US4966021A - Reprogrammable lock and keys therefor - Google Patents
Reprogrammable lock and keys therefor Download PDFInfo
- Publication number
- US4966021A US4966021A US07/267,160 US26716088A US4966021A US 4966021 A US4966021 A US 4966021A US 26716088 A US26716088 A US 26716088A US 4966021 A US4966021 A US 4966021A
- Authority
- US
- United States
- Prior art keywords
- key
- plug
- program
- housing
- lock assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05B—LOCKS; ACCESSORIES THEREFOR; HANDCUFFS
- E05B29/00—Cylinder locks and other locks with plate tumblers which are set by pushing the key in
- E05B29/004—Cylinder locks and other locks with plate tumblers which are set by pushing the key in with changeable combinations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T70/00—Locks
- Y10T70/70—Operating mechanism
- Y10T70/7441—Key
- Y10T70/7486—Single key
- Y10T70/7508—Tumbler type
- Y10T70/7559—Cylinder type
- Y10T70/7667—Operating elements, parts and adjuncts
- Y10T70/7689—Tumblers
- Y10T70/7695—Plate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T70/00—Locks
- Y10T70/70—Operating mechanism
- Y10T70/7441—Key
- Y10T70/7729—Permutation
- Y10T70/7734—Automatically key set combinations
Definitions
- the present invention relates to a reprogrammable lock assembly and, in particular, to a reprogrammable lock which includes additional means of preventing unauthorized release of the lock and can only be programmed by a specific program key and unlocked by a specific use key.
- Key-operated locks have been utilized for many years to provide limited access.
- the most widely utilized key-operated lock is of the tumbler/follower type manufactured to fit a particular key and each lock may be operated only by that key.
- the internal mechanism is configured to fit a particular key and cannot be changed unless the lock is taken apart and the followers reset with respect to the tumblers.
- tumbler/follower locks have been developed which can be reprogrammed by adjusting the relative position of the follower and tumbler such that a different key must be used to operate the lock.
- reprogramming is accomplished by rotating in a first direction while unlocking is accomplished by rotating in a second direction from a reference position.
- the prior use key is utilized to rotate the plug counterclockwise to a reprogram position and removed. Thereafter, the new use key is inserted and the lock is returned to the reference position thereby resetting the tumblers. This new use key can now be utilized to unlock the lock.
- lock assemblies utilize different keys to reprogram and to unlock the lock.
- One such assembly incorporates a plurality of shear pins to control rotation of the plug.
- the lock utilizes a reset key to move the lock to the reprogram position, a set key to reprogram the lock, and a use key to unlock the lock.
- the operation of the lock is limited because the programming can only be accomplished through a specific sequence of keys. Once the sequence is used up, the lock can no longer be reprogrammed.
- the pin-type locks provide no means of preventing the lock from being picked.
- the present invention overcomes the disadvantages of the prior known lock assemblies by providing a reprogrammable lock which can only be programmed with a special key distinct from the use key and which provides multiple anti-pick structure to prevent unauthorized entrance.
- the reprogrammable lock of the present invention includes a substantially cylindrical housing adapted to be received in a door or door knob to limit access.
- the housing receives a cylindrical plug with a plurality of slots which receive the individual tumblers and followers.
- the tumbler/followers are of the wafer-type with cooperating scalloped edges which allows adjustment of the follower relative to the tumbler.
- a retainer bar having a pick bar is also positioned within the plug to selectively maintain the engagement of the tumblers with the followers.
- a driver and adapter are keyed to the plug within the end of the housing.
- a pair of stops in the housing engage the adapter to control rotation of the plug and the tailpiece which is connected to the inner latching button.
- the driver and adapter are positioned such that with no key in the mechanism, the plug, driver and adapter are locked against rotation.
- the plug is free to rotate relative to the driver.
- the driver and adapter are pushed longitudinally inwardly to clear the stop and allow rotation of the plug, driver, adapter and tailpiece.
- Operation of the lock requires a special use key with a specific length to push the driver into the housing.
- the program key is shorter thereby only permitting rotation to reprogram the lock.
- Both keys have eight position cuts with three different depths to theoretically provide 3 8 or 6561 different key configurations.
- the use key is 0.085 inches longer than the program key to push the driver the necessary distance.
- the current program key is inserted into the lock and rotated counterclockwise. Because of the position of the driver only the plug will rotate and the tumblers will disengage from the followers.
- the program key is removed and a new program key is inserted. As the new program key is rotated back to the initial reference position, the followers will engage the tumblers in accordance with the configuration of the program key. Thereafter, the use key which corresponds to the new program key can be inserted to unlatch the lock.
- FIG. 1 is a perspective view of the reprogrammable lock assembly embodying the present invention mounted within a door latch mechanism;
- FIG. 2 is an exploded perspective of the reprogrammable lock assembly embodying the present invention
- FIG. 3 is a longitudinal cross-sectional perspective of the reprogrammable lock with no key inserted therein;
- FIG. 4 is a longitudinal cross-sectional perspective of the reprogrammable lock with a program key inserted therein;
- FIG. 5 is a longitudinal cross-sectional perspective of the reprogrammable lock with a use key inserted therein;
- FIG. 6 is a lateral cross-sectional perspective of the reprogrammable lock with a key inserted therein;
- FIG. 7 is a lateral cross-sectional perspective of the reprogrammable lock with a program key inserted therein and the lock rotated to the reprogram position;
- FIG. 8 is a plan view of an uncut program
- FIG. 9 is an end view of an uncut program key
- FIG. 10 is a plan view of an uncut use key showing the sample cut in phantom.
- FIG. 11 is an end view of the use key.
- FIG. 1 there is shown a reprogrammable lock assembly 10 embodying the present invention and disposed within a latch 12 of a door 14.
- the lock assembly 10 may be disposed within a door knob 16 as shown in the drawings or in a more compact form directly within the door 14.
- the lock assembly 10 is normally operated with a key 18 which will be described in greater detail herein.
- the interior of the lock assembly 10 includes a turn button (not shown) which is used to manually latch the door 14 from the interior. When the lock assembly 10 is unlatched, the turn button will be moved to the unlocked position.
- the door 14 may be the automatic locking type where unlatching of the lock assembly 10 will allow temporary entry through the door 14.
- the present invention is of particular usefulness in commercial settings where access is provided to different users and the security of variable access means is desirable.
- the lock assembly 10 includes a substantially cylindrical housing 20 having a carrier plug 22 rotatably mounted within the housing 22.
- the plug 22 is maintained within the housing 20 by an end cap 24 which fits over the end of the housing 22.
- the end cap 24 cooperates with a longitudinal slot 26 of the carrier plug 22 to form the key slot of the lock assembly 10.
- the housing 20 includes a pair of longitudinal pockets 28 formed in the inner surface of the housing 20.
- the pockets 28 are disposed substantially on opposite sides of the housing 20.
- Disposed within the housing 20 in mating engagement with the plug 22 for selective rotation with the plug 22 is a driver assembly 30 which controls the latch of the lock assembly 10.
- the carrier plug 22 has a substantially cylindrical configuration and includes a plurality of radial slots 32 which determine the possible cut combinations and code pattern for the lock.
- the plug 22 is provided with eight slots 32 each of which are adapted to slidably receive a key-follower 34 and a tumbler 36.
- the key-followers 34 and the tumblers 36 are positioned in cooperating edge engagement to control rotation of the carrier plug 22.
- the cooperating edges of the followers 34 and tumblers 36 are serrated so as to provide adjustable yet fixed edge engagement to vary the relative position of the tumbler 36 with respect to the follower 34.
- the key-followers 34 and tumblers 36 When engaged, the key-followers 34 and tumblers 36 form a key passageway 38 through which the key 18 extends acting on the key followers 34 to move the tumblers 36 as will be subsequently described.
- the tumblers 36 may be preferably adjusted into three positions relative to the key-followers 34 thereby providing 3 8 or 6561 different keying combinations.
- the edge engagement of the followers 34 and tumblers 36 is maintained by a retainer bar 40 mounted to the carrier plug 22.
- the retainer bar 40 is received within a cut-out portion of the carrier plug 22 and maintained within the plug 22 by the housing 20.
- the retainer bar 40 will maintain the edge engagement of the followers 34 and tumblers 36 but can recede when the plug 22 is rotated to a program position to permit disengagement and resetting of the followers 34 and tumblers 36.
- each of the tumblers 36 are also serrated on the outer edge 42 in order to cooperate with a pick bar 44 positionally captured within the retainer bar 40. By positioning the pick bar 44 within the retainer bar 40 machining is simplified. The pick bar 44 prevents the tumblers 36 from being manipulated or picked by engaging the serrated edge 42 of the tumblers 36 and the inner surface of the housing 20.
- the housing 20 includes a series of grooves which facilitate operation of the lock assembly 10.
- First groove 46 is adapted to receive the outer end of the pick bar 44 to permit positioning of the tumblers 36 for operation of the lock. With no key 18 in the lock assembly 10 (FIG. 3), the tumblers 36 fall or are positioned so as to extend into one of the pockets 38 of the housing 20 and beyond the shear line of the carrier plug 22 to prevent rotation of the plug 22 within the housing 20. Only when the tumblers 36 are brought within the periphery of the carrier plug 22 will the plug 22 be able to rotate.
- the housing 20 also includes a pair of grooves 48 adapted to receive the tumblers 36 upon their disengagement from the followers 34 during reprogramming. Mounted within the housing 20 is at least one stop member 50 which cooperates with the driver assembly 30 to control rotation of the driver assembly 30 and the carrier plug 22.
- the driver assembly 30 is received within the end of the housing 20 and mates with the carrier plug 22.
- the driver assembly 30 includes a tailpiece 52 which extends through the door 14 to engage the turn button or other locking control for the lock assembly 10.
- the turn button is pushed into the door knob and rotated to latch the lock assembly 10.
- the driver assembly 30 further comprises a driver 54 and an adapter 56.
- the tailpiece 52 is keyed to the driver 54 by the adapter 56 for rotation therewith.
- the tailpiece 52 has flanges 58 which are received by grooves 60 of the adapter 56.
- the driver 54 has an end flange 62 which is received by slot 64 of the adapter 56.
- the driver assembly 30 is axially displaceable within the housing 20 upon insertion of the key 18 as will be subsequently described but is biased towards the plug 22 by a spring 66.
- a spindle 68 forms a seat for the spring 66.
- the spindle 68 is keyed to both the inner and outer door knobs 16. When the inner turn button is latched the spindle 68 will be locked against rotation preventing operation of the knobs.
- the carrier plug 22 and the adapter 56 have a series of longitudinal and circumferential grooves to control rotation of the carrier plug 22 and driver assembly 30.
- the grooves of the adapter 56 cooperate with the stop members 50.
- Flanges 70 on the driver 54 cooperate with longitudinal grooves (not shown) in the plug 22 to guide the axial displacement of the driver 54 and partial circumferential grooves 72 facilitate the rotation of the carrier plug 22 independent of the driver assembly 30.
- the driver 54 also includes a nosepiece 74 which extends into the longitudinal key slot 26 of the carrier plug 22. Upon insertion of the key 18 the nosepiece 74 is engaged to displace the driver assembly 30.
- Adapter 56 is provided with longitudinal grooves 76, which guide the axial movement of the adapter 56 with respect to the stop members 50, and partial circumferential grooves 78 which guide the rotation of the adapter 56 with respect to the stop members 50.
- the carrier plug 22 will rotate independent of the driver assembly 30 only when the flanges 70 are aligned with grooves 72 while the driver assembly 30 will rotate within the housing 20 only when the grooves 78 of the adapter 56 are aligned with the stop members 50.
- lock assembly 10 embodying the present invention allows resetting of the tumblers 36 to reprogram the lock 10 for use with different keys to unlatch the lock while also providing dual means to prevent "picking" of the lock assembly 10.
- the lock assembly 10 is adapted to be reset or reprogrammed with a set of program keys 118 and to be unlocked with a corresponding set of use keys 218.
- both the program keys 118 and the use keys 218 have eight cut segment which can be cut at three different depths a, b and c for 6561 different theoretical key combinations. (Straight key surfaces would be undesirable).
- corresponding use keys 218 and program keys 118 will have similar configurations.
- the use key 218 will have a more prominent retaining tab 220 than the retaining tab 120 of the program key 118.
- the use key 218 is longer than the program key 118 and therefore includes an extension portion 222.
- the use key 218 is is 0.085 inches longer than the program key 118 in order to axially displace the driver assembly 30 the proper distance as will be subsequently described.
- FIG. 3 shows the lock assembly 10 with no key positioned therein. Accordingly, the driver assembly 30 is biased towards the locked position and the lock assembly/door knob cannot be rotated. The inside latch button prevents the door knob 16 from being rotated to retract the bolt. Moreover, the tumblers 36 extend into the pockets 28 of the housing 20 which is fixed within the door preventing rotation of the carrier plug 22 and driver assembly 30 to release the latch. Without the proper key, the pick bar 44 and the driver assembly 30 prevent the lock from being picked.
- the lock could be picked simply by sequentially working the tumblers 36 until they are within the shear line of the plug 22 and maintaining their position by slightly rotating the carrier plug 22.
- the pick bar 44 prevents this by locking against the tumblers 36 anytime the carrier plug 22 is rotated such that the pick bar 44 is not aligned with the groove 456.
- the driver assembly 20 cannot be rotated because the stop members 50 prevent rotation of the adapter 56.
- the tumblers 36 engage the key-followers 34 in a specific code pattern. As has been noted, the tumblers 36 can engage the key-followers 34 in any one of three positions.
- the lock assembly 10 of the present invention can be reprogrammed to reset the tumblers 36 with respect to the key-followers 34 upon insertion of a program key 118 (FIG. 4) having a code pattern which matches the code pattern of the key-followers 34 which is identical to the pattern of the use key 218 which currently operates the lock 10.
- a program key 118 (FIG. 4) having a code pattern which matches the code pattern of the key-followers 34 which is identical to the pattern of the use key 218 which currently operates the lock 10.
- the code pattern or cuts of the key 118 will engage the key-followers 34 causing the key-followers 34 to retract all of the tumblers 36 within the peripheral shear line of the carrier plug 22.
- full insertion of the program key 118 will cause the driver assembly 30 to be axially displaced from the locked position (FIG. 3) to a program position (FIG.
- the key-followers 34 When the carrier plug 22 is rotated back to the initial reference position, the key-followers 34 will have been shifted by the different configuration of the program key 118 causing at least some of the tumblers 36 to engage their corresponding key-follower 34 in a different alignment. Upon rotation of the plug 22 back to the reference position, the retainer bar 40 will be forced back within the periphery of the plug 22 re-engaging the followers 34 and tumblers 36. The lock 10 has now been reprogrammed for use with a key 218 having the configuration of the program key 118.
- the new use key 218 can be utilized to unlatch the lock assembly 10.
- the new use key 218 is inserted into the key slot when the slot is in the reference position.
- the longer length of the use key 218 will axially displace the driver assembly 30 from the locked position (FIG. 3) through the program position to the unlock position (FIG. 5), a total distance of approximately 0.140 inches.
- the tumblers 36 will again be retracted from the pockets 38 of the housing 20 to allow rotation of the carrier plug 22 within the housing 20.
- the stops 50 align with the circumferential grooves 78 of the adapter 56 allowing the adapter 56 and the driver assembly 30 to rotate.
- the driver assembly 30 including the tailpiece 52 will be simultaneously rotated until the inner turn button is disengaged.
- the lock assembly 10 of the present invention includes a number of safeguards to prevent improper reprogramming or unauthorized access.
- further protection is provided by the fact that only program keys 118 can be used to program the lock 10 and only use keys 218 can provide access.
- the different lengths of the keys ensures that only the program key 118 can be used to rotate the carrier 22 to and from the program position while only the longer use key 218 can be used to rotate the carrier 22 and drive assembly 30 to and from the unlock position.
- the more prominent retaining tab 220 of the use key 218 prevents it from being inserted into the key slot when the carrier plug 22 has been rotated to the program position.
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Lock And Its Accessories (AREA)
Abstract
Description
Claims (22)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US07/267,160 US4966021A (en) | 1988-11-04 | 1988-11-04 | Reprogrammable lock and keys therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/267,160 US4966021A (en) | 1988-11-04 | 1988-11-04 | Reprogrammable lock and keys therefor |
Publications (1)
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US4966021A true US4966021A (en) | 1990-10-30 |
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ID=23017579
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US07/267,160 Expired - Lifetime US4966021A (en) | 1988-11-04 | 1988-11-04 | Reprogrammable lock and keys therefor |
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US (1) | US4966021A (en) |
Cited By (65)
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US5168734A (en) * | 1991-06-17 | 1992-12-08 | Rad Lock, Inc. | Re-combinate removable plug lock |
AT399531B (en) * | 1993-07-07 | 1995-05-26 | Grundmann Schliesstechnik | FLAT KEY AND OR OR LOCKING CYLINDER |
US5687594A (en) * | 1996-01-18 | 1997-11-18 | Wang; Teng-Kuo | Lock and key combination with changeable combination of locking pieces |
FR2755173A1 (en) * | 1996-10-31 | 1998-04-30 | Antivols Simplex Sa | Automatically coded vehicle lock |
WO1998040589A1 (en) * | 1997-03-10 | 1998-09-17 | Rielda S.R.L. | A programmable cylinder lock, provided with master keys |
US5826451A (en) * | 1994-07-01 | 1998-10-27 | Bacoz Developments Pty Ltd. | Key operable locking mechanism |
US6196038B1 (en) * | 1997-05-28 | 2001-03-06 | Ronis | Tumbler lock with additional rotor locking member |
EP1262617A1 (en) * | 2000-03-09 | 2002-12-04 | Alpha Corporation | Cylinder lock |
US20030154753A1 (en) * | 2002-01-03 | 2003-08-21 | Dimig Steven J. | Vehicular lock apparatus and method |
FR2845108A1 (en) * | 2002-09-26 | 2004-04-02 | Newfrey Llc | RECONFIGURABLE LOCK ASSEMBLY AND METHOD OF OPERATING SAID ASSEMBLY |
US6755063B2 (en) * | 2002-10-15 | 2004-06-29 | Takigen Manufacturing Co. Ltd. | Side bar type cylinder lock with variable key code |
US6776017B2 (en) | 2001-11-08 | 2004-08-17 | Ez Change Lock Company, Llc | Adaptable radial tumbler lock |
US20040221630A1 (en) * | 2003-05-08 | 2004-11-11 | Ez Change Lock Company | Rapid-change lock |
US20040237612A1 (en) * | 2001-10-19 | 2004-12-02 | Nugent Walter Joseph | Lock with cylinder incorporating laterally biased bar engaging corresponding key |
US20050016234A1 (en) * | 2002-09-26 | 2005-01-27 | Walter Strader | Re-keyable lock assembly |
US20050039507A1 (en) * | 2002-09-26 | 2005-02-24 | Steve Armstrong | Devices, methods, and systems for keying a lock assembly |
US20050120765A1 (en) * | 2003-12-05 | 2005-06-09 | Edward Erdely | Re-keyable lock and method |
US20050172687A1 (en) * | 2003-03-04 | 2005-08-11 | Segien Donald J. | Rekeyable lock cylinder assembly with adjustable pin lengths |
US6951123B2 (en) | 2003-03-05 | 2005-10-04 | Newfrey Llc | Rekeyable lock |
US20050217330A1 (en) * | 2004-04-01 | 2005-10-06 | Gerald Chong | Re-keyable lock cylinder |
US20060059965A1 (en) * | 2004-09-17 | 2006-03-23 | Benstead Evan A | Rekeyable lock having 2-piece pin with rotatable member |
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US20060101880A1 (en) * | 2004-11-12 | 2006-05-18 | Ward-Dolkas Paul C | Re-keyable lock cylinder |
US20060185404A1 (en) * | 2005-02-18 | 2006-08-24 | Hansen Randall C | Codeable padlock |
US7114357B2 (en) | 2002-09-26 | 2006-10-03 | Newfrey, Llc | Keying system and method |
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US20090277239A1 (en) * | 2007-06-13 | 2009-11-12 | Sajil John Mathachan | Master keying system and method for programmable lock cylinder assemblies |
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US20090277236A1 (en) * | 2008-05-12 | 2009-11-12 | Taiwan Fu Hsing Industrial Co., Ltd. | Quickly rekeyable lock cylinder and plug assembly thereof |
US20090277234A1 (en) * | 2008-05-07 | 2009-11-12 | Chao-Ming Huang | Rekeyable lock cylinder and method for rekeying the same |
US20100050717A1 (en) * | 2008-08-29 | 2010-03-04 | Chiang Wei-Liang | Re-keyable cylinder lock |
US7775074B1 (en) * | 2007-03-12 | 2010-08-17 | Tobias Marc W | System for obstructing movement of lock pins |
US20100319420A1 (en) * | 2009-06-23 | 2010-12-23 | Abus August Bremicker Soehne Kg | Wafer cylinder having blockable wafer tumblers |
US20110011139A1 (en) * | 2008-01-18 | 2011-01-20 | Master Lock Company Llc | Key cylinder lock arrangements |
CN101302902B (en) * | 2007-05-10 | 2011-07-20 | 东隆五金工业股份有限公司 | A lock device and method capable of resetting keys |
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US20110226027A1 (en) * | 2008-05-07 | 2011-09-22 | Chao-Ming Huang | Rekeyable lock cylinder |
US8099988B1 (en) | 2010-08-09 | 2012-01-24 | Newfrey, Llc | Tool-less rekeyable lock cylinder |
US8117876B2 (en) | 2007-06-13 | 2012-02-21 | Schlage Lock Company Llc | Programmable lock cylinder assembly |
US20120125061A1 (en) * | 2009-07-24 | 2012-05-24 | Pingdingshan Dahan Lock Co., Ltd. | Linkage anti-theft lock head |
US8245547B1 (en) * | 2011-01-27 | 2012-08-21 | ABUS August Bremicker Söhne KG | Padlock |
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