USRE36785E - High fat biscuit mix and products resulting therefrom - Google Patents
High fat biscuit mix and products resulting therefrom Download PDFInfo
- Publication number
- USRE36785E USRE36785E US08/947,416 US94741697A USRE36785E US RE36785 E USRE36785 E US RE36785E US 94741697 A US94741697 A US 94741697A US RE36785 E USRE36785 E US RE36785E
- Authority
- US
- United States
- Prior art keywords
- shortening
- iaddend
- iadd
- dough
- biscuit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- 235000019713 millet Nutrition 0.000 description 1
- 239000001788 mono and diglycerides of fatty acids Substances 0.000 description 1
- 235000010935 mono and diglycerides of fatty acids Nutrition 0.000 description 1
- 235000016337 monopotassium tartrate Nutrition 0.000 description 1
- BPLYVSYSBPLDOA-GYOJGHLZSA-N n-[(2r,3r)-1,3-dihydroxyoctadecan-2-yl]tetracosanamide Chemical compound CCCCCCCCCCCCCCCCCCCCCCCC(=O)N[C@H](CO)[C@H](O)CCCCCCCCCCCCCCC BPLYVSYSBPLDOA-GYOJGHLZSA-N 0.000 description 1
- 235000001968 nicotinic acid Nutrition 0.000 description 1
- 239000011664 nicotinic acid Substances 0.000 description 1
- 229960003512 nicotinic acid Drugs 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 229940092253 ovalbumin Drugs 0.000 description 1
- 239000003346 palm kernel oil Substances 0.000 description 1
- 235000019865 palm kernel oil Nutrition 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 235000014594 pastries Nutrition 0.000 description 1
- MRBDMNSDAVCSSF-UHFFFAOYSA-N phentolamine Chemical compound C1=CC(C)=CC=C1N(C=1C=C(O)C=CC=1)CC1=NCCN1 MRBDMNSDAVCSSF-UHFFFAOYSA-N 0.000 description 1
- 229960001999 phentolamine Drugs 0.000 description 1
- KYKNRZGSIGMXFH-ZVGUSBNCSA-M potassium bitartrate Chemical compound [K+].OC(=O)[C@H](O)[C@@H](O)C([O-])=O KYKNRZGSIGMXFH-ZVGUSBNCSA-M 0.000 description 1
- 229940086065 potassium hydrogentartrate Drugs 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 239000010499 rapseed oil Substances 0.000 description 1
- 235000012471 refrigerated dough Nutrition 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 235000019192 riboflavin Nutrition 0.000 description 1
- 239000002151 riboflavin Substances 0.000 description 1
- 229960002477 riboflavin Drugs 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 235000012045 salad Nutrition 0.000 description 1
- 239000008159 sesame oil Substances 0.000 description 1
- 235000011803 sesame oil Nutrition 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 229940080237 sodium caseinate Drugs 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 229940001941 soy protein Drugs 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003445 sucroses Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 235000019157 thiamine Nutrition 0.000 description 1
- 239000011721 thiamine Substances 0.000 description 1
- KYMBYSLLVAOCFI-UHFFFAOYSA-N thiamine Chemical compound CC1=C(CCO)SCN1CC1=CN=C(C)N=C1N KYMBYSLLVAOCFI-UHFFFAOYSA-N 0.000 description 1
- 229960003495 thiamine Drugs 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 150000005691 triesters Chemical class 0.000 description 1
- 239000012588 trypsin Substances 0.000 description 1
- OUYCCCASQSFEME-UHFFFAOYSA-N tyrosine Natural products OC(=O)C(N)CC1=CC=C(O)C=C1 OUYCCCASQSFEME-UHFFFAOYSA-N 0.000 description 1
- 239000004474 valine Substances 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 235000021119 whey protein Nutrition 0.000 description 1
- 235000011845 white flour Nutrition 0.000 description 1
- 235000020985 whole grains Nutrition 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D13/00—Finished or partly finished bakery products
- A21D13/06—Products with modified nutritive value, e.g. with modified starch content
- A21D13/068—Products with modified nutritive value, e.g. with modified starch content with modified fat content; Fat-free products
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D10/00—Batters, dough or mixtures before baking
- A21D10/002—Dough mixes; Baking or bread improvers; Premixes
- A21D10/005—Solid, dry or compact materials; Granules; Powders
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D10/00—Batters, dough or mixtures before baking
- A21D10/02—Ready-for-oven doughs
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D13/00—Finished or partly finished bakery products
- A21D13/80—Pastry not otherwise provided for elsewhere, e.g. cakes, biscuits or cookies
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/14—Organic oxygen compounds
- A21D2/16—Fatty acid esters
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/14—Organic oxygen compounds
- A21D2/16—Fatty acid esters
- A21D2/165—Triglycerides
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/24—Organic nitrogen compounds
- A21D2/26—Proteins
- A21D2/261—Animal proteins
- A21D2/262—Animal proteins from eggs
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/24—Organic nitrogen compounds
- A21D2/26—Proteins
- A21D2/261—Animal proteins
- A21D2/263—Animal proteins from dairy products
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D6/00—Other treatment of flour or dough before baking, e.g. cooling, irradiating or heating
- A21D6/001—Cooling
Definitions
- the invention relates generally to dry flour mixes having high concentrations of shortening, as well as dough and baked products resulting therefrom. More specifically, the invention relates to dry flour mixes comprising shortening having a reduced melting point and specific SFI profile combined with protein supplement and emulsifier.
- Dry mix flours comprising fats, shortenings, and other lipid sources, for use in the preparation of tender cooked bakery products have been well documented in the art.
- Estabrook et al U.S. Pat. No. 1,117,012 discloses a mixture of wheat flour with comminuted hardened oil useful in the manufacture of biscuits.
- Ellis U.S. Pat. No. 1,417,893 discloses an oil product comprising paraffin oil and cotton oil having a melting point of about 60° C. for use in baking preparations such as cakes or biscuits which may include flour or other perishable ingredients. Chapin, U.S. Pat. No.
- 2,392,833 discloses a comminuted shortening product comprising any number of oils, such as cotton seed oil, corn oil, peanut oil, sunflower oil, and the like combined with colloidal agents useful in the emulsification of fat, and ultimately for inclusion into baking products such as breads, cakes, donuts,, and the like.
- Oberholtzer, U.S. Pat. No. 3,212,903 discloses a frozen biscuit dough prepared with coagulated vegetable oil in the form of a salad dressing-type material, that is an emulsion such as mayonnaise.
- U.S. Pat. No. 3,257,213 discloses a flour mix containing autonomous particles of shortening which are encapsulated so as to allow for a free-flowing flour.
- Hartley, U.S. Pat. No. 3,928,646 discloses a process where the blending of temperature-sensitive constituents, such as flour, salt, milk, sugar, and the like with shortening agents to provide a manufacturable dough.
- Wilmes, U.S. Pat. No. 4,645,673 discloses a frozen pizza dough having a mixture of high protein and low protein wheat flours and containing a flaked solid fat constituent of specific dimensions. The disclosed fat pieces having a melting point ranging from about 118° to 128° F.
- Meraj et al U.S. Pat. No. 4,761,290 discloses dough products which are produced by applying shortening flakes to a dough and then coating the dough with a light batter.
- Belanger et al U.S. Pat. No. 4,891,233 discloses flakes of baking shortening or lard useful in the formulation of pie crust doughs.
- U.S. Pat. No. 3,879,563 discloses a refrigerated biscuit dough comprising a shortening which has a solids to fat index allowing for the retention of a certain percentage of solid shortening at temperatures in excess of 120° F.
- Tucker et al teaches at the most 50% in the form of chips and, at most, 12 wt-% of the total formulation.
- Parker U.S. Pat. No. 3,255,016 discloses a pastry dough comprising shortening present in the dough in discrete cubes, the shortening generally comprising cotton seed oil and oleostearin.
- compositions disclosed above generally use a shortening composition which has a lower initial solids concentration at 50° F. or a melting point far in excess of that necessary to provide a bakery product which has uniform physical proportions, as well as the desired texture, and palatability.
- the result is a Solid Fat Index (SFI) which has a flatter slope or a higher melting point.
- Prior art dough products generally cannot prevent tilting of the baked product while baking, particularly in a high air velocity oven.
- the tilt is generally due to the inability to control the height of the product.
- Usually the side of each product that is towards the center of the baking sheet will rise more quickly than the side that is away from the sheet center during baking. This uneven rise during baking causes the product to have a tilted appearance which is not pleasing to the consumer.
- Consumers generally desire baked products such as biscuits to have a uniform appearance, for example, uniform height, circumference, as well as a browned outer layer and tender interior.
- a dry flour mix for use in the manufacture of high fat baked products comprising flour, a leavening agent, emulsifier, an amount of protein source effective to provide a bakery product having a crisp outer layer and a tender, flaky interior and shortening wherein the shortening is present in a concentration which provides a mix resulting in a dough product of uniform baking properties and composition.
- a high-fat dough made from the dry flour mix of the invention.
- a prebaked high fat biscuit made from the dough of the invention.
- the invention is a bakery mix, dough product, and prebaked bakery product.
- prebaked indicates a product which has been baked and then frozen or refrigerated prior to warming and eating.
- Applicants have found that the addition of higher amounts of fat into a dough without deleterious effects is accomplished by using fats with a higher initial solids content (about 61 percent at 50° F.) and a melting point around 90° to 104° F.
- the amount of this fat added to the dough composition can be as high as about 28 wt-% of the dough composition.
- the higher fat doughs have been found useful after freezing as well as when they are baked fresh.
- the purpose of the invention is to improve the texture and appearance of frozen prepared dough products such as biscuits.
- frozen prepared dough products such as biscuits.
- the flakiness of the crumb, oil content or moistness of the product, the height and slant of the product, and the ability to withstand infrared lights are all important criteria, which the frozen prepared dough products must satisfy.
- the flakier the crumb of the product the more it seems like it has been freshly prepared at the sight of distribution.
- the more moist and oiler the product the more appealing it is to the final consumer from the standpoint of taste and texture.
- the length of time the product can withstand the infrared lights without drying indicates the shelf life at the fast-food restaurant.
- the height and tilt of the product are also very important to its aesthetic appearance and consumer satisfaction.
- the prepared dough products are more moist and have a flakier crumb, less tilt, and a longer shelf life.
- the products with this new formulation have a fast-food shelf life of 60 to 90 minutes as compared to products of the prior art which have a shelf life of appreciably less than 60 minutes under infrared lights before becoming dry in the center.
- the products with the new formulation emerge from the oven with a crisp and glossy crust.
- FIG. 1 is a graphical depiction of the SFI profile of the shortening composition used in accordance with the composition of the invention.
- the invention is a dry flour mix for use in the manufacture of doughs and biscuits comprising flour, a leavening agent, a protein source, and shortening.
- the invention comprises a shortening constituent or composition.
- a shortening of specific composition when included into a dry biscuit mix and, ultimately, dough and biscuit, provides a biscuit which provides for uniform physical proportion that has less tilt with appreciably greater rise.
- the shortening acts to lengthen the period of gas retention within the biscuit dough so as to allow for a more uniform gas retention and oven rise within the dough product during cooking.
- Shortening is generally comprised of fats and fatty oils, which are made of predominantly triesters of glycerol with fatty acids, commonly called triglycerides.
- the number of triglycerides in a given natural fat is a function of the number of fatty acids present and specificity of the enzyme systems involved in that particular fat-synthesis reactions.
- Fats and fatty oils useful in producing shortening consistent with the invention include cotton seed oil, ground nut oil, soybean oil, sunflower oil, rape oil, sesame oil, olive oil, corn oil, safflower oil, palm oil, palm kernel oil, coconut oil, and combinations thereof.
- the shortening used in the composition of the invention comprises soybean oil and cotton seed oil at concentrations ranging from about 95 wt-% to 60 wt-% (soybean oil), and 5 wt-% to 30 wt-% (cotton seed oil), preferably about 85 wt-% to 75 wt-% (soybean oil), and about 15 wt-% to 25 wt-% (cotton seed oil).
- the shortening used in the invention function to provide the enhanced palatability, physical texture, physical form, and overall aesthetic appeal to the baked product.
- the shortening provides a tender, soft, fluffy mouthfeel having a light, flaky texture, while at the same time providing an outer crust having a crisp texture and glossy appearance.
- the shortening also preferably provides for the attainment of pronounced leavening or height in the baked good with minimal tilting or slanting of the top crust.
- the height in a biscuit product will vary depending on the weight and diameter of the biscuit. For example, in a biscuit weighing about 60 grams (as dough) with a diameter of about 2.75 inches, the resulting height in the cooked biscuit will range from about 3.4 cm to 4.5 cm, and preferably as high as 4.5 cm.
- any number of shortening compositions and physical states may be used.
- Forms including plasticized shortening, chip shortening, and noodle-shaped shortening may all be used.
- the shortening may also comprise a mixture of physical forms. As can be seen below in Table 1, the shortening chip physical form may be used given the following parameters.
- the shortening may be composed of chips.
- Plasticized shortening may also be used if processing equipment permits, for example extrusion.
- shortening in the form of chips provides for less tilting in the upper surface of the baked product.
- Tilt is generally considered to be the difference in the height of a baked product across its upper surface when measured at the outer edge of the upper surface between the lowest point and the highest point of the upper surface. For example, in a 60 gram biscuit (as dough) with a height about 4.0 centimeters, the tilt will range from about 0.5 cm to 1.5 cm and preferably 0.5 cm.
- the shortening may also take the form of ribbons or cylindrical noodles which may be added or otherwise used in accordance with the parameters found in Table 2.
- the noodles can be used to moderate the attributes provided by the chips to the baked product. If the noodles are cooled and handled properly they may even be used to emulate the properties provided by the chips.
- hardened plastic shortening may be extruded through a pipe using .[.of.]. a Graco pump having a die used to form shortening noodles or pellets of a specific diameter. We have found that in extrusion, the less shear in this process, the better to provide a hardened shortening.
- the noodles or pellets may then be added to the mixer along with the other dry ingredients.
- dough temperature be less than 75° F. with 60° F. being preferred.
- Noodle diameter can range from about 1/8" to 3/8". Lengths may vary around about one inch as the sticks or noodles are broken up in smaller chunks during the mixing and dry blending processes.
- the shortening constituent in the first preferred embodiment of the invention comprises about 50 wt-% of chip shortening as a percentage of total shortening having a melting point of 104° F. or less and preferably 102° F.
- the SFI profile for this product may be seen in FIG. 1 as shortening C (consistent with Working Examples 2-11).
- the other 50 wt-% of the shortening preferably comprises a plasticized shortening seen in FIG. 1 as shortening A (consistent with Working Examples 2-11) having the SFI profile depicted.
- the shortening comprises as much as 100 wt-% of chip shortening C (consistent with Working Examples 2-11) and with the SFI profile depicted in FIG. 1.
- This shortening has a melting point of preferably less than 104° F. and an SFI profile which has a slope for the preferred shortening generally ranges between -1.5 and -0.5 between 50° F. and 80° F., and -2.0 and -0.5 between 80° F. and 104° F., and preferably between -0.6 and -0.8 between 50° F. and 80° F. and -1.5 and -1.7 between 80° F. and 104° F.
- the preferred slope at 50° F. to 80° F. is about -0.70 and from 80° to 104° about -1.58.
- the shortening preferably has a slope of about -0.9 or greater, preferably -0.95 or greater, and most preferably about -0.975 or greater in slope.
- proteins including dairy proteins and milk solids substantially increases the ability to obtain biscuits having a crisp, brown outer surface as well as a biscuit having a tender interior which is moist but not doughy.
- proteins which may be used include any proteins or solids which provide the above-referenced characteristics.
- proteins which may be included in the dry mix and dough of the invention include proteins resulting from amino acids selected from the group of glycine, alanine, leucine, isoleucine, valine, phentolamine, .[.turicine.]. .Iadd.Tyrosine.Iaddend., tryptophan, proline, methionine, cystine, serine, threonine, asparagine, glutamine, histidine, aspartic acid, glutamic acid, lysine, and arginine.
- Proteins which may result from these amino acids and found useful in the invention include ⁇ -keratin, collagen, fibroin, sclerolin, myosin, actin, carboxypeptidase, trypsin, ovalbumin, casein, and the like.
- proteins used in accordance with the invention include dairy proteins, egg proteins, and wheat proteins.
- dairy proteins including whey, soy protein, caseinate, as well as proteins resulting from buttermilk, buttermilk solids, and non-fat dry milk.
- egg proteins such as albumin as well as wheat proteins such as those derived from flour or gluten.
- the most preferred protein supplements comprise caseinate, albumens, whey protein concentrate, non-fat dry milk, and buttermilk, among others.
- the composition of the invention generally comprises a mix, which may be made into a dough formulated from the mix.
- the mix acts as a low bulk agent, almost a premix, for delivering the various agents to the dough.
- the dough may be formulated from the mix through any number of means known to those of skill in the art including that disclosed in U.S. Pat. No. 3,879,563 which is incorporated herein by reference.
- the dough acts to provide physical stability to the food-stuff while also providing the necessary consistency and thermal stability for a food-stuff which is first baked and then refrigerated or frozen before reheating. Additionally, the dough provides a medium which is preferably compatible with any other food stuff or topping with which it may be combined and is physically adequate to support and deliver .[.and.]. any other food stuff or topping.
- the mix and dough may comprise any number of constituents consistent with this function.
- the dough of the invention comprises a processed or unprocessed flour which may either be a white flour or a whole grain constituent.
- Grains useful for defining the dough of the invention include grain constituents such as flours, germ, and brand from wheats, oats, rye, sorghum, barley, rice, millet, and corn among others.
- the dough of the invention may also comprise water.
- Water function to assist in melting the proteins, provides vapor for leavening, and generally provides a formulatory medium for solubilizing and activating the various constituents of the mix.
- the mix and the dough of the invention may also comprise a leavening agent.
- Leavening agents useful in the invention include air, steam, yeast, and baking powder such as those containing sodium bicarbonate and the combination of one or more baking acids with sodium bicarbonate.
- Baking acids useful for chemical leavening and dough mixtures include monocalcium phosphate monohydrate, sodium aluminum sulfate, sodium acid pyrophosphate, sodium aluminum phosphate, dicalcium phosphate, glucano-deltalactone, potassium hydrogen tartrate, and mixtures thereof.
- One or more baking acids may be combined with the sodium bicarbonate to form the chemical leavening agent.
- the dough of the invention comprises from about 0.7 wt-% to 1.5 wt-% sodium bicarbonate.
- the invention may also comprise an emulsifier.
- the emulsifier functions with the shortening and protein supplement to reduce doughiness in the interior of the baked product and provide a crisp outer crust.
- the emulsifier, along with protein and shortening, provides an appealing tender texture to the interior portion of the baked product.
- Emulsifiers may also be incorporated into the dough to influence texture of homogeneity of the dough mixture, to increase dough stability, to improve eating quality, and to prolong palatability.
- Emulsifying agents which may be used include mono- and diglycerides of fatty acids, propylene glycol mono- and di-esters of fatty acids, glycerol-lactose esters of fatty acids, ethoxylated or succinylated mono- and diglycerides, lecithin, diacetyl tartaric acid esters or mono- and diglycerides, sucrose esters of glycerol, or equivalents thereof and mixtures thereof.
- Emulsifying agents may be used singly or in combination.
- Preferred emulsifiers include mixtures of diacetyl tartaric acid esters, and succinylated mono- and diglycerides.
- the mix and dough of the invention may also comprise any number of other constituents as known to those of skill in the art including sugar, salt, dyes, flavorants, and other constituents.
- Enrichment nutrients which may be added to the dough may include thiamine, riboflavin, niacin, iron, calcium, and mixtures thereof.
- Other ingredients which may be optionally added to the dough mixture include dough seasonings, extenders, preservatives, and food colorings as desired.
- the invention is a mix, dough, and resulting biscuit.
- the dough may be baked to provide a bakery product which is ready to serve or prebaked to provide a bakery product which is first refrigerated or frozen and then reheated for serving.
- the concentrations of the various constituents found in the mix, dough, and biscuits may be found below in Table 3.
- compositions Were Then Formulated Using Various Shortening Compositions.
- the preferred shortening is the 50/50 blend of shortening (soft) and chips both C and A shortenings of Example 8.
- This shortening mixture (shortenings C and A) are the closest to Working Example 2 which is composed of shortenings D and B.
- the resulting biscuit products proved to have a mild buttermilk flavor, normal fluffiness, medium to high doughiness, normal crispness, medium to high moisture, and heights ranging from 3.7 cm to 4.3 cm from dough compositions of about 60 grams.
- the tilt in the biscuits ranged from about 0.5 to 1.0 mm.
- Working Example 5 is somewhat “more cracker like”, lighter and slightly dryer than the products made with the hard chip C.
- Working Example 8 is a "richer”, heavier, just slightly greasy, and maintains good tilt with minimal blow out or side wall erosion.
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- General Health & Medical Sciences (AREA)
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Abstract
Description
TABLE 1 ______________________________________ Useful Working Preferred ______________________________________ Chip Area 40-370 75-300 75-180 (mm.sup.2) Chip Concentration (Wt-% of Shortening) Embodiment I 30-100 wt-% 40-60 wt-% 45-66 wt-% Embodiment II 70-100 wt-% 80-100 wt-% 90-100 wt-% Chip 0.08-0.2 0.125-0.175 0.14-0.16 Thickness (cm) ______________________________________
TABLE 2 ______________________________________ Useful Working Preferred ______________________________________ Diameter (Inches) 1/8-3/8 1/4-3/8 1/4 Noodles 0-100% 0-80% 0-50% Concentration (As a Precent of Shortening) ______________________________________
TABLE 3 ______________________________________ Formulations (Wt-%) Useful Working Preferred ______________________________________ Biscuit Mix Flour 50-85 55-80 60-75 Protein 0.5-5 1.25-4 2.5-4 Supplements Shortening 10-40 15-35 20-35 Leavening 2-6 3-5 4-5 Agents Emulsifier 0-3 0-2.0 0.7-1.2 Biscuit Dough Flour 35-60 35-55 40-50 Protein 0.5-4 1.5-3.5 2-3 Supplements Shortening 7-28 10-24 14-24 Leavening 1-4.5 1.5-3.5 2.0-3.2 Agents Emulsifier 0-2 0-1.5 0.5-0.9 Liquids 20-40 24-35 28-32 (Water/Milk) Prebaked Biscuits Flour 38-65 40-60 45-55 Leavening 1-4.5 1.5-3.5 2-3.2 Agents Shortening 7-28 10-24 14-24 Protein 0.5-4 1-3 1.5-3 Supplements Liquids 15-35 20-35 20-30 (Water/Milk) Emulsifiers 0-2 0-1.5 0.6-1.5 ______________________________________
______________________________________ Shortening Constituent Working Examples A* B** C*** D**** ______________________________________ 1 (Control) (30) (70) 5.20% 12.10% 2 (40) (60) 6.92%% 10.38% 3 (70) (30) 12.10% 5.20% 4 (60) (40) 10.38% 6.92% 5 (60) (40) 9.60% 6.40% 6 (50) (50) 8.65% 8.65% 7 (60) (40) 10.38% 6.92% 8 (50) (50) 8.65% 8.65% 9 (40) (60) 6.92% 10.38% 10 (30) (70) 5.20% 12.10% ______________________________________ Total Shortening in Each Example = 17.30% *AndersonClayton (soybean/cotton seed oil) shortening available under Product Code No. 635 (SFI = 50° F., 39.5% ± 0.4% solids; 70° F., 28% ± 3.5; 80° F., 24.5% ± 2.5; 92° F. 15% ± 2; 100° F., 9% ± 2; 100° F., 5% MAX) **AndersonClayton (100% soybean oil) shortening available under Product Code No. 858 (SFI = 50° F., 65% ± 3; 70° F., 57% ± 3; 80° F., 53% ± 3; 92° F., 36% 3; 104° F., 13% MAX) ***AndersonClayton (soybean/cotten seed oil (20 wt%)) available under Produce Code No. 1510 (SFI = 50° F., 61% ± 3; 70° F., 48 ± 3; 80° F., 39% ± 3; 92° F., 16.5% ± 3; 104° F., 1.5% MAX) ****Same as in Shortening C in a cubed form which is extruded before processing.
______________________________________ Working Example 1 Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.11 Soft Flour 33.00 Water 29.15 Shortening (Plastic) 12.10 Shortening Chip 5.20 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Dairy Flavor 0.20 ______________________________________
______________________________________ Working Example 2 Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.11 Soft Flour 33.00 Water 29.15 Shortening (Plastic) 10.38 Shortening Chip 6.92 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Dairy Flavor 0.20 ______________________________________
______________________________________ Working Example 3 Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.11 Soft Flour 33.00 Water 29.15 Shortening (Plastic) 12.10 Shortening Chip 5.20 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Diary Flavor 0.20 ______________________________________
______________________________________ Working Example 4 Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.11 Soft Flour 33.00 Water 29.15 Shortening (Plastic) 10.38 Shortening Chip 6.92 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Diary Flavor 0.20 ______________________________________
______________________________________ Working Example 5 Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.31 Soft Flour 33.59 Water 29.66 Shortening (Plastic) 9.60 Shortening Chip 6.40 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Diary Flavor 0.20 ______________________________________
______________________________________ Working Example 6 Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.11 Soft Flour 33.00 Water 29.15 Shortening (Plastic) 8.65 Shortening Chip 8.65 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Diary Flavor 0.20 ______________________________________
______________________________________ Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.11 Soft Flour 33.00 Water 29.15 Shortening (Plastic) 10.38 Shortening Chip 6.92 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Diary Flavor 0.20 ______________________________________
______________________________________ Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.11 Soft Flour 33.00 Water 29.15 Shortening (Plastic) 8.65 Shortening Chip 8.65 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Diary Flavor 0.20 ______________________________________
______________________________________ Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.11 Soft Flour 33.00 Water 29.15 Shortening (Plastic) 6.92 Shortening Chip 10.38 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Dairy Flavor 0.20 ______________________________________
______________________________________ Ingredient Percent (Wt-%) ______________________________________ Hard Flour 11.11 Soft Flour 33.00 Water 29.15 Shortening (Plastic) 5.19 Shortening Chip 12.11 Buttermilk 2.97 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.30 Caseinate 0.40 Dairy Flavor 0.20 ______________________________________
TABLE 4 ______________________________________ Working Example Comment Height Tilt ______________________________________ 3 Very little blow out, very good 4.08 .83 appearance, just slightly dry 4 Minimal blow out, slightly more tilt, 4.23 .88 appearance, more moist, tender 5 O.K. appearance, eats pasty and slightly 4.16 1.2 doughy 6 Appearance O.K., eats O.K. 4.22 1.05 7 Has more blow out in rebake, slightly 4.08 1.9 smooth crust 8 Better appearance than Working 4.22 1.2 Example 3 9 Some blow out, eats greasier 4.2 1.33 10 Looks better than Working Example 5, 4.12 1.55 eats greasy 9 Some blow out, eats heavy and greasy 4.08 .92 10 Crust color gets too dark, spotty, eats 3.87 1.18 very greasy, pasty ______________________________________
______________________________________ Ingredient ______________________________________ Flour 33.08 Water 31.16 Hydrogenated Vegetable Shortening 16.5 Flour 8.17 Buttermilk Solids Extra Grade 2.88 Granulated Sugar 1.75 Bicarbonate of Soda Fine Granular 1.4 Salt, Medium Fine (Unfilled) 1.03 Sodium Aluminum Phosphate 1.0 Sodium Caseinate (Milk Protein) 0.9 Diacetyl Tartaric Acid Esters of 0.8 Diglycerides Sodium Acid Pyrophosphate 0.6 Albumen 0.4 Enzyme Modified Butter Flavor 0.24 Canola Oil 0.08 ______________________________________
______________________________________ Ingredient Percent (Wt-%) ______________________________________ Hard Flour 22.00 Soft Flour 22.00 Water 29.26 Shortening (Plastic) 10.38 Shortening Chip 6.92 Buttermilk 2.47 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.00 Caseinate 1.20 Dairy Flavor 0.20 ______________________________________
______________________________________ Ingredient Percent (Wt-%) ______________________________________ Hard Flour 20.00 Soft Flour 20.00 Water 29.26 Shortening (Plastic) 5.00 Shortening Chip 8.00 Buttermilk 1.27 Soda 1.09 Sodium Acid 0.88 Pyrophosphate Sodium Aluminum 0.44 Phosphate Mono Calcium 0.19 Phosphate Sugar 1.24 Corn Solids 0.74 Salt 0.99 Albumen 0.00 Caseinate 1.00 Dairy Flavor 0.20 ______________________________________
______________________________________ Ingredient Percent (Wt-%) ______________________________________ Hard Flour 12.00 Soft Flour 33.15 Water 27.69 Shortening (Plastic) 8.55 Shortening Chip 8.65 Buttermilk 2.97 Soda 1.35 Sodium Acid 1.09 Pyrophosphate Sodium Aluminum 0.62 Phosphate Sugar 1.34 Corn Solids 0.50 Salt 0.90 Albumen 0.30 Caseinate 0.60 Dairy Flavor 0.20 Canola Oil 0.07 ______________________________________
Claims (39)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US08/947,416 USRE36785E (en) | 1993-01-19 | 1997-10-08 | High fat biscuit mix and products resulting therefrom |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US232093A | 1993-01-08 | 1993-01-08 | |
US08/363,308 US5458903A (en) | 1993-01-19 | 1994-12-21 | High fat biscuit mix and products resulting therefrom |
US08/947,416 USRE36785E (en) | 1993-01-19 | 1997-10-08 | High fat biscuit mix and products resulting therefrom |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US232093A Continuation | 1993-01-08 | 1993-01-08 | |
US08/363,308 Reissue US5458903A (en) | 1993-01-19 | 1994-12-21 | High fat biscuit mix and products resulting therefrom |
Publications (1)
Publication Number | Publication Date |
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USRE36785E true USRE36785E (en) | 2000-07-18 |
Family
ID=21700233
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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US08/363,308 Ceased US5458903A (en) | 1993-01-19 | 1994-12-21 | High fat biscuit mix and products resulting therefrom |
US08/947,416 Expired - Lifetime USRE36785E (en) | 1993-01-19 | 1997-10-08 | High fat biscuit mix and products resulting therefrom |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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US08/363,308 Ceased US5458903A (en) | 1993-01-19 | 1994-12-21 | High fat biscuit mix and products resulting therefrom |
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US (2) | US5458903A (en) |
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US20030152667A1 (en) * | 2002-02-14 | 2003-08-14 | Goedeken Douglas Lee | Dough, products and methods |
US6649202B1 (en) | 2000-09-12 | 2003-11-18 | Edward T. Huxel | Flat plate flaking device |
US20040058045A1 (en) * | 2002-09-19 | 2004-03-25 | Elder Vincent Allen | Method for reducing acrylamide formation in thermally processed foods |
US6863915B2 (en) | 2001-10-24 | 2005-03-08 | Cargill, Inc. | Aerated flake shortening |
US6932996B2 (en) | 2000-09-12 | 2005-08-23 | Cargill, Inc. | Coated flaked fats |
US7037546B2 (en) * | 2002-07-18 | 2006-05-02 | Frito-Lay North America, Inc. | Method for maintaining designed functional shape |
US20070020359A1 (en) * | 2005-07-19 | 2007-01-25 | Engstrom Michael J | Dough compositions for extended shelf life baked articles |
US20070020369A1 (en) * | 2005-07-19 | 2007-01-25 | Soumya Roy | Dough compositions for extended shelf life baked articles |
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US20080176942A1 (en) * | 2007-01-23 | 2008-07-24 | Pharmagra Labs, Inc. | Stabilized sulforaphane |
US7763305B2 (en) | 2003-02-21 | 2010-07-27 | Frito-Lay North America, Inc. | Method for reducing acrylamide formation in thermally processed foods |
US20100233344A1 (en) * | 2009-03-13 | 2010-09-16 | Peter Galuska | Processes for producing lipid particles |
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US9095145B2 (en) | 2008-09-05 | 2015-08-04 | Frito-Lay North America, Inc. | Method and system for the direct injection of asparaginase into a food process |
US9215886B2 (en) | 2008-12-05 | 2015-12-22 | Frito-Lay North America, Inc. | Method for making a low-acrylamide content snack with desired organoleptical properties |
US10226051B2 (en) | 2014-06-18 | 2019-03-12 | General Mills, Inc. | Method of producing a frozen dough, and related products |
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US6592925B2 (en) | 2000-08-15 | 2003-07-15 | General Mills, Inc. | Dough especially for baked goods and method for making |
US6551640B1 (en) | 2000-08-15 | 2003-04-22 | General Mills, Inc. | Dough especially for baked goods and method for making |
US6649202B1 (en) | 2000-09-12 | 2003-11-18 | Edward T. Huxel | Flat plate flaking device |
US6932996B2 (en) | 2000-09-12 | 2005-08-23 | Cargill, Inc. | Coated flaked fats |
US6863915B2 (en) | 2001-10-24 | 2005-03-08 | Cargill, Inc. | Aerated flake shortening |
US20030152667A1 (en) * | 2002-02-14 | 2003-08-14 | Goedeken Douglas Lee | Dough, products and methods |
US7037546B2 (en) * | 2002-07-18 | 2006-05-02 | Frito-Lay North America, Inc. | Method for maintaining designed functional shape |
US20070178219A1 (en) * | 2002-09-19 | 2007-08-02 | Eric Boudreaux | Method for Reducing Acrylamide Formation |
US20040058045A1 (en) * | 2002-09-19 | 2004-03-25 | Elder Vincent Allen | Method for reducing acrylamide formation in thermally processed foods |
US7811618B2 (en) | 2002-09-19 | 2010-10-12 | Frito-Lay North America, Inc. | Method for reducing asparagine in food products |
US7763305B2 (en) | 2003-02-21 | 2010-07-27 | Frito-Lay North America, Inc. | Method for reducing acrylamide formation in thermally processed foods |
US8110240B2 (en) | 2003-02-21 | 2012-02-07 | Frito-Lay North America, Inc. | Method for reducing acrylamide formation in thermally processed foods |
US8124160B2 (en) | 2003-02-21 | 2012-02-28 | Frito-Lay North America, Inc. | Method for reducing acrylamide formation in thermally processed foods |
US7763306B2 (en) | 2003-02-21 | 2010-07-27 | Frito-Lay North America, Inc. | Method for reducing acrylamide formation in thermally processed foods |
US7763304B2 (en) | 2003-02-21 | 2010-07-27 | Frito-Lay North America, Inc. | Methods for reducing acrylamide formation in thermally processed foods |
US7767247B2 (en) | 2003-02-21 | 2010-08-03 | Frito-Lay North America, Inc. | Method for reducing acrylamide formation in thermally processed foods |
US20110117244A1 (en) * | 2005-07-19 | 2011-05-19 | Soumya Roy | Dough compositions for extended shelf life baked articles |
US20070020359A1 (en) * | 2005-07-19 | 2007-01-25 | Engstrom Michael J | Dough compositions for extended shelf life baked articles |
US9730459B2 (en) | 2005-07-19 | 2017-08-15 | General Mills, Inc. | Dough compositions for extended shelf life baked articles |
US20110117245A1 (en) * | 2005-07-19 | 2011-05-19 | Engstrom Michael J | Dough compositions for extended shelf life baked articles |
US20070020369A1 (en) * | 2005-07-19 | 2007-01-25 | Soumya Roy | Dough compositions for extended shelf life baked articles |
US9241495B2 (en) | 2005-07-19 | 2016-01-26 | General Mills, Inc. | Dough compositions for extended shelf life baked articles |
US20080176942A1 (en) * | 2007-01-23 | 2008-07-24 | Pharmagra Labs, Inc. | Stabilized sulforaphane |
US8486684B2 (en) | 2007-08-13 | 2013-07-16 | Frito-Lay North America, Inc. | Method for increasing asparaginase activity in a solution |
US8158175B2 (en) | 2008-08-28 | 2012-04-17 | Frito-Lay North America, Inc. | Method for real time measurement of acrylamide in a food product |
US9095145B2 (en) | 2008-09-05 | 2015-08-04 | Frito-Lay North America, Inc. | Method and system for the direct injection of asparaginase into a food process |
US9215886B2 (en) | 2008-12-05 | 2015-12-22 | Frito-Lay North America, Inc. | Method for making a low-acrylamide content snack with desired organoleptical properties |
US20100233344A1 (en) * | 2009-03-13 | 2010-09-16 | Peter Galuska | Processes for producing lipid particles |
US20100297310A1 (en) * | 2009-05-20 | 2010-11-25 | Garbe Joanne J | Tray including a flow restricting element for food products |
US8284248B2 (en) | 2009-08-25 | 2012-10-09 | Frito-Lay North America, Inc. | Method for real time detection of defects in a food product |
US10226051B2 (en) | 2014-06-18 | 2019-03-12 | General Mills, Inc. | Method of producing a frozen dough, and related products |
US10278399B2 (en) | 2014-06-18 | 2019-05-07 | General Mills, Inc. | Method of producing a frozen dough, and related products |
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