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USRE11789E - William a - Google Patents

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Publication number
USRE11789E
USRE11789E US RE11789 E USRE11789 E US RE11789E
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US
United States
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aluminium
casting
william
heat
segregation
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William A. Mcadams
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  • My invention relates to' an improvement in the method of casting aluminium alloys composed of aluminium and copper audin which the metal aluminium predominates.
  • the object of my present invention is to prevent such segregation and crystallization hi the mixture during the process of cooling, and thereby add material strength to the :5 casting.
  • the heat should be removed from the casting as rapidly as at the rate of one-fifth of a calory per second.
  • the best results are obtained by removing the heat at the rate of from one to one and one-tenth calories per second, a rate much more rapid than is common in the ordinary use of metallic molds.
  • this treatment of aluminium alloys in which the aluminium forms the greater part of the alloy will increase the strength otthe casting sixty per cent.- or more.
  • ⁇ Vhat I claim is- The method of casting alloys containing aluminium and copper, in which the aluminium predominates, consisting in rapidly removing the heat from the molten mass at a rateeorresponding to not less than one-fifth of a calory per second, for a solid spherical casting one and one-half inches in diameter, viz; more rapidly than has heretofore been common in the ordinary use of molds, thereby preventing the segregation of the metals and the formation of large crystals, substantially as set forth.

Description

PATENT 1 OFFICE.
WILLIAM A. MGADAMS, OF NEW YORK, N. Y.
Mai-Hon or cAs'rm'e ALUMINIUM ALLOYS.
SPECIFICATION forming part of Beissned Letters Patent No. 1,789, dated November 14, 1899. Original Io. 635,068, dated October 17, 1899. Application fer reiuu llod October 23, I890. Serial Io'. 734,584.
To all whom it may concern.-
Be it known that 1, WILLIAM A. MCADAMS,
a citizen of the United States, and a resident of the city of New York, borough of Brooklyn, 5 in the State of New York, have invented a new and useful Improvement in Methods of (lasting Aluminium Alloys, of which the following is a specification.
My invention relates to' an improvement in the method of casting aluminium alloys composed of aluminium and copper audin which the metal aluminium predominates.
Aluminium when melted cools slowly, so slowly that other metals which are present in molten state in the molten aluminium are permitted to segregate and form large crystals before the slowly cooling aluminium checks to any considerable degree their segregation and crystallization, thereby materially reducing the strength of the casting.
The object of my present invention is to prevent such segregation and crystallization hi the mixture during the process of cooling, and thereby add material strength to the :5 casting.
In an alloy composed of ninety per cent.
aluminium and ten per cent. copper or si|nilar alloys in which the aluminium forms a greater part of the alloy the he reinabove-described segregation and crystallization of the commingled metals will be liable to take place unless the molten mass is cooled so rapidly after pouring as to check the segregation and I I crystallization before it can have proceeded to any great extent.
By means of-nnmerous experiments I have found that the'cooling should take place rapidly within. certain well-defined practical limits and that the heat should be taken from the molten mass at as nearly a uniform rate as possible. This may be accomplished when the castingis thin or small by using a metal mold of sufficient thickness to quickly remove the heat from the casting, and when the casting is to be thick .or large the mold may be surrounded by a cooling medium to assist it in removingthe heat with therequired speed and uniformity,
To carry out my process successfully, assuming the casting to be a solid sphere one and one-half inches in diameter, the heat should be removed from the casting as rapidly as at the rate of one-fifth of a calory per second. The best results are obtained by removing the heat at the rate of from one to one and one-tenth calories per second, a rate much more rapid than is common in the ordinary use of metallic molds. For castings of different weights and forms a corresponding rate of cooling should be observed. I find that this treatment of aluminium alloys in which the aluminium forms the greater part of the alloy will increase the strength otthe casting sixty per cent.- or more.
\Vhat I claim is- The method of casting alloys containing aluminium and copper, in which the aluminium predominates, consisting in rapidly removing the heat from the molten mass at a rateeorresponding to not less than one-fifth of a calory per second, for a solid spherical casting one and one-half inches in diameter, viz; more rapidly than has heretofore been common in the ordinary use of molds, thereby preventing the segregation of the metals and the formation of large crystals, substantially as set forth.
In testimony that I claimthe foregoing as my invention I have signed my name, in the presence of two witnesses, this 19th day of October, 1899.
WILLIAM A. MCADAMS.
Witnesses:
FREDK. HAYNES, G. S. SUNDGREN.

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