US4254250A - Amine polymers having dewatering activity - Google Patents
Amine polymers having dewatering activity Download PDFInfo
- Publication number
- US4254250A US4254250A US05/965,770 US96577078A US4254250A US 4254250 A US4254250 A US 4254250A US 96577078 A US96577078 A US 96577078A US 4254250 A US4254250 A US 4254250A
- Authority
- US
- United States
- Prior art keywords
- polymer
- sulfur
- amine polymer
- amine
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000642 polymer Polymers 0.000 title claims abstract description 181
- 150000001412 amines Chemical class 0.000 title claims abstract description 130
- 230000000694 effects Effects 0.000 title description 23
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 118
- 239000011593 sulfur Substances 0.000 claims abstract description 69
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 69
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 61
- 229920002239 polyacrylonitrile Polymers 0.000 claims abstract description 52
- 239000012190 activator Substances 0.000 claims abstract description 33
- 150000002825 nitriles Chemical class 0.000 claims abstract description 29
- IUNMPGNGSSIWFP-UHFFFAOYSA-N dimethylaminopropylamine Chemical compound CN(C)CCCN IUNMPGNGSSIWFP-UHFFFAOYSA-N 0.000 claims description 42
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 34
- 239000000203 mixture Substances 0.000 claims description 34
- 229920001577 copolymer Polymers 0.000 claims description 27
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 17
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 claims description 14
- -1 alkyl methacrylate Chemical compound 0.000 claims description 11
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 8
- 239000007859 condensation product Substances 0.000 claims description 8
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 6
- 239000011707 mineral Substances 0.000 claims description 6
- 125000002560 nitrile group Chemical group 0.000 claims description 5
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 150000007524 organic acids Chemical class 0.000 claims description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 claims description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 claims description 2
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 claims description 2
- QGJOPFRUJISHPQ-NJFSPNSNSA-N carbon disulfide-14c Chemical compound S=[14C]=S QGJOPFRUJISHPQ-NJFSPNSNSA-N 0.000 claims 1
- YUKQRDCYNOVPGJ-UHFFFAOYSA-N thioacetamide Chemical compound CC(N)=S YUKQRDCYNOVPGJ-UHFFFAOYSA-N 0.000 claims 1
- DLFVBJFMPXGRIB-UHFFFAOYSA-N thioacetamide Natural products CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 59
- 238000006243 chemical reaction Methods 0.000 abstract description 27
- 239000002440 industrial waste Substances 0.000 abstract description 5
- 239000010801 sewage sludge Substances 0.000 abstract description 5
- 239000013618 particulate matter Substances 0.000 abstract description 4
- 239000000725 suspension Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 36
- QCQCHGYLTSGIGX-GHXANHINSA-N 4-[[(3ar,5ar,5br,7ar,9s,11ar,11br,13as)-5a,5b,8,8,11a-pentamethyl-3a-[(5-methylpyridine-3-carbonyl)amino]-2-oxo-1-propan-2-yl-4,5,6,7,7a,9,10,11,11b,12,13,13a-dodecahydro-3h-cyclopenta[a]chrysen-9-yl]oxy]-2,2-dimethyl-4-oxobutanoic acid Chemical compound N([C@@]12CC[C@@]3(C)[C@]4(C)CC[C@H]5C(C)(C)[C@@H](OC(=O)CC(C)(C)C(O)=O)CC[C@]5(C)[C@H]4CC[C@@H]3C1=C(C(C2)=O)C(C)C)C(=O)C1=CN=CC(C)=C1 QCQCHGYLTSGIGX-GHXANHINSA-N 0.000 description 31
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 30
- 239000012458 free base Substances 0.000 description 28
- 150000004985 diamines Chemical class 0.000 description 25
- 239000000243 solution Substances 0.000 description 24
- 150000003840 hydrochlorides Chemical class 0.000 description 23
- 150000003839 salts Chemical class 0.000 description 21
- 238000003756 stirring Methods 0.000 description 20
- 238000005189 flocculation Methods 0.000 description 18
- 230000016615 flocculation Effects 0.000 description 18
- 238000002360 preparation method Methods 0.000 description 18
- 239000010802 sludge Substances 0.000 description 17
- 239000002699 waste material Substances 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 16
- 239000007787 solid Substances 0.000 description 16
- 229910052757 nitrogen Inorganic materials 0.000 description 15
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 14
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- 239000000047 product Substances 0.000 description 11
- 230000015572 biosynthetic process Effects 0.000 description 10
- 238000005755 formation reaction Methods 0.000 description 10
- RMVRSNDYEFQCLF-UHFFFAOYSA-N thiophenol Chemical compound SC1=CC=CC=C1 RMVRSNDYEFQCLF-UHFFFAOYSA-N 0.000 description 10
- 239000004927 clay Substances 0.000 description 9
- 238000002955 isolation Methods 0.000 description 9
- XINQFOMFQFGGCQ-UHFFFAOYSA-L (2-dodecoxy-2-oxoethyl)-[6-[(2-dodecoxy-2-oxoethyl)-dimethylazaniumyl]hexyl]-dimethylazanium;dichloride Chemical group [Cl-].[Cl-].CCCCCCCCCCCCOC(=O)C[N+](C)(C)CCCCCC[N+](C)(C)CC(=O)OCCCCCCCCCCCC XINQFOMFQFGGCQ-UHFFFAOYSA-L 0.000 description 8
- 239000007900 aqueous suspension Substances 0.000 description 8
- 238000001914 filtration Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000000178 monomer Substances 0.000 description 8
- 238000005292 vacuum distillation Methods 0.000 description 8
- 238000010626 work up procedure Methods 0.000 description 8
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 7
- 239000000706 filtrate Substances 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 6
- 238000004108 freeze drying Methods 0.000 description 6
- 239000004615 ingredient Substances 0.000 description 6
- UIKUBYKUYUSRSM-UHFFFAOYSA-N 3-morpholinopropylamine Chemical compound NCCCN1CCOCC1 UIKUBYKUYUSRSM-UHFFFAOYSA-N 0.000 description 5
- OCKGFTQIICXDQW-ZEQRLZLVSA-N 5-[(1r)-1-hydroxy-2-[4-[(2r)-2-hydroxy-2-(4-methyl-1-oxo-3h-2-benzofuran-5-yl)ethyl]piperazin-1-yl]ethyl]-4-methyl-3h-2-benzofuran-1-one Chemical compound C1=C2C(=O)OCC2=C(C)C([C@@H](O)CN2CCN(CC2)C[C@H](O)C2=CC=C3C(=O)OCC3=C2C)=C1 OCKGFTQIICXDQW-ZEQRLZLVSA-N 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- 238000005576 amination reaction Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 230000003311 flocculating effect Effects 0.000 description 5
- 150000002430 hydrocarbons Chemical class 0.000 description 5
- 239000010865 sewage Substances 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 239000002198 insoluble material Substances 0.000 description 4
- DILRJUIACXKSQE-UHFFFAOYSA-N n',n'-dimethylethane-1,2-diamine Chemical compound CN(C)CCN DILRJUIACXKSQE-UHFFFAOYSA-N 0.000 description 4
- 239000011236 particulate material Substances 0.000 description 4
- 239000006069 physical mixture Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- 230000001143 conditioned effect Effects 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 239000011368 organic material Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000003828 vacuum filtration Methods 0.000 description 3
- MCSXGCZMEPXKIW-UHFFFAOYSA-N 3-hydroxy-4-[(4-methyl-2-nitrophenyl)diazenyl]-N-(3-nitrophenyl)naphthalene-2-carboxamide Chemical compound Cc1ccc(N=Nc2c(O)c(cc3ccccc23)C(=O)Nc2cccc(c2)[N+]([O-])=O)c(c1)[N+]([O-])=O MCSXGCZMEPXKIW-UHFFFAOYSA-N 0.000 description 2
- JMUCXULQKPWSTJ-UHFFFAOYSA-N 3-piperidin-1-ylpropan-1-amine Chemical compound NCCCN1CCCCC1 JMUCXULQKPWSTJ-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000002168 alkylating agent Substances 0.000 description 2
- 229940100198 alkylating agent Drugs 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- MKYNHKOAYQRSBD-UHFFFAOYSA-N dioxouranium;nitric acid Chemical compound O=[U]=O.O[N+]([O-])=O.O[N+]([O-])=O MKYNHKOAYQRSBD-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- IRCAZSRWCCDLJN-UHFFFAOYSA-N ethyl prop-2-enoate;prop-2-enenitrile Chemical compound C=CC#N.CCOC(=O)C=C IRCAZSRWCCDLJN-UHFFFAOYSA-N 0.000 description 2
- 239000008394 flocculating agent Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000012265 solid product Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- 150000003512 tertiary amines Chemical group 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- PFYHYHZGDNWFIF-UHFFFAOYSA-N (+)-DMDP Natural products OCC1NC(CO)C(O)C1O PFYHYHZGDNWFIF-UHFFFAOYSA-N 0.000 description 1
- KUDCRAGTDOJASX-UHFFFAOYSA-N 1-ethenyl-1,3-diazinane Chemical compound C=CN1CCCNC1 KUDCRAGTDOJASX-UHFFFAOYSA-N 0.000 description 1
- HXVJQEGYAYABRY-UHFFFAOYSA-N 1-ethenyl-4,5-dihydroimidazole Chemical compound C=CN1CCN=C1 HXVJQEGYAYABRY-UHFFFAOYSA-N 0.000 description 1
- OMMKTOYORLTRPN-UHFFFAOYSA-N 1-n'-methylpropane-1,1-diamine Chemical compound CCC(N)NC OMMKTOYORLTRPN-UHFFFAOYSA-N 0.000 description 1
- PFYHYHZGDNWFIF-KVTDHHQDSA-N 2,5-bis(hydroxymethyl)-3,4-dihydroxypyrrolidine Chemical compound OC[C@H]1N[C@H](CO)[C@@H](O)[C@@H]1O PFYHYHZGDNWFIF-KVTDHHQDSA-N 0.000 description 1
- FZZMTSNZRBFGGU-UHFFFAOYSA-N 2-chloro-7-fluoroquinazolin-4-amine Chemical compound FC1=CC=C2C(N)=NC(Cl)=NC2=C1 FZZMTSNZRBFGGU-UHFFFAOYSA-N 0.000 description 1
- PFYHYHZGDNWFIF-OMMKOOBNSA-N 2R,5R-Dihydroxymethyl-3R,4R-dihydroxy-pyrrolidine Natural products OC[C@@H]1N[C@@H](CO)[C@H](O)[C@@H]1O PFYHYHZGDNWFIF-OMMKOOBNSA-N 0.000 description 1
- GMVPRGQOIOIIMI-DODZYUBVSA-N 7-[(1R,2R,3R)-3-hydroxy-2-[(3S)-3-hydroxyoct-1-enyl]-5-oxocyclopentyl]heptanoic acid Chemical compound CCCCC[C@H](O)C=C[C@H]1[C@H](O)CC(=O)[C@@H]1CCCCCCC(O)=O GMVPRGQOIOIIMI-DODZYUBVSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical group SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- 241001342522 Vampyrum spectrum Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229920006322 acrylamide copolymer Polymers 0.000 description 1
- 150000001409 amidines Chemical group 0.000 description 1
- 125000004103 aminoalkyl group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid group Chemical group C(C1=CC=CC=C1)(=O)O WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 150000003842 bromide salts Chemical class 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- AEOCXXJPGCBFJA-UHFFFAOYSA-N ethionamide Chemical compound CCC1=CC(C(N)=S)=CC=N1 AEOCXXJPGCBFJA-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000002921 fermentation waste Substances 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 239000002663 humin Substances 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- FMKOJHQHASLBPH-UHFFFAOYSA-N isopropyl iodide Chemical class CC(C)I FMKOJHQHASLBPH-UHFFFAOYSA-N 0.000 description 1
- YECIFGHRMFEPJK-UHFFFAOYSA-N lidocaine hydrochloride monohydrate Chemical compound O.[Cl-].CC[NH+](CC)CC(=O)NC1=C(C)C=CC=C1C YECIFGHRMFEPJK-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000004452 microanalysis Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- QHJABUZHRJTCAR-UHFFFAOYSA-N n'-methylpropane-1,3-diamine Chemical compound CNCCCN QHJABUZHRJTCAR-UHFFFAOYSA-N 0.000 description 1
- PGXGCHJFOWYYKN-UHFFFAOYSA-N n,n-dimethylprop-1-ene-1,3-diamine Chemical compound CN(C)C=CCN PGXGCHJFOWYYKN-UHFFFAOYSA-N 0.000 description 1
- FYBCLPJRKYVSJG-UHFFFAOYSA-N n-[3-(methylamino)propyl]prop-2-enamide Chemical compound CNCCCNC(=O)C=C FYBCLPJRKYVSJG-UHFFFAOYSA-N 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 230000000269 nucleophilic effect Effects 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 229920000867 polyelectrolyte Polymers 0.000 description 1
- 229920001021 polysulfide Chemical group 0.000 description 1
- 239000005077 polysulfide Chemical group 0.000 description 1
- 150000008117 polysulfides Chemical group 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000011085 pressure filtration Methods 0.000 description 1
- 150000003141 primary amines Chemical group 0.000 description 1
- ARQTVSWBVIWYSF-UHFFFAOYSA-N prop-2-enamide;prop-2-enenitrile Chemical compound C=CC#N.NC(=O)C=C ARQTVSWBVIWYSF-UHFFFAOYSA-N 0.000 description 1
- PQLUAOYVDDIDAS-UHFFFAOYSA-N prop-2-enamide;trimethyl-[2-(2-methylprop-2-enoyloxy)ethyl]azanium Chemical compound NC(=O)C=C.CC(=C)C(=O)OCC[N+](C)(C)C PQLUAOYVDDIDAS-UHFFFAOYSA-N 0.000 description 1
- KUKFKAPJCRZILJ-UHFFFAOYSA-N prop-2-enenitrile;prop-2-enoic acid Chemical compound C=CC#N.OC(=O)C=C KUKFKAPJCRZILJ-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 125000004354 sulfur functional group Chemical group 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 125000001391 thioamide group Chemical group 0.000 description 1
- AWIJRPNMLHPLNC-UHFFFAOYSA-N thiocarboxylic acid group Chemical group C(=S)O AWIJRPNMLHPLNC-UHFFFAOYSA-N 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/30—Introducing nitrogen atoms or nitrogen-containing groups
- C08F8/32—Introducing nitrogen atoms or nitrogen-containing groups by reaction with amines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/01—Separation of suspended solid particles from liquids by sedimentation using flocculating agents
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/54—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/44—Preparation of metal salts or ammonium salts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S524/00—Synthetic resins or natural rubbers -- part of the class 520 series
- Y10S524/922—Flocculating, clarifying, or fining compositions
Definitions
- Art recognized flocculating or dewatering agent polymers often have complex, poorly defined structures and are synthesized from a number of ingredients.
- one such polymer is the reaction product of polyacrylonitrile, N,N-dimethyl-1,3-propanediamine and water (U.S. Pat. No. 3,647,769).
- Others are polymers of 1-vinylimidazoline, 1-vinyltetrahydropyrimidine or N-(methylaminopropyl) acrylamide which are formed by reaction of polyacrylonitrile and ethylenediamine, 1,3-propanediamine, N-methyl-1,3-propanediamine or N-methylpropanediamine respectively in the presence of sulfur (U.S. Pat. No. 3,406,139).
- these agents possess low dewaterant activity compared to the amine polymers of the present invention.
- an amine polymer having flocculating and dewatering properties is formed by a condensation reaction of a nitrile polymer such as polyacrylonitrile or a copolymer of acrylonitrile monomer and another ethylenically unsaturated comonomer, a sulfur activator and an aminating agent which is an N,N-disubstituted-alkanediamine or a mixture of such a diamine and ethylenediamine.
- the amine polymer is characterized by its complete solubility in water and its chromophoric U.V. absorption. It may also be in the form of the mineral acid salt, organic acid salt or quaternary ammonium salt.
- the nitrile polymer used as a first ingredient to make the amine polymer may be selected from polyacrylonitrile or a copolymer of at least about 30 mole percent acrylonitrile monomer with the remainder being an ethylenically unsaturated comonomer.
- the comonomer may be selected from acrylic acid, alkyl acrylate, methacrylic acid, methacrylonitrile, alkyl methacrylate, acrylamide, N,N-dialkylacrylamide, methacrylamide, N,N-dialkylmethacrylamide, alkyl vinyl ketone, styrene, and alkyl crotonate wherein each of the alkyl substituents mentioned has from one to four carbon atoms.
- the molecular weight range varies according to the type of nitrile polymer used. Polyacrylonitrile must have an average molecular weight within a range of from about 150 thousand to about 5 million. Copolymers must have an average molecular weight within a range of from about 50 thousand to about 3 million.
- the aminating agent used as a second ingredient to make the amine polymer is present in the amount of about 1 to 20 molar equivalents per molar equivalents of nitrile groups present in the nitrile polymer. It may be an N,N-(di-n-alkyl)-1,omega-n-alkanediamine having from one to five carbon atoms in each of the alkyl groups and having from two to six carbons in the n-alkane group, N-(3-aminopropyl)morpholine or N-(3-aminopropyl)piperidine or the agent may be a mixture of about 30 to 70 mole percent N,N-(di-n-alkyl)-1,omega-n-alkanediamine as defined above and about 70 to 30 mole percent ethylenediamine.
- the sulfur activator used as a third ingredient to make the amine polymer may be selected from a wide range of sulfur containing compounds including sulfur, hydrogen sulfide, and organosulfur compounds having at least a mercapto, thiocarbonyl, thioamide or thiocarboxylic acid group.
- the amount of sulfur activator present is at least about 1 weight percent as measured by the proportion of contained sulfur present in the activator relative to the weight of the nitrile polymer.
- the amine polymer formed during the condensation reaction is conditioned by its exposure to water at any time during its formation, work-up and isolation, storage or use. The conditioning tends to be of partial benefit to use.
- an embodiment of the amine polymer is the water-conditioned condensation product wherein the aminating agent is N,N-(di-n-alkyl)-1,omega-n-alkanediamine, N-(3-aminopropyl)morpholine or N-(3-aminopropyl)-piperidine.
- Another embodiment is the water-conditioned condensation product wherein the aminating agent is a mixture of N,N-(di-n-alkyl)-1,omega-n-alkanediamine and ethylenediamine.
- a preferred embodiment of the amine polymer is the water-conditioned condensation product of polyacrylonitrile or a copolymer of acrylonitrile and a comonomer such as acrylic acid, ethyl acrylate, methyl methacrylate or acrylamide; sulfur; and N-N-dimethyl-1,3-propanediamine or N,N-dimethyl-1,2-ethylenediamine.
- amine polymer is the water-conditioned condensation product of polyacrylonitrile or a copolymer of acrylonitrile and acrylic acid, ethyl acrylate, methyl methacrylate or acrylamide; sulfur; and a mixture of N,N-dimethyl-1,3-propanediamine and ethylenediamine.
- the water-conditioned condensation product of polyacrylonitrile 5 to 8 molar equivalents of a mixture of about 45 to 60 mole percent N,N-dimethyl-1,3-propanediamine and about 55 to 40 mole percent ethylenediamine, and 4 to 10 weight percent sulfur.
- the process of the invention consists of certain reaction conditions that substantially preserve the length of the hydrocarbon "backbone" of the amine polymer by minimizing its degradation during the reaction. This minimization is largely responsible for the superior dewaterant activity of the invention with respect to the prior art dewaterants.
- the invention also includes a method to treat an aqueous system containing finely divided, suspended particulate material using an amine polymer of the present invention or its salt so that the suspended particles are dewatered.
- the method requires addition of the above described amine polymer or its salt to an aqueous suspension of finely divided, particulate material using about 0.1 to 5 weight percent of the amine polymer or its salt relative to the dry weight of the particulate material present.
- an amine polymer in synthesized by the condensation of a nitrile polymer, an aminating agent, and a sulfur activator.
- the first ingredient the nitrile polymer forms the hydrocarbon backbone of the amine polymer and the variation of its molecular weight affects the dewaterant activity of the amine polymer.
- an amine polymer must be formed from a nitrile copolymer having approximately 50 thousand to about 3 million average molecular weight or from polyacrylonitrile having approximately 150 thousand to 5 million average molecular weight. It will have superior dewaterant activity compared to art recognized dewatering agents provided that a nitrile polymer whose average molecular weight lies within these ranges is used.
- the aminating agent is the ingredient that will form the majority of the adherence sites appended to the amine polymer hydrocarbon backbone. In the course of the condensation of the nitrile polymer with the aminating agent, the sites are formed by nucleophilic attack of the primary amine group or groups of the agent upon one or more nitrile groups of the nitrile polymer.
- the N,N-disubstituted alkanediamine and related types of aminating agents will form tertiary amine moieties while the aminating agent composed of a mixture will form both tertiary amine moieties and heterocyclic rings.
- Sulfur contained in the sulfur activator is incorporated into the amine polymer and in this respect the activator is a reactant. It also serves another more important function; it facilitates the amination reaction most likely by increasing the reaction rate at lower temperatures. This catalytic nature essentially prevents degradation, allows substantial preservation of the maximum chain length of the nitrile polymer starting material and promotes the reaction of a high proportion of nitrile groups.
- the structure of the amine polymers of the present invention consists of a series of chemical moieties appended to the hydrocarbon backbone. It is believed that when the appropriate aminating agents are used, the corresponding appropriate moeities pictured infra will be present, R being N,N-(di-n-alkyl)aminoalkyl having 1 to 5 carbon atoms in each of the di-n-alkyl groups and 2 to 6 carbons in the alkyl group, 4-morpholinopropyl or 1-piperidinopropyl. In addition other moieities including those containing sulfur groups such as thioamide, polysulfide and mercaptan may also form part of the constitution of the amine polymer. ##STR1##
- reaction parameters should be observed in order to essentially prevent degradation, to substantially maintain the full length of the hydrocarbon backbone of the original nitrile polymer and obtain the maximum conversion of nitrile groups to adherence sites. This is accomplished by a short reaction time, use of a sulfur activator and moderate reaction temperatures. In a general reaction procedure the nitrile polymer, aminating agent and the sulfur activator are heated to a temperature of from 80° to no greater than 125° for about 10 minutes to no more than about five hours or until the reaction mixture is water soluble.
- the progress of the reaction can be determined by any method known in the art including NMR, IR, chromatographic techniques and the like. It is usually followed by monitoring the reaction material to determine its water solubility. When the reaction material is water soluble, the reaction is complete. With analysis by any method, the reaction is usually complete within ten minutes to no more than five hours.
- reaction mixture and isolation of the amine polymer may be accomplished using any manner known to those familiar with the art.
- the excess aminating agent may be removed by any of the usual methods including evaporation, vacuum distillation and the like.
- the amine polymer character after such treatment is a free base.
- the amine polymer may be conditioned by contact with water at any time during its formation, workup and isolation storage or use.
- the presence of water directly in the reaction mixture, use of water during workup, exposure of the amine polymer to a wet atmosphere, storage of the amine polymer in aqueous solution, or contact of the amine polymer with water during its use as a dewaterant or flocculant are all effective conditioning methods.
- the crude amine polymer is conditioned during workup by dissolving it in water after excess aminating agent has been removed, filtering and removing the water. It is believed that exposure to water by any of these methods converts some but not all of the initially formed amidine moieties pictured supra to amide moieties and tends to partially facilitate water solubility of the amine polymer.
- the free base amine polymer can be converted to its mineral acid, organic acid or quaternary ammonium salt by methods known to those familiar with the art.
- the mineral acids appropriate for the salt formation include hydrochloric, hydrobromic, hydroiodic, sulfonic, sulfurous, sulfuric and phosphoric acids.
- the organic acids appropriate for salt formation include acetic, oxalic, tartaric, citric, glycolic, propionic, butyric, isobutyric, benzoic, and tosic acids.
- alkylating agents appropriate for the formation of the quaternary ammonium salts include methyl, ethyl, propyl and isopropyl iodides, bromides and chlorides as well as the corresponding sulfates.
- a simple acid-base neutralization is conducted.
- the free base amine polymer is dissolved in a suitable solvent and neutralized with an amount of acid which is equivalent to or in excess of the number of equivalents of amine groups present.
- the salt then may be precipitated or may be otherwise removed from the solvent system. It may also be used directly as a flocculating or dewatering agent.
- the quaternary ammonium salt formation is conducted in a manner similar to the neutralization method described above.
- the free base amine polymer is dissolved in a suitable solvent and then the alkylating agent is added. Reaction is allowed to continue until substantially complete and in some instances, moderate heating may be employed to promote the reaction.
- the quaternary salt prepared in this manner may be used as a dewatering or flocculating agent directly in the dissolved form or after isolation as a solid product.
- the performance of the amine polymers of the invention as dewatering agents is superior to the performance of several art recognized dewatering agents.
- Examples of the amine polymer tested as dewaterants in the pressure test (Test 1) of Example 23 have a range of activities from 0.47 (highest) to 2.86 (lowest) with a median of 1.26.
- the art recognized agents tested have a range from 1.41 to 7.50 with a median of 5.00.
- the amine polymers of the invention are approximately 5 times more active as a group than the art recognized agents.
- Preparation C polyvinylimidazoline, whose activity lies within the lowest active portion of the pressure test activity range observed for the amine polymers.
- Preparation C is only 2/3 as active as amine polymer 2D which has the lowest activity of the amine polymers tested in the vacuum dewatering test and has an activity within the low portion of the range observed for the pressure dewatering test.
- the amine polymers sythesized using the mixture of N,N-(di-n-alkyl)-1,omega-n-alkanediamine and ethylenediamine have unexpected high activity as dewaterants.
- the data in Table 3, Example 23, show that an amine polymer made using a mixture of N,N-dimethyl-1,3-propanediamine and ethylenediamine exhibits about a 3 to 4 fold increase in dewatering activity over the amine polymers made using only an N,N-disubstituted alkanediamine, only an unsubstituted alkanediamine or a physical mixture of them.
- This extraordinary effect resulting from the use of a mixture of N,N-disubstituted and unsubstituted diamines as the aminating agent makes such amine polymers especially preferred embodiments of the invention.
- amine polymers of the invention as dewaterants or flocculants in common sewage operations will accomplish treatment of waste such as organic compounds including humins, ulmins, and the like, clays, finely divided precipitates, heavy industrial waste such as mineral particulate, finely divided cellulose and vegetable waste, industrial chemicals of a particle nature and the like and silt and other natural material. It is the usual practice to add the flocculating or dewatering agent to the waste to cause the desired effect. The actual removal may be accomplished in any number of ways including pool settling, vacuum filtration, centrifugation or pressure filtration.
- the amine polymer can flocculate or dewater wste in order to permit quick and efficient removal of the water from the waste solids.
- the amine polymer may be used in its free base or its salt form and may be added to the waste as a solid or preferably as a concentrate in water. It is usual practice to treat each portion of waste with the amine polymer. A practical procedure is addition of an appropriate amount of a concentrate of the amine polymer in water to the waste to be treated followed by mechanical manipulation of the treated waste to remove the solids. Other methods of addition include onstream, direct addition, batch addition and addition with other clarification and purification agents. These methods are known to those familiar with the art.
- the amine polymer is added to the aqueous suspension at about 0.1 to 5 weight percent relative to the dry weight of the particulate matter present.
- the optimum amount required for treatment of a particular aqueous system will depend upon the identity of the waste solids present. Those familiar with the art will be able to empirically determine the optimum amount required for tests performed on an aliquot of the actual waste. For example, precipitation of the waste solids from the aliquot using differing amounts of amine polymer will usually reveal which concentration produces clarified water.
- the treated particulate matter and water may be separated by siphoning, filtering, centrifuging or by using other common techniques.
- the amine polymers of the present invention are useful for dewatering or flocculating aqueous suspensions or mixtures of organic and inorganic materials or suspensions made entirely of organic material.
- aqueous suspensions include industrial waste from dairies, canneries, chemical manufacturing waste, distillery waste, fermentation waste, waste from paper manufacturing plants, waste from dyeing plants, sewage suspensions such as any type of sludge derived from a sewage treatment plant including digested sludge, activated sludge, raw or primary sludge or mixtures thereof.
- the aqueous suspensions may also contain detergents and polymeric materials which will hinder the precipitation process. Modified methods for treatment in view of these factors are known to those familiar with the art.
- Dewatering Agent Polymer of Poly-Acrylonitrile, N,N-Dimethyl-1,3-propanediamine And Water At a Ratio of 1 to 4.2 to 0.83
- Polyvinylimidazoline was prepared by mixing 60.10 g, (1.00 moles) technical grade ethylenediamine with 10.60 (0.20 moles) polyacrylonitrile (PVCN) (avg. nw 833,000) and 0.424 gm (8% w/w of PVCN) of sulfur in a 250 ml, 3-neck round bottom equipped with N 2 , condenser and mechanical stirrer. This slurry was heated to 100° C. and held for 5 hrs. The solution was then cooled and the reaction residue precipitation by adding large excess of acetone (1800 ml). Then the solid yellow product was dissolved in water and freeze-dried to yield 13.6 gm of the above titled agent polyvinylimidazoline.
- This agent is commercially available and was purchased from a chemical supply house.
- Dewatering Agent Polymer of Polyacrylonitrile, N,N-Dimethyl-1,3-Propanediamine And Water At A Molar Ratio of 1 to 9.3 to 0.11
- Dewatering Agent Polymer of Polyacrylonitrile, N,N-Dimethyl-1,3-propanediamine And Water At A Molar Ratio of 1 to 6.0 to 0.2
- PVCN polyacrylonitrile
- DMPD N,N-Dimethyl-1,3-propanediamine
- EDA Ethylenediamine
- Example 15A DMPD aminated PVCN
- EDA aminated PVCN 0.5% w/w of the compound of Example 15I
- a 1% w/w aqueous solution was prepared containing 0.5% w/w of the compound of Preparation C (EDA amination of PVCN) and 0.5% w/w of the compound of Preparation A (DMPD amination of PVCN). It was used for the comparative study of Example 23.
- the 10.42 g. the free base amine polymer was dissolved in 400 ml. of methanol containing 10 g. of anhydrous hydrogen chloride. The deep red solution was poured into 2400 ml. of rapidly stirring acetone which precipitated the hydrochloride as an orange granular solid.
- a mixture of 40.87 g (0.10 mol) of technical grade N,N-dimethyl-1,3-propanediamine and 5.80 g of a copolymer of acrylonitrile and methyl methacrylate at a ratio molar of 89.5 to 10.5 and having an avg. Mw of 1.2 ⁇ 10 5 was heated at 110° with stirring under nitrogen for 2 hrs.
- a solution of 0.232 g of sulfur as the sulfur activator in 10.18 g (0.10 mol) of DMDP was added and heating at 110° was continued for 1 hr.
- Example 2 The work up, isolation and salt formation method of Example 1 was employed to give 12.65 g of the free base amine polymer which yielded 15.41 g of the above titled amine polymer hydrochloride salt (8).
- the characterizing data are given in Table 3 infra.
- the diamines N,N dimethyl-1,3-propanediamine (DMPD) and ethylene diamine (EDA) were used in varying mole ratios as shown in Table A.
- the products were all isolated after the cessation of gas evolution (mostly ammonia) and the observance of water solubility of the product. The exception was 15B (0.70/0.10 mole ratio DMPD/EDA) which never became completely water soluble, although a small yield (ca 15%) of water soluble product was isolated.
- the 5.31 g portion of copolymer, used was soluble in the 0.7 mole total portion of the mixed diamine system 50 mole percent DMPD and 50 mole percent EDA.
- a 42 minute reaction at 110° C. yielded a water soluble product. After the excess diamines were removed by distillation, the product was dissolved in water and a small amount of insoluble material removed.
- the hazy aqueous solution was freeze-dried to yield 8.49 g of the above titled amine polymer 18.
- the characterizing data are listed on Table 3 infra.
- Example 20 The flocculation test of Example 20 was repeated using 100 ppm suspended kaolin clay. Prior to adding the amine polymer or known flocculation agent to be tested, 12 ppm of bentonite clay was added as a coagulation aid. The results obtained for the amine polymers of Examples 2A, 2B, 2G, 15E and 17C and for the art recognized flocculation agents, Preparations C and D are listed infra.
- Example 20 The flocculation test of Example 20 was repeated with water samples from the Missouri and Monogahela Rivers to demonstrate flocculation of river water silt. The results obtained for the amine polymer of Example 2A and for the art recognized flocculation agent, Preparation C are listed infra.
- a 100 g portion anerobically digested municipal sewage test sludge was weighed into a beaker.
- the amount of amine polymer or art recognized dewatering agent to be tested was calculated as 1.5% of total sludge solids and was added to the sludge.
- the mixture was stirred for 60 sec. and poured into a pressure filter apparatus containing a 0.22 micron pore filter. The pressure was adjusted to 10 psi with compressed air.
- a timer was started and the volume of filtrate collected as a function of time was recorded.
- the specific resistance in m/kg. was computed as described by P.A. Vesilind, in "Treatment and Disposal of Wastewater Sludges", Ann Arbor Science Publisher, Inc., Ann Arbor, Mich. 1974. The results using this test are listed infra. The lower the specific resistance the better the dewatering capacity of the amine polymer or art recognized dewatering agent.
- a Buchner funnel vacuum apparatus was employed to measure dewatering activity.
- Anaerobically digested municipal sewage test sludge was treated with an amount of amine polymer or art recognized dewatering agent calculated to be 1.5% by weight of the total sludge solids as described above.
- the treated sludge was poured into a Buchner funnel containing a #2 "Whatman" filter paper.
- a vacuum measuring 12-13 cm. Hg was applied and a timer was started. The volume of filtrate collected as a function of time was recorded. At the end of the filtration the weight of the total solids of the sludge cake was determined.
- the yield value in lbs/ft 2 /hr was calculated using the method of Vesilind, see citation supra. The results obtained using this test are listed infra. The higher the yield value the better the dewatering capacity of the art recognized dewatering agent or amine polymer.
- a vacuum test using a Buchner funnel was also used to determine the specific resistance of several amine polymers synthesized using a mixture of diamine as the aminating agent.
- a 100 g portion of the anerobically digested municipal sewage sludge was syringed into a beaker and treated with about 2% dose of amine polymer as measured in Test 1.
- the solidified sludge was filtered on a Buchner funnel (Whatman #2 paper) using a vacuum measuring 12-13 inches of Hg.
- a log of filtrate volume (ca. every 10 cc) as a function of time was recorded. Also the filtrate volume after 60 sec. was recorded.
- the weight of the total solids was obtained for the sludge cake after drying in a microwave oven.
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Abstract
Amine polymers are used to dewater suspensions of particulate matter in water. The polymers are synthesized by the reaction of a nitrile polymer such as polyacrylonitrile, an aminating agent, and a sulfur activator. The dewatering properties of these amine polymers can be beneficially employed to treat sewage sludge, silt laden water, industrial waste and the like.
Description
Purification of municipal or industrial waste, silted water or aqueous suspensions of particulate material is complicated by the presence of colloids, slow settling material, industrial waste, variations in the pH, a range of hydrophilic to hydrophobic material and large volumes of effluent. Agents to agglomerate, aggregate, adhere, cohere, congeal, concrete, consolidate, deposit, flocculate, precipitate or dewater the solid material in such waste are known. Early efforts used inorganic salts as such agents but more recently, organic polymers have been employed with success. The active types are thought to exist as a chain of sites to which the suspended solids adhere producing an easily filterable, large mass particle. Some important polymer flocculation or dewaterant agents are described in the following patents: U.S. Pat. No. 3,752,760, U.S. Pat. No. 3,647,769, U.S. Pat. No. 3,300,406, U.S. Pat. No. 3,228,707 and U.S. Pat. No. 3,406,139.
Art recognized flocculating or dewatering agent polymers often have complex, poorly defined structures and are synthesized from a number of ingredients. For example one such polymer is the reaction product of polyacrylonitrile, N,N-dimethyl-1,3-propanediamine and water (U.S. Pat. No. 3,647,769). Others are polymers of 1-vinylimidazoline, 1-vinyltetrahydropyrimidine or N-(methylaminopropyl) acrylamide which are formed by reaction of polyacrylonitrile and ethylenediamine, 1,3-propanediamine, N-methyl-1,3-propanediamine or N-methylpropanediamine respectively in the presence of sulfur (U.S. Pat. No. 3,406,139). In general these agents possess low dewaterant activity compared to the amine polymers of the present invention.
In accordance with the invention, an amine polymer having flocculating and dewatering properties is formed by a condensation reaction of a nitrile polymer such as polyacrylonitrile or a copolymer of acrylonitrile monomer and another ethylenically unsaturated comonomer, a sulfur activator and an aminating agent which is an N,N-disubstituted-alkanediamine or a mixture of such a diamine and ethylenediamine. The amine polymer is characterized by its complete solubility in water and its chromophoric U.V. absorption. It may also be in the form of the mineral acid salt, organic acid salt or quaternary ammonium salt.
The nitrile polymer used as a first ingredient to make the amine polymer may be selected from polyacrylonitrile or a copolymer of at least about 30 mole percent acrylonitrile monomer with the remainder being an ethylenically unsaturated comonomer. The comonomer, in turn, may be selected from acrylic acid, alkyl acrylate, methacrylic acid, methacrylonitrile, alkyl methacrylate, acrylamide, N,N-dialkylacrylamide, methacrylamide, N,N-dialkylmethacrylamide, alkyl vinyl ketone, styrene, and alkyl crotonate wherein each of the alkyl substituents mentioned has from one to four carbon atoms. The molecular weight range varies according to the type of nitrile polymer used. Polyacrylonitrile must have an average molecular weight within a range of from about 150 thousand to about 5 million. Copolymers must have an average molecular weight within a range of from about 50 thousand to about 3 million.
The aminating agent used as a second ingredient to make the amine polymer is present in the amount of about 1 to 20 molar equivalents per molar equivalents of nitrile groups present in the nitrile polymer. It may be an N,N-(di-n-alkyl)-1,omega-n-alkanediamine having from one to five carbon atoms in each of the alkyl groups and having from two to six carbons in the n-alkane group, N-(3-aminopropyl)morpholine or N-(3-aminopropyl)piperidine or the agent may be a mixture of about 30 to 70 mole percent N,N-(di-n-alkyl)-1,omega-n-alkanediamine as defined above and about 70 to 30 mole percent ethylenediamine.
The sulfur activator used as a third ingredient to make the amine polymer may be selected from a wide range of sulfur containing compounds including sulfur, hydrogen sulfide, and organosulfur compounds having at least a mercapto, thiocarbonyl, thioamide or thiocarboxylic acid group.
The amount of sulfur activator present is at least about 1 weight percent as measured by the proportion of contained sulfur present in the activator relative to the weight of the nitrile polymer.
The amine polymer formed during the condensation reaction is conditioned by its exposure to water at any time during its formation, work-up and isolation, storage or use. The conditioning tends to be of partial benefit to use.
As set out supra, an embodiment of the amine polymer is the water-conditioned condensation product wherein the aminating agent is N,N-(di-n-alkyl)-1,omega-n-alkanediamine, N-(3-aminopropyl)morpholine or N-(3-aminopropyl)-piperidine. Another embodiment is the water-conditioned condensation product wherein the aminating agent is a mixture of N,N-(di-n-alkyl)-1,omega-n-alkanediamine and ethylenediamine.
A preferred embodiment of the amine polymer is the water-conditioned condensation product of polyacrylonitrile or a copolymer of acrylonitrile and a comonomer such as acrylic acid, ethyl acrylate, methyl methacrylate or acrylamide; sulfur; and N-N-dimethyl-1,3-propanediamine or N,N-dimethyl-1,2-ethylenediamine.
Another preferred embodiment of the amine polymer is the water-conditioned condensation product of polyacrylonitrile or a copolymer of acrylonitrile and acrylic acid, ethyl acrylate, methyl methacrylate or acrylamide; sulfur; and a mixture of N,N-dimethyl-1,3-propanediamine and ethylenediamine.
Especially preferred embodiments of the amine polymer are as follows:
the water-conditioned condensation product of polyacrylonitrile, 5 to 8 molar equivalents of N,N-dimethyl-1,3-propanediamine, and 6 to 10 weight percent sulfur;
the water-conditioned condensation product of polyacrylonitrile, 5 to 8 molar equivalents of N,N-dimethyl-1,2-ethylenediamine, and 6 to 10 weight percent sulfur; and
the water-conditioned condensation product of polyacrylonitrile, 5 to 8 molar equivalents of a mixture of about 45 to 60 mole percent N,N-dimethyl-1,3-propanediamine and about 55 to 40 mole percent ethylenediamine, and 4 to 10 weight percent sulfur.
The process of the invention consists of certain reaction conditions that substantially preserve the length of the hydrocarbon "backbone" of the amine polymer by minimizing its degradation during the reaction. This minimization is largely responsible for the superior dewaterant activity of the invention with respect to the prior art dewaterants.
The invention also includes a method to treat an aqueous system containing finely divided, suspended particulate material using an amine polymer of the present invention or its salt so that the suspended particles are dewatered. The method requires addition of the above described amine polymer or its salt to an aqueous suspension of finely divided, particulate material using about 0.1 to 5 weight percent of the amine polymer or its salt relative to the dry weight of the particulate material present.
In accordance with the invention, an amine polymer in synthesized by the condensation of a nitrile polymer, an aminating agent, and a sulfur activator. The first ingredient the nitrile polymer, forms the hydrocarbon backbone of the amine polymer and the variation of its molecular weight affects the dewaterant activity of the amine polymer. In general an amine polymer must be formed from a nitrile copolymer having approximately 50 thousand to about 3 million average molecular weight or from polyacrylonitrile having approximately 150 thousand to 5 million average molecular weight. It will have superior dewaterant activity compared to art recognized dewatering agents provided that a nitrile polymer whose average molecular weight lies within these ranges is used.
The aminating agent is the ingredient that will form the majority of the adherence sites appended to the amine polymer hydrocarbon backbone. In the course of the condensation of the nitrile polymer with the aminating agent, the sites are formed by nucleophilic attack of the primary amine group or groups of the agent upon one or more nitrile groups of the nitrile polymer. The N,N-disubstituted alkanediamine and related types of aminating agents will form tertiary amine moieties while the aminating agent composed of a mixture will form both tertiary amine moieties and heterocyclic rings.
Sulfur contained in the sulfur activator is incorporated into the amine polymer and in this respect the activator is a reactant. It also serves another more important function; it facilitates the amination reaction most likely by increasing the reaction rate at lower temperatures. This catalytic nature essentially prevents degradation, allows substantial preservation of the maximum chain length of the nitrile polymer starting material and promotes the reaction of a high proportion of nitrile groups.
The structure of the amine polymers of the present invention consists of a series of chemical moieties appended to the hydrocarbon backbone. It is believed that when the appropriate aminating agents are used, the corresponding appropriate moeities pictured infra will be present, R being N,N-(di-n-alkyl)aminoalkyl having 1 to 5 carbon atoms in each of the di-n-alkyl groups and 2 to 6 carbons in the alkyl group, 4-morpholinopropyl or 1-piperidinopropyl. In addition other moieities including those containing sulfur groups such as thioamide, polysulfide and mercaptan may also form part of the constitution of the amine polymer. ##STR1##
In accordance with the process used to synthesize the amine polymers of the present invention, certain reaction parameters should be observed in order to essentially prevent degradation, to substantially maintain the full length of the hydrocarbon backbone of the original nitrile polymer and obtain the maximum conversion of nitrile groups to adherence sites. This is accomplished by a short reaction time, use of a sulfur activator and moderate reaction temperatures. In a general reaction procedure the nitrile polymer, aminating agent and the sulfur activator are heated to a temperature of from 80° to no greater than 125° for about 10 minutes to no more than about five hours or until the reaction mixture is water soluble. In addition when using a higher average molecular weight nitrile polymer it is desirable to heat the nitrile polymer and aminating agent to the above temperature range and maintain them within that temperature range for a period of 15 to about 90 minutes before adding the sulfur activator. This preliminary heat treatment usually will provide a 10 to 30% increase in activity for the higher molecular weight amine polymers.
With regard to the superior dewatering activity of the amine polymers of the invention, it is essential that a sulfur activator be used in the condensation reaction. The data in Table I demonstrate this requirement. The polymers (preparations A, B, E, and F) formed from reaction of a nitrile polymer, aminating agent and water but without a sulfur activator have approximately five times less dewatering activity.
TABLE I ______________________________________ Comparison of amine polymers formed from different avg. Mw PAN nitrile polymers with similar polymers formed without use of a sulfur activator. PAN.sup.i dewater- Example or Mw (avg) DMPD.sup.iii ing preparation X10.sup.5 % SA.sup.ii PAN character.sup.iv activity ______________________________________ 1A 8.33 4 5 FB 1.24 2A 8.33 4 9 Salt 1.26 2B 17.7 4 5 Salt 0.74 2F 12.8 4 5 Salt 1.33 Prep. A 17.7 -- 4.2 FB 4.89 Prep. B 17.7 -- 4.2 Salt 5.76 Prep. E 17.7 -- 9.3 FB 5.00 Prep. F 17.7 -- 6 FB 5.94 ______________________________________ .sup.i Average molecular weight of polyacrylonitrile (PAN) .sup.ii Percent sulfur activator (SA) .sup.iii Ratio of N,Ndimethylpropanediamine (DMPD) to polyacrylonitrile .sup.iv Free base (FB) or hydrochloride salt .sup.v R value specific resistance in the pressure dewatering test (cf. Example 23), a lower number indicates higher activity.
The progress of the reaction can be determined by any method known in the art including NMR, IR, chromatographic techniques and the like. It is usually followed by monitoring the reaction material to determine its water solubility. When the reaction material is water soluble, the reaction is complete. With analysis by any method, the reaction is usually complete within ten minutes to no more than five hours.
Work-up of the reaction mixture and isolation of the amine polymer may be accomplished using any manner known to those familiar with the art. The excess aminating agent may be removed by any of the usual methods including evaporation, vacuum distillation and the like. The amine polymer character after such treatment is a free base.
The amine polymer may be conditioned by contact with water at any time during its formation, workup and isolation storage or use. The presence of water directly in the reaction mixture, use of water during workup, exposure of the amine polymer to a wet atmosphere, storage of the amine polymer in aqueous solution, or contact of the amine polymer with water during its use as a dewaterant or flocculant are all effective conditioning methods. In usual practice the crude amine polymer is conditioned during workup by dissolving it in water after excess aminating agent has been removed, filtering and removing the water. It is believed that exposure to water by any of these methods converts some but not all of the initially formed amidine moieties pictured supra to amide moieties and tends to partially facilitate water solubility of the amine polymer.
If desired, the free base amine polymer can be converted to its mineral acid, organic acid or quaternary ammonium salt by methods known to those familiar with the art. The mineral acids appropriate for the salt formation include hydrochloric, hydrobromic, hydroiodic, sulfonic, sulfurous, sulfuric and phosphoric acids. The organic acids appropriate for salt formation include acetic, oxalic, tartaric, citric, glycolic, propionic, butyric, isobutyric, benzoic, and tosic acids. The alkylating agents appropriate for the formation of the quaternary ammonium salts include methyl, ethyl, propyl and isopropyl iodides, bromides and chlorides as well as the corresponding sulfates.
To form a mineral acid or organic acid salt, a simple acid-base neutralization is conducted. The free base amine polymer is dissolved in a suitable solvent and neutralized with an amount of acid which is equivalent to or in excess of the number of equivalents of amine groups present. The salt then may be precipitated or may be otherwise removed from the solvent system. It may also be used directly as a flocculating or dewatering agent.
The quaternary ammonium salt formation is conducted in a manner similar to the neutralization method described above. The free base amine polymer is dissolved in a suitable solvent and then the alkylating agent is added. Reaction is allowed to continue until substantially complete and in some instances, moderate heating may be employed to promote the reaction. The quaternary salt prepared in this manner may be used as a dewatering or flocculating agent directly in the dissolved form or after isolation as a solid product.
The utility of the invention is demonstrated by the various tests described in Examples 20 to 23 including the collodial clay flocculation test, the silted river water flocculation test, and the sewage sludge pressure dewatering and vacuum dewatering tests.
The performance of the amine polymers of the invention as dewatering agents is superior to the performance of several art recognized dewatering agents. Examples of the amine polymer tested as dewaterants in the pressure test (Test 1) of Example 23 have a range of activities from 0.47 (highest) to 2.86 (lowest) with a median of 1.26. The art recognized agents tested have a range from 1.41 to 7.50 with a median of 5.00. Thus for these comparative tests, the amine polymers of the invention are approximately 5 times more active as a group than the art recognized agents.
Of the art recognized agents tested in the pressure dewatering test, the best is Preparation C, polyvinylimidazoline, whose activity lies within the lowest active portion of the pressure test activity range observed for the amine polymers. In the vacuum dewatering test however, Preparation C is only 2/3 as active as amine polymer 2D which has the lowest activity of the amine polymers tested in the vacuum dewatering test and has an activity within the low portion of the range observed for the pressure dewatering test. Thus these tests establish the superiority of the amine polymers of the invention over Preparation C and other art recognized agents with regard to dewatering activity.
The amine polymers sythesized using the mixture of N,N-(di-n-alkyl)-1,omega-n-alkanediamine and ethylenediamine have unexpected high activity as dewaterants. The data in Table 3, Example 23, show that an amine polymer made using a mixture of N,N-dimethyl-1,3-propanediamine and ethylenediamine exhibits about a 3 to 4 fold increase in dewatering activity over the amine polymers made using only an N,N-disubstituted alkanediamine, only an unsubstituted alkanediamine or a physical mixture of them. This extraordinary effect resulting from the use of a mixture of N,N-disubstituted and unsubstituted diamines as the aminating agent makes such amine polymers especially preferred embodiments of the invention.
Use of the amine polymers of the invention as dewaterants or flocculants in common sewage operations will accomplish treatment of waste such as organic compounds including humins, ulmins, and the like, clays, finely divided precipitates, heavy industrial waste such as mineral particulate, finely divided cellulose and vegetable waste, industrial chemicals of a particle nature and the like and silt and other natural material. It is the usual practice to add the flocculating or dewatering agent to the waste to cause the desired effect. The actual removal may be accomplished in any number of ways including pool settling, vacuum filtration, centrifugation or pressure filtration.
In accordance with the invention the amine polymer can flocculate or dewater wste in order to permit quick and efficient removal of the water from the waste solids. The amine polymer may be used in its free base or its salt form and may be added to the waste as a solid or preferably as a concentrate in water. It is usual practice to treat each portion of waste with the amine polymer. A practical procedure is addition of an appropriate amount of a concentrate of the amine polymer in water to the waste to be treated followed by mechanical manipulation of the treated waste to remove the solids. Other methods of addition include onstream, direct addition, batch addition and addition with other clarification and purification agents. These methods are known to those familiar with the art.
To dewater aqueous suspensions of finely divided, suspended particulate matter or waste solids the amine polymer is added to the aqueous suspension at about 0.1 to 5 weight percent relative to the dry weight of the particulate matter present. The optimum amount required for treatment of a particular aqueous system will depend upon the identity of the waste solids present. Those familiar with the art will be able to empirically determine the optimum amount required for tests performed on an aliquot of the actual waste. For example, precipitation of the waste solids from the aliquot using differing amounts of amine polymer will usually reveal which concentration produces clarified water. After introduction of the amine polymer, the treated particulate matter and water may be separated by siphoning, filtering, centrifuging or by using other common techniques.
The amine polymers of the present invention are useful for dewatering or flocculating aqueous suspensions or mixtures of organic and inorganic materials or suspensions made entirely of organic material. Examples of such aqueous suspensions include industrial waste from dairies, canneries, chemical manufacturing waste, distillery waste, fermentation waste, waste from paper manufacturing plants, waste from dyeing plants, sewage suspensions such as any type of sludge derived from a sewage treatment plant including digested sludge, activated sludge, raw or primary sludge or mixtures thereof. In addition to the organic material present, the aqueous suspensions may also contain detergents and polymeric materials which will hinder the precipitation process. Modified methods for treatment in view of these factors are known to those familiar with the art.
The following examples are illustrative of the embodiments of the invention and are no way meant to limit its scope.
All temperatures mentioned both supra and infra are in degrees Centigrade and if not specified in the Examples are ambient temperatures.
The average molecular weight of the nitrile polymer is a viscosity derived weight. It is determined by measuring the intrinsic viscosity of the nitrile polymer in dimethyl formamide at 30° and using that value in the formula:intrinsic viscosity=(2.09×104) (avg. Mw)0.75. The formula follows the method of T. Nonaka and H. Egawa, Nippon Kagaku Kaishi 9, 1771 (1974).
This procedure follows that of U.S. Pat. No. 3,647,769. A mixture of 5.306 g (0.10 mol) of polyacrylonitrile of avg. Mw 1.77×106, 1.48 g of water (0.08 mol), and 43.51 g (0.424 mol) of technical grade N,N-dimethyl-1,3-propanediamine was heated at 121° with stirring under nitrogen for 16 hrs. The excess amine was removed in vacuo and the gummy orange residue was diluted with water and stirred. The undissolved material was removed by centrifugation and the supernatant was filtered, and freeze-dried to yield 9.43 g of the above titled free base agent polymer.
Following the method for salt formation given infra (Example 1), 4.71 g of the free base agent polymer of Preparation A was converted to 5.44 g of the above titled hydrochloride salt.
This procedure follows that of U.S. Pat. No. 3,046,139. Polyvinylimidazoline was prepared by mixing 60.10 g, (1.00 moles) technical grade ethylenediamine with 10.60 (0.20 moles) polyacrylonitrile (PVCN) (avg. nw 833,000) and 0.424 gm (8% w/w of PVCN) of sulfur in a 250 ml, 3-neck round bottom equipped with N2, condenser and mechanical stirrer. This slurry was heated to 100° C. and held for 5 hrs. The solution was then cooled and the reaction residue precipitation by adding large excess of acetone (1800 ml). Then the solid yellow product was dissolved in water and freeze-dried to yield 13.6 gm of the above titled agent polyvinylimidazoline.
This agent is commercially available and was purchased from a chemical supply house.
This procedure follows that of U.S. Pat. No. 3,647,769. A mixture of 5.306 g (0.10 mol) of polyacrylonitrile of avg. Mw 1.77×106, 0.19 g (0.01 mol) of water and 95.36 g (0.93 mol) of technical grade N,N-dimethyl-1,3-propanediamine was heated with stirring under nitrogen at 125° for 17 hrs. After cooling to room temperature the clear, red solution was diluted with methanol and water and freeze-dried giving 9.70 g. of the above titled free base agent polymer.
This procedure follows that of U.S. Pat. No. 3,647,769. A mixture of 5.30 g (0.10 mol) of polyacrylonitrile of avg. Mw. 1.77×106, 0.36 g (0.02 mol) of water, and 60.87 g (0.60 mol) of technical grade N,N-dimethyl-1,3-diaminopropane was heated with stirring under nitrogen for 17 hrs. The excess amine was removed from the red solution in vacuo and the organic residue was dissolved in water, filtered, and freeze-dried to yield 10.36 g of the above titled free base agent polymer.
A 1% w/w aqueous solution was prepared containing 0.5% w/w of the compound of Example 15A (DMPD aminated PVCN) and 0.5% w/w of the compound of Example 15I (EDA aminated PVCN). It was used for the comparative study of Example 23.
A 1% w/w aqueous solution was prepared containing 0.5% w/w of the compound of Preparation C (EDA amination of PVCN) and 0.5% w/w of the compound of Preparation A (DMPD amination of PVCN). It was used for the comparative study of Example 23.
A mixture of 40.87 g (0.40 mol) of technical grade N,N-dimethyl-1,3-propanediamine (DMPD) and 5.306 g (0.10 mol of monomer units) of polyacrylonitrile (PAN) (avg. Mw 8.33×105) was heated at 110° with stirring under nitrogen for 2 hr. A solution of 0.212 g of sulfur as the sulfur activator (4 wt % based on polymer) in 10.18 g (0.10 mol) of DMPD was added and heating was continued until complete dissolution of the polymer resulted (3 hours). The extent of amination was monitored by removing aliquots periodically and diluting them with water. If reaction was complete, a clear red solution resulted. After this determination demonostrated complete reaction, the excess amine was recovered by vacuum distillation. Water was added to the dark, semi-solid product giving a deep red solution. The small amount of insoluble material was removed by filtration. The clarified solution was freeze-dried to yield 10.42 g of the above titled free base amine polymer 1A as a tan, fluffy, water-soluble solid. The characterizing data for (1A) are given in Table 3, infra.
The 10.42 g. the free base amine polymer was dissolved in 400 ml. of methanol containing 10 g. of anhydrous hydrogen chloride. The deep red solution was poured into 2400 ml. of rapidly stirring acetone which precipitated the hydrochloride as an orange granular solid.
It was collected by filtration, washed thoroughly with acetone, and vacuum-dried to give 12.78 g of above titled amine polymer hydrochloride salt (1B). The characterizing data for (1B) are given in Table 3 infra.
By employing the amounts of starting materials and procedures given in Example 1 and by substituting PAN's of varying avg molecular weights, different amounts of technical grade DMPD and different types or amounts of sulfur activator, the following amine polymers were prepared.
______________________________________ i ii iii iv v Ex. No. yield m.wt. DMPD SA Rx time ______________________________________ 2A 10.1 8.33 91.9 g * 2.0 2B 13.3 17.7 * * 2.5 2C 14.7 12.8 * 0.106 g S 2.6 (2 wt. %) 2D 14.6 12.8 * 0.202 g thio- 3.1 acetic acid (1.5 wt %) 2E 14.6 12.8 * 0.126 g CS.sub.2 3.3 (2 wt. %) 2F 15.8 12.8 * * * 2G 11.9 12.8 * 0.414 g S 2.5 (8 wt. %) 2H 13.2 17.7 102.2 g * 2.0+ 2I FB 16.0 * * 1.5 2J FB 16.0 * * 3.5 2K 13.45 8.46 * * * ______________________________________ The characterizing data for amines polymers 2A through 2K are given in Table 3 infra. * Value is the same as that of Example 1. + Prereaction heat treatment at 90°-120° for 71/2hr. i Yield of HCL Salt (in g.) ii Avg. Mw of PAN used (X10.sup.5) iii Amt. of DMPD used iv Type and amt. of SA v Reaction time after heat treat (hr.)
To 5.30 g (3) (0.10 mol of monomer units) of polyacrylonitrile (avg Mw 1.77×106) was added 8.00 g (0.08 mol) of technical grade N,N-dimethyl-1,3-propanediamine and the mixture was heated at 110° for 2 hr. A solution of 0.212 g (4 wt %) of sulfur as the sulfur activator in 2.22 g (0.022 mol) of DMPD was added and heating at 110° was continued for 4 hr. After cooling, water was added directly to the reaction and the above titled free base amine polymer (3) was isolated by filtration of the aqueous solution followed by freeze drying to remove the water. The characterizing data are given in Table 3, infra.
A mixture of 57.69 g (0.40 mol) of technical grade N-(3-aminopropyl)-morpholine (APM) and 5.306 g (0.10 mol of monomer units) of polyacrylonitrile (avg. Mw 1.6×106) was heated at 110° with stirring under nitrogen for 2 hr. A solution of 0.212 g of sulfur as the sulfur activator (4 wt.% based on nitrile polymer) in 14.43 g (0.10 mol) of wet APM was added and heating at 110° was continued for 4 hrs. Excess APM was recovered by vacuum distillation. Water was added to the residue, the mixture was filtered and 10.08 g of the above titled free base amine polymer (4) was isolated by freeze drying. The characterizing data are given in Table 3 infra.
A mixture of 35.20 g (0.40 mol) of technical grade N,N-dimethyl-1,2-ethylenediamine (DMED) and 5.306 g (0.10 mol monomer units) of polyacrylonitrile (avg. Mw 1.6×106) was heated at 110° with stirring under nitrogen for 2 hrs. A solution of 0.424 g of sulfur as the sulfur activator (8 wt.% based on nitrile polymer) in 8.80 g (0.10 mol) of DMED was added and heating was continued for 2 hrs. Excess DMED was recovered by vacuum distillation. Water was added to the residue and the mixture was filtered and freeze dried to yield 11.22 g of the free base amine polymer as an orange solid. Conversion to the hydrochloride salt following the procedure of Example 1 gave 14.16 g of the above titled amine polymer hydrochloride salt (5). The characterizing data for (5) are given in Table 3 infra.
A mixture of 51.09 g (0.50 mol) of technical grade N,N-dimethyl-1,3-propanediamine and 6.25 g of a copolymer of acrylonitrile and ethyl acrylate at a molar ratio of 4 to 1 and having an avg. Mw of 1.2×106 was heated at 110° stirring under nitrogen for 2 hrs. A 0.59 g portion of carbon disulfide as the sulfur activator (8 wt. % based on nitrile polymer) was added dropwise and heating was continued for 1 hr. Unreacted DMPD was recovered by vacuum distillation. Water was added to the residue, the yellow solution was filtered, and 10.15 g of the free base amine polymer was isolated by freeze drying. The above titled amine polymer hydrochloride salt (6) was prepared following the procedure of Example 2, yield 11.47 g. The characterizing data for (6) are given in Table 3 infra.
By employing the procedure of Example 6 and varying the amount of sulfur activator as shown below, the following amine polymer hydrochloride salts 7A through 7C were made.
______________________________________ Hydrochloride amount of carbon disulfide Salt Number Yield used as the sulfur activator ______________________________________ 7A 13.93 g 1.24 g 7B 15.98 g 2.47 g 7C 18.17 g 4.95 g ______________________________________
The characterizing data for amine polymer salts 7A thorugh 7C are given in Table 3, infra.
A mixture of 40.87 g (0.10 mol) of technical grade N,N-dimethyl-1,3-propanediamine and 5.80 g of a copolymer of acrylonitrile and methyl methacrylate at a ratio molar of 89.5 to 10.5 and having an avg. Mw of 1.2×105 was heated at 110° with stirring under nitrogen for 2 hrs. A solution of 0.232 g of sulfur as the sulfur activator in 10.18 g (0.10 mol) of DMDP was added and heating at 110° was continued for 1 hr. The work up, isolation and salt formation method of Example 1 was employed to give 12.65 g of the free base amine polymer which yielded 15.41 g of the above titled amine polymer hydrochloride salt (8). The characterizing data are given in Table 3 infra.
A mixture of 40.87 g (0.40 mol) of technical grade N,N-dimethyl-1,3-diaminopropane and 5.50 g of a copolymer of acrylonitrile and acrylic acid at a molar ratio of 9 to 1 was heated at 110° with stirring under nitrogen for 1 hr. A solution of 0.44 g of sulfur as the sulfur activator in 10.18 g (0.10 mol) of DMPD was added and heating at 110° was continued for 1 hr. The workup, isolation and salt formation method of Example 1 was employed to give 11.37 g of the free base amine polymer which yielded 14.57 g of the above titled amine polymer salt (9). The characterizing data for (9) are given in Table 3, infra.
A mixture of 5.49 g of a copolymer of acrylonitrile and acrylamide at a molar ratio of 9 to 1 and having an avg. Mw of 8.4×105 and 40.87 g (0.40 mol) of technical grade N,N-dimethyl-1,3-propanediamine was heated at 110° with stirring under nitrogen for 1 hr. A solution of 0.44 g of sulfur as the sulfur activator in 10.18 g (0.10 mol) of DMPD was added and heating at 110° was continued for 1 hr. The workup, isolation and salt formation method of Example 1 was employed to give 11.77 g of the free base amine polymer which yielded 14.11 g of the above titled amine polymer hydrochloride salt (1). The characterizing data for (10) are given in Table 3, infra.
A mixture of 51.09 (0.50 mol) of technical grade N,N-dimethyl-1,3-propanediamine (DMPD) and 6.25 g of a copolymer of acrylonitrile and ethyl acrylate at a molar ratio of 4:1 and having an avg. Mw of 1.2×106 was heated at 110° with stirring under nitrogen for 2 hrs. A 1.44 g portion of mercaptoacetic acid as the sulfur activator was added dropwise and heating was continued for 3 hrs. Unreacted DMPD was recovered by vacuum distillation and 400 ml of methanol containing 10 g of anhydrous hydrogen chloride was added to the cooled residue. The yellow solution was filtered and poured slowly into 4500 ml of rapidly stirring acetone to precipitate the amine polymer hydrochloride salt. The yellow salt was collected by filtration, washed thoroughly with acetone, and vacuum-dried to yield 9.77 of the above titled amine polymer hydrochloride salt (11). The characterizing data for 11 are given in Table 3 infra.
A mixture of 51.09 g (0.50 mol) of technical grade N,N-dimethyl-1,3-propanediamine and 6.25 g of a copolymer of acrylonitrile and ethyl acrylate at a molar ratio of 4:1 and having an avg. Mw of 1.2×106 was heated a 110° with stirring under nitrogen for 2 hrs. A 1.72 g portion of thiophenol as the sulfur activator was added dropwise and heating at 110° was continued for 5 hrs. Unreacted DMPD was recovered by vacuum distillation and 400 ml of methanol containing 10 g of anhydrous hydrogen chloride was added to the cooled residue. The yellow solution was filtered and poured slowly into 4500 ml. of rapidly stirring acetone to precipitate the hydrochloride salt. The yellow salt was collected by filtration, washed thoroughly with acetone and vacuum-dried to yield 9.69 of the above titled amine polymer hydrochloride salt (12). The characterizing data for (12) are given in Table 3 infra.
To a solution of 0.212 g of sulfur in 102.18 (1.0 m.) of technical grade N,N-dimethyl-1,3-diaminopropane was added 5.306 g (0.1 m of monomer units) of polyacrylonitrile of avg. molecular weight 1.77×106. The mixture was heated at 110° with stirring under nitrogen for 3 hours. The free-base amine polymer was isolated by dilution of the reaction with water followed by freeze drying. It was converted to the above titled hydrochloride salt as described in Example 1 to yield 11.23 g.
A solution of 102.18 g (1.0 mol) of technical grade N,N-dimethyl-1,3-propanediamine 5.306 g (0.10 mol of monomer units) of polyacrylonitrile of avg. molecular weight 8.46×105 and 0.212 g of sulfur (4 wt % based on polymer) was heated at 110° for 3 hours. The free base was isolation by dilution of the reaction with water followed by freeze-drying. It was converted to the above titled hydrochloride salt as described in Example 1 to yield 13.21 g.
Polyacrylonitrile (PVCN, avg. molecular weight 1.51×105) (30° C.) (0.10 mole of monomer units, 5.31 g) was slurried in the diamine (s) (0.70 mole total) containing 3% w/w water (based on diamine(s) in a 3-neck, 300 ml round bottom equipped with mechanical stirrer, modified Claissen distillation head and N2 inlet. The white, fluid slurry was immersed in a 110° C. oil bath and held there for 2 hrs. After the heat treatment, a solution of sulfur (8 wt% of PVCN, 0.424 gm) in the diamine(s) (0.10 mole total) was added to the reactor. The diamines N,N dimethyl-1,3-propanediamine (DMPD) and ethylene diamine (EDA) were used in varying mole ratios as shown in Table A. The products were all isolated after the cessation of gas evolution (mostly ammonia) and the observance of water solubility of the product. The exception was 15B (0.70/0.10 mole ratio DMPD/EDA) which never became completely water soluble, although a small yield (ca 15%) of water soluble product was isolated.
TABLE A ______________________________________ Moles Moles Rxn Time Wt. of Insol. Example DMPD EDA 110° C. Prod (g) Material ______________________________________ 15A 0.80 0.00 64 min. 12,00 none 15B 0.70 0.10 200 min 1.87 major product 15C 0.60 0.20 36 min. 7.98 heavy in- soluble mass 15D 0.50 0.30 25 min. 9.71 moderate 15E 0.40 0.40 23 min. 13.65 moderate 15F 0.30 0.50 17 min. 13.75 moderate 15G 0.20 0.60 17 min. 11.65 moderate 15H 0.10 0.70 34 min. 11.97 moderate 15I 0.00 0.80 33 min. 14.51 moderate ______________________________________
The excess diamines were removed by vacuum distillation (ca. 1-2 mm Hg) at 110° C. over 30-60 min. The solid yellow-red to light yellow products were dissolved in water (insoluble material removed via centrifugation) and the clear solutions freeze-dried to give the indicated yield of the above titled amine polymer. The characterizing data are given in Table 3 infra.
A slurry of 18.03 gm (0.30 mole) ethylenediamine, 51.10 gm (0.50 mole) N,N-dimethyl-1,3-propanediamine, 2.17 gm (0.12 mole) water, 5.31 gm polyacrylonitrile (150,000 molecular weight) and 0.42 gm (8% w/w of PVCN) sulfur. The green-yellow slurry was heated to 90° under nitrogen for 23 min. at which point ammonia gas began to slowly evolve. After an additional 25 min. at 90° C., during which ammonia vigorously evolved and the product turned to a dark red/brown, water soluble solution, the excess amine was removed (90°, 5-8 mm Hg). The yellow-brown residue was dissolved in water and isolated by freeze-drying to give 11.75 g of the above titled amine polymer. The characterizing data are given in Table 3 infra.
Suspension-polymerized, polyacrylonitrile (avg. molecular weight 1.8×106 5.21 g of mole of monomer units) was slurried in the diamine(s) (0.70 mole total) containing 3% w/w water (based on diamine). The white fluid slurry was immersed in a 110° C. oil bath and held there under nitrogen for 2 hrs. After this heat treatment a solution of sulphur (8% w/w of PVCN, 0.424 gm) in the diamine(s) (0.10 mole total) was added to the reactor.
The diamines DMPD and EDA were used singly and in an equimolar mixture. The DMPD and DMPD/EPA reactions became rubbery during the amination and required much longer reaction times than EDA to reach water solubility. Removal of excess diamine and product isolation was the same as Example 15 and yielded the above titled amine polymers (17A, Bond C). The characterizing data are listed on Table 3 infra.
TABLE 2 ______________________________________ Moles Moles Rxn Time Wt. Insol. Example DMPD EDA 110° C. Prod (g) Material ______________________________________ 17A 0.80 0.00 96 min. 11.4 gm none 17B 0.00 0.80 25 min. 12.7 gm none 17C 0.40 0.40 240 min. 7.7 gm mod. ______________________________________
The same procedure described in Example 15 was used to aminate a copolymer of acrylonitrile-ethyl acrylate which contained 25% w/w acrylonitrile ( [n]=1.07 in DMF at 30° C.). The 5.31 g portion of copolymer, used was soluble in the 0.7 mole total portion of the mixed diamine system 50 mole percent DMPD and 50 mole percent EDA. A 42 minute reaction at 110° C. yielded a water soluble product. After the excess diamines were removed by distillation, the product was dissolved in water and a small amount of insoluble material removed. The hazy aqueous solution was freeze-dried to yield 8.49 g of the above titled amine polymer 18. The characterizing data are listed on Table 3 infra.
Following the procedure described in Example 15, a copolymer of acrylonitrile-ethyl acrylate which contained 75% w/w acrylonitrile ( [n]=2.16 in DMF at 30° C.) was aminated. The amounts used were 5.31 g copolymer and 0.7 mole of a 50 mole percent DMPD, 50 mole percent EDA system. After the 2 hr heat treatment, the sulphur activator was added and after an additional 45 min. at 110° C., gas evolution has ceased and the product was water soluble. After removal of excess diamines, and addition of water a small amount of insoluble material was removed. The clear yellow solution was freeze-dried to yield 10.93 gm of the above titled amine polymer 19. The characterizing data are listed on Table 3 infra.
TABLE 3 __________________________________________________________________________ Characterizing Data of the polyelectrolyte compositions of Examples 1 through 14 IR Spectrum Microanalysis Data in % U.V. Spectrum Characteristic peaks Amine Polymer Form C H N S Cl Lambda max in nm in cm.sup.-1 __________________________________________________________________________ 1A F.B. 57.80 9.11 19.22 1.16 -- -- 1640,1540,1445 1B HCl salt 41.97 8.11 14.40 0.82 19.54 253,321,389 1625,1530,1445 2A HCl salt 40.26 7.76 13.14 0.85 20.21 251,318,389 1630,1540,1450 2B HCl salt 44.58 7.86 14.32 0.81 20.20 249,314,389 1645,1545,1460 2C HCl salt 41.10 8.10 13.58 0.56 19.59 248,312,387 1645,1545,1452 2D HCl salt 43.14 7.73 14.11 0.46 21.48 251,315,386 1640,1535,1460 2E HCl salt 42.73 7.29 14.25 0.42 19.47 251,315,385 1645,1545,1465 2F HCl salt 42.25 8.05 14.69 1.94 19.83 -- -- 2G HCl salt 43.33 7.50 14.05 1.94 20.41 252,320,390 1645,1545,1455 2H HCl salt 40.87 7.18 13.29 0.90 19.50 250,320,388 1650,1550,1470 2I F.B. 54.42 8.58 17.20 1.40 -- 250,313,380 1640,1540,1445 2J F.B. 56.83 8.76 18.83 1.43 -- 254,320,390 1660,1530,1460 2K HCl salt 43.33 7.45 14.38 0.73 24.89 249,318,388 1650,1550,1460 3 F.B. 57.72 9.10 18.12 2.83 -- -- 1640,1550,1450 4 F.B. 56.78 8.10 15.09 1.25 -- 253,320,390 1640,1530,1450 5 HCl salt 40.55 7.48 14.55 1.56 19.85 245,310,389 1650,1540,1450 6 HCl salt 42.92 7.52 12.94 1.48 18.98 253,315,388 1660,1540,1470 7A HCl salt 44.29 7.86 14.34 1.79 19.13 255,316,387 1640,1540,1460 7B HCl salt 42.74 7.77 13.47 2.84 18.16 262 1650,1540,1460 7C HCl salt 40.86 8.54 13.27 4.88 18.97 259,386 1640,1540,1460 8 HCl salt 44.03 7.63 13.94 1.14 20.12 252,318,388 1640,1540,1460 9 HCl salt 43.11 7.74 13.97 1.98 20.33 252,315,389 -- 10 HCl salt 42.89 7.19 13.64 1.82 17.35 260,322,389 -- 11 HCl salt 46.81 8.14 14.48 0.27 19.01 266,316,388 -- 12 HCl salt 45.17 7.78 14.25 1.29 17.88 268,321,390 -- 15A F.B. 54.53 9.06 17.94 2.39 253,317,388 1640,1545,1450 15B F.B. 47.43 7.83 17.57 5.56 226,305,380 1640,1600,1560,1450 15C F.B. 52.14 8.35 20.79 2.49 309,386,449 1640,1600,1440,1380 15D F.B. 50.62 8.46 21.54 1.98 310,383,448 1640,1600,1460,1380 15E F.B. 50.61 8.77 22.29 1.63 309,333,373 1600,1570,1460,1280 15F F.B. 50.51 9.02 22.07 1.50 -- 1640,1590,1460,1380 15G F.B. 51.28 8.35 19.66 1.60 -- 1580,1470,1380 15H F.B. 49.37 8.41 24.19 2.00 -- 1600,1480,1380 15I F.B. 49.63 8.40 25.81 1.19 228,303 1610,1480,1290 16 F.B. 48.09 8.74 20.00 2.71 -- 1700,1640,1600,1460,1290 17A F.B. 49.89 8.81 15.88 2.33 -- 1640,1540,1440,1380 17B F.B. 50.09 8.71 23.77 1.47 -- 1600,1490,1380 17C F.B. 47.94 8.35 20.41 2.47 308,372 1600,1450 18 F.B. 49.56 7.85 14.30 3.09 -- 1720,1660,1630,1560 19 F.B. 41.81 7.93 19.05 2.48 -- 1600,1450,1280 __________________________________________________________________________
Six Beakers containing 800 g of 2500 ppm of suspended kaolin clay (hydride "R") were placed in a Phipps and Bird gang stirrer and agitated at 100 rpm. Aqueous solutions (8 ml) at six different concentrations of the representative amine polymer or known flocculation agent to be tested were added to the six beakers. Stirring at 100 rpm was continued for 5 min. followed by a 10 min. period of stirring at 30 rpm. Settling without stirring for 3 min. allowed sedimentation of the flocculated clay. After removing the supernatant liquid from each beaker, its turbidity was measured using a Hach Turbidimeter apparatus according to the method of Vesilind (see reference, Example 23). The results obtained for the amine polymers of Examples 2A and 2B and for the art recognized flocculation agent, Preparation C are listed infra.
______________________________________ Example or Preparation Turbidity Readings (NTU) vs. Concentration (ppm) tested 0.25 0.50 1.0 2.0 4.0 8.0 ______________________________________ Example 2A 1300 210 69 29 71 300 Example 2B 1400 480 93 20 23 140 Prep. C 2950 1200 645 105 27 105 ______________________________________ Turbidity of blank (no polymer) 2800 NTU
The flocculation test of Example 20 was repeated using 100 ppm suspended kaolin clay. Prior to adding the amine polymer or known flocculation agent to be tested, 12 ppm of bentonite clay was added as a coagulation aid. The results obtained for the amine polymers of Examples 2A, 2B, 2G, 15E and 17C and for the art recognized flocculation agents, Preparations C and D are listed infra.
______________________________________ Example or Turbidity Readings (NTU) Preparation vs. Concentration (ppm) Tested 0.3 0.6 0.9 1.2 1.5 ______________________________________ Example 2A 54 12 17 42 62 Example 2B 110 110 26 12 17 Example 2G 105 14 23 14 110 Example 15E 110 42 16 12 62 Example 17C 110 110 22 15 8 Prep. C 105 18 10 14 22 Prep. D 110 110 110 110 110 ______________________________________ Turbidity at blank (no polymer) 110 NTU?
The flocculation test of Example 20 was repeated with water samples from the Missouri and Monogahela Rivers to demonstrate flocculation of river water silt. The results obtained for the amine polymer of Example 2A and for the art recognized flocculation agent, Preparation C are listed infra.
______________________________________ Missouri River Turbidity Readings (NTU) Preparation or vs Concentration (ppm) Example 0.1 0.2 0.3 0.4 0.5 ______________________________________ Example 2A 3.5 2.9 2.5 2.6 4.2 Prep. C 8.0 5.3 3.2 2.6 2.8 ______________________________________ Turbidity of blank (no polymer) 19 NTU
Monogahela River Example 2A 3.2 2.2 2.6 1.8 2.0 Prep. C. 8.4 5.6 3.7 3.5 3.5 ______________________________________ Turbidity of blank (no polymer) 15 NTU
A 100 g portion anerobically digested municipal sewage test sludge was weighed into a beaker. The amount of amine polymer or art recognized dewatering agent to be tested was calculated as 1.5% of total sludge solids and was added to the sludge. The mixture was stirred for 60 sec. and poured into a pressure filter apparatus containing a 0.22 micron pore filter. The pressure was adjusted to 10 psi with compressed air. A timer was started and the volume of filtrate collected as a function of time was recorded. The specific resistance in m/kg. was computed as described by P.A. Vesilind, in "Treatment and Disposal of Wastewater Sludges", Ann Arbor Science Publisher, Inc., Ann Arbor, Mich. 1974. The results using this test are listed infra. The lower the specific resistance the better the dewatering capacity of the amine polymer or art recognized dewatering agent.
A Buchner funnel vacuum apparatus was employed to measure dewatering activity. Anaerobically digested municipal sewage test sludge was treated with an amount of amine polymer or art recognized dewatering agent calculated to be 1.5% by weight of the total sludge solids as described above. The treated sludge was poured into a Buchner funnel containing a #2 "Whatman" filter paper. A vacuum measuring 12-13 cm. Hg was applied and a timer was started. The volume of filtrate collected as a function of time was recorded. At the end of the filtration the weight of the total solids of the sludge cake was determined. The yield value in lbs/ft2 /hr was calculated using the method of Vesilind, see citation supra. The results obtained using this test are listed infra. The higher the yield value the better the dewatering capacity of the art recognized dewatering agent or amine polymer.
A vacuum test using a Buchner funnel was also used to determine the specific resistance of several amine polymers synthesized using a mixture of diamine as the aminating agent.
A 100 g portion of the anerobically digested municipal sewage sludge was syringed into a beaker and treated with about 2% dose of amine polymer as measured in Test 1. After 60 sec. of stirring (spatula), the solidified sludge was filtered on a Buchner funnel (Whatman #2 paper) using a vacuum measuring 12-13 inches of Hg. A log of filtrate volume (ca. every 10 cc) as a function of time was recorded. Also the filtrate volume after 60 sec. was recorded. When the sludge was completely dewatered (vacuum break), the weight of the total solids was obtained for the sludge cake after drying in a microwave oven. Cumulative seconds per ml of filtrate was plotted at each volume of filtrate recorded and the slope calculated at a point usually between 50 and 80 ml of filtrate. The specific resistance was calculated using the method of Vesilund, see citation supra. The results using this test are listed infra. The lower the specific resistance, the better the dewatering capacity of the test substance.
In general the measurement of dewatering capacity of an example of an amine polymer varies with the heterogenous nature of the sewage sludge tested. Some sludges will give higher and others will give lower values. Thus an overall qualitative comparison with respect to a standard or ranking relative to a standard irrespective of sludge identity and a quantitative comparison using a single sample of sewage sludge, are accurate but direct comparisons of tests run on different sludges, for example Tests 1 and 3, are not.
______________________________________ Results of Test 1 and Test 2 Example or Test 1 - Pressure Test Test 2 - Vacuum Test Preparation Specific Resistance Yield Value Tested (X10.sup.12 m/kg) (lbs/ft.sup.2 /hr) ______________________________________ 1A 1.25 -- 1B 1.24 -- 2A 0.26 -- 2B 0.74 1.0 2C 2.01 -- 2D 1.99 0.93 2E 1.48 -- 2F 1.33 -- 2G 0.47 1.14 2H 1.12 -- 2I 1.72 -- 2J 1.44 2K 2.58 -- 5 -- 1.96 6 0.47 1.44 7A 0.67 1.23 7B 0.76 1.09 9 1.07 1.27 10 0.83 -- 13 1.43 -- 14 2.86 -- Prep. A 4.89 -- Prep. B 5.16 -- Prep. C 1.41 0.67 Prep. D 7.50 -- Prep. E 5.00 -- Prep. F 5.94 -- ______________________________________ Results of Test 3 Example or Specific % Preparation Resistance × 10.sup.12.spsp.a Dosage.sup.b Sludge ______________________________________ 13 8.45 1.75 A 15A 8.45 2.0 A 15C 12.86 4.0 A 15D 3.85 2.25 A 15E 5.14 1.50 A 15F 4.59 2.0 A 15G 6.06 1.75 A 15H 7.71 2.0 A 15I 8.08 2.25 A Prep C 40.0 2.0 A Comparison of Physical Mixtures and the Amine Polymer using 2 diamines 15A 6.34 2.0 B 15I 6.82 2.0 B 15E 2.01 2.25 B Prep G 6.82 2.0 B Prep C 15.7 2.0 B Prep A 15.7 2.0 B Prep H 20.46 2.0 B Amine Polymer Formed Using High MW Nitrile Polymer 17A 6.45 2.0 C 17B 5.53 2.25 C 17C 1.58 2.0 C Prep C 13.2 1.75 C 13 3.55 2.50 C Copolymers 19 2.32 2.25 D 15I 2.44 2.5 D Prep C 18.8 2.0 D 13 5.01 2.0 D ______________________________________ .sup.b data at optimum dosage Blank (no polymer) 127
Claims (4)
1. A water-soluble amine polymer comprising: a water-conditioned condensation product of a nitrile polymer with from 1 to 20 molar equivalents of an aminating agent per molar equivalent of nitrile groups in the nitrile polymer, and from at least about 1 weight percent of a sulfur activator which is measured by the proportion of contained sulfur present in the activator relative to the weight of the nitrile polymer, wherein,
the nitrile polymer is selected from polyacrylonitrile having an average molecular weight within a range of from about 150 thousand to about 5 million or a copolymer having an average molecular weight within a range of from about 50 thousand to about 3 million which is composed of at least about 30 mole percent acrylonitrile monomer with the remainder being an ethylenically unsaturated comonomer selected from acrylic acid, alkyl acrylate, methacrylic acid, alkyl methacrylate, methacrylonitrile, acrylamide, N,N-dialkylacrylamide, methacrylamide, N,N-dialkylmethacrylamide, alkyl vinyl ketone, styrene, and alkyl crotonate, each alkyl substituent being from one to four carbon atoms in length,
the aminating agent is a mixture of about 30 to about 70 mole percent N,N-(di-n-alkyl)-1,omega-n-alkanediamine and about 70 to about 30 mole percent ethylenediamine, each alkyl group being 1 to 5 carbons in length and the n-alkane group being 2 to 6 carbons in length, and
the sulfur activator is selected from sulfur, hydrogen sulfide, carbon disulfide, mercaptoacetic acid, thoacetic acid or thioacetamide.
2. A mineral acid, organic acid or quaternary ammonium salt of an amine polymer of claim 1.
3. An amine polymer of claim 1 wherein:
the nitrile polymer is polyacrylonitrile or a copolymer of acrylonitrile and acrylic acid, ethyl acrylate, methyl methacrylate or acrylamide; and
the aminating agent is a mixture of N,N-dimethyl-1,3-propanediamine and ethylenediamine.
4. An amine polymer of claim 1 formed from polyacrylonitrile, 5 to 8 molar equivalents of a mixture of about 45 to 60 mole percent N,N-dimethyl-1,3-propanediamine and about 55 to 40 mole percent ethylenediamine, and 4 to 10 weight percent sulfur.
Priority Applications (20)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/965,770 US4254250A (en) | 1978-12-04 | 1978-12-04 | Amine polymers having dewatering activity |
PL22012278A PL220122A1 (en) | 1978-12-04 | 1978-12-04 | |
DK470279A DK470279A (en) | 1978-12-04 | 1979-11-06 | AMINY POLYMERS WITH DRAWING EFFECT PROCEDURES FOR PREPARING IT AND PROCEDURES FOR TREATING A WATER SYSTEM THEREOF |
GB7941188A GB2038841B (en) | 1978-12-04 | 1979-11-29 | Amine polymers having dewatering activity |
SE7909914A SE446090B (en) | 1978-12-04 | 1979-11-30 | SETTING TO TREAT A WATER-CONTAINING SYSTEM CONTAINING FINE-CORRECT SUSPENDED MATERIAL AND WATER-SOLUBLE AMINE POLYMER FOR USE THEREOF |
IE2311/79A IE49221B1 (en) | 1978-12-04 | 1979-12-03 | Amine polymers having dewatering activity |
ZA00796550A ZA796550B (en) | 1978-12-04 | 1979-12-03 | Amine polymers having dewatering activity |
AU53397/79A AU5339779A (en) | 1978-12-04 | 1979-12-03 | Diamine-acrylonitrile graft |
BE0/198386A BE880386A (en) | 1978-12-04 | 1979-12-03 | SOFT AMINO POLYMERS OF DEHYDRATING ACTIVITY AND THEIR APPLICATIONS FOR DEHYDRATION OF PARTICLE SUSPENSIONS IN WATER |
CA000341111A CA1135446A (en) | 1978-12-04 | 1979-12-03 | Amine polymers having dewatering activity |
JP15671179A JPS5592710A (en) | 1978-12-04 | 1979-12-03 | Amine polymer having dehydration activity |
NLAANVRAGE7908718,A NL179652C (en) | 1978-12-04 | 1979-12-03 | WATER-SOLUBLE AMINE POLYMER WITH DEWATERING ACTIVITY AND METHOD FOR TREATING A WATERY SYSTEM CONTAINING SUSPENDED MATERIAL. |
IT27792/79A IT1126480B (en) | 1978-12-04 | 1979-12-03 | AMINE POLYMERS HAVING DEHYDRATING ACTIVITY |
CH1072479A CH643568A5 (en) | 1978-12-04 | 1979-12-03 | SOFT AMINO POLYMERS OF DEHYDRATING ACTIVITY AND THEIR APPLICATIONS FOR DEHYDRATION OF PARTICLE SUSPENSIONS IN WATER. |
LU81945A LU81945A1 (en) | 1978-12-04 | 1979-12-03 | SOFT AMINO POLYMERS OF DEHYDRATING ACTIVITY AND THEIR APPLICATIONS FOR DEHYDRATION OF PARTICLE SUSPENSIONS IN WATER |
FR7929626A FR2443472B1 (en) | 1978-12-04 | 1979-12-03 | SOFT AMINO POLYMERS OF DEHYDRATING ACTIVITY AND THEIR APPLICATIONS FOR DEHYDRATION OF PARTICLE SUSPENSIONS IN WATER |
MX798516U MX6750E (en) | 1978-12-04 | 1979-12-03 | PROCEDURE FOR THE PREPARATION OF A POLYAMINE FROM A NITRILE POLYMER |
BR7907886A BR7907886A (en) | 1978-12-04 | 1979-12-04 | PROCESS FOR PREPARING A CONDENSATION PRODUCT, CONDITIONED WITH WATER, AND PROCESS FOR TREATING A QUOSO SYSTEM CONTAINING PARTICULATE MATERIAL, SUSPENDED, FINALLY DIVIDED, APPLYING THAT CONDENSATION PRODUCT |
ES486665A ES8203401A1 (en) | 1978-12-04 | 1979-12-04 | Amine polymers having dewatering activity |
DE2948795A DE2948795C2 (en) | 1978-12-04 | 1979-12-04 | Water-soluble amine polymers and their salts with dehydrating activity |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/965,770 US4254250A (en) | 1978-12-04 | 1978-12-04 | Amine polymers having dewatering activity |
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US4254250A true US4254250A (en) | 1981-03-03 |
Family
ID=25510469
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US05/965,770 Expired - Lifetime US4254250A (en) | 1978-12-04 | 1978-12-04 | Amine polymers having dewatering activity |
Country Status (20)
Country | Link |
---|---|
US (1) | US4254250A (en) |
JP (1) | JPS5592710A (en) |
AU (1) | AU5339779A (en) |
BE (1) | BE880386A (en) |
BR (1) | BR7907886A (en) |
CA (1) | CA1135446A (en) |
CH (1) | CH643568A5 (en) |
DE (1) | DE2948795C2 (en) |
DK (1) | DK470279A (en) |
ES (1) | ES8203401A1 (en) |
FR (1) | FR2443472B1 (en) |
GB (1) | GB2038841B (en) |
IE (1) | IE49221B1 (en) |
IT (1) | IT1126480B (en) |
LU (1) | LU81945A1 (en) |
MX (1) | MX6750E (en) |
NL (1) | NL179652C (en) |
PL (1) | PL220122A1 (en) |
SE (1) | SE446090B (en) |
ZA (1) | ZA796550B (en) |
Cited By (11)
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US4526935A (en) * | 1983-05-06 | 1985-07-02 | E. I. Du Pont De Nemours And Company | Water soluble polyamines and process for their preparation |
US4595731A (en) * | 1983-05-06 | 1986-06-17 | E. I. Du Pont De Nemours And Company | Water soluble polyamines and process for their preparation |
US4775385A (en) * | 1985-08-27 | 1988-10-04 | Benckiser-Knapsack Gmbh | Process for dyeing leathers, water-soluble cationic polymers suitable for that purpose, and process for their preparation |
US4957977A (en) * | 1986-06-25 | 1990-09-18 | Mitsubishi Kasei Corporation | Vinylamine copolymer, flocculating agent etc. |
US5047153A (en) * | 1989-10-31 | 1991-09-10 | Resources Conservation Company | Method for removing amine from solids |
US5252692A (en) * | 1990-11-23 | 1993-10-12 | Kingston Technologies, Inc. | Hydrophilic acrylic copolymers and method of preparation |
US5256705A (en) * | 1986-03-26 | 1993-10-26 | Waterguard Industries, Inc. | Composition with tackifier for protecting communication wires |
USRE34903E (en) * | 1987-06-22 | 1995-04-11 | Mitsubishi Kasei Corporation | Vinylamine copolymer, flocculating agent and paper strength increasing agent using the same, as well as process for producing the same |
US6316507B1 (en) * | 1997-04-16 | 2001-11-13 | Sony Corporation | High molecular flocculant, method for producing the floucculant and water-treatment method employing the flocculant |
US6589427B2 (en) * | 2001-02-28 | 2003-07-08 | Council Of Scientific & Industrial Research | Process for treatment of mixture of spent wash from distillery and black liquor from pulp and paper industry |
US20080098614A1 (en) * | 2006-10-03 | 2008-05-01 | Wyeth | Lyophilization methods and apparatuses |
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JPH0640926B2 (en) * | 1984-05-28 | 1994-06-01 | 三井東圧化学株式会社 | Method for producing sludge for incineration |
IT1203752B (en) * | 1986-03-19 | 1989-02-23 | Enea | PROCEDURE FOR THE PRODUCTION OF A POLYMER SUPPORT FOR TOPOCHEMICAL REACTIONS, SUPPORT OBTAINED AND ITS USE |
US4715962A (en) * | 1986-08-15 | 1987-12-29 | Nalco Chemical Company | Ampholytic diallyldimethyl ammonium chloride (DADMAC) copolymers and terpolymers for water clarification |
DE4239128A1 (en) * | 1992-11-20 | 1994-05-26 | Wolff Walsrode Ag | Process for the preparation of water-soluble polymers by aminolysis of polyacrylonitrile |
WO2012114651A1 (en) * | 2011-02-25 | 2012-08-30 | 株式会社豊田自動織機 | Sulfur-modified polyacrylonitrile and evaluation method therefor, positive electrode using sulfur-modified polyacrylonitrile, non-aqueous electrolyte secondary battery, and vehicle |
DE102012007149A1 (en) | 2012-04-12 | 2013-10-17 | Bwt Water+More Gmbh | Cartridge for drinking water treatment and process for the treatment of drinking water |
DE102012007150A1 (en) | 2012-04-12 | 2013-10-17 | Bwt Water+More Gmbh | Cartridge for drinking water treatment and process for the treatment of drinking water |
DE102012105723B4 (en) * | 2012-06-28 | 2016-07-21 | Bwt Ag | Cartridge for drinking water treatment |
JP6115914B2 (en) * | 2013-03-13 | 2017-04-19 | 国立研究開発法人産業技術総合研究所 | Sulfur-modified nitrile group-containing copolymer resin and use thereof |
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- 1978-12-04 US US05/965,770 patent/US4254250A/en not_active Expired - Lifetime
- 1978-12-04 PL PL22012278A patent/PL220122A1/xx unknown
-
1979
- 1979-11-06 DK DK470279A patent/DK470279A/en unknown
- 1979-11-29 GB GB7941188A patent/GB2038841B/en not_active Expired
- 1979-11-30 SE SE7909914A patent/SE446090B/en not_active IP Right Cessation
- 1979-12-03 IE IE2311/79A patent/IE49221B1/en unknown
- 1979-12-03 NL NLAANVRAGE7908718,A patent/NL179652C/en not_active IP Right Cessation
- 1979-12-03 JP JP15671179A patent/JPS5592710A/en active Granted
- 1979-12-03 LU LU81945A patent/LU81945A1/en unknown
- 1979-12-03 IT IT27792/79A patent/IT1126480B/en active
- 1979-12-03 FR FR7929626A patent/FR2443472B1/en not_active Expired
- 1979-12-03 ZA ZA00796550A patent/ZA796550B/en unknown
- 1979-12-03 MX MX798516U patent/MX6750E/en unknown
- 1979-12-03 CA CA000341111A patent/CA1135446A/en not_active Expired
- 1979-12-03 BE BE0/198386A patent/BE880386A/en not_active IP Right Cessation
- 1979-12-03 AU AU53397/79A patent/AU5339779A/en not_active Abandoned
- 1979-12-03 CH CH1072479A patent/CH643568A5/en not_active IP Right Cessation
- 1979-12-04 BR BR7907886A patent/BR7907886A/en unknown
- 1979-12-04 ES ES486665A patent/ES8203401A1/en not_active Expired
- 1979-12-04 DE DE2948795A patent/DE2948795C2/en not_active Expired
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Cited By (13)
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US4595731A (en) * | 1983-05-06 | 1986-06-17 | E. I. Du Pont De Nemours And Company | Water soluble polyamines and process for their preparation |
US4526935A (en) * | 1983-05-06 | 1985-07-02 | E. I. Du Pont De Nemours And Company | Water soluble polyamines and process for their preparation |
US4775385A (en) * | 1985-08-27 | 1988-10-04 | Benckiser-Knapsack Gmbh | Process for dyeing leathers, water-soluble cationic polymers suitable for that purpose, and process for their preparation |
US5256705A (en) * | 1986-03-26 | 1993-10-26 | Waterguard Industries, Inc. | Composition with tackifier for protecting communication wires |
US4957977A (en) * | 1986-06-25 | 1990-09-18 | Mitsubishi Kasei Corporation | Vinylamine copolymer, flocculating agent etc. |
US5064909A (en) * | 1986-06-25 | 1991-11-12 | Mitsubishi Kasei Corporation | Vinylamine copolymer, flocculating agent and paper strength increasing agent using the same, as well as process for producing the same |
USRE34713E (en) * | 1986-06-25 | 1994-08-30 | Mitsubishi Kasei Corporation | Vinylamine copolymer flocculating agent etc. |
USRE34903E (en) * | 1987-06-22 | 1995-04-11 | Mitsubishi Kasei Corporation | Vinylamine copolymer, flocculating agent and paper strength increasing agent using the same, as well as process for producing the same |
US5047153A (en) * | 1989-10-31 | 1991-09-10 | Resources Conservation Company | Method for removing amine from solids |
US5252692A (en) * | 1990-11-23 | 1993-10-12 | Kingston Technologies, Inc. | Hydrophilic acrylic copolymers and method of preparation |
US6316507B1 (en) * | 1997-04-16 | 2001-11-13 | Sony Corporation | High molecular flocculant, method for producing the floucculant and water-treatment method employing the flocculant |
US6589427B2 (en) * | 2001-02-28 | 2003-07-08 | Council Of Scientific & Industrial Research | Process for treatment of mixture of spent wash from distillery and black liquor from pulp and paper industry |
US20080098614A1 (en) * | 2006-10-03 | 2008-05-01 | Wyeth | Lyophilization methods and apparatuses |
Also Published As
Publication number | Publication date |
---|---|
JPS5592710A (en) | 1980-07-14 |
DE2948795A1 (en) | 1980-06-12 |
BE880386A (en) | 1980-06-03 |
FR2443472B1 (en) | 1986-04-25 |
NL179652B (en) | 1986-05-16 |
NL179652C (en) | 1986-10-16 |
GB2038841B (en) | 1983-02-09 |
IT7927792A0 (en) | 1979-12-03 |
FR2443472A1 (en) | 1980-07-04 |
ES486665A0 (en) | 1981-05-16 |
GB2038841A (en) | 1980-07-30 |
JPS6214563B2 (en) | 1987-04-02 |
CH643568A5 (en) | 1984-06-15 |
IE49221B1 (en) | 1985-08-21 |
MX6750E (en) | 1986-06-25 |
CA1135446A (en) | 1982-11-09 |
SE446090B (en) | 1986-08-11 |
BR7907886A (en) | 1980-09-23 |
SE7909914L (en) | 1980-06-05 |
ZA796550B (en) | 1980-11-26 |
DK470279A (en) | 1980-06-05 |
AU5339779A (en) | 1980-07-17 |
IE792311L (en) | 1980-06-04 |
LU81945A1 (en) | 1980-07-01 |
NL7908718A (en) | 1980-06-06 |
IT1126480B (en) | 1986-05-21 |
DE2948795C2 (en) | 1982-07-15 |
PL220122A1 (en) | 1980-09-22 |
ES8203401A1 (en) | 1981-05-16 |
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