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US4457133A - Method of governing the working gas temperature of a solar heated hot gas engine - Google Patents

Method of governing the working gas temperature of a solar heated hot gas engine Download PDF

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Publication number
US4457133A
US4457133A US06/287,873 US28787381A US4457133A US 4457133 A US4457133 A US 4457133A US 28787381 A US28787381 A US 28787381A US 4457133 A US4457133 A US 4457133A
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Prior art keywords
engine
working gas
temperature
pressure
governing
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Expired - Fee Related
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US06/287,873
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Sten-Hakan Almstrom
Hans G. Nelving
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United Stirling AB and Co
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United Stirling AB and Co
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Priority to US06/287,873 priority Critical patent/US4457133A/en
Assigned to UNITED STIRLING AB., A CORP. OF SWEDEN reassignment UNITED STIRLING AB., A CORP. OF SWEDEN ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: KOMMANDIT BOLAGET UNITED STIRLING (SWEDEN) AB & CO.
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02GHOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G1/00Hot gas positive-displacement engine plants
    • F02G1/04Hot gas positive-displacement engine plants of closed-cycle type
    • F02G1/043Hot gas positive-displacement engine plants of closed-cycle type the engine being operated by expansion and contraction of a mass of working gas which is heated and cooled in one of a plurality of constantly communicating expansible chambers, e.g. Stirling cycle type engines
    • F02G1/045Controlling
    • F02G1/047Controlling by varying the heating or cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02GHOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G2254/00Heat inputs
    • F02G2254/30Heat inputs using solar radiation

Definitions

  • This invention relates to a method of governing the working gas temperature of a solar heated hot gas engine.
  • Hot gas engines are generally heated by fossil fuel burned with air.
  • the combustion air mass flow may be supplied in dependence in the temperature of the heater head of the engine and the fuel mass flow may be governed in proportion to the supplied mass flow of air.
  • Such control system will cause a constant temperature of the working gas in the high temperature variable volume chambers of the engine.
  • the U.S. Pat. No. 3,859,794 shows an engine provided with such system.
  • a closed-cycle hot gas engine is very suitable for being solar heated as the working cycle is completely independent of the kind of heat source used. However, it is essential that the working gas temperature is governed so as to provide maximum efficiency of the engine in order to generate maximum power at a specific solar plant.
  • FIG. 1 shows a working gas pressure control system for a hot gas engine of known design.
  • FIG. 2 is a block diagram of a control system for a solar powered hot gas engine adapted to generate electric AC power supplied to an existing AC grid.
  • FIG. 3 is a graph of the pressure of the working gas as a function of the high level engine temperature.
  • FIG. 4 is a graph of the power output as a function of the engine speed in a plant having the control system of FIG. 2.
  • FIG. 5 is a block diagram of a control system for a solar powered hot gas engine adapted to generate electric DC power.
  • FIG. 6 is a graph of the power output as a function of the engine speed in a plant having the control system of FIG. 5 and
  • FIG. 7 is a graph of the engine efficiency as a function of the power output.
  • a hot gas, closed-cycle engine of known design (e.g. of the type shown in U.S. Pat. No. 4,195,554) has been designated generally by the reference numeral 1.
  • Working gas--e.g. helium or hydrogen--to be used in the engine variable volume chambers may be supplied from a reservoir 2, a supply valve 3 being mounted in a pipe connection 4 between the engine 1 and the reservoir 2.
  • a further pipe connection 5 between the engine 1 and the reservoir 2 contains a compressor 6 and a dump valve 7.
  • the compressor 6 is driven from the crank shaft of the engine 1 and its suction side is connected to the engine 1 while its delivery side is connected to the reservoir 2.
  • a by-pass valve 8 is arranged in a connection 9 between the supply pipe connection 4 and the dump pipe connection 5.
  • the working gas pressure control system shown in FIG. 1 is known per se and operates as follows:
  • the dump valve 7 is opened. The compressor 6 will now pump gas from the engine into the reservoir 2.
  • FIG. 2 shows a hot gas engine 20 adapted to be heated by solar radiation supplied through an aperture 21.
  • the engine control system comprises a pressure control system of the type shown in FIG. 1 governing flows of working gas to and from the engine 20 via ducts designated by 22.
  • the solar radiation will heat the high temperature variable volume chambers of the engine and the temperature is measured by a thermo-couple 23.
  • the signal from said thermo-couple is compared with a desired temperature in a temperature control.
  • the difference between the actual and the desired temperature will cause a signal which is fed to a summator 24.
  • a pressure sensor 25 will register the gas pressure in the engine and give a corresponding signal to the summator 24.
  • the summator 24 will govern the pressure control system as described below, reference also being made to FIGS. 3 and 4.
  • the solar radiation is directed through the aperture 21 by means of mirrors (not shown).
  • the energy thus supplied will vary in dependence on the intensity of the solar radiation.
  • the efficiency of the engine increases with the temperature of the working gas in the high temperature variable volume engine chambers and thus it is desired to maintain a high temperature level determined by a reasonable life time of the parts of the engine exposed to high temperatures.
  • the gas pressure in the engine is kept at a low level--the engine idle pressure--as shown in FIG. 3. As soon as a certain temperature (only slightly below the upper temperature limit) is reached the engine will be able to produce power at said engine idle pressure. With increasing solar radiation input the engine temperature is kept almost constant while the working gas pressure is raised until the maximum pressure is obtained. A further increase in solar energy input will cause an increase in engine temperature as shown in dotted lines, but such increase is not desirable and the mirror governing (not shown) will generally not allow such high energy input.
  • the generator is of AC type connected to an existing grid the engine speed is constant at all loads.
  • the curves in dotted lines show engine performance at idle pressure and at maximum gas pressure.
  • the summator 24 shown in FIG. 2 will govern the pressure control system so as to maintain the temperature of the hot working gas charges at a constant level within a wide range of engine power output.
  • FIG. 5 shows a block diagram of a power control system for a hot gas engine adapted to generate electric DC power. Elements corresponding to those shown in FIG. 2 have corresponding reference numerals.
  • the pressure control system operates in the same way as that used in the system shown in FIG. 2, but higher outputs are obtainable as higher engine speeds are allowed.
  • the temperature control device primarily governs the engine gas pressure at a certain engine speed. However, when the maximum gas pressure is obtained (at a rather low constant engine speed) the engine speed is increased with increasing solar energy power input. The temperature of the hot gas is kept constant of the whole load range.
  • FIG. 6 shows the power output of a DC producing solar heated hot gas plant.
  • the gas pressure is raised sufficiently to keep the hot gas temperature constant at increasing power input and output.
  • a higher power input and output may be handled at the same hot gas temperature by increasing the engine speed. This is obtained by controlling the generator field current.
  • FIG. 7 illustrates the efficiency of the plant in dependence on the power output.
  • Curve A shows a DC operation while curve B shows an AC operating system.
  • the above disclosed method for governing the working gas temperature of a solar heated, closed-cycle hot gas engine can also be used to maintain constant working gas temperature at different engine speed levels by varying the gas pressure at each different speed level.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Engine Equipment That Uses Special Cycles (AREA)

Abstract

A closed-cycle hot gas engine heated by solar radiation is provided with a governing system varying the working gas pressure so as to vary the power output at a constant high temperature level of the working gas and--at least partly--at a constant engine speed.

Description

This invention relates to a method of governing the working gas temperature of a solar heated hot gas engine.
BACKGROUND OF THE INVENTION
Hot gas engines are generally heated by fossil fuel burned with air. For example, the combustion air mass flow may be supplied in dependence in the temperature of the heater head of the engine and the fuel mass flow may be governed in proportion to the supplied mass flow of air. Such control system will cause a constant temperature of the working gas in the high temperature variable volume chambers of the engine. The U.S. Pat. No. 3,859,794 shows an engine provided with such system.
A closed-cycle hot gas engine is very suitable for being solar heated as the working cycle is completely independent of the kind of heat source used. However, it is essential that the working gas temperature is governed so as to provide maximum efficiency of the engine in order to generate maximum power at a specific solar plant.
OBJECT AND SUMMARY OF THE INVENTION
It is an object of the invention to provide a method of governing the working gas temperature of a solar heated, closed-cycle hot gas engine so as to maintain maximum efficiency at any power output and this is according to the invention obtained by keeping the engine speed constant during at least a part of a power output range and concurrently varying the working gas pressure so as to maintain a constant working gas temperature.
DESCRIPTION OF THE DRAWINGS
FIG. 1 shows a working gas pressure control system for a hot gas engine of known design.
FIG. 2 is a block diagram of a control system for a solar powered hot gas engine adapted to generate electric AC power supplied to an existing AC grid.
FIG. 3 is a graph of the pressure of the working gas as a function of the high level engine temperature.
FIG. 4 is a graph of the power output as a function of the engine speed in a plant having the control system of FIG. 2.
FIG. 5 is a block diagram of a control system for a solar powered hot gas engine adapted to generate electric DC power.
FIG. 6 is a graph of the power output as a function of the engine speed in a plant having the control system of FIG. 5 and
FIG. 7 is a graph of the engine efficiency as a function of the power output.
DETAILED DESCRIPTION
Referring first to FIG. 1, a hot gas, closed-cycle engine of known design (e.g. of the type shown in U.S. Pat. No. 4,195,554) has been designated generally by the reference numeral 1.
Working gas--e.g. helium or hydrogen--to be used in the engine variable volume chambers may be supplied from a reservoir 2, a supply valve 3 being mounted in a pipe connection 4 between the engine 1 and the reservoir 2. A further pipe connection 5 between the engine 1 and the reservoir 2 contains a compressor 6 and a dump valve 7. The compressor 6 is driven from the crank shaft of the engine 1 and its suction side is connected to the engine 1 while its delivery side is connected to the reservoir 2. A by-pass valve 8 is arranged in a connection 9 between the supply pipe connection 4 and the dump pipe connection 5.
The working gas pressure control system shown in FIG. 1 is known per se and operates as follows:
In case the power output of the engine should be increased the working gas pressure is raised by opening the supply valve 3. Gas will now flow from the reservoir 2 into the variable volume chambers of the engine. As soon as the pressure has reached the desired level the valve 3 is closed.
If the working gas pressure should be reduced, the dump valve 7 is opened. The compressor 6 will now pump gas from the engine into the reservoir 2.
If the power output of the engine should be reduced instantly the by-pass valve 8 is opened in addition to the opening of the valve 7. Check valves 10 govern the gas flow through the compressor 6.
FIG. 2 shows a hot gas engine 20 adapted to be heated by solar radiation supplied through an aperture 21. The engine control system comprises a pressure control system of the type shown in FIG. 1 governing flows of working gas to and from the engine 20 via ducts designated by 22. The solar radiation will heat the high temperature variable volume chambers of the engine and the temperature is measured by a thermo-couple 23. The signal from said thermo-couple is compared with a desired temperature in a temperature control. The difference between the actual and the desired temperature will cause a signal which is fed to a summator 24. A pressure sensor 25 will register the gas pressure in the engine and give a corresponding signal to the summator 24. The summator 24 will govern the pressure control system as described below, reference also being made to FIGS. 3 and 4.
The solar radiation is directed through the aperture 21 by means of mirrors (not shown). The energy thus supplied will vary in dependence on the intensity of the solar radiation. The efficiency of the engine increases with the temperature of the working gas in the high temperature variable volume engine chambers and thus it is desired to maintain a high temperature level determined by a reasonable life time of the parts of the engine exposed to high temperatures.
At low solar energy supply the gas pressure in the engine is kept at a low level--the engine idle pressure--as shown in FIG. 3. As soon as a certain temperature (only slightly below the upper temperature limit) is reached the engine will be able to produce power at said engine idle pressure. With increasing solar radiation input the engine temperature is kept almost constant while the working gas pressure is raised until the maximum pressure is obtained. A further increase in solar energy input will cause an increase in engine temperature as shown in dotted lines, but such increase is not desirable and the mirror governing (not shown) will generally not allow such high energy input.
FIG. 4--in fully drawn line--shows the power output as a function of the engine speed. As the generator is of AC type connected to an existing grid the engine speed is constant at all loads. The curves in dotted lines show engine performance at idle pressure and at maximum gas pressure.
The summator 24 shown in FIG. 2 will govern the pressure control system so as to maintain the temperature of the hot working gas charges at a constant level within a wide range of engine power output.
FIG. 5 shows a block diagram of a power control system for a hot gas engine adapted to generate electric DC power. Elements corresponding to those shown in FIG. 2 have corresponding reference numerals.
The pressure control system operates in the same way as that used in the system shown in FIG. 2, but higher outputs are obtainable as higher engine speeds are allowed. Thus the temperature control device primarily governs the engine gas pressure at a certain engine speed. However, when the maximum gas pressure is obtained (at a rather low constant engine speed) the engine speed is increased with increasing solar energy power input. The temperature of the hot gas is kept constant of the whole load range.
FIG. 6 shows the power output of a DC producing solar heated hot gas plant. At a rather low constant engine speed the gas pressure is raised sufficiently to keep the hot gas temperature constant at increasing power input and output. As soon as the maximum gas pressure is reached a higher power input and output may be handled at the same hot gas temperature by increasing the engine speed. This is obtained by controlling the generator field current.
FIG. 7 illustrates the efficiency of the plant in dependence on the power output. Curve A shows a DC operation while curve B shows an AC operating system.
The above disclosed method for governing the working gas temperature of a solar heated, closed-cycle hot gas engine can also be used to maintain constant working gas temperature at different engine speed levels by varying the gas pressure at each different speed level.

Claims (7)

What is claimed is:
1. A method of governing the operation of a solar heated, closed cycle, hot gas engine comprising:
(a) measuring the working gas temperature;
(b) comparing said measured working gas temperature to a predetermined optimum working gas temperature for achieving maximum engine efficiency;
(c) measuring the working gas pressure;
(d) comparing said measured working gas pressure with a predetermined engine idle pressure and with a predetermined engine maximum allowable working gas pressure;
(e) for engine operation below the engine power output range, maintaining the working gas pressure essentially constant and equal to the predetermined idle pressure while the working gas temperature is allowed to increase to the predetermined optimum working gas temperature; and
(f) for engine operation in at least one part of the engine power output range, maintaining the working gas temperature essentially constant and equal to the predetermined optimum working gas temperature by varying the working gas pressure, said temperature maintaining step also including the sub-step of holding the engine speed essentially constant during said output power range part, and said temperature maintaining step also including the sub-step of limiting any increase in working gas pressure to a pressure about equal to the maximum allowable working gas pressure.
2. The method of governing the operation of a solar heated, closed cycle, hot gas engine as in claim 1 including the further step of, for operation of power output levels greater than that at the engine conditions of maximum allowable pressure, optimum working gas temperature and said constant speed, increasing or decreasing the engine speed to maintain the working gas at said maximum allowable working gas pressure and said optimum working gas temperature.
3. The method of governing the operation of a solar heated, closed cycle, hot gas engine as in claim 1 wherein, for operation at power output levels greater than that at the engine conditions of maximum allowable working gas pressure, optimum working gas temperature, and said constant speed, said working gas pressure and said speed are maintained constant and said working gas temperature is allowed to increase above said optimum value to a level corresponding to the power output level.
4. The method of governing the operation of a solar heated, closed cycle, hot gas engine as in claim 2 wherein the engine is being used for powering a DC electric power generator having a field current control, and the increasing or decreasing of the engine speed is accomplished by increasing or decreasing the field current of said DC generator.
5. The method of governing the operation of a solar heated, closed cycle, hot gas engine as in claim 1 wherein the engine is used for powering an AC electric power generator and the generator is operatively connected to an existing AC grid to maintain said constant engine speed.
6. The method of governing the operation of a solar heated, closed cycle, hot gas engine as in claim 3 wherein the engine is used for powering an AC electric power generator and the generator is operatively connected to an existing AC grid to maintain said constant engine speed.
7. The method of governing the operation of a solar heated, closed cycle, hot gas engine as in claim 1 wherein at working gas pressures less than the maximum allowable level, the working gas temperature is maintained essentially constant at different engine speed levels, and at each different speed level the temperature maintaining step includes the step of varying the working gas pressure.
US06/287,873 1981-07-29 1981-07-29 Method of governing the working gas temperature of a solar heated hot gas engine Expired - Fee Related US4457133A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4821516A (en) * 1987-07-31 1989-04-18 Aisin Seiki Kabushiki Kaisha Stirling cycle engine
US4881372A (en) * 1988-02-29 1989-11-21 Aisin Seiki Kabushiki Kaisha Stirling engine
US5095701A (en) * 1990-03-31 1992-03-17 Aisin Seiki Kabushiki Kaisha Apparatus for controlling rotational speed of Stirling engine
DE4209904A1 (en) * 1991-03-27 1992-10-01 Aisin Seiki POWER GENERATION SYSTEM WORKING WITH A STIRLING MACHINE
US6226990B1 (en) 2000-02-11 2001-05-08 Fantom Technologies Inc. Heat engine
US6269639B1 (en) 1999-12-17 2001-08-07 Fantom Technologies Inc. Heat engine
US6269640B1 (en) 1999-12-17 2001-08-07 Fantom Technologies Inc. Heat engine
US6279319B1 (en) 2000-02-11 2001-08-28 Fantom Technologies Inc. Heat engine
FR2976631A1 (en) * 2011-06-15 2012-12-21 Schneider Electric Ind Sas Method for generating electricity using solar power plant, involves controlling Stirling engine to operate at selected operating point so that engine responds to predetermined change in required electric power over time less than threshold

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3397533A (en) * 1966-10-07 1968-08-20 Gen Motors Corp Hot gas engine control system
US3859794A (en) * 1972-05-05 1975-01-14 United Stirling Ab & Co Device for governing the temperature of a heater head of a hot gas engine
US3999388A (en) * 1975-10-08 1976-12-28 Forenade Fabriksverken Power control device
US4236383A (en) * 1979-04-06 1980-12-02 Nasa Solar energy receiver for a Stirling engine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3397533A (en) * 1966-10-07 1968-08-20 Gen Motors Corp Hot gas engine control system
US3859794A (en) * 1972-05-05 1975-01-14 United Stirling Ab & Co Device for governing the temperature of a heater head of a hot gas engine
US3999388A (en) * 1975-10-08 1976-12-28 Forenade Fabriksverken Power control device
US4236383A (en) * 1979-04-06 1980-12-02 Nasa Solar energy receiver for a Stirling engine

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
Bratt et al., "The Stirling Engine-A Ready Candidate for Solar Thermal Power," S.A.E. Technical Paper, presented at the International Congress and Exposition, Detroit, MI, Feb. 23-27, 1981.
Bratt et al., The Stirling Engine A Ready Candidate for Solar Thermal Power, S.A.E. Technical Paper, presented at the International Congress and Exposition, Detroit, MI, Feb. 23 27, 1981. *
NASA, Design Study of a Kinematic Stirling Engine for Dispersed Solar Electric Power Systems, DOE/NASA/0056 79/2; NASA CR 159588; 1980 Final Report. *
NASA, Design Study of a Kinematic Stirling Engine for Dispersed Solar Electric Power Systems, DOE/NASA/0056-79/2; NASA CR-159588; 1980 Final Report.

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4821516A (en) * 1987-07-31 1989-04-18 Aisin Seiki Kabushiki Kaisha Stirling cycle engine
US4881372A (en) * 1988-02-29 1989-11-21 Aisin Seiki Kabushiki Kaisha Stirling engine
US5095701A (en) * 1990-03-31 1992-03-17 Aisin Seiki Kabushiki Kaisha Apparatus for controlling rotational speed of Stirling engine
DE4209904A1 (en) * 1991-03-27 1992-10-01 Aisin Seiki POWER GENERATION SYSTEM WORKING WITH A STIRLING MACHINE
US5203170A (en) * 1991-03-27 1993-04-20 Aisin Seiki Kabushiki Kaisha Stirling engine generating system
US6269639B1 (en) 1999-12-17 2001-08-07 Fantom Technologies Inc. Heat engine
US6269640B1 (en) 1999-12-17 2001-08-07 Fantom Technologies Inc. Heat engine
US6226990B1 (en) 2000-02-11 2001-05-08 Fantom Technologies Inc. Heat engine
US6279319B1 (en) 2000-02-11 2001-08-28 Fantom Technologies Inc. Heat engine
FR2976631A1 (en) * 2011-06-15 2012-12-21 Schneider Electric Ind Sas Method for generating electricity using solar power plant, involves controlling Stirling engine to operate at selected operating point so that engine responds to predetermined change in required electric power over time less than threshold

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