USRE35614E - Process for improved quality of CVD copper films - Google Patents
Process for improved quality of CVD copper films Download PDFInfo
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- USRE35614E USRE35614E US08/667,254 US66725496A USRE35614E US RE35614 E USRE35614 E US RE35614E US 66725496 A US66725496 A US 66725496A US RE35614 E USRE35614 E US RE35614E
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- 239000010949 copper Substances 0.000 title claims abstract description 77
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 67
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims description 26
- 230000008569 process Effects 0.000 title description 11
- 238000005229 chemical vapour deposition Methods 0.000 claims abstract description 54
- 239000003446 ligand Substances 0.000 claims abstract description 38
- 150000004699 copper complex Chemical class 0.000 claims abstract description 5
- 239000002243 precursor Substances 0.000 claims description 27
- 239000000758 substrate Substances 0.000 claims description 24
- 150000001875 compounds Chemical class 0.000 claims description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 8
- QAMFBRUWYYMMGJ-UHFFFAOYSA-N hexafluoroacetylacetone Chemical compound FC(F)(F)C(=O)CC(=O)C(F)(F)F QAMFBRUWYYMMGJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 125000003709 fluoroalkyl group Chemical group 0.000 claims description 7
- 125000004407 fluoroaryl group Chemical group 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 239000012159 carrier gas Substances 0.000 claims description 6
- 239000001307 helium Substances 0.000 claims description 6
- 229910052734 helium Inorganic materials 0.000 claims description 6
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 4
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 150000002367 halogens Chemical class 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- HJZIHIJDSIMJSP-UHFFFAOYSA-N 1,1,1,3,3,5,5-heptafluoropentane-2,4-dione Chemical compound FC(F)C(=O)C(F)(F)C(=O)C(F)(F)F HJZIHIJDSIMJSP-UHFFFAOYSA-N 0.000 claims description 2
- VMQMZMRVKUZKQL-UHFFFAOYSA-N Cu+ Chemical compound [Cu+] VMQMZMRVKUZKQL-UHFFFAOYSA-N 0.000 claims description 2
- SHEGNBCAYSUQEV-UHFFFAOYSA-N [Cu+].CC(C)=C(C)[SiH3] Chemical compound [Cu+].CC(C)=C(C)[SiH3] SHEGNBCAYSUQEV-UHFFFAOYSA-N 0.000 claims description 2
- 229910052743 krypton Inorganic materials 0.000 claims description 2
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052727 yttrium Inorganic materials 0.000 claims description 2
- PXNXMEXSPOKKSW-UHFFFAOYSA-N 1,1,1,5,5,5-hexafluoropentane-2,4-dione;dihydrate Chemical compound O.O.FC(F)(F)C(=O)CC(=O)C(F)(F)F PXNXMEXSPOKKSW-UHFFFAOYSA-N 0.000 claims 1
- 229910052754 neon Inorganic materials 0.000 claims 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 claims 1
- 229910052724 xenon Inorganic materials 0.000 claims 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 claims 1
- 239000012691 Cu precursor Substances 0.000 abstract description 14
- 238000000151 deposition Methods 0.000 description 40
- 230000008021 deposition Effects 0.000 description 40
- 229910052751 metal Inorganic materials 0.000 description 25
- 239000002184 metal Substances 0.000 description 25
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 12
- 235000012431 wafers Nutrition 0.000 description 10
- 238000001465 metallisation Methods 0.000 description 8
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 8
- 229910052721 tungsten Inorganic materials 0.000 description 8
- 239000010937 tungsten Substances 0.000 description 8
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 229910052697 platinum Inorganic materials 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- NXHILIPIEUBEPD-UHFFFAOYSA-H tungsten hexafluoride Chemical compound F[W](F)(F)(F)(F)F NXHILIPIEUBEPD-UHFFFAOYSA-H 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005240 physical vapour deposition Methods 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 230000005587 bubbling Effects 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- -1 organometallic copper complex Chemical class 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229910000599 Cr alloy Inorganic materials 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 150000001345 alkine derivatives Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000000788 chromium alloy Substances 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 150000001879 copper Chemical class 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- UCXUKTLCVSGCNR-UHFFFAOYSA-N diethylsilane Chemical compound CC[SiH2]CC UCXUKTLCVSGCNR-UHFFFAOYSA-N 0.000 description 2
- 230000003292 diminished effect Effects 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000010943 off-gassing Methods 0.000 description 2
- 150000002902 organometallic compounds Chemical class 0.000 description 2
- 125000002524 organometallic group Chemical group 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000001314 profilometry Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 1
- SDTMFDGELKWGFT-UHFFFAOYSA-N 2-methylpropan-2-olate Chemical compound CC(C)(C)[O-] SDTMFDGELKWGFT-UHFFFAOYSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910001020 Au alloy Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000005749 Copper compound Substances 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical class CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- RZVXOCDCIIFGGH-UHFFFAOYSA-N chromium gold Chemical compound [Cr].[Au] RZVXOCDCIIFGGH-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 150000001880 copper compounds Chemical class 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 150000004683 dihydrates Chemical class 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 238000001803 electron scattering Methods 0.000 description 1
- 239000012776 electronic material Substances 0.000 description 1
- ZSWFCLXCOIISFI-UHFFFAOYSA-N endo-cyclopentadiene Natural products C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- GCSJLQSCSDMKTP-UHFFFAOYSA-N ethenyl(trimethyl)silane Chemical compound C[Si](C)(C)C=C GCSJLQSCSDMKTP-UHFFFAOYSA-N 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000003353 gold alloy Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000001459 lithography Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000004518 low pressure chemical vapour deposition Methods 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- RHFWLQOLQAFLGT-UHFFFAOYSA-N neon xenon Chemical compound [Ne].[Xe] RHFWLQOLQAFLGT-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910021342 tungsten silicide Inorganic materials 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/06—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
- C23C16/18—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metallo-organic compounds
Definitions
- the present invention relates to Chemical Vapor Deposition (CVD) copper films deposited onto either conducting metallic or insulating surfaces.
- CVD Chemical Vapor Deposition
- Metal interconnects also need to provide the lowest electrical resistance path possible since resistance-capacitance delays become a dominant factor in circuit performance at sub half micron levels.
- the aluminum that is widely used in present day interconnect manufacturing is reasonably conductive (2.7 microhm cm), but needs to be alloyed with 0.5 to 4.0% Cu to minimize the electromigration tendencies of the pure metal.
- Tungsten also widely used, is electromigration resistant but is of higher resistivity (5.4 microhm cm). Considering these facts, copper should be an excellent interconnect metal as it is both highly conductive (1.7 microhm cm) and electromigration resistant.
- Metallic interconnects are typically horizontal lines (runners) or plugs (vias) that wire together devices in microprocessors. At feature sizes of >1 micron these metallic components can be built into the microcircuits by PVD (Physical Vapor Deposition) techniques such as sputtering or evaporation. In essence PVD consists of condensing a metal vapor onto a surface/cp systemdict/curr or channel of a circuit where an electrical connection needs to be formed. Since this is a non-selective metallization, either a postdeposition clean-up (i.e. etch-back) or a predeposition masking of the substrate (i.e. the lift-off technique) is required in order to prepare individual discrete metal components.
- PVD Physical Vapor Deposition
- CVD Chemical Vapor Deposition
- a volatile metal-organic compound in the gas phase is contacted with areas of a circuit where growth of metal film (i.e. interconnect) is required.
- a surface catalyzed chemical reaction then occurs which leads to deposition of the desired metal. Since this is a chemical reaction, there is potential for it to provide surface selective melallization. That is, CVD metal deposition can be made to occur at only specific locations compared to the non-selective PVD processes. Also, since the metal film steadily grows on the desired surface it is of a uniform thickness and highly conformal even to severe geometrics. In this respect CVD is naturally suited to fabricating submicron high aspect ratio features.
- An example of a currently available selective CVD metallization is the deposition of tungsten onto a silicon surface using tungsten hexafluoride as the volatile organometallic precursor (see T. Ohba, et al., "Tungsten and Other Advanced Metals for VLSI/ULSI Applications V,” Ed. by S. S. Wong and S. Furukawa, MRS, Pittsburgh, Pa., 273 (1990).
- the chemistry that drives this process can be divided into two steps. Initially the WF 6 reacts with the elemental silicon surface to yield tungsten metal and volatile silicon hexafluoride. Hydrogen gas is then added to the system which reduces further WF 6 at the freshly formed metal surface thereby yielding additional tungsten and HF gas.
- Desirable selectivities for a copper CVD process include deposition onto conducting metallic or metallic like surfaces such as tungsten, tantalum, or titanium nitride versus insulating surfaces such as silicon oxide. These metallic surfaces provide a diffusion barrier between the CVD copper and the underlying silicon substrate that the device is grown upon.
- Copper films have previously been prepared via CVD using various copper precursors. Most of these compounds will only deposit copper metal at temperatures higher than 200° C. Historically, the best known and most frequently used CVD copper precursor is the solid compound copper +2 bis(hexafluoroacetylacetonate). This highly fluorinated organometallic precursor is significantly more volatile than its parent unfluorinated complex copper +2 bis(acetylacetonate) and its ease of vaporization readily lends this compound towards CVD processes. The use of this compound as a general precursor for CVD copper metallization was first described by R. L. VanHemert et al. J. Electrochem. Soc. (112), 1123 (1965) and by R. W. Moshier et al. U.S. Pat.
- the copper +2 (hfac) 2 is simply pyrolyzed to give copper metal and fragments of the hfac ligand. Pure copper is generally reported for hydrogen reductions but oxygen and carbon are found in the films obtained by pyrolysis. Copper films have also been prepared from copper +2 (hfac) 2 by plasma enhanced deposition, C. Oehr, H. Suhr, Appl. Phy. A. (45) 151-154 (1988), laser photothermal decomposition, F. A. Houle; C. R. Jones; T. Baum; C. Pico; C,. A. Korae; Appl. Phys Lett.
- a particularly effective CVD copper precursor is 1,1,1,5,5,5-hexafluoro-2,4-pentanedionato-copper (I) trimethylvinylsilane sold under the trademark CupraSelect by the Schumacher unit of Air Products and Chemicals, Inc., Carlsbad, Calif. This compound, Cu(hfac)(TMVS), is known to deposit quality copper films.
- a method for chemical vapor deposition of improved quality copper films by introducing into a CVD reactor vapors of an organometallic copper complex, e.g. 1,1,1,5,5,5-hexafluoro-2,4-pentanedionato copper(I) trimethylvinylsilane together with at least one percent (1%) by volume of the volume of copper complex vapors of a volatile ligand or ligand hydrate.
- an organometallic copper complex e.g. 1,1,1,5,5,5-hexafluoro-2,4-pentanedionato copper(I) trimethylvinylsilane together with at least one percent (1%) by volume of the volume of copper complex vapors of a volatile ligand or ligand hydrate.
- the volatile ligand . .or ligand hydrate.! The volatile ligand . .or ligand hydrate.!.
- R 1 , R 3 , R 4 , and R 5 are alkyl, aryl, fluoroalkyl or fluoroaryl;
- R 2 is .Iadd.hydrogen.Iaddend., halogen, alkyl, aryl, fluoroalkyl or fluoroaryl;
- X and Y are selected so that when X ⁇ . .0.!. .Iadd.O.Iaddend., Y can be OH, NH 2 or N(R 4 )H, when X ⁇ NH, Y can be NH 2 or N(R 4 )H, when X ⁇ NR 5 , Y can be N(R 4 )H.
- Useful stable volatile hydrate of these ligands can also be used. These are compounds that contain between one and six molecules of reversibly chemically bound water molecules per molecule of ligand. In some cases it may not be desirable to mix the hydrate of the ligand and the copper complex prior to introduction into the deposition chamber.
- organometalic copper complexes suitable for this present invention of the formula shown below: ##STR2##
- R 1 , and R 3 can be alkyl, fluoroalkyl, aryl, fluoroaryl and R 2 alkyl, fluoroalkyl, aryl, fluoroaryl or halogen and L is a nonaromatic unsaturated ligand such as alkene or alkyne.
- L is a nonaromatic unsaturated ligand such as alkene or alkyne.
- FIG. 1 is a plot of deposition rate for twenty seven CVD depositions of Cu(hfac)TMVS on titanium nitride substrates showing the effect of using this invention on selected runs.
- FIG. 2 is a plot of deposition rate against percentage addition of Hhfac to the Cu(hrac)TMVS precursor during deposition of copper on platinum, titanium nitride and gold-chromium alloy substrates.
- FIG. 3 is a reproduction of four copper film thickness maps used to illustrate this invention.
- Copper films grown by the invention herein disclosed also show excellent substrate edge to edge uniformity of film thickness that is superior to the uniformity achieved without the ligand addition as disclosed in this invention. Uniform deposition is particularly important to the semiconductor industry since it allows each device on the surface of a production wafer to receive an identical uniform layer of metal.
- this invention leads to an enhanced rate of copper deposition onto selected substrates.
- This accelerated deposition rate is highly desirable since it reduces the overall CVD processing time that is required to grow the needed thickness of copper. Since this higher rate stems from a more efficient utilization of the precursor under CVD processing conditions, the quantity and hence the cost of precursor consumed per wafer is also reduced.
- This invention is practiced by evaporating the ligand or ligand hydrate under reduced pressure and introducing this vapor into the CVD process chamber along with vapors of the copper precursor. If there is no chemical incompatibility of the ligand and complex copper, the ligand can be directly mixed with the copper precursor to form a solution and this solution injected directly into a low pressure evaporation chamber. If a solid copper precursor is used, the addition of an inert solvent may be required to bring the precursor and ligand into solution. The resulting mixed vapor of copper precursor and ligand is then introduced into the CVD chamber. Various inert carrier gases such as argon, nitrogen or helium can be used to transport the copper precursor or ligand vapors into the CVD reactor.
- argon, nitrogen or helium can be used to transport the copper precursor or ligand vapors into the CVD reactor.
- Hhfac 1,1,1,5,5,5-hexafluoro-2,4-pentanedione.
- Hhfac is the protonated "free ligand" of the hfac anion found in all "hfac" compounds. Since Hhfac is known to be an etchant of metal containing surfaces (Norman et al U.S. Pat. No.
- Hhfac hydrate (1,1,1,5,5,5-hexafluoro-2,4-pentanedione . .dehydrate.!. .Iadd.dihydrate .Iaddend. was prepared by adding 3.6 g water (0.2 moles) dropwise over a period of 10 minutes with stirring to a solution of 20.8 g of hexafluoro-acetylacetone (0.1 moles) dissolved in 300 ml of diethyl ether. The mixture was then stirred for an additional 30 minutes at room temperature. The ether was then stripped off under vacuum and the resulting solid twice sublimed under dynamic vacuum at 40° C./20 millitorr pressure.
- a custom-built Vactronics coldwall stainless steel reactor fitted with a load lock was used for these studies.
- Helium carrier gas was used to transport precursor vapors into the CVD reactor by bubbling through a 200 g charge of CupraSelect precursor housed in a stainless steel vessel at 36° C. Prior to loading this vessel it was dried by heating to 220° C. under a dynamic vacuum of 20 millitorr for 4 hours. A liquid nitrogen cryogenic trap was connected between the bubbler and the vacuum pump to trap outgassing water. 40 sccm of He carrier gas were used in each run. The average duration of each run was 10 minutes. Wafer temperatures were set at 160° C.
- Hhfac results in an increase in the rate and a return to smoother films as indicated by stylus profilometry.
- Run 471 did not show a large decrease in deposition rate but the film was noticeably rougher than run 470.
- Addition of Hhfac hydrate in run 472 gave a small increase in rate and a smoother film than 471. As more Hhfac hydrate was added the rate increased and the increase appeared to be proportional to the mount of Hhfac hydrate added to the reactor.
- FIG. 3 shows four copper films thickness maps, as determined by the sheet resistivity (blanket areas) and stylus profilometry (patterned areas) of the copper films when processed with or without Hhfac. All other deposition conditions (wafer temperature 160° C., 40 sccm He carrier gas, precursor temperature 36° C., 500 milli-Torr chamber pressure) for the Hhfac vs. no Hhfac samples were identical.
- the upper left hard quadrant shows depositions of copper on a platinum substrate with no addition of Hhfac to the precursor.
- the resulting film had an average thickness of 2,403 angstrom units with a standard deviation in thickness ( ⁇ ) of 196 angstrom units or a uniformity of ⁇ 14.8%.
- Table 1 indicates how the reflectivity of the copper films processed in the presence of added Hhfac ligand is consistently higher than those films processed in the absence of added Hhfac ligand.
- These reflectance values for copper films are, also controlled by the underlying metal film. That is, smoother base films will result in higher reflectances.
- the base films for Hhfac vs. no Hhfac came from the same metallized wafers.
- the addition of Hhfac has improved the reflectance by reducing the surface roughnesses; rougher films will have lower reflection coefficients.
- the substrate can be heated to temperatures between 120° C. and 350° C.
- the reactor can be operated at a pressure of between 10 mTorr and 100 Torr and the copper precursor vapors introduced via an inert carrier gas such as helium, argon, nitrogen, neon xenon, krypton and mixtures thereof introduced into the CVD reactor at a rate of from 1 to 1000 sccm.
- an inert carrier gas such as helium, argon, nitrogen, neon xenon, krypton and mixtures thereof introduced into the CVD reactor at a rate of from 1 to 1000 sccm.
- ligand or ligand hydrate used with the present invention are hexafluoroaceytlacetone, heptafluoroacetylacetone or hexafluoroacetylacetone dehydrate.
- the present invention is a process for improving the overall quality of copper films fabricated by chemical vapor deposition(CVD) from organometallic copper complexes. This is achieved by blending vapors of either ligands or their hydrates with vapors of the copper precursor as it is utilized in the CVD metallization.
- CVD chemical vapor deposition
- This substrate would typically be a silicon wafer of the type used in microelectronic semiconductor manufacturing.
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Abstract
Chemical Vapor Deposition of copper films is enhanced by simultaneously introducing in the reactor vapor of an organometalic copper precursor and [copper complex] vapor of a volatile ligand or the hydrate of the ligand.
Description
The present invention relates to Chemical Vapor Deposition (CVD) copper films deposited onto either conducting metallic or insulating surfaces.
In the electronics industry there is a steady trend towards manufacturing integrated circuitry of increasingly higher speed and larger information storage capacity. This requires the individual electrical devices such as transistors, etc. within the integrated circuitry to be fabricated at an increasingly small scale. The metallic electrical interconnects between the devices also need to be miniaturized. As device and interconnect dimensions approach one-half to one-quarter of a micron, the choice of interconnect metal becomes critical. The large current densities resulting from small interconnect cross sectional areas can lead to major problems such as electromigration, mess migration and voiding where the metal lines become fractured or otherwise physically degraded under operating conditions, a major drawback with aluminum alloys. Metal interconnects also need to provide the lowest electrical resistance path possible since resistance-capacitance delays become a dominant factor in circuit performance at sub half micron levels. The aluminum that is widely used in present day interconnect manufacturing is reasonably conductive (2.7 microhm cm), but needs to be alloyed with 0.5 to 4.0% Cu to minimize the electromigration tendencies of the pure metal. Tungsten, also widely used, is electromigration resistant but is of higher resistivity (5.4 microhm cm). Considering these facts, copper should be an excellent interconnect metal as it is both highly conductive (1.7 microhm cm) and electromigration resistant.
Metallic interconnects are typically horizontal lines (runners) or plugs (vias) that wire together devices in microprocessors. At feature sizes of >1 micron these metallic components can be built into the microcircuits by PVD (Physical Vapor Deposition) techniques such as sputtering or evaporation. In essence PVD consists of condensing a metal vapor onto a surface/cp systemdict/curr or channel of a circuit where an electrical connection needs to be formed. Since this is a non-selective metallization, either a postdeposition clean-up (i.e. etch-back) or a predeposition masking of the substrate (i.e. the lift-off technique) is required in order to prepare individual discrete metal components. However, the severe surface topographies presented by sub-micron features preclude the effective use of PVD since this "line of sight" technique cannot provide a uniform conformal coating on such high aspect ratio highly convoluted surfaces. Specific examples of these shortcomings include the phenomena of geometrical shadowing and poor step coverage.
A superior process for producing these microscopic metal features is CVD (Chemical Vapor Deposition). In this technique a volatile metal-organic compound in the gas phase is contacted with areas of a circuit where growth of metal film (i.e. interconnect) is required. A surface catalyzed chemical reaction then occurs which leads to deposition of the desired metal. Since this is a chemical reaction, there is potential for it to provide surface selective melallization. That is, CVD metal deposition can be made to occur at only specific locations compared to the non-selective PVD processes. Also, since the metal film steadily grows on the desired surface it is of a uniform thickness and highly conformal even to severe geometrics. In this respect CVD is naturally suited to fabricating submicron high aspect ratio features.
An example of a currently available selective CVD metallization is the deposition of tungsten onto a silicon surface using tungsten hexafluoride as the volatile organometallic precursor (see T. Ohba, et al., "Tungsten and Other Advanced Metals for VLSI/ULSI Applications V," Ed. by S. S. Wong and S. Furukawa, MRS, Pittsburgh, Pa., 273 (1990). The chemistry that drives this process can be divided into two steps. Initially the WF6 reacts with the elemental silicon surface to yield tungsten metal and volatile silicon hexafluoride. Hydrogen gas is then added to the system which reduces further WF6 at the freshly formed metal surface thereby yielding additional tungsten and HF gas. However, loss of selectivity can be observed and is commonly ascribed to the corrosive nature of HF. T. Ohba, et al., Tech. Dig. IEDM, 213 (1987) teach the use of silane as a reducing agent for WF6 to achieve higher deposition rates while avoiding the production of HF gas. More recently diethylsilane/hydrogen has also been successfully used to reduce WF6 under CVD conditions (D. A. Roberts, A. K. Hochberg, A. Lagendijk, D. Garg, S. M. Fine, J. G. Fleming, R. D. Lujan, R. S. Blewer, "The LPCVD of Tungsten films by the Diethylsilane/H2 Reduction of WF6 " MRS Proc. ULSI-VII, 1992, 127).
Desirable selectivities for a copper CVD process include deposition onto conducting metallic or metallic like surfaces such as tungsten, tantalum, or titanium nitride versus insulating surfaces such as silicon oxide. These metallic surfaces provide a diffusion barrier between the CVD copper and the underlying silicon substrate that the device is grown upon.
Copper films have previously been prepared via CVD using various copper precursors. Most of these compounds will only deposit copper metal at temperatures higher than 200° C. Historically, the best known and most frequently used CVD copper precursor is the solid compound copper+2 bis(hexafluoroacetylacetonate). This highly fluorinated organometallic precursor is significantly more volatile than its parent unfluorinated complex copper+2 bis(acetylacetonate) and its ease of vaporization readily lends this compound towards CVD processes. The use of this compound as a general precursor for CVD copper metallization was first described by R. L. VanHemert et al. J. Electrochem. Soc. (112), 1123 (1965) and by R. W. Moshier et al. U.S. Pat. No. 3,356,527. Reisman, et al., J. Electrocchemical Soc., Vol. 136, No. 11, Nov. 1989 and A. E. Kaloyeros et al., J. Electronic Materials, Vol. 19, No 3, 271 (1990) in two independent studies have also evaluated the use of this compound as a copper precursor for electronics applications. In these studies copper films were formed by contacting vapors of copper +2 (hfac)2, mixed with either an inert gas (argon) or with hydrogen and contacting the mixture with a heated substrate surface. In the case of using hydrogen the copper +2 atom in the precursor complex is formally reduced to copper metal while the hfac-1 ligand becomes protonated to yield a neutral volatile compound. In the case of using an inert gas the copper +2 (hfac)2 is simply pyrolyzed to give copper metal and fragments of the hfac ligand. Pure copper is generally reported for hydrogen reductions but oxygen and carbon are found in the films obtained by pyrolysis. Copper films have also been prepared from copper +2 (hfac)2 by plasma enhanced deposition, C. Oehr, H. Suhr, Appl. Phy. A. (45) 151-154 (1988), laser photothermal decomposition, F. A. Houle; C. R. Jones; T. Baum; C. Pico; C,. A. Korae; Appl. Phys Lett. (46) 204-206 (1985) and photochemical decomposition of copper +2 (hfac)2 ethanol adducts, F. A. Houle, R. J. Wilson; T. H. Baum; J. Vac. Sci. Technol. A (4), 2452-2458 (1986). Some of these methods yield fluorine contaminated films and none are reported to yield selective depositions. Mixtures of water vapor and hydrogen have also been used for the reduction of copper+2 (hfac)2 (N. Awaya and Y. Arita, Conf. Proc. ULSI-VII 1992 MRS p345). Hydrogen reduction of similar volatile copper compounds BR also been demonstrated by Charles et at. U.S. Pat. No. 3,594,216 using copper +2 β-ketoimine complexes at 400° C. to deposit copper metal films onto glass or quartz substrates. No mention of selectivity is made. G. S. Girolami, et at., Chem. Mater. (1) 8-10 (1989) reported using solid copper +1 t-butoxide to yield copper films by CVD at 400° C., but the resultant films were impure in that they contained 5% oxygen.
One class of CVD precursors known to deposit pure copper metal films below 200° C. are the copper+1 cyclopentadienyl phosphide compounds described by Beech et al., Chem. Mater. (2) 216-219 (1990), but these are also not reported to be strongly selective towards metallic or metallic like surfaces vs. silicon oxide or similar insulating dielectrics. An additional problem that this particular class of compounds faces for electronics applications is their potential to contaminate microcircuits with phosphorus, an element that is extensively used as a silicon dopant.
Selective deposition of pure copper films by CVD at low temperatures onto metallic substrates using Cu+l (hexafluoroacetylacetonate) .L complexes (where L=alkene or alkyne) have been described previously by Norman et al in U.S. Pat. Nos. 5,085,731; 5,094,701 and 5,098,516. Under certain conditions blanket (non-selective) deposition can also be achieved using these precursors (J. A. T. Norman, B. A. Muratore, P. N. Dyer, D. A. Roberts, A. K. Hochberg and L. H. Dubois E-MRS proc. B17 (1993) 87-92). A particularly effective CVD copper precursor is 1,1,1,5,5,5-hexafluoro-2,4-pentanedionato-copper (I) trimethylvinylsilane sold under the trademark CupraSelect by the Schumacher unit of Air Products and Chemicals, Inc., Carlsbad, Calif. This compound, Cu(hfac)(TMVS), is known to deposit quality copper films.
A method (process) for chemical vapor deposition of improved quality copper films by introducing into a CVD reactor vapors of an organometallic copper complex, e.g. 1,1,1,5,5,5-hexafluoro-2,4-pentanedionato copper(I) trimethylvinylsilane together with at least one percent (1%) by volume of the volume of copper complex vapors of a volatile ligand or ligand hydrate. The volatile ligand . .or ligand hydrate.!. has the general formula: ##STR1## Where R1, R3, R4, and R5 are alkyl, aryl, fluoroalkyl or fluoroaryl; R2 is .Iadd.hydrogen.Iaddend., halogen, alkyl, aryl, fluoroalkyl or fluoroaryl; X and Y are selected so that when X═. .0.!. .Iadd.O.Iaddend., Y can be OH, NH2 or N(R4)H, when X═NH, Y can be NH2 or N(R4)H, when X═NR5, Y can be N(R4)H. Useful stable volatile hydrate of these ligands can also be used. These are compounds that contain between one and six molecules of reversibly chemically bound water molecules per molecule of ligand. In some cases it may not be desirable to mix the hydrate of the ligand and the copper complex prior to introduction into the deposition chamber.
The organometalic copper complexes suitable for this present invention of the formula shown below: ##STR2## Where R1, and R3 can be alkyl, fluoroalkyl, aryl, fluoroaryl and R2 alkyl, fluoroalkyl, aryl, fluoroaryl or halogen and L is a nonaromatic unsaturated ligand such as alkene or alkyne. The use of this family of volatile copper complexes as copper CVD precursors has been previously described in U.S. Pat. Nos. 5,085,731, 5,094,701 and 5,098,516.
FIG. 1 is a plot of deposition rate for twenty seven CVD depositions of Cu(hfac)TMVS on titanium nitride substrates showing the effect of using this invention on selected runs.
FIG. 2 is a plot of deposition rate against percentage addition of Hhfac to the Cu(hrac)TMVS precursor during deposition of copper on platinum, titanium nitride and gold-chromium alloy substrates.
FIG. 3 is a reproduction of four copper film thickness maps used to illustrate this invention.
The processes (methods) of the present invention enable the user of copper (1) compound such as organo-metallic compounds such as disclosed in U.S. Pat. Nos. 5,085,731, 5,094,701 and 5,098,516 the specifications of which are incorporated herein by reference to deposit pure copper films by CVD which films are exceptionally smooth and highly reflective.
Smooth metal films are typically highly desirable for microclectronics applications for the following reasons:
a. They are especially suited to subsequent lithography and patterning steps, more precise etching being possible due to their small grain sizes ("Chemical Vapor Deposition of Tungsten and Tungsten Silicides" edited by J. E. J. Schmitz, Noyes Publications 1992, p.102).
b. They provide superior electrical conduction due to the occurrence of less electron scattering when compared to rougher (i.e. larger grain size) films of the same metal. (P. V. Andrews, M. B. West, and C. R. Robeson "The Effect of Grain Boundaries on the Electrical Resistivity of Polycrystalline Copper and Aluminum." Phil. Mag. 19 887 (1969)).
Copper films grown by the invention herein disclosed also show excellent substrate edge to edge uniformity of film thickness that is superior to the uniformity achieved without the ligand addition as disclosed in this invention. Uniform deposition is particularly important to the semiconductor industry since it allows each device on the surface of a production wafer to receive an identical uniform layer of metal.
In addition to these advantages, the use of this invention leads to an enhanced rate of copper deposition onto selected substrates. This accelerated deposition rate is highly desirable since it reduces the overall CVD processing time that is required to grow the needed thickness of copper. Since this higher rate stems from a more efficient utilization of the precursor under CVD processing conditions, the quantity and hence the cost of precursor consumed per wafer is also reduced.
This invention is practiced by evaporating the ligand or ligand hydrate under reduced pressure and introducing this vapor into the CVD process chamber along with vapors of the copper precursor. If there is no chemical incompatibility of the ligand and complex copper, the ligand can be directly mixed with the copper precursor to form a solution and this solution injected directly into a low pressure evaporation chamber. If a solid copper precursor is used, the addition of an inert solvent may be required to bring the precursor and ligand into solution. The resulting mixed vapor of copper precursor and ligand is then introduced into the CVD chamber. Various inert carrier gases such as argon, nitrogen or helium can be used to transport the copper precursor or ligand vapors into the CVD reactor.
During the course of our metalizations a "conditioning" phenomenon was observed whereby higher vapor pressures in the bubbler containing the Cu(hfac)TM VS compound were initially observed during a run along with high deposition rates of uniform copper. As bubbling was continued both the vapor pressure and deposition rate steadily decreased and film uniformity became poorer. It is believed that volatile species were outgassing from the bubbler which were responsible for the initial high deposition rate and more uniform films. With prolonged bubbling these components became depleted and the vapor pressure, the deposition rate and film uniformity became diminished. Since the prior art teaches that water vapor can accelerate the deposition of copper from CVD precursors (N. Awaya and Y. Arita, Conf. Proc. ULSI-VII 1992 MRS p345.) it was believed that it could be responsible for the conditioning phenomenon. In the attempts to analyze for H2 O in the Cu(hfac)TM VS compound trace H2 O was shown to quickly break down to give a number of products, one of which is Hhfac 1,1,1,5,5,5-hexafluoro-2,4-pentanedione. Hhfac is the protonated "free ligand" of the hfac anion found in all "hfac" compounds. Since Hhfac is known to be an etchant of metal containing surfaces (Norman et al U.S. Pat. No. 5,094,701) and a suppressant of copper deposition from CU +2 (hfac)2 (W. G. Lai, Y. Xie, and G. L. Griffin, J. Electrochem Soc., Vol. 138, No 11 Nov. 1991) it was an unexpected result to discover its ability to accelerate the deposition of copper from a Cu precursor. Consistent with the above observations it was observed that when stringent precautions were taken to dry all of the equipment in contact with the precursor (and hence eliminate traces of Hhfac), under the same CVD conditions the deposition rate became greatly diminished. The copper films became less specular and nonuniform across the substrate. However, by deliberately adding Hhfac into the CVD chamber when using the precursor under these dry conditions the copper films produced were superior to those achieved when no Hhfac was present. This reaction of water with the Cu(hfac)TMVS precursor to give Hhfac was confirmed by adding 50 ppm of H2 O to the pure, dry precursor under oxygen free conditions and showing the resultant presence of Hhfac ligand by gas chromatography/mass spectrometry. In addition solids were observed believed to be a mixture of copper and copper oxide.
For the purpose of the invention Hhfac hydrate (1,1,1,5,5,5-hexafluoro-2,4-pentanedione . .dehydrate.!. .Iadd.dihydrate .Iaddend.was prepared by adding 3.6 g water (0.2 moles) dropwise over a period of 10 minutes with stirring to a solution of 20.8 g of hexafluoro-acetylacetone (0.1 moles) dissolved in 300 ml of diethyl ether. The mixture was then stirred for an additional 30 minutes at room temperature. The ether was then stripped off under vacuum and the resulting solid twice sublimed under dynamic vacuum at 40° C./20 millitorr pressure.
A custom-built Vactronics coldwall stainless steel reactor fitted with a load lock was used for these studies. Helium carrier gas was used to transport precursor vapors into the CVD reactor by bubbling through a 200 g charge of CupraSelect precursor housed in a stainless steel vessel at 36° C. Prior to loading this vessel it was dried by heating to 220° C. under a dynamic vacuum of 20 millitorr for 4 hours. A liquid nitrogen cryogenic trap was connected between the bubbler and the vacuum pump to trap outgassing water. 40 sccm of He carrier gas were used in each run. The average duration of each run was 10 minutes. Wafer temperatures were set at 160° C. and the chamber pressure set at 500 mtorr using a feedback loop from a capacitance manometer to a throttle valve. Ligand vapors were introduced in the CVD chamber through a calibrated mass flow controller or a calibrated leak. The process steps for a typical metallization run in the presence of added ligand are listed below. Typically alternate runs were made with or without ligand added to show the effect of the addition.
1. Preheat the wafer sample in flowing nitrogen.
2. Begin injecting the ligand into the deposition chamber.
3. Open the valve on the copper source to the CVD chamber.
4. Begin the flow of copper precursor into the deposition chamber.
5. Set the pressure control to 500 millitorr.
6. After the preset run time of 10 minutes, open the throttle valve.
7. Stop helium bubbling through the CupraSelect compound.
8. Turn off the ligand flow.
9. Pump residual helium out of the bubbler.
10. Close off the copper source valve.
11. Evacuate the CVD chamber.
12. Alternately pump and nitrogen purge the CVD chamber three times.
13. Evacuate the CVD chamber down to a base pressure of 10 millitorr.
14. Open the slitvalve between the CVD chamber and the loadlock.
15. Extract the wafer from the CVD chamber using the robotic arm.
16. Close the slit valve.
17. Cool the wafer in nitrogen.
A total of 27 runs were made. As shown in FIG. 1 the addition of Hhfac designated by the letter h, Hhfac hydrate designated by the letter H or the vapors of 1,1,1,3,5,5,5-hepatafluoro-2,4-pentanedione designated as f7 to the vapors of Cu (hfac)TMVS in a CVD reactor resulted in the deposition rate being increased dramatically. Runs 450 through 467 show clearly the relative increase in the rate of deposition upon the addition of Hhfac to the CupraSelect. Run 468 shows a dramatic increase upon the deposition rate when f7 is added followed by a reduction of the rate only to 10 Å/min upon removal of this additive. The film was also relatively . .course.!. .Iadd.coarse .Iaddend.and rough in run 469. The addition of Hhfac results in an increase in the rate and a return to smoother films as indicated by stylus profilometry. Run 471 did not show a large decrease in deposition rate but the film was noticeably rougher than run 470. Addition of Hhfac hydrate in run 472 gave a small increase in rate and a smoother film than 471. As more Hhfac hydrate was added the rate increased and the increase appeared to be proportional to the mount of Hhfac hydrate added to the reactor.
As shown in FIG. 2 when Hhfac (1,1,1,5,5,5-hexafluoro-2,4-pentanedione) was added as a volume percentage of the Cu (hfac)TMVS precursor the deposition rate increased significantly for copper films being deposited on platinum, titanium nitride or a gold/chromium alloy substrate. As shown by the seventh data point for deposition on the platinum substrate in FIG. 2 the addition of 7.5 volume percent of Hhfac to the reactor still increased the deposition rate as the Cu(hfac)TMVS source was being depleted.
FIG. 3 shows four copper films thickness maps, as determined by the sheet resistivity (blanket areas) and stylus profilometry (patterned areas) of the copper films when processed with or without Hhfac. All other deposition conditions (wafer temperature 160° C., 40 sccm He carrier gas, precursor temperature 36° C., 500 milli-Torr chamber pressure) for the Hhfac vs. no Hhfac samples were identical. The upper left hard quadrant shows depositions of copper on a platinum substrate with no addition of Hhfac to the precursor. The resulting film had an average thickness of 2,403 angstrom units with a standard deviation in thickness (σ) of 196 angstrom units or a uniformity of ±14.8%. The addition of Hhfac to the precursor resulted in the deposition shown in the upper right hand quadrant in FIG. 3 where the copper film on the platinum substrate had an average thickness of 4268 angstrom units with a standard deviation (σ) of 103 angstrom units or a uniformity of ±4.1%. The lower left and right quadrant samples of FIG. 3 were each given a patterned area of parallel lines of titanium nitride (TiN) deposited on the SiO2 wafer in the area shown prior to exposure of the patterned substrate to CVD copper deposition. As shown by comparing the two lower quadrants when Hhfac was added to the precursor not only was the copper deposited to a greater depth on the lines, it was also deposited on the unpatterned TiN portion of the substrate. In both the platinum and titanium nitride cases the addition of Hhfac increased the copper film thickness.
Table 1 indicates how the reflectivity of the copper films processed in the presence of added Hhfac ligand is consistently higher than those films processed in the absence of added Hhfac ligand. These reflectance values for copper films are, also controlled by the underlying metal film. That is, smoother base films will result in higher reflectances. For these tests, the base films for Hhfac vs. no Hhfac came from the same metallized wafers. The addition of Hhfac has improved the reflectance by reducing the surface roughnesses; rougher films will have lower reflection coefficients.
TABLE 1 ______________________________________ Specular Reflection Coefficients Wavelength Cu on Au Cu on Pt Cu on Al (mm) Si ref Hfac no Hfac Hfac no Hfac Hfac no Hfac ______________________________________ 440 .429 .447 .366 .344 .286 .366 .366 550 .366 .577 .381 .468 .374 .502 .487 630 .348 .889 .694 .811 .697 .841 .811 ______________________________________
In accord with the invention the substrate can be heated to temperatures between 120° C. and 350° C., the reactor can be operated at a pressure of between 10 mTorr and 100 Torr and the copper precursor vapors introduced via an inert carrier gas such as helium, argon, nitrogen, neon xenon, krypton and mixtures thereof introduced into the CVD reactor at a rate of from 1 to 1000 sccm. Examples of ligand or ligand hydrate used with the present invention are hexafluoroaceytlacetone, heptafluoroacetylacetone or hexafluoroacetylacetone dehydrate.
As demonstrated above, the present invention is a process for improving the overall quality of copper films fabricated by chemical vapor deposition(CVD) from organometallic copper complexes. This is achieved by blending vapors of either ligands or their hydrates with vapors of the copper precursor as it is utilized in the CVD metallization. Specifically, the improvements that are made possible by this invention are as follows.
1. Enhancing the specularity of the film (i.e. producing a smoother metal film of smaller grain size).
2. Improving the uniformity of the copper film deposition across the area of substrate that is metallized. This substrate would typically be a silicon wafer of the type used in microelectronic semiconductor manufacturing.
3. Accelerating the rate of copper film deposition onto selected substrates.
4. Achieving a more efficient utilization of the copper CVD precursor in the metallization process.
Depending upon the choice of patterned metallic versus insulating (dielectric) substrates as well as subtle changes in reactor conditions these improvements can be applied to copper films deposited in either the selective or nonselective "blanket" deposition mode.
Claims (7)
1. A method for chemical vapor deposition or copper films on a substrate comprising the steps of:
introducing vapors of a copper (I) organometallic precursor compound into a chemical vapor deposition (CVD) reactor; and
simultaneously introducing into the reactor . .copper complex.!. vapor or a volatile ligand or . .ligand.!. hydrate .Iadd.of a ligand .Iaddend.having the general formula, ##STR3## wherein R1, and R3, are selected from the group consisting of alkyl, aryl, fluoroalkyl or fluoroaryl, R2 is a .Iadd.hydrogen, .Iaddend.halogen, fluoroalkyl or fluoroaryl, X and Y are selected so that when X═. .0.!. .Iadd.O.Iaddend., Y is OH, NH2 or N(R4)H, when X═NH, Y is NH2 or N(R4)H, when X═NR5, Y is .Iadd.N.Iaddend.(R4)H, and R4 and R5 are selected from the group consisting of alkyl, aryl, fluoroalkyl and fluoroaryl.
2. A method according to claim 1 wherein the substrate is heated to a temperature of between 120° C. and 350° C.
3. A method according to claim 1 wherein the CVD reactor is maintained at a pressure of between 10 mTorr and 100 Tort.
4. A method according to claim 1 wherein the vapors of the copper (I) organometallic precursor compound are introduced via an inert carrier gas selected from the groups consisting of helium, argon, nitrogen, neon, xenon, krypton and mixtures thereof introduced into the CVD reactor at a rate of from 1 sccm to 1000 sccm.
5. A method according to claim 1 wherein the volatile ligand or . .ligand.!. hydrate is selected from the group consisting of hexafluoroacetylacetone, heptafluoroacetylacetone and hexafluoroacetylacetonedihydrate.
6. A method according to claim 1 wherein the copper (I) organometallic precursor compound is 1,1,1,5,5,5-hexafluoro-2,4 pentanedionato copper (I) trimethyivinylsilane and the ligand is 1,1,1,5,5,5-hexafluoro-2,4-pentanedione.
7. A method for chemical vapor deposition of copper films on a substrate comprising the steps of: introducing vapor of 1,1,1,5,5,5-hexafluoro-2,4pentanedianato copper (I) trimethylvinylsilane into a chemical vapor depositor reactor; and simultaneously introducing into the reactor . .copper complex.!. vapor of 1,1,1,5,5,5-hexafluoro-2,4-pentanedione.
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Also Published As
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JPH0748672A (en) | 1995-02-21 |
ATE156198T1 (en) | 1997-08-15 |
TW238341B (en) | 1995-01-11 |
EP0630988A1 (en) | 1994-12-28 |
DE69404564D1 (en) | 1997-09-04 |
JP2641700B2 (en) | 1997-08-20 |
DK0630988T3 (en) | 1997-09-01 |
US5322712A (en) | 1994-06-21 |
EP0630988B1 (en) | 1997-07-30 |
KR960011246B1 (en) | 1996-08-21 |
DE69404564T2 (en) | 1997-12-04 |
SG46145A1 (en) | 1998-02-20 |
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