WO1995003337A1 - Photoinitiator compositions - Google Patents
Photoinitiator compositions Download PDFInfo
- Publication number
- WO1995003337A1 WO1995003337A1 PCT/GB1994/001550 GB9401550W WO9503337A1 WO 1995003337 A1 WO1995003337 A1 WO 1995003337A1 GB 9401550 W GB9401550 W GB 9401550W WO 9503337 A1 WO9503337 A1 WO 9503337A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- photoinitiator
- hydrogen
- optionally substituted
- composition
- olefinically unsaturated
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 36
- -1 anthraquinone compound Chemical class 0.000 claims abstract description 23
- 229920000642 polymer Polymers 0.000 claims abstract description 17
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000852 hydrogen donor Substances 0.000 claims abstract description 9
- 230000005281 excited state Effects 0.000 claims abstract description 5
- 150000001875 compounds Chemical class 0.000 claims description 16
- 229910052739 hydrogen Inorganic materials 0.000 claims description 13
- 239000001257 hydrogen Substances 0.000 claims description 12
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 230000005855 radiation Effects 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 125000004453 alkoxycarbonyl group Chemical group 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 4
- 229910052736 halogen Inorganic materials 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 150000004056 anthraquinones Chemical class 0.000 claims description 3
- 150000002367 halogens Chemical group 0.000 claims description 3
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 claims description 3
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 2
- 125000004423 acyloxy group Chemical group 0.000 claims description 2
- 125000004414 alkyl thio group Chemical group 0.000 claims description 2
- 125000005110 aryl thio group Chemical group 0.000 claims description 2
- 125000004104 aryloxy group Chemical group 0.000 claims description 2
- 125000004429 atom Chemical group 0.000 claims description 2
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 2
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 125000005415 substituted alkoxy group Chemical group 0.000 claims description 2
- 125000000547 substituted alkyl group Chemical group 0.000 claims description 2
- 125000003107 substituted aryl group Chemical group 0.000 claims description 2
- 150000003512 tertiary amines Chemical class 0.000 claims description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims 1
- 125000000467 secondary amino group Chemical class [H]N([*:1])[*:2] 0.000 claims 1
- 239000000178 monomer Substances 0.000 description 9
- CEULUVOWISRBDB-UHFFFAOYSA-N n-(9,10-dioxoanthracen-2-yl)prop-2-enamide Chemical compound C1=CC=C2C(=O)C3=CC(NC(=O)C=C)=CC=C3C(=O)C2=C1 CEULUVOWISRBDB-UHFFFAOYSA-N 0.000 description 7
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- VNQXSTWCDUXYEZ-UHFFFAOYSA-N 1,7,7-trimethylbicyclo[2.2.1]heptane-2,3-dione Chemical compound C1CC2(C)C(=O)C(=O)C1C2(C)C VNQXSTWCDUXYEZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 229930006711 bornane-2,3-dione Natural products 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- HWSSEYVMGDIFMH-UHFFFAOYSA-N 2-[2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOCCOC(=O)C(C)=C HWSSEYVMGDIFMH-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000002431 hydrogen Chemical group 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- YDIYEOMDOWUDTJ-UHFFFAOYSA-N 4-(dimethylamino)benzoic acid Chemical compound CN(C)C1=CC=C(C(O)=O)C=C1 YDIYEOMDOWUDTJ-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000004150 EU approved colour Substances 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 238000001157 Fourier transform infrared spectrum Methods 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- NPKSPKHJBVJUKB-UHFFFAOYSA-N N-phenylglycine Chemical compound OC(=O)CNC1=CC=CC=C1 NPKSPKHJBVJUKB-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 230000008033 biological extinction Effects 0.000 description 1
- QUZSUMLPWDHKCJ-UHFFFAOYSA-N bisphenol A dimethacrylate Chemical class C1=CC(OC(=O)C(=C)C)=CC=C1C(C)(C)C1=CC=C(OC(=O)C(C)=C)C=C1 QUZSUMLPWDHKCJ-UHFFFAOYSA-N 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 238000004455 differential thermal analysis Methods 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- HNPDNOZNULJJDL-UHFFFAOYSA-N ethyl n-ethenylcarbamate Chemical compound CCOC(=O)NC=C HNPDNOZNULJJDL-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 125000005395 methacrylic acid group Chemical class 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- KKFHAJHLJHVUDM-UHFFFAOYSA-N n-vinylcarbazole Chemical compound C1=CC=C2N(C=C)C3=CC=CC=C3C2=C1 KKFHAJHLJHVUDM-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229940006093 opthalmologic coloring agent diagnostic Drugs 0.000 description 1
- FZUGPQWGEGAKET-UHFFFAOYSA-N parbenate Chemical compound CCOC(=O)C1=CC=C(N(C)C)C=C1 FZUGPQWGEGAKET-UHFFFAOYSA-N 0.000 description 1
- UCUUFSAXZMGPGH-UHFFFAOYSA-N penta-1,4-dien-3-one Chemical class C=CC(=O)C=C UCUUFSAXZMGPGH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
Definitions
- This invention relates to photoinitiator compositions and photopolymerisable compositions derived therefrom and to their use in the production of polymeric materials.
- One known class of photoinitiators comprises ketones which are generally used in conjunction with a hydrogen donor such as an amine from which the photoinitiator, when subjected to and excited by radiation of appropriate wavelength, abstracts a hydrogen atom and so forms radicals.
- a hydrogen donor such as an amine from which the photoinitiator, when subjected to and excited by radiation of appropriate wavelength, abstracts a hydrogen atom and so forms radicals.
- Certain ketone photoinitiators are described in United Kingdom Patent No 1408255, particular emphasis being placed on ⁇ -diketones one of which, camphorquinone, has achieved considerable commercial success as a component of visible light curable compositions.
- Another class of ketone type photoinitiators comprises anthraquinone compounds having in the 2-position a substituent of the formula:
- R 1 represents an optionally substituted hydrocarbyl radical and X represents 0, S or NR 2 wherein R 2 represents hydrogen or an optionally substituted hydrocarbyl radical.
- Optionally substituted hydrocarbyl radicals which may be represented by R 1 and R 2 include optionally substituted alkenyl radicals and 2-acryloylamino anthraquinone is mentioned as a preferred compound.
- polymers of 2-acryloylamino anthraquinone and related polymerisable 2-substituted anthraquinones are extremely effective photoinitiators and have the advantage over the corresponding non-polymeric photoinitiators of being more soluble in the olefinically unsaturated monomers and/or oligomers with which they are used. Furthermore, compared with the non-polymeric initiators, the polymeric initiators exhibit a reduce tendency to migrate from the resulting polymeric material to adjacent materials.
- the invention provides a photoinitiator composition
- a photoinitiator composition comprising: (a) a photoinitiator comprising a polymer obtainable by the polymerisation of an anthraquinone compound having in the 2-position an olefinically unsaturated group capable of taking part in addition polymerisation, and (b) a hydrogen donor capable of reducing the photoinitiator when the latter is in an excited state.
- X represents an atom or group linking the olefinic group to the carbon atom at the 2-position of the anthraquinone nucleus
- n has the value 0 or 1 and each of R 1 , R 2 and R 3 independently represents a hydrogen or halogen atom or a hydroxyl, optionally substituted alkyl, optionally substituted alkoxy, optionally substituted alkylthio, cycloalkyl, optionally substituted aryl, optionally substituted aryloxy, optionally substituted arylthio, nitro, cyano, acyloxy or alkoxycarbonyl group.
- Alkyl groups mentioned herein either as such or as components of larger groups such as alkoxycarbonyl, particularly include lower alkyl groups having one to four carbon atoms but larger alkyl groups, for example those linear or branched groups having up to 10 carbon atoms, may be present if desired.
- the preferred polymerisable groups are those in which each of R 2 and R 3 is hydrogen and R 1 is hydrogen, halogen, lower alkyl, cyano or alkoxycarbonyl.
- Particular preferred groups are those in which each of R 2 and R 3 is hydrogen and R 1 is hydrogen, halogen (especially chlorine) or lower alkyl (especially methyl) .
- linkages which may be represented by X
- linkages there may be mentioned -0-, -S-, -CO-, -CS-, -NR 4 -CO- in which R 4 is hydrogen or alkyl, -0-CO-, -S-CO-, -CO-0-, -CO-S-, -SO-, -S0 2 -, -NR 4 -S0 2 -, -S0 2 -NR 4 -, -CH 2 -, -0-CH 2 -, -S-CH 2 -, -S0 2 -CH 2 -, -COCH 2 -, -0-CO-CH 2 -, -NR 4 -CH 2 - and -NR 4 - .
- R s represents hydrogen or lower alkyl, for example methyl.
- the positions of the anthraquinone nucleus other than the 2-position may be unsubstituted or, alternatively, one or more of said positions may be substituted.
- Polymerisation of the 2-substituted anthraquinone to form the photoinitiator may be effected using conventional conditions for the polymerisation of such compounds, such conditions having been fully described in the prior art.
- the 2- substituted anthraquinone may be dissolved or dispersed in a suitable liquid organic medium, optionally with the addition of one or more other olefinically unsaturated compounds, and subjected to the action of a free radical polymerisation initiator such as a peroxide, preferably at an elevated temperature.
- a free radical polymerisation initiator such as a peroxide
- Preferred photoinitiators for use in the photoinitiator compositions of the invention include homopolymers obtained by the homopolymerisation of 2-acryloylaminoanthraquinone and copolymers obtained by the copolymerisation of 2-acryloylaminoanthraquinone with at least one other polymerisable olefinically unsaturated compound. These photoinitiators may optionally be used in conjunction with one or more other photoinitiator materials.
- Hydrogen donors which may be present in the photoinitiator composition include primary, secondary or tertiary amines in which at least one hydrogen atom is directly attached to a saturated carbon atom adjacent to the amino nitrogen.
- Suitable amines are well known in the art and include, for example, propylamine, diethylamine, triethylamine, benzyldimethylamine, N- phenylglycine, N, N-dimethylethanolamine, N-methyldiethanolamine, triethanolamine and, especially, dimethylaminoethyl methacrylate or ethyl p-dimethylaminobenzoate.
- Mixtures of hydrogen donors for example mixtures of amines, may be used.
- the photoinitiator compositions of the invention may be used in conjunction with polymerisable olefinic compounds in the preparation of photopolymerisable compositions.
- the invention provides a photopolymerisable composition comprising a polymerisable olefinically unsaturated compound and a photoinitiator composition as hereinbefore defined.
- the polymerisable olefinically unsaturated compound present in the photopolymerisable composition of the invention will generally be a monomer, oligomer or polymer having at least one olefinically unsaturated double bond per molecule. Mixtures of two or more such compounds may be used if desired, for example a mixture comprising one or more monofunctional polymerisable compound and one or more polyfunctional polymerisable compound.
- Suitable polymerisable olefinic monomers have been fully described in the prior art and include, for example, alpha-beta- unsaturated carboxylic acids, for example acrylic and methacrylic acids and the nitriles, amides and esters thereof, for example acrylonitrile, ethyl acrylate, methyl methacrylate, butyl methacrylate, glycidyl methacrylate, triethylene glycol dimethacrylate, ethoxylated bisphenol A dimethacrylate, acrylamide and methylene bis-acrylamide, vinyl aromatic compounds, for example styrene, alpha-methylstyrene and vinyltoluene, dienes, for example butadiene and isoprene, vinyl chloride, vinylidene chloride, vinyl carbazole, vinyl ketones and vinyl esters, for example vinyl acetate. Oligomers derived from these monomers may also be used. Olefinically unsaturated polymers which may be present in the
- the photoinitiator is suitably present in the photopolymerisable compositions of the invention in an amount of from 0.01 to 5%, preferably from 0.05 to 2%, on a weight basis.
- the hydrogen donor may be present in an amount of from 0.01 to 5%, preferably from 0.5 to 1%, on a weight basis.
- the photopolymerisable compositions of the invention may be prepared by incorporating the photoinitiator composition or each of the separate components thereof into the polymerisable olefinically unsaturated compound or compounds in any convenient manner.
- the photopolymerisable compositions will be prepared in a sequence of steps comprising:
- photopolymerisable composition if desired, for example peroxides such as benzoyl peroxide, peroxyesters such as tert-butyl perbenzoate, colouring agents, plasticisers, fillers, thermal polymerisation inhibitors and the like.
- peroxides such as benzoyl peroxide, peroxyesters such as tert-butyl perbenzoate, colouring agents, plasticisers, fillers, thermal polymerisation inhibitors and the like.
- Photopolymerisation of the photopolymerisable compositions of the invention may be effected by subjecting said compositions, preferably in the form of films, to radiation from sources which have emission maxima in the range from 200 to 500nm and especially in the range 400 to 500nm.
- Suitable radiation sources are known in the art and include actinic or superactinic fluorescent tubes, low pressure, medium pressure and high pressure mercury vapour lamps and xenon lamps as well as tungsten halogen and blue phosphor- fluorescent lamps.
- a method for the preparation of a polymeric material which comprises irradiating a photopolymerisable composition of the invention with radiation having a wavelength which is capable of being absorbed by the photoinitiator so as to convert it to an excited state.
- compositions of the invention are useful in the production of light-curable adhesives, coatings, inks and the like.
- the invention is illustrated but not limited by the following Example.
- 2-Acryloylaminoanthraquinone (lg) was dissolved in dimethylformamide (100cm 3 ) in a three necked flask which was immersed in a constant temperature bath (70°C) and the solution deoxygenated with pure nitrogen ( ⁇ 5ppm 0 2 ) for 20 minutes. Lauryl peroxide (0.3g) was then added to commence the polymerisation which was continued for a period of 45 minutes with constant stirring. The yellow-orange polymer (0.7g) was then precipitated by the addition of 1M hydrochloric acid solution followed by washing with distilled water. The polymer was then filtered and washed several times with acetone to remove low molecular weight material and monomer.
- the poly(2-acryloylaminoanthraquinone) unlike the monomer, dissolved easily in chloroform and could be cast from chloroform solution into clear films.
- the absorption spectrum of the polymer was similar to that of the of the monomer being only blue shifted by 2nm due to loss of the acrylic unsaturation.
- the corresponding extinction coefficients were also similar to that of the monomer being reduced by only O ⁇ ftnole" 1 at each maximum.
- Gel permeation chromatography using polystyrene as a standard gave a main number average molecular weight value for the polymer of 3,230 with a small shoulder at 1,600.
- Differential thermal analysis of the polymer gave a glass transition temperature of 128°C and a very weak broad melting point peak over the region 180-200°C. The latter was also confirmed by visual observation in a melting point apparatus.
- Photocurin ⁇ Poly(2-acryloylaminoanthraquinone) was dissolved (0.001 mole%) in a 50/50 (by volume) vinyl urethane/triethylene glycol dimethacrylate resin together with p-dimethylaminobenzoate (0.005 mole%) .
- a small sample of the prepared resin was then spread between two sheets of clear polyethylene to give a film thickness of 50 ⁇ m which was controlled by a PTFE spacer and the resulting assembly was clamped between two salt flats and mounted in the sample holder of a Perkin-Elmer model 842 spectrometer.
- the sample was then irradiated with visible light (115mW/cm 2 ) (ILC 302UV) via a light guide and the decrease in double bond absorption (1638cm "1 ) was monitored with time. The percentage conversion was measured by ratioing the decreased absorption with that for the original unirradiated sample. All measured peaks were normalised to the baseline of the final infra-red spectrum.
- the rate of conversion of vinyl groups using the three photoinitiators is shown in the accompanying graph from which it can be seen that the polymer (2-acrylamido-AQP) is as effective as the monomer in the initial stages but becomes slightly less effective in the later stages.
- Camphorquinone is seen to be the least effective visible photoinitiator particularly during the early stages of irradiation.
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Abstract
A photoinitiator composition comprising: (a) a photoinitiator comprising a polymer obtainable by the polymerisation of an anthraquinone compound having in the 2-position an olefinically unsaturated group capable of taking part in addition polymerisation, and (b) a hydrogen donor capable of reducing the photoinitiator when the latter is in an excited state.
Description
PHOTOINITIATOR COMPOSITIONS
This invention relates to photoinitiator compositions and photopolymerisable compositions derived therefrom and to their use in the production of polymeric materials.
It is known to polymerise olefinically unsaturated compounds by exposing such compounds to electromagnetic radiation such as visible or ultraviolet light in the presence of a photoinitiator which is capable of absorbing the radiation and thereby generating free radicals.
One known class of photoinitiators comprises ketones which are generally used in conjunction with a hydrogen donor such as an amine from which the photoinitiator, when subjected to and excited by radiation of appropriate wavelength, abstracts a hydrogen atom and so forms radicals. Certain ketone photoinitiators are described in United Kingdom Patent No 1408255, particular emphasis being placed on α-diketones one of which, camphorquinone, has achieved considerable commercial success as a component of visible light curable compositions.
Another class of ketone type photoinitiators, described in our EP-A-0542439, comprises anthraquinone compounds having in the 2-position a substituent of the formula:
-XCOR1 wherein R1 represents an optionally substituted hydrocarbyl radical and X represents 0, S or NR2 wherein R2 represents hydrogen or an optionally substituted hydrocarbyl radical. Optionally substituted hydrocarbyl radicals which may be represented by R1 and R2 include optionally substituted alkenyl radicals and 2-acryloylamino anthraquinone is mentioned as a preferred compound.
It has now been found that polymers of 2-acryloylamino anthraquinone and related polymerisable 2-substituted anthraquinones are extremely effective photoinitiators and have the advantage over the corresponding non-polymeric photoinitiators of being more soluble in the olefinically unsaturated monomers and/or oligomers with which they are used. Furthermore, compared with the non-polymeric initiators, the polymeric initiators exhibit a reduce tendency to migrate from the resulting polymeric material to adjacent materials.
Accordingly, the invention provides a photoinitiator composition comprising: (a) a photoinitiator comprising a polymer obtainable by the polymerisation of an anthraquinone compound having in the 2-position an olefinically unsaturated group capable of taking part in addition polymerisation, and
(b) a hydrogen donor capable of reducing the photoinitiator when the latter is in an excited state.
As examples of olefinically unsaturated groups which may be present in the 2-position of the anthraquinone compound there may be mentioned groups of the general formula:
wherein X represents an atom or group linking the olefinic group to the carbon atom at the 2-position of the anthraquinone nucleus, n has the value 0 or 1 and each of R1, R2 and R3 independently represents a hydrogen or halogen atom or a hydroxyl, optionally substituted alkyl, optionally substituted alkoxy, optionally substituted alkylthio, cycloalkyl, optionally substituted aryl, optionally substituted aryloxy, optionally substituted arylthio, nitro, cyano, acyloxy or alkoxycarbonyl group.
Alkyl groups mentioned herein, either as such or as components of larger groups such as alkoxycarbonyl, particularly include lower alkyl groups having one to four carbon atoms but larger alkyl groups, for example those linear or branched groups having up to 10 carbon atoms, may be present if desired.
The preferred polymerisable groups are those in which each of R2 and R3 is hydrogen and R1 is hydrogen, halogen, lower alkyl, cyano or alkoxycarbonyl. Especially preferred groups are those in which each of R2 and R3 is hydrogen and R1 is hydrogen, halogen (especially chlorine) or lower alkyl (especially methyl) .
As examples of linkages which may be represented by X, there may be mentioned -0-, -S-, -CO-, -CS-, -NR4-CO- in which R4 is hydrogen or alkyl, -0-CO-, -S-CO-, -CO-0-, -CO-S-, -SO-, -S02-, -NR4-S02-, -S02-NR4-, -CH2-, -0-CH2-, -S-CH2-, -S02-CH2-, -COCH2-, -0-CO-CH2-, -NR4-CH2- and -NR4- .
As examples of especially preferred polymerisable groups there may be mentioned groups of the formula:
-NH-C0-CRs=CH2 (2)
in which Rs represents hydrogen or lower alkyl, for example methyl.
The positions of the anthraquinone nucleus other than the 2-position may be unsubstituted or, alternatively, one or more of said positions may be substituted.
Polymerisation of the 2-substituted anthraquinone to form the photoinitiator may be effected using conventional conditions for the polymerisation of such compounds, such conditions having been fully described in the prior art. Thus, for example, the 2- substituted anthraquinone may be dissolved or dispersed in a suitable liquid organic medium, optionally with the addition of one or more other olefinically unsaturated compounds, and subjected to the action of a free radical polymerisation initiator such as a peroxide, preferably at an elevated temperature. The degree of polymerisation may vary over a wide range.
Preferred photoinitiators for use in the photoinitiator compositions of the invention include homopolymers obtained by the homopolymerisation of 2-acryloylaminoanthraquinone and copolymers obtained by the copolymerisation of 2-acryloylaminoanthraquinone with at least one other polymerisable olefinically unsaturated compound. These photoinitiators may optionally be used in conjunction with one or more other photoinitiator materials.
Hydrogen donors which may be present in the photoinitiator composition include primary, secondary or tertiary amines in which at least one hydrogen atom is directly attached to a saturated carbon atom adjacent to the amino nitrogen. Suitable amines are well known in the art and include, for example, propylamine, diethylamine, triethylamine, benzyldimethylamine, N- phenylglycine, N, N-dimethylethanolamine, N-methyldiethanolamine, triethanolamine and, especially, dimethylaminoethyl methacrylate or ethyl p-dimethylaminobenzoate. Mixtures of hydrogen donors, for example mixtures of amines, may be used.
The photoinitiator compositions of the invention may be used in conjunction with polymerisable olefinic compounds in the preparation of photopolymerisable compositions.
Accordingly, in a further aspect, the invention provides a photopolymerisable composition comprising a polymerisable olefinically unsaturated compound and a photoinitiator composition as hereinbefore defined.
The polymerisable olefinically unsaturated compound present in the photopolymerisable composition of the invention will generally be a monomer, oligomer or polymer having at least one olefinically unsaturated double bond per molecule. Mixtures of two or more such compounds may be used if desired, for example a mixture comprising one or more monofunctional polymerisable compound and one or more polyfunctional polymerisable compound.
Suitable polymerisable olefinic monomers have been fully described in the prior art and include, for example, alpha-beta- unsaturated carboxylic acids, for example acrylic and methacrylic acids and the nitriles, amides and esters thereof, for example acrylonitrile, ethyl acrylate, methyl methacrylate, butyl methacrylate, glycidyl methacrylate, triethylene glycol dimethacrylate, ethoxylated bisphenol A dimethacrylate, acrylamide and methylene bis-acrylamide, vinyl aromatic compounds, for example styrene, alpha-methylstyrene and vinyltoluene, dienes, for example butadiene and isoprene, vinyl chloride, vinylidene chloride, vinyl carbazole, vinyl ketones and vinyl esters, for example vinyl acetate. Oligomers derived from these monomers may also be used. Olefinically unsaturated polymers which may be present in the compositions of the invention include unsaturated polyesters derived, for example, from unsaturated dicarboxylic acids.
The photoinitiator is suitably present in the photopolymerisable compositions of the invention in an amount of from 0.01 to 5%, preferably from 0.05 to 2%, on a weight basis. The hydrogen donor may be present in an amount of from 0.01 to 5%, preferably from 0.5 to 1%, on a weight basis.
The photopolymerisable compositions of the invention may be prepared by incorporating the photoinitiator composition or each of the separate components thereof into the polymerisable olefinically unsaturated compound or compounds in any convenient manner.
Generally, the photopolymerisable compositions will be prepared in a sequence of steps comprising:
1) polymerising the anthraquinone compound, and then
2) contacting the polymerised anthraquinone compound so obtained and the hydrogen donor with the polymerisable olefinically unsaturated compound.
Other conventional additives may also be incorporated in the photopolymerisable composition if desired, for example peroxides such as benzoyl peroxide, peroxyesters such as tert-butyl perbenzoate, colouring agents, plasticisers, fillers, thermal polymerisation inhibitors and the like.
Photopolymerisation of the photopolymerisable compositions of the invention may be effected by subjecting said compositions, preferably in the form of films, to radiation from sources which have emission maxima in the range from 200 to 500nm and especially in the range 400 to 500nm. Suitable radiation sources are known in the art and include actinic or superactinic fluorescent tubes, low pressure, medium pressure and high pressure mercury vapour
lamps and xenon lamps as well as tungsten halogen and blue phosphor- fluorescent lamps.
Thus, according to a still further aspect of the invention, there is provided a method for the preparation of a polymeric material which comprises irradiating a photopolymerisable composition of the invention with radiation having a wavelength which is capable of being absorbed by the photoinitiator so as to convert it to an excited state.
The compositions of the invention are useful in the production of light-curable adhesives, coatings, inks and the like.
The invention is illustrated but not limited by the following Example.
Example Preparation of Polymer
2-Acryloylaminoanthraquinone (lg) was dissolved in dimethylformamide (100cm3) in a three necked flask which was immersed in a constant temperature bath (70°C) and the solution deoxygenated with pure nitrogen (<5ppm 02) for 20 minutes. Lauryl peroxide (0.3g) was then added to commence the polymerisation which was continued for a period of 45 minutes with constant stirring. The yellow-orange polymer (0.7g) was then precipitated by the addition of 1M hydrochloric acid solution followed by washing with distilled water. The polymer was then filtered and washed several times with acetone to remove low molecular weight material and monomer. Precipitation was also undertaken with pure methanol only, for comparison purposes. Evidence for polymer formation was obtained from the FT- IR spectrum which showed, for example, that the N-H and Ar-H stretching frequencies at 3390 and 3150cm"1 remained unchanged after polymerisation whilst, for the polymer samples, two new methylene stretching bands appeared at 2900 and 2850cm"1 associated with the polymer backbone structure. Polymer formation was also confirmed by FT-NMR data.
The poly(2-acryloylaminoanthraquinone) , unlike the monomer, dissolved easily in chloroform and could be cast from chloroform solution into clear films. The absorption spectrum of the polymer was similar to that of the of the monomer being only blue shifted by 2nm due to loss of the acrylic unsaturation. The corresponding extinction coefficients were also similar to that of the monomer being reduced by only O^πftnole"1 at each maximum. Gel permeation chromatography using polystyrene as a standard gave a main number average molecular weight value for the polymer of 3,230 with a small shoulder at 1,600. Differential thermal analysis of the polymer gave a glass transition temperature of 128°C and a very weak
broad melting point peak over the region 180-200°C. The latter was also confirmed by visual observation in a melting point apparatus.
Photocurinα Poly(2-acryloylaminoanthraquinone) was dissolved (0.001 mole%) in a 50/50 (by volume) vinyl urethane/triethylene glycol dimethacrylate resin together with p-dimethylaminobenzoate (0.005 mole%) . A small sample of the prepared resin was then spread between two sheets of clear polyethylene to give a film thickness of 50μm which was controlled by a PTFE spacer and the resulting assembly was clamped between two salt flats and mounted in the sample holder of a Perkin-Elmer model 842 spectrometer. The sample was then irradiated with visible light (115mW/cm2) (ILC 302UV) via a light guide and the decrease in double bond absorption (1638cm"1) was monitored with time. The percentage conversion was measured by ratioing the decreased absorption with that for the original unirradiated sample. All measured peaks were normalised to the baseline of the final infra-red spectrum.
This procedure was then repeated replacing the poly(2- acryloylaminoanthraquinone) by, first, monomeric 2-acryloylamino anthraquinone and then camphorquinone at the same concentrations (0.001 mole%) .
The rate of conversion of vinyl groups using the three photoinitiators is shown in the accompanying graph from which it can be seen that the polymer (2-acrylamido-AQP) is as effective as the monomer in the initial stages but becomes slightly less effective in the later stages. Camphorquinone is seen to be the least effective visible photoinitiator particularly during the early stages of irradiation.
Claims
1. A photoinitiator composition comprising:
(a) a photoinitiator comprising a polymer obtainable by the polymerisation of an anthraquinone compound having in the 2-position an olefinically unsaturated group capable of taking part in addition polymerisation, and
(b) a hydrogen donor capable of reducing the photoinitiator when the latter is in an excited state.
2. A composition according to Claim 1 wherein the olefinically unsaturated group present in the 2-position of the anthraquinone compound has the formula:
wherein X represents an atom or group linking the olefinic group to the carbon atom at the 2-position of the anthraquinone nucleus, n has the value 0 or 1 and each of R1, R2 and R3 independently represents a hydrogen or halogen atom or a hydroxyl, optionally substituted alkyl, optionally substituted alkoxy, optionally substituted alkylthio, cycloalkyl, optionally substituted aryl, optionally substituted aryloxy, optionally substituted arylthio, nitro, cyano, acyloxy or alkoxycarbonyl group.
3. A composition according to Claim 2 wherein each of R2 and R3 is hydrogen and R1 is hydrogen, halogen, lower alkyl, cyano or alkoxycarbonyl.
4. A composition according to Claim 2 wherein the unsaturated group has the formula:
-NH-CO-CR5=CH2
in which R5 represents hydrogen or lower alkyl.
5. A composition according to any one of Claims 1 to 4 wherein the hydrogen donor is a primary, secondary or tertiary amine in which at least one hydrogen atom is directly attached to a saturated carbon atom adjacent to the amino nitrogen.
6. A photopolymerisable composition comprising a polymerisable olefinically unsaturated compound and a photoinitiator composition as defined in any one of Claims 1 to 5.
7. A method for the preparation of a polymeric material which comprises irradiating a photopolymerisable composition as defined in Claim 6 with radiation having a wavelength which is capable of being absorbed by the photoinitiator so as to convert it to an excited state.
8. A method according to Claim 7 wherein the applied radiation comprises visible light.
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CN113004738A (en) * | 2019-12-19 | 2021-06-22 | 常州强力电子新材料股份有限公司 | Photo-curable composition and photo-curable ink |
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WO1993009471A1 (en) * | 1991-10-30 | 1993-05-13 | Imperial Chemical Industries Plc | Polyamide materials |
EP0542439A1 (en) * | 1991-11-11 | 1993-05-19 | Zeneca Limited | Polymerisable compositions |
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1993
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WO1993009471A1 (en) * | 1991-10-30 | 1993-05-13 | Imperial Chemical Industries Plc | Polyamide materials |
EP0542439A1 (en) * | 1991-11-11 | 1993-05-19 | Zeneca Limited | Polymerisable compositions |
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CN113004738A (en) * | 2019-12-19 | 2021-06-22 | 常州强力电子新材料股份有限公司 | Photo-curable composition and photo-curable ink |
CN113004738B (en) * | 2019-12-19 | 2022-04-22 | 常州强力电子新材料股份有限公司 | Photo-curable composition and photo-curable ink |
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