WO1998020186A1 - Composition et procede de revetement par conversion a phosphate - Google Patents
Composition et procede de revetement par conversion a phosphate Download PDFInfo
- Publication number
- WO1998020186A1 WO1998020186A1 PCT/US1997/019313 US9719313W WO9820186A1 WO 1998020186 A1 WO1998020186 A1 WO 1998020186A1 US 9719313 W US9719313 W US 9719313W WO 9820186 A1 WO9820186 A1 WO 9820186A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- component
- amount
- range
- ratio
- water soluble
- Prior art date
Links
- 238000007746 phosphate conversion coating Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims description 25
- 239000008199 coating composition Substances 0.000 title description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims abstract description 42
- 229910052751 metal Inorganic materials 0.000 claims abstract description 36
- 239000002184 metal Substances 0.000 claims abstract description 36
- 150000003839 salts Chemical class 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 19
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims abstract description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 6
- 239000004094 surface-active agent Substances 0.000 claims abstract description 5
- 239000007800 oxidant agent Substances 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 114
- 239000002253 acid Substances 0.000 claims description 27
- 150000007513 acids Chemical class 0.000 claims description 14
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- SPXOTSHWBDUUMT-UHFFFAOYSA-N 138-42-1 Chemical compound OS(=O)(=O)C1=CC=C([N+]([O-])=O)C=C1 SPXOTSHWBDUUMT-UHFFFAOYSA-N 0.000 claims description 10
- -1 fluoride ions Chemical class 0.000 claims description 10
- 239000007864 aqueous solution Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 6
- 235000011007 phosphoric acid Nutrition 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 150000001298 alcohols Chemical class 0.000 claims description 4
- 150000003863 ammonium salts Chemical class 0.000 claims description 4
- 150000001340 alkali metals Chemical class 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 150000002500 ions Chemical class 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 2
- 229910004074 SiF6 Inorganic materials 0.000 claims description 2
- 229910001515 alkali metal fluoride Inorganic materials 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- 229940104869 fluorosilicate Drugs 0.000 claims description 2
- 239000000797 iron chelating agent Substances 0.000 claims description 2
- 229940075525 iron chelating agent Drugs 0.000 claims description 2
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 claims 1
- MIMUSZHMZBJBPO-UHFFFAOYSA-N 6-methoxy-8-nitroquinoline Chemical compound N1=CC=CC2=CC(OC)=CC([N+]([O-])=O)=C21 MIMUSZHMZBJBPO-UHFFFAOYSA-N 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 9
- 239000010802 sludge Substances 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract description 3
- 150000001768 cations Chemical class 0.000 abstract description 3
- 229910052749 magnesium Inorganic materials 0.000 abstract description 3
- 239000011777 magnesium Substances 0.000 abstract description 3
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 abstract description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract description 2
- RGHNJXZEOKUKBD-SQOUGZDYSA-N Gluconic acid Natural products OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 abstract description 2
- 239000000174 gluconic acid Substances 0.000 abstract description 2
- 235000012208 gluconic acid Nutrition 0.000 abstract description 2
- 150000002894 organic compounds Chemical class 0.000 abstract description 2
- 229910000861 Mg alloy Inorganic materials 0.000 abstract 1
- 150000004673 fluoride salts Chemical class 0.000 abstract 1
- 230000001681 protective effect Effects 0.000 abstract 1
- QUCDWLYKDRVKMI-UHFFFAOYSA-M sodium;3,4-dimethylbenzenesulfonate Chemical compound [Na+].CC1=CC=C(S([O-])(=O)=O)C=C1C QUCDWLYKDRVKMI-UHFFFAOYSA-M 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000003752 hydrotrope Substances 0.000 description 8
- 239000000470 constituent Substances 0.000 description 5
- 238000007739 conversion coating Methods 0.000 description 5
- 229940091249 fluoride supplement Drugs 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000003352 sequestering agent Substances 0.000 description 4
- ZNBNBTIDJSKEAM-UHFFFAOYSA-N 4-[7-hydroxy-2-[5-[5-[6-hydroxy-6-(hydroxymethyl)-3,5-dimethyloxan-2-yl]-3-methyloxolan-2-yl]-5-methyloxolan-2-yl]-2,8-dimethyl-1,10-dioxaspiro[4.5]decan-9-yl]-2-methyl-3-propanoyloxypentanoic acid Chemical group C1C(O)C(C)C(C(C)C(OC(=O)CC)C(C)C(O)=O)OC11OC(C)(C2OC(C)(CC2)C2C(CC(O2)C2C(CC(C)C(O)(CO)O2)C)C)CC1 ZNBNBTIDJSKEAM-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 239000003599 detergent Substances 0.000 description 3
- 229910000378 hydroxylammonium sulfate Inorganic materials 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 235000010210 aluminium Nutrition 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical class [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 229940048842 sodium xylenesulfonate Drugs 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- HWTDMFJYBAURQR-UHFFFAOYSA-N 80-82-0 Chemical compound OS(=O)(=O)C1=CC=CC=C1[N+]([O-])=O HWTDMFJYBAURQR-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229920005682 EO-PO block copolymer Polymers 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 229920001800 Shellac Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000012874 anionic emulsifier Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- NUHCTOLBWMJMLX-UHFFFAOYSA-N bromothymol blue Chemical compound BrC1=C(O)C(C(C)C)=CC(C2(C3=CC=CC=C3S(=O)(=O)O2)C=2C(=C(Br)C(O)=C(C(C)C)C=2)C)=C1C NUHCTOLBWMJMLX-UHFFFAOYSA-N 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000005829 chemical entities Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 150000001860 citric acid derivatives Chemical class 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000003165 hydrotropic effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 239000004208 shellac Substances 0.000 description 1
- ZLGIYFNHBLSMPS-ATJNOEHPSA-N shellac Chemical compound OCCCCCC(O)C(O)CCCCCCCC(O)=O.C1C23[C@H](C(O)=O)CCC2[C@](C)(CO)[C@@H]1C(C(O)=O)=C[C@@H]3O ZLGIYFNHBLSMPS-ATJNOEHPSA-N 0.000 description 1
- 229940113147 shellac Drugs 0.000 description 1
- 235000013874 shellac Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000012224 working solution Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/361—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing titanium, zirconium or hafnium compounds
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/40—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
- C23C22/44—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also fluorides or complex fluorides
Definitions
- This invention relates to a composition and process for forming a phosphate conversion coating on active metal surfaces in order to increase the corrosion resistance of the surfaces, either as treated or after subsequent conventional overcoating of the conversion coating layer formed by an organic based protective coating such as a paint or lacquer.
- a composition according to this invention is well adapted to treating any of a variety of base metals, including at least steel and galvanized steel, zinc and zinc based alloys, alum- inum and aluminum based alloys, and magnesium and magnesium based alloys.
- the composition and method of the invention are therefore especially well adapted to treating objects having surfaces including more than one type of active metal to be protected against corrosion.
- the major object of this invention is to achieve equally satisfactory phosphating quality as in U. S. Patent 5,143,562 with reduced amounts of sludge compared to the examples in that patent.
- a composition according to this invention is an aqueous liquid composition comprising, or preferably consisting essentially of, still more preferably consisting of, water and:
- a water soluble component providing in aqueous solution dissolved oxidizing agents selected from the group consisting of (i) nitroaromatic organic compounds and (ii) water soluble salts of molybdic acids; and, optionally, one or more of the following components: (G) a component including one or more surfactants to promote cleaning of the metal surface to be treated; (H) a hydrotrope component to increase the solubility of the constituents of component (G); and (J) a component of antifoam agent or agents, wherein, in said aqueous liquid composition: 5 - the ratio by weight of component (A) to component (B) is in the range from
- ppt parts per thousand by weight
- ppt parts per thousand by weight
- the ratio of ppt of component (C) to ppt of component (D) is in the range from 0.010:1.0 to 6.0:1.0
- the ratio by weight of component (D) to component (E) is in the range from 0.05:1.0 to 5.0:1.0
- s - the ratio of the concentration in ppt of component (E) to the concentration in gram-moles per kilogram (hereinafter usually abbreviated as "M' ) of component (F) is in the range from 2000:1.0 to 20,000:1.0 if component (F) is made up of water soluble salts of molybdic acids or mixtures thereof and is in the range from 400:
- a process according to this invention comprises at a minimum a step of contacting a metal surface to be treated with a composition according to the invention for a suffi- 5 cient time to form on the metal surface a detectable conversion coating.
- the compositions according to this invention when they contain adequate amounts and types of surfactant component (G) as is usually preferred, are especially well suited to treating metal surfaces that have not been subjected to any prior chemical cleaning or conventional "activation" (e.g., contact with a suitably prepared aqueous dispersion of colloidal titanium o compounds), but conventional metal surface cleaning and/or activation steps before contact between the metal to be treated and the compositions according to the invention may be used if desired as part of a process according to this invention.
- G surfactant component
- a process according to the invention also may, and usually preferably does, include conventional steps subsequent to the contact between the metal surface to be 5 treated and the compositions according to the invention. These subsequent steps, e.g., may include rinsing with water, using reactive post treatments, such as with compositions according to the teachings of U. S. Patent 4,963,596 or with chromate containing solutions, and painting or otherwise protecting the surface with an outer coating of an organic based solid material.
- compositions according to the invention contain no more than 4, 0.9, 0.5, 0.2, 0.07, or 0.01 grams per liter (hereinafter "g/L") of cations selected from the group consisting of Zn +2 , Ni *2 , n +2 , Co +2 , Cu +2 , Fe +2 , Ca +2 , Mg +2 , and all metal cations with a valence of 3 or higher.
- g/L grams per liter
- Preferred sources for component (A) as described above are the acids and the alkali metal and ammonium salts having the anions noted.
- the concentration of component (A), calculated as the anion(s) present be in the range from 0.05 to 1.0, 0.10 to 0.70, or 0.30 to 0.50 ppt.
- a concentrated composition according to the invention that is suitable for dilution with water, optionally with addition of acid or base for pH control at the same time as dilution of the concentrated composition, to prepare, at the point of use, a working composition with a concentra- tion of component (A) in the range given above and of other components in the ranges given below.
- the concentrations of all components except water preferably are in the range from 5 to 100, more preferably from 12 to 50, or still more preferably from 20 to 25, times the concentrations of the same components in a working composition.
- the most preferred source is hydrofluoric acid, and ammonium and alkali metal fluorides and bifluorides are otherwise preferred among other acceptable sources.
- concentration of component (B) calculated as its stoichiometric equivalent of fluorine atoms, be in the range from 0.1 to 2.0, 0.2 to 0.8, or 0.4 to 0.7 ppt.
- citric acid and/or its salts are used.
- the total concentration of citric acid and/or its stoichiometric equivalent for any citrate salts present be at least, with increasing preference in the order given, 0.0010, 0.0015, 0.0025, 0.0050, 0.010, 0.020, 0.030, 0.040, 0.050, 0.060, 0.070, 0.080, 0.090, or 0.097 ppt and independently preferably be not more than, with increasing preference in the order given, 0.45, 0.40, 0.35, 0.30, 0.25, 0.20, 0.17, 0.15, 0.13, or 0.11 ppt of the total composition.
- component (D) the most preferred source is hydroxylamine sulfate (briefly denoted hereinafter as "HAS”), but many other sources are satisfactory.
- HAS hydroxylamine sulfate
- concentration of component (D) calculated as its stoichiometric equivalent of hydroxylamine (H 2 NOH)
- H 2 NOH stoichiometric equivalent of hydroxylamine
- component (E) the most preferred source is orthophosphoric acid (H 3 P0 4 ) and/or its alkali metal and ammonium salts.
- the acid itself and all anions produced by its partial or total ionization in aqueous solution are considered part of component (E) as described herein.
- the concentration of component (E), calculated as its stoichiometric equivalent as phosphoric acid (H 3 P0 4 ) be in the range from 3 to 30, 7 to 15, or 5 to 12, g/L.
- the most preferred sources of component (F) are water soluble salts of one of the molybdic acids, most preferably of H 2 Mo0 4 .
- This component provides a dark blue colored conversion coating that is easy to detect visually and gives good corrosion protection, adequate for many purposes.
- This embodiment is generally preferred by users who do not wish to quantitatively monitor the thickness of the coating produced.
- the total concentration of (F) be in the range from 0.00002 to 0.02, 0.0002 to 0.02, or 0.002 to 0.02 M of total molybdate salts.
- paranitrobenzene sulfonic acid and/or its water soluble salts, especially the sodium salt are the most preferred source of component (F).
- the conversion coating layer produced by this embodiment is often difficult to detect visually, but the thickness of the coating can be readily determined by the quantitative methods known to those skilled in the art, which generally involve weighing a sample of the coating before and after using an appropriate stripping solution composition to remove the conversion coating.
- concentration of component (F) be in the range from 0.0001 to 0.1 , 0.001 to 0.1, or 0.01 to 0.1 M.
- component (G) In a working composition, it is preferred, with increasing preference in the order given, that the concentration of component (G) be in the range from 0 to 5.0, 1.5 to 3.0, or 1.5 to 2.0, g L.
- Preferred chemical types for component (G) are polyethoxylated alcohols with about 12 - 22 carbon atoms in the alcohol portion, other modified polyethers of the aliphatic or aromatic types, and salts of complex organic phosphate esters.
- a hydrotrope is defined generally as a substance that increases the solubility in water of another material that is only partially soluble. Hydrotrope component (H) is needed in the compositions according to this invention only if the amount of component (G) desired in the compositions is so large as to exceed the limit of ready solubility in the absence of a hydrotrope. In such cases, adequate solubility to produce an optically clear and homogeneous composition as preferred can generally be achieved by use of a hydrotrope.
- a hydrotrope for this invention is preferably an ammonium or alkali metal salt of a sulfonate of toluene, xylene, or cumene, or a mixture of two or more such salts.
- hydrotrope sodium xylene sulfonate.
- a water soluble complex organo- phosphate ester or acid ester may often be advantageously added as an auxiliary hy- drotrope.
- concentration of component (H) be in the range from 0 to 2.0, 0.4 to 1.2, or 0.6 to 0.8, g/L.
- component (J) Preferred chemical types for component (J) are (i) aliphatic petroleum distillates modified with hydrophobic silica and/or (ii) polyethoxylated alcohols. Block copolymers of ethylene oxide and propylene oxide may also be used. The amount used, if needed, should be sufficient to reduce the foaming of the composition to an acceptable level.
- the concentration of free acid be in the range from 0.0 to 2.0, 0.0 to 1.0, or 0.2 to 1.0, "points” and that the concentration of total acid be in the range from 3 to 12, 5 to 10, or 6.0 to 9.0, “points”.
- “Points” are defined for this purpose as the number of millilit- ers (hereinafter "ml") of 0.1 N NaOH solution required to titrate a 10 ml sample of the composition, to a phenolphthalein end point for total acid and a bromthymol blue end point for free acid.
- the pH value of a working composition according to the invention be in the range from 3.0 to 7.0, 4.2 to 5.9, or 4.5 to 5.5.
- the ratio by weight of component (A) to the stoichiometric equivalent as fluoride ions of component (B) be in the range from 0.3:1.0 to 1.6:1.0, from 0.5:1.0 to
- the components are to be measured in the same manner and units as described above for measuring the concentrations of the same components in working solutions.
- contact between the metal surface to be treated and a composition according to the invention may be accomplished by spraying, dipping, or any other convenient method or combination of methods.
- the temperature during contact between the metal treated and the composition according to the invention preferably is, with increasing preference in the order given, in the range from 21 to 85, 25 to 70, or 30 to 65, °C.
- the time of contact preferably is, with increasing preference in the order given, in the range from 5 sec to 15 minutes (hereinafter "min"), 15 sec to 10 min, or 30 sec to 5 min.
- the add-on mass of the phosphate coating formed preferably is, with increasing preference in the order given, in the range from 12 to 1600, 98 to 975, or 285 to 700, milligrams per square meter (hereinafter sometimes abbreviated as "mg/m 2 ) of surface treated.
- mg/m 2 milligrams per square meter
- compositions were prepared containing the following components
- Variable ion sequestering agent - see table below 35 40 % sodium xylene sulfonate
- ANTAROXTM LF-330 was commercially obtained from Rh ⁇ ne-Poulenc and is re- ported by its supplier to be a modified linear aliphatic polyether detergent and wetting agent with low foaming tendency.
- TRITONTM DF-16 was commercially obtained from Union Carbide Corp. and is reported by its supplier to be a modified polyethoxylated straight chain alcohol nonionic low foaming detergent.
- RHODAFACTM RP-710 was commercially obtained from Rh ⁇ ne-Poulenc and is reported by its supplier to be a complex organic phosphate anionic detergent and emulsifier with hydrotropic effect on low foaming nonionic surfactants.
- the sodium hydroxide was added to about 90 % of the amount of water expected to be finally needed; the phosphoric acid was added next, with cooling until the temperature of the mixture fell to 43 °C or below. Then the sequestering agent, the principal hydrotrope, and the three surfactants were added in rapid succession and the mixture stirred until clear (about 15 min). The hydroxylamine sulfate and p-nitrobenzene sulfonic acid were then added, and 30 minutes of additional mixing was performed. Subsequently, the last two named ingredients were added, followed by another 30 minutes of mixing. The remaining water was then added, to the ex- tent necessary to achieve a total of 1000 parts by weight.
- the concentrated compositions as described above were diluted with water to produce a working composition containing 50 grams of the concentrated composition per liter of the working composition.
- Each working composition had a pH value of 4.8 and a total acidity as shown in Table 1 below.
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
Abstract
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU50877/98A AU5087798A (en) | 1996-11-06 | 1997-11-04 | Phosphate conversion coating composition and process |
CA002269455A CA2269455A1 (fr) | 1996-11-06 | 1997-11-04 | Composition et procede de revetement par conversion a phosphate |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US2955796P | 1996-11-06 | 1996-11-06 | |
US60/029,557 | 1996-11-06 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998020186A1 true WO1998020186A1 (fr) | 1998-05-14 |
Family
ID=21849644
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1997/019313 WO1998020186A1 (fr) | 1996-11-06 | 1997-11-04 | Composition et procede de revetement par conversion a phosphate |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU5087798A (fr) |
CA (1) | CA2269455A1 (fr) |
WO (1) | WO1998020186A1 (fr) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001006035A1 (fr) * | 1999-07-15 | 2001-01-25 | Henkel Kommanditgesellschaft Auf Aktien | Procede de traitement contre la corrosion ou de traitement posterieur de surfaces metalliques |
EP1338678A3 (fr) * | 2002-02-11 | 2004-10-06 | United Technologies Corporation | Revêtement par conversion sans chromate, résistant à la corrosion pour les alliages de magnésium |
US6881355B2 (en) | 2002-08-02 | 2005-04-19 | Clariant Gmbh | Antifreeze |
WO2006108655A1 (fr) * | 2005-04-14 | 2006-10-19 | Chemetall Gmbh | Procede de formation d'une couche de conversion sans chromate, bien visible, pour magnesium et alliages de magnesium |
WO2006108108A3 (fr) * | 2005-04-06 | 2008-01-17 | Rem Technologies | Superfinition de carbures de densite elevee |
ITMI20100094A1 (it) * | 2010-01-26 | 2011-07-27 | Np Coil Dexter Ind Srl | Processi di pretrattamento alla verniciatura, a basso impatto ambientale, alternativi ai trattamenti tradizionali di fosfatazione |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4927472A (en) * | 1987-10-13 | 1990-05-22 | Nihon Parkerizing Co., Ltd. | Conversion coating solution for treating metal surfaces |
US5143562A (en) * | 1991-11-01 | 1992-09-01 | Henkel Corporation | Broadly applicable phosphate conversion coating composition and process |
-
1997
- 1997-11-04 WO PCT/US1997/019313 patent/WO1998020186A1/fr active Application Filing
- 1997-11-04 CA CA002269455A patent/CA2269455A1/fr not_active Abandoned
- 1997-11-04 AU AU50877/98A patent/AU5087798A/en not_active Abandoned
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4927472A (en) * | 1987-10-13 | 1990-05-22 | Nihon Parkerizing Co., Ltd. | Conversion coating solution for treating metal surfaces |
US5143562A (en) * | 1991-11-01 | 1992-09-01 | Henkel Corporation | Broadly applicable phosphate conversion coating composition and process |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001006035A1 (fr) * | 1999-07-15 | 2001-01-25 | Henkel Kommanditgesellschaft Auf Aktien | Procede de traitement contre la corrosion ou de traitement posterieur de surfaces metalliques |
EP1338678A3 (fr) * | 2002-02-11 | 2004-10-06 | United Technologies Corporation | Revêtement par conversion sans chromate, résistant à la corrosion pour les alliages de magnésium |
US6881355B2 (en) | 2002-08-02 | 2005-04-19 | Clariant Gmbh | Antifreeze |
WO2006108108A3 (fr) * | 2005-04-06 | 2008-01-17 | Rem Technologies | Superfinition de carbures de densite elevee |
US7641744B2 (en) | 2005-04-06 | 2010-01-05 | Rem Technologies, Inc. | Superfinishing of high density carbides |
WO2006108655A1 (fr) * | 2005-04-14 | 2006-10-19 | Chemetall Gmbh | Procede de formation d'une couche de conversion sans chromate, bien visible, pour magnesium et alliages de magnesium |
ITMI20100094A1 (it) * | 2010-01-26 | 2011-07-27 | Np Coil Dexter Ind Srl | Processi di pretrattamento alla verniciatura, a basso impatto ambientale, alternativi ai trattamenti tradizionali di fosfatazione |
WO2011092079A1 (fr) | 2010-01-26 | 2011-08-04 | Np Coil Dexter Industries S.R.L. | Procédés de prétraitement de phosphatation à faible impact sur l'environnement comme alternative aux traitements de phosphatation classiques |
CN102782187A (zh) * | 2010-01-26 | 2012-11-14 | Np线圈德克斯特工业公司 | 作为常规磷酸盐化处理的替代方案的低环境影响的涂装预处理方法 |
US10378110B2 (en) | 2010-01-26 | 2019-08-13 | Quaker Chemical S.r.l. | Painting pre-treatment processes with low environments impact, as an alternative to conventional phosphating treatments |
Also Published As
Publication number | Publication date |
---|---|
AU5087798A (en) | 1998-05-29 |
CA2269455A1 (fr) | 1998-05-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US5143562A (en) | Broadly applicable phosphate conversion coating composition and process | |
EP0008942B1 (fr) | Compositions et procédés pour revêtir de l'aluminium | |
US5052421A (en) | Treatment of aluminum with non-chrome cleaner/deoxidizer system followed by conversion coating | |
EP0739428B1 (fr) | Composition et procédé de traitement de métaux | |
EP0880410B1 (fr) | Composition de passivation et procede d'enduisage | |
AU7356994A (en) | Composition and process for desmutting and deoxidizing without smutting | |
AU684594B2 (en) | Phosphate conversion coating and compositions and concentrates therefor with stable internal accelerator | |
CA2252559C (fr) | Passivation de chromate et solutions concentrees stables au stockage utilisees a cet effet | |
WO1997017480A1 (fr) | Composition pour revetement de conversion en phosphate rapide et/ou a cristaux fins et procede d'utilisation | |
US20080314479A1 (en) | High manganese cobalt-modified zinc phosphate conversion coating | |
WO1998020186A1 (fr) | Composition et procede de revetement par conversion a phosphate | |
US5391239A (en) | Conversion coating of aluminum and its alloys and compositions and concentrates therefor | |
US7670442B2 (en) | Iron phosphating process that reduces laser scale resulting in improved paint adhesion | |
US5891268A (en) | High coating weight iron phosphating, compositions therefor, and use of the coating formed as a lubricant carrier | |
US6706123B2 (en) | Phosphate conversion coating concentrate | |
AU712410B2 (en) | Moderate temperature manganese phosphate conversion coating composition and process | |
CA2236512C (fr) | Procede pour la phosphatation de surfaces metalliques | |
EP1102873A1 (fr) | Compositions et procedes de phosphatation et produits ainsi obtenus faisant montre d'une aptitude au formage mecanique amelioree | |
CA2236173A1 (fr) | Composition pour revetement de conversion en phosphate rapide et/ou a cristaux fins et procede d'utilisation | |
MXPA98002943A (en) | Composition and coating process by conversion of finally crystalline phosphate, and / or rap | |
MXPA98004703A (es) | Composiciones de revestimiento de conversion de fosfato de zinc y procedimiento |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AL AM AT AU AZ BA BB BG BR BY CA CH CN CU CZ DE DK EE ES FI GB GE GH HU ID IL IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MD MG MK MN MW MX NO NZ PL PT RO RU SD SE SG SI SK TJ TM TR TT UA UG US UZ VN YU ZW AM AZ BY KG KZ MD RU TJ TM |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): GH KE LS MW SD SZ UG ZW AT BE CH DE DK ES FI FR GB GR IE IT LU MC NL |
|
DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
ENP | Entry into the national phase |
Ref document number: 2269455 Country of ref document: CA Ref country code: CA Ref document number: 2269455 Kind code of ref document: A Format of ref document f/p: F |
|
WWE | Wipo information: entry into national phase |
Ref document number: 09297716 Country of ref document: US |
|
NENP | Non-entry into the national phase |
Ref country code: CA |
|
REG | Reference to national code |
Ref country code: DE Ref legal event code: 8642 |
|
122 | Ep: pct application non-entry in european phase | ||
WWE | Wipo information: entry into national phase |
Ref document number: 09557535 Country of ref document: US |