WO1993016414A1 - Photosensitive composition for flexographic plate material - Google Patents
Photosensitive composition for flexographic plate material Download PDFInfo
- Publication number
- WO1993016414A1 WO1993016414A1 PCT/JP1993/000152 JP9300152W WO9316414A1 WO 1993016414 A1 WO1993016414 A1 WO 1993016414A1 JP 9300152 W JP9300152 W JP 9300152W WO 9316414 A1 WO9316414 A1 WO 9316414A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rubber
- gen
- group
- weight
- photopolymerizable
- Prior art date
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- UMRZSTCPUPJPOJ-KNVOCYPGSA-N norbornane Chemical compound C1C[C@H]2CC[C@@H]1C2 UMRZSTCPUPJPOJ-KNVOCYPGSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
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- LVMTVPFRTKXRPH-UHFFFAOYSA-N penta-1,2-diene Chemical compound CCC=C=C LVMTVPFRTKXRPH-UHFFFAOYSA-N 0.000 description 1
- UCUUFSAXZMGPGH-UHFFFAOYSA-N penta-1,4-dien-3-one Chemical class C=CC(=O)C=C UCUUFSAXZMGPGH-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 125000005498 phthalate group Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- OXNIZHLAWKMVMX-UHFFFAOYSA-N picric acid Chemical compound OC1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O OXNIZHLAWKMVMX-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920005996 polystyrene-poly(ethylene-butylene)-polystyrene Polymers 0.000 description 1
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- GHJOIQFPDMIKHT-UHFFFAOYSA-N propane-1,2,3-triol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCC(O)CO GHJOIQFPDMIKHT-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012260 resinous material Substances 0.000 description 1
- 238000010058 rubber compounding Methods 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 239000001016 thiazine dye Substances 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- 229950003937 tolonium Drugs 0.000 description 1
- HNONEKILPDHFOL-UHFFFAOYSA-M tolonium chloride Chemical compound [Cl-].C1=C(C)C(N)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 HNONEKILPDHFOL-UHFFFAOYSA-M 0.000 description 1
- FHYUCVWDMABHHH-UHFFFAOYSA-N toluene;1,2-xylene Chemical group CC1=CC=CC=C1.CC1=CC=CC=C1C FHYUCVWDMABHHH-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000005591 trimellitate group Chemical group 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- KMIOJWCYOHBUJS-HAKPAVFJSA-N vorolanib Chemical compound C1N(C(=O)N(C)C)CC[C@@H]1NC(=O)C1=C(C)NC(\C=C/2C3=CC(F)=CC=C3NC\2=O)=C1C KMIOJWCYOHBUJS-HAKPAVFJSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 150000007964 xanthones Chemical class 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
Definitions
- the present invention relates to a photosensitive composition for a flexographic plate material and a flexographic plate material obtained therefrom.
- a rubber component is compounded together with the polymerizable monomer as a resin composition for the printing plate.
- U.S. Pat.No. 3,674,486 and U.S. Pat.No. 4,332,636 and Japanese Patent 1,004,932 have an elastomeric block copolymer as a rubber component.
- a photosensitive flexographic printing plate material is disclosed. However, since the elastomer itself does not cross-link at the time of photocuring, the resulting plate material has poor solvent resistance.
- Japanese Patent Application Laid-Open Nos. Sho 62-165643 and Japanese Patent Application No. 2-208131 disclose a photopolymerizable oligomer for improving the crosslinkability of the composition and the above-mentioned elastomer component. Have been proposed. However, the compatibility between the oligomer and the rubber may be insufficient, and the resulting plate material becomes opaque and image reproducibility decreases. In addition, although the physical properties and chemical resistance are improved by the cross-linking of the oligomer, the solvent resistance of the obtained printing plate is still insufficient. Solvent ink resistance of the obtained plate material is still insufficient.
- the present invention relates to (l) (a)
- R is an alkylene group or a polyoxyalkylene group having 2 to 8 carbon atoms, is H or CH 3 group, and R 2 and R 3 are a part obtained by removing a dicocyanate group from a diisocyanate compound, and R 4 is a molecular weight.
- R 5 is an alkylene group having 2-8 carbon atoms in the formula, and polyoxyalkylene groups, R e and R 7 are H, CH 3, or (meth) ⁇ methacryloyl Ruo Kin group, certain stomach Ariruokishi group X) is a residue excluding the hydroxyl group of the dihydric alcohol represented by the following formula, X is a portion of the diene liquid rubber having a hydroxyl group, excluding the hydroxyl group, is an integer of 1 to 4, 1 m 4, n is 1 to: I indicates an integer of 6)
- a photopolymerization initiator relates to a photosensitive composition for flexographic printing plate materials containing 0.1 to 20% by weight.
- a photopolymerizable gen-based urethane-modified acrylate (a) represented by the general formula (1) is reacted with a gen-based elastomer (b) and further a liquid rubber (c). It has been found that the resulting photopolymerizable composite rubber (or simply the composite rubber) has extremely excellent manufacturability, image quality, printing plate physical properties, and chemical resistance as a binder resin for flexographic printing plate materials.
- the compounded rubber shown in the present invention is a compounded rubber having a new function, and is obtained by simply mixing components (a) and (b), and furthermore, component (c) as conventionally performed. Flexographic plates consisting of uncomposited compositions are not It has excellent performance and its manufacture is relatively easy.
- a photopolymerizable rubber in which a photopolymerizable group is introduced into a polymer rubber molecule can be produced.
- a dissolving or desolvating agent can be used. It is a simple process that does not require a process.
- the complexing reaction must be performed while controlling the gelling reaction.
- the resulting photopolymerizable composite rubber is Even afterwards, since it has sufficient photopolymerizability, it has the characteristic of giving a plate with excellent physical properties and chemical properties when used for flexographic plate materials.
- the photopolymerizable gen-based urethane-modified acrylate oligomer (photopolymerizable oligomer) component (a) used in the present invention is represented by the general formula (1).
- the photopolymerizable oligomer is obtained mainly by reacting a gen-based liquid rubber having a hydroxyl group, an ethylenically unsaturated monomer having a monovalent hydroxyl group, a dihydric alcohol and a diisocyanate compound. It is something that can be done.
- Examples of the gen-based liquid rubber having a hydroxyl group include, for example, 1.2-polybutadiene, 1,4-polybutadiene, 1,2-pentadiene, polyisoprene, chloroprene, styrene-butadiene copolymer having a hydroxyl group in the molecule, There are acrylonitrile-butadiene copolymer and the like, and these can be used alone or in combination.
- the number average molecular weight of the polymer of the gen-based liquid rubber having a hydroxyl group is from 1000 to 100,000, and the hydroxyl valence in the molecule (is 1 ⁇ m ⁇ 4.
- the crosslink density is low, the solid state maintainability of the photocured product is not satisfied, and if m> 4, the composition becomes too hard and the elasticity is reduced, so that the desired rubber elasticity cannot be obtained.
- Examples of the above-mentioned ethylenically unsaturated monomers having a monovalent hydroxyl group include 2-hydroxyhexyl acrylate and 2-hydroxyxethyl methacrylate. And 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, and polypropylene glycol mono (meth) acrylate, and at least one of these can be used.
- diisocyanate compound examples include, for example, tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, and methylene bis (4-cyclohexyl isocyanate), trimethylhexamethylene diisocyanate and the like.
- At least one compound is compounded in an amount of 5 to 190 parts by weight based on 10 parts by weight of the liquid rubber.
- R 5 represents an alkylene group having 2 to 8 carbon atoms and a polyoxyalkylene group
- R 6 and R 7 represent H, CH 3 , or (meth) acryloyloxy group or aryloxy group
- a dihydric alcohol having a skeleton represented by R in the above formula ⁇ ⁇ and a dihydric alcohol having a photopolymerizable ethylenically unsaturated group can be used.
- the dihydric alcohol of the above formula (1) include, for example, ethylene glycol, ethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1.3-butanediol, and 1,4-butanediol. , 1,5-pentanediol, 1,6-hexanediol, and the like.
- examples of the dihydric alcohol having a photopolymerizable ethylenically unsaturated group include trimethylolpropane monoacrylate, trimethylolprono, Monomethacrylate, glycerol ⁇ -monoallyl ether and the like. At least one of these dihydric alcohols can be used.
- the blending ratio of the above components is as follows. Assuming that the repeating unit of the urethane bond is n, the molecular weight is not more than 2000 with respect to 1 mol of a gen-based liquid rubber having a hydroxyl group valence of m (1 14;) in one molecule.
- the dihydric alcohol having a molecular weight of 300 or less is mx n mol
- the diisocyanate compound is nx (n + 1) mol
- the monohydric ethylenically unsaturated monomer having a hydroxyl group is mmol.
- the n part means the length of the part forming the hard segment with respect to the rubber molecular chain (soft segment).
- the long hard segment is formed of a series of urethane bonds having high polarity and cohesion, and causes microscopic phase separation with a rubber molecule chain (soft segment) having low polarity and cohesion.
- the photopolymerizable gen-based urethane-modified acrylate used in the present invention or the photopolymerizable oligomer alone can give a high-strength, high-elongation photocured product by irradiation with an active energy ray.
- a dihydric alcohol containing R 4 having a molecular weight of 2000 or more phase separation between the hard segment and the soft segment becomes difficult to occur, and the desired purpose cannot be achieved, and therefore, R 4 is contained.
- the molecular weight of the dihydric alcohol is preferably 2000 or less, particularly preferably 300 or less. Such a dihydric alcohol having a molecular weight of 2000 or less is introduced into the skeleton of the hard segment component.
- the photopolymerizable oligomer includes a hard segment composed of a repeating urethane bond formed from the above formula (1) and a diisocyanate compound, and a soft segment composed of the X part of the above formula (1), that is, a skeleton of a gen-based liquid rubber. of It consists of two segments.
- the synthesis of the photopolymerizable oligomer will be specifically described.
- dibutyltin dilaurate, tin octoate, triethylamine, and triethylenediamine are added to a diisocyanate compound [ ⁇ ( ⁇ + 1)] mole.
- a small amount of a dihydric alcohol (nixn) having a molecular weight of 2,000 or less is added and reacted in the presence of a catalyst such as min to obtain a compound having isocyanate groups at both ends.
- the reaction temperature in this case is 10-120, preferably 40-80. Should be C.
- a mole of an ethylenically unsaturated monomer having a monovalent hydroxyl group is gradually added and reacted to obtain a compound having an isocyanate group at one terminal, and then a divalent hydroxyl group is added thereto. 1 mol of the gen-based liquid rubber is gradually added. Hydroquinone, t-butylcatechol, 0-dinitrophenol, m-dinitrophenol, p-ditrophenol, 2,4-dinitrophenol are used in this synthesis reaction as necessary to suppress thermal polymerization.
- a photopolymerizable oligomer represented by the above formula (1) having a rubber skeleton structure and having an acryloyloxy group, a methacryloyloxy group or a mixture thereof can be synthesized.
- the gen-based elastomer (b) in which at least one Tg compounded in the composition for a photosensitive flexographic printing plate material of the present invention has a conjugated genomonomeric content of at least 30 ° C. or less in one molecule is used. (Preferably at least 40%), a molecular weight of 5,000 to 1,000,000 (preferably 10,000 to 500,000) and at least one glass transition.
- Typical elastomers include, for example, polymers of conjugated gen-based compounds and copolymers of conjugated or conjugated gen-based compounds with monoolefinic unsaturated compounds. These are prepared according to polymerization techniques known to those skilled in the art.
- An elastomer having at least one Tg of less than or equal to o ° c refers to an elastomer having at least one Tg below 0 °, and includes one Tg such as a general elastomer. And that is o. c) or less, 2) Includes thermoplastic elastomers that have two or more Tg, one of which is 0 ° C or less and the other is 0 or more.
- the Tg of the elastomer varies depending on the measurement method, but can be easily determined by the DSC method, the TMA method, the DMA method, the viscoelasticity measurement method, or the like.
- Examples of the conjugated diene compound used for the preparation of the elastomer (b) include butadiene, isoprene, and chloroprene. One or more of these may be used.
- Examples of the monoolefinic unsaturated compound include styrene, -methylstyrene, 0-methylstyrene, in-methylstyrene, p-methylstyrene, acrylonitrile, methacrylonitrile, vinyl chloride, vinylidene chloride, acrylamide, methacrylamide, vinyl acetate, Examples include acrylates and methacrylates. In the combination of a conjugated gen-based compound and a monoolefin-unsaturated compound, one having a block copolymer structure is desirable.
- the gen-based elastomer (b) in which at least one of the Tg is 0 ° C. or lower include a butadiene polymer, an isoprene polymer, Natural rubber, 1,2-boributadiene rubber, butyl rubber, pentadiene rubber, styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-chloroprene copolymer, acryl nitrile-butadiene copolymer, acryloni Tris-isoprene copolymer, acrylonitrile-chloroprene copolymer, methyl methacrylate butadiene copolymer, methyl methacrylate isoprene copolymer, methyl methacrylate-chloroprene copolymer, methyl butyl acrylate Copolymer, methyl acrylate-isoprene copolyly
- the two components described above are mixed with a gen-based liquid rubber (c) as necessary, and a compounding reaction is carried out under conditions that do not cause gelation.
- the diene-based liquid rubber (c) include polyisoprene, 1,2-polybutadiene, 1,4-polybutadiene, 1,2-1 pentadiene, ethylene-butadiene copolymer, acrylonitrile-tagenecopoly-1, and modified products thereof.
- At least one compound selected from the group consisting of a liquid at room temperature and having a molecular weight of 500 to 2000 is exemplified.
- the gel fraction is controlled to 0.5% or less, preferably 0.2% or less by reacting under conditions where gelation does not occur.
- conditions under which complexation occurs but three-dimensional cross-linking does not occur are merely expressed in terms of gel fraction, and a desirable condition of substantially zero can be naturally included. If the gel fraction is larger than 0.5%, it will be difficult to handle when used as a resin for flexographic plate materials, it will be difficult to develop and dissolve, and the target plate material performance will not be obtained. Cause problems.
- the conditions under which gelation does not occur may be performed under any conditions.
- the reaction may be performed at a low temperature for a long time so that the reaction can be controlled.
- such a condition is satisfied by reacting at a temperature of 100 to 200 and a pressure of 5 to 200 kg / cm 2 in the presence of a gelling inhibitor. I can do it.
- Examples of typical anti-gelling agents include amines (for example, naphthylamine, diphenylamine, phenylenediamine, etc.), quinoline (for example, a polymer of 2,2.4-trimethyl-1,2-dihydroquinoline, 6 —Ethoxy-1,2,2,4-trimethyl-1,2-dihydroquinoline, etc., hydroquinone derivatives (eg, 2,5-di (t-amyl) hydroquinone, 2,5-di-t-butylhydroquinone, hydroquinone monomethyl ether Etc.), monophenols (eg, 1-hydroxy-13-methyl-4-isopropylbenzene, 2,6-dibutyl phenol), bis-1, tris, or triphenols (eg, 2, 2 ' Ethylene-bis-1-methyl-6-t-butylphenol), 2,2-methylenebis (4-methyl-16-cyclohexylphenol), etc.
- amines for example, naphthylamine
- Obisphenols for example, 4,4'-thiobis (6-t-butyl-3.3-methylphenol)
- hindered phenols for example, 4,4'-thiobis (6-t-butyl-3.3-methylphenol)
- hindered phenols phosphites, ditroso, aniline point of 40 to 9
- examples include a naphthenic process oil containing a naphthene component at 5 ° C as a main component, a coumarone indene resin, a rosin resin, a phenol resin, and a petroleum hydrocarbon resin.
- These anti-gelling agents are generally known as anti-aging agents, and are listed in “Rubber Rubber Plastic E-Chemicals (Latest Version)”, Rubber Dignist Co., Ltd., published March 30, 1989. Pp. 68-127 and 481-484.
- the temperature of the internal reactant is raised to 100 to 200 ° C while the frictional heat is generated by mixing and kneading the above-described raw materials and simultaneously using a heating device, and the pressure applied to the internal reactant is increased by 5 ° C.
- the machine is set and operated so that the shearing force acts as a high shearing force on the reactant in the working section of the rotary kneading device while adjusting to ⁇ 20 O kg / cin 2 to perform the compounding reaction.
- the complexing reaction is usually carried out by a kneader such as a hot roll, a pressure kneader, an extruder, a planetary mixer, a Banbury mixer and a mixer.
- a closed kneader is particularly suitable.
- the most important reaction conditions are temperature control and internal pressure control.
- the temperature it is necessary to employ a kneading method and apparatus in which the content reactants have a uniform temperature distribution. It is thought that the conjugation reaction is mainly caused by the reaction between gen bonds between molecules.
- the reaction temperature is 110 to 200, preferably 100 to 180 ° 0; and more preferably 100 to 150.
- Another control factor is the control of the pressure on the internal reactants. It is necessary to adjust the pressure to 5 to 200 kg / cm 2 , preferably 15 to 200 kg / cm 2 , more preferably 30 to 190 kg / cm 2 .
- the pressure In order to efficiently react the photopolymerizable gen-based urethane-modified acrylate (a) with the gen-based elastomer (1), it is necessary to make the components uniformly and well compatible with each other and to make the reaction sites close to each other. When these (a) and (b) have different viscosities or have insufficient compatibility, it is difficult to achieve a sufficiently uniform state by the ordinary kneading method.
- a raised closed kneader is preferably used.
- the degree of the reaction of the composite reaction product of the present invention can also be confirmed by measuring the molecular weight and viscosity of the obtained rubber.
- the reactants are dissolved in an organic solvent before the complexation reaction, and the molecular weight and molecular weight distribution are measured by gel permeation chromatography (GPC).
- GPC gel permeation chromatography
- Photopolymerizable gen-based urethane modified resin In the acrylate (a) and high molecular weight regions, peaks due to the gen-based elastomer (b) are observed.
- the peak of (a) disappears, so that the conjugation of the oligomer to the rubber can be confirmed.
- the photopolymerizable composite rubber for the flexographic printing plate material one having the peak (a) disappeared and having a gel fraction of 0 is preferable.
- the viscosity is determined by measuring the resin viscosity with a viscometer, such as a M-212 viscometer or a flow tester.
- a viscometer such as a M-212 viscometer or a flow tester.
- a method of reading a change in the current value of the kneading drive section flowing into the kneader is preferable.
- a mastication accelerator or a peptizer may be added.
- the compounding reaction can be facilitated by enhancing the effect of mastication and obtaining the effect of the mastication solution.
- a peptizer that is effective at both high temperature and high temperature, and it is possible to add sulphide or aromatic sulfur compounds such as 2-benzamide thiophenol for low-temperature use, and lysyl mercaptan for high-temperature use. .
- tackifiers such as alkylphenol formaldehyde resins and modified resins thereof, alkylphenol acetylene resins, cumarone Indene resin, xylene formaldehyde resin, petroleum hydrocarbon resin, polybutene, hydrogenated rosin, and processed products thereof may be combined.
- a ⁇ -phenylenediamine compound, a fuynol compound, a paraffinic compound or the like may be added.
- another elastomer (2) is compounded as a binder in addition to the composite rubber.
- Such elastomers have a molecular weight of 1000 to 1, 000, 0000, preferably 50,000 to 500, 000. Further, at least one of these elastomers has a glass transition temperature of at most 110, preferably at most 130 ° C.
- Good compatibility includes not only the fact that the appearance does not cause turbidity due to mixing, but also the good physical performance of a film.
- elastomer component (2) examples include butadiene polymer, isoprene polymer, chlorobrene polymer, styrene butadiene copolymer, styrene-isoprene copolymer, styrene-chloroprene copolymer, Acrylonitrile-butadiene copolymer, acrylonitrile-isoprene copolymer, acrylonitrile-chlorobrene copolymer, methyl methacrylate butadiene copolymer, methyl methacrylate-isoprene copolymer, methyl methacrylate-chloroprene copolymer, Methyl butadiene acrylate copolymer, methyl acrylate-isoprene copolymer, methyl acrylate-chloroprene copolymer, acrylonitrile-butadiene-styrene copolymer,
- Examples of the polymerizable compound (3) having at least one addition-polymerizable group in the molecule include a carboxyl group ⁇ sulfone group-containing monomer: (meth) acrylic acid, styrene-p-sulfonic acid, Hydroxyl group-containing monomers; for example, 2-hydroxyethyl acrylate, hydroxypropyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, hydroxybutyl acrylate, hydroxybutyl methacrylate, aryl alcohol , Methallyl alcohol, N- (4-hydroxyphenyl) acrylamide or N- (4-hydroxyphenyl) methacrylamide, o-, m-, p-hydroxystyrene, 0-, m-, p-hydroxyphenyl Two acrylates or one methacrylate, alkyl acrylate Or methacrylate; for example, methyl (meth) acrylate, ethyl (meth)
- Examples of compounds having at least two groups capable of addition polymerization include trimethylolpropane di (meth) acrylate, trimethylolpropanetri
- the photopolymerizable initiator (4) is a compound having a function of initiating addition polymerization by light irradiation. Examples of such a compound include benzoin ethers (for example, benzoin isopropyl ether, benzoin isobutyl).
- Benzophenones eg, benzophenone, methyl-10-benzoinbenzoate, 4,4'-bis (dimethylamino) -benzophenone
- xanthones eg, xanthone, thioxanthone, 2-cloxantoxanthone
- Acetofphenones eg, acetofphenone, trichloroacetophenone, 2,2-diethoxyacetophenone, 2,2-dimethoxy-1-2-funyulasetofenone
- These may be used alone or in combination.
- the photosensitive resin composition of the present invention may also optionally contain conventional additives, for example, a heating weight of 0.001% to 2.0% based on the weight of the total photosensitive resin composition without solvent.
- Inhibitors can be included.
- Suitable polymerization inhibitors include, for example, hydroquinone, hydroquinone monomethyl ether, mono-t-butyl hydroquinone, catechol, p-t-butyl catechol, 2,6-di-t-butyl-p-cresol, benzoquinone, 2, 5-diphenyl p-benzoquinone, p-methoxyphenol, t-butyl pyrocatechol, pyrogallol,
- the photosensitive resin composition of the present invention is further improved by incorporating an appropriate amount of a well-known well-compatible antioxidant and / or antiozonant in order to prevent polymerization inhibition by oxygen, ozone, and the like.
- Antioxidants useful in the present invention include alkylated phenols, such as 2,6-di-t-butyl-4-methylphenol, alkylated bisphenols, such as 2.2-methylenebis (4-methyl-6-t-butylphenol), 3,5-trimethyl-2,4,6-tris- (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, 2--4-hydroxy-3,5-di-tert-butylanilino-1,6-bis (n —S-octylthio) -1,3,5-triazine, polymerized trimethyldihydroquinone and dilaurylthiodibutone pionate.
- antiozonants useful in the present invention include microcrystalline wax and paraffin wax, dibutylthiourea, 1,1.3,3-tetramethyl-2-thiourea, “antisozonant” AFD (a product of Naphton), norbornane, and 5-Norbornene 2-methyl adipate, G 5-Nonorne Bornene 2-methyl maleate, G 5-Norbornene 2-methyl terephthalate, Ozone Protector 80 (a product of Reichhold Chemical Co.), N-Fuji Lu 2-naphthylamine, unsaturated vegetable oils (eg, rapeseed oil, linseed oil, safflower oil), polymers and resins (eg, ethylene / vinyl acetate copolymer resin, chlorinated polyethylene, chlorosulfonated polyethylene, chlorine) Chemical modified Tylene / methacrylic acid copolymer, polyurethane, polypropylene Nantagen, polybutadiene, furfural
- the photosensitive resin composition also includes an immiscible polymeric or non-polymeric organic or essentially non-scattering actinic radiation that is essentially transparent at the wavelengths used to expose the photosensitive resinous material.
- an immiscible polymeric or non-polymeric organic or essentially non-scattering actinic radiation that is essentially transparent at the wavelengths used to expose the photosensitive resinous material.
- inorganic fillers or scavengers such as polystyrene, internally three-dimensional microresin particles (microgels), organophilic silica, bentonite, silica, powdered glass, colloidal carbon, and various types of dyes and pigments Can be.
- Such materials are used in various amounts depending on the desired properties of the elastomeric composition. Fillers improve the strength of the elastic layer, reduce tack (stickiness), and are also useful as colorants.
- a plasticizer having good compatibility may be used in the photosensitive resin layer to lower the glass transition temperature of the binder and facilitate selective development.
- the plasticizer must be compatible with the polymer.
- common plasticizers that can be used are dialkyl phthalates, alkyl phosphates, polyethylene glycols, polyethylene glycol esters and polyethylene glycol ethers.
- the composite rubber (1) is 5 to 98% by weight, preferably 10 to 95% by weight, more preferably 15 to 90% by weight, 1 to 80% by weight, preferably 5 to 50% by weight, more preferably 5 to 30% by weight of the elastomer (2) other than the component (1), and 1 to 50% by weight of the polymerizable compound (3).
- % Preferably 2 to 40% by weight, more preferably 5 to 25% by weight, and the photoinitiator (4) is 0.1 to 20% by weight, 0.1 to 10% by weight, more preferably 0.2 to 5% by weight (when the total composition is 100%).
- the composite rubber (1) is less than the above range!
- the physical properties of the plate material cannot be obtained, and the printability cannot be obtained. If the amount is larger than the above range, the developability is reduced. If the amount of the elastomer component (2) other than the component (1) is less than 1% by weight, the balance between the developability and the physical properties of the plate material is difficult, and it is difficult to manufacture the plate material. If the amount is more than 80% by weight, sufficient physical properties of the plate material cannot be obtained, and the printability is not satisfied. If the content of component (3) is less than 1% by weight, sufficient image quality cannot be obtained. If it exceeds 50% by weight, the plate will lack elasticity and will not be suitable for flexographic printing.
- the amount of the photopolymerization initiator is less than 0.1% by weight, sufficient image quality cannot be obtained and the sensitivity is lowered. If it exceeds 20% by weight, the crosslink density and the hardness of the plate will increase, making it unsuitable for flexographic printing.
- the above-described photosensitive resin composition of the present invention can be used for producing a resin plate for flexographic printing. That is, the resin for flexographic printing of the present invention is obtained by subjecting the photosensitive resin composition obtained above to a suitable state (for example, sheet or blade) in a molten state by a conventional method, for example, extrusion molding or extrusion molding. It is obtained by calender molding on a support material to a thickness of 200 to 2 Omm.
- the support material include a plastic plate, a plastic sheet, a rubber sheet, a foamed olefin sheet, a foamed rubber sheet, a foamed urethane sheet, a metal plate, and a metal sheet.
- a resin plate for flexographic printing can be obtained by appropriately applying an adhesive to these supports as required.
- a mat layer is formed on these flexographic printing resin plates in order to improve the vacuum adhesion of the negative during exposure and to enhance the peelability of the negative film after exposure. Therefore, as a desirable structure, the above-mentioned photosensitive resin composition of the present invention is formed on a flexible support via an adhesive layer, and further has a flexible mat thereon.
- the resin for flexographic printing obtained as described above is exposed through a negative film having an appropriate image to cause photopolymerization on the exposed portion. To get a latent image.
- light used for exposure For example, ultraviolet light is used.
- the flexographic printing plate of the present invention having excellent image reproducibility, water resistance, rubber elasticity and mechanical strength can be obtained.
- the flexographic printing plate is particularly suitable for commercial flexographic printing because of its excellent developability and durability.
- the ozone resistance of the manufactured flexographic printing plate can also be improved by annealing it at high temperature before use.
- a flexographic plate material physical properties as a flexographic plate material are obtained by using a photopolymerizable composite rubber, that is, a composite rubber obtained by subjecting a gen-based urethane-modified acrylate having a photopolymerizable functional group to a conjugated reaction with a gen-based rubber.
- a photopolymerizable composite rubber that is, a composite rubber obtained by subjecting a gen-based urethane-modified acrylate having a photopolymerizable functional group to a conjugated reaction with a gen-based rubber.
- chemical properties, especially the solvent resistance and the ink resistance of flexo solvent inks with low alcohol content are improved. It is also easy to form a flexographic plate material.
- TDI 2,4-Tolylene diisocyanate
- H EMA 2-hydroxyshethyl methacrylate
- a solution prepared by dissolving 100 g of liquid rubber (JSR-HTPB (manufactured by Nippon Synthetic Rubber Co., Ltd., average molecular weight: 2120, hydroxyl group content: 0.93)) in 300 g of dioxane was put into another 1000 ml reactor and stirred with nitrogen.
- the above reactants were added dropwise under stirring.
- the reaction solution was kept at 75-80, and after the completion of the dropwise addition, the reaction was continued at the same temperature for 6 hours.
- the infrared absorption spectrum was used to confirm that the absorption of the isocyanate group (225 Ocir 1 ) had disappeared. Finished.
- the reaction solution was pale yellow and transparent and had a viscosity of 450 cps (30 BH type viscometer).
- the reaction solution was gradually dropped into a beaker containing 5400 ml of n-hexane to obtain a white precipitate.
- the sludge was dried in a vacuum drier for 2 days after removing the solvent layer by a gradient method. After drying, a solid urethane acrylate was obtained.
- the yield of the polymer was 162 g (92% yield).
- Bae click preparative le in SSOOcnr ⁇ 292 Ocm ' ⁇ 1710cm' 1. 1640cm "1 specific absorption was observed.
- the molecular weight determination by Gelber permeation chromatography Chillon chromatography (G PC) the number The average molecular weight was 3400.
- Perethane acrylate was produced in the same manner as in Example 1 except that the types of the liquid rubber and the dihydric alcohol having a molecular weight of 2000 or less used in Synthesis Example 1 were changed. Table 1 shows the mixing ratio and the physical properties of the obtained urethane acrylate. Table 1 also shows examples of formulations in which the number n of hard segment repeating units is increased. The weight of the liquid rubber used here is 100 g. table 1
- a part of the composite chemical composition 11 obtained in Synthesis Example 15 was reacted in the same manner for another hour while raising the composite temperature and maintaining the temperature at 160 ° C, and the composite chemical reaction was performed. Obtained.
- the gel fraction of this elastomer measured by the same method was 1.0%.
- the resulting mixture is further extruded into a sheet by a 350 single-screw extruder equipped with a double-armed extruder, and is a 130-thick polyester coated with a black mouth-prene adhesive (Hitachi Chemical Co., Ltd. A 2.8 m ⁇ photosensitive resin layer was formed on the film.
- a PET film coated with a coating solution for forming a matting layer consisting of a toluene solution of a polyamide resin and a fine silica powder was layered thereon, and the matting layer was transferred to the plate for photosensitive flexographic printing plates. I got it.
- a back exposure was performed from the back of the plate using an exposing machine consisting of a 60W ultraviolet lamp.
- a negative film having an appropriate image was brought into close contact with the vacuum and then irradiated for 12 minutes to perform the main exposure.
- development was carried out with 20 ml of trichlorethane for 5 minutes using a dissolution machine 1215 system manufactured by DuPont to obtain a negative 1.2 faithful relief 1.2M printing plate.
- the obtained plate material has a Shore hardness A of 47 degrees, has sufficient elasticity, is strong, and has an alcohol content of 800 at a printing speed of 500 feet / minute with a stack type two-color flexographic printing press.
- Printing was performed on a 70-thick milk-white treated polyethylene film using flexo ink of at least%. No change was observed on the surface of the printing plate even after printing 200,000 passes.
- the plate was immersed in hexane and ethyl acetate, allowed to stand for 6 hours, removed, and the attached solvent was removed. It was 82% for xanth and 86% for ethyl acetate.
- a practical toughness check of the obtained printing plate was performed by a coin scratch method. Although scratching was performed five times, no scratch was found and it was confirmed that the steel had good toughness.
- Example 11 the photopolymerizable gen-based urethane modification obtained in Synthesis Example 1 was used.
- a composition for photosensitive flexographic printing plate material is obtained in the same manner except that the compounding reaction is not performed instead of the compounding reaction in place of (5), and the photosensitive layer is formed by forming a resin layer on a polyester film in the same manner.
- a flexographic printing plate was obtained.
- Exposure and development were performed in the same manner to form a relief to obtain a printing plate.
- the resulting plate material had a Shore hardness A of 45 degrees, and printing was performed on a 70-thick milky-white polyethylene film using a flexoink containing an alcohol component of at least 80% at a printing speed of 500 feet / minute. Although printing was performed for 100,000 copies, the fine lines of the printing plate were slightly missing.
- Example 1 a composition for a photosensitive flexographic printing plate material was obtained in exactly the same manner as in Example 1, except that the one obtained in Synthesis Example 12 was used as the composite chemical elastomer, and a flexographic printing plate was similarly produced. Manufactured.
- a composition for photosensitive flexographic printing plate material was obtained in the same manner with the composition shown in Table 3, and a printing plate was obtained in the same manner. Each plate had good image quality and printing performance. It also had good performance in the solvent resistance test.
- Synthetic example of the photopolymerizable composite elastomer (1) having exactly the same composition as in Example 1 was used instead of Synthetic Example 1-5 instead of Synthetic Example 1-9, 110, -11, and 1-6.
- a composition for a photosensitive flexographic printing plate material was obtained, and a printing plate was prepared and evaluated. All had good performance.
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Abstract
To provide a photosensitive composition which can yield a flexographic plate material having good properties as a plate material and a good solvent ink resistance at a high productivity. A photosensitive composition for flexographic plate material comprising: (1) 5-98 wt.% of a photopolymerizable composite rubber having a gel fraction of 0.5 % or less, prepared by reacting; (a) a photopolymerizable diene/urethane-modified acrylate represented by general formula (1), wherein R represents C2-C8 alkylene or polyoxyalkylene; R1 represents H or CH3; R2 and R3 represent each the residue of a diisocyanate compound; R4 represents the residue of a dihydric alcohol having a molecular weight of 2,000 or less and represented by general formula (2), (wherein R5 represents C2-C8 alkylene or polyoxyalkylene, and R6 and R7 represent each H, CH3, (meth)acryloyloxy or allyloxy); X represents a non-hydroxylated part of a liquid hydroxylated diene rubber; l represents an integer of 1 to 4; 1 < m « 4; and n represents an integer of 1 to 16, with (b) a diene elastomer of which at least one Tg is 0 °C or below; (2) 1-80 wt.% of an elastomer other than component (1); (3) 1-50 wt.% of a polymerizable compound having at least one photopolymerizable group in its molecule; and (4) 0.1-20 wt.% of a photopolymerization initiator.
Description
明細香 Incense
フレキソ版材用感光性組成物 Photosensitive composition for flexographic plate material
' 発明の分野 '' Field of Invention
, 本発明はフレキソ版材用感光性組成物およびそれから得られたフレキソ 版材に関する。 The present invention relates to a photosensitive composition for a flexographic plate material and a flexographic plate material obtained therefrom.
従来の技術 Conventional technology
フレキソ版材はその名の通りフレキシビリティを必要とするため、 その 版材用の樹脂組成物としてゴム成分が重合性モノマーと同時に配合される。 たとえば米国特許 3 , 6 7 4 , 4 8 6号および米国特許 4 , 3 2 3 , 6 3 6号 および日本特許 1 0 4 0 9 3 2号にはエラストマ一状プロック共重合体を ゴム成分として配合している感光性フレキソ版材が開示されている。 しか しながら、 これらはエラストマ一自体が光硬化時に架橋しないため、 得ら れた版材の耐溶剤性が悪い。 Since the flexographic printing plate requires flexibility as the name implies, a rubber component is compounded together with the polymerizable monomer as a resin composition for the printing plate. For example, U.S. Pat.No. 3,674,486 and U.S. Pat.No. 4,332,636 and Japanese Patent 1,004,932 have an elastomeric block copolymer as a rubber component. A photosensitive flexographic printing plate material is disclosed. However, since the elastomer itself does not cross-link at the time of photocuring, the resulting plate material has poor solvent resistance.
特開昭 6 2— 1 6 5 6 4 3号公報および特願平 2— 2 0 8 1 3 1号には 組成物の架橋性を向上させる光重合性を有するオリゴマーと前述のエラス トマ一成分とを混練する方法が提案されている。 しかしながらオリゴマー とゴムの相溶性が不充分な場合があり、 得られた版材が不透明となり画像 再現性が低下する。 またオリゴマーの架橋により物性ゃ耐化学性は向上す るものの、 得られた版材の耐溶剤インキ性はまだ不充分である。 得られた 版材の耐溶剤インキ性は、 まだ不十分である。 特に、 アルコール含有量が 6 0 %以下の溶剤型フレキソインキを使用した場合に含有されている溶剤 により版材が膨潤して口ングランで良好な印刷品質を得られなかったりす る。 又、 版材の取扱い時に積み重ねた板から中の版を抜き取る場合などに 上面の版材との接触によってレリーフが擦られて(スクラッチされて)つぶ れる等の実用上の問題がある。
発明の目的 Japanese Patent Application Laid-Open Nos. Sho 62-165643 and Japanese Patent Application No. 2-208131 disclose a photopolymerizable oligomer for improving the crosslinkability of the composition and the above-mentioned elastomer component. Have been proposed. However, the compatibility between the oligomer and the rubber may be insufficient, and the resulting plate material becomes opaque and image reproducibility decreases. In addition, although the physical properties and chemical resistance are improved by the cross-linking of the oligomer, the solvent resistance of the obtained printing plate is still insufficient. Solvent ink resistance of the obtained plate material is still insufficient. In particular, when a solvent-type flexo ink having an alcohol content of 60% or less is used, the plate material swells due to the contained solvent, and good print quality cannot be obtained with a mouth lip. In addition, there is a practical problem that the relief is rubbed (scratched) due to contact with the plate material on the upper surface when removing the inner plate from the stacked plates when handling the plate material. Purpose of the invention
したがって、 フレキソ版材の製造が容易であり、 しかも得られた版材の 物性、 特に版面の耐スクラッチ性ゃ耐溶剤ィンキ (特にアルコール系溶剤 含有 の低いフレキソインキの耐ィンキ性)の良いフレキソ版材用感光性 組成物およびそれより得られるフレキソ版材が要求されている。 Therefore, it is easy to manufacture flexographic printing plate materials, and the obtained printing plate materials have good physical properties, in particular, excellent scratch resistance of the printing plate surface and good solvent resistance (especially that of flexographic inks with low alcohol-based solvent content). There is a need for a photosensitive composition for a material and a flexographic plate material obtained therefrom.
発明の概要 Summary of the Invention
すなわち、 本発明は(l)(a) That is, the present invention relates to (l) (a)
一般式一 1 i II 11 I I I! II I 1 I m '·'®General formula 1 1 II 11 III! II I 1 I m '
R,0 O H H O O H H O R, 0 O H H O O H H O
[但し、 式中の Rは炭素数 2〜8個のアルキレン基若しくはポリオキシ アルキレン基、 は H又は CH3基、 R2および R3はジイソシァネート化 合物からィソシァネート基を除いた部分 R4は分子量 2000以下の次の 一般式一 2 ― [However, in the formula, R is an alkylene group or a polyoxyalkylene group having 2 to 8 carbon atoms, is H or CH 3 group, and R 2 and R 3 are a part obtained by removing a dicocyanate group from a diisocyanate compound, and R 4 is a molecular weight. The following general formula 1 below 2000 2 ―
HO— F —OH …② HO— F —OH… ②
R 7 R 7
(式中の R5は炭素数 2〜 8のアルキレン基、 及びポリオキシアルキレン 基、 Re及び R7は H、 CH3、 若しくは(メタ)ァクリロイルォキン基、 或 いはァリルォキシ基を示す)で表される 2価アルコールの水酸基を除いた 残基、 Xは水酸基を有するジェン系液状ゴムの水酸基を除いた部分、 は 1〜4の整数、 1く m 4、 nは 1〜: I 6の整数を示す) (R 5 is an alkylene group having 2-8 carbon atoms in the formula, and polyoxyalkylene groups, R e and R 7 are H, CH 3, or (meth) § methacryloyl Ruo Kin group, certain stomach Ariruokishi group X) is a residue excluding the hydroxyl group of the dihydric alcohol represented by the following formula, X is a portion of the diene liquid rubber having a hydroxyl group, excluding the hydroxyl group, is an integer of 1 to 4, 1 m 4, n is 1 to: I indicates an integer of 6)
で示される光重合性ジェン系ウレタン変性ァクリレートと ) の少なく And photopolymerizable gen-based urethane-modified acrylate
— 一
とも 1個が o °c以下のジェン系エラストマ一とを反応させて得られるゲル 分率が 0. 5 %以下の光重合性複合化ゴム (複合化工ラストマ一) 5〜9 8 重量%、 — One 5 to 98% by weight of a photopolymerizable composite rubber (composite composite rubber) having a gel fraction of 0.5% or less, each of which is obtained by reacting with a gen-based elastomer having a temperature of o ° c or less.
(2 )成分(1 )以外のエラストマ一 1〜8 0重量%、 (2) 1 to 80% by weight of an elastomer other than the component (1),
(3 )分子内に少なくとも一個以上の光重合性基を有する重合性化合物 1 〜5 0重釐%、 および (3) a polymerizable compound having at least one or more photopolymerizable groups in the molecule 1 to 50% by weight, and
(4 )光重合開始剤 0. 1〜2 0重量%を含有するフレキソ版材用感光性 組成物に関する。 (4) A photopolymerization initiator relates to a photosensitive composition for flexographic printing plate materials containing 0.1 to 20% by weight.
発明の詳細な説明 Detailed description of the invention
ジェン系化合物、 特にゴム等を高温、 高圧、 高剪断力下で混練した場合、 高分子化やゲル化が起こることは良く知られた現象である。 これは一般に は、 混練の過程で熱により不飽和結合間での反応で分子間架橋が生じたり、 ジェン糸化合物自体が高剪断力により、 低温では物理的分子切断が生じた り、 高温では化学的分子切断によりラジカルの発生したりして、 それらの 活性点により、 分子が再度結合反応して、 新たな分子間架橋が生じる結果、 化合物の複合化、 高分子化やゲル化が起こると考えられるが、 未だその機 構については明らかではない。 It is a well-known phenomenon that high-temperature, high-pressure, high-shear kneading of gen-based compounds, especially rubber, etc., causes polymerization and gelation. This is generally due to the fact that during the kneading process, heat causes a reaction between unsaturated bonds to cause intermolecular cross-linking, the high shear force of the gen-yarn compound itself causes physical molecular breakage at low temperatures, and chemical breakage at high temperatures. Radicals are generated by chemical molecular cleavage, and the active sites of these molecules cause the molecules to react again and form new intermolecular cross-links, resulting in compound compounding, polymerization and gelation. However, the mechanism is not yet clear.
本発明では、 この現象を利用して一般式ー①で示される光重合性ジェン 系ウレタン変性ァクリレート(a)とジェン系エラストマ一 (b)、 更には液状 ゴム (c)を反応させることにより得られる光重合性複合化ゴム、 (或いは単 に複合化ゴム)がフレキソ版材のバインダ一樹脂として極めて優れた製造 性、 画像品質、 版材物性、 耐化学薬品性を有することを見出した。 In the present invention, by utilizing this phenomenon, a photopolymerizable gen-based urethane-modified acrylate (a) represented by the general formula (1) is reacted with a gen-based elastomer (b) and further a liquid rubber (c). It has been found that the resulting photopolymerizable composite rubber (or simply the composite rubber) has extremely excellent manufacturability, image quality, printing plate physical properties, and chemical resistance as a binder resin for flexographic printing plate materials.
本発明で示される複合化ゴムは、 新たな機能を有する複合化ゴムであり、 従来行われているような成分 (a)および (b)、 更には成分 (c)を単に混合し たもので複合化していないところの組成物からなるフレキソ版材では得ら
れない性能を有しており、 しかもその製造が比較的容易である。 The compounded rubber shown in the present invention is a compounded rubber having a new function, and is obtained by simply mixing components (a) and (b), and furthermore, component (c) as conventionally performed. Flexographic plates consisting of uncomposited compositions are not It has excellent performance and its manufacture is relatively easy.
このゴムの複合化反応の特徴は次の点にある。 The characteristics of this rubber compounding reaction are as follows.
( 1 )高分子のゴム分子に光重合性基を導入した光重合性ゴムを製造出来 る点、 (2 )反応がゴム溶液の形でなく、 無溶剤で行われるので溶解や脱溶 剤のプロセスを必要としない簡単なプロセスである点、 (3 )複合化反応を ゲル化反応を制御しながら行わなければならない点、 (4 )得られた光重合 性複合化ゴムは、 複合化反応の後でも、 充分に光重合性を有しているので、 フレキソ版材に使用した場合には物性や化学的性質に優れた版を与える特 徴を有している点。 (1) A photopolymerizable rubber in which a photopolymerizable group is introduced into a polymer rubber molecule can be produced. (2) Since the reaction is carried out without using a solvent in the form of a rubber solution, a dissolving or desolvating agent can be used. It is a simple process that does not require a process. (3) The complexing reaction must be performed while controlling the gelling reaction. (4) The resulting photopolymerizable composite rubber is Even afterwards, since it has sufficient photopolymerizability, it has the characteristic of giving a plate with excellent physical properties and chemical properties when used for flexographic plate materials.
本発明に用いる光重合性ジェン系ウレタン変性ァクリレートオリゴマー (光重合性オリゴマー)成分 (a)は、 前記一般式ー①で表わされる。 該光重 合性オリゴマーは、 水酸基を有するジェン系液状ゴムと、 1価の水酸基を 有するエチレン性不飽和単量体と、 2価アルコールとジイソシァネート化 合物とを反応したものを主成分として得られるものである。 The photopolymerizable gen-based urethane-modified acrylate oligomer (photopolymerizable oligomer) component (a) used in the present invention is represented by the general formula (1). The photopolymerizable oligomer is obtained mainly by reacting a gen-based liquid rubber having a hydroxyl group, an ethylenically unsaturated monomer having a monovalent hydroxyl group, a dihydric alcohol and a diisocyanate compound. It is something that can be done.
水酸基を有するジェン系液状ゴムとしては、 例えば分子内に水酸基を有 する 1 . 2—ポリブタジエン、 1 , 4—ポリブタジエン、 1 , 2—ペンタジ ェン、 ポリイソプレン、 クロ口プレン、 スチレン一ブタジエンコポリマー、 ァクリロニトリル一ブタジエンコポリマー等があり、 これらを単独で若し くは組み合わせて用いることができる。 水酸基を有するジェン系液状ゴム の重合体の数平均分子量は、 1 0 0 0〜 1 0 0 0 0であり、 また、 分子内 の水酸基価数 ( は 1 <m≤4である。 1では光架橋密度が低くなり、 光硬化物の固型維持性が満足されず、 また m〉 4では、 硬くなりすぎ弾性 が低下して所望するゴム弾性が得られず好ましくない。 Examples of the gen-based liquid rubber having a hydroxyl group include, for example, 1.2-polybutadiene, 1,4-polybutadiene, 1,2-pentadiene, polyisoprene, chloroprene, styrene-butadiene copolymer having a hydroxyl group in the molecule, There are acrylonitrile-butadiene copolymer and the like, and these can be used alone or in combination. The number average molecular weight of the polymer of the gen-based liquid rubber having a hydroxyl group is from 1000 to 100,000, and the hydroxyl valence in the molecule (is 1 <m≤4. The crosslink density is low, the solid state maintainability of the photocured product is not satisfied, and if m> 4, the composition becomes too hard and the elasticity is reduced, so that the desired rubber elasticity cannot be obtained.
上記 1価の水酸基を有するェチレン性不飽和単量体としては、 例えば、 2—ヒ ドロキシェチルァクリ レート、 2—ヒ ドロキシェチルメタァクリ レ
ート、 2—ヒドロキシプロピルァクリレート、 2—ヒドロキシプロピルメ タァクリレート、 ポリプロピレングリコールモノ(メタ)ァクリレート等が あり、 これらの少なくとも一種以上を用いることができる。 Examples of the above-mentioned ethylenically unsaturated monomers having a monovalent hydroxyl group include 2-hydroxyhexyl acrylate and 2-hydroxyxethyl methacrylate. And 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, and polypropylene glycol mono (meth) acrylate, and at least one of these can be used.
上記ジィソシァネート化合物としては、 例えばトリレンジィソシァネー ト、 4 , 4 'ージフヱニルメタンジイソシァネート、 キシリレンジイソシァ ネート、 へキサメチレンジイソシァネート、 イソホロンジイソシァネート、 メチレンビス(4ーシクロへキシルイソシァネート)、 トリメチルへキサメ チレンジイソシァネート等があり、 少なくとも一種以上を液状ゴム 1 0重 量部に対し、 5〜1 9 0重量部配合する。 Examples of the diisocyanate compound include, for example, tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, and methylene bis (4-cyclohexyl isocyanate), trimethylhexamethylene diisocyanate and the like. At least one compound is compounded in an amount of 5 to 190 parts by weight based on 10 parts by weight of the liquid rubber.
さらに上記 2価アルコールは、 次の一般式: Further, the above dihydric alcohol has the following general formula:
R 5 R 5
H O - R s - O H …② H O-R s-O H… ②
(式中の R5は炭素数 2〜 8のアルキレン基及びポリォキシアルキレン基、 R6及び R7は H、 C H3、 若しくは(メタ)ァクリロイルォキシ基或いはァ リルォキシ基を示す) (In the formula, R 5 represents an alkylene group having 2 to 8 carbon atoms and a polyoxyalkylene group, and R 6 and R 7 represent H, CH 3 , or (meth) acryloyloxy group or aryloxy group)
で表わされ、 上記式②の Rを骨格とする 2価アルコール及び光重合可能な エチレン性不飽和基を有する 2価アルコールを用いることができる。 上記 式②の 2価アルコールとしては、 例えば、 エチレングリコール、 ジェチレ ングリコール、 卜リエチレングリコール、 1 , 2—プロピレングリコール、 1 , 3—プロピレングリコール、 1. 3—ブタンジオール、 1 , 4一ブタン ジオール、 1 , 5—ペンタンジオール、 1 , 6—へキサンジオール等があり、 更に光重合可能なエチレン性不飽和基を有する 2価アルコールとしては、 例えばトリメチロールプロパンモノアクリレート、 トリメチロールプロノ、' ンモノメタクリレート、 グリセロール α—モノアリルエーテル等がある。
これらの 2価アルコールの少なくとも一種以上を用いることができる。 上記成分の配合割合は、 ウレタン結合の繰り返し単位を nとすると 1分 子内に水酸基の価数が m( 1く 4;)であるジェン系液状ゴム 1モルに対し、 分子量 2 0 0 0以下、 好ましくは 3 0 0以下の 2価アルコールを mx nモル、 ジイソシァネート化合物を nx (n+ l )モル、 1価の水酸基を有するェチレ ン性不飽和単量体を mモルとするものである。 And a dihydric alcohol having a skeleton represented by R in the above formula 及 び and a dihydric alcohol having a photopolymerizable ethylenically unsaturated group can be used. Examples of the dihydric alcohol of the above formula (1) include, for example, ethylene glycol, ethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1.3-butanediol, and 1,4-butanediol. , 1,5-pentanediol, 1,6-hexanediol, and the like. Further, examples of the dihydric alcohol having a photopolymerizable ethylenically unsaturated group include trimethylolpropane monoacrylate, trimethylolprono, Monomethacrylate, glycerol α-monoallyl ether and the like. At least one of these dihydric alcohols can be used. The blending ratio of the above components is as follows. Assuming that the repeating unit of the urethane bond is n, the molecular weight is not more than 2000 with respect to 1 mol of a gen-based liquid rubber having a hydroxyl group valence of m (1 14;) in one molecule. Preferably, the dihydric alcohol having a molecular weight of 300 or less is mx n mol, the diisocyanate compound is nx (n + 1) mol, and the monohydric ethylenically unsaturated monomer having a hydroxyl group is mmol.
ここで nは、 ジイソシァネート化合物と分子量 2 0 0 0以下の 2価アル コールとからなるウレタン結合の繰り返し単位数で 1〜1 6、 好ましくは 2〜1 6の整数を示し、 操り返し単位数が n〉 1 6又は nく 1となると、 ゴ 厶ライクな性質を失い好ましくない。 nの部分は、 ゴム分子鎖(ソフトセグ メント)に対し、 ハードセグメントを形成する部分の長さを意味する。 長 いハードセグメントは極性及び凝集性の高いウレタン結合の連続で形成さ れており、 極性及び凝集性の低いゴム分子鎖(ソフトセグメント)とミクロ 的な相分雜を起こさせる。 また、 ハードセグメントに続く光重合性のェチ レン性不飽和基相互間に、 密な架橋を付与する。 従って、 本発明に用いる 光重合性ジェン系ゥレタン変性ァクリレート、 或いは単に光重合性オリゴ マーは単独でも活性エネルギー線の照射により、 高強度、 高伸長な光硬化 物を与える。 分子量 2 0 0 0以上の R 4を含む 2価アルコールを用いた場 合には、 ハードセグメントとソフトセグメントの相分離が生じにく くなり、 所望の目的が達せられず、 従って R 4を含む 2価アルコールの分子量は 2 0 0 0以下、 特に 3 0 0以下が好ましい。 分子量が 2 0 0 0以下のかかる 2価アルコールはハードセグメント成分の骨格に導入される。 Here, n is the number of repeating units of a urethane bond consisting of a diisocyanate compound and a divalent alcohol having a molecular weight of 2000 or less, and represents an integer of 1 to 16, preferably 2 to 16, and the number of repeating units is When n> 16 or n = 1, the rubber-like properties are lost, which is not preferable. The n part means the length of the part forming the hard segment with respect to the rubber molecular chain (soft segment). The long hard segment is formed of a series of urethane bonds having high polarity and cohesion, and causes microscopic phase separation with a rubber molecule chain (soft segment) having low polarity and cohesion. In addition, a dense crosslink is provided between the photopolymerizable ethylenically unsaturated groups following the hard segment. Therefore, the photopolymerizable gen-based urethane-modified acrylate used in the present invention or the photopolymerizable oligomer alone can give a high-strength, high-elongation photocured product by irradiation with an active energy ray. When a dihydric alcohol containing R 4 having a molecular weight of 2000 or more is used, phase separation between the hard segment and the soft segment becomes difficult to occur, and the desired purpose cannot be achieved, and therefore, R 4 is contained. The molecular weight of the dihydric alcohol is preferably 2000 or less, particularly preferably 300 or less. Such a dihydric alcohol having a molecular weight of 2000 or less is introduced into the skeleton of the hard segment component.
該光重合性オリゴマーは、 上記式一②とジイソシァネート化合物より形 成されるウレタン結合の繰り返しからなるハードセグメントと、 上記式一 ①の X部、 即ちジェン系液状ゴムの骨格とから成るソフトセグメントとの
二つのセグメン卜から構成される。 The photopolymerizable oligomer includes a hard segment composed of a repeating urethane bond formed from the above formula (1) and a diisocyanate compound, and a soft segment composed of the X part of the above formula (1), that is, a skeleton of a gen-based liquid rubber. of It consists of two segments.
該光重合性オリゴマーの合成を具体的に説明すると、 適当に選定した溶 媒中で、 ジイソシァネート化合物 [πχ(η+1)]モルにジブチルスズジラウ レート、 ォクテン酸スズ、 トリェチルァミン、 トリエチレンジァミ ン等の 触媒の存在下で分子量 2000以下の 2価アルコール (nixn)モルを少量づ つ添加反応して、 両末端にイソシァネート基を有する化合物を得る。 この 場合の反応温度は 10〜120て、 好ましくは 40〜80。Cとすべきであ る。 次いで該化合物に、 1価の水酸基を有するエチレン性不飽和単量体 m モルを徐々に添加し反応させ、 一方の末端にイソシァネート基を有する化 合物とした後、 これに 2価の水酸基を有するジェン系液状ゴム 1モルを徐 々に加える。 この合成反応には熱重合を抑制するために必要に応じて、 ハ イ ドロキノン、 tーブチルカテコール、 0—ジニトロフエノール、 m—二ト 口フエノール、 p—二トロフエノール、 2, 4—ジニトロフエノール、 2, 4, 6—トリニトロフエノール、 メ トキノン、 メ トキシフエノール、 p—べ ンゾキノン、 フエノチアジン、 アンスラキノン、 2.6—ジー t一プチルー p—クレゾール等の熱重合禁止剤の一種若しくは二種以上を、 全配合重量 の 0.05〜1重量%加えてもよいし反応中に空気をバブリングしてもよ い。 これによりゴム骨格構造を呈し、 ァクリロイルォキシ基、 メタクリロ ィルォキシ基若しくはこれらの混合物を有する上記式ー①で表される光重 合性オリゴマーが合成できる。 The synthesis of the photopolymerizable oligomer will be specifically described. In an appropriately selected solvent, dibutyltin dilaurate, tin octoate, triethylamine, and triethylenediamine are added to a diisocyanate compound [πχ (η + 1)] mole. A small amount of a dihydric alcohol (nixn) having a molecular weight of 2,000 or less is added and reacted in the presence of a catalyst such as min to obtain a compound having isocyanate groups at both ends. The reaction temperature in this case is 10-120, preferably 40-80. Should be C. Next, to the compound, a mole of an ethylenically unsaturated monomer having a monovalent hydroxyl group is gradually added and reacted to obtain a compound having an isocyanate group at one terminal, and then a divalent hydroxyl group is added thereto. 1 mol of the gen-based liquid rubber is gradually added. Hydroquinone, t-butylcatechol, 0-dinitrophenol, m-dinitrophenol, p-ditrophenol, 2,4-dinitrophenol are used in this synthesis reaction as necessary to suppress thermal polymerization. , 2,4,6-trinitrophenol, methquinone, methoxyphenol, p-benzoquinone, phenothiazine, anthraquinone, 2.6-di-tert-butyl-p-cresol, etc. However, 0.05 to 1% by weight of the total compounding weight may be added, or air may be bubbled during the reaction. Thus, a photopolymerizable oligomer represented by the above formula (1) having a rubber skeleton structure and having an acryloyloxy group, a methacryloyloxy group or a mixture thereof can be synthesized.
本発明の感光性フレキソ版材用組成物に配合される Tgの少なくとも一 個が 0°C以下のジェン系エラストマ一(b)は、 その組成中に共役ジェンモ ノマーュニッ トが少なくとも 1分子中に 30モル 好ましくは、 少なく とも 40%)含まれており、 分子量が 5, 000〜1, 000.000(好ま しくは、 10, 000〜 500, 000)、 かつ少なくとも 1個のガラス転 The gen-based elastomer (b) in which at least one Tg compounded in the composition for a photosensitive flexographic printing plate material of the present invention has a conjugated genomonomeric content of at least 30 ° C. or less in one molecule is used. (Preferably at least 40%), a molecular weight of 5,000 to 1,000,000 (preferably 10,000 to 500,000) and at least one glass transition.
-?-
移温度が 0て以下 (好ましくは、 一 5 °C以下、 最も好ましくは— 3 0 ;以 下)である。 共役ジェンモノマーュニッ トが少ない場合は得られる組成物 の弾性やフレキシビリティーあるいは画像品質等が低下する。 また分子量 が小さくても大きくても現像性や画像品質が十分なものが得られない。 代 表的なエラストマ一としては、 例えば共役ジェン系化合物の重合体、 及び ノ又は共役ジェン系化合物とモノォレフィン系不飽和化合物の共重合体で ある。 これらは、 当業者に既知の重合法で調製される。 -?- The transfer temperature is 0 or lower (preferably 15 ° C or lower, most preferably −30; or lower). When the conjugated diene monomer unit is small, the elasticity, flexibility, image quality and the like of the obtained composition are reduced. Further, even if the molecular weight is small or large, it is not possible to obtain a film having sufficient developability and image quality. Typical elastomers include, for example, polymers of conjugated gen-based compounds and copolymers of conjugated or conjugated gen-based compounds with monoolefinic unsaturated compounds. These are prepared according to polymerization techniques known to those skilled in the art.
Tgの少なくとも一個が o°c以下であるエラストマ一としては 0て以下 に必ず一個以上の Tgを有するエラストマ一を言い、 その中には 1)一般的 なエラストマ一のように一個の Tgを有しておりそれが o。c以下であるも の、 2)熱可塑性エラストマ一のように Tgが二個以上あり、 一個が 0 °C以 下で他のものが 0 以上であるものが含まれる。 エラストマ一の Tgは、 測定法によって異なるが D S C法、 TMA法、 DMA法、 粘弾性測定法等 によって容易に求められる。 An elastomer having at least one Tg of less than or equal to o ° c refers to an elastomer having at least one Tg below 0 °, and includes one Tg such as a general elastomer. And that is o. c) or less, 2) Includes thermoplastic elastomers that have two or more Tg, one of which is 0 ° C or less and the other is 0 or more. The Tg of the elastomer varies depending on the measurement method, but can be easily determined by the DSC method, the TMA method, the DMA method, the viscoelasticity measurement method, or the like.
上記エラストマ一(b)の調製に使用する上記共役ジェン系化合物として は、 ブタジエン、 イソプレン、 クロ口プレン等が挙げられ、 これらの 1種 類以上使用してよい。 上記モノォレフィ ン系不飽和化合物としては、 スチ レン、 ーメチルスチレン、 0—メチルスチレン、 in—メチルスチレン、 p ーメチルスチレン、 ァクリロニトリル、 メタクリロニトリル、 塩化ビニル、 塩化ビニリデン、 ァクリルァミ ド、 メタクリルァミ ド、 酢酸ビニル、 了ク リル酸エステル、 メタクリル酸エステル等が挙げられる。 共役ジェン系化 合物とモノォレフィン系不飽和物の組合わせにおいては、 ブロック共重合 体の構造となるものが望ましい。 Examples of the conjugated diene compound used for the preparation of the elastomer (b) include butadiene, isoprene, and chloroprene. One or more of these may be used. Examples of the monoolefinic unsaturated compound include styrene, -methylstyrene, 0-methylstyrene, in-methylstyrene, p-methylstyrene, acrylonitrile, methacrylonitrile, vinyl chloride, vinylidene chloride, acrylamide, methacrylamide, vinyl acetate, Examples include acrylates and methacrylates. In the combination of a conjugated gen-based compound and a monoolefin-unsaturated compound, one having a block copolymer structure is desirable.
Tgの少なくとも一個が 0 °C以下のジェン系エラストマ一(b)の具体例と しては、 ブタジエン重合体、 イソプレン重合体、 クロ口プレン重合体、 天
然ゴム、 1 , 2—ボリブタジエンゴム、 ブチルゴム、 ペンタジェンゴム、 スチレン一ブタジエン共重合体、 スチレン一イソプレン共重合体、 スチレ ンークロ口プレン共重合体、 アクリル二トリル一ブタジエン共重合体、 ァ クリロニ卜リル一ィソプレン共重合体、 ァクリロニトリルークロロプレン 共重合体、 メタクリル酸メチルーブタジェン共重合体、 メタクリル酸メチ ルーイソプレン共重合体、 メタクリル酸メチルークロロプレン共重合体、 ァクリル酸メチルーブタジエン共重合体、 アクリル酸メチルーイソプレン 共重合体、 アクリル酸メチルークロロプレン共重合体、 アクリロニトリル 一ブタジエン一スチレン共重合体、 ァクリロニトリル一イソプレンースチ レン共重合体、 ァクリロニトリルークロロプレン一スチレン共重合体、 更 にポリスチレン一ポリイソプレン、 ポリスチレン一ポリブタジエン、 ポリ イソプレンーポリブタジェン等のジブ口ック共重合体またポリスチレン一 ポリブタジェン一ポリスチレン、 ポリスチレン一ポリイソプレン一ポリス チレン、 ポリスチレン一ポリエチレン一ポリスチレン、 ボリスチレンーボ リェチレン /プチレン一ポリスチレンなどのブロック共重合体等が挙げら れ、 これらの少なくとも 1種以上を使用してもよい。 Specific examples of the gen-based elastomer (b) in which at least one of the Tg is 0 ° C. or lower include a butadiene polymer, an isoprene polymer, Natural rubber, 1,2-boributadiene rubber, butyl rubber, pentadiene rubber, styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-chloroprene copolymer, acryl nitrile-butadiene copolymer, acryloni Tris-isoprene copolymer, acrylonitrile-chloroprene copolymer, methyl methacrylate butadiene copolymer, methyl methacrylate isoprene copolymer, methyl methacrylate-chloroprene copolymer, methyl butyl acrylate Copolymer, methyl acrylate-isoprene copolymer, methyl acrylate-chloroprene copolymer, acrylonitrile-butadiene-styrene copolymer, acrylonitrile-isoprene-styrene copolymer, acrylonitrile-chloroprene-styrene copolymer Copolymers, and diblock copolymers such as polystyrene-polyisoprene, polystyrene-polybutadiene, polyisoprene-polybutadiene, polystyrene-polybutadiene-polystyrene, polystyrene-polyisoprene-polystyrene, polystyrene-polyethylene-polystyrene, polystyrene-borate Examples include block copolymers such as styrene / butylene-polystyrene and the like, and at least one of these may be used.
上記 2成分を、 必要に応じてジェン系液状ゴム(c)を配合してゲル化を しない条件下に複合化反応させる。 ジェン系液状ゴム(c)の例としてはポ リイソプレン、 1 , 2—ポリブタジエン、 1 , 4一ポリブタジエン、 1 , 2 一ペンタジェン、 エチレン一ブタジエンコポリー、 ァクリロニトリルーブ タジェンコポリ一、およびこれらの変性物から選ばれる少なくとも一種以 上常温で液状であるところの分子量が 5 0 0〜 2 0 0 0 0であるものが例 示される。 The two components described above are mixed with a gen-based liquid rubber (c) as necessary, and a compounding reaction is carried out under conditions that do not cause gelation. Examples of the diene-based liquid rubber (c) include polyisoprene, 1,2-polybutadiene, 1,4-polybutadiene, 1,2-1 pentadiene, ethylene-butadiene copolymer, acrylonitrile-tagenecopoly-1, and modified products thereof. At least one compound selected from the group consisting of a liquid at room temperature and having a molecular weight of 500 to 2000 is exemplified.
複合化反応はゲル化が生じな t、条件下で反応させることによりゲル分率 が 0. 5 %以下、 好ましくは 0. 2 %以下にコントロールされる。 ゲル分率
は次の方法で測定する。 有機溶剤、 例えばトルエンゃキシレン等の溶剤に 複合化ゴムを溶解し、 2 4時間攬拌溶解させた後、 4 0 0メ ッシュ程度の 網で溶解溶液を瀘過し、 ¾過できなかった樹脂を採取し、 十分洗浄乾燥さ せてゲル化物として、 その元のゴムに対する割合からゲル分率を求めるこ とができる。 上記測定方法によれば、 ゲル分率が実質上 0の場合もあり得 る。 本発明によれば複合化がおこるが 3次元架橋が生じない条件を単にゲ ル分率で表現したものに過ぎず、 望ましい条件である実質上 0の場合も当 然含み得る。 ゲル分率が 0. 5 %より大きくなれば、 フレキソ版材用樹脂 として用いた場合には取り扱いが難かしかったり、 現像溶出が困難になつ たり、 目標とする版材性能が得られない等の問題を生じる。 In the complexing reaction, the gel fraction is controlled to 0.5% or less, preferably 0.2% or less by reacting under conditions where gelation does not occur. Gel fraction Is measured by the following method. After dissolving the composite rubber in an organic solvent, for example, a solvent such as toluene-xylene, and dissolving with stirring for 24 hours, the dissolved solution was filtered through a mesh of about 400 mesh, and the resin that could not be removed was filtered. The gel fraction is collected, sufficiently washed and dried to obtain a gelled product, and the gel fraction can be determined from the ratio to the original rubber. According to the above measurement method, the gel fraction may be substantially 0 in some cases. According to the present invention, conditions under which complexation occurs but three-dimensional cross-linking does not occur are merely expressed in terms of gel fraction, and a desirable condition of substantially zero can be naturally included. If the gel fraction is larger than 0.5%, it will be difficult to handle when used as a resin for flexographic plate materials, it will be difficult to develop and dissolve, and the target plate material performance will not be obtained. Cause problems.
ゲル化が生じない条件即ち得られた複合化物のゲル分率が 0. 5 %以下 とする条件とはいかなる条件下で行ってもよい。 例えば、 反応がコント口 ールできるように、 低い温度で長時間行っても良い。 一般的にはゲル化防 止剤の存在下に 1 0 0〜 2 0 0での温度条件下で 5〜 2 0 0 kg/cm2の圧 力下で反応させることによりそのような条件が満足し得る。 The conditions under which gelation does not occur, that is, the conditions under which the gel fraction of the obtained composite product is 0.5% or less, may be performed under any conditions. For example, the reaction may be performed at a low temperature for a long time so that the reaction can be controlled. Generally, such a condition is satisfied by reacting at a temperature of 100 to 200 and a pressure of 5 to 200 kg / cm 2 in the presence of a gelling inhibitor. I can do it.
代表的なゲル化防止剤の例としてはアミン類 (例えばナフチルアミ ン、 ジフエニルアミン、 フヱ二レンジァミン等)、 キノリン頹 (例えば、 2 , 2 . 4—トリメチルー 1 , 2—ジヒドロキノリンの重合物、 6—エトキシ一 2 , 2 , 4—トリメチルー 1 , 2—ジヒドロキノリン等)、 ヒドロキノン誘導体 (例 えば、 2 , 5—ジ(tーァミル)ヒドロキノン、 2 , 5—ジ一 t一プチルヒドロ キノン、 ヒドロキノンモノメチルエーテル等)、 モノフユノール類(例えば、 1一ォキシ一 3—メチルー 4一イソプロピルベンゼン、 2 , 6—ジー tーブ チルフエノール等)、 ビス一、 トリスー、 またはトリフエノール類(例えば、 2 , 2 '一エチレン一ビス一 4ーメチルー 6— t—ブチルフエノール)、 2 , 2—メチレンビス(4一メチル一6—シクロへキシルフエノ一ル)等)、 チ
オビスフヱノール類 (例えば、 4 , 4 '—チォビス一(6— t一プチルー.3— メチルフ Xノール)等)、 ヒンダードフヱノール類、 亜燐酸エステル類、 二 トロソ類、 ァニリン点が 4 0〜9 5 °Cのナフテン成分を主成分とするナフ テン系プロセスオイル、 クマロンインデン樹脂、 ロジン樹脂、 フエノール 樹脂、 石油系炭化水素系樹脂などが挙げられる。 これらのゲル化防止剤は 老化防止剤として一般的に知られており、 「便覽 ゴム .プラスチック E 合薬品 (最新版)」株式会社ラバーダイジニスト社、 1 9 8 9年 3月 3 0日 発行、 第 6 8頁〜 1 2 7頁および第 4 8 1頁〜 4 8 4頁に詳しく記載され ている。 Examples of typical anti-gelling agents include amines (for example, naphthylamine, diphenylamine, phenylenediamine, etc.), quinoline (for example, a polymer of 2,2.4-trimethyl-1,2-dihydroquinoline, 6 —Ethoxy-1,2,2,4-trimethyl-1,2-dihydroquinoline, etc., hydroquinone derivatives (eg, 2,5-di (t-amyl) hydroquinone, 2,5-di-t-butylhydroquinone, hydroquinone monomethyl ether Etc.), monophenols (eg, 1-hydroxy-13-methyl-4-isopropylbenzene, 2,6-dibutyl phenol), bis-1, tris, or triphenols (eg, 2, 2 ' Ethylene-bis-1-methyl-6-t-butylphenol), 2,2-methylenebis (4-methyl-16-cyclohexylphenol), etc. Obisphenols (for example, 4,4'-thiobis (6-t-butyl-3.3-methylphenol)), hindered phenols, phosphites, ditroso, aniline point of 40 to 9 Examples include a naphthenic process oil containing a naphthene component at 5 ° C as a main component, a coumarone indene resin, a rosin resin, a phenol resin, and a petroleum hydrocarbon resin. These anti-gelling agents are generally known as anti-aging agents, and are listed in “Rubber Rubber Plastic E-Chemicals (Latest Version)”, Rubber Dignist Co., Ltd., published March 30, 1989. Pp. 68-127 and 481-484.
前述した原料を仕込み混練により摩擦熱を発生させながら、 同時に加熱 装置を利用しながら、 内部反応物の温度を 1 0 0〜2 0 0 °Cに上昇させ、 内部の反応物に掛かる圧力を 5〜2 0 O kg/cin2に調節しながら、 同時に 剪断力が回転混練装置の作用部において反応物に対して高剪断力として働 く様に機械を設定、 作用させ複合化反応を行う。 複合化反応は、 通常、 熱 'ロール、 加圧式ニーダー、 押し出し機、 プラネタリーミキサー、 バンバリ 一ミキサ一等の混練機で行われる。 与えられた剪断力が有効に混練と反応 に寄与するためには、 特に、 密閉型混練機が適している。 The temperature of the internal reactant is raised to 100 to 200 ° C while the frictional heat is generated by mixing and kneading the above-described raw materials and simultaneously using a heating device, and the pressure applied to the internal reactant is increased by 5 ° C. At the same time, the machine is set and operated so that the shearing force acts as a high shearing force on the reactant in the working section of the rotary kneading device while adjusting to ~ 20 O kg / cin 2 to perform the compounding reaction. The complexing reaction is usually carried out by a kneader such as a hot roll, a pressure kneader, an extruder, a planetary mixer, a Banbury mixer and a mixer. In order for the applied shear force to effectively contribute to kneading and reaction, a closed kneader is particularly suitable.
反応条件としては、 温度のコントロールと内部圧力のコントロールが最 も重要である。 温度としては、 内容反応物が均一な温度分布を有する混練 方法と装置を採用することが必要である。 複合化反応は主として、 分子間 でのジェン結合間の反応によって生ずると考えられる。 反応温度としては、 1 1 0〜2 0 0でであるが、 好ましくは1 0 0〜1 8 0 °0;、 更に好ましく は 1 0 0〜 1 5 0でである。 この温度以下では複合化反応がおこりにくく、 またこの温度以上では、 複合化反応の制御が難しく、 必要とする一般的一 ①で示される光重合性ジェン系ウレタン変性ァクリレート(a)と、 Tgが少
なくとも一個が 0 °C以下のジェン系エラス卜マ一(b)との複合化反応以外 に、 ジェン系エラストマ一(b)間やエラストマ一内での架橋反応が主とし て起こり、 ゴム全体がフレキソ版材用ポリマ一として取扱い難い程度に高 分子化したり、 全体がゲル化してしまう恐れがある。 The most important reaction conditions are temperature control and internal pressure control. As for the temperature, it is necessary to employ a kneading method and apparatus in which the content reactants have a uniform temperature distribution. It is thought that the conjugation reaction is mainly caused by the reaction between gen bonds between molecules. The reaction temperature is 110 to 200, preferably 100 to 180 ° 0; and more preferably 100 to 150. Below this temperature, the complexing reaction is difficult to occur, and above this temperature, it is difficult to control the complexing reaction, and the required photopolymerizable gen-urethane-modified acrylate (a) shown in ① and Tg Small In addition to the complexing reaction with at least one gen-based elastomer (b) at 0 ° C or lower, a cross-linking reaction between gen-based elastomers (b) and within the elastomer occurs mainly, and the entire rubber However, there is a risk that the polymer may become too high to handle as a polymer for flexographic printing plate material, or the whole may be gelled.
もう一つの制御要因としては、 内部の反応物に掛かる圧力の制御が上げ られる。 圧力を 5〜 2 0 0 kg/cm2に、 好ましくは 1 5〜 2 0 0 kg/cm2、 更に好ましくは 3 0〜 1 9 0 kg/cm2調節しながら行うことが必要である。 光重合性ジェン系ウレタン変性ァクリレート(a)と、 ジェン系エラストマ 一 )とを効率よく反応させるためには、 均一に且つ互いに良く相溶させ、 反応部位を近接させる必要がある。 し力、し、 これら(a)と(b)とはその粘性 が異なっていたり、 相溶性が不十分な場合には通常の混練方法では充分に 均一な状態には成りにくいために内部圧力の上がる密閉型混練機が好まし く用いられる。 Another control factor is the control of the pressure on the internal reactants. It is necessary to adjust the pressure to 5 to 200 kg / cm 2 , preferably 15 to 200 kg / cm 2 , more preferably 30 to 190 kg / cm 2 . In order to efficiently react the photopolymerizable gen-based urethane-modified acrylate (a) with the gen-based elastomer (1), it is necessary to make the components uniformly and well compatible with each other and to make the reaction sites close to each other. When these (a) and (b) have different viscosities or have insufficient compatibility, it is difficult to achieve a sufficiently uniform state by the ordinary kneading method. A raised closed kneader is preferably used.
内部反応物の複合化の反応性を高めるためには、 充分な混練が必要とな る。 これらの圧力以下では、 複合化反応が不十分であり、 得られる光重合 性複合化ゴムの架橋反応性や物性が劣ってしまう。 また、 これらの圧力以 上では、 必要とする複合化反応以外のゲル化反応が生じやすかつたり、 系 中での温度分布等が不均一になったりして全体がゲル化したりして、 フレ キソ版材用ポリマーとしては取扱い難かつたり、 目的とする版材性能が得 られない場合がある。 Sufficient kneading is required to increase the reactivity of complexing the internal reactants. Below these pressures, the compounding reaction is insufficient, and the resulting photopolymerizable compounded rubber has poor crosslinking reactivity and physical properties. Above these pressures, a gelling reaction other than the required complexing reaction is likely to occur, and the temperature distribution and the like in the system become non-uniform, causing the entire body to gel, and In some cases, it is difficult to handle as a polymer for lithographic printing plate materials, or the desired plate material performance cannot be obtained.
本発明の複合化反応物についてはその反応の程度を、 得られたゴムの分 子量や粘度を測定することによつても確認出来る。 The degree of the reaction of the composite reaction product of the present invention can also be confirmed by measuring the molecular weight and viscosity of the obtained rubber.
分子量の測定は、 複合化反応の前に反応物を有機溶剤に溶解し、 ゲルパ 一ミエーシヨンクロマトグラフィー(G P C )法にてその分子量と分子量分 布を測定した場合には、 低分子量領域に光重合性ジェン系ゥレタン変性ァ
クリレート(a)、 高分子量領域に、 ジェン系エラストマ一 (b)に起因するピ ークが見られる。 一方、 複合化反応後では、 (a)のピークが消失してしま うことからオリゴマーのゴムへの複合化が確認出来る。 フレキソ版材用の 光重合性複合化ゴムとしては (a)のピークが消失しており、 ゲル分率が 0 のものが好ましい。 勿論この場合、 複合化反応後のゴムが光重合性を有し ていることからして容易にその複合化がジェン結合間での反応のみによつ て生じている事が予想される。 この方法は複合化ゴムの初期のゲル化が進 んでいる場合にも、 複合化ゴムの高分子量部分の増加から容易にそのゲル 化程度を予見出来る。 When measuring the molecular weight, the reactants are dissolved in an organic solvent before the complexation reaction, and the molecular weight and molecular weight distribution are measured by gel permeation chromatography (GPC). Photopolymerizable gen-based urethane modified resin In the acrylate (a) and high molecular weight regions, peaks due to the gen-based elastomer (b) are observed. On the other hand, after the conjugation reaction, the peak of (a) disappears, so that the conjugation of the oligomer to the rubber can be confirmed. As the photopolymerizable composite rubber for the flexographic printing plate material, one having the peak (a) disappeared and having a gel fraction of 0 is preferable. Of course, in this case, since the rubber after the complexing reaction has photopolymerizability, it is expected that the complexing is easily caused only by the reaction between the gen bonds. In this method, even if the initial gelation of the composite rubber is progressing, the degree of gelation can be easily predicted from the increase in the high molecular weight portion of the composite rubber.
粘度はム一二一粘度計、 フローテスタ一等の粘度計により樹脂粘度を測 定することで求める。 しかし実用的な見地からは複合化反応でのモニター リング方法としては混練機に流れる混練駆動部の電流値変化を読み取る方 法が良い。 The viscosity is determined by measuring the resin viscosity with a viscometer, such as a M-212 viscometer or a flow tester. However, from a practical point of view, as a monitoring method in the compounding reaction, a method of reading a change in the current value of the kneading drive section flowing into the kneader is preferable.
複合化反応を有効に進める為に素練り促進剤やしやく解剤を加えても良 い。 素練りの効果を高めてしゃく解の効果を得ることで複合化反応を容易 にすることが可能である。 温でも高温でも効果のあるしやく解剤があり、 高温用としてはキリシルメルカブタン、 低温用としては 2—べンズアミ ド チオフエノール等の芳香族硫黄化合物やスルフィ ド等を添加しても良い。 またゴムの物性や加工性を改良して複合化反応を容易にするために、 粘着 付与剤、 例えばアルキルフヱノールホルムアルデヒド系樹脂およびその口 ジン変性体、 アルキルフヱノールアセチレン系樹脂、 クマロンインデン樹 脂、 キシレンホルムアルデヒド樹脂、 石油系炭化水素系樹脂、 ポリブテン、 水素添加ロジンおよびその加工品等を Ε合してもよい。 また複合化反応で のポリマーの安定性を高めるために、 ρ—フエ二レンジァミン系化合物、 フユノール系化合物、 パラフィンヮックス系化合物等を添加してもよい。
本発明では上記複合化ゴムの他に別のエラストマ一(2 )をバインダ一と して配合する。 そのようなエラストマ一は分子量が 1 0 0 0〜1 , 0 0 0 , 0 0 0、 好ましくは 5 0 0 0〜 5 0 0 , 0 0 0である。 更に、 それらのェ ラストマ一の有するガラス転移温度において、 少なくとも一個のガラス転 移温度が一 1 0で以下、 好ましくは一 3 0 °C以下であるものが良い。 他に ( 1 )の複合化ゴム (エラストマ一)との関係から言えば、 それらとの相溶性 が良いことが必要である。 相溶性が良いとは混合によって単に外観上濁り を生じなくて良いばかりでなくフィルムとしたときの物理的性能も良いこ とも含んでいる。 そのようなエラストマ一成分(2 )の具体例とじては、 ブ タジェン重合体、 イソプレン重合体、 クロロブレン重合体、 スチレンーブ タジェン共重合体、 スチレン一イソプレン共重合体、 スチレン一クロロブ レン共重合体、 アクリロニトリル一ブタジエン共重合体、 ァクリロ二トリ ルーイソプレン共重合体、 アクリロニトリル一クロロブレン共重合体、 メ タクリル酸メチルーブタジエン共重合体、 メタクリル酸メチルーイソプレ ン共重合体、 メタクリル酸メチルークロロプレン共重合体、 アクリル酸メ チルーブタジエン共重合体、 アクリル酸メチルーイソプレン共重合体、 ァ クリル酸メチルークロロプレン共重合体、 ァクリロニトリル一ブタジエン 一スチレン共重合体、 ァクリロニトリル一イソプレン一スチレン共重合体、 ァクリロニトリル一クロ口プレン—スチレン共重合体、 更にポリスチレン 一ボリイソプレン、 ポリスチレン一ポリブタジエン、 ポリイソプレン一ボ リブタジェン等のジブ口ック共重合体、 またポリスチレン一ポリブダジェ ンーポリスチレン、 ポリスチレン一ポリイソプレン一ポリスチレン、 ポリ スチレン一ポリエチレン ブチレン一ポリスチレンなどのプロック共重合 体等、 及びェピクロルヒ ドリン重合体、 ェピクロルヒ ドリン一エチレンォ キシド共重合体、 ェピクロルヒドリンープロピレンォキシド共重合体およ
び、 またはこれらとアクリルグリシジルエーテルの共重合体である ピク ロルヒドリンゴム、 塩素化ボリエチレン、 塩化ビニル共重合体、 塩化ビニ リデン、 塩化ポリプロピレン、 塩素化工チレン一プロピレンゴム等の共役 ジェン系炭化水素を含まない重合体等が挙げられる。 本発明の組成物には、 更に分子内に少なくとも 1個以上の光重合性基 (付 加重合可能な基)を有する重合性化合物( 3 )を含む。 To promote the complexing reaction effectively, a mastication accelerator or a peptizer may be added. The compounding reaction can be facilitated by enhancing the effect of mastication and obtaining the effect of the mastication solution. There is a peptizer that is effective at both high temperature and high temperature, and it is possible to add sulphide or aromatic sulfur compounds such as 2-benzamide thiophenol for low-temperature use, and lysyl mercaptan for high-temperature use. . In order to improve the physical properties and processability of rubber and facilitate the compounding reaction, tackifiers such as alkylphenol formaldehyde resins and modified resins thereof, alkylphenol acetylene resins, cumarone Indene resin, xylene formaldehyde resin, petroleum hydrocarbon resin, polybutene, hydrogenated rosin, and processed products thereof may be combined. Further, in order to increase the stability of the polymer in the complexing reaction, a ρ-phenylenediamine compound, a fuynol compound, a paraffinic compound or the like may be added. In the present invention, another elastomer (2) is compounded as a binder in addition to the composite rubber. Such elastomers have a molecular weight of 1000 to 1, 000, 0000, preferably 50,000 to 500, 000. Further, at least one of these elastomers has a glass transition temperature of at most 110, preferably at most 130 ° C. In addition, in terms of the relationship with the composite rubber (elastomer) of (1), it is necessary to have good compatibility with them. Good compatibility includes not only the fact that the appearance does not cause turbidity due to mixing, but also the good physical performance of a film. Specific examples of such an elastomer component (2) include butadiene polymer, isoprene polymer, chlorobrene polymer, styrene butadiene copolymer, styrene-isoprene copolymer, styrene-chloroprene copolymer, Acrylonitrile-butadiene copolymer, acrylonitrile-isoprene copolymer, acrylonitrile-chlorobrene copolymer, methyl methacrylate butadiene copolymer, methyl methacrylate-isoprene copolymer, methyl methacrylate-chloroprene copolymer, Methyl butadiene acrylate copolymer, methyl acrylate-isoprene copolymer, methyl acrylate-chloroprene copolymer, acrylonitrile-butadiene-styrene copolymer, acrylonitrile-isoprene-styrene copolymer, a Libronitrile monochloroprene-styrene copolymer, polystyrene monopolyisoprene, polystyrene polybutadiene, polyisoprene polybutadiene, and other dibutene copolymers; polystyrene monopolybutadiene polystyrene; polystyrene monopolyisoprene polystyrene; Block copolymers such as polystyrene-polyethylene-butylene-polystyrene, etc .; epichlorohydrin polymer; epichlorohydrin-ethylene oxide copolymer; epichlorohydrin-propylene oxide copolymer; And conjugated hydrocarbons such as picrohydrin rubber, chlorinated polyethylene, vinyl chloride copolymer, vinylidene chloride, polypropylene chloride, and chlorinated ethylene-propylene rubber, which are copolymers of acrylic glycidyl ether with them. Polymers. The composition of the present invention further contains a polymerizable compound (3) having at least one or more photopolymerizable groups (addition polymerizable groups) in the molecule.
分子内に少なくとも 1個の付加重合可能な基を有する重合性化合物(3 ) の例としては、 カルボキシル基ゃスルホン基含有単量体:例えば、 (メタ) アクリル酸、 スチレン一 p—スルホン酸、 ヒドロキシル基含有単量体;例え ば 2—ヒドロキシェチルァクリレート、 ヒドロキシプロピルァクリレート、 2—ヒドロキシェチルメタクリレート、 ヒドロキシプロピルメタクリレー ト、 ヒドロキシブチルァクリレート、 ヒドロキシブチルメタクリレート、 ァリルアルコール、 メタァリルアルコール、 N—(4ーヒドロキシフエ二 ル)ァクリルァミ ドまたは N—(4ーヒドロキシフエニル)メタァリルアミ ド、 o-、 m—、 p—ヒドロキシスチレン、 0—、 m—、 p—ヒドロキシフエ二 ルーァクリレートまたは一メタクリレート、 アルキルァクリレー卜もしく はメタクリレート ;例えば、 メチル(メタ)ァクリレート、 ェチル(メタ)ァ クリレート、 n—ブチル(メタ)ァクリレート、 プロピル(メタ)ァクリレー ト、 ァシル(メタ)ァクリレー卜、 シクロへキシル(メタ)ァクリレート、 ォ クチルァクリレート、 2—クロ口ェチルァクリレート、 重合性アミ ド;例 えば、 アクリルアミ ド、 メ夕ァリルアミ ド、 N—メチロールアクリルアミ ド、 N—メチロールメタクリルアミ ド、 N—ェチルアクリルアミ ド、 N— へキシルアクリルアミ ド、 N—シクロへキシルアクリルアミ ド、 N—ヒド ロキシェチルアクリルアミ ド、 N—フエニルアクリルアミ ド、 N—二トロ フエニルアクリルアミ ド、 N—ェチルー N—フエニルアクリルアミ ド等の
アクリルアミ ドもしくはメタクリルアミ ド類、 含窒素アルキルァクリレー トもしくはメタクリレー卜 ;例えば、 ジメチルアミノエチルァクリレート、 ジメチルアミノエチルメダクリレート、 ビニルェ一テル類:例えばェチル ビニルエーテル、 2—クロロェチルビニルエーテル、 ヒドロキシェチルビ ニルエーテル、 プロピルビニルエーテル、 ブチルビニルエーテル、 ォクチ ルビニルエーテル、 フヱ二ルビ二ルェ一テル、 ビニルエステル類;例えば、 ビニルアセテート、 ビニルクロ口アセテート、 ビニルプチレート、 安息香 酸ビニル、 スチレン類;例えば、 スチレン、 ーメチルスチレン、 メチル スチレン、 クロロメチルスチレン、 ビニルケトン類:例えば、 メチルビ二 ノレケトン、 ェチルビ二ルケトン、 プロピルビニルケトン、 フエ二ルビニル ケトン、 ォレフィン類;例えば、 エチレン、 プロビレン、 ィソブチレン、 グリシジル(メタ)ァクリレート、 重合性二ト.リル:例えば、 アタリロニト リル、 メタクリロニトリル、 N—ビニルピロリ ドン、 N—ビニルカルバゾ ール、 4一ビニルピリジン、 両性イオン性単量体;例えば、 Ν, Ν—ジメ チル一 Ν—メタクリルォキシェチル一Ν— ( 3—スルホプロピル)アンモニ ゥム一ベタイン、 Ν, Ν—ジメチル一 Ν—メタクリルアミ ドプロピル一Ν ー(3—スルホプロビル)一アンモニゥ厶一ベタイン、 1ー( 3—スルホプ 口ピル)一 2—ビニルピリジニゥム一ベタイン、 及び上記 、ずれかのモノ マーと化学反応する官能基を有する化合物を反応させて得た化合物;例え ば、 上記ヒドロキシル基含有単量体とイソシァネート化合物との反応生成 モノマー、 カルボキシル基含有単量体とグリシジル基含有化合物との反応 生成モノマー等が挙げられる。 Examples of the polymerizable compound (3) having at least one addition-polymerizable group in the molecule include a carboxyl group ゃ sulfone group-containing monomer: (meth) acrylic acid, styrene-p-sulfonic acid, Hydroxyl group-containing monomers; for example, 2-hydroxyethyl acrylate, hydroxypropyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, hydroxybutyl acrylate, hydroxybutyl methacrylate, aryl alcohol , Methallyl alcohol, N- (4-hydroxyphenyl) acrylamide or N- (4-hydroxyphenyl) methacrylamide, o-, m-, p-hydroxystyrene, 0-, m-, p-hydroxyphenyl Two acrylates or one methacrylate, alkyl acrylate Or methacrylate; for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, propyl (meth) acrylate, acyl (meth) acrylate, cyclohexyl (meth) acrylate, o Cutyl acrylate, 2-chloroethyl acrylate, polymerizable amide; for example, acrylamide, methylarylamide, N-methylol acrylamide, N-methylol methacrylamide, N-ethyl Acrylamide, N-hexyl acrylamide, N-cyclohexyl acrylamide, N-hydroxyshethyl acrylamide, N-phenyl acrylamide, N-ditrophenyl acrylamide, N —Ethyl-N-phenylacrylamide Acrylamide or methacrylamides, nitrogen-containing alkyl acrylates or methacrylates; for example, dimethylaminoethyl acrylate, dimethylaminoethyl medacrylate, vinyl ethers: for example, ethyl vinyl ether, 2-chloroethyl Vinyl ether, hydroxyethyl vinyl ether, propyl vinyl ether, butyl vinyl ether, octyl vinyl ether, vinyl ether, vinyl esters; for example, vinyl acetate, vinyl acetate, vinyl butyrate, vinyl benzoate, styrenes For example, styrene, -methylstyrene, methylstyrene, chloromethylstyrene, vinylketones: for example, methylvinyloketone, ethylvinylketone, propylvinylketo Phenylvinyl ketone, olefins; for example, ethylene, propylene, isobutylene, glycidyl (meth) acrylate, polymerizable nitrile: for example, atarilonitrile, methacrylonitrile, N-vinylpyrrolidone, N-vinylcarbazole, 4-vinyl pyridine, zwitterionic monomer; for example, Ν, Ν-dimethyl-1-Ν-methacryloxyshethyl-1- ((3-sulfopropyl) ammonium betaine, Ν, Ν-dimethyl-1-Ν — Reacts chemically with methacrylamide propyl mono- (3-sulfoprovir) -ammonium-betaine, 1- (3-sulfop-open pill) -1-2-vinylpyridinium-betaine, and any of the above monomers A compound obtained by reacting a compound having a functional group; for example, the above-mentioned hydroxyl group-containing monomer and isocyanate The reaction product monomer with bets compound, the reaction product monomers and carboxyl group-containing monomer and a glycidyl group-containing compounds.
少なくとも 2個の付加重合可能な基を有する化合物の例としては、 トリ メチロールプロパンジ(メタ)ァクリレート、 トリメチロールプロパントリ Examples of compounds having at least two groups capable of addition polymerization include trimethylolpropane di (meth) acrylate, trimethylolpropanetri
(メタ)ァクリレート、 ジビニルベンゼン、 エチレングリコールジ(メタ)ァ
クリ レート、 ペンタエリスリ トールトリ(メタ)ァクリ レート、 ペンタエリ スリ トールテトラ(メタ)ァクリレート、 1 , 4一ブタンジオールジ(メタ) ァクリレート、 1 , 6—へキサジオールジ(メタ)ァクリレート、 トリェチ レングリコールジ(メタ)ァクリレート、 テトラエチレングリコールジ(メ タ)ァクリレート、 1 , 3—ブチレングリコールジ(メタ)ァクリレート、 ネ ォペンチルグリコールジ(メタ)ァクリ レー卜、 ペンタエリスリ トールジ(メ タ)ァクリ レート、 グリセロールジ(メタ)ァクリレート、 グリセロールァ リロキシジ(メタ)ァクリ レート、 卜リメチロールプロパンジ(メタ)ァクリ レート、 トリメチロールプロパントリ(メタ)ァクリレート、 ペンタエリス リ トールテトラ(メタ)ァクリ レート、 グリセロールトリプロポキシトリ(メ タ)ァクリレート、 グリセロール(ポリ)プロポキシトリ(メタ)ァクリレー ト、 ネオペンチルグリコール(ポリ)エトキシジ(メタ)ァクリ レート、 トリ メチロールプロパン(ポリ)エトキシトリ(メタ)ァクリ レート、 1 , 4ーブ タンジオールジ(メタ)ァクリレート、 1 , 6—へキサンジオールジ(メタ) ァクリレート、 1 , 1 , 1ートリスヒ ドロキシメチルエタンジ(メタ)ァクリ レート、 1 , 1. 1 -トリスヒ ドロキシメチルェタントリ(メタ)ァクリ レー ト、 1 , 1 , 1ートリスヒ ドロキシメチルプロパンジ(メタ)ァクリレート、 1 , 1 , 1一トリスヒ ドロキシメチルプロパントリ(メタ)ァクリレート、 ト リアリルジァヌレート、 トリアリルイソシァヌレート、 トリァリルトリメ リテート、 シァリルテレフタレート、 ジァリルフタレート等が挙げられる。 上記のものの中で好ましいものの例としては、 グリセロールトリプロボ キシトリ(メタ)ァクリレート、 グリセロール(ポリ)プロポキシトリ(メタ) ァクリレート、 ネオペンチルグリコール(ポリ)エトキシジ(メタ)ァクリレ . ート、 トリメチロールプロパン(ポリ)エトキシトリ(メタ)ァクリレート等 が挙げられる。
光重合性開始剤(4 )は光の照射により、 付加重合を開始する機能を有す る化合物であり、 そのようなものの例としては、 ベンゾインエーテル類(例 えば、 ベンゾインイソプロピルエーテル、 ベンゾインイソプチルェ一テル) 、 ベンゾフヱノン類 (例えばべンゾフヱノン、 メチル一0—べンゾインベン ゾエート、 4 , 4 '—ビス(ジメチルァミノ)一ベンゾフエノン)、 キサント ン類 (例えば、 キサントン、 チォキサントン、 2—クロ口チォキサントン)、 ァセトフエノン類 (例えば、 ァセトフエノン、 トリクロロアセトフ ノン、 2 , 2—ジェトキシァセトフヱノン、 2 , 2—ジメ トキシ一 2—フユニルァ セトフエノン)、 ベンジル、 2—ェチルアントラキノン、 メチルベンゾィ ルホルメート、 2—ヒドロキシー 2—メチルプロピオンフヱノン、 2—ヒ ドロキシー 2—メチルー 4 '一イソプロピルーィソプロピオフヱノン、 1 ーヒドロキシシクロへキシルフヱ二ルケ卜ン等が挙げられる。 これらは単 独または組み合わせて使用してもよい。 (Meth) acrylate, divinylbenzene, ethylene glycol di (meth) acrylate Acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexadiol di (meth) acrylate, triethylene glycol di (meth) acrylate Acrylate, tetraethylene glycol di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol di (meth) acrylate, glycerol di (meth) acrylate Acrylate, glycerol aryloxydi (meth) acrylate, trimethylolpropane di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate Glycerol tripropoxytri (meth) acrylate, glycerol (poly) propoxytri (meth) acrylate, neopentyl glycol (poly) ethoxydi (meth) acrylate, trimethylolpropane (poly) ethoxytri (meth) acrylate, 1 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,1,1 trishydroxymethylethanedi (meth) acrylate, 1,1.1-trishydroxymethyl Ethanetri (meth) acrylate, 1,1,1 trishydroxymethylpropane di (meth) acrylate, 1,1,1,1 trishydroxymethylpropane tri (meth) acrylate, triallyl diannulate, tri Allyl isocyanurate, triaryl trimellitate , Xia Lil terephthalate, di § Lil phthalate. Preferred examples of the above are glycerol tripropoxytri (meth) acrylate, glycerol (poly) propoxytri (meth) acrylate, neopentyl glycol (poly) ethoxydi (meth) acrylate, trimethylolpropane ( Poly) ethoxytri (meth) acrylate and the like. The photopolymerizable initiator (4) is a compound having a function of initiating addition polymerization by light irradiation. Examples of such a compound include benzoin ethers (for example, benzoin isopropyl ether, benzoin isobutyl). Benzophenones (eg, benzophenone, methyl-10-benzoinbenzoate, 4,4'-bis (dimethylamino) -benzophenone), xanthones (eg, xanthone, thioxanthone, 2-cloxantoxanthone), Acetofphenones (eg, acetofphenone, trichloroacetophenone, 2,2-diethoxyacetophenone, 2,2-dimethoxy-1-2-funyulasetofenone), benzyl, 2-ethylanthraquinone, methylbenzoylformate, 2-hydroxy- 2-Methylpropionpheno And 2-hydroxy-2-methyl-4'-isopropyl-isopropiophenone, 1-hydroxycyclohexylphenol ketone and the like. These may be used alone or in combination.
本発明の感光性樹脂組成物にはまた必要に応じて常套の添加剤、 例えば、 溶媒なしの全感光性樹脂組成物の重量基準で 0. 0 0 1 %〜2. 0 %の熱付 加重合禁止剤を含有させることができる。 適当な重合禁止剤としては、 例 えばヒドロキノン、 ヒドロキノンモノメチルエーテル、 モノ一 t—ブチル ヒドロキノン、 カテコール、 p— t一プチルカテコール、 2 , 6—ジ一 t—ブ チルー p—クレゾール、 ベンゾキノン、 2 , 5—ジフエ二ノレ一 p—べンゾキ ノン、 p—メ トキシフェノール、 t一ブチルピロカテコール、 ピロガロール、 The photosensitive resin composition of the present invention may also optionally contain conventional additives, for example, a heating weight of 0.001% to 2.0% based on the weight of the total photosensitive resin composition without solvent. Inhibitors can be included. Suitable polymerization inhibitors include, for example, hydroquinone, hydroquinone monomethyl ether, mono-t-butyl hydroquinone, catechol, p-t-butyl catechol, 2,6-di-t-butyl-p-cresol, benzoquinone, 2, 5-diphenyl p-benzoquinone, p-methoxyphenol, t-butyl pyrocatechol, pyrogallol,
—ナフトール、 2 , 6—ジー t一プチルー p—クレゾール、 フエノチアジ ン、 ピリジン、 ニトロベンゼン、 ジニトロベンゼン、 英国特許第 1 , 4 5 3 , 6 8 1号明細書に記載のニトロソニ量体禁止剤系、 および米国特許第 4 , 1 6 8 , 9 8 1号明細書に開示のビス(置換ァミノ)サルフアイ ドが挙げ られる。 その他の有用な重合禁止剤としては、 p—トルキノン、 クロラニ
ルおよびチアジン染料、 例えばチォニンブルー G(C I 52025)、 メ チレンブルー B(C I 52015)およびトルイジンブルー(C I 52 040)が挙げられる。 好ましい禁止剤は 2.6—ジー t一プチルー 4ーメ チルフエノールおよび p—メ トキシフエノールである。 —Naphthol, 2,6-di-tert-butyl-p-cresol, phenothiazine, pyridine, nitrobenzene, dinitrobenzene, the nitrosonimer inhibitor system described in UK Patent No. 1,453,681. And the bis (substituted amino) sulfides disclosed in US Pat. No. 4,168,981. Other useful polymerization inhibitors include p-toluquinone, chlorani And thiazine dyes such as thionine blue G (CI 52025), methylene blue B (CI 52015) and toluidine blue (CI 52 040). Preferred inhibitors are 2.6-di-tert-butyl-4-methylphenol and p-methoxyphenol.
本発明の感光性樹脂組成物には更に、 酸素およびオゾン等による重合阻 害を防ぐために、 適当量の周知の相溶性の良い酸化防止剤および/または オゾン化防止剤を混入させることによって改善することができる。 本発明 に有用な酸化防止剤としては、 アルキル化フエノール、 例えば 2, 6—ジ 一 t一プチルー 4—メチルフヱノール、 アルキル化ビスフヱノール、 例え ば 2.2—メチレンビス(4ーメチルー 6— t—プチルフヱノール)、 1, 3, 5—トリメチルー 2, 4, 6—トリス一(3, 5—ジー t一プチルー 4ーヒド ロキシベンジル)ベンゼン、 2— 4ーヒドロキシー 3, 5—ジー t一ブチル ァニリノ一 4, 6—ビス(n—才クチルチオ)一 1, 3, 5—トリアジン、 重合 トリメチルジヒドロキノンおよびジラウリルチオジブ口ピオネートが挙げ られる。 本発明に有用なオゾン化防止剤としては、 微晶質ワックスおよび パラフィンワックス、 ジブチルチオ尿素、 1, 1.3, 3—テトラメチルー 2—チォ尿素、 「アンチォゾナント」 AFD (ナフトン社製品)、 ノルボルネ ン、 例えばジー 5—ノルボルネンー 2—メチルアジペート、 ジー 5—ノノレ ボルネンー 2—メチルマレアート、 ジー 5—ノルボルネンー 2—メチルテ レフ夕レート、 「オゾンプロテクター」 80(ライヒホールド ·ケミカル社 の製品)、 N—フヱ二ルー 2—ナフチルァミン、 不飽和植物油(例えば、 な たね油、 あまに油、 サフラワー油)、 重合体および樹脂 (例えば、 エチレン /ビニルアセテート共重合体樹脂、 塩素化ポリエチレン、 クロロスルホン 化ポリェチレシ、 塩素化工チレン/メタクリル酸共重合体、 ポリウレタン、 ポリペンタジェン、 ポリブタジエン、 フルフラール誘導樹脂、 エチレン/
プロビレン/ジェンゴム、 ロジンのジエチレンダリコールエステルおよび α—メチルスチレン Zビニルトルェン共重合体)が挙げられる。 The photosensitive resin composition of the present invention is further improved by incorporating an appropriate amount of a well-known well-compatible antioxidant and / or antiozonant in order to prevent polymerization inhibition by oxygen, ozone, and the like. be able to. Antioxidants useful in the present invention include alkylated phenols, such as 2,6-di-t-butyl-4-methylphenol, alkylated bisphenols, such as 2.2-methylenebis (4-methyl-6-t-butylphenol), 3,5-trimethyl-2,4,6-tris- (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, 2--4-hydroxy-3,5-di-tert-butylanilino-1,6-bis (n —S-octylthio) -1,3,5-triazine, polymerized trimethyldihydroquinone and dilaurylthiodibutone pionate. Examples of the antiozonants useful in the present invention include microcrystalline wax and paraffin wax, dibutylthiourea, 1,1.3,3-tetramethyl-2-thiourea, “antisozonant” AFD (a product of Naphton), norbornane, and 5-Norbornene 2-methyl adipate, G 5-Nonorne Bornene 2-methyl maleate, G 5-Norbornene 2-methyl terephthalate, Ozone Protector 80 (a product of Reichhold Chemical Co.), N-Fuji Lu 2-naphthylamine, unsaturated vegetable oils (eg, rapeseed oil, linseed oil, safflower oil), polymers and resins (eg, ethylene / vinyl acetate copolymer resin, chlorinated polyethylene, chlorosulfonated polyethylene, chlorine) Chemical modified Tylene / methacrylic acid copolymer, polyurethane, polypropylene Nantagen, polybutadiene, furfural derived resin, ethylene / Propylene / diene rubber, diethylene dalicol ester of rosin, and α-methylstyrene Z-vinyl toluene copolymer).
所望によりこの感光性樹脂組成物にはまた、 感光性樹脂物質の露光に使 用される波長において本質的に透明な、 活性線放射を散乱させない非混和 性重合体状または非重合体状有機または無機充填剤または捕強剤、 例えば ポリスチレン、 内部三次元化微小樹脂粒子 (マイクロジェル)、 有機親和性 シリカ、 ベントナイ 卜、 シリカ、 粉末ガラス、 コロイ ドカーボンならびに 種々のタイプの染料および顔料を含有させることができる。 そのような物 質は弾性体状組成物の所望の性質によって種々の量で使用される。 充填剤 は弾性体層の強度の改善、 タック(粘着性)の減少およびさらに着色剤とし て有用である。 Optionally, the photosensitive resin composition also includes an immiscible polymeric or non-polymeric organic or essentially non-scattering actinic radiation that is essentially transparent at the wavelengths used to expose the photosensitive resinous material. Incorporation of inorganic fillers or scavengers, such as polystyrene, internally three-dimensional microresin particles (microgels), organophilic silica, bentonite, silica, powdered glass, colloidal carbon, and various types of dyes and pigments Can be. Such materials are used in various amounts depending on the desired properties of the elastomeric composition. Fillers improve the strength of the elastic layer, reduce tack (stickiness), and are also useful as colorants.
この感光性樹脂層にはまた所望により相溶性の良い可塑剤を使用して結 合剤のガラス転移温度を低下させ、 そして選択的現像を容易ならしめるこ とができる。 可塑剤は重合体と相溶性を有していることが必要である。 使 用しうる一般的可塑剤の中には、 ジアルキルフタレート、 アルキルホスフエ ート、 ポリエチレングリコール、 ポリエチレングリコールエステルおよび ポリエチレングリコールエーテルがある。 If desired, a plasticizer having good compatibility may be used in the photosensitive resin layer to lower the glass transition temperature of the binder and facilitate selective development. The plasticizer must be compatible with the polymer. Among the common plasticizers that can be used are dialkyl phthalates, alkyl phosphates, polyethylene glycols, polyethylene glycol esters and polyethylene glycol ethers.
本発明のフレキソ印刷版材用樹脂感光性組成物においては、 前記複合化 ゴム(1 )を 5〜9 8重量 、 好ましくは 1 0〜9 5重量 、 より好ましく は 1 5〜9 0重量%、 成分(1 )以外のエラストマ一(2 ) 1〜8 0重量%、 好ましくは 5〜5 0重量%、 より好ましくは 5〜3 0重量%、 重合性化合 物(3)は 1〜5 0重量%、 好ましくは 2〜4 0重量%、 より好ましくは 5 〜2 5重量%、 さらに光重合開始剤(4 )は 0. 1〜2 0重量%、 0. 1〜1 0重量 、 より好ましくは 0. 2〜5重量 組成物全体を 1 0 0 %とした 場合)に存在する。 複合化ゴム( 1 )が上記範囲より少な! ^、場合には充分な
版材の物性が得られず、 印刷適性が得られない。 前記範囲より多い場合に は現像性が低下する。 成分(1 )以外のエラストマ一成分(2 )が 1重量%ょ り少ないと現像性と版材の物性とのバランスが取りにく く、 版材の製造が 困難である。 8 0重量%より多いと充分な版材の物性が得られず、 印刷適 性も満足しない。 成分( 3 )が 1重量%より少な t、と充分な画像品質が得ら れない。 5 0重量%を越えると版の弾性に欠けフレキソ印刷に適さなくな る。 光重合開始剤が 0. 1重量%より少ないと充分な画像品質が得られず、 感度が低下する。 2 0重量%を越えると架橋密度や版の硬度が上がり、 フ レキソ印刷に適さなくなる。 In the resin photosensitive composition for flexographic printing plate material of the present invention, the composite rubber (1) is 5 to 98% by weight, preferably 10 to 95% by weight, more preferably 15 to 90% by weight, 1 to 80% by weight, preferably 5 to 50% by weight, more preferably 5 to 30% by weight of the elastomer (2) other than the component (1), and 1 to 50% by weight of the polymerizable compound (3). %, Preferably 2 to 40% by weight, more preferably 5 to 25% by weight, and the photoinitiator (4) is 0.1 to 20% by weight, 0.1 to 10% by weight, more preferably 0.2 to 5% by weight (when the total composition is 100%). The composite rubber (1) is less than the above range! The physical properties of the plate material cannot be obtained, and the printability cannot be obtained. If the amount is larger than the above range, the developability is reduced. If the amount of the elastomer component (2) other than the component (1) is less than 1% by weight, the balance between the developability and the physical properties of the plate material is difficult, and it is difficult to manufacture the plate material. If the amount is more than 80% by weight, sufficient physical properties of the plate material cannot be obtained, and the printability is not satisfied. If the content of component (3) is less than 1% by weight, sufficient image quality cannot be obtained. If it exceeds 50% by weight, the plate will lack elasticity and will not be suitable for flexographic printing. If the amount of the photopolymerization initiator is less than 0.1% by weight, sufficient image quality cannot be obtained and the sensitivity is lowered. If it exceeds 20% by weight, the crosslink density and the hardness of the plate will increase, making it unsuitable for flexographic printing.
上記本発明の感光性樹脂組成物は、 フレキソ印刷用樹脂板の製造に使用 することができる。 即ち本発明のフレキソ印刷用榭脂扳は、 上記で得られ た感光性樹脂組成物を溶融状態で適当な形 (例えば、 シート状またはブレ ード状)に常套の方法、 例えば、 押出成形またはカレンダー成形により支 持物質上に厚さ 2 0 0 〜 2 O mmに成形して得られる。 支持物質としては ブラスチック板、 プラスチックシート、 ゴムシート、 発泡ォレフィンシー ト、 発泡ゴムシート、 発泡ウレタンシート、 金属板および金属シート等が 挙げられる。 また必要に応じてこれら支持体上に適宜接着剤を施すことに よりフレキソ印刷用樹脂板が得られる。 通常これらのフレキソ印刷用樹脂 板の上には露光時のネガの真空密着性の向上と露光後のネガフィルムの剥 離性を上げるためマツ ト層が形成される。 従って望ましい構造としては上 記本発明の感光性樹脂組成物がフレキシブルな支持体上に接着層を介して 形成されており、 更にその上にフレキシブルなマツ トを有するものである。 本発明のフレキソ印刷版の製造は、 例えば、 まず上記のようにして得ら れたフレキソ印刷用榭脂扳を適当な像を有するネガフィルムを介して露光 し、 露光部分に光重合を起こさせて潜像を得る。 露光に用いる光としては、
例えば紫外線が挙げられる。 次いで露光後、 非露光部分を現像剤で現像し て洗い流すことによりレリーフ像を得る。 これをさらに乾燥し、 紫外線で 後露光すると、 優れた画像再現性、 耐水性、 ゴム弾性と機械的強度を有す る本発明のフレキソ印刷版が得られる。 そのフレキソ印刷版は特に現像性 と耐久性に優れているために、 商業用フレキソ印刷に好適である。 尚、 製 造されたフレキソ印刷板のオゾン抵抗性はまた、 使用前に高温でそれを焼 きなましすることによつても改善させることができる。 The above-described photosensitive resin composition of the present invention can be used for producing a resin plate for flexographic printing. That is, the resin for flexographic printing of the present invention is obtained by subjecting the photosensitive resin composition obtained above to a suitable state (for example, sheet or blade) in a molten state by a conventional method, for example, extrusion molding or extrusion molding. It is obtained by calender molding on a support material to a thickness of 200 to 2 Omm. Examples of the support material include a plastic plate, a plastic sheet, a rubber sheet, a foamed olefin sheet, a foamed rubber sheet, a foamed urethane sheet, a metal plate, and a metal sheet. A resin plate for flexographic printing can be obtained by appropriately applying an adhesive to these supports as required. Usually, a mat layer is formed on these flexographic printing resin plates in order to improve the vacuum adhesion of the negative during exposure and to enhance the peelability of the negative film after exposure. Therefore, as a desirable structure, the above-mentioned photosensitive resin composition of the present invention is formed on a flexible support via an adhesive layer, and further has a flexible mat thereon. In the production of the flexographic printing plate of the present invention, for example, first, the resin for flexographic printing obtained as described above is exposed through a negative film having an appropriate image to cause photopolymerization on the exposed portion. To get a latent image. As light used for exposure, For example, ultraviolet light is used. Next, after exposure, a non-exposed portion is developed with a developer and washed away to obtain a relief image. If this is further dried and post-exposed with ultraviolet light, the flexographic printing plate of the present invention having excellent image reproducibility, water resistance, rubber elasticity and mechanical strength can be obtained. The flexographic printing plate is particularly suitable for commercial flexographic printing because of its excellent developability and durability. In addition, the ozone resistance of the manufactured flexographic printing plate can also be improved by annealing it at high temperature before use.
発明の効果 The invention's effect
本発明では光重合性複合化ゴム、 即ち光重合性官能基を有するジェン系 ウレタン変性ァクリレートとジェン系ゴムを複合化反応させて得られる複 合化ゴムを用いることにより、 フレキソ版材としての物性や化学的性質、 特に耐溶剤性やアルコール含有量が低いフレキソ用溶剤ィンキの耐ィンキ 性が向上する。 またフレキソ版材を形成するのも容易である。 In the present invention, physical properties as a flexographic plate material are obtained by using a photopolymerizable composite rubber, that is, a composite rubber obtained by subjecting a gen-based urethane-modified acrylate having a photopolymerizable functional group to a conjugated reaction with a gen-based rubber. And chemical properties, especially the solvent resistance and the ink resistance of flexo solvent inks with low alcohol content are improved. It is also easy to form a flexographic plate material.
実施例 Example
本発明を実施例により更に詳細に説明する。 本発明はこれら実施例に限 定されない。 The present invention will be described in more detail by way of examples. The present invention is not limited to these examples.
合成例 1 Synthesis example 1
光重合性ジェン系ウレタン変性アタリレー卜の製造 Production of photopolymerizable gen-based urethane-modified atalylate
2 , 4—トリレンジイソシァネート(以下「T D I」と略す) 4 8. 4 gをジ ォキサン 1 4 5. 2 gに溶解した溶液を 5 0 O mlの反応容器に入れ、 窒素雰 囲気下で攪拌しながら、 1 , 4一ブタンジオール 1 6. 6 g、 ハイ ド口キノ ン 0. 2 g及びトリエチレンジアミン 0. 2 gをジォキサン 4 9. 8 gに溶解し た溶液を滴下し、 その間、 反応溶液温度を 7 5〜8 0 °Cに保ち、 滴下終了 後も同温度で 2時間反応させた。 次に 2—ヒ ドロキシェチルメタクリ レ —ト(以下「H EMA」と略す) 1 0. 8 gをジォキサン 3 2. 4 gに溶解した溶
液を反応器に加え、 窒素雰囲気中で攪拌しながら 75〜80°C、 2時間反 応させた。 2,4-Tolylene diisocyanate (hereinafter abbreviated as “TDI”) A solution of 48.4 g in dioxane 14.5.2 g is placed in a 50-mL reaction vessel and placed under a nitrogen atmosphere. While stirring with, a solution prepared by dissolving 16.6 g of 1,4-butanediol, 0.2 g of quinone at the opening and 0.2 g of triethylenediamine in 49.8 g of dioxane was added dropwise. The temperature of the reaction solution was maintained at 75 to 80 ° C, and the reaction was continued at the same temperature for 2 hours after the completion of the dropwise addition. Next, 10.8 g of 2-hydroxyshethyl methacrylate (hereinafter abbreviated as “H EMA”) was dissolved in 32.4 g of dioxane. The solution was added to the reactor and reacted at 75 to 80 ° C for 2 hours with stirring in a nitrogen atmosphere.
更に、 液状ゴム(J SR— HTPB (日本合成ゴム (株)製、 平均分子量 2 120、 水酸基含量 0.93))100gをジォキサン 300gに溶解した溶 液を別の 1000 mlの反応器に入れ窒素攙拌下、 攪拌しながら上記反応物 を滴下して加えた。 滴下中、 反応溶液を 75〜80てに保ち、 滴下終了後 も同温度で 6時間反応させ、 赤外線吸収スぺク トルでイソシァネート基の 吸収(225 Ocir1)が消失したことを確認して反応を終了した。 反応液は 淡黄色透明でその粘度は 450cps(30 BH型粘度計)であった。 Further, a solution prepared by dissolving 100 g of liquid rubber (JSR-HTPB (manufactured by Nippon Synthetic Rubber Co., Ltd., average molecular weight: 2120, hydroxyl group content: 0.93)) in 300 g of dioxane was put into another 1000 ml reactor and stirred with nitrogen. The above reactants were added dropwise under stirring. During the dropwise addition, the reaction solution was kept at 75-80, and after the completion of the dropwise addition, the reaction was continued at the same temperature for 6 hours. The infrared absorption spectrum was used to confirm that the absorption of the isocyanate group (225 Ocir 1 ) had disappeared. Finished. The reaction solution was pale yellow and transparent and had a viscosity of 450 cps (30 BH type viscometer).
n—へキサン 5400mlを入れたビーカーへ、 反応液を徐々に落下させ、 白色の沈激物を得た。 沈殺物は傾斜法により溶剤層を除去した後に、 真空 乾燥器で 2日間乾燥させた。 乾燥後、 固体状のウレタンァクリレートを得 た。 重合体の収量は 162g (収率 92%)であった。 赤外線吸収スぺク ト ルの測定では、 SSOOcnr^ 292 Ocm'^ 1710cm'1. 1640cm " 1の特定吸収が認められた。 又ゲルバーミエーシヨンクロマトグラフィー (G PC)による分子量測定においては、 数平均分子量は 3400であった。 合成例 2〜4 The reaction solution was gradually dropped into a beaker containing 5400 ml of n-hexane to obtain a white precipitate. The sludge was dried in a vacuum drier for 2 days after removing the solvent layer by a gradient method. After drying, a solid urethane acrylate was obtained. The yield of the polymer was 162 g (92% yield). In the measurement of infrared absorption scan Bae click preparative le, in SSOOcnr ^ 292 Ocm '^ 1710cm' 1. 1640cm "1 specific absorption was observed. The molecular weight determination by Gelber permeation chromatography Chillon chromatography (G PC), the number The average molecular weight was 3400. Synthesis Examples 2 to 4
光重合性ジェン系ゥレタン変性ァクリレートの製造 Production of photopolymerizable gen-based urethane-modified acrylate
合成例 1で使用した液状ゴム及び分子量 2000以下の 2価アルコール の種類を代えた以外は、 実施例 1と同様に操作してゥレタンアタリレート を製造した。 配合割合と得られたウレタンァクリレー卜の物性を第 1表に 示す。 更にハードセグメントの繰り返し単位数 nを増加させた配合例も併 せて第 1表に記す。 ここで使用した液状ゴムの重量は 100gである。
表 1 Perethane acrylate was produced in the same manner as in Example 1 except that the types of the liquid rubber and the dihydric alcohol having a molecular weight of 2000 or less used in Synthesis Example 1 were changed. Table 1 shows the mixing ratio and the physical properties of the obtained urethane acrylate. Table 1 also shows examples of formulations in which the number n of hard segment repeating units is increased. The weight of the liquid rubber used here is 100 g. table 1
* 1 )Poly bd R - 4 5 HT 出光石油化学(株)製 平均分子:》 2 8 0 0 水酸基含 ¾ 0. 8 3 (meq g) * 1) Poly bd R-45 HT Idemitsu Petrochemical Co., Ltd. Average molecule: >> 2800 hydroxyl group included 含 0.83 (meq g)
* 2 )〇は 3 3 0 Ocm— ', 2 9 2 Ocm— 1 7 1 Ocm—'. 1 6 4 0 cnT 'に特性吸収が認められたことを念味する,
* 2) 〇 means that the characteristic absorption was observed in 330 Ocm— ', 292 Ocm—17 1 Ocm —'. 164 OcnT ',
合成例 5 Synthesis example 5
(複合化ゴムの合成) (Synthesis of composite rubber)
合成例 1で得られた光重合性ジェン系ウレタン変性ァクリレート 4 5部、 スチレン含有量 2 3. 5 %のスチレンブタジエンゴム 4 5部、 分子量が 3 0 0 0の液状 1 , 2—ポリブタジエン 1 0部、 及びフ: L二ルーな一ナフチ ルァミン 0. 1部を加圧式ニーダ一に取り系内の温度を 1 3 0て〜 1 4 0 °Cに保ちながら 4時間かけて加圧混練をおこないながら複合化反応をおこ なった。 複合化反応中は、 加圧式ニーダ一に流れる電流値と系内温度をモ 二ターしつづけた。 複合化反応の間、 電流値は增減なく一定の値を示して いた。 途中 2時間目でサンプリングをした。 複合化反応後得られた光重合 性複合化ゴム一 1、 及び 2時間での反応サンプルの分子量分布について G P Cを用 t、て分析をおこなったところ 2時間反応サンプルでは Mn==25, 00 0、 Mw=105. 000 反応後では Mn= 72. 000、 Mw- 116, 000であった。 複合 化反応開始前に見られたジェン系ウレタン変性ァクリレートに起因するピ ークは 2時間目では一部見られたが反応後ではそのピークは消失していた。 次に複合化ゴム 1部をとり 1 9部のトルオールに 2 4時間かけて溶解し た後に 4 0 0メッシュ網で濾過することでゲル分率を測定したところ、 2 時間サンプルではゲル分率は 0. 0 1 %、 反応後では 0. 1 %であった。 45 parts of the photopolymerizable gen-based urethane-modified acrylate obtained in Synthesis Example 1, 45 parts of a styrene-butadiene rubber having a styrene content of 23.5%, and a liquid 1,2-polybutadiene having a molecular weight of 300,100 Parts and :: One part of L-loop naphthylamine is placed in a pressurized kneader and pressurized and kneaded for 4 hours while maintaining the temperature in the system at 130 to 140 ° C. A complexing reaction was performed while performing the reaction. During the complexing reaction, the current flowing through the pressurized kneader and the temperature inside the system were continuously monitored. During the conjugation reaction, the current value remained constant without any decrease. On the way, sampling was performed at the second hour. The molecular weight distribution of the photopolymerizable composite rubber obtained after the complexation reaction was analyzed using GPC at 1, 1 and 2 hours. After the reaction, Mn = 72.000 and Mw-116,000. Some peaks attributable to the gen-based urethane-modified acrylate observed before the start of the conjugation reaction were partially observed at the second hour, but disappeared after the reaction. Next, 1 part of the composite rubber was taken, dissolved in 19 parts of toluene over 24 hours, and then filtered through a 400 mesh screen to measure the gel fraction. It was 0.1% after the reaction and 0.1% after the reaction.
ゲル分率 = {( 4 0 0メッシュでの濾過残渣) /(サンプル量) } X 1 0 0 Gel fraction = {(filtration residue on 400 mesh) / (sample amount)} X 100
% %
得られた複合化ゴム 1 0 0部と光重合開始剤としてィルガキュア(I R 一 6 5 1、 チバガイギ一社製) 2部をとり十分に混練して 1 0 0 フィル ムとして光重合性を確認した。
I 100 parts of the obtained composite rubber and 2 parts of irgacure (IR-1651, manufactured by Ciba-Geigy Corporation) were taken as a photopolymerization initiator, kneaded well, and the photopolymerizability was confirmed as 100 film. . I
表 2 続き Table 2 continued
合成例 12 Synthesis Example 12
合成例一 5において得られた複合化工ラストマ一一 1の一部を同様の方 法にて複合化温度を上げて 160¾に保ちながら更に 1時間反応させ複合 化反応をおこない、 複合化工ラストマ一を得た。 本エラストマ一の同様の 方法により測定したゲル分率は 1.0%であった。 A part of the composite chemical composition 11 obtained in Synthesis Example 15 was reacted in the same manner for another hour while raising the composite temperature and maintaining the temperature at 160 ° C, and the composite chemical reaction was performed. Obtained. The gel fraction of this elastomer measured by the same method was 1.0%.
実施例一 1 Example 1 1
合成例一 5で得られた光重合性複合化工ラストマ一 65部、 ポリスチレ ンーポリイソプレン一ポリスチレンブロック共重合体エラストマ一 (商品 名 カリフレックス TR— 1107、 シェル社製) 25部、 ポリエチレン グリコールジァクリレート (分子量 200のポリエチレングリコールより 得られる) 4部、 1, 6へキサンジオールジァクリレート 2部、 トリメチ ロールプロパントリアクリレート 2部、 光重合開始剤としてィルガキュア 651 (チバガイギ一社製) 1.5部、 ィルガキュア 184 (チバガイギ 一社製) 0.5部、 メ トキノン 0.1部、 ジー tert—ブチルパラクレゾ一ル 2部を加圧ニーダ一に仕込み撹拌混合して感光性フレキソ版材用組成物と した。 65 parts of the photopolymerizable composite elastomer obtained in Synthesis Example 1-5, 25 parts of a polystyrene-polyisoprene-polystyrene block copolymer elastomer (trade name: CARIFLEX TR-1107, manufactured by Shell), polyethylene glycol glycol Acrylate (obtained from polyethylene glycol with a molecular weight of 200) 4 parts, 1,6 hexanediol diacrylate 2 parts, trimethylolpropane triacrylate 2 parts, Irgacure 651 as a photopolymerization initiator (manufactured by Ciba-Geigy) 1.5 Parts, Irgacure 184 (manufactured by Ciba-Geigy Corporation), 0.5 part, methquinone 0.1 part, and G-tert-butylparacresol 2 parts were charged into a pressure kneader and stirred and mixed to obtain a photosensitive flexographic printing plate composition.
得られた混合物を双腕二一ダー付 35 0単軸押出機により更にシート 状に押し出し予めクロ口プレン系接着剤 (日立化成 (株) HI BO 19 20 LT)を塗工した 130 厚のポリエステルフィルム上に厚さ 2.8m πの感光性樹脂層を形成した。 次にその上にポリアミ ド系樹脂のトルオー ル溶液とシリカ微粉末からなるマツ 卜化層形成用コーティング剤を塗布し た PETフィルムを重ねてマツ ト層を移しとり感光性フレキソ印版用プレ 一トを得た。 The resulting mixture is further extruded into a sheet by a 350 single-screw extruder equipped with a double-armed extruder, and is a 130-thick polyester coated with a black mouth-prene adhesive (Hitachi Chemical Co., Ltd. A 2.8 mπ photosensitive resin layer was formed on the film. Next, a PET film coated with a coating solution for forming a matting layer consisting of a toluene solution of a polyamide resin and a fine silica powder was layered thereon, and the matting layer was transferred to the plate for photosensitive flexographic printing plates. I got it.
感光性フレキソ印刷用プレートの表面にレリーフを形成する為に 60W の紫外線ランプから構成される露光機でプレートの裘からバック露光を 4
分間おこなってフロアを形成した後に適当な画像を有するネガフィルムを 真空密着させて今度は 1 2分間照射してメイン露光をおこなった。 照射後、 2 0 の卜リクロールェタンで 5分間デュポン社製の溶出機 1 2 1 5シス テムを使って現像することによりネガに忠実なレリーフ 1. 2Mの印刷版 を得た。 In order to form a relief on the surface of the photosensitive flexographic printing plate, a back exposure was performed from the back of the plate using an exposing machine consisting of a 60W ultraviolet lamp. After forming the floor for a few minutes, a negative film having an appropriate image was brought into close contact with the vacuum and then irradiated for 12 minutes to perform the main exposure. After irradiation, development was carried out with 20 ml of trichlorethane for 5 minutes using a dissolution machine 1215 system manufactured by DuPont to obtain a negative 1.2 faithful relief 1.2M printing plate.
得られた版材のショァ硬度 Aは 4 7度であり十分な弾性を有し、 且つ強 靭でありスタック型の 2色フレキソ印刷機で印刷速度 5 0 0フィート/分 においてアルコール成分が 8 0 %以上のフレキソインクを用いて 7 0 厚 の乳白処理ポリエチレンフィルムへ印刷をおこなった。 2 0万通し印刷し ても印刷版の表面には何ら変化が見られなかった。 The obtained plate material has a Shore hardness A of 47 degrees, has sufficient elasticity, is strong, and has an alcohol content of 800 at a printing speed of 500 feet / minute with a stack type two-color flexographic printing press. Printing was performed on a 70-thick milk-white treated polyethylene film using flexo ink of at least%. No change was observed on the surface of the printing plate even after printing 200,000 passes.
耐溶剤性評価 Solvent resistance evaluation
得られた印刷プレートの耐溶剤性を調べるためにへキサンと酢酸ェチル にプレー卜を浸漬し、 6時間放置してから取り出し付着した溶剤を除いて からプレートの重量増加率を求めたところ、 へキサンでは 8 2 %、 酢酸ェ チルでは 8 6 %であった。 In order to examine the solvent resistance of the obtained printing plate, the plate was immersed in hexane and ethyl acetate, allowed to stand for 6 hours, removed, and the attached solvent was removed. It was 82% for xanth and 86% for ethyl acetate.
次にポリフィルム用のアルコール成分が 6 0 %以下の溶剤型フレキソィ ンクを用いて 7 0 ^厚の乳白ポリエチレンフィルムに 1万通し印刷して印 刷版の表面を見たが何ら変化は見られなかった、 1 0万通し印刷後におい ても印刷版の表面には変化が見られなかったが、 細線において初期に比べ て若干の太りが見られた。 フィルム物性評価 Next, using a solvent-type flexoink with an alcohol component of 60% or less for polyfilm, a 10,000-thick milky-white polyethylene film was printed through 10,000 passes and the surface of the printing plate was observed. No change was observed on the surface of the printing plate even after printing 100,000 passes, but thin lines were slightly thicker than those at the beginning. Evaluation of film properties
得られた印刷プレー卜の実用的な強靭性のチ Xックを、 コインスクラッ チ法でおこなった。 5回スクラッチしたが傷が全く付かず良好な強靭性を 有することが確認できた。 A practical toughness check of the obtained printing plate was performed by a coin scratch method. Although scratching was performed five times, no scratch was found and it was confirmed that the steel had good toughness.
比較例 1 Comparative Example 1
実施例一 1において、 合成例 1で得られた光重合性ジェン系ウレタン変
性ァクリ レート 2 9. 3部、 スチレン含有 S2 3. 5 %のスチレンブタジェ ンゴム 2 9. 2部、 分子量 3 , 0 0 0の液状1 , 2—ボリブタジエン 6. 5部 の混合物を合成例一 5の複合化工ラストマ一のかわりに複合化反応させな いで用いる他は同じ様にして感光性フレキソ版材用組成物を得て、 同様に ポリエステルフィルム上に樹脂層を形成する等して感光性フレキソ印刷用 プレートを得た。 In Example 11, the photopolymerizable gen-based urethane modification obtained in Synthesis Example 1 was used. Example of synthesis of a mixture of 29.3 parts of polyacrylate, styrene-containing S2 3.5% styrene-butadiene rubber with 3.5% 29.2 parts, liquid 1,2-boributadiene having a molecular weight of 3,500 A composition for photosensitive flexographic printing plate material is obtained in the same manner except that the compounding reaction is not performed instead of the compounding reaction in place of (5), and the photosensitive layer is formed by forming a resin layer on a polyester film in the same manner. A flexographic printing plate was obtained.
同様にして露光現像してレリーフを形成し印刷版とした。 得られた版材 のショァ硬度 Aは 4 5度であり同様に印刷速度 5 0 0フィート /分でアル コール成分を 8 0 %以上含有するフレキソィンキを用いて 7 0 厚の乳白 ポリエチレンフィルムへ印刷をおこなったが 1 0万通し印刷したときに印 刷版の細線に若干の欠けが見られた。 Exposure and development were performed in the same manner to form a relief to obtain a printing plate. The resulting plate material had a Shore hardness A of 45 degrees, and printing was performed on a 70-thick milky-white polyethylene film using a flexoink containing an alcohol component of at least 80% at a printing speed of 500 feet / minute. Although printing was performed for 100,000 copies, the fine lines of the printing plate were slightly missing.
得られた印刷ブレートの同様の耐溶剤性試験では、 へキサンでは 1 6 0 %、 酢酸ェチルでは 1 0 0 %の有機溶剤による版材重量の増加が見られた c 更に、 アルコール成分が 6 0 %以下の溶剤型フレキソインクを用いた印刷 試験では、 1万通し印刷したときにレリーフの細線での太りが見られ良好 な印刷物が得られなかった。 また、 版の強靭性を同様にコインスクラッチ 法で試験したが 5回のうち 3回のスクラッチで傷が付いた。 In a similar solvent resistance test of the obtained printing plate, an increase in the weight of the plate material due to an organic solvent of 160% for hexane and 100% for ethyl acetate was observed. In a printing test using a solvent-type flexo ink of not more than 10%, thick printed thin relief lines were observed after printing 10,000 times, and good printed matter was not obtained. In addition, the toughness of the plate was similarly tested by the coin scratch method, but three out of five scratches were scratched.
比較例 2 Comparative Example 2
実施例 1において、 複合化工ラストマ一として、 合成例 1 2で得られた ものをかわりにもちいる他は全く同様にして感光性フレキソ版材用組成物 を得て同様にしてフレキソ印刷用プレートを製造した。 In Example 1, a composition for a photosensitive flexographic printing plate material was obtained in exactly the same manner as in Example 1, except that the one obtained in Synthesis Example 12 was used as the composite chemical elastomer, and a flexographic printing plate was similarly produced. Manufactured.
同様にして露光現像してレリーフを形成しフレキソ印刷版を得たが画像 再現性は良くなかった。 特に径が 2 5 0 #と 7 5 0 Xでの白抜き点での深 度が浅く、 実用性能を有していなかった。
表 3 実施例 (l)I^LfcjEl^iラス - (2)(1)以外 (!) ストマ- (3)重合性化合物 (4)重合開始剤 (5)その他 In the same manner, a relief was formed by exposure and development to obtain a flexographic printing plate, but the image reproducibility was not good. In particular, the depth at the white spots at the diameters of 250 # and 7500X was shallow, and did not have practical performance. Table 3 Example (l) I ^ LfcjEl ^ i lath-(2) Other than (1) (!) Stomach-(3) Polymerizable compound (4) Polymerization initiator (5) Others
2 合成例一 6 79部 TR-1107 10部 リメチ 0-*ブ 0バン ンゾフ Iノン 1.0部 Mmrj 0.02部 μ』7ク!)レ-ト -2部 ゾチ 7ジン 0.01部 キシ Iチ ft"!)レ -ト 2部 2 Synthesis example 1 6 79 parts TR-1107 10 parts Limeci 0- * bu 0 banzofu I non 1.0 parts Mmrj 0.02 parts μ "7 k!) Rate -2 parts Zochi 7 gin 0.01 parts Kishi Ichi ft" !) Rate 2 copies
トリ Iチレングリコー Λ Tori I-Tylene glycol コ ー
、ジ 7クリレ-卜' 2部 , Di 7 creators' 2nd
3 合成例—了 部 /TR-110了 25部 リ 1チレングリコ- » RH651 1.5部 3 Synthetic example-End part / TR-110 end 25 parts Ri 1 Tyrene glyco- »RH651 1.5 parts
S-BI5X 7-*148部 ジ 7クリレ- " 5部 RII184 0.5部 S-BI5X 7- * 1 48 parts
、ジ 7クリレ-ト' 3部 , Di 7 crete '3 copies
+9 +9
4 合成例— 8 65部 /S- IIラストマ- "25部 グリセ Q- ポリエチレン ンゾフ Iノン 1.0部 Άン 0.1部 4 Synthesis Example—8 65 parts / S-II Lasta 25 parts Glyce Q-Polyethylene Nzov Inon 1.0 part Pen 0.1 part
グリコ- Λジァクリレ-ト- 4部 [ジ -tert-ブチル 1.6-へキサンジ才 -ル ラクレリ-ル 2.0部 、ジァクリレ - "3.0部 Glyco-diacrylate-4 parts [di-tert-butyl 1.6-hexanediyl-le-laqueryl 2.0 parts, diacryle- "3.0 parts
*1 S B ェ ス卜マ' スチレン含有量 28¾のスチレン一ブタジエンプロック共重合体エラストマ一 *2 S I ェ ス卜マ スチレン含有 S 1 5¾のスチレン一イソプレンブロック共重合体エラストマ一
* 1 SB ester 'styrene-butadiene block copolymer elastomer with 28% styrene content * 2 SI ester styrene-containing S15% styrene-isoprene block copolymer elastomer with 28%
実施例 2〜4 Examples 2 to 4
第 3表に示される配合で同様にして感光性フレキソ版材用組成物を得て 同様にして印刷版を得た。 いずれの版も良好な画像品質と印刷性能を有し ていた。 また、 耐溶剤性試験でも良好な性能を有していた。 A composition for photosensitive flexographic printing plate material was obtained in the same manner with the composition shown in Table 3, and a printing plate was obtained in the same manner. Each plate had good image quality and printing performance. It also had good performance in the solvent resistance test.
実施例 5 ~ 8 Examples 5 to 8
実施例 1と全く同じ配合で( 1 )の光重合性複合化工ラストマ一を合成例 一 5のかわりに合成例一 9、一 1 0、 —1 1、 一 6での複合化工ラストマ 一を用いて同様にして感光性フレキソ版材用組成物を得て印刷版を作り評 価した。 いずれも良好な性能を有していた。
Synthetic example of the photopolymerizable composite elastomer (1) having exactly the same composition as in Example 1 was used instead of Synthetic Example 1-5 instead of Synthetic Example 1-9, 110, -11, and 1-6. In the same manner, a composition for a photosensitive flexographic printing plate material was obtained, and a printing plate was prepared and evaluated. All had good performance.
Claims
1. (l)(a) 1. (l) (a)
一般式一 1 General formula 1
I II Λ II I I II II I I II n I II Λ II II II II II II n
R,0 O H H O O H H O R, 0 O H H O O H H O
[但し、 式中の Rは炭紫数 2〜8個のアルキレン基若しくはポリオキシ アルキレン基、 は H又は CH3基、 R2および R3はジイソシァネート化 合物からイソシァネート基を除いた部分 R4は分子量 2000以下の次の 一般式一 2 [However, alkylene or polyoxy alkylene group R charcoal purple number 2-8 in the formula, is H or CH 3, portions R 4 R 2 and R 3 excluding the Isoshianeto group from Jiisoshianeto of compound is The following general formula 1 with a molecular weight of 2000 or less 2
Re Re
HO- R5-OH …② R, HO- R 5 -OH… ② R,
(式中の R5は炭素数 2〜8のアルキレン基、 及びポリオキシアルキレン 基、 Re及び R7は H、 CH3、 若しくは(メタ)ァクリロイルォキシ基、.或 いはァリルォキシ基を示す)で表される 2価アルコールの水酸基を除いた 残基、 Xは水酸基を有するジェン系液状ゴムの水酸基を除いた部分、 ^は 1〜4の整数、 1く m≤4、 nは 1〜16の整数を示す) で示される光重合性ジェン系ウレタン変性ァクリレートと(b)Tgの少なく とも 1個が 0て以下のジェン系エラストマ一とを反応させて得られるゲル 分率が 0.5%以下の光重合性複合化ゴム 5〜98重量%、 (R 5 is an alkylene group having 2 to 8 carbon atoms in the formula, and polyoxyalkylene groups, R e and R 7 are H, CH 3, or (meth) § methacryloyl Ruo alkoxy group,. One had the Ariruokishi group X is a residue excluding the hydroxyl group of the dihydric alcohol having a hydroxyl group, X is an integer of 1 to 4, 1 is m≤4, n is The gel fraction obtained by reacting the photopolymerizable gen-based urethane-modified acrylate represented by the formula (1) with at least one of the (b) Tg and the following gen-based elastomer is 0.5 5 to 98% by weight of photopolymerizable composite rubber of
(2)成分(1)以外のエラストマ一:!〜 8 C重量%、 (2) Elastomers other than component (1) :! ~ 8C wt%,
(3 )分子内に少なくとも一個以上の光重台性基を有する重合性化合物 1 〜50重量%、 および
( 4 )光重合開始剤 0. 1〜2 0重量 を含有するフレキソ版材用感光性 組成物。 (3) 1 to 50% by weight of a polymerizable compound having at least one or more photomultiplying groups in the molecule, and (4) A photosensitive composition for a flexographic printing plate material comprising 0.1 to 20% by weight of a photopolymerization initiator.
2. 変性ァクリレート(a)とジェン系エラストマ一(b)との反応がゲル 化防止剤の存在下温度 1 0 0〜2 0 0 °Cで密閉型混練機中で行われる請求 項 1記載の感光性組成物。 2. The reaction according to claim 1, wherein the reaction between the modified acrylate (a) and the gen-based elastomer (b) is carried out in a closed kneader at a temperature of 100 to 200 ° C in the presence of a gelling inhibitor. Photosensitive composition.
3. 変性ァクリレート(a)とジェン系エラストマ一(b)との反応に際し、 第 3の成分として (c)ジェン系液状ゴムを加える請求項 1記載の感光性組 成物。 3. The photosensitive composition according to claim 1, wherein (c) a gen-based liquid rubber is added as a third component in the reaction between the modified acrylate (a) and the gen-based elastomer (b).
4. 変性ァクリレート(a)とジェン系エラストマ一(b)との反応に際し、 変性ァクリレート(a)の使用量が 5〜9 0重量%、 ジェン系エラストマ一(b )の使用量が 1 0〜7 0重量%およびゲル化防止剤の使用量が 0. 0 1〜5 重量%である請求項 2記載の感光性組成物。 4. In the reaction between the modified acrylate (a) and the gen-based elastomer (b), the amount of the modified acrylate (a) is 5 to 90% by weight, and the amount of the gen-based elastomer (b) is 10 to 10%. 3. The photosensitive composition according to claim 2, wherein 70% by weight and the amount of the anti-gelling agent used are 0.01 to 5% by weight.
5. ジェン系液状ゴム (c)の使用量が 1〜3 0重量%である請求項 3 記載の感光性組成物。 5. The photosensitive composition according to claim 3, wherein the amount of the gen-based liquid rubber (c) is 1 to 30% by weight.
6. ジェン系エラストマ一 )が天然ゴム、 イソプレンゴム、 ブタジ ェンゴム、 スチレンブタジエンゴム、 クロロプレンゴム、 二トリルゴム、 ブチルゴム、 ペンタジェンゴムおよびスチレンとィソプレンあるいはブタ ジェンとのブロック共重合体からなる群から選択される請求項 1記載の感 光性組成物。· 6. Gen-based elastomers) are selected from the group consisting of natural rubber, isoprene rubber, butadiene rubber, styrene butadiene rubber, chloroprene rubber, nitrile rubber, butyl rubber, pentadiene rubber, and block copolymers of styrene with isoprene or butadiene. The light-sensitive composition according to claim 1, wherein the composition is prepared. ·
7. ( l )(a) 7. (l) (a)
一般式一 1 General formula 1
I II H i Mi II I I I! m しI II H i Mi II III! To m
R,0 O H H O O H H O R, 0 O H H O O H H O
[但し、 式中の Rは炭素数 2〜8個のアルキレン基若しくはポリオキシ
アルキレン基、 は H又は CH3基、 R2および R3はジイソシァネート化 合物からィソシァネート基を除いた部分 R4は分子量 2000以下の次の 一般式一 2 R { Wherein R is an alkylene group having 2 to 8 carbon atoms or polyoxy An alkylene group, is an H or CH 3 group, R 2 and R 3 are portions of the diisocyanate compound excluding the isocyanate group, and R 4 is a compound represented by the following general formula 1 2 R {
H O-Rs- OH …② H O-Rs- OH… ②
[ [
(式中の R5は炭素数 2〜 8のアルキレン基、 及びポリオキシアルキレン 基、 R6及び R7は H、 CH3、 若しくは(メタ)ァクリロイルォキシ基、 或 いはァリルォキシ基を示す)で表される 2価アルコールの水酸基を除いた 残基、 Xは水酸基を有するジェン系液状ゴムの水酸基を除いた部分、 は 1〜4の整数、 1く πι≤4、 nは 1〜16の整数を示す) で示される光重合性ジェン系ウレタン変性ァクリレートと(b)Tgの少なく とも 1個が 0°C以下のジェン系エラストマ一とを反応させて得られるゲル 分率が 0.5%以下の光重合性複合化ゴム 5〜 98重量%、 (Wherein R 5 is an alkylene group having 2 to 8 carbon atoms and a polyoxyalkylene group, and R 6 and R 7 are H, CH 3 , or (meth) acryloyloxy group, or aryloxy group). X) is the residue excluding the hydroxyl group of the dihydric alcohol represented by the following formula: X is the part of the diene liquid rubber having a hydroxyl group excluding the hydroxyl group, is an integer of 1 to 4, 1 is πι≤4, and n is 1 to The gel fraction obtained by reacting the photopolymerizable gen-based urethane-modified acrylate represented by the formula (1) with (b) a gen-based elastomer having at least one Tg of 0 ° C or less is 0.5%. 5 to 98% by weight of the following photopolymerizable composite rubber,
(2)成分(1)以外のエラストマ一 1〜80重量%、 (2) Elastomer other than component (1) 1-80% by weight,
(3 )分子内に少なくとも一個以上の光重合性基を有する重合性化合物 1 〜50重量 、 および (3) a polymerizable compound having at least one or more photopolymerizable groups in the molecule 1 to 50 weight, and
(4)光重合開始剤 0.1〜20重量%を含有するフレキソ版材用感光性 組成物 (4) Photosensitive composition for flexographic plate material containing 0.1 to 20% by weight of photopolymerization initiator
が、 フレキシブルな支持体上に接着層を介して 200 〜 2 Οππηの厚さに 形成されており、 更に、 その上にフレキシブルな樹脂マツ ト層の構造を有 する感光性フレキソ印刷用版材。
Is formed on a flexible support with a thickness of 200 to 2Οππη via an adhesive layer, and further has a flexible resin mat layer on the photosensitive flexographic printing plate.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4021095A JPH05216225A (en) | 1992-02-06 | 1992-02-06 | Photosensitive composition for flexographic printing plate |
JP4/21095 | 1992-02-06 |
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WO1993016414A1 true WO1993016414A1 (en) | 1993-08-19 |
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ID=12045317
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PCT/JP1993/000152 WO1993016414A1 (en) | 1992-02-06 | 1993-02-05 | Photosensitive composition for flexographic plate material |
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WO (1) | WO1993016414A1 (en) |
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US6555292B1 (en) * | 1996-09-24 | 2003-04-29 | Misty Huang | Liquid photopolymer useful in fabricating printing plates which are resistant to solvent based ink |
JP4868920B2 (en) * | 2006-04-07 | 2012-02-01 | 旭化成イーマテリアルズ株式会社 | Photosensitive resin composition for flexographic printing |
JP5420290B2 (en) * | 2009-03-27 | 2014-02-19 | 旭化成イーマテリアルズ株式会社 | Photosensitive resin composition, flexographic printing plate, and method for producing flexographic printing plate |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5137702A (en) * | 1974-09-14 | 1976-03-30 | Basf Ag | Reriifuinsatsuban narabini sonoseizoyotasoban |
JPS53137132A (en) * | 1977-05-04 | 1978-11-30 | Hercules Inc | Engraving resin |
JPS5492402A (en) * | 1977-12-28 | 1979-07-21 | Asahi Chemical Ind | Photosensitive resin relief printing and fabrication |
JPS54102393A (en) * | 1978-01-04 | 1979-08-11 | Hercules Inc | Photosensitive resin composition for printing plate |
JPS5694352A (en) * | 1979-12-26 | 1981-07-30 | Uniroyal Inc | Multilayerrtype print plate |
-
1992
- 1992-02-06 JP JP4021095A patent/JPH05216225A/en active Pending
-
1993
- 1993-02-05 WO PCT/JP1993/000152 patent/WO1993016414A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5137702A (en) * | 1974-09-14 | 1976-03-30 | Basf Ag | Reriifuinsatsuban narabini sonoseizoyotasoban |
JPS53137132A (en) * | 1977-05-04 | 1978-11-30 | Hercules Inc | Engraving resin |
JPS5492402A (en) * | 1977-12-28 | 1979-07-21 | Asahi Chemical Ind | Photosensitive resin relief printing and fabrication |
JPS54102393A (en) * | 1978-01-04 | 1979-08-11 | Hercules Inc | Photosensitive resin composition for printing plate |
JPS5694352A (en) * | 1979-12-26 | 1981-07-30 | Uniroyal Inc | Multilayerrtype print plate |
Also Published As
Publication number | Publication date |
---|---|
JPH05216225A (en) | 1993-08-27 |
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