WO1982002895A1 - Flame retardant polyester-carbonate compositions - Google Patents
Flame retardant polyester-carbonate compositions Download PDFInfo
- Publication number
- WO1982002895A1 WO1982002895A1 PCT/US1982/000078 US8200078W WO8202895A1 WO 1982002895 A1 WO1982002895 A1 WO 1982002895A1 US 8200078 W US8200078 W US 8200078W WO 8202895 A1 WO8202895 A1 WO 8202895A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- aromatic
- composition
- carbonate
- polyester
- sulfonic acids
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 94
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 239000003063 flame retardant Substances 0.000 title claims abstract description 43
- -1 alkali metal salt Chemical class 0.000 claims abstract description 73
- 125000003118 aryl group Chemical group 0.000 claims abstract description 58
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims abstract description 24
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims abstract description 21
- 229920000098 polyolefin Polymers 0.000 claims abstract description 17
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims description 29
- 239000011347 resin Substances 0.000 claims description 29
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 19
- 239000002253 acid Substances 0.000 claims description 17
- 150000003460 sulfonic acids Chemical class 0.000 claims description 10
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 9
- 239000003365 glass fiber Substances 0.000 claims description 8
- OMVLAGBUFPUMGQ-UHFFFAOYSA-M sodium;2,4,5-trichlorobenzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC(Cl)=C(Cl)C=C1Cl OMVLAGBUFPUMGQ-UHFFFAOYSA-M 0.000 claims description 8
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical group ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 claims description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 6
- FDQSRULYDNDXQB-UHFFFAOYSA-N benzene-1,3-dicarbonyl chloride Chemical compound ClC(=O)C1=CC=CC(C(Cl)=O)=C1 FDQSRULYDNDXQB-UHFFFAOYSA-N 0.000 claims description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 claims description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 5
- 150000007513 acids Chemical class 0.000 claims description 5
- 239000002243 precursor Substances 0.000 claims description 5
- 150000008365 aromatic ketones Chemical class 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- 239000000654 additive Substances 0.000 description 20
- 229920000642 polymer Polymers 0.000 description 20
- 229920000515 polycarbonate Polymers 0.000 description 19
- 239000004417 polycarbonate Substances 0.000 description 19
- 150000003839 salts Chemical class 0.000 description 17
- 230000000996 additive effect Effects 0.000 description 16
- 238000000034 method Methods 0.000 description 15
- 238000012360 testing method Methods 0.000 description 15
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- 235000010290 biphenyl Nutrition 0.000 description 8
- 239000004305 biphenyl Substances 0.000 description 8
- 125000006267 biphenyl group Chemical group 0.000 description 8
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 8
- 125000002947 alkylene group Chemical group 0.000 description 7
- 239000011152 fibreglass Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000003513 alkali Substances 0.000 description 6
- 125000001118 alkylidene group Chemical group 0.000 description 6
- 150000002989 phenols Chemical class 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 5
- 229940058401 polytetrafluoroethylene Drugs 0.000 description 5
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- KCIDZIIHRGYJAE-YGFYJFDDSA-L dipotassium;[(2r,3r,4s,5r,6r)-3,4,5-trihydroxy-6-(hydroxymethyl)oxan-2-yl] phosphate Chemical class [K+].[K+].OC[C@H]1O[C@H](OP([O-])([O-])=O)[C@H](O)[C@@H](O)[C@H]1O KCIDZIIHRGYJAE-YGFYJFDDSA-L 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000002529 biphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C12)* 0.000 description 3
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920005668 polycarbonate resin Polymers 0.000 description 3
- 239000004431 polycarbonate resin Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- LVLNPXCISNPHLE-UHFFFAOYSA-N 2-[(4-hydroxyphenyl)methyl]phenol Chemical compound C1=CC(O)=CC=C1CC1=CC=CC=C1O LVLNPXCISNPHLE-UHFFFAOYSA-N 0.000 description 2
- BKOOMYPCSUNDGP-UHFFFAOYSA-N 2-methylbut-2-ene Chemical group CC=C(C)C BKOOMYPCSUNDGP-UHFFFAOYSA-N 0.000 description 2
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 239000000370 acceptor Substances 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 125000002837 carbocyclic group Chemical group 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 125000005587 carbonate group Chemical group 0.000 description 2
- 150000007942 carboxylates Chemical group 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- ZHQLTKAVLJKSKR-UHFFFAOYSA-N homophthalic acid Chemical compound OC(=O)CC1=CC=CC=C1C(O)=O ZHQLTKAVLJKSKR-UHFFFAOYSA-N 0.000 description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 description 2
- 229910052740 iodine Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 125000004957 naphthylene group Chemical group 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 230000000979 retarding effect Effects 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 150000003457 sulfones Chemical class 0.000 description 2
- 150000003462 sulfoxides Chemical class 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- ALQCTJCNMLVKBA-UHFFFAOYSA-N (2,3-dichlorophenyl) 2,4,5-trichlorobenzenesulfonate Chemical compound C1=C(Cl)C(Cl)=CC(Cl)=C1S(=O)(=O)OC1=CC=CC(Cl)=C1Cl ALQCTJCNMLVKBA-UHFFFAOYSA-N 0.000 description 1
- GJHVEONIFIJEIH-UHFFFAOYSA-N (2-chloronaphthalen-1-yl) (2-chlorophenyl) carbonate Chemical compound ClC1=CC=CC=C1OC(=O)OC1=C(Cl)C=CC2=CC=CC=C12 GJHVEONIFIJEIH-UHFFFAOYSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- MQCPOLNSJCWPGT-UHFFFAOYSA-N 2,2'-Bisphenol F Chemical compound OC1=CC=CC=C1CC1=CC=CC=C1O MQCPOLNSJCWPGT-UHFFFAOYSA-N 0.000 description 1
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 description 1
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- GDYYIJNDPMFMTB-UHFFFAOYSA-N 2-[3-(carboxymethyl)phenyl]acetic acid Chemical compound OC(=O)CC1=CC=CC(CC(O)=O)=C1 GDYYIJNDPMFMTB-UHFFFAOYSA-N 0.000 description 1
- SLWIPPZWFZGHEU-UHFFFAOYSA-N 2-[4-(carboxymethyl)phenyl]acetic acid Chemical compound OC(=O)CC1=CC=C(CC(O)=O)C=C1 SLWIPPZWFZGHEU-UHFFFAOYSA-N 0.000 description 1
- CGFCKPWPXHKFPU-UHFFFAOYSA-N 3-chloro-4-[1-(2-chloro-4-hydroxyphenyl)ethyl]phenol Chemical compound C=1C=C(O)C=C(Cl)C=1C(C)C1=CC=C(O)C=C1Cl CGFCKPWPXHKFPU-UHFFFAOYSA-N 0.000 description 1
- ACEMPBSQAVZNEJ-UHFFFAOYSA-N 4-[(4-hydroxy-3-methoxy-2,6-dimethylphenyl)methyl]-2-methoxy-3,5-dimethylphenol Chemical compound C1=C(O)C(OC)=C(C)C(CC=2C(=C(OC)C(O)=CC=2C)C)=C1C ACEMPBSQAVZNEJ-UHFFFAOYSA-N 0.000 description 1
- BKTRENAPTCBBFA-UHFFFAOYSA-N 4-[2-(4-hydroxy-3-phenylphenyl)propan-2-yl]-2-phenylphenol Chemical compound C=1C=C(O)C(C=2C=CC=CC=2)=CC=1C(C)(C)C(C=1)=CC=C(O)C=1C1=CC=CC=C1 BKTRENAPTCBBFA-UHFFFAOYSA-N 0.000 description 1
- YZYGDZRBLOLVDY-UHFFFAOYSA-N 4-[cyclohexyl-(4-hydroxyphenyl)methyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C1CCCCC1 YZYGDZRBLOLVDY-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 239000004609 Impact Modifier Substances 0.000 description 1
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical class CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical class 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical class [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- 235000019395 ammonium persulphate Nutrition 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000011260 aqueous acid Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 159000000032 aromatic acids Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 229940077388 benzenesulfonate Drugs 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-M benzenesulfonate Chemical compound [O-]S(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-M 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- VCYAMSXIIWQHKV-UHFFFAOYSA-N bis(2,3,4-tribromophenyl) carbonate Chemical compound BrC1=C(Br)C(Br)=CC=C1OC(=O)OC1=CC=C(Br)C(Br)=C1Br VCYAMSXIIWQHKV-UHFFFAOYSA-N 0.000 description 1
- DSEORJACOQDMQX-UHFFFAOYSA-N bis(2,3,4-trichlorophenyl) carbonate Chemical compound ClC1=C(Cl)C(Cl)=CC=C1OC(=O)OC1=CC=C(Cl)C(Cl)=C1Cl DSEORJACOQDMQX-UHFFFAOYSA-N 0.000 description 1
- LUQQDEDMRRRWGN-UHFFFAOYSA-N bis(2-bromophenyl) carbonate Chemical compound BrC1=CC=CC=C1OC(=O)OC1=CC=CC=C1Br LUQQDEDMRRRWGN-UHFFFAOYSA-N 0.000 description 1
- SJWFGMZZMOUDTF-UHFFFAOYSA-N bis(2-chloronaphthalen-1-yl) carbonate Chemical compound C1=CC=C2C(OC(=O)OC3=C4C=CC=CC4=CC=C3Cl)=C(Cl)C=CC2=C1 SJWFGMZZMOUDTF-UHFFFAOYSA-N 0.000 description 1
- MUCRFDZUHPMASM-UHFFFAOYSA-N bis(2-chlorophenyl) carbonate Chemical compound ClC1=CC=CC=C1OC(=O)OC1=CC=CC=C1Cl MUCRFDZUHPMASM-UHFFFAOYSA-N 0.000 description 1
- POZGCGJFBOZPCM-UHFFFAOYSA-N bis(2-methylphenyl) carbonate Chemical compound CC1=CC=CC=C1OC(=O)OC1=CC=CC=C1C POZGCGJFBOZPCM-UHFFFAOYSA-N 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- MOIPGXQKZSZOQX-UHFFFAOYSA-N carbonyl bromide Chemical compound BrC(Br)=O MOIPGXQKZSZOQX-UHFFFAOYSA-N 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- ZQUZPFYNEARCQO-UHFFFAOYSA-N dinaphthalen-1-yl carbonate Chemical compound C1=CC=C2C(OC(OC=3C4=CC=CC=C4C=CC=3)=O)=CC=CC2=C1 ZQUZPFYNEARCQO-UHFFFAOYSA-N 0.000 description 1
- GWZCCUDJHOGOSO-UHFFFAOYSA-N diphenic acid Chemical compound OC(=O)C1=CC=CC=C1C1=CC=CC=C1C(O)=O GWZCCUDJHOGOSO-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- WZZLWPIYWZEJOX-UHFFFAOYSA-L disodium;naphthalene-2,6-disulfonate Chemical compound [Na+].[Na+].C1=C(S([O-])(=O)=O)C=CC2=CC(S(=O)(=O)[O-])=CC=C21 WZZLWPIYWZEJOX-UHFFFAOYSA-L 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000011953 free-radical catalyst Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 125000001905 inorganic group Chemical group 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- ABMFBCRYHDZLRD-UHFFFAOYSA-N naphthalene-1,4-dicarboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=C(C(O)=O)C2=C1 ABMFBCRYHDZLRD-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 235000019394 potassium persulphate Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 150000004023 quaternary phosphonium compounds Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000003340 retarding agent Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 125000004469 siloxy group Chemical group [SiH3]O* 0.000 description 1
- 229940077386 sodium benzenesulfonate Drugs 0.000 description 1
- 239000000176 sodium gluconate Substances 0.000 description 1
- 229940005574 sodium gluconate Drugs 0.000 description 1
- 235000012207 sodium gluconate Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- XWFVPKXJJRNIKZ-UHFFFAOYSA-N sodium;2,4,6-trichloro-3,5-bis(methoxycarbonyl)benzenesulfonic acid Chemical compound [Na].COC(=O)C1=C(Cl)C(C(=O)OC)=C(Cl)C(S(O)(=O)=O)=C1Cl XWFVPKXJJRNIKZ-UHFFFAOYSA-N 0.000 description 1
- BJARKKWOYBVMCZ-UHFFFAOYSA-M sodium;2,5-dichlorothiophene-3-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=1C=C(Cl)SC=1Cl BJARKKWOYBVMCZ-UHFFFAOYSA-M 0.000 description 1
- QWGKJRXVUUYFCL-UHFFFAOYSA-M sodium;2-(2,3,4,5,6-pentachlorophenyl)ethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl QWGKJRXVUUYFCL-UHFFFAOYSA-M 0.000 description 1
- XMTCIMFZSPKHMH-UHFFFAOYSA-M sodium;2-bromo-5-(4-bromophenyl)benzenesulfonate Chemical compound [Na+].C1=C(Br)C(S(=O)(=O)[O-])=CC(C=2C=CC(Br)=CC=2)=C1 XMTCIMFZSPKHMH-UHFFFAOYSA-M 0.000 description 1
- WKMRINMQMSLQBI-UHFFFAOYSA-M sodium;4-iodobenzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=C(I)C=C1 WKMRINMQMSLQBI-UHFFFAOYSA-M 0.000 description 1
- MZSDGDXXBZSFTG-UHFFFAOYSA-M sodium;benzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=CC=C1 MZSDGDXXBZSFTG-UHFFFAOYSA-M 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000012258 stirred mixture Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 125000005628 tolylene group Chemical group 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/41—Compounds containing sulfur bound to oxygen
- C08K5/42—Sulfonic acids; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
- C08L69/005—Polyester-carbonates
Definitions
- This invention is directed to an improved flame retardant polyester-carbonate composition of an aromatic polyester-carbonate in admixture with an organic alkali metal salt of sulfonic acid or an organic alkaline earth metal salt of sulfonic acid or a mixture therof, which composition has in admixture therewith a fluorinated polyolefin in sufficient quantity to render the polyester-carbonate composition non-dripping.
- polyester-carbonate resins are quite different from polycarbonate resins.
- polyester-carbonates have a higher heat distortion temperature under load (generally from about 50 oF. to about 60°F. higher) than polycarbonates, and are usually more difficult to process (because of their higher intrinsix viscosity) than polycarbonates.
- polyester-carbonates in place of polycarbonates in certain applications. This is particularly true where there is a high temperature environment.
- polyester-carbonates it is still preferred over the polycarbonate resin in these applications because of its higher heat distortion temperature.
- this main advantage of polyester-carbonates makes it especially important that they be made flame retardant and non-dripping since they are used in high temperature environments where the chances of ignition and burning are increased.
- an aromatic polyester-carbonate can be made both flame retardant and non-dripping by incorporating with the aromatic polyester-carbonate (i) an organic alkali metal salt of sulfonic acid, an organic alkaline earth metal salt of a sulfonic acid, or mixtures thereof, and (ii) a fluorinated polyolefin.
- polyester-carbonates which find use in the instant invention and the methods for their preparation are well known in the art as disclosed in U.S. Patents 3,303,331; 3,169,121; 4,194,038 and 4,156,069 as well as in copending application Serial No. 33,389 filed April 26, 1979 and assigned to the same assignee as the instant application, all of which are incorporated herein by reference.
- the polyester-carbonates can generally be termed co-polyesters containing carbonate groups, carboxylate groups, and aromatic carbocyclic groups in the polymer chain, in which at least .some of the carboxylate groups and at least some of the carbonate groups are bonded directly to ring carbon atoms of the aromatic carbocyclic groups.
- These polyester-carbonates are, in general, prepared by reacting a difunctional carboxylic acid or a reactive derivative of the. acid such as the acid dihalide, a dihydric phenol and a carbonate precursor.
- the dihydric phenols useful in formulating the polyester-carbonates which are of use in the practice of the present invention are in general represented, by the general formula
- A represents an aromatic group such as phenylene, biphenylene, naphthylene, etc.
- E may be an alkylene or alkylidene group such as methylene, ethylene, propylene, propylidene, isopropylidene, butylene, butylidene, isobutylidene, amylene, isoamylene, amylidene, isoamylidene, etc.
- E is an alkylene or alkylidene group, it may also consist of two or more alkylene or alkylidene groups connected by a non-alkylene or non-alkylidene group such as an aromatic linkage, a tertiary amino linkage, an ether linkage, a carbonyl linkage, a silicon-containing linkage, or by a sulfur- containing linkage such as sulfide, sulfoxide, sulfone, etc.
- E may be a cycloaliphatic group
- R represents hydrogen or a monovalent hydrocarbon group such as alkyl (methyl, ethyl, propyl, etc.), aryl (phenyl, naphthyl, etc.), aralkyl (benzyl, ethylphenyl, etc.), alkaryl, or cycloaliphatic (cyclopentyl, cyclohexyl, etc.).
- Y may be an inorganic atom such as halogen (fluorine, bromine, chlorine, iodine), an inorganic group such as the nitro group, an organic group such as R above, or an oxy group such as OR, it being only necessary that Y be inert to and unaffected by the reactants and reaction conditions.
- the letter m represents any integer from and including zero through the number of positions on A available for substitution; p represents an integer from and including zero through the number of positions on E available for substitution; t represents an integer equal to at least one; s is either zero or one; and u represents any integer including zero.
- dihydric phenols falling within the scope of Formula I include: 2,2-bis(4-hydroxyphenyl)propane (bisphenol A); 2,4'-dihydroxydiphenylmethane; bis(2-hydroxyphenyl)methane; bis (4-hydroxyphenyl)methane; bis (4-hydroxy-5 ⁇ -nitro ⁇ henyl)methane; bis (4-hydroxy-2,6-dimethyl-3-methoxyphenyl)methane; 1,1-bis(4-hydroxyphenyl) ethane; 1,1-bis(4-hydroxy-2-chlorophenyl)ethane; 2,2-bis(3-phenyl-4-hydroxyphenyl)propane; bis (4-hydroxyphenyl)cyclohexylmethane; and 2,2-bis (4-hydroxy ⁇ henyl)-1-phenylpropane.
- bisphenol A 2,4'-dihydroxydiphenylmethane
- bis(2-hydroxyphenyl)methane bis (4-hydroxyphenyl)methane
- dihydric phenols may be used alone or as mixtures of two or more different dihydric phenols.
- any difunctional carboxylic acid or its reactive, derivative such as the acid dihalide conventionally used in the preparation of polyesters may be used for the preparation of the polyester-carbonates useful in formulating the flame retardant non-dripping compositions of the present invention.
- the carboxylic acids which may be used are aliphatic carboxylic acids, aliphatic-aromatic carboxylic acids, or aromatic carboxylic acids.
- the aromatic dicarboxylic acids or their reactive derivatives such as the aromatic acid dihalides are preferred as they produce the aromatic polyester-carbonates which are most useful in the practice of the present invention.
- R 1 represents an alkylene, alkylidene or cycloaliphatic group in the same manner as set out above for E in Formula I; an alkylene, alkylidene or cycloaliphatic group containing ethylenic unsaturation; an aromatic radical such as phenylene, nathylene, biphenylene, substituted phenylene, etc.; two or more aromatic groups connected through non-aromatic linkages such as those defined by E in formula I; or an aralkyl radical such as tolylene, xylene, etc.
- R 2 is either a carboxyl or a hydroxyl group.
- the letter q represents one where R 2 is a hydroxyl group and either zero or one wherein R 2 is a carboxyl group.
- the difunctional acid will either be a monohydroxy monocarboxylic acid or a dicarboxylic acid.
- the dicarboxylic acids or their reactive derivatives such as the acid dihalides are preferred, with the aromatic dicarboxylic acids or their dihalides being more preferred.
- R 2 is a carboxyl group and R 1 is a divalent aromatic radical such as phenylene, naphthylene, biphenylene, substituted phenylene, etc.; two or more aromatic groups connected through non-aromatic linkages; or a divalent aralkyl group.
- suitable preferred aromatic and aliphatic-aromatic dicarboxylic acids which may be used in preparing the polyester-carbonates useful in the practice of the present invention include phthalic acid, isophthalic acid, terephthalic acid, homophthalic acid, p-, m-, and p-phenylenediacetic acid; the polynuclear aromatic acids such as diphenic acid, and 1,4-naphthalic acid.
- These acids may be used either individually or as a mixture of two or more different acids.
- the carbonate precursor may be a carbonyl haiide, a carbonate ester or a haloformate.
- the carbonyl halides which can be employed herein are carbonyl chloride, carbonyl bromide and mixtures thereof.
- Typical of carbonate esters which may be employed herein are diphenyl carbonate, di(halophenyl)carbonates such as di(chlorophenyl)carbonate, di(bromophenyl) carbonate, di(trichlorophenyl) carbonate, di(tribromophenyl)carbonate, etc; di(alkylphenyl) carbonates such as di(tolyl)carbonate, etc., di(naphthyl) carbonate, di(chloronaphthyl)carbonate, phenyl tolyl carbonate, chlorophenyl chloronaphthyl carbonate, etc., or mixtures thereof.
- haloformates suitable for use herein include bishaloformates of dihydric phenols (bischloroformates of hydroquinone, etc.) or glycols. (bishaloformates of ethylene glycol, neopentyl glycol, polyethylene glycol, etc.). Carbonyl chloride, also known as phosgene, is preferred. Also present during the co-reaction between the dihydric phenol, the carbonate precursor and the dicarboxylic acid or its reactive derivative are catalysts, molecular weight regulators, and acid acceptors. Examples of suitable molecular weight regulators include phenol, p-tertiary butyl phenol, etc.
- polyester-carbonates which are useful in the practice of the present invention are the aromatic polyester-carbonates derived from dihydric phenols, aromatic dicarboxylic acids or their reactive derivatives such as the aromatic acid dihalides, e.g. dichloride, and phosgene.
- a quite useful class of aromatic polyester- carbonates are those derived from bisphenol A; terephthalic acid, isophthalic acid, or a mixture thereof or terephthaloyl dichloride, isophthaloyl dichloride, or a mixture thereof; and phosgene. If a mixture of terephthaloyl and isophthaloyl dichloride is utilized the ratio by weight of terephthaloyl dichloride to isophthaloyl dichloride is from about 5:95 to 95:5.
- the instant invention is directed to novel flame retardant and non-dripping compositions containing, in admixture:
- the fluorinated polyolefins used in this invention as drip retarding agents are commercially available or can be prepared by known processes. They are white solids obtained by polymerization of tetrafluoroethylene, for example, in aqueous media with free radical catalysts, e.g., sodium, potassium or ammonium peroxydisulfates at 100 to 1,000 psi at 0-200oC and preferably at 20-100oC. See Brubaker, U.S. Patent 2,393,967, which is incorporated herein by reference. While not essential, it is preferred to use the fluorinated polyolefins in the form of relatively large particles, e.g., of average size of 0.3 to 0.7 mm, mostly 0.5 mm.
- polytetrafluoroethylene powders which have particles of from 0.05 to 0.5 millimicrons, in diameter. It is especially preferred to use the relatively large particle size material because it tends to disperse readily in polymers and bond them together into fibrous materials.
- preferred polytetrafluoroethylenes are designated by ASTM as Type 3, and are available commercially from the E. I. DuPont de Nemour and Company under the tradename Teflon.
- the amount of the fluorinated polyolefin used in the compositions of the present invention is a drip retarding amount.
- an amount of fluorinated polyolefin effective to retard the dripping of flaming particles from a burning aromatic polyester-carbonate formed article ranges from about 0.01 to about 3 weight percent based on the weight of the aromatic polyester-carbonate resin.
- the composition contains from about 0.02 to about 2 weight percent of the polyolefin based on the weight of the polyester-carbonate, and more preferably from about 0.05 to about 0.50 weight percent of the polyolefin.
- These salts are used in a flame retarding amount.
- an amount of the salt effective to provide flame retardant properties to the aromatic polyester- carbonate composition ranges from about 0.01 to about 10 weight percent based on the weight of the aromatic polyester-carbonate resin, and preferably from about 0.1 to about 5 weight percent based on the weight of the aromatic polyester-carbonate resin, and more preferably from about 0.2 to about 2%.
- Preferred salts include sodium 2,4,5-trichlorobenzene sulfonate; sodium benzene sulfonate; disodium naphthalene-2,6-disulfonate; sodium p-iodobenzenesulfonate; sodium 4,4'-dibromobiphenyl-3-sulfonate; sodium 2,3,4,5,6-pentachlorobetastyrenesulfonate; sodium 4,4'-dichlorodiphenylsulfide-3-sulfonate; disodium tetrachlorodiphenyletherdisulfonate; disodium 4,4'-dichlorobenzophenone-3, 3'-disulfonate; sodium 2,5-dichlorothiophene-3-sulfonate; sodium salt of diphenylsulfone-3-sulfonic acid; sodium dimethyl 2,4,6-trichloro-5-sulfoisophthalate; potassium
- the flame retardant non-dripping compositions of the instant invention may optionally contain the commonly known and used additives such as antioxidants, antistatic agents, mold release agents, colorants, impact modifiers, ultraviolet light stabilizers, plasticizers, fillers, glass fibers, color stabilizers and hydrolytic stabilizers.
- additives such as antioxidants, antistatic agents, mold release agents, colorants, impact modifiers, ultraviolet light stabilizers, plasticizers, fillers, glass fibers, color stabilizers and hydrolytic stabilizers.
- the pH is maintained in the range of 8.5 to 11.5 by the addition of 25% aqueous sodium hydroxide.
- the resulting reaction mixture is then phosgenated by the introduction of phosgene at the rate of 36 grams/minute for 15 minutes with the pH controlled at 9.5 to 12 by the addition of the aqueous sodium hydroxide.
- phosgenation is terminated 6 liters of methylene chloride are added, the brine, layer is separated by centrifuge and the resin solution is washed with aqueous acid and with water.
- the resin is steam precipitated and dried in a nitrogen fluid bed drier at approximately 240°F.
- Examples 2-7 illustrate compositions falling outside the scope of the instant invention because these compositions, while containing the alkali or alkaline earth metal salt of sulfonic acid, do not contain the fluorinated polyolefin.
- EXAMPLE 2 To the aromatic polyester-carbonate prepared substantially in accordance with the procedure of Example 1 is added 0.25 parts by weight of sodium 2,4,5-trichlorobenzenesulfonate per hundred parts by weight of polyester-carbonate resin. The mixture is extruded and molded into test samples in the same manner as described in Example 1.
- Example 2 To the aromatic polyester-carbonate prepared substantially in accordance with the procedure of Example 1 is added 0.5 parts by weight of sodium 2,4,5-trichlorobenzenesulfonate per hundred parts by weight of polyester-carbonate resin. The mixture is extruded and molded into test samples in the same manner as described in Example 1.
- EXAMPLE 4 To the aromatic polyester-carbonate prepared substantially in accordance with the procedure of Example 1 is added 0.75 parts by weight of sodium 2,4,5-trichlorobenzenesulfonate per hundred parts by weight of polyester-carbonate resin. The mixture is extruded and molded into test samples in .the same manner as described in Example 1.
- EXAMPLE.5 To the aromatic polyester-carbonate resin prepared substantially in accordance with the procedure of Example 1 is added 0.5 parts by weight of a mixture of (i) the potassium salt of diphenyl sulfone-3-sulfonic acid and (ii) the dipotassium salt of diphenyl sulfone-3,3'-disulfonic acid per hundred parts by weight of polyester-carbonate resin..
- Examples 8-10 are illustrative of the flame retardant non-dripping compositions of the instant invention.
- EXAMPLE 8 To the aromatic polyester-carbonate prepared substantially in accordance with the procedure of Example 1 are added 0.75 parts by weight of sodium 2,4,5-trichlorobenzenesulfonate and 0.12 parts by weight of polytetrafluoroethylene per hundred parts by weight of polyester-carbonate resin. The mixture is extruded and molded into test samples in the same manner as described in Example 1.
- Example 10 To the aromatic polyester-carbonate prepared substantially in accordance with the procedure of Example 1 are added 0.5 parts by weight of sodium 2,4,5-trichlorobenzenesulfonate and 0.24 parts by weight of polytetra- fluoroethylene per hundred parts by weight of polyester- carbonate resin. The mixture is extruded and molded into test samples in the same manner as described in Example 1.
- EXAMPLE 10 To the aromatic polyester-carbonate prepared substantially in accordance with the procedure of Example 1 are added 0.75 parts by weight of sodium 2,4,5-trichlorobenzenesulfonate and 0.24 parts by weight of polytetrafluoroethylene per hundred parts by weight of polyester-carbonate resin. The mixture is extruded and molded into test samples in the same manner as described in Example 1.
- Example 1 To the aromatic polyester-carbonate prepared substantially in accordance with the procedure of Example 1 are added 0.5 parts by weight of a mixture of (i) the potassium salt of diphenyl sulfone-3-sulfonic acid and (ii) the dipotassium salt of diphenyl sulfone-3,3'-disulfonic acid, 0.24 parts by weight of polytetra- fluoroethylene, and.1.5 parts by weight of fiber glass per hundred parts by weight of polyester-carbonate resin.
- the mixture is extruded and molded into test samples in the same manner as described in Example.1.
- the test samples prepared in Examples; 1-11 are subjected to a test procedure to determine the flammability and dripping characteristics of these samples.
- This test procedure is a modified ASTM D-3713. - The modification consists in that only.5 samples of each, lot are tested and only for a 60 second flame impingement time. In accordance with this modified test procedure, materials so investigated are rated as either "passing” or “failing” based on the results obtained from the testing of 5 specimens.
- the criteria for passing or failing is briefly as follows:
- the composition of the instant invention may optionally contain fiber glass.
- fiber glass it is understood that glass silk, as well as all glass fiber materials derived therefrom including glass fiber fabrics, rovings, stable fibers and glass fiber mats are included.
- fibrous glass filaments they may first be formed and gathered into a bundle known as a strand.
- a binder or binding agent is applied to the glass filaments.
- the strand can be chopped into various lengths as desired. It is convenient to use the strands..in lengths of from about 1/8" to about 1" long, preferably less than 1/4"
- the composition contains from about 1 to about 50 weight percent of the glass fibers.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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NL8220052A NL8220052A (nl) | 1981-02-20 | 1982-01-22 | Vlamvertragende, polyestercarbonaat bevattende samenstellingen. |
DE19823233716 DE3233716A1 (de) | 1982-01-22 | 1982-01-22 | Feuerhemmende polyester-cabonat-zubereitung |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US23659181A | 1981-02-20 | 1981-02-20 | |
US236591810220 | 1981-02-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1982002895A1 true WO1982002895A1 (en) | 1982-09-02 |
Family
ID=22890129
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1982/000078 WO1982002895A1 (en) | 1981-02-20 | 1982-01-22 | Flame retardant polyester-carbonate compositions |
Country Status (3)
Country | Link |
---|---|
JP (1) | JPS58500286A (ja) |
NL (1) | NL8220052A (ja) |
WO (1) | WO1982002895A1 (ja) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0103123A1 (en) * | 1982-08-11 | 1984-03-21 | General Electric Company | Flame retardant copolyester-carbonate compositions |
EP0132629A3 (en) * | 1983-08-01 | 1985-11-06 | General Electric Company | Improved flame retardant copolyester-carbonate compositions |
EP0643096A1 (de) * | 1993-08-24 | 1995-03-15 | Bayer Ag | Stabilisierte, flammwidrige Polycarbonatformmassen |
WO2005017043A3 (en) * | 2003-08-11 | 2005-04-21 | Gen Electric | Flame retardant fiber reinforced composition with improved flow |
US7259201B2 (en) | 2003-08-28 | 2007-08-21 | General Electric Company | Flame retardant thermoplastic films and methods of making the same |
US7649040B2 (en) | 2002-04-11 | 2010-01-19 | Sabic Innovative Plastics Ip B.V. | Flame retardant fiber reinforced composition with improved flow |
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- 1982-01-22 NL NL8220052A patent/NL8220052A/nl unknown
- 1982-01-22 JP JP57500806A patent/JPS58500286A/ja active Pending
- 1982-01-22 WO PCT/US1982/000078 patent/WO1982002895A1/en active Application Filing
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US4156069A (en) * | 1976-04-02 | 1979-05-22 | Allied Chemical Corporation | Bisphenol-A/terephthalate/carbonate melt processable copolymers |
US4297455A (en) * | 1977-03-22 | 1981-10-27 | Bayer Aktiengesellschaft | Process for the preparation of carbonic acid aryl esters of polyester-diols lengthened via carbonate groups and their use for the preparation of polyester-diol bis-diphenol carbonates and polyester/polycarbonates |
US4223100A (en) * | 1979-04-18 | 1980-09-16 | Mobay Chemical Corporation | Flame retardant aromatic polycarbonate with good mechanical properties and melt stability |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0103123A1 (en) * | 1982-08-11 | 1984-03-21 | General Electric Company | Flame retardant copolyester-carbonate compositions |
EP0132629A3 (en) * | 1983-08-01 | 1985-11-06 | General Electric Company | Improved flame retardant copolyester-carbonate compositions |
EP0643096A1 (de) * | 1993-08-24 | 1995-03-15 | Bayer Ag | Stabilisierte, flammwidrige Polycarbonatformmassen |
US7649040B2 (en) | 2002-04-11 | 2010-01-19 | Sabic Innovative Plastics Ip B.V. | Flame retardant fiber reinforced composition with improved flow |
WO2005017043A3 (en) * | 2003-08-11 | 2005-04-21 | Gen Electric | Flame retardant fiber reinforced composition with improved flow |
EP1860145A1 (en) * | 2003-08-11 | 2007-11-28 | General Electric Company | Flame retardant fiber reinforced composition with improved flow |
US7259201B2 (en) | 2003-08-28 | 2007-08-21 | General Electric Company | Flame retardant thermoplastic films and methods of making the same |
Also Published As
Publication number | Publication date |
---|---|
JPS58500286A (ja) | 1983-02-24 |
NL8220052A (nl) | 1983-01-03 |
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