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WO1981001409A1 - Coating of poly(arylene sulfide),fluoropolymer and aluminum flake - Google Patents

Coating of poly(arylene sulfide),fluoropolymer and aluminum flake Download PDF

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Publication number
WO1981001409A1
WO1981001409A1 PCT/US1979/000985 US7900985W WO8101409A1 WO 1981001409 A1 WO1981001409 A1 WO 1981001409A1 US 7900985 W US7900985 W US 7900985W WO 8101409 A1 WO8101409 A1 WO 8101409A1
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WO
WIPO (PCT)
Prior art keywords
coating composition
poly
fluoropolymer
coating
liquid carrier
Prior art date
Application number
PCT/US1979/000985
Other languages
French (fr)
Inventor
J Berghmans
Original Assignee
Du Pont
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Du Pont filed Critical Du Pont
Priority to JP80501006A priority Critical patent/JPS56501566A/ja
Priority to PCT/US1979/000985 priority patent/WO1981001409A1/en
Priority to US06/111,039 priority patent/US4287112A/en
Publication of WO1981001409A1 publication Critical patent/WO1981001409A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C09D127/18Homopolymers or copolymers of tetrafluoroethene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D181/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur, with or without nitrogen, oxygen, or carbon only; Coating compositions based on polysulfones; Coating compositions based on derivatives of such polymers
    • C09D181/02Polythioethers; Polythioether-ethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L81/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
    • C08L81/02Polythioethers; Polythioether-ethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L81/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
    • C08L81/04Polysulfides

Definitions

  • This invention relates to non-stick coating compositions particularly useful on cookware.
  • Poly (phenylene sulfide) resins are known for use in cookware coatings. Sometimes fluoropolymers and pigments, extenders or hardening agents such as titanium dioxide and aluminum dioxide are used.
  • the present invention provides a coating composition comprising, in weight percentage ranges based on the solids content, about:
  • the liquid carrier can be aqueous or organic.
  • the poly(arylene sulfide) resin is preferably poly (phenylene sulfide) resin.
  • the fluoropolymer is preferably polytetrafluoroethylene, but it can also be a perfluorinated copolymer of hexafluoropropylene and tetrafluoroethylene or a copolymer of tetrafluoroethylene and hydrocarbon ether monomers which have been completely substituted with fluorine atoms.
  • the invention also comprises articles of cookware, such as bakeware, coated with such coating compositions and heated to remove the liquid carrier and more or less coalesce the coating.
  • Aluminum flake can substantially increase the hardness at elevated temperatures of coating compositions of poly(arylene sulfide) resins and fluoropolymers, with optional titanium dioxide pigment.
  • coating compositions have liquid carriers which are either aqueous or organic.
  • Applicable arylene sulfide polymers include polymers of the type which are prepared as described in U.S. 3, 354 ,129. As disclosed in this patent, these polymers can be prepared by reacting a polyhalo-substituted cyclic compound containing unsaturation between adjacent ring atoms and an alkali metal sulfide in a polar organic compound. The resulting polymer contains the cyclic structure of the polyhalo-substituted compound coupled in repeating units through a sulfur atom.
  • the polymers which are preferred for us e i n the coating procedure of this invention are those polymers having the repeating unit -R-S- where R is phenylene, biphenylene, naphthylene, biphenyl ether, or a lower alkyl substituted derivative thereof.
  • R is phenylene, biphenylene, naphthylene, biphenyl ether, or a lower alkyl substituted derivative thereof.
  • lower alkyl is meant alkyl groups having 1 to 6 carbon atoms such as methyl, ethyl, propyl, isobutyl, hexyl, and the like.
  • the arylene sulfide polymers have melting temperatures within the range of about 205-483°C.
  • the arylene sulfide polymer can be lightly cured, i.e., the molecular weight of the polymer can be increased by cross-linking or chain extension, e.g., by heating moderately, prior to application to the substrate.
  • PPS polytetra fluoroethylene
  • FEP hexafluoropropylene
  • aqueous compositions preferably the aluminum flake has been reacted with phosphate ester or emulsified with fatty acid and neutralized to form a morpholine salt.
  • Tipure R 900 TiO 2 pigment from Du Pont 4.24
  • This premix is then mixed in the following proportions:
  • the coating composition is applied to a substrate of any suitable material such as aluminum by suitable techniques such as spraying or roller coating.
  • the coating is cured by heating 10 minutes at 400°C. This drives off the liquid carrier and coalesces into a desirable coating. Alternately, the coating can be cured at 370°C for 15 minutes, at 425°C for 5-7 minutes or under equivalent conditions .
  • This premix is then mixed in the following proportions:
  • Example 2 Two coating compositions were prepared and applied as in Example 1, differing in that one contained the aluminum flake of Example 1 while the other did not.
  • the hardness of the two coatings was compared at elevated temperatures by the Erichsen technique described, inter alia, in the article by Weinmann entitled “Ein 14 Geratzzy Hartefug von Antrichen und to Schutz ⁇ berz ⁇ gen", published in Park und Lack, 68, No. 5, 323-326 (1962).
  • the results in the following table demonstrate advantages of the invention.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paints Or Removers (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A coating composition of poly (arylene sulfide), fluoropolymer and aluminum flake, in a liquid carrier which is either aqueous or organic, provides durable coatings especially useful in bakeware.

Description

TITLE
Coating of Poly(arylene sulfide) Fluoropolymer and Aluminum Flake
BACKGROUND OF THE INVENTION This invention relates to non-stick coating compositions particularly useful on cookware.
Poly (phenylene sulfide) resins are known for use in cookware coatings. Sometimes fluoropolymers and pigments, extenders or hardening agents such as titanium dioxide and aluminum dioxide are used.
Although such coatings are useful on bakeware intended for use in an oven at lower and more uniform temperatures such as used in baking bread, they are generally not as hard nor as durable as desired for top-of-range cookware and for electrical appliances such as waffle irons.
SUMMARY OF THE INVENTION
The present invention provides a coating composition comprising, in weight percentage ranges based on the solids content, about:
(a) 95-35% poly(arylene sulfide) resin,
(b) 5-55% fluoropolymer polymerized or copolymerized from monomers selected from one or more monoethylenically unsaturated hydrocarbon monomers and hydrocarbon ether monomers, said monomers being completely substituted with fluorine atoms or a combination of fluorine atoms and chlorine atoms,
(c) 0.5-20% aluminum flake, and
(d) 0-40% titanium dioxide pigment, dispersed in liquid carrier.
The liquid carrier can be aqueous or organic. The poly(arylene sulfide) resin is preferably poly (phenylene sulfide) resin. The fluoropolymer is preferably polytetrafluoroethylene, but it can also be a perfluorinated copolymer of hexafluoropropylene and tetrafluoroethylene or a copolymer of tetrafluoroethylene and hydrocarbon ether monomers which have been completely substituted with fluorine atoms.
The invention also comprises articles of cookware, such as bakeware, coated with such coating compositions and heated to remove the liquid carrier and more or less coalesce the coating.
DETAILED DESCRIPTION
Applicant has discovered that aluminum flake can substantially increase the hardness at elevated temperatures of coating compositions of poly(arylene sulfide) resins and fluoropolymers, with optional titanium dioxide pigment. Such coating compositions have liquid carriers which are either aqueous or organic.
Applicable arylene sulfide polymers include polymers of the type which are prepared as described in U.S. 3, 354 ,129. As disclosed in this patent, these polymers can be prepared by reacting a polyhalo-substituted cyclic compound containing unsaturation between adjacent ring atoms and an alkali metal sulfide in a polar organic compound. The resulting polymer contains the cyclic structure of the polyhalo-substituted compound coupled in repeating units through a sulfur atom. The polymers which are preferred for us e i n the coating procedure of this invention , because of their high thermal stability and availability of the materials from which they are prepared, are those polymers having the repeating unit -R-S- where R is phenylene, biphenylene, naphthylene, biphenyl ether, or a lower alkyl substituted derivative thereof. By "lower alkyl" is meant alkyl groups having 1 to 6 carbon atoms such as methyl, ethyl, propyl, isobutyl, hexyl, and the like. Preferably the arylene sulfide polymers have melting temperatures within the range of about 205-483°C. If desired, the arylene sulfide polymer can be lightly cured, i.e., the molecular weight of the polymer can be increased by cross-linking or chain extension, e.g., by heating moderately, prior to application to the substrate.
A variety of fluoropolymers can be used, including those of U.S. Patent 4,123,401 and U.S. Patent application Serial No. 956,349, filed October 31, 1978, equivalent to Patent Cooperation Treaty International Application US79/00807, filed October 1, 1979, designating Japan along with other countries. All of the patents and applications cited herein are hereby incorporated by reference. Preferably poly (phenylene sulfide) resin
(PPS) is used in a weight ratio to fluoropolymer of about 80:20. Titanium dioxide pigment in an amount of about 15 parts by weight per 100 parts of poly (phenylene sulfide) resin plus fluoropolymer is helpful in further hardening the coating. The fluoropolymer is preferably either polytetra fluoroethylene (PTFE) such as an irradiated micropowder, or a copolymer of about 80 weight percent tetrafluoroethylene and 20 weight percent hexafluoropropylene (FEP).
Although various types of aluminum flake can be used in organic solvent, water tends to react with untreated aluminum flake, causing gassing. Thus, for aqueous compositions, preferably the aluminum flake has been reacted with phosphate ester or emulsified with fatty acid and neutralized to form a morpholine salt.
The invention will now be illustrated by examples. Parts, percentages and proportions herein are by weight except where indicated otherwise.
Example 1
Solvent-Based 66 .6 PPS/17 FEP/ 12.75 Ti02/3.65 Al Flake
Prepare a premix by grinding in a pebble mill for 48 hours or grinding in a Dyno-mill for 5 passes a blend of:
"Ryton" V-I PPS resin 22.16 from Phillips Petroleum Co.
FEP powder from Du Pont 5.65
"Tipure R 900" TiO2 pigment from Du Pont 4.24
"Triton X-100" from Rohm &
Haas (isooctylphenoxy 6.14 polyethoxyethanol)
Channel black (carbon colorant) 2.00
Cobalt blue pigment 0.50
Odorless kerosene 29.66
Butylcellosolve 29.65
Figure imgf000006_0001
100.00
This premix is then mixed in the following proportions:
Premix 96.44
Aluminum flake 1.78
"Solvesso 150" from Exxon - - fraction of petroleum distillate - - mainly 1. 78 aromatics
Figure imgf000006_0002
100.00 The coating composition is applied to a substrate of any suitable material such as aluminum by suitable techniques such as spraying or roller coating. The coating is cured by heating 10 minutes at 400°C. This drives off the liquid carrier and coalesces into a desirable coating. Alternately, the coating can be cured at 370°C for 15 minutes, at 425°C for 5-7 minutes or under equivalent conditions .
Example 2 Aqueous 66.6 PPS/17 FEP/
12.75 Ti02/3.65 Al Flake
Make a premix as in Example 1 from: "Ryton V-I" PPS resin 33.76
PTFE micropowder
Du Pont "DLX 6000" or
ICI "Fluon L170" 8.44
Channel black (carbon colorant) 1.94
"Tipure R 900" 6.33
"Triton X-100" 4.94
Demineralized water 44.59
100.00
This premix is then mixed in the following proportions:
Premix 73.80
Aluminum flake pigment paste XP24050 from Claremont 1.3 Poiychemical Co., Old Bethpage, N.Y., U.S.A., premixed with demineralized water and 1.0 Premixed "Triton X-100" 0 . 3
Figure imgf000007_0001
Demineralized water 18.04
"Cemulsol ES " from Rhone-
Poulenc condensation product of ethylene oxide and alkyl phenol 5.54
Figure imgf000007_0002
100.00 These coating compositions are applied and cured as in Example 1.
Comparative Test
Two coating compositions were prepared and applied as in Example 1, differing in that one contained the aluminum flake of Example 1 while the other did not. The hardness of the two coatings was compared at elevated temperatures by the Erichsen technique described, inter alia, in the article by Weinmann entitled "Ein neues Gerat zur Hartemessung von Antrichen und anderen Schutzϋberzϋgen", published in Farbe und Lack, 68, No. 5, 323-326 (1962). The results in the following table demonstrate advantages of the invention.
Erichsen Hardness (grams)
Temperature (°C) No Flake With Flake
100 600 2000
130 400 2000
150 2000
170 300
190 250 1400
230 180 800
260 500
270 100
280 250
300 90
325 150
390 100

Claims

1. A coating composition comprising, in weight percentage ranges based on the solids content, about: (a) 95-35% poly (arylene sulfide) resin,
(b) 5-55% fluoropolymer polymerized or copolymerized from monomers selected from one or more monoethylenically unsaturated hydrocarbon monomers and hydrocarbon ether monomers, said monomers being completely substituted with fluorine atoms or a combination of fluorine atoms and chlorine atoms,.
(c) 0.5-20% aluminum flake, and
(d) 0-40% titanium dioxide pigment, dispersed in liquid carrier.
2. The coating composition of Claim 1 wherein the poly (arylene sulfide) of (a) is poly (phenylene sulfide).
3. The coating composition of Claim .2 wherein the liquid carrier is aqueous.
4. The coating composition of Claim 2 wherein the liquid carrier is organic.
5. The coating composition of Claim 2 containing, by weight, about:
(a) 66.6% poly (phenylene sulfide) resin, (b) 17% polytetrafluoroethylene,
(c) 3.65% aluminum flake, and
(d) 12.75% titanium dioxide pigment, dispersed in organic liquid carrier.
6. The coating composition of Claim 2 wherein the fluoropolymer of (b) is polytetrafluoroethylene.
7. The coating composition of Claim 2 wherein the fluoropolymer of (b) is a perfluorinated copolymer of hexafluoropropylene and tetrafluoro ethylene.
8. The coating composition of Claim 2 wherein the fluoropolymer of (b) is a copolymer of tetrafluoroethylene and hydrocarbon ether monomers which have been completely substituted with fluorine atoms.
9. An article of cookware having a substrate and a coating produced by applying a coating composition of Claim 1 to the substrate, and heating the coated substrate to remove the liquid carrier and coalesce the coating.
PCT/US1979/000985 1979-11-16 1979-11-16 Coating of poly(arylene sulfide),fluoropolymer and aluminum flake WO1981001409A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP80501006A JPS56501566A (en) 1979-11-16 1979-11-16
PCT/US1979/000985 WO1981001409A1 (en) 1979-11-16 1979-11-16 Coating of poly(arylene sulfide),fluoropolymer and aluminum flake
US06/111,039 US4287112A (en) 1979-11-16 1980-01-10 Coating of poly(arylene sulfide), fluoropolymer and aluminum flake

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
WOUS79/00985 1979-11-16
PCT/US1979/000985 WO1981001409A1 (en) 1979-11-16 1979-11-16 Coating of poly(arylene sulfide),fluoropolymer and aluminum flake

Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4914021A (en) * 1988-03-04 1990-04-03 New England Deaconess Hospital Corporation Carcinoma orosomucoid-related antigen, a monoclonal antibody thereto, and their uses
US9630206B2 (en) 2005-05-12 2017-04-25 Innovatech, Llc Electrosurgical electrode and method of manufacturing same

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0627259B2 (en) * 1985-01-16 1994-04-13 大日本インキ化学工業株式会社 Resin composition
JP2769319B2 (en) * 1987-12-24 1998-06-25 東京シリコーン株式会社 Complex

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3622376A (en) * 1968-08-15 1971-11-23 Phillips Petroleum Co TiO{11 {0 IN POLY(ARYLENE SULFIDE) FOR COATING COMPOSITION
US3701665A (en) * 1970-12-10 1972-10-31 Phillips Petroleum Co Reduction of sulfur extraction from poly(arylene sulfide) coated cookware
US3993843A (en) * 1973-03-13 1976-11-23 E. I. Du Pont De Nemours And Company Aqueous dispersion of aromatic polysulfone resin with perfluorocarbon resin, and coated articles

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5027787A (en) * 1973-07-12 1975-03-22
JPS5718557B2 (en) * 1973-11-13 1982-04-17
JPS5346862A (en) * 1976-10-06 1978-04-26 Tokyo Shibaura Electric Co Rice cooking and cooking container
JPS6010547B2 (en) * 1977-01-21 1985-03-18 積水化学工業株式会社 Polyphenylene sulfide composition

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3622376A (en) * 1968-08-15 1971-11-23 Phillips Petroleum Co TiO{11 {0 IN POLY(ARYLENE SULFIDE) FOR COATING COMPOSITION
US3701665A (en) * 1970-12-10 1972-10-31 Phillips Petroleum Co Reduction of sulfur extraction from poly(arylene sulfide) coated cookware
US3993843A (en) * 1973-03-13 1976-11-23 E. I. Du Pont De Nemours And Company Aqueous dispersion of aromatic polysulfone resin with perfluorocarbon resin, and coated articles

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4914021A (en) * 1988-03-04 1990-04-03 New England Deaconess Hospital Corporation Carcinoma orosomucoid-related antigen, a monoclonal antibody thereto, and their uses
US9630206B2 (en) 2005-05-12 2017-04-25 Innovatech, Llc Electrosurgical electrode and method of manufacturing same
US10463420B2 (en) 2005-05-12 2019-11-05 Innovatech Llc Electrosurgical electrode and method of manufacturing same
US11246645B2 (en) 2005-05-12 2022-02-15 Innovatech, Llc Electrosurgical electrode and method of manufacturing same

Also Published As

Publication number Publication date
JPS56501566A (en) 1981-10-29

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