US8926040B2 - Printing device and printing method - Google Patents
Printing device and printing method Download PDFInfo
- Publication number
- US8926040B2 US8926040B2 US14/202,326 US201414202326A US8926040B2 US 8926040 B2 US8926040 B2 US 8926040B2 US 201414202326 A US201414202326 A US 201414202326A US 8926040 B2 US8926040 B2 US 8926040B2
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- US
- United States
- Prior art keywords
- nozzle
- scanning direction
- nozzles
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- data
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J19/00—Character- or line-spacing mechanisms
- B41J19/14—Character- or line-spacing mechanisms with means for effecting line or character spacing in either direction
- B41J19/142—Character- or line-spacing mechanisms with means for effecting line or character spacing in either direction with a reciprocating print head printing in both directions across the paper width
- B41J19/145—Dot misalignment correction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
- B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
- B41J2/04541—Specific driving circuit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/21—Ink jet for multi-colour printing
- B41J2/2132—Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding
- B41J2/2135—Alignment of dots
Definitions
- the present invention relates to a printing device in which color ink nozzle arrays are arranged left-right symmetrically and a printing method.
- nozzles of one of nozzle arrays should be positioned between nozzles of the other nozzle arrays. It, however, occurs that nozzles of both the nozzle arrays are positioned in the same line or that the original alignment sequence in the sub-scanning direction is reversed.
- the present invention prevents deterioration of printing quality due to a displacement of a landing position even in cases where a print head having the so-called color ink arrays arrayed left-right symmetrically is mounted in an inclined manner.
- a print medium is transferred in a sub-scanning direction
- a print head is reciprocately driven in a main scanning direction intersecting with the sub-scanning direction
- a plurality of nozzles for ejecting same color ink in the sub-scanning direction are provided on the print head to form a nozzle array
- pairs of nozzle arrays of a plurality of colors are arranged in the main scanning direction so as to be in a symmetrical sequence relative to the main scanning direction
- nozzle data for ejecting the ink at each nozzle in each nozzle array is created to perform printing.
- the printing device includes an inclination information acquisition part configured to obtain inclination information on an inclination of the nozzle array with respect to the sub-scanning direction, and a nozzle data allocation changing part configured to change the nozzle data to be allocated for each nozzle based on the inclination information.
- the nozzle data allocation changing part changes the nozzle data to be allocated to each nozzle corresponding to the positional displacement of each nozzle in the sub-scanning direction of a paired nozzle array of the same color.
- a print medium is transferred in a sub-scanning direction and a print head is reciprocately driven in a main scanning direction that intersects with the sub-scanning direction. Furthermore, a plurality of nozzle arrays for ejecting the same color ink in the sub-scanning direction are provided to form the nozzle arrays, and in the main scanning direction, pairs of nozzle arrays of a plurality of colors are arranged to be in symmetrical sequence in the main scanning direction.
- the nozzle arrays of so-called color ink are arranged so as to form a left-right symmetrical pair, and printing is performed by creating nozzle data to eject ink from each nozzle in each nozzle array.
- the nozzle data allocation changing part changes the nozzle data to be allocated for each nozzle based on the inclination information and changes the nozzles to be used. For example, based on the inclination information, the nozzle data to be allocated to each nozzle is changed corresponding to the positional displacement of each nozzle in the sub-scanning direction of a matching nozzle array of the same color.
- the nozzle arrays are compared, one of the nozzle arrays is relatively arranged front and back in the sub-scanning direction of the other nozzle array.
- the alignment sequence in the sub-scanning direction of the nozzles changes according to the degree of the back and forth arrangement.
- the change in the alignment sequence can be estimated in advance by the degree of the inclination and the measurement of the print head. Therefore, based on the information on the inclination, the nozzle data is changed so as to cancel the change in an alignment sequence of each nozzle in the sub-scanning direction caused by the displacement of each nozzle array in the sub-scanning direction, arranged symmetrically and having the same color.
- the nozzle data is changed based on the inclination information to cancel the change in the alignment sequence in the sub-scanning direction caused by the displacement of the symmetrically arranged same color nozzle arrays in the sub-scanning direction due to an inclination, the effects of the inclination can be essentially cancelled, since the ink can land at its originally assumed landing position regardless of which nozzle it was ejected from.
- FIG. 1 is a schematic structural view showing an ink jet printer used in the present invention.
- FIG. 2 is a flow chart showing the flow of the processes of the present invention.
- FIG. 3 is a schematic view showing a nozzle array of a print head with no inclination.
- FIG. 4 is a schematic view showing a nozzle array of a print head upwardly inclining to the right side.
- FIG. 5 is a schematic view showing a nozzle array of a print head upwardly inclining to the right side.
- FIG. 6 is a schematic view showing a modified example of a print head.
- FIG. 7 is a schematic view showing a nozzle array of a print head downwardly inclining to the right side.
- FIG. 8 is a schematic view showing a nozzle array of a print head downwardly inclining toward the right side.
- FIG. 1 is a schematic structural view showing an ink jet printer used in the present invention. Based on the drawings, a print head and the driving direction thereof will be explained.
- the print head 10 is reciprocately driven as needed in a widthwise direction which is approximately perpendicular to (intersects with) the paper feeding (transferring) direction of the print medium 12 .
- the platen motor 13 feeds a print medium 12 by a predetermined amount in the lengthwise direction at a predetermined timing.
- the driving direction of the carriage motor 11 in a widthwise direction is a main scanning direction and the driving direction of the platen motor 13 in a lengthwise direction is a sub-scanning direction.
- a control circuit, etc. are not illustrated, a nonvolatile memory 15 capable of recording data corresponding to individual structure is mounted.
- the individual members in the drawing are illustrated only at general positions and in reality, these members are arranged arbitrarily in different positions as required.
- the print head 10 is provided with a plurality of nozzle arrays 14 arranged in the main scanning direction, in which a plurality of nozzles are provided in the sub-scanning direction.
- the nozzle arrays 14 four pairs of two nozzle arrays arrayed in a zigzag manner on different levels with each other along the sub-scanning direction, are provided.
- each nozzle array 14 of the eight total arrays is provided with eight nozzles along in the sub-scanning direction and individual nozzles are identified by #1 to #8 counting from the downstream side of the print medium 12 .
- the nozzle arrays 14 are identified as A to H arrays from the right side to the left side of the drawing, that is, in a direction from the standby position of the print head 10 to the first main scanning direction.
- yellow ink, cyan ink, magenta ink, black ink, black ink, magenta ink, cyan ink, and yellow ink are supplied in this order. That is, since the yellow ink is supplied to the A array and the H array of the nozzle array 14 , the cyan ink is supplied to the B array and the G array of the nozzle array 14 , the magenta ink is supplied to the C array and the F array of the nozzle array 14 , and the black ink is supplied to the D array and the E array of the nozzle array 14 , a nozzle array 14 corresponding to these four colors are prepared as a corresponding pair to which the same color ink is supplied.
- pairs of nozzle arrays 14 of plural colors are arranged so as to form a symmetrical sequence in the main scanning direction.
- the sequence of color ink is not limited to the aforementioned sequence and the color ink is not required to be limited to yellow ink, cyan ink, magenta ink and black ink, and can be a combination of other color ink.
- the A and B arrays in the nozzle array 14 , the C and D arrays in the nozzle array 14 , the E and F arrays in the nozzle array 14 , and the G and H arrays in the nozzle array 14 are pairs arranged in a zigzag manner with each other, in which the right array is arranged upwardly inclining to the downstream side on paper.
- the yellow ink pair is arranged upwardly inclining to the right side
- the cyan ink pair is arranged downwardly inclining to the right side
- the magenta ink pair is arranged upwardly inclining to the right side
- the black ink pair is arranged downwardly inclining to the right side.
- each nozzle is provided by nozzle data for controlling whether or not to eject liquid droplets each nozzle, but a process to supply nozzle data to the print head 10 from a PC 20 , etc., will be initially explained.
- FIG. 2 is a flowchart showing the flow of a process of creating raster data including the nozzle data from print data from a PC side.
- the PC 20 obtains input image data in step ST 102 and performs resolution conversion according to the resolution of an ink jet printer as the printing device in step ST 104 .
- the PC 20 performs a plate division processing from the RGB (red, green, blue) data to CMYK (cyan, magenta, yellow, black) corresponding to the ink colors.
- CMYK cyan, magenta, yellow, black
- optimized CMYK print data is created for each print medium.
- the data is multi-gradation data. Therefore, in step ST 108 , a halftone processing is performed so as to be a binary value, or a bit value depending on the dot diameter in the case of a multi-dot size.
- step ST 110 since the halftone result is binary bitmap data such as a binary value corresponding to the resolution of the printing device, it is not specifically optimized for driving each nozzle array of the print head 10 while driving the print head 10 in the main scanning direction. Therefore, in step ST 110 , considering the paper feeding timing and/or the driving timing of the print head, the nozzle arrays 14 are controlled in each pass to create raster data for ejecting ink. This process is called interlace processing. Also, the raster data can be said to be a collection of nozzle data for controlling each nozzle of the nozzle arrays 14 . Further, in the following, yellow ink is the same as Y ink, cyan ink is C ink, magenta ink is M ink, and black ink is K ink.
- FIG. 3 shows a state in which the print head 10 is mounted to its original proper position without inclination.
- the paired nozzle arrays 14 are classified into two types, upwardly inclining to the right and downwardly inclining to the right, the nozzles are alternately aligned as an alignment sequence in the sub-scanning direction, since the pairs are aligned in a zigzag manner. Therefore, the proper alignment sequence from the downstream side in the sub-scanning direction is as follows.
- the nozzles of the Y ink upwardly inclining to the right are: A#1 ⁇ H#1 ⁇ A#2 ⁇ H#2 ⁇ A#3 ⁇ . . . ⁇ H#7 ⁇ A#8 ⁇ H#8
- the nozzles of the C ink downwardly inclining to the right are: G#1 ⁇ B#1 ⁇ G#2 ⁇ B#2 ⁇ G#3 ⁇ . . . ⁇ B#7 ⁇ G#8 ⁇ B#8
- the nozzles of the M ink upwardly inclining to the right are: C#1 ⁇ F#1 ⁇ C#2 ⁇ F#2 ⁇ C#3 ⁇ . . . ⁇ F#7 ⁇ C#8 ⁇ F#8
- the nozzles of K ink downwardly inclining to the right are: E#1 ⁇ D#1 ⁇ E#2 ⁇ D#2 ⁇ E#3 ⁇ . . . ⁇ D#7 ⁇ E#8 ⁇ D#8
- FIG. 4 shows a case in which the print head 10 is inclined. Although the inclination is ⁇ 1 in the counterclockwise direction, an inspection of the alignment sequence from the downstream side shows that the nozzle A# 2 is positioned more to the upstream side than the nozzle H# 1 and is not reversed.
- FIG. 5 shows a state in which the inclination of the print head 10 is ⁇ 2, which is larger than ⁇ 1.
- a more specific alignment sequence of the Y ink nozzles from the downstream side is: A#1 ⁇ A#2 ⁇ H#1 ⁇ A#3 ⁇ H#2 ⁇ A#4 ⁇ . . . ⁇ H#6 ⁇ A#8 ⁇ H#7 ⁇ H#8
- the interval between the nozzles when the sub-scanning direction is the standard is smaller than at least the intervals between the nozzles of the arrays.
- the intervals of the nozzles at the time of printing are closer, thereby exerting the effect of improving the resolution.
- a nozzle of a paired nozzle array 14 does not exist between nozzles A# 1 and A# 2 , and nozzles H# 7 and H# 8 , the intervals between the nozzles of the arrays are as they are. Therefore, the arrays cannot be arranged in a zigzag manner to narrow the interval between the nozzles at the time of printing to exert the effect of improving the resolution.
- sequence nozzle data is allocated only to the usable nozzles from the downstream side, and the nozzle data corresponding to the unusable nozzles are left to be printed at the next main scanning.
- the point at which such reversal will occur at a degree of inclination can be determined in advance. Therefore, after obtaining the inclination using a direct or indirect method, a portion of the nozzle data is limited based on the inclination information to reduce the number of nozzles to be used.
- the nozzle B# 1 is positioned more on the downstream side than the nozzle G# 1 , which in turn reverses the alignment sequence.
- a more specific alignment sequence of the C ink nozzle from the downstream side is: B#1 ⁇ G#1 ⁇ B#2 ⁇ G#2 ⁇ B#3 ⁇ . . . ⁇ G#7 ⁇ B#8 ⁇ G#8
- the changes to the nozzle data can be determined based on the inclination information as well as the right downward inclination and the distance between the pairing nozzle arrays.
- the nozzle data allocated for each nozzle is changed so that the nozzle data to be allocated to the nozzles arrays of the same color as with the C ink is alternately exchanged.
- FIG. 6 schematically shows a modified example of a print head.
- nozzles #0 to #9 are produced for a pair of nozzle arrays, although only eight nozzles are required. And in a normal case with no inclination, the nozzles #1 to #8 are used in the left and right nozzle arrays. In other words, in this case, the nozzles #0 and #9 are limited for use in the left and right nozzle arrays.
- the nozzles with limited usage are placed in the right array and called #0 and #1, and no nozzles with limitations are provided in the left array. Also, for the nozzle data, the nozzle data allocated for the nozzles #1 to #8 in the right array is allocated for nozzles #2 to #9. For the left array, the nozzles #1 to #8 are used as originally used, and the use of nozzle #8 is not limited. As a result, there will be no nozzles with limitation in usage in the right and left arrays, and there will be no nozzle data that cannot be printed in one main scan.
- the processing to perform the allocation corresponds to the nozzle data allocation changing part.
- FIG. 7 is a case in which the print head 10 is inclined downwardly to the right. Although the inclination is ⁇ 3 in the clockwise direction, an inspection of the alignment sequence from the downstream side shows that, for the Y ink, the nozzle A# 1 is positioned more on the downstream side than the nozzle H# 1 and is not reversed. Also, the C ink, the M ink, and the K ink are not reversed.
- FIG. 8 shows a state in which the inclination of the print head 10 is ⁇ 4, which is larger than ⁇ 3.
- the alignment sequence for each color from the downstream side will be examined.
- the nozzles of Y ink are: H#1 ⁇ A#1 ⁇ H#2 ⁇ A#2 ⁇ H#3 ⁇ . . . ⁇ A#7 ⁇ H#8 ⁇ A#8
- the nozzle data is allocated to usable nozzles.
- the usage limited nozzles can be adjusted to change the nozzle to which the nozzle data is allocated, to thereby not change the printing range.
- the processing to perform the allocation corresponds to the nozzle data allocation changing part.
- nozzle arrays that are not arranged in a zigzag manner can also be similarly applied. That is, the nozzle data to be allocated to nozzles can be changed so as to cancel the change in an alignment sequence of each nozzle in the sub-scanning direction from the displacement of each nozzle array in the sub-scanning direction due to the inclination of the print head whether or not the same color nozzle arrays arranged symmetrically are arranged in a zigzag manner.
- the allocation of the nozzle data is done by the aforementioned interlace processing.
- the PC 20 reads the inclination information from the memory 15 in advance, determines whether or not it corresponds to any of the aforementioned examples according to the allocation of the colored ink in the print head 10 and the layout of the nozzle array and the nozzles, and performs the processing of changing the nozzle data corresponding to the arrays within the interlace processing.
- the process for the PC 20 to read the inclination information from the memory 15 in advance corresponds to the inclination information acquisition part.
- the processing patterns for the change is limited, the inclination information and the patterns can be matched. A plurality of combinations of nozzle data to be allocated for nozzle arrays can be prepared. In this way, the processing can be completed by selecting one based on the inclination information and the process is simple.
- the inclination information of the print head 10 can be directly or indirectly measured in a state in which it is set up in the printing device, and the result can be recorded in a nonvolatile memory 15 .
- a direct measurement means that the inclination angle is measured by a measurement device.
- an indirect measurement means that a predetermined pattern is printed using the print head 10 and the inclination is detected using the print result. With the latter method, the inclination information can be obtained from a setup position of the user.
- the above explanation was directed to a printing device using ink, but the concept of printing is not limited to the case in which letters and/or patterns are drawn on a paper using ink.
- the print medium can be various objects including a most basic paper, a resin sheet, a metal sheet, or a surface of a three-dimensional object, and the ink is not limited to an object for expressing colors and can be various kinds of liquids to be ejected to give any functions. Therefore, in the present invention, the printing device according to the present invention is used synonymously with various kinds of liquid droplet ejection devices, and the ink is used synonymously with various kinds of liquid droplets.
- the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps.
- the foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives.
- the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts.
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Abstract
Description
A#1→
A#1→A#2→
-
- arbitrarily changing the combination of the mutually replaceable material, structure, etc., disclosed in the example and applying;
- arbitrarily replacing the material, structure, etc., disclosed in the example with the material, structure, etc., which are not disclosed in the example, and are publicly known technology and mutually replaceable;
- arbitrarily replacing the material, structure, etc., disclosed in the example with the material, structure, etc., which are not disclosed in the example, but considered to be replaced with the material, structure, etc., based on a publicly known technology, etc., by the person skilled in the art.
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2013071629A JP2014195901A (en) | 2013-03-29 | 2013-03-29 | Printer and printing method |
JP2013-071629 | 2013-03-29 |
Publications (2)
Publication Number | Publication Date |
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US20140292850A1 US20140292850A1 (en) | 2014-10-02 |
US8926040B2 true US8926040B2 (en) | 2015-01-06 |
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US14/202,326 Expired - Fee Related US8926040B2 (en) | 2013-03-29 | 2014-03-10 | Printing device and printing method |
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US (1) | US8926040B2 (en) |
JP (1) | JP2014195901A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6606982B2 (en) * | 2015-11-04 | 2019-11-20 | セイコーエプソン株式会社 | Dot recording device, inspection device, inspection method |
JP7356819B2 (en) * | 2019-05-23 | 2023-10-05 | 東芝テック株式会社 | Liquid ejection head, liquid ejection device, and liquid ejection method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009000836A (en) | 2007-06-19 | 2009-01-08 | Canon Inc | Ink jet recording device and ink jet recording method |
JP2009149064A (en) | 2007-11-30 | 2009-07-09 | Canon Inc | Recording apparatus and recording method |
US7828400B2 (en) * | 2004-12-21 | 2010-11-09 | Olympus Corporation | Image forming apparatus having position detection mechanism |
-
2013
- 2013-03-29 JP JP2013071629A patent/JP2014195901A/en active Pending
-
2014
- 2014-03-10 US US14/202,326 patent/US8926040B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7828400B2 (en) * | 2004-12-21 | 2010-11-09 | Olympus Corporation | Image forming apparatus having position detection mechanism |
JP2009000836A (en) | 2007-06-19 | 2009-01-08 | Canon Inc | Ink jet recording device and ink jet recording method |
JP2009149064A (en) | 2007-11-30 | 2009-07-09 | Canon Inc | Recording apparatus and recording method |
US8540331B2 (en) | 2007-11-30 | 2013-09-24 | Canon Kabushiki Kaisha | Printing apparatus and printing method |
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Publication number | Publication date |
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JP2014195901A (en) | 2014-10-16 |
US20140292850A1 (en) | 2014-10-02 |
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