US7723863B2 - Power systems and methods using an uniterruptible power supply to transition to generator-powered operation - Google Patents
Power systems and methods using an uniterruptible power supply to transition to generator-powered operation Download PDFInfo
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- US7723863B2 US7723863B2 US11/780,513 US78051307A US7723863B2 US 7723863 B2 US7723863 B2 US 7723863B2 US 78051307 A US78051307 A US 78051307A US 7723863 B2 US7723863 B2 US 7723863B2
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J9/00—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
- H02J9/04—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
- H02J9/06—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
- H02J9/062—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems for AC powered loads
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J9/00—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
- H02J9/04—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
- H02J9/06—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
- H02J9/066—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems characterised by the use of dynamo-electric machines
Definitions
- the invention relates to power systems and methods and, more particularly, to power systems and methods employing generators.
- a typical power system for such a facility may include an auxiliary generator, such as a diesel-powered engine-generator set, which may supply power to these loads when a primary power source, such as a utility source, fails.
- auxiliary generator such as a diesel-powered engine-generator set
- a typical power system may include an input breaker 40 a configured to couple a load bus 30 to a utility power source 10 .
- Respective breakers 40 d, 40 e, 40 f are used to couple and decouple life safety, essential and non-essential loads 80 b, 80 c, 80 d to and from the load bus 30 .
- Another breaker 40 c is configured to couple and decouple a generator 60 to and from the load bus 30 .
- a UPS 50 is coupled and decoupled to and from the load bus 30 by another breaker 40 b, such that it may receive power from the utility power source 10 or the load bus 30 depending on the state of the input breaker 40 a .
- the UPS 50 is an on-line UPS including an input rectifier 52 having its output coupled to an output inverter 54 by a DC link.
- the inverter 54 provides AC power to a critical load 80 a .
- a battery 56 is coupled to the DC link and may supply power to the inverter 54 when the AC power delivered to the rectifier 52 fails.
- a bypass switch 58 may be used to bypass the rectifier 52 and inverter 54 .
- a controller circuit 70 which may include circuitry physically distributed among the various components of the power system, controls operations of the breakers 40 a - 40 f and the generator 60 .
- the load bus 30 of the system is disconnected from the utility source 10 and the life safety, essential and non-essential loads 80 b, 80 c, 80 d are disconnected from the load bus 30 .
- the engine of the generator 60 is started and accelerated and a field voltage applied to the rotor field windings to regulate the output voltage.
- the generator 60 typically remains disconnected from the load bus 30 until the generator 60 achieves an output voltage and frequency within acceptable limits. Loads may be selectively connected to the load bus 30 after the generator 60 stabilizes the load bus 30 .
- the time required to bring such a generator fully on line may include time required to detect the outage, time required to decouple the load bus from the utility source, time to disconnect the loads from the load bus, time to bring the generator up to an acceptable voltage and frequency, time to connect the generator to the load bus and time to connect loads to the load bus. These operations may take on the order of several seconds, which may negatively affect the availability of certain loads.
- Some embodiments of the present invention provide methods of operating a power system.
- a loss of a power source for a bus is detected. Responsive to detecting the loss of the power source, a voltage is generated on the bus using an uninterruptible power supply (UPS).
- UPS uninterruptible power supply
- a generator is transitioned to a desired output state concurrent with generating the voltage on the bus using the UPS.
- the generator is coupled to the bus responsive to the generator attaining the desired output state.
- the UPS may be used to provide power to a load connected to the bus while the generator is in transition.
- an input converter of the UPS may support a reversed power flow during the transition, such that the bus is powered from a battery or other auxiliary source of the UPS.
- detecting the loss of the power source may be preceded by operating a converter of the UPS coupled to the bus as a rectifier and generating the voltage on the bus using the UPS may include operating the converter of the UPS as an inverter.
- the bus includes a first bus, and detecting the loss of the power source may be followed by disconnecting the first bus from a second bus that is configured to be connected to the generator.
- Providing power from the UPS to a load connected to the bus may include providing power from the UPS to a load on the first bus.
- Coupling the generator to the bus responsive to the generator attaining the desired output state may include coupling the generator to the second bus responsive to transition of the generator to the desired output state and then coupling the first bus to the second bus.
- a load may be coupled to the second bus following coupling of the generator to the second bus and prior to coupling the first bus to the second bus.
- an inverter output of the UPS may be coupled to the bus via a bypass to provide transition power to the bus.
- transitioning the generator to the desired output state concurrent with generating the voltage on the bus using the UPS includes synchronizing the generator with the UPS.
- the UPS may be used to generate a stable voltage on the bus that can be used to reduce the time required for the generator to synchronize.
- the UPS includes a first UPS
- the method further includes disconnecting a load from the bus responsive to detecting the loss of the power source and powering the disconnected load with a second UPS concurrent with generating the voltage on the bus using the first UPS.
- the second UPS may include a line-interactive UPS.
- Additional embodiments of the present invention provide a power distribution system including a UPS and a generator configured to be coupled to a bus.
- the system further includes a control circuit operatively coupled to the UPS and the generator and configured to detect a loss of a power source for the bus, to cause the UPS to generate a voltage on the bus responsive to detection of the loss of the power source, to transition a generator to a desired output state concurrent with generating the voltage on the bus using the UPS and to couple the generator to the bus responsive to the generator attaining the desired output state.
- the control circuit may be configured to cause the UPS to provide power to a load concurrent with transitioning of the generator to the desired output state.
- the load may include cooling equipment that cools electronic equipment powered by the UPS.
- FIG. 1 is a schematic diagram illustrating a conventional power system.
- FIG. 2 is a schematic diagram illustrating a power system according to some embodiments of the present invention.
- FIG. 3 is a flowchart illustrating exemplary operations of the power system of FIG. 2 according to some embodiments of the present invention.
- FIG. 4 is a schematic diagram illustrating a power system according additional embodiments of the present invention.
- FIG. 5 is a flowchart illustrating exemplary operations of the power system of FIG. 4 according to some embodiments of the present invention.
- FIG. 6 is a schematic diagram illustrating a power system according to further embodiments of the present invention.
- FIG. 7 is a flowchart illustrating exemplary operations of the power system of FIG. 6 according to some embodiments of the present invention.
- FIG. 8 is a schematic diagram illustrating a data center power system according to still further embodiments of the present invention.
- Embodiments of the invention may be embodied as system and methods.
- Embodiments of the invention may include hardware and/or software.
- Embodiments of the invention include circuitry configured to provide functions described herein. It will be appreciated that such circuitry may include analog circuits, digital circuits, and combinations of analog and digital circuits.
- a UPS that normally powers, for example, a critical load using power received from a load bus may be used to support additional loads, such as life safety loads, until a generator is brought up to speed and coupled to the load bus.
- a UPS may include a four-quadrant converter coupled to the load bus. The converter may be operated as a rectifier when a utility source is present and may transition to operation as an inverter to drive the load bus when the utility source fails until a generator is being brought online to power the load bus.
- the generator may be synchronized with the UPS.
- the UPS may be used to power selected loads on a first bus while the generator is brought up to speed and coupled to other loads on a second bus.
- the first and second busses may be coupled once the generator stabilizes.
- a first UPS may be used to generate a voltage on a load bus to provide a voltage reference for synchronization of a generator, while a second UPS is used to power selected loads, such as life safety loads.
- a UPS may be used to provide transitional support to cooling and other support equipment that serves data processing equipment powered by the UPS until a generator comes online.
- FIG. 2 illustrates a power system according to some embodiments of the present invention.
- the system includes an input breaker 40 a configured to couple and decouple a first bus 240 a to and from a utility source 10 .
- a series combination of a breaker 40 b and a static switch 45 are configured to couple and decouple a second bus 204 b to and from the first bus 240 a .
- a UPS 210 is coupled to the second bus 240 b, which is configured to provide power to a life safety load 80 b via a breaker 40 d .
- the first bus 240 a serves essential and non-essential loads 80 c, 80 d via respective breakers 40 e, 40 f .
- Another breaker 40 c is configured to couple and decouple a generator 60 to and from the first bus 240 a.
- the UPS 210 has an on-line configuration, including first and second converters 212 , 214 joined by a DC link.
- the second converter 214 may operate as an inverter to provide power to a critical load 80 a .
- a battery 216 is coupled to the DC link, and a bypass switch 218 is configured to bypass the first and second converters 212 , 214 .
- the UPS 210 may be configured to support power flows to and from the second bus 240 b .
- the first converter 212 may be configured to operate as either a rectifier or an inverter in manner similar to bidirectional converters described in U.S. Pat. No. 6,906,933 to Taimela, which is hereby incorporated by reference in its entirety.
- the bypass circuit 218 may be used to provide power to the first bus 240 a using the second converter 214 .
- On-line UPS systems that use a bypass circuit in such a manner to support flexible routing of power flows are discussed, for example, in U.S. Pat. No. 7,050,312 to Tracy et al., which is hereby incorporated by reference.
- the UPS 210 , generator 60 , breakers 40 a - 40 f and static switch 45 are controlled by a controller circuit 220 , which may operate responsive to, for example, various parameters (e.g., voltage, current, frequency, phase) of the power system.
- the controller circuit 220 may be a single unit or may comprise components distributed around the power system.
- the controller circuit 220 may be integrated with the UPS 210 to provide an integrated backup system.
- the controller circuit 220 may be implemented using analog circuitry, digital circuitry (including data processing circuitry executing program code that supports particular functions), or combinations thereof
- the controller circuit 220 and devices that interoperate with the controller circuit 220 such as breakers 40 a - 40 f, static switch 45 and circuitry within the UPS 210 and generator 60 , may be collectively considered as providing a control circuit that supports functionality described herein with reference to FIGS. 2 and 3 .
- FIG. 3 illustrates exemplary operations of the system of FIG. 2 according to some embodiments of the present invention. It will be appreciated that these operations may be implemented by interoperation of the controller circuit 220 and various ones of the UPS 210 , generator 60 , breakers 40 a - 40 f and static switch 45 . Power is supplied to the UPS 210 and the life safety, essential and non-essential loads 80 b, 80 c, 80 d from the utility source 10 (Block 310 ). In this mode, the first converter 212 of the UPS 210 may operate as a rectifier to provide power to the second converter 214 and/or the battery 216 .
- the UPS 210 and the second bus 240 b are disconnected from the first bus 240 a by action of the static switch 45 and breaker 40 b, the first bus 240 a is disconnected from the utility source 10 by the input breaker 40 a and the essential and non-essential loads 80 c, 80 d are decoupled from the first bus 240 a by opening their respective breakers 40 e, 40 f (block 320 ).
- the UPS 210 may then change operating modes, using the first converter 212 as an inverter powered by the battery 216 to generate an AC voltage on the second bus 240 b concurrent with the second converter 214 continuing to supply power to the critical load 80 a (block 330 ).
- the generator 60 is started and begins to run up to speed (block 340 ). Responsive to the generator 60 reaching a desired state, e.g., a desired frequency, voltage and/or phase, the generator 60 is connected to the first bus 240 a (block 350 ). Following this, all or some of the essential and non-essential loads 80 c, 80 d may be connected to the first bus 240 a (block 360 ). After stabilization of the first bus 240 a, the second bus 240 b may be reconnected to the first bus 240 a (block 370 ). The UPS 210 may then return to its pre-fault mode of operation.
- a desired state e.g., a desired frequency, voltage and/or phase
- the manner in which the generator 60 and UPS 210 are synchronized for connection of the first and second busses 240 a, 240 b may vary.
- the generator 60 may be synchronized to the voltage produced by the UPS 210 on the second bus 240 b, for example, by sensing this voltage to generate a frequency/phase reference signal and/or by using a reference signal generated by the UPS 210 .
- the generator 60 may be brought up to speed and coupled to the first bus 240 a independently of the voltage on the second bus 240 b generated by the UPS 210 , after which the output frequency/phase of the generator 60 and/or the UPS 210 may be adjusted to achieve phase/frequency alignment before coupling the first and second busses 240 a, 240 b.
- circuit configuration and operations thereof described with reference to FIGS. 2 and 3 may be varied within the scope of the present invention.
- all or some of the functions of the breakers 40 a - 40 f and/or static switch 45 may be provided by other switching devices and/or combinations of switching devices, such as contactors or automatic transfer switches.
- FIG. 4 illustrates a power system according to further embodiments of the present invention.
- the system includes an input breaker 40 a configured to couple and decouple a first bus 440 a to and from a utility source 10 .
- a second breaker 40 b and a static switch 45 are configured to couple and decouple a second bus 440 b to and from the first bus 440 a .
- the second bus 440 b is configured to provide power to life safety, essential and non-essential loads 80 b, 80 c, 80 d via respective breakers 40 d, 40 e, 40 f.
- a UPS 410 which serves a critical load 80 a, is coupled to the second bus 440 b.
- the UPS 410 has an online configuration, including first and second converters 412 , 414 , a battery 416 and bypass switch 418 .
- the UPS 410 may be configured to support bidirectional power flows in a manner similar to that described above with reference to the UPS 210 of FIG. 2 .
- the UPS 410 , generator 60 , breakers 40 a - 40 f and static switch 45 are controlled by a controller circuit 420 , which may operate responsive to, for example, various parameters (e.g., voltage, current, frequency, phase) of the power system.
- the controller circuit 420 may be a single unit or may comprise components distributed around the power system.
- the controller circuit 420 may be integrated with the UPS 410 to provide an integrated backup system.
- the controller circuit 420 may be implemented using analog circuitry, digital circuitry (including data processing circuitry executing program code that supports particular functions), or combinations thereof.
- the controller circuit 420 and devices that interoperate with the controller circuit 420 may be collectively considered as providing a control circuit that supports functionality described herein with reference to FIGS. 4 and 5 .
- FIG. 5 illustrates exemplary operations of the system of FIG. 4 according to some embodiments of the present invention. It will be appreciated that these operations may be implemented by interoperation of the controller circuit 420 and various ones of the UPS 410 , generator 60 , breakers 40 a - 40 f and static switch 45 . Power is supplied to the UPS 410 and the life safety, essential and non-essential loads 80 b, 80 c, 80 d from the utility source 10 (Block 510 ). In this mode, the first converter 412 of the UPS 410 may operate as a rectifier to provide power to the second converter 414 and/or the battery 416 .
- the second bus 440 b (and UPS 410 ) is disconnected from the first bus 440 a by action of the static switch 45 and breaker 40 b, and the first bus 440 a is disconnected from the utility source 10 by action of the input breaker 40 a (block 520 ). All or some of the essential and non-essential loads 80 c, 80 d may also be disconnected from the second bus 440 b (block 530 ).
- the UPS 410 may then change operating modes, using the first converter 412 as an inverter powered by the battery 416 to generate an AC voltage on the second bus 440 b to power the life safety load 80 b and any remaining essential or non-essential loads 80 c, 80 d concurrent with the second converter 414 continuing to supply power to the critical load 80 a (block 540 ).
- the generator 60 is started and begins to run up to speed (block 550 ). Responsive to the generator 60 reaching a desired output state, e.g., a desired frequency and/or phase, the generator 60 is connected to the first bus 440 a (block 560 ).
- the second bus 440 b may then be connected to the first bus 440 a by action of the breaker 40 b and static switch 45 (block 570 ), after which additional essential and non-essential loads 80 c, 80 d may be reconnected (block 580 ).
- the UPS 410 may return to its pre-fault mode of operation.
- circuit configuration and operations thereof described with reference to FIGS. 4 and 5 may be varied within the scope of the present invention.
- all or some of the functions of the breakers 40 a - 40 f and/or static switch 45 may be provided by other switching devices and/or combinations of switching devices, such as contactors or automatic transfer switches.
- FIG. 6 illustrates a power system according to further embodiments of the present invention.
- the system includes an input breaker 40 a configured to couple and decouple a bus 640 to and from a utility source 10 .
- the bus 640 is configured to provide power to life safety, essential and non-essential loads 80 b, 80 c, 80 d via, respectively, a static switch 90 and respective breakers 40 e, 40 f .
- a series combination of a breaker 40 b and a static switch 45 are configured to couple and decouple a UPS 610 to and from the bus 640 .
- a second, line-interactive UPS 650 is coupled to the life safety load 80 b, and includes a bidirectional converter 652 and a battery 654 .
- the second UPS 650 may provide backup power to the life safety load 80 b in response to a loss of power on the bus 640 and/or the opening of the static switch 90 .
- Another breaker 40 c is configured to couple and decouple a generator 60 to and from the bus 640 .
- the first UPS 610 has an online configuration, including first and second converters 612 , 614 , a battery 616 and a bypass switch 618 .
- the first UPS 610 may be configured to support bidirectional power flows in a manner similar to that described above with reference to the UPS 210 of FIG. 2 .
- the UPS 610 , breakers 40 a, 40 b, 40 c, 40 e, 40 f, generator 60 and static switches 45 , 90 are controlled by a controller circuit 620 , which may operate responsive to, for example, various parameters (e.g., voltage, current, frequency, phase) of the components of the power system.
- the controller circuit 620 may be a single unit or may comprise components distributed around the power system.
- the controller circuit 620 may be integrated with the UPS 610 to provide an integrated backup system.
- the controller circuit 620 may be implemented using analog circuitry, digital circuitry (including data processing circuitry executing program code that supports particular functions) or combinations thereof.
- the controller circuit 620 and devices, such as breakers 40 a, 40 b, 40 c, 40 e, 40 f, static switches 45 , 90 and circuitry within the UPS 610 and generator 60 that interoperate with the controller circuit 620 may be collectively considered as providing a control circuit that supports functionality described herein with reference to FIGS. 6 and 7 .
- FIG. 7 illustrates exemplary operations of the system of FIG. 6 according to some embodiments of the present invention. It will be appreciated that these operations may be implemented by interoperation of the controller circuit 620 and various ones of the UPSs 610 , 650 , generator 60 , breakers 40 a, 40 b, 40 c, 40 e, 40 f and static switches 45 , 90 . Power is supplied to the UPS 610 and the life safety, essential and non-essential loads 80 b, 80 c, 80 d from the utility source 10 (Block 710 ). In this mode, the first converter 612 of the UPS 610 may operate as a rectifier to provide power to the second converter 614 and/or the battery 616 .
- the life safety load 80 b Upon detection of a loss of the utility source 10 , the life safety load 80 b is disconnected from the bus 640 by action of the static switch 90 (block 720 ).
- the load bus 640 is disconnected from the utility source 10 and the UPS 610 connected to the load bus 640 by action of the breakers 40 a, 40 b (block 730 ). All or some of the essential and non-essential loads 80 c, 80 d may be shed at this point.
- the UPS 610 may be used to generate a voltage on the bus 640 along the lines discussed above (block 740 ).
- the generator 60 is started and brought up to speed until it reaches synchronization with the voltage on the bus 640 (block 750 ).
- the generator 60 may use the stable voltage generated on the bus 640 by the UPS 610 as a synchronization reference. Upon reaching synchronization, the generator 60 may be connected to the bus 640 (block 760 ). After the generator 60 stabilizes, the life safety load 80 b may be reconnected to the bus 640 (block 770 ). Additional essential and non-essential loads 80 c, 80 d may be connected, as permitted by the capacity of the generator 60 (block 780 ).
- circuit configuration and operations thereof described with reference to FIGS. 6 and 7 may be varied within the scope of the present invention.
- all or some of the functions of the breakers 40 a - 40 c, 40 e - 40 f and/or static switches 45 , 90 may be provided by other switching devices and/or combinations of switching devices, such as contactors or automatic transfer switches.
- Still further embodiments of the present invention arise from a realization that approaches along the lines discussed above may be used in data center and similar applications to provide transitional power for important support equipment, such as cooling equipment.
- important support equipment such as cooling equipment.
- thermal management has become an increasing important issue. For example, if power for the cooling system of a data center is lost, equipment still being powered by a UPS may quickly overheat, which may cause damage and equipment failure.
- the first bus 440 a is disconnected from the utility source 10 by action of a breaker 40 a, after which a generator 60 is started.
- the UPS 410 may provide power to the cooling equipment load 80 b while the generator 60 is brought on line by closing a breaker 40 c, after which the first and second busses 440 a, 440 b are connected such that the generator 60 may be used to provide power to the UPS 410 and the cooling equipment load 80 b .
- approaches similar to those described above with reference to FIGS. 2 , 3 , 6 and 7 may be used, e.g., cooling equipment for a critical data processing load served by a UPS may be transitionally powered by the UPS in a manner similar to the provision of power to life safety loads described for these embodiments.
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Abstract
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Claims (14)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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US11/780,513 US7723863B2 (en) | 2007-07-20 | 2007-07-20 | Power systems and methods using an uniterruptible power supply to transition to generator-powered operation |
EP08788903.6A EP2174399B1 (en) | 2007-07-20 | 2008-07-21 | Power systems and methods using an uninterruptible power supply to transition to generator-powered operation |
PCT/IB2008/001893 WO2009013591A2 (en) | 2007-07-20 | 2008-07-21 | Power systems and methods using an uninterruptible power supply to transition to generator-powered operation |
CN2008800255164A CN101755375B (en) | 2007-07-20 | 2008-07-21 | Power systems and methods using an uninterruptible power supply to transition to generator-powered operation |
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US11/780,513 US7723863B2 (en) | 2007-07-20 | 2007-07-20 | Power systems and methods using an uniterruptible power supply to transition to generator-powered operation |
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US20090021079A1 US20090021079A1 (en) | 2009-01-22 |
US7723863B2 true US7723863B2 (en) | 2010-05-25 |
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US11/780,513 Active 2028-03-14 US7723863B2 (en) | 2007-07-20 | 2007-07-20 | Power systems and methods using an uniterruptible power supply to transition to generator-powered operation |
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US (1) | US7723863B2 (en) |
EP (1) | EP2174399B1 (en) |
CN (1) | CN101755375B (en) |
WO (1) | WO2009013591A2 (en) |
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Also Published As
Publication number | Publication date |
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CN101755375A (en) | 2010-06-23 |
US20090021079A1 (en) | 2009-01-22 |
CN101755375B (en) | 2013-09-18 |
WO2009013591A2 (en) | 2009-01-29 |
EP2174399A2 (en) | 2010-04-14 |
EP2174399B1 (en) | 2017-08-23 |
WO2009013591A3 (en) | 2009-06-25 |
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