents e.g. ethylene diamine tetraacetic acid, glycine, alanine
- Isolation of the acrylic modified fluoropolymer resin from the seed polymer latex may be accomplished -by standard methods well known in the art such as, drying of the latex, coagulation by high shear mixing, centrifugation, and/or altering the ionic balance and/or freezing followed by filtration and optional washing and the like.
- the paint base or paint vehicle composition may be left unpigmented to form a varnish, or it may be mixed with one or more 'pigments to form a paint.
- the same pigments useful in other PVDF based coatings may satisfactorily be used in the practice of the present invention.
- the pigments include, for example, those pigments identified in U.S. Patent No. 3,340,222.
- the pigment may be organic or inorganic .
- the pigment may comprise titanium dioxide, or titanium dioxide in combination with one or more other inorganic pigments wherein titanium dioxide comprises the major part of the combination.
- Inorganic pigments which may be used alone or in combination with titanium dioxide include, for example, silica, iron oxides of various colors, cadmiums, lead titanate, and various silicates, for example, talc, diatomaceous earth, asbestos, mica, clay, and basic lead silicate.
- Pigments which may be used in combination with titanium dioxide include, for example, zinc oxide, zinc sulfide, zirconium oxide, white lead, carbon black, lead chromate, leafing and non-leafing metallic pigments, molybdate orange, calcium carbonate and barium sulfate.
- the preferred pigment category is the ceramic metal oxide type pigments which are calcined. Chromium oxides and some iron oxides of the calcined type may also be satisfactorily utilized. For applications where a white coating is desired, a non- chalking, non-yellowing rutile-type of titanium dioxide is recommended. Lithopones and the like are inadequate as they suffer from lack of chalk resistance and/or from inadequate hiding. Anastase Ti0 2 is similarly not recommended.
- the pigment component when present, is advantageously present in the composition in the amount of from about 0.1 to about 50 parts by weight per 100 parts of resin component. While for most applications the preferred range is from about 25 to about 35 parts by weight pigment per 100 parts of resin component, for white and light colored pigment the amount of pigment is generally in the higher ranges of the preferred amount, and may be as high as 35 parts by weight per 100 parts of resin component or higher .
- compositions of the invention with be in liquid form.
- the binder comprising the fluoropolymer resin and any optional other resins contained therein will be, dispersed, partially or completely dissolved in a thinner which may comprise either aqueous or non- aqueous based solvents.
- a thinner which may comprise either aqueous or non- aqueous based solvents.
- solvents may either be single solvents or mixtures of solvents.
- Suitable aqueous based solvents are described in U.S. Patent "4,128,519.
- Suitable non-aqueous based solvents are described in WO 93/13178 and U.S. Patent 3,324,069.
- solvents employed are not per se part of this invention and any conventional solvent or mixture of solvents including latent solvents conventionally employed in PVDF resin based paints is contemplated as suitable by the invention.
- Other conventional paint components such as surfactants, dispersants, waxes, crosslinking agents, UV absorbers, flatting agents, thickeners and the like may also be included in the paint base or paint vehicle and the paint and varnish compositions of the invention.
- Standard techniques well known to those of skill in the art, may be employed to mix the ingredients contained in the paint base or paint vehicle and the paint and varnish compositions contemplated by the present invention.
- paint and varnish compositions of this invention may be applied to a wide variety of substrates including plastics, wood, metals, ceramics, glass and the like by conventional coating methods, such as spraying, brushing, dipping, casting, knife coating, coil coating, reverse roll coating, draw down and other methods known in the art .
- solvent based paints and varnishes having the resins in solution are air-dried to remove the thinner, including the solvent, at ambient temperatures, 15° to 50°C, and other aqueous and non-aqueous solvent based paints and varnishes are baked or heated to evaporate the thinner, including the solvent, and coalesce the coating.
- the heating temperatures will range from about 125° to about 300°C, preferably from about 175° to about 275°C. Obviously for coating substrates sensitive to the higher temperature range, solvent based paints and varnishes having the resin totally dissolved should be employed.
- a useful primer is a layer of pigmented acrylic acid ester polymer as described in U.S. Patent 3,234,039 and in U.S. Patent 3,037,881.
- a preferred primer layer is described in U.S. Patent 3,111,426 that is an epoxy based primer. More generally, acrylic based primers such as described in U.S. Patent 3,526,532 and the primers of U.S.
- Patent 4,179,542 based on mixtures of partially fluorinated halogenated ethylene polymers, epoxy resins, powdered metallic pigments and wet ground mica are also useful on metals'.
- glass fibers or other flexible substrates woven or non-woven, known adhesion promoters may be used.
- glass fiber may first be treated with a silane coupling agent as described by I.L. Fan and R. G. Shaw, Rubber World, June 1971, page 56.
- Air drying of the solvent based paints and varnishes of the invention having the resins in solution on substrates such as paper, glass fiber, glass cloth, and non-woven textiles may be accomplished at ambient temperatures with drying periods of from about 3 to 24 hours. However, with forced air drying at about 50°C the films will dry in 10 to 15 minutes. At 60°C about 5 to 10 minutes are adequate using forced air drying.
- other aqueous and non-aqueous based systems are subjected to heat to evaporate the thinner, including the solvent, and subject the polymers to coalescence. As stated above, the heating temperatures will range from about 125°C to about 300°C, preferably between about 175°C and 275° and most preferably between about 215°C and 250°C.
- the paints and varnishes of the invention may be cast and subjected to heating to obtain a free film of the composition.
- coatings are smooth, glossy, uniform and adhere tenaciously to the substrate.
- the films and coatings are also hard, creep resistant (that is dimensionally stable) , flexible, chemically resistant and weather resistant. Smoke generation resistance and hydrophobicity are also provided by the films and coatings .
- AMF resins provide coatings with higher gloss levels than -conventional PVDF/acrylic blended paint systems.
- flexibility of the AMF coatings are improved over blended systems under certain formulation and baking conditions . Accelerated UV testing indicates that the AMF based coatings having improved UV resistance as shown by improved gloss retention as compared to blended systems.
- Formulations A, B, and C were prepared containing components outlined in Table I. For each formulation, the components were charged into a grinding container and 4 mm glass beads were added to each formulation in the amount of 1.25 times the total formulation weight. The paint formulations were milled for one hour.
- the base resin used in formulation A was an AMF containing a PVDF to acrylic weight ratio of 80/20, and formulations B and C used two different PVDF homopolymers . Secondary acrylic resin was added to each formulation such that all formulations were at a final fluoropolymer to acrylic weight ratio of 70/30. Note that toluene was added only to formulation A to account for toluene added into formulations B and C with the Acryloid B-44S.
- a wire drawdown applicator was used to apply each paint to aluminum panels, and the coated panels were baked at 525°F for 90 seconds. After baking, panels were post treated either by immediate immersion in room temperature water, quenched, or a secondary bake at 140°C for 24 hours, annealed. Table II shows gloss and flexibility test results for these panels.
- AMF formulation A has a higher gloss than both PVDF formulations B and C when quenched or annealed. Also, the high flexibility of the quenched coatings is maintained only by formulation A. Formulations B and C both loose some degree of flexibility upon annealing. Surface SEM photos of quenched coatings prepared from formulations A and C were examined. The SEM photos clearly show that the AMF coating has a
- 6UBSmUTESHEET(RUUI ⁇ ) significantly smoother surface than the PVDF/acrylic blended coating. This is also in agreement with the higher gloss of the AMF coating.
- Example 2 White coatin ⁇ s at 80/20 PVDF/acrylic ratio
- Formulations D and E were prepared containing components outlined in Table III. For each formulation, the components were charged into a grinding container and 4 mm glass beads were added to each formulation in the amount of 1.25 times the total formulation weight. The paint formulations were milled for one hour.
- the base resin used in formulation D was an AMF containing a PVDF to acrylic weight ratio of 80/20
- formulation E base resin was PVDF homopolymer. Secondary acrylic resin was added to formulation E such that both 'formulations were at a final fluoropolymer to acrylic weight ratio of 80/20. Note that toluene was added into formulation D only to account for toluene added into
- a wire wound drawdown applicator was used to apply each paint to aluminum panels, and the coated panels were baked at 525°F for 90 seconds. After baking, panels were post treated either by immediate immersion in room temperature water, quenched, or a secondary bake at 140°C for 24 hours, annealed. Table IV shows gloss and flexibility test results for these panels .
- AMF formulation D has a higher gloss than PVDF formulation E when quenched or annealed. In this case, the high flexibility of the coatings is maintained for both formulations under- both post treatment conditions.
- Formulations F and G were prepared containing components outlined in Table V. For each formulation, the components were charged into a grinding container and 4 mm glass beads were added to each formulation in the amount of 1.25 times the total formulation weight. The paint formulations were milled for one hour.
- the base resin used in formulation F was an AMF containing PVDF to acrylic weight ratio of 70/30
- formulation G base resin was PVDF homopolymer. Secondary acrylic resin was added to formulation G such that both formulations were at a final fluoropolymer to acrylic weight ratio of 70/30.
- a wire wound drawdown applicator was used to apply each paint to aluminum panels, and the coated panels were baked at 550°F for 90 seconds and immediately quenched into room temperature water. As shown in Table V, AMF formulation F gives a higher original gloss than PVDF formulation G. After 15,000 hours of fluorescent UV-B exposure, the AMF coating also maintains a higher percentage of the original gloss .
- Example 4 Water Based Dispersion Coating of VDF-HFP based AMF
- a 100 g paint batch was prepared from Formulation
- 8UBSnTUTESHEET(RULE26) H by charging components 1 to 6, in the ratios shown in Table VI, into a grinding container with 100 g of 4 mm glass milling beads. The mixture was milled for 2 hours and strained through a coarse filter to remove the milling media. Component 7 and 8 were added to the strained mixture, and the mixture was rolled slowly for approximately 2 hours . The paint was applied to aluminum panels with a wire wound drawdown applicator chosen to produce 20-25 micron dry coatings. Coated panels baked at 450°F for 10 minutes produced smooth continuous coatings. The coatings passed 0-T flexibility testing, 100% Crosshatch adhesion, and 60 inch-pounds (the maximum load which does not produce substrate rupture) of direct or reverse impact without cracking.
- T-Bend formability was determined according to ASTM D 4145-83 (Reapproved 1990) a Standard Test
- SUBST ⁇ 7UTESHEEr(RULE26) removed by rubbing and the specimen is allowed to set to return to room temperature (but no more than 10 minutes) .
- the tape is removed with a quick pull at right angles to the test surface.
- BYK 182 is a dispersant from BYK-Chemie
- the vinylidene fluoride polymer and the acrylic modified fluoropolymers employed in formulating the paint vehicles employed are identified as follows:
- PVDF polymers were all commercially available VDF homopolymers sold by Elf Atochem North America, Inc., under the KYNAR ⁇ trademark. PVDF 1 was KYNAR 500+
- PVDF 2 was KYNAR 500
- PVDF 3 was KYNAR 500
- AMF polymers were all based on PVDF polymer latices synthesized in accordance with procedures used for commercially available PVDF polymers sold by Elf Atochem North America, Inc., under the KYNAR trademark.
- the AMF polymers were made as described in the specification.
- the PVDF type polymer in the seed polymer latices and the acrylic monomers and their relative percentages by weight are as follows:
- MMA methyl methacrylate
- EA ethylacrylate
- EMA ethyl methacrylate
- MAA methacrylic acid
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Laminated Bodies (AREA)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002264719A CA2264719A1 (en) | 1997-07-02 | 1998-07-02 | Fluoropolymer dispersion coatings from modified thermoplastic vinylidene fluoride based resins |
JP50735699A JP2002513442A (ja) | 1997-07-02 | 1998-07-02 | 変性熱可塑性弗化ビニリデンを基材とする樹脂からのフルオロポリマー分散塗料 |
BR9806106-2A BR9806106A (pt) | 1997-07-02 | 1998-07-02 | Base de tinta para revestimento de dispersão, tinta, revestimento, e, artigo de fabricação |
EP98933065A EP0932645A4 (en) | 1997-07-02 | 1998-07-02 | FLUOROPOLYMERIC DISPERSION COATINGS MADE FROM VINYLIDENE POLYFLUORIDE RESINS |
AU82817/98A AU735801B2 (en) | 1997-07-02 | 1998-07-02 | Fluoropolymer dispersion coatings from modified thermoplastic vinylidene fluoride based resins |
EA199900181A EA001802B1 (ru) | 1997-07-02 | 1998-07-02 | Дисперсионные покрытия на основе (со)полимеров винилиденфторида, модифицированных акриловыми полимерами |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US5164297P | 1997-07-02 | 1997-07-02 | |
US60/051,642 | 1997-07-02 | ||
US10876498A | 1998-07-01 | 1998-07-01 | |
US09/108,764 | 1998-07-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999001505A1 true WO1999001505A1 (en) | 1999-01-14 |
Family
ID=26729669
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1998/013734 WO1999001505A1 (en) | 1997-07-02 | 1998-07-02 | Fluoropolymer dispersion coatings from modified thermoplastic vinylidene fluoride based resins |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP0932645A4 (zh) |
JP (1) | JP2002513442A (zh) |
KR (1) | KR20000068392A (zh) |
CN (1) | CN1278285A (zh) |
AU (1) | AU735801B2 (zh) |
BR (1) | BR9806106A (zh) |
CA (1) | CA2264719A1 (zh) |
EA (1) | EA001802B1 (zh) |
NZ (1) | NZ335012A (zh) |
WO (1) | WO1999001505A1 (zh) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001019883A1 (fr) * | 1999-09-14 | 2001-03-22 | Atofina | Latex fluores en minidispersion dans l'eau |
EP1108761A2 (en) | 1999-12-13 | 2001-06-20 | Canon Kabushiki Kaisha | Polymer film, and polymeric compound for the production thereof |
US6340720B1 (en) | 2000-02-14 | 2002-01-22 | Ausimont Usa, Inc. | Process for making polyvinylidene fluoride power coatings and coating formulations |
EP1888836A2 (en) | 2005-05-19 | 2008-02-20 | Arkema Inc. | Highly weatherable roof coatings containing aqueous fluoropolymer dispersions |
US20130089671A1 (en) * | 2011-10-05 | 2013-04-11 | Honeywell International Inc. | Polymers formed from 2,3,3,3-tetrafluoropropene and articles and uses thereof |
WO2022055472A1 (en) * | 2020-09-08 | 2022-03-17 | Hewlett-Packard Development Company, L.P. | Housings for electronic devices |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2635691C (en) * | 2006-01-17 | 2013-10-29 | Abbott Laboratories | Combination therapy with parp inhibitors |
CN100393826C (zh) * | 2006-06-01 | 2008-06-11 | 江苏兰陵化工集团有限公司 | 水性氟碳乳胶涂料及其制备方法 |
EP3580288A4 (en) * | 2017-02-08 | 2020-09-30 | Akzo Nobel Coatings International B.V. | COATING COMPOSITION, MANUFACTURING METHOD FOR IT AND USE OF IT |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5439980A (en) * | 1990-11-29 | 1995-08-08 | Daikin Industries | Process for preparing polymer |
US5646201A (en) * | 1993-09-22 | 1997-07-08 | Daikin Industries, Ltd. | Aqueous dispersion of fluorine-containing copolymer |
-
1998
- 1998-07-02 CA CA002264719A patent/CA2264719A1/en not_active Abandoned
- 1998-07-02 CN CN98800901A patent/CN1278285A/zh active Pending
- 1998-07-02 EA EA199900181A patent/EA001802B1/ru not_active IP Right Cessation
- 1998-07-02 JP JP50735699A patent/JP2002513442A/ja active Pending
- 1998-07-02 EP EP98933065A patent/EP0932645A4/en not_active Withdrawn
- 1998-07-02 NZ NZ335012A patent/NZ335012A/xx unknown
- 1998-07-02 BR BR9806106-2A patent/BR9806106A/pt active Search and Examination
- 1998-07-02 AU AU82817/98A patent/AU735801B2/en not_active Ceased
- 1998-07-02 KR KR1019997001699A patent/KR20000068392A/ko not_active Withdrawn
- 1998-07-02 WO PCT/US1998/013734 patent/WO1999001505A1/en not_active Application Discontinuation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5439980A (en) * | 1990-11-29 | 1995-08-08 | Daikin Industries | Process for preparing polymer |
US5646201A (en) * | 1993-09-22 | 1997-07-08 | Daikin Industries, Ltd. | Aqueous dispersion of fluorine-containing copolymer |
Non-Patent Citations (1)
Title |
---|
See also references of EP0932645A4 * |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001019883A1 (fr) * | 1999-09-14 | 2001-03-22 | Atofina | Latex fluores en minidispersion dans l'eau |
FR2804440A1 (fr) * | 1999-09-14 | 2001-08-03 | Atofina | Latex fluores en minidispersion dans l'eau sans tensioactif ni solvant organique |
EP1108761A2 (en) | 1999-12-13 | 2001-06-20 | Canon Kabushiki Kaisha | Polymer film, and polymeric compound for the production thereof |
EP1108761A3 (en) * | 1999-12-13 | 2001-07-18 | Canon Kabushiki Kaisha | Polymer film, and polymeric compound for the production thereof |
US6761431B2 (en) | 1999-12-13 | 2004-07-13 | Canon Kabushiki Kaisha | Polymer film, polymeric compound for forming the same, method of manufacturing such polymeric compound, liquid-repellency treatment solution using such polymeric compound, surface-modifying method using such treatment solution and surface-modified article |
US6340720B1 (en) | 2000-02-14 | 2002-01-22 | Ausimont Usa, Inc. | Process for making polyvinylidene fluoride power coatings and coating formulations |
EP1888836A2 (en) | 2005-05-19 | 2008-02-20 | Arkema Inc. | Highly weatherable roof coatings containing aqueous fluoropolymer dispersions |
US20130089671A1 (en) * | 2011-10-05 | 2013-04-11 | Honeywell International Inc. | Polymers formed from 2,3,3,3-tetrafluoropropene and articles and uses thereof |
EP3219770A1 (en) * | 2011-10-05 | 2017-09-20 | Honeywell International Inc. | Coating compositions comprising a polymer of 2,3,3,3-tetrafluoropropene and a film-forming polymer |
WO2022055472A1 (en) * | 2020-09-08 | 2022-03-17 | Hewlett-Packard Development Company, L.P. | Housings for electronic devices |
Also Published As
Publication number | Publication date |
---|---|
CN1278285A (zh) | 2000-12-27 |
JP2002513442A (ja) | 2002-05-08 |
BR9806106A (pt) | 1999-08-31 |
EA199900181A1 (ru) | 1999-12-29 |
EA001802B1 (ru) | 2001-08-27 |
NZ335012A (en) | 2000-01-28 |
EP0932645A4 (en) | 2000-09-13 |
AU735801B2 (en) | 2001-07-12 |
AU8281798A (en) | 1999-01-25 |
KR20000068392A (ko) | 2000-11-25 |
CA2264719A1 (en) | 1999-01-14 |
EP0932645A1 (en) | 1999-08-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US6362295B2 (en) | Fluoropolymer powder coatings from modified thermoplastic vinylidene fluoride based resins | |
US5349003A (en) | Aqueous fluorine-containing polymer dispersion and aqueous dispersion containing fluorine-containing polymer and water-soluble resin and/or water dispersible resin | |
EP3164436B1 (en) | Stable aqueous fluoropolymer coating composition | |
EP2297215B1 (en) | Fluoropolymer aqueous hybrid compositions with improved film formation | |
EP0360575B1 (en) | Aqueous fluorine-containing polymer dispersion and aqueous dispersion containing fluorine-containing polymer and water-soluble resin and/or water dispersible resin | |
JP3941128B2 (ja) | 粉体塗料用組成物 | |
JP2001072725A (ja) | 架橋可能なフルオロポリマー基材水性分散液 | |
JPH04227743A (ja) | 弗化ビニリデン/ヘキサフルオルプロピレン共重合体の粉末被覆 | |
AU735801B2 (en) | Fluoropolymer dispersion coatings from modified thermoplastic vinylidene fluoride based resins | |
JPH0692566B2 (ja) | 分散型塗料樹脂組成物 | |
MXPA99002007A (en) | Fluoropolymer dispersion coatings from modified thermoplastic vinylidene fluoride based resins | |
JP2966480B2 (ja) | 水希釈可能な含フッ素重合体及び該重合体水性液の製造方法 | |
CA2225579A1 (en) | Vehicles for paints and varnishes formulated with vinylidene fluoride-hexafluoropropylene copolymers | |
EP0857769A1 (en) | Vehicles for paints and varnishes formulated with vinylidene fluoride-hexafluoropropylene copolymers | |
MXPA99002578A (en) | Fluoropolymer powder coatings from modified thermoplastic vinylidene fluoride based resins | |
JP3953924B2 (ja) | アクリル系重合体凝固組成物およびそれを用いたアクリルゾル | |
JPH037784A (ja) | フッ素系重合体水性分散液およびフッ素系重合体含有水性分散液 | |
NO830070L (no) | Vandig, herdbart belegningspreparat |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 98800901.3 Country of ref document: CN |
|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AU BR CA CN JP KR MX NZ |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 82817/98 Country of ref document: AU |
|
ENP | Entry into the national phase |
Ref document number: 2264719 Country of ref document: CA Ref document number: 2264719 Country of ref document: CA Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: PA/a/1999/002007 Country of ref document: MX Ref document number: 199900181 Country of ref document: EA |
|
WWE | Wipo information: entry into national phase |
Ref document number: 1019997001699 Country of ref document: KR |
|
WWE | Wipo information: entry into national phase |
Ref document number: 1998933065 Country of ref document: EP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 335012 Country of ref document: NZ |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
WWP | Wipo information: published in national office |
Ref document number: 1998933065 Country of ref document: EP |
|
WWP | Wipo information: published in national office |
Ref document number: 1019997001699 Country of ref document: KR |
|
WWG | Wipo information: grant in national office |
Ref document number: 82817/98 Country of ref document: AU |
|
WWW | Wipo information: withdrawn in national office |
Ref document number: 1019997001699 Country of ref document: KR |
|
WWW | Wipo information: withdrawn in national office |
Ref document number: 1998933065 Country of ref document: EP |