US7361779B1 - Low-melting mixtures of di-n-butyl and diisobutyl terephthalate - Google Patents
Low-melting mixtures of di-n-butyl and diisobutyl terephthalate Download PDFInfo
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- US7361779B1 US7361779B1 US11/787,941 US78794107A US7361779B1 US 7361779 B1 US7361779 B1 US 7361779B1 US 78794107 A US78794107 A US 78794107A US 7361779 B1 US7361779 B1 US 7361779B1
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- terephthalate
- butyl
- isobutanol
- butanol
- catalyst
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- NSAQTBODCQYPFM-UHFFFAOYSA-N C.C.C.C.CC(C)CO.CC(C)COC(=O)C1=CC=C(C(=O)OCC(C)C)C=C1.CCCCO.CCCCOC(=O)C1=CC=C(C(=O)OCC(C)C)C=C1.CCCCOC(=O)C1=CC=C(C(=O)OCCCC)C=C1.CO.COC(=O)C1=CC=C(C(=O)OC)C=C1.O Chemical compound C.C.C.C.CC(C)CO.CC(C)COC(=O)C1=CC=C(C(=O)OCC(C)C)C=C1.CCCCO.CCCCOC(=O)C1=CC=C(C(=O)OCC(C)C)C=C1.CCCCOC(=O)C1=CC=C(C(=O)OCCCC)C=C1.CO.COC(=O)C1=CC=C(C(=O)OC)C=C1.O NSAQTBODCQYPFM-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/76—Esters of carboxylic acids having a carboxyl group bound to a carbon atom of a six-membered aromatic ring
- C07C69/80—Phthalic acid esters
- C07C69/82—Terephthalic acid esters
Definitions
- This invention pertains to n-butyl isobutyl terephthalate and a mixture of terephthalic acid diesters having a low melting point.
- the invention also relates to the preparation of n-butyl isobutyl terephthalate and a mixture of terephthalic acid diesters.
- Terephthalic acid diesters such as di-n-butyl terephthalate (DBT) and di-isobutyl terephthalate (DiBT) can be used as plasticizers in a variety of polymeric materials such as polyvinyl chloride.
- di-n-butyl terephthalate (DBT) has a melting point of about 16° C.
- pure di-isobutyl terephthalate freezes at an even higher temperature of 54° C. This has led to the concern that these products could freeze when stored at cold temperatures. Freezing of such products often requires installation of heated tanks, transfer lines, and associated handling equipment, thus increasing the cost of using these products.
- the present invention addresses this concern by producing terephthalic acid diesters having a lowered melting point.
- a first embodiment of the present invention concerns a composition comprising n-butyl isobutyl terephthalate.
- Another embodiment concerns a plasticizer comprising n-butyl isobutyl terephthalate.
- a third embodiment concerns a method of making n-butyl isobutyl terephthalate comprising contacting n-butanol, isobutanol and dimethyl terephthalate in the presence of a catalyst.
- Yet another embodiment concerns a method of making a mixture of terephthalate diesters comprising contacting a first alcohol, a second alcohol and dimethyl terephthalate in the presence of a catalyst, wherein the first alcohol and the second alcohol are different.
- FIG. 1 shows a DSC melting point study of pure DBT
- FIGS. 2 a and 2 b show a DSC melting point study for 75:25 and 50:50 DBT:DiBT, respectively;
- FIGS. 3 a and 3 b show a DSC freezing point study for 75:25 and 50:50 DBT:DiBT, respectively;
- FIGS. 4 a and 4 b show a second DSC melting point study for the 75:25 and 50:50 DBT:DiBT, respectively.
- FIG. 5 shows a DSC freezing point study of pure DBT.
- the present invention pertains to the preparation of n-butyl isobutyl terephthalate as well as a mixture of terephthalic acid diesters having a low melting point.
- the mixture includes 1) di-n-butyl terephthalate; 2) n-butyl isobutyl terephthalate; and 3) diisobutyl terephalate.
- the reaction forming the n-butyl isobutyl terephthalate and/or mixture of terephthalic acid diesters can be represented by the following equation:
- a batch or continuous reactor can be used to react n-butanol/isobutanol mixtures with dimethyl terephthalate (DMT) in the presence of a transesterification catalyst.
- DMT dimethyl terephthalate
- the reactor can be fitted with a simple distillation column and access ports for charging DMT, the alcohol mixture, and catalyst.
- the reactor is charged with DMT, varying mole-ratios of n-butanol/isobutanol, and a catalytic amount of a catalyst, such as tetraisopropoxy titanate (TIPT).
- TIPT tetraisopropoxy titanate
- Heating and stirring the mixture to reflux results in production of methanol via transesterification, which is selectively removed at the top of the distillation column. Conversion to the n-butanol/isobutanol ester mixture is essentially complete in six to eight hours.
- the crude product is then stripped of the excess unreacted alcohol mixture, treated with 2.5% NaOH to quench the titanate catalyst, washed with water and vacuum dried at reduced pressure. An activated carbon treatment can be employed to reduce color in the final product.
- the catalyst used in the present method is a transesterification catalyst.
- the catalyst may be a compound soluble in the reaction mixture, i.e., soluble in the alcohol and the terephthalic acid diester product.
- the catalyst can be a titanium catalyst.
- suitable titanium compounds include titanium tetraalkoxides having the formula Ti(OR) 4 wherein R is an alkyl group of 1 to 8 carbon atoms.
- the catalytically-effective amount of the titanium compound generally is an amount which provides a titanium [Ti] concentration range of about 10 to 2000 parts per million by weight, 75-1000 parts per million by weight, or 100-200 parts per million by weight in the reaction mixture.
- suitable catalysts include titanium tetrabutoxide, tin tetraethoxide, dimethyltin aceate, tin oxide, butyl stanoic acid, dibutyltin oxide, and zirconium tetraisopropoxide.
- the mixture can also be created by mixing the two pure diesters, adding the TIPT transesterification catalyst, and heating.
- Higher molecular weight alcohols converted to the dialkyl terephthalates that are considered waxes or solids at room temperature could also be converted to the mixed esters to give composite products that are lower melting.
- the process can be conducted with a range of about 0.5:1.0 to about 4.0:1.0 mole ratio of n-butanol/isobutanol, or about 0.75:1.0 to about 3.0:1.0 mole ratio of n-butanol/isobutanol, or even about 1.0:1.0 to about 2.0:1.0 mole ratio of n-butanol/isobutanol.
- the unreacted alcohol mixture can be readily recycled to the process.
- the process may be practiced in the continuous mode by adding the DMT to a suitable reactor in the molten form and the alcohol/TIPT mixture is fed by another pump to a stirred reactor equipped with a column such that the methanol of reaction can be removed and the unreacted higher alcohols returned to the reactor in the reflux.
- the effluent from this reactor can be passed to a chain of one or more finishing reactors wherein the conversion to the ester mixture with removal of methanol is continued.
- the product of this reaction can be further processed and refine by steps that are compatible with those listed for the batch example.
- the equipment used consisted of a one-liter base fitted with a heating mantel, magnetic stirrer bar, temperature sensor, and 10′′ Penn State-packed distillation column. The top of the column was fitted with a variable rate take-off head to allow selective removal of the methanol.
- reaction was conducted in accordance with the chemical equation generally illustrated above on page 3 and was designed to produce a product derived from a 50:50 mole percent mixture of n-butanol and isobutanol.
- TIPT tetraisopropoxy titanate
- Example 2 The reaction described in Example 1 was repeated to produce a product derived from a 75:25 mole percent mixture of n-butanol and isobutanol, respectively.
- Table 3 The reaction progress is summarized in the Table 3 below:
- Example 2 The product was stripped as summarized in Example 1 above and isolated as a clear liquid after neutralization, drying, carbon treatment and final filtration.
- Example 2 The reaction described in Example 1 was repeated to produce a product derived from a 25:75 mole percent mixture of n-butanol and isobutanol, respectively.
- Table 4 The reaction progress is summarized in the Table 4 below:
- Example 2 The product was stripped as summarized in Example 1 above and isolated as a partially solid material after neutralization, drying, carbon treatment and final filtration. Since the goal was to develop lower freezing products, no further work was done with this material.
- FIG. 1 is the warm-up cycle for pure DBT.
- the 50:50 looks the best in that there is a smaller melting event at the warmer region (minor at 8-10 vs. major at 6 for 75:25). On the other hand, the 75:25 seems to super cool to a lower temperature than the 50:50 ( ⁇ 42 vs. ⁇ 22).
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Polyesters Or Polycarbonates (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
To produce n-butyl isobutyl terephthalate and/or the terephthalic acid diester mixture, a batch or continuous reactor can be used to react n-butanol/isobutanol mixtures with dimethyl terephthalate (DMT) in the presence of a transesterification catalyst. For example, the reactor can be fitted with a simple distillation column and access ports for charging DMT, the alcohol mixture, and catalyst. In practice, the reactor is charged with DMT, varying mole-ratios of n-butanol/isobutanol, and a catalytic amount of a catalyst, such as tetraisopropoxy titanate (TIPT). Heating and stirring the mixture to reflux results in production of methanol via transesterification, which is selectively removed at the top of the distillation column. Conversion to the n-butanol/isobutanol ester mixture is essentially complete in six to eight hours. The crude product is then stripped of the excess unreacted alcohol mixture, treated with 2.5% NaOH to quench the titanate catalyst, washed with water and vacuum dried at reduced pressure. An activated carbon treatment can be employed to reduce color in the final product.
TABLE 1 | |||||
Take- | Take- | ||||
Reaction | Base | off | off | ||
Time | Temp | Temp | Vol. | ||
Time | (hrs) | C. | C. | mL | Comments |
7:05 | — | 25 | 24 | 0 | |
8:00 | 0.0 | 119 | 98 | 0 | Start reaction time; |
set take-off at <66 C. | |||||
8:30 | 0.5 | 111 | 65 | 5 | |
9:00 | 1.0 | 112 | 65 | 25 | |
9:30 | 1.5 | 115 | 66 | 45 | |
10:00 | 2.0 | 117 | 67 | 70 | |
10:30 | 2.5 | 119 | 67 | 85 | |
11:00 | 3.0 | 121 | 67 | 110 | |
11:30 | 3.5 | 125 | 66 | 130 | |
12:00 | 4.0 | 129 | 66 | 140 | |
12:30 | 4.5 | 127 | 70 | 144 | |
13:00 | 5.0 | 130 | 65 | 150 | |
13:30 | 5.5 | 138 | 66 | 160 | |
14:00 | 6.0 | 143 | 66 | 168 | |
14:30 | 6.5 | 147 | 68 | 170 | |
15:00 | 7.0 | 149 | 66 | 175 | Shutoff |
The product was stripped as summarized in Table 2 below:
TABLE 2 | ||||||
Take- | ||||||
Strip | Base | off | Take- | |||
Stripping | Time | Temp | Temp | off Vol. | Vacuum | |
Time | (hrs) | C. | C. | ml | Comments | mm Hg |
10:00 | 0.0 | 25 | 23 | 0 | 16 | |
11:00 | 1.0 | 113 | 35 | 90 | 18 | |
11:30 | 1.5 | 155 | 32 | 95 | 18 | |
12:00 | 2.0 | 154 | 28 | 98 | Shut off; Take-off | 17 |
Volatiles | ||||||
wt. = 77.4 g | ||||||
TABLE 3 | |||||
Take- | Take- | ||||
Reaction | Base | Off | Off | ||
Time | Temp | Temp | Volume | ||
Time | (hrs) | C. | C. | (ml) | Comments |
7:00 | — | 26 | 25 | 0 | Heating |
8:10 | 0.0 | 113 | 65 | 0 | Start reaction time and take- |
off at 20% <60 C. | |||||
8:40 | 0.5 | 113 | 65 | 20 | |
9:40 | 1.5 | 119 | 65 | 55 | |
10:10 | 2.0 | 123 | 66 | 70 | |
10:40 | 2.5 | 128 | 65 | 78 | |
11:10 | 3.0 | 131 | 66 | 88 | |
12:10 | 4.0 | 133 | 66 | 92 | |
13:10 | 5.0 | 134 | 66 | 93 | |
14:40 | 6.5 | 134 | 66 | 93 | |
15:40 | 7.5 | 134 | 66 | 93 | Shut-off; product as X- |
29455-162-01; take-off as | |||||
162-02 wt-70.1 g | |||||
TABLE 4 | |||||
Take- | Take- | ||||
Reaction | Base | Off | Off | ||
Time | Temp | Temp | Vol | ||
Time | (hrs) | C. | C. | (ml) | Comments |
8:00 | — | 102 | 22 | 0 | |
8:30 | 0.0 | 116 | 93 | 0 | Start reaction time; turn |
on take-off @ <66 C. | |||||
@ 20% | |||||
9:00 | 0.5 | 109 | 65 | 0 | |
9:30 | 1.0 | 106 | 64 | 0 | Lifter not working; shut- |
off and replaced | |||||
10:15 | 84 | 25 | 0 | Began heating | |
10:55 | 1.0 | 106 | 64 | 0 | Start take-off at 20% |
11:55 | 2.0 | 112 | 64 | 12 | |
12:55 | 3.0 | 116 | 66 | 28 | |
13:25 | 3.5 | 116 | 66 | 34 | |
13:55 | 4.0 | 116 | 66 | 42 | |
14:25 | 4.5 | 117 | 65 | 50 | Base heater output @ 53 |
14:55 | 5.0 | 118 | 65 | 57 | |
15:25 | 5.5 | 119 | 65 | 68 | Shutoff |
8:25 | 5.5 | 120 | 64 | 68 | Start take-off at 20% |
9:25 | 6.5 | 125 | 65 | 78 | |
9:55 | 7.0 | 126 | 66 | 82 | |
10:25 | 7.5 | 128 | 66 | 85 | |
11:25 | 8.5 | 130 | 66 | 88 | |
12:25 | 9.5 | 132 | 66 | 92 | |
12:55 | 10.0 | 130 | 67 | 92 | |
13:25 | 10.5 | 130 | 66 | 93 | |
14:25 | 11.5 | 130 | 66 | 93 | Shutoff |
TABLE 5 | |||||
Methyl | |||||
Isobutyl | Methyl n- | n-Butyl- | |||
Sample | Tere- | Butyl | Isobutyl | ||
ID | phthalate | Terephthalate | DIBT | Terephthalate | DBT |
158-01 | 3.48% | 3.73% | 26.33% | 39.45% | 26.85% |
163-01 | 0.47% | 1.53% | 10.47% | 38.20% | 49.18% |
164-01 | 0.99% | 0.36% | 48.44% | 39.04% | 10.58% |
Freezing Point Study
Claims (10)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/787,941 US7361779B1 (en) | 2007-04-18 | 2007-04-18 | Low-melting mixtures of di-n-butyl and diisobutyl terephthalate |
JP2010504041A JP2010525100A (en) | 2007-04-18 | 2008-04-01 | Low melting point mixture of di-n-butyl terephthalate and diisobutyl terephthalate |
EP08742441.2A EP2134671B1 (en) | 2007-04-18 | 2008-04-01 | Low-melting mixtures of di-n-butyl and diisobutyl terephthalate |
CN2008800123131A CN101657410B (en) | 2007-04-18 | 2008-04-01 | Low-melting mixtures of di-n-butyl and diisobutyl terephthalate |
PCT/US2008/004221 WO2008130483A1 (en) | 2007-04-18 | 2008-04-01 | Low-melting mixtures of di-n-butyl and diisobutyl terephthalate |
JP2013048063A JP5584322B2 (en) | 2007-04-18 | 2013-03-11 | Low melting point mixture of di-n-butyl terephthalate and diisobutyl terephthalate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/787,941 US7361779B1 (en) | 2007-04-18 | 2007-04-18 | Low-melting mixtures of di-n-butyl and diisobutyl terephthalate |
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US7361779B1 true US7361779B1 (en) | 2008-04-22 |
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US11/787,941 Active US7361779B1 (en) | 2007-04-18 | 2007-04-18 | Low-melting mixtures of di-n-butyl and diisobutyl terephthalate |
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US (1) | US7361779B1 (en) |
EP (1) | EP2134671B1 (en) |
JP (2) | JP2010525100A (en) |
CN (1) | CN101657410B (en) |
WO (1) | WO2008130483A1 (en) |
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US20080057317A1 (en) * | 2006-08-30 | 2008-03-06 | Eastman Chemical Company | Sealant compositions having a novel plasticizer |
US20080058450A1 (en) * | 2006-08-30 | 2008-03-06 | Eastman Chemical Company | Terephthalates as plasticizers in vinyl acetate polymer compositions |
CN102272215A (en) * | 2008-12-18 | 2011-12-07 | 埃克森美孚化学专利公司 | Godwin allen d [us]; gosse claudius [be] |
US8372912B2 (en) | 2005-08-12 | 2013-02-12 | Eastman Chemical Company | Polyvinyl chloride compositions |
WO2013143825A1 (en) | 2012-03-30 | 2013-10-03 | Exxonmobil Chemical Patents Inc. | Esterification process |
WO2013143824A1 (en) | 2012-03-30 | 2013-10-03 | Exxonmobil Chemical Patents Inc. | Process for the production of terephthalate esters |
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LT3059221T (en) * | 2015-02-18 | 2018-01-10 | Evonik Degussa Gmbh | Penty-nonyl-terephthalates |
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- 2008-04-01 CN CN2008800123131A patent/CN101657410B/en active Active
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- 2008-04-01 JP JP2010504041A patent/JP2010525100A/en not_active Withdrawn
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2013
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US9365695B2 (en) | 2008-12-18 | 2016-06-14 | Exxonmobil Chemical Patents Inc. | Polymer compositions comprising terephthalates |
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WO2008130483A1 (en) | 2008-10-30 |
CN101657410A (en) | 2010-02-24 |
EP2134671A1 (en) | 2009-12-23 |
JP2010525100A (en) | 2010-07-22 |
JP2013163676A (en) | 2013-08-22 |
CN101657410B (en) | 2013-03-20 |
JP5584322B2 (en) | 2014-09-03 |
EP2134671B1 (en) | 2018-06-06 |
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