US3917900A - Electric cable with expanded-metal shield and method of making - Google Patents
Electric cable with expanded-metal shield and method of making Download PDFInfo
- Publication number
- US3917900A US3917900A US166293A US16629371A US3917900A US 3917900 A US3917900 A US 3917900A US 166293 A US166293 A US 166293A US 16629371 A US16629371 A US 16629371A US 3917900 A US3917900 A US 3917900A
- Authority
- US
- United States
- Prior art keywords
- tape
- cable
- expanded
- wall
- continuously
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 37
- 239000002184 metal Substances 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000001125 extrusion Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 12
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 239000004020 conductor Substances 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 241000512668 Eunectes Species 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
- H01B13/2686—Pretreatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/20—Metal tubes, e.g. lead sheaths
- H01B7/202—Longitudinal lapped metal tubes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49123—Co-axial cable
Definitions
- ABSTRACT An electric cable has an expanded-metal tape bonded to a semiconducting polymeric shielding layer. The tape is slit and expanded during extrusion of the cable and continuously folded around the cable core.
- an electric cable comprising an elongated conductor, a wall of insulation surrounding the conductor, a layer of semiconducting polymeric composition surrounding the wall of insulation and an expanded-metal tape surrounding the semiconducting layer.
- a coating of polymeric adhesive material is bonded to one or both surfaces of the tape and bonds the tape to the semiconducting layer.
- a polymeric jacket which may also be semiconducting is preferably extruded over the semiconducting layer and the expanded-metal tape may also be bonded to this jacket.
- my method of making a shielded cable I continuously pay a cable core comprising an outer semiconducting wall into an extrusion apparatus and concurrently pay an adhesive-coated metal tape into the apparatus. l continuously cut a plurality of slits into the tape and stretch the tape to open the slits and expand it. I continuously fold the expanded tape around the core and extrude a polymeric jacket around the core and the tape thereby also bonding the metal tape to the semiconducting wall.
- the expanded-metal tape may be continuously flattened; and the semiconducting wall may be hot-extruded onto the core and the tape applied before the wall is cooled so that the adhesive is softened and bonds the expanded-metal tape to the semiconducting wall.
- FIG. I shows the steps of the method of my invention.
- FIG. 2 shows a pictorial cut-away view of a cable of my invention.
- FIG. 3 shows a length of the tape used in the practice of my invention, prior to expanding.
- FIG. 1 An extruder is shown having two heads ll, 12 for applying hot polymeric material in the manufacture of a cable.
- An insulated conductor 13 is seen paying into the head 11 wherein it receives a thin layer 14 (FIG. 2) of semiconducting polymeric material to form a core 16 which then pays into the head 12 where a polymeric jacket 17 is applied.
- FIG. 2 In the illustration of FIG. 1
- the material forming the layer 14 and jacket 17 is the same composition and a single extruder can be used.
- the jacket has a different composition, particularly where the jacket is not semiconducting, two different extruders may be used for feeding the heads 11 and 12.
- a supply 18 of metal tape 19, such as aluminum tape, is mounted to supply the tape to a point between the heads 11 and 12.
- this tape will advantageously be between 4 and 8 mils thick. It is also conceived to employ copper tape in which case the gage can be finer,'with a recommended thickness of 2% to 5 mils.
- Slits 23 made in the tape 19 are alternately staggered in a known manner for forming expanded metal. As shown in the drawing the slits are closed as formed by a thin bladed puncture. Where thicker punctures are used for cutting the tape, elongated apertures having appreciable openings will be formed, and the word slit as used in this application is inclusive of any suitable elongated aperture;
- the metal tape 19 has a backing or coating layer 24 of polymeric adhesive material such as the commercially available ethylene-acrylic acid copolymer disclosed in Pat. No. 3,315,025 to which conducting carbon black, graphite, or metallic particles have been added to make the adhesive semiconducting.
- the layer 24 has a thickness of 0.5 to about 2 mils and bonds firmly to the tape 19.
- the adhesive is dry and non-tacky at room temperature but will become tacky and bond firmly to polymeric cable insulation at extrusion temperatures.
- the tape 19 passes through pulling and flattening rolls 26, 27. Both the slitting and flattening rolls are driven by means not shown but the surface speed of the flattening rolls 26, 27 is sufficiently greater than the speed of the rolls 21, 22 to stretch the tape 19 and spread open each of the slits 23 to form diamond-shaped apertures 25 in a latticework of narrow interconnecting metal strips 28.
- the strips 28 are twisted, by the stretching action of the rolls, out of the plane of the tape 19, but are rolled flat again by the rolls 26, 27 Thereafter the tape 19 is folded around the core 16 by a folding die 29 and bonds weakly to the still-hot extruded layer 14.
- FIG. 2 A thorough bond is completed, however, by the passage of the cable through the head 12 for application of the jacket 17.
- the completed cable is shown in FIG. 2 where a conductor 31, strand shielding 32, and extruded insulation 33 are conventional and the width of the expanded tape is sufficient completely to cover the core with a longitudinal, butt-lapped seam 36.
- this shielding layer might also be applied in the form of a tape or hardenable fluid within the scope of my invention, the essential feature of which resides in the expanded metal shield 19.
- expanded metal has its art recognized meaning of a sheet that has been slit repeatedly through its thickness and subjected to tensile forces that pull the metal apart to form relatively large apertures from the slits.
- An electric cable comprising:
- the cable of claim 1 comprising a protective polymeric jacket surrounding said layer and said tape.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electric Cables (AREA)
- Insulated Conductors (AREA)
Abstract
Description
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US166293A US3917900A (en) | 1971-07-26 | 1971-07-26 | Electric cable with expanded-metal shield and method of making |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US166293A US3917900A (en) | 1971-07-26 | 1971-07-26 | Electric cable with expanded-metal shield and method of making |
Publications (1)
Publication Number | Publication Date |
---|---|
US3917900A true US3917900A (en) | 1975-11-04 |
Family
ID=22602645
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US166293A Expired - Lifetime US3917900A (en) | 1971-07-26 | 1971-07-26 | Electric cable with expanded-metal shield and method of making |
Country Status (1)
Country | Link |
---|---|
US (1) | US3917900A (en) |
Cited By (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4059724A (en) * | 1975-03-22 | 1977-11-22 | Homare Ide | Shield wire |
US4130450A (en) * | 1975-11-12 | 1978-12-19 | General Cable Corporation | Method of making extruded solid dielectric high voltage cable resistant to electrochemical trees |
US4157602A (en) * | 1973-06-18 | 1979-06-12 | The Gates Rubber Company | Locking cable |
GB2118355A (en) * | 1982-03-18 | 1983-10-26 | Bicc Plc | Electric cable |
GB2132027A (en) * | 1982-12-14 | 1984-06-27 | Atomic Energy Authority Uk | Lighting protection for aircraft radomes |
EP0053036B1 (en) * | 1980-11-25 | 1985-04-24 | RAYCHEM CORPORATION (a California corporation) | Electrical system |
US4551576A (en) * | 1984-04-04 | 1985-11-05 | Parlex Corporation | Flat embedded-shield multiconductor signal transmission cable, method of manufacture and method of stripping |
US5291118A (en) * | 1991-06-14 | 1994-03-01 | Furukawa Denchi Kabushiki Kaisha | Device for detecting connection or disconnection of a battery to an electric charger |
US5457287A (en) * | 1993-05-20 | 1995-10-10 | Junkosha Co., Ltd. | Coaxial electrical cable |
US5571992A (en) * | 1994-10-25 | 1996-11-05 | Mcdonnell Douglas Helicopter Co. | Lightweight shielded cable assembly |
US5581049A (en) * | 1994-04-13 | 1996-12-03 | Orion Industries Incorporated | Expanding joint for an initially substantially planar member |
US5750930A (en) * | 1994-12-22 | 1998-05-12 | The Whitaker Corporation | Electrical cable for use in a medical surgery environment |
US5820014A (en) * | 1993-11-16 | 1998-10-13 | Form Factor, Inc. | Solder preforms |
US5994152A (en) * | 1996-02-21 | 1999-11-30 | Formfactor, Inc. | Fabricating interconnects and tips using sacrificial substrates |
US6274823B1 (en) | 1993-11-16 | 2001-08-14 | Formfactor, Inc. | Interconnection substrates with resilient contact structures on both sides |
US6293005B1 (en) * | 1999-03-01 | 2001-09-25 | Bently Nevada Corporation | Cable and method for precluding fluid wicking |
WO2002071415A1 (en) * | 2001-03-06 | 2002-09-12 | High Connection Density, Inc. | Method of forming a contact member cable |
US20050109522A1 (en) * | 2003-11-25 | 2005-05-26 | Midcon Cables Co., L.L.C., Joplin, Mo | Conductive TEFLON film tape for EMI/RFI shielding and method of manufacture |
US7601039B2 (en) | 1993-11-16 | 2009-10-13 | Formfactor, Inc. | Microelectronic contact structure and method of making same |
US8033838B2 (en) | 1996-02-21 | 2011-10-11 | Formfactor, Inc. | Microelectronic contact structure |
US20120141198A1 (en) * | 2009-08-12 | 2012-06-07 | Shinobu Kondo | End anchoring structure and method for fiber-reinforced plastic filament body |
US8373428B2 (en) | 1993-11-16 | 2013-02-12 | Formfactor, Inc. | Probe card assembly and kit, and methods of making same |
JP2013251426A (en) * | 2012-06-01 | 2013-12-12 | Auto Network Gijutsu Kenkyusho:Kk | Electromagnetic shield member and wiring harness |
US9331493B2 (en) | 2012-01-13 | 2016-05-03 | Honda Motor Co., Ltd. | Electric load control apparatus |
US20190239398A1 (en) * | 2016-07-19 | 2019-08-01 | Autonetworks Technologies, Ltd. | Shield member, shield member-attached electric wire, intermediate product for shield member, and method for producing shield member |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2939905A (en) * | 1954-03-05 | 1960-06-07 | Earl L Canfield | Electrical conductors, connections and methods of connection |
US3332138A (en) * | 1965-08-11 | 1967-07-25 | Gen Cable Corp | Method and apparatus for making precision sized tubing |
US3339007A (en) * | 1965-07-28 | 1967-08-29 | Okonite Co | Power cables with an improved moisture barrier |
US3433687A (en) * | 1966-06-17 | 1969-03-18 | Us Navy | Method of repairing low-noise transmission cable |
-
1971
- 1971-07-26 US US166293A patent/US3917900A/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2939905A (en) * | 1954-03-05 | 1960-06-07 | Earl L Canfield | Electrical conductors, connections and methods of connection |
US3339007A (en) * | 1965-07-28 | 1967-08-29 | Okonite Co | Power cables with an improved moisture barrier |
US3332138A (en) * | 1965-08-11 | 1967-07-25 | Gen Cable Corp | Method and apparatus for making precision sized tubing |
US3433687A (en) * | 1966-06-17 | 1969-03-18 | Us Navy | Method of repairing low-noise transmission cable |
Cited By (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4157602A (en) * | 1973-06-18 | 1979-06-12 | The Gates Rubber Company | Locking cable |
US4059724A (en) * | 1975-03-22 | 1977-11-22 | Homare Ide | Shield wire |
US4130450A (en) * | 1975-11-12 | 1978-12-19 | General Cable Corporation | Method of making extruded solid dielectric high voltage cable resistant to electrochemical trees |
EP0053036B1 (en) * | 1980-11-25 | 1985-04-24 | RAYCHEM CORPORATION (a California corporation) | Electrical system |
GB2118355A (en) * | 1982-03-18 | 1983-10-26 | Bicc Plc | Electric cable |
GB2132027A (en) * | 1982-12-14 | 1984-06-27 | Atomic Energy Authority Uk | Lighting protection for aircraft radomes |
US4551576A (en) * | 1984-04-04 | 1985-11-05 | Parlex Corporation | Flat embedded-shield multiconductor signal transmission cable, method of manufacture and method of stripping |
US5291118A (en) * | 1991-06-14 | 1994-03-01 | Furukawa Denchi Kabushiki Kaisha | Device for detecting connection or disconnection of a battery to an electric charger |
US5457287A (en) * | 1993-05-20 | 1995-10-10 | Junkosha Co., Ltd. | Coaxial electrical cable |
US6274823B1 (en) | 1993-11-16 | 2001-08-14 | Formfactor, Inc. | Interconnection substrates with resilient contact structures on both sides |
US5820014A (en) * | 1993-11-16 | 1998-10-13 | Form Factor, Inc. | Solder preforms |
US8373428B2 (en) | 1993-11-16 | 2013-02-12 | Formfactor, Inc. | Probe card assembly and kit, and methods of making same |
US7601039B2 (en) | 1993-11-16 | 2009-10-13 | Formfactor, Inc. | Microelectronic contact structure and method of making same |
US5581049A (en) * | 1994-04-13 | 1996-12-03 | Orion Industries Incorporated | Expanding joint for an initially substantially planar member |
US5571992A (en) * | 1994-10-25 | 1996-11-05 | Mcdonnell Douglas Helicopter Co. | Lightweight shielded cable assembly |
US5750930A (en) * | 1994-12-22 | 1998-05-12 | The Whitaker Corporation | Electrical cable for use in a medical surgery environment |
US8033838B2 (en) | 1996-02-21 | 2011-10-11 | Formfactor, Inc. | Microelectronic contact structure |
US5994152A (en) * | 1996-02-21 | 1999-11-30 | Formfactor, Inc. | Fabricating interconnects and tips using sacrificial substrates |
US6293005B1 (en) * | 1999-03-01 | 2001-09-25 | Bently Nevada Corporation | Cable and method for precluding fluid wicking |
US6610932B2 (en) | 1999-03-01 | 2003-08-26 | Bently Neveda, Llc | Cable and method for precluding fluid wicking |
WO2002071415A1 (en) * | 2001-03-06 | 2002-09-12 | High Connection Density, Inc. | Method of forming a contact member cable |
US20050109522A1 (en) * | 2003-11-25 | 2005-05-26 | Midcon Cables Co., L.L.C., Joplin, Mo | Conductive TEFLON film tape for EMI/RFI shielding and method of manufacture |
WO2005055251A1 (en) * | 2003-11-25 | 2005-06-16 | Midcon Cables Co., L.L.C. | Conductive teflon film tape for emi/rfi shielding and method of manufacture |
US20120141198A1 (en) * | 2009-08-12 | 2012-06-07 | Shinobu Kondo | End anchoring structure and method for fiber-reinforced plastic filament body |
US8425143B2 (en) * | 2009-08-12 | 2013-04-23 | Tokyo Rope Manufacturing Co., Ltd. | End anchoring structure and method for fiber-reinforced plastic filament body |
US9331493B2 (en) | 2012-01-13 | 2016-05-03 | Honda Motor Co., Ltd. | Electric load control apparatus |
JP2013251426A (en) * | 2012-06-01 | 2013-12-12 | Auto Network Gijutsu Kenkyusho:Kk | Electromagnetic shield member and wiring harness |
US20190239398A1 (en) * | 2016-07-19 | 2019-08-01 | Autonetworks Technologies, Ltd. | Shield member, shield member-attached electric wire, intermediate product for shield member, and method for producing shield member |
US11006555B2 (en) * | 2016-07-19 | 2021-05-11 | Autonetworks Technologies, Ltd. | Shield member, shield member-attached electric wire, intermediate product for shield member, and method for producing shield member |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: ANACONDA-ERICSSON INC., A CORP. OF DE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:ANACONDA COMPANY, THE A CORP. OF DE;REEL/FRAME:003846/0822 Effective date: 19800728 Owner name: ANACONDA-ERICSSON INC., A CORP. OF, DELAWARE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ANACONDA COMPANY, THE A CORP. OF DE;REEL/FRAME:003846/0822 Effective date: 19800728 |
|
AS | Assignment |
Owner name: ANACONDA ACQUISITION CO., 17 SQUADRON BOULEVARD, N Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:ERICSSON, INC., A CORP OF DE;REEL/FRAME:004364/0732 Effective date: 19850215 |
|
STCF | Information on status: patent grant |
Free format text: PATENTED FILE - (OLD CASE ADDED FOR FILE TRACKING PURPOSES) |