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USRE13758E
USRE13758E US RE13758 E USRE13758 E US RE13758E
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United States
Prior art keywords
bed
ore
ores
sintering
agglomerating
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And Sintering Ores
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By Mesne Assignments
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  • FRANCIS I WEEKS, F SALIDA, COLORADO, ASSIGNOR, BY MESNE ASSIGNMENTS, TO DWIGHT & LLOYD SINTERING COMPANY, 01 NEW YORK, N. Y., A CORPORATION OF DELAWARE.
  • the ore or like material to be treated has been placed upon a perforated or grated bottom to which motion was imparted in either a rectilinear or a rotary horizontal plane, and means were provided for feeding a continu ous supply of the material to maintain the advancing and constantly moving body undergoing treatment, while, at the same time, the completed or fully roasted, calcined or agglomerated portions meeting, in their outward course, a stationary diverting scraper or scrapers passed off into appropriate collecting bins or receptacles. At the same time, a downward draft of air through the material served to maintain the necessary combustion and the gaseous products re sulting therefrom were conveyed away by appropriate flues.
  • the ore or like material is fed to the stationary grate surface from a hopper which may conveniently be of such small carrying capacity as to impose upon the mechanism for moving it but a fraction of the weight of the ore on the grate surface and which may itself be supplied at any desired intervals during its travel, so that, at no time, it may overload the moderate motor' mechanism required for progrossing it.
  • Figure 1 represents a top plan View, partlybroken away, of one form or modification of the invention.
  • 'Fig. 2 represents a central vertical sectional view thereof.
  • Figs. 3, 4, and 5 represent sectional views on a somewhat larger scale, of certain de- Figs. 6 and 7 represent, respectively, a verpartments which tical section and a plan view of a modified form of the apparatus.
  • Fig. 8 represents a fractional view, partly in plan and partly in section, of anothermodification of my invention.
  • Fig. 9 represents a longitudinal vertical section thereof.
  • Figs. 10 and 11 represent respectively a vertical sectional View taken through the feed hopper, and a vertical sectional view taken immediately in advance thereof toward the discharge end of the apparatus.
  • Fig. 12 represents, partly broken away, a side elevation thereof.
  • Figs. 13, 14, 15, 16 and 17 represent various details of construction hereinafter more fully set forth. Similar letters of reference indicate similar parts throughout the several views.
  • A indicates a furnace struc-.
  • the upper gallery portion a is preferably provided with a series of radial partitions d dividing it up into individual comcommunicate with the lower portion 2) of the gallery through the intermediacy of movable valves 6.
  • These valves are provided with actuating valve stems d whose inner ends project into an open well space B central of the furnace structure, and are there provided with actuating arms (1, adapted to be automatically actuated to partially open or to permit the closing or partial closing of the valves, as and for the purposes hereinafter described.
  • the grate f is preferably devoid 0 any such upward projection, so as to be free to permit the discharge of the completed product into the bins, cars or other receptacles intended for its collection.
  • the portion b of the gallery below the arch 0 connects with any suitable blast device (should it be desired to force a current of air upwardly through the body of ore on the grate surface), or with an exhaust fan, chimney stack, or the like, when, as is preferable, the air is to be drawn downward through the mass of ore.
  • This portion 2) of the gallery is continuous and devoid of partitions, and it exerts either a plenum or anexhausting action upon all of the upper compartments 0.
  • a stationary column 0 which supports the revolving shell D.
  • the gear 0' fixed upon the lower end of the shell D may be rotated by means of the gear 12 upon the power shaft E.
  • the revolving shell D is provided with the spider F which carries the annular trackway or camway e, of the configuration illustrated more fully in Fig. 5, the arrangement of the parts being such that the trackway or camway e will act upon the arms a of the rotatory stems d of the valves 6 successively, in'such manner as to openthem more or less, as predetermined, to suit the particular requirements of draft of the ore during its several stages of combustion.
  • the upper portion of the rotary shell D carries the gear 9 which meshes with the gear 9 fast upon the shaft
  • the shaft in is preferably provided with another gear 2' running upon a stationary annular track gear a", and which is designed to assist in supporting and bearing the weight of the revolving parts.
  • the shaft in is carried in bearings depending from a frame Z extending radially from the central column G upon which it is mounted to rotate freely.
  • the frame Z made up of the radial pieces and cross pieces shown, likewise carries the feed hopper G for the ores to be treated, and, in the bottom of the feed hopper is located the flutter wheel m mounted upon the shaft 72.
  • the entire furnace structure A is encircled by an annular receiving hopper I provided With weighted discharge gates, as shown.
  • This annular receiving hopper may itself be conveniently divided up into appropriate compartments, if desired, and is adapted to discharge its contents, either automatically or otherwise at intervals into receiving cars or the like.
  • d-esulfurized, agglomerated or sint ered is fed in regulated quantity, determined by the flutter wheel or feed wheel m, upon the stationary grate surface, as the feed hopper mit the gas or oil burner H to fully ignite the ore as it is discharged from the hopper,
  • valves 0 are appropriately operated, should they be employed at all, which'is not always the case, and, if employed, they may be operated either automatically by the cam track 6, or by hand, as may prove more convenient and effective.
  • the driving gear for operating the revolving hopper and its adjuncts consists of an annular rack 1' supported upon pinions T, which are in turn actuated by a pinion r on the power shaft E.
  • the rack r is attached to depending arms 8 from the frame Z of the hopper,
  • the hopper I which receives the completed prod not of the operation is provided with a discharge gate whose stem is' provided with a wheel 1: mounted upon the track way 1:, and, by making appropriate interruptions at a predetermined point or points in the trackway, the hopper I may be automatically discharged at the place or places desired.
  • the traveling hopper G provided with the flutter wheel m for deposlting the material to be treated in a regular layer of substantially uniform thickness upon the grate surface is, in this instance, supported upon a wheeled truck J runnin along the edges of the border plates w, w ich, as shown, are provided with inner edges or flanges upon which the individual sections of the grate f are 1placed side by side, these sections being furt ermore provided at their inner ends with upwardly projecting'fiange P, but being devoid of such flange at their outer ends.
  • the scrapers p attached to the truck J are enabled to readily scrape the fully roasted or sintered material from the grate surface down the inclined shelf to into the car X or other suitable receptacle.
  • a car as X running upon a track adjoining the straight line furnace, inasmuch as such car can e moved on slowly corresponding to the slow movement of the truck J.
  • the car with its traveling hopper G, igniting burner H, fuel sup ly tank n and scrapers p can be moved orward, in the direction indicated by the arrow, Fig. 12, by any suitable traction means provided for the purpose.
  • the flutter wheel m is caused to revolve by means of the endless belt gear shown in dotted lines in Fig. 12, with the result that the material is fed from the hopper in a substantially uniform layer and is thereupon ignited by the gas burner H, whereupon the completion of the combustion is effected, as in the other modifica tions of the invention, by means of a current of air drawn downwardly' into the lower portion of the space beneath the grate and to a degree in the several individual compartments of the upper portion dependent upon the amount of opening of the valves 6, at any particular time.
  • these valves may, in some instances, be entirely dispensed with, or they may be actuated in part or in whole by hand, instead of by automatic devices.
  • the particular device shown for automatically operating the valves in the straight line furnace consists of the levers 2 fastened to the valve stem d and the lever z fastened to the stub shaft .2, the said levers being connected by'an intermediate link a.
  • the stub shaft 2 also carries an arm 2* free to turn thereon and provided with a spring projection .2 having at its end a button and adapted to coiiperate with a projection 2 on the link 2.
  • the button of the spring arm is in the path of movement of a cam track 6 45 interfere with the charge upon the grate.
  • the supplemental frame J is attached to the main frame J of the truck by means of swinging links m, and the frame J is provided with transverse shafts or axles m which carry at their outer ends the wheels m.
  • the wheels m encounter downwardly projecting portions 8 s of the track L and mount the inclines thus provided.
  • the inclines In mounting the inclines they swing upwardly pivoted portions 15 t of the said trackway L, until finally the supplemental frame is raised to the desired height, whereupon the rollers m move out upon the level portions of they track L beyond the pivoted cross sections"t ','which track sections then drop back into their original osition.
  • the burning products issuing from the burner H are applied to the exposed surface of the ore and moved across the same.
  • Such applying of the burning products from above to the upper exposed surface of the ore, holding or maintaining them in contact therewith for the desired length of time to cause ignition or other desired action upon the ore, and their removal therefrom, are automatically and continuously effected by the mechanism described operating in the manner already set forth.
  • V agglomerating, and sintering ores and like materials, provided with a stationary grate upon which the material may be placed and ignited, a, traveling hopper movable along t e grates surface and adapted to "deposit the layer of material thereon, and means for passing air through the material to maintain its combustion after ignition; substantially as described.
  • agglomerating, and sintering ores and like materials provided with a stationary grate .upon which the material may be placed and ignited, a traveling hopper movable along the grates surface and adapted to deposit the layer of material thereon, an igniting ignited, a traveling hopper movable along the grates surface and adapted to deposit the layer of material th'ereon,'an igniting burner carried by the-hopper, and movable therewith, a scraper likewise carried by the. 1
  • Apparatus for calcining, desulfurizing, agglomerating and sintering ores and like materials provided with a stationary annular grate upon which the material is to be placed, a hopper for feeding the layer of material upon the grates surface, said hopper being provided with means for causing it to move in a continuous rotary path along the grates surface, an igniting burner traveling with the hopper, a scraper likewise traveling with the hopper, and means for causing a current of air to pass through the material after its ignition; substantially as described.
  • Apparatus for calcining, desulfurizing, agglomerating,.and sintering ores and like materials provided with a stationary annular grate upon which the material is to be placed, a hopper for feeding the layer of material upon the grates surface, said hopper being provided with means for causing it to move in a continuous rotary path along the grates surface, an igniting burner traveling with the hopper, a scraper likewise traveling with the hopper, and means for causing a current of air to pass through the material after its ignition, said means consisting of an exhauster for causing a down draft through the material, and provisions for varying the strength of the draft at different places along the grate; substantially as described.
  • Apparatusfor calcining, desulfurizing, agglomerating and sintering ores and like materials provided with a stationary grate surface upon which the material may be placed, a traveling feed hopper for supplying the layer of material to the grates surface, a scraper for sweeping the finished roduct from the grates surface, an outlying receiving bin or receptacle in which the finished product is collected, and means for causing a current of air to pass through the material maintaining its combustion after ignition, substantially as described.
  • a furnace structure consistin of annular walls separated from each ot er by an intervening annular space, a stationary rate covering said spaceand having a su stantially flat upper surface, a feed hopper cooperating with the grate and movable with respect thereto, and an outlying receiving bin or receptacle for the finished product; substantially as described.
  • a furnace structure consisting of annular walls separatedfrom each other by an intervening space, a stationary anni1- lar grate covering said space and having a substantially smooth upper surface, the inner annular wall inclosin a central well space, a column or pedestal located within the well space, a frame carried by the pedestal and revoluble thereon, a feed hopper carried by said frame for depositing the layer of material on the grate, and an outlying receiving bin for collecting the finished product; substantially as described.
  • a furnace structure provided with two annular walls, inclosing an inner well space, a grate upon which the material to be treated is to be placed, said grate covering the annular space referred to, an arch dividing the annular space longitudinally into an upper and lower portion, the upper portion being divided into individual compartments, valve openings between the individual compartments and the lower portion of the annular space, an exhauster connected with the lower portion of the annular space and means for varying the amount to ,which the several valves are opened during the operation of the furnace; substantially as described.
  • a furnace structure provided with two annular walls, inclosing an inner well space, a grate upon which the material to be treated is to be placed, said grate covering the annular space referred to, an arch dividing the annular space longitudinally into an upper and lower portion, the upper port-ion being divided into individual compartments, valve openings between the individual compartments and the lower portion of the annular space, an exhauster connected with the lower portion of the annular space, and means for varying the amount to which the several valves are opened during the operation of the furnace, said means consisting of actuating stems passing through the inner annular wall into the well space, and acam track acting upon the several valve stems successively; substantially as de scribed.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed pervious to air for holdin said ores, means for causing a supporter o combustion to pass through said bed and ore, and means for holding burning products and for applying the same to and removing them from material on said bed.
  • An apparatus for agglomerating or sintering 'metalliferous ores comprising a bed pervious to air for holding said ores,
  • An apparatus for agglomerating or sinteringmetalli'ferous ores comprising a bed pervious to air for holding said ores, means for causing a supporter of combustion to pass through said bed and ore, and a gas burner and means .for applying the same to and removing it from material on said bed.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed pervious to air for holding the ores, means for causing a supporter of combustion to pass through said bed and ores, and means for holding burning products and for passing the same across the material on said bed 15.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed pervious to air for holding said ores, means for causing a supporter of combustion to pass through said bed and ore, and a gas burner and means for passing the same across the material on said bed.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed pervious to air for holding said ores, means for causing a supporter of combustion to pass through said bed and ore, and a gas burner and means for passing the same above and across the material on said bed.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed pervious to air for holding said ores, means for distributing the ore in a uniform and regular layer upon said bed, means for causing a supporter of combustion to pass through said bed and ore, and means for holding burning products and for applying the same to and removing them from materialon said bed.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed pervious'to air for holding said ores, means for drawing a supporter of combustion through said bed and ore, and means for holding burning products and for applying the same to and removing them from material on said bed.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed pervious to air for holding said ores, means for drawing a supporter of combustion through said bed and ore, and a gas burner and means for applying the same comprising a to and removing it from material on said bed 21.
  • An apparatus for agglomerat-ing or sintering metalliferous ores comprising a bed pervious to air for holding the ores, means for drawing a supporter of combustion through said bed and ore, and means for holding burning product-s and for passthe same across the material on said 22.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed pervious to air for holding said ores, means for drawing a supporter of combustion through said bed and ore, and means for holding burning products and for passing the same above and across the material on said bed.
  • An apparatus for sintering or'agglomcrating metalliferous ores comprising a bed for the ore pervious to air, a device for holding burning products, and means for supporting the same with said burning products in proximity to said bed, and whereby the' device may be drawn across said bed.
  • An apparatus for sintering or agglomerating metalliferous ores comprising a bed for the ore pervious to air, a device for holding burning products, and a track for supporting the same with said burning prodnets in proximity to said bed, and whereby the device may be drawn across said bed.
  • An apparatus for sintering or agglomerating metalliferous ores comprising a bed for the ore pervious to air, means for distributing the ore in a uniform and regular layer upon the bed, and means for supporting the same over the bed, and whereby said means may be-drawn across the bed and cause an even distribution of the ore.
  • An apparatus for sintering or agglomerating metalliferous ores comprising a bed for the ore pervious to air, means for distributing the ore in a uniform and regular layer upon the bed, and a track for supporting the same over the bed, and whereby said means may be drawn across the bed and cause an even distribution of the' ore.
  • An apparatus for sintering or agglomerating metalliferous ores comprising a bed for the ore pervious to air means for distributing the ore in a uniform and regular layer upon the bed, and means for supporting the same over the bed, whereby said means may be drawn across the bed and cause an even distribution of the ore, a device for holding burning products, and means for supporting the same with said burning products in proximity to said bed, and whereby the device may be drawn across said bed.
  • gas burner and a bed for the ore pervious to air, a movable gas burner and means for supporting the same in proximity to said bed, and whereby said burner may be drawn across said bed.
  • An apparatus for sintering or agglomerating metalliferous ores comprisin a ed for the ore pervious to air, a mova le a track for supporting the same in proximity to said bed, and whereby said burner may be drawn across said bed.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed for holding saidores, means for causing a supporter of combustion to pass through said ore, and means for holding burning roducts and for applying the same to and removing them from one surface of the material on said bed.
  • An apparatus for agglomerating or sintering metalliferous ores comprising a bed for holdin the ores, means for causing a supporter oi combustion to pass through said ore, and means for holding burning products and for passin the same across one surface; of the material on said bed.
  • An apparatus for sintering or agglomerating metalliferous ores comprising a bed for the ore pervious to air, a plurality of chambers below the said bed, a common passageway below the said chambers, a partition separating the passageway and the chambers, and valve-controlled communicating openings between the passageway and the said several chambers respectively.
  • An apparatus for sintering or agglomerating metalliferous ores comprising a bed for the ore pervious to air, a plurality of separated chambers below the said bed, a common passageway below the said chambers with which air-moving apparatus is connected, a partition between the passageway and the said chambers, valve-controlled openings between the passageway and said chambers respectively, and means for moving the valvesin the said openings.
  • An apparatus'for agglomerating and sintering metalliferous ores comprising a bed pervious to. air for holding said ores, means for distributing the ore in a uniform and regular layer upon the said bed, means for causing a supporter of combustion to pass through said bed and ore, and means for holding burning roducts and for applying the same to an removi g them from material on said bed.
  • An apparatus for sintering and agglomerating ores comprisin a bed for the ore pervious to air, means or distributing the ore in a uniform and regular layer upon the bed and a track for supporting the distributing means over the bed, and mecha nism for drawing the distributing means along the track and over the bed thereby causing an even distribution of the ore.

Description

F. D. WEEKS.
GALUINING, DBSULFURIZING, AGGLOMERATING, AND SINTERING ORE$ AND LIKE MATERIALS.
APPLICATION FILED AUG. 9, 1910. Relssued June 23, 1914. 1 3,758,
9 SHEETSSHEET l.
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F. D. WEEKS.
GALGINING,D13SULFURIZING, AGGLOMERATING, AND SINTBEING DEBS AND LIKE MATERIALS:
APPLICATION FILED AUG. 9, 1910. RGISSIIGd June 23, 1914.
Q un with wows F. D. WEEKS. CALUINING, DESULFURIZING, AGGLOMERATING AND SINTERING ORES AND LIKE MATERIALS- APPLICATION FILED AUG.9, 1910. Relssued June 23, 1914. 1 3,758.
9 SHEETS$HEET 3.
0 H Q n f 1 1% two/odes @Hozmu E. D. WEEKS.
GALCINING,DESULFURIZING, AGGLOMBRATING, AND SINTERING ORES AND LIKE MATERIALS APPLICATION FILED AUG. 9, 1910.
Rei ssued June 23, 1914. 1 3,758.
9 SHEETS-7831111114.
witnesses Zwmwx I. D. WEEKS.
GALGINING,DESULFUBIZING, AGGLOMEBATING, AND SINTERING ORES AND LIKE MATERIALS-- APPLICATION FILED AUG. 9, 1910.
Reissued June 23, 1914. 1 3,758.
9 SHEETS-BHBET 5.
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'F. D. WEEKS. GALGINING,DESULPUEIZING, AGGLOMERATING, AND SINTERING 0112s AND LIKE MATERIALS- APPLIGATIQN IFLBD AUG. 9, 1910.
Beissued June 23, 1914. v V
' 9 SEEETSSHEET e.
QUi $14 ea ace 0 Gffoznm F. D. WEEKS. GALGINING,DESULFURIZING, AGGLOMERATING, AND SINTERING ORES AND LIKE MATERIALS- APPLIGATION FILED AUG. 9, 1910. Reissued June 23, 1914. 1 3,758.
Q 9 BHEBTSHHEET 7.
- F. D. WEEKS. OALGINING,DESULFURIZING-, AGGLOMERATING AND SINTBRING ORES AND LIKE MATERIALS APPLICATION FILED AUG. 9, 1910.
, Reissued June 23, 1914.
witnesses UNITED STATES PATENT OFFICE.
FRANCIS I). WEEKS, F SALIDA, COLORADO, ASSIGNOR, BY MESNE ASSIGNMENTS, TO DWIGHT & LLOYD SINTERING COMPANY, 01 NEW YORK, N. Y., A CORPORATION OF DELAWARE.
,CALOINING, DESULFURIZ-ING, AGGLOMERATING, AND ,SINTEBING ORES AND LIKE MATERIALS.
Specification of Reissued. Letters Patent. Reisgued June 23, 1914,
Original No. 916,908, dated March 30, 1909, Serial No. 427,773. Application for reissue filed August 9, 1810. Serial No. 576,481.
ToaZZ whom itma z concern Be it known that I, FRANCIS D. WVnnKs, a citizen of the United States, residing at Salida, in the county of Chalfee and State 5 of Colorado, have invented certain new and useful Improvements in Calcining, Desulfurizing, Agglomerating, and Sintering Ores and like Materials; and I do hereby declare the following to be a full, clear, and exact description of the invention, such as will enable others skilled in the art'to which it appertaius to make and use the same.
Prior to my present invention, it has been proposed to effect the calcining, desulfuriz- -ing, agglomerating or sintering of ores and like materials by imparting to the latter a motion ofbodily transition, in a rectilinear or in a circular path, while, at the same time, forcing or drawing air through the ore or the like, until the desired calcined, roasted or agglomerated and sintered product was obtained, suitable for use in the smelting furnace. To this end, the ore or like material to be treated has been placed upon a perforated or grated bottom to which motion was imparted in either a rectilinear or a rotary horizontal plane, and means were provided for feeding a continu ous supply of the material to maintain the advancing and constantly moving body undergoing treatment, while, at the same time, the completed or fully roasted, calcined or agglomerated portions meeting, in their outward course, a stationary diverting scraper or scrapers passed off into appropriate collecting bins or receptacles. At the same time, a downward draft of air through the material served to maintain the necessary combustion and the gaseous products re sulting therefrom were conveyed away by appropriate flues. Serious objections exist to the satisfactory realization in practice of this particular manner of calcining, roasting, and ag'glomerating or sintering ores. In the first place, it is desirable that the mass of ore after it has been ignited and is being subjected to the action of the air current, should be quiescent, in order to utilize to the best advantage the sintering effect of the combustion. Furthermore, the bodily transfer of a mass-of ore in a state of active combustion is a very considerable tax upon the capabilities of the furnace structure as a whole, especially in view of the inevitable warping and distortion, (under the influence of the intense heat) of the moving grate surface and its accessories, thereby resulting in unevenness of the operation, leakages, the necessity of frequent interruptions and repairs, excessive de- -mands upon the motive power required for driving the grate, and the like. "By my present invention, I entirely avoid these disadvantages. Primarily, I entirely suppress and avoid any bodily movement of the ore or like material to be treated, from the time that it is deposited upon the perforated or grated surface and is ignited and burned thereon up to the time when it is ready for discharge from the apparatus as the finished product thereof, at the termination of the calcining, roasting, agglomerating 01' sintering action. The ore, or the like, therefore remains entirely quiescent during this full period,and, receives to the best advantage the effect of the air current. Instead of being moved bodily, togetherwith the heavy grate which supports it, the ore and the grate surface remains fixed, thereby reducing to the minimum the disadvantage due to any overheating or warping of the grate surface or its immediate accessories. Furthermore, the ore or like material is fed to the stationary grate surface from a hopper which may conveniently be of such small carrying capacity as to impose upon the mechanism for moving it but a fraction of the weight of the ore on the grate surface and which may itself be supplied at any desired intervals during its travel, so that, at no time, it may overload the moderate motor' mechanism required for progrossing it.
In the accompanying drawings, I have illustrated several modifications of apparatus adapted for the practice of" my 1n-- vention, and embodying its fundamental features. I
Figure 1 represents a top plan View, partlybroken away, of one form or modification of the invention. 'Fig. 2 represents a central vertical sectional view thereof. Figs. 3, 4, and 5 represent sectional views on a somewhat larger scale, of certain de- Figs. 6 and 7 represent, respectively, a verpartments which tical section and a plan view of a modified form of the apparatus. Fig. 8 represents a fractional view, partly in plan and partly in section, of anothermodification of my invention. Fig. 9 represents a longitudinal vertical section thereof. Figs. 10 and 11 represent respectively a vertical sectional View taken through the feed hopper, and a vertical sectional view taken immediately in advance thereof toward the discharge end of the apparatus. Fig. 12 represents, partly broken away, a side elevation thereof. Figs. 13, 14, 15, 16 and 17 represent various details of construction hereinafter more fully set forth. Similar letters of reference indicate similar parts throughout the several views.
Referring first to Figs. 1, 2, 3, at and 5 of the drawings, A indicates a furnace struc-.
ture provided with a two-part annular gallery, the upper part a being separated from the lower part b by means of an annular arch c. The upper gallery portion a is preferably provided with a series of radial partitions d dividing it up into individual comcommunicate with the lower portion 2) of the gallery through the intermediacy of movable valves 6. These valves are provided with actuating valve stems d whose inner ends project into an open well space B central of the furnace structure, and are there provided with actuating arms (1, adapted to be automatically actuated to partially open or to permit the closing or partial closing of the valves, as and for the purposes hereinafter described. Above the portion a of the gallery is lo-, cated the stationary annular grate f, resting firmly upon the walls of the stationary furnace structure A; and making a tight fit therewith, so as to prevent the drawing in of air except through the grate openings themselves. An annular flange or guard f is provided along the inner edge of the,
annular grate, but at its outer tperiphery, the grate f is preferably devoid 0 any such upward projection, so as to be free to permit the discharge of the completed product into the bins, cars or other receptacles intended for its collection. The portion b of the gallery below the arch 0 connects with any suitable blast device (should it be desired to force a current of air upwardly through the body of ore on the grate surface), or with an exhaust fan, chimney stack, or the like, when, as is preferable, the air is to be drawn downward through the mass of ore. This portion 2) of the gallery is continuous and devoid of partitions, and it exerts either a plenum or anexhausting action upon all of the upper compartments 0. that are in communication therewith, and to an extent de termined upon the location of their several valves. In the central well B is located a stationary column 0 which supports the revolving shell D. The gear 0' fixed upon the lower end of the shell D may be rotated by means of the gear 12 upon the power shaft E. The revolving shell D is provided with the spider F which carries the annular trackway or camway e, of the configuration illustrated more fully in Fig. 5, the arrangement of the parts being such that the trackway or camway e will act upon the arms a of the rotatory stems d of the valves 6 successively, in'such manner as to openthem more or less, as predetermined, to suit the particular requirements of draft of the ore during its several stages of combustion.
The upper portion of the rotary shell D carries the gear 9 which meshes with the gear 9 fast upon the shaft The shaft in is preferably provided with another gear 2' running upon a stationary annular track gear a", and which is designed to assist in supporting and bearing the weight of the revolving parts. The shaft in is carried in bearings depending from a frame Z extending radially from the central column G upon which it is mounted to rotate freely. The frame Z, made up of the radial pieces and cross pieces shown, likewise carries the feed hopper G for the ores to be treated, and, in the bottom of the feed hopper is located the flutter wheel m mounted upon the shaft 72. and adapted to feed a predetermined andregulated quantity of ore upon the stationary grate surface, as the frame Z and the hopper G advance. On one side of the discharge opening of the hopper is located the burner H, which I have indicated con: ventionally and which may be supplied with oil, compressed gas or like fuel from a supply tank n carried by the frame Z. On the opposite side of the hopper are located the plow point scrapers p, inclined or stepped, as shown, so as to divide between them the function of diverting the completed product from the stationary grate. Finally the entire furnace structure A is encircled by an annular receiving hopper I provided With weighted discharge gates, as shown. This annular receiving hopper may itself be conveniently divided up into appropriate compartments, if desired, and is adapted to discharge its contents, either automatically or otherwise at intervals into receiving cars or the like.
The mode of operation of this modifi-ca tion of my invention will be apparent. The
ore or other material to be'calcined, roasted,
d-esulfurized, agglomerated or sint ered, is fed in regulated quantity, determined by the flutter wheel or feed wheel m, upon the stationary grate surface, as the feed hopper mit the gas or oil burner H to fully ignite the ore as it is discharged from the hopper,
substantially completed an entire revolutionabout its supporting axis, the portion of the ore first ignited shall have become sufficiently calcined, roasted, agglomerated or sintered to subserve the purposes intended,
- and, accordingly, at this period, it is ready to be discharged from the grate surface into r wheels t runu the receiving bin I, which operation is effected by the inclined and stepped scrapers p. During the progress of the eed hopper, the valves 0 are appropriately operated, should they be employed at all, which'is not always the case, and, if employed, they may be operated either automatically by the cam track 6, or by hand, as may prove more convenient and effective.
In the modification of the afpparatus shown in Figs. 6 and 7, the same eatures of construction and operation are preserved as in the form of apparatus shown in the preceding figures with the exception that the driving gear for operating the revolving hopper and its adjuncts consists of an annular rack 1' supported upon pinions T, which are in turn actuated by a pinion r on the power shaft E. The rack r is attached to depending arms 8 from the frame Z of the hopper,
and these-arms s are provided at their lowerends with wheels a resting upon the annular track 8. A similar pair of depending arms t provided at their lower ends with n the trackway t so that the frame Z which carries the feed hopper and its adjuncts is so supported at both ends as to materially relieve the strain that would otherwise be put u on its bearings. The hopper I which receives the completed prod not of the operation is provided with a discharge gate whose stem is' provided with a wheel 1: mounted upon the track way 1:, and, by making appropriate interruptions at a predetermined point or points in the trackway, the hopper I may be automatically discharged at the place or places desired.
In order to still further illustrate the extent and scope, of my invention, I have shown its broad features as embodied in a straight line furnace of the construction illustrated in Figs. 8to 17 inclusive. In this furnace the space beneath the grate surfaces 7 is, as before, preferably divided into an upper and a lower portion separated from each other by an intervenin longitudinal arch c, the upper portion eing likewise preferably divi ed up into indiv dual compartments by the cross partitions d. S o also, the arch 0, as before, 1s provided wlth the valves 6 adapted to be opened successively, as desired, either by hand or automatically, but preferably automatically as shown and as will be hereinafter more fully set forth. The traveling hopper G provided with the flutter wheel m for deposlting the material to be treated in a regular layer of substantially uniform thickness upon the grate surface is, in this instance, supported upon a wheeled truck J runnin along the edges of the border plates w, w ich, as shown, are provided with inner edges or flanges upon which the individual sections of the grate f are 1placed side by side, these sections being furt ermore provided at their inner ends with upwardly projecting'fiange P, but being devoid of such flange at their outer ends. By this construction 'the scrapers p attached to the truck J are enabled to readily scrape the fully roasted or sintered material from the grate surface down the inclined shelf to into the car X or other suitable receptacle. For this particular use, I prefer a car as X running upon a track adjoining the straight line furnace, inasmuch as such car can e moved on slowly corresponding to the slow movement of the truck J. It will, of course, be understood that the car with its traveling hopper G, igniting burner H, fuel sup ly tank n and scrapers p can be moved orward, in the direction indicated by the arrow, Fig. 12, by any suitable traction means provided for the purpose. As the car moves along, the flutter wheel m is caused to revolve by means of the endless belt gear shown in dotted lines in Fig. 12, with the result that the material is fed from the hopper in a substantially uniform layer and is thereupon ignited by the gas burner H, whereupon the completion of the combustion is effected, as in the other modifica tions of the invention, by means of a current of air drawn downwardly' into the lower portion of the space beneath the grate and to a degree in the several individual compartments of the upper portion dependent upon the amount of opening of the valves 6, at any particular time. I wish it to be distinctly understood, however, that as hereinbefore indicated, these valves may, in some instances, be entirely dispensed with, or they may be actuated in part or in whole by hand, instead of by automatic devices.
The particular device shown for automatically operating the valves in the straight line furnace consists of the levers 2 fastened to the valve stem d and the lever z fastened to the stub shaft .2, the said levers being connected by'an intermediate link a. The stub shaft 2 also carries an arm 2* free to turn thereon and provided with a spring projection .2 having at its end a button and adapted to coiiperate with a projection 2 on the link 2. The button of the spring arm is in the path of movement of a cam track 6 45 interfere with the charge upon the grate.
' On the return movement, when the cam track encounters an arm 2 it swings that arm and the arm 2 into the position shown in dotted lines in Fig. 15, without actin upon the .valve. By this arrangement 0 parts, the valves, as before, are closed at that portion of the trackwaywhere the finished product is discharged from the grate surface, but
" are left fully open at the place of ignition of the charge, so as to give it the entire benefit of the maximum admission of air at the latter point. It is of course obvious, that by varying the configuration of the camtrack, appropriate variations can be made in the relative movement of the valves. In the straight line furnace, I have not considered it necessary to illustrate more than the full open position and the full closed position of the valves corresponding respectively to those grate sections wherein the charge is under full combustion and those wherein the combustion has practically ceased and the material is bcing'discharged. In the annular furnace, however, as indicated in Fig. 3, the arrangement, as shown, is such that the valves are opened to varying degrees from thepolnt of ignition onward.
At the termination of the forward movement of the traveling hopper, in a straight line furnace, it is obviously necessary to return to the starting point in order that it may begma second operation corresponding to the first. To this end, it is necessary to raise the scrapers 29 so that during the return movement of the truck J they may not This may be conveniently effected by raising the supplemental frame J which carries the scrapers, and suspending said frame, during the return movement of the hopper, upon the elevated trackways L. Accordingly the supplemental frame J is attached to the main frame J of the truck by means of swinging links m, and the frame J is provided with transverse shafts or axles m which carry at their outer ends the wheels m. As the truck approaches the extreme end of its forward travel, the wheels m encounter downwardly projecting portions 8 s of the track L and mount the inclines thus provided. In mounting the inclines they swing upwardly pivoted portions 15 t of the said trackway L, until finally the supplemental frame is raised to the desired height, whereupon the rollers m move out upon the level portions of they track L beyond the pivoted cross sections"t ','which track sections then drop back into their original osition. The trackway L heing'thus reesta lished, the frame J to- 13, the wheels or rollers m slide down similar inclines F, t, at the end of the vtrackway L, thereupon resuming their original position, whereupon the inclines F, t", which are normally held in their upper position by means of springs or the like, rise again to the level of the main trackwa L, thereby permitting the forward trave of the car during its next advance with the .scrapers in their lowered position.
The burning products issuing from the burner H are applied to the exposed surface of the ore and moved across the same. Such applying of the burning products from above to the upper exposed surface of the ore, holding or maintaining them in contact therewith for the desired length of time to cause ignition or other desired action upon the ore, and their removal therefrom, are automatically and continuously effected by the mechanism described operating in the manner already set forth.
Having thus described my invention, what Iclaim is:-
1. Apparatus for calcining, desulfurizing,
agglomerating, and sintering ores and like materials, provided with a stationary grate upon which the material may be placed and ignited, a, traveling hopper movable along t e grates surface and adapted to "deposit the layer of material thereon, and means for passing air through the material to maintain its combustion after ignition; substantially as described. V
2. Apparatus for calcining, desulfurizing,
agglomerating, and sintering ores and like materials, provided with a stationary grate .upon which the material may be placed and ignited, a traveling hopper movable along the grates surface and adapted to deposit the layer of material thereon, an igniting ignited, a traveling hopper movable along the grates surface and adapted to deposit the layer of material th'ereon,'an igniting burner carried by the-hopper, and movable therewith, a scraper likewise carried by the. 1
hopper and movable therewith for swee ing the finished roduct from the grates sur ace, and means or passing air through the material to maintain its combustion after ignition; substantially as described.
l. Apparatus for calcining, desulfurizing, agglomerating and sintering ores and like materials, provided with a stationary annular grate upon which the material is to be placed, a hopper for feeding the layer of material upon the grates surface, said hopper being provided with means for causing it to move in a continuous rotary path along the grates surface, an igniting burner traveling with the hopper, a scraper likewise traveling with the hopper, and means for causing a current of air to pass through the material after its ignition; substantially as described. x
5. Apparatus for calcining, desulfurizing, agglomerating,.and sintering ores and like materials, provided with a stationary annular grate upon which the material is to be placed, a hopper for feeding the layer of material upon the grates surface, said hopper being provided with means for causing it to move in a continuous rotary path along the grates surface, an igniting burner traveling with the hopper, a scraper likewise traveling with the hopper, and means for causing a current of air to pass through the material after its ignition, said means consisting of an exhauster for causing a down draft through the material, and provisions for varying the strength of the draft at different places along the grate; substantially as described.
6. Apparatusfor calcining, desulfurizing, agglomerating and sintering ores and like materials, provided with a stationary grate surface upon which the material may be placed, a traveling feed hopper for supplying the layer of material to the grates surface, a scraper for sweeping the finished roduct from the grates surface, an outlying receiving bin or receptacle in which the finished product is collected, and means for causing a current of air to pass through the material maintaining its combustion after ignition, substantially as described.
7. In apparatus for calcining, desulfurizagglomerating, and sintering ores and like materials, a furnace structure consistin of annular walls separated from each ot er by an intervening annular space, a stationary rate covering said spaceand having a su stantially flat upper surface, a feed hopper cooperating with the grate and movable with respect thereto, and an outlying receiving bin or receptacle for the finished product; substantially as described.
8. In a paratus for calcining, desulfurs izing, agg omerating and sintering ores and like materials, a furnace structure consisting of annular walls separatedfrom each other by an intervening space, a stationary anni1- lar grate covering said space and having a substantially smooth upper surface, the inner annular wall inclosin a central well space, a column or pedestal located within the well space, a frame carried by the pedestal and revoluble thereon, a feed hopper carried by said frame for depositing the layer of material on the grate, and an outlying receiving bin for collecting the finished product; substantially as described.
9. In apparatus for calcining, desulfurizing, agglomerating,'and sintering ores and like materials, a furnace structure provided with two annular walls, inclosing an inner well space, a grate upon which the material to be treated is to be placed, said grate covering the annular space referred to, an arch dividing the annular space longitudinally into an upper and lower portion, the upper portion being divided into individual compartments, valve openings between the individual compartments and the lower portion of the annular space, an exhauster connected with the lower portion of the annular space and means for varying the amount to ,which the several valves are opened during the operation of the furnace; substantially as described.
10. In apparatus for calcining, desulfurizing, agglomerating and .sintering ores and like materials, a furnace structure provided with two annular walls, inclosing an inner well space, a grate upon which the material to be treated is to be placed, said grate covering the annular space referred to, an arch dividing the annular space longitudinally into an upper and lower portion, the upper port-ion being divided into individual compartments, valve openings between the individual compartments and the lower portion of the annular space, an exhauster connected with the lower portion of the annular space, and means for varying the amount to which the several valves are opened during the operation of the furnace, said means consisting of actuating stems passing through the inner annular wall into the well space, and acam track acting upon the several valve stems successively; substantially as de scribed.
11. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed pervious to air for holdin said ores, means for causing a supporter o combustion to pass through said bed and ore, and means for holding burning products and for applying the same to and removing them from material on said bed.
12. An apparatus for agglomerating or sintering 'metalliferous ores, comprising a bed pervious to air for holding said ores,
nets and for applying the same to and removing them from material on said bed.
13. An apparatus for agglomerating or sinteringmetalli'ferous ores, comprising a bed pervious to air for holding said ores, means for causing a supporter of combustion to pass through said bed and ore, and a gas burner and means .for applying the same to and removing it from material on said bed.
14. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed pervious to air for holding the ores, means for causing a supporter of combustion to pass through said bed and ores, and means for holding burning products and for passing the same across the material on said bed 15. An apparatus for agglomerating or sintering metalliferous ores, bed pervious to air for holding said ores, means for causing a supporter of combustion to pass through said bed and .ore, and
means for holding burning products and for passing the same above and across the material on said bed.
16. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed pervious to air for holding said ores, means for causing a supporter of combustion to pass through said bed and ore, and a gas burner and means for passing the same across the material on said bed.
17. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed pervious to air for holding said ores, means for causing a supporter of combustion to pass through said bed and ore, and a gas burner and means for passing the same above and across the material on said bed.
1.8. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed pervious to air for holding said ores, means for distributing the ore in a uniform and regular layer upon said bed, means for causing a supporter of combustion to pass through said bed and ore, and means for holding burning products and for applying the same to and removing them from materialon said bed.
19. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed pervious'to air for holding said ores, means for drawing a supporter of combustion through said bed and ore, and means for holding burning products and for applying the same to and removing them from material on said bed.
20. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed pervious to air for holding said ores, means for drawing a supporter of combustion through said bed and ore, and a gas burner and means for applying the same comprising a to and removing it from material on said bed 21. An apparatus for agglomerat-ing or sintering metalliferous ores, comprising a bed pervious to air for holding the ores, means for drawing a supporter of combustion through said bed and ore, and means for holding burning product-s and for passthe same across the material on said 22. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed pervious to air for holding said ores, means for drawing a supporter of combustion through said bed and ore, and means for holding burning products and for passing the same above and across the material on said bed.
28. An apparatus for sintering or'agglomcrating metalliferous ores, comprising a bed for the ore pervious to air, a device for holding burning products, and means for supporting the same with said burning products in proximity to said bed, and whereby the' device may be drawn across said bed.
24. An apparatus for sintering or agglomerating metalliferous ores, comprising a bed for the ore pervious to air, a device for holding burning products, and a track for supporting the same with said burning prodnets in proximity to said bed, and whereby the device may be drawn across said bed.
25. An apparatus for sintering or agglomerating metalliferous ores, comprising a bed for the ore pervious to air, means for distributing the ore in a uniform and regular layer upon the bed, and means for supporting the same over the bed, and whereby said means may be-drawn across the bed and cause an even distribution of the ore.
26. An apparatus for sintering or agglomerating metalliferous ores, comprising a bed for the ore pervious to air, means for distributing the ore in a uniform and regular layer upon the bed, and a track for supporting the same over the bed, and whereby said means may be drawn across the bed and cause an even distribution of the' ore.
27. An apparatus for sintering or agglomerating metalliferous ores, comprising a bed for the ore pervious to air means for distributing the ore in a uniform and regular layer upon the bed, and means for supporting the same over the bed, whereby said means may be drawn across the bed and cause an even distribution of the ore, a device for holding burning products, and means for supporting the same with said burning products in proximity to said bed, and whereby the device may be drawn across said bed.
28. An apparatus for sintering or agglomeratmg metalliferous ores,
comprising gas burner and a bed for the ore pervious to air, a movable gas burner and means for supporting the same in proximity to said bed, and whereby said burner may be drawn across said bed.
29. An apparatus for sintering or agglomerating metalliferous ores, comprisin a ed for the ore pervious to air, a mova le a track for supporting the same in proximity to said bed, and whereby said burner may be drawn across said bed.
30. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed for holding saidores, means for causing a supporter of combustion to pass through said ore, and means for holding burning roducts and for applying the same to and removing them from one surface of the material on said bed.
31. An apparatus for agglomerating or sintering metalliferous ores, comprising a bed for holdin the ores, means for causing a supporter oi combustion to pass through said ore, and means for holding burning products and for passin the same across one surface; of the material on said bed.
32. An apparatus for sintering or agglomerating metalliferous ores comprising a bed for the ore pervious to air, a plurality of chambers below the said bed, a common passageway below the said chambers, a partition separating the passageway and the chambers, and valve-controlled communicating openings between the passageway and the said several chambers respectively.
33. An apparatus for sintering or agglomerating metalliferous ores comprising a bed for the ore pervious to air, a plurality of separated chambers below the said bed, a common passageway below the said chambers with which air-moving apparatus is connected, a partition between the passageway and the said chambers, valve-controlled openings between the passageway and said chambers respectively, and means for moving the valvesin the said openings.
'34. An apparatus'for agglomerating and sintering metalliferous ores, comprising a bed pervious to. air for holding said ores, means for distributing the ore in a uniform and regular layer upon the said bed, means for causing a supporter of combustion to pass through said bed and ore, and means for holding burning roducts and for applying the same to an removi g them from material on said bed. w
35. An apparatus for sintering and agglomerating ores, comprisin a bed for the ore pervious to air, means or distributing the ore in a uniform and regular layer upon the bed and a track for supporting the distributing means over the bed, and mecha nism for drawing the distributing means along the track and over the bed thereby causing an even distribution of the ore.
FRANCIS D. WEEKS.
Witnesses:
R. I. DENISTON, WM. T. WALTON.

Family

ID=

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