US3904685A - Polyacrylic acid having high chelation value and its production - Google Patents
Polyacrylic acid having high chelation value and its production Download PDFInfo
- Publication number
- US3904685A US3904685A US381190A US38119073A US3904685A US 3904685 A US3904685 A US 3904685A US 381190 A US381190 A US 381190A US 38119073 A US38119073 A US 38119073A US 3904685 A US3904685 A US 3904685A
- Authority
- US
- United States
- Prior art keywords
- chain transfer
- transfer agent
- polyacrylic acid
- acid
- chelation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 229920002125 Sokalan® Polymers 0.000 title claims abstract description 28
- 239000004584 polyacrylic acid Substances 0.000 title claims abstract description 28
- 230000009920 chelation Effects 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000012986 chain transfer agent Substances 0.000 claims abstract description 18
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims abstract description 16
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000003999 initiator Substances 0.000 claims abstract description 7
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 claims abstract description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 6
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 claims abstract description 6
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 5
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims abstract description 5
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 5
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 17
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 12
- 229910001424 calcium ion Inorganic materials 0.000 claims description 9
- 239000007864 aqueous solution Substances 0.000 claims description 8
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 4
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 235000010216 calcium carbonate Nutrition 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical class [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 abstract description 5
- 229910052936 alkali metal sulfate Inorganic materials 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 description 24
- 238000009472 formulation Methods 0.000 description 13
- 239000003599 detergent Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 9
- 239000011575 calcium Substances 0.000 description 7
- 239000002738 chelating agent Substances 0.000 description 7
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- 239000013522 chelant Substances 0.000 description 6
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- -1 alkali metal salts Chemical class 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 239000004115 Sodium Silicate Substances 0.000 description 3
- 239000000872 buffer Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012851 eutrophication Methods 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- 238000009991 scouring Methods 0.000 description 3
- 239000003352 sequestering agent Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 235000017550 sodium carbonate Nutrition 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
- 229910052911 sodium silicate Inorganic materials 0.000 description 3
- 235000019832 sodium triphosphate Nutrition 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- PMBXCGGQNSVESQ-UHFFFAOYSA-N 1-Hexanethiol Chemical compound CCCCCCS PMBXCGGQNSVESQ-UHFFFAOYSA-N 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000004851 dishwashing Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethanethiol Chemical compound CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 231100000206 health hazard Toxicity 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- SUVIGLJNEAMWEG-UHFFFAOYSA-N propane-1-thiol Chemical compound CCCS SUVIGLJNEAMWEG-UHFFFAOYSA-N 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000003911 water pollution Methods 0.000 description 2
- ZRKMQKLGEQPLNS-UHFFFAOYSA-N 1-Pentanethiol Chemical compound CCCCCS ZRKMQKLGEQPLNS-UHFFFAOYSA-N 0.000 description 1
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 1
- SHLSSLVZXJBVHE-UHFFFAOYSA-N 3-sulfanylpropan-1-ol Chemical compound OCCCS SHLSSLVZXJBVHE-UHFFFAOYSA-N 0.000 description 1
- PTHBKNSHSCMKBV-UHFFFAOYSA-N 4,6,8-trihydroxy-3-(2-hydroxyethyl)-2,3-dihydronaphtho[2,3-f][1]benzofuran-5,10-dione Chemical compound O=C1C2=CC(O)=CC(O)=C2C(=O)C2=C1C=C1OCC(CCO)C1=C2O PTHBKNSHSCMKBV-UHFFFAOYSA-N 0.000 description 1
- CMNQZZPAVNBESS-UHFFFAOYSA-N 6-sulfanylhexanoic acid Chemical compound OC(=O)CCCCCS CMNQZZPAVNBESS-UHFFFAOYSA-N 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- 241000725101 Clea Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- VPIAKHNXCOTPAY-UHFFFAOYSA-N Heptane-1-thiol Chemical compound CCCCCCCS VPIAKHNXCOTPAY-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 206010067482 No adverse event Diseases 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000006172 buffering agent Substances 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- VTXVGVNLYGSIAR-UHFFFAOYSA-N decane-1-thiol Chemical compound CCCCCCCCCCS VTXVGVNLYGSIAR-UHFFFAOYSA-N 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- IILQHMMTOSAJAR-UHFFFAOYSA-L disodium;2-(carboxylatomethoxy)acetate Chemical compound [Na+].[Na+].[O-]C(=O)COCC([O-])=O IILQHMMTOSAJAR-UHFFFAOYSA-L 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000008233 hard water Substances 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004900 laundering Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- ZVEZMVFBMOOHAT-UHFFFAOYSA-N nonane-1-thiol Chemical compound CCCCCCCCCS ZVEZMVFBMOOHAT-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229920005614 potassium polyacrylate Polymers 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- KJRCEJOSASVSRA-UHFFFAOYSA-N propane-2-thiol Chemical compound CC(C)S KJRCEJOSASVSRA-UHFFFAOYSA-N 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 210000002374 sebum Anatomy 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- PTHBKNSHSCMKBV-ZETCQYMHSA-N versicol Natural products OCC[C@H]1COc2cc3C(=O)c4cc(O)cc(O)c4C(=O)c3c(O)c12 PTHBKNSHSCMKBV-ZETCQYMHSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
- C11D3/3761—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in solid compositions
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F120/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F120/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F120/04—Acids; Metal salts or ammonium salts thereof
- C08F120/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
Definitions
- ABSTRACT Polyacrylic acid having a high chelation value is produced by polymerizing acrylic acid at elevated temperature in the presence of an alkali metal or ammonium persulfate initiator and, in a concentration of about 0.5 to 4% by weight of the acrylic acid, a chain transfer agent selected from the group consisting of alkanethiols, hydroxy alkanethiols, and carboxy a1- kanethiols.
- the chain transfer agent is present in about 1% by weight concentration and is octanethiol, butanethiol, thioglycolic acid, or 2- thioethanol.
- common detergents e.g. common household detergents
- phosphates such as sodium tripolyphosphate.
- These are inexpensive and effective, but their use is now consid ered to present a water pollution problem in that the phosphate component has the undesired effect of promoting excessive growth of algae in lakes and streams (eutrophication).
- nitrilotriacetic acid and ethylenediaminetetraacetic acid are very ef fective in sequestering a large amount of calcium but are relatively expensive and, in addition, have recently been questioned from the health standpoint inasmuch as a question has arisen as to whether they are potentially carcinogenic.
- polyacrylic acid as such or in the saltform, has also been proposed as a chelant or sequestering agent which does not cause eutrophication, but this material as known heretofore has been of only mediocre effectiveness.
- polyacrylic acid when made by a certain procedure which will be described hereinbelow, can be made to have an unexpectedly high chelating value. It is, accordingly, an object of the present invention to provide a method for producing a polyacrylic acid chelating agent which is unexpectedly effective as compared with similar materials known to the prior art and which will be free from the drawbacks which are associated with those alternative detergent components known to the art.
- polyacrylic acid having an unexpectedly high chelating value (which will be defined hereinbelow) can be produced by polymerizing acrylic acid at elevated temperature in the presence of an alkali metal or ammonium persulfate initiator and also in the presence of about 0.5 to 4% (calculated on the basis of the weight of the acrylic acid) of a chain transfer agent selected from the group consisting of alkanethiols, hydroxy alkanethiols, and carboxy alkanethiols.
- the chain transfer agent is present in a concentration of about 1% by weight based on the acrylic acid and is a member of the group consisting of octanethiol, butanethiol, thioglycolic acid, and Z-thioethanol.
- thiols which can be employed include methanethiol, ethanethiol, propanethiol, pentanethiol, hexanethiol, heptanethiol, nonanethiol, decanethiol, dodecanethiol, and their branched isomers, e.g.
- the initiators may be present in amounts ranging from as little as about 0.5 up to 10% or more by weight of acrylic acid although preferably they are present in about 0.5 to 4%. A concentration of about 1% is especially useful.
- Preferred initiators include sodium, potassium, or ammonium persulfates or mixtures thereof.
- the polymerization can be conducted in bulk but it is preferably conducted in aqueous solution at a concentration of about 5 to 40% and preferably about 10 to 30% acrylic acid by weight.
- the temperature may be room temperature or lower but, since polymerization rate increases with temperature, the temperature is desirably elevated but below the boiling point so that special equipment will not be required, e.g. about C.
- the time will typically run about 1 to 2 hours until there is substantially no residual free acrylic acid.
- the molecular weight will directly determine the viscosity of the resulting solution, and the viscosity may range from about 25 centipoise or lower up to 200 or more although preferably it is about 50 to centipoise for a 2025% polyacrylic acid solution by weight.
- the solutions may if desired be concentrated to any desired degree, including completely to dryness, optionally after neutralization to form sodium and/or potassium polyacrylate.
- the solution may be blended with one or more'other ingredients of a detergent composition in dry or liquid state and the mixture spray or drum dried.
- the chelation value is expressed as the milligrams of calcium carbonate chelated or sequestered per gram of chelating agent.
- the chelation reaction is, in effect, a reversible chemical reaction so that the CV depends, numerically, upon the concentration of hardness, e.g. calcium ions, in the solution to which the chelating agent is added, the pH, and also the amount of chelating agent which has been added to that solution.
- the polyacrylic acid produced by the present process has a chelation value (CV) which is normally equal to,
- EXAMPLE I 250 g of 92% acrylic acid, 3.0 g of potassium persulfate, and 2.3 g octanethiol were reacted in a 1000 g total aqueous solution for 2 hours at 96-98 C.
- the resulting aqueous polyacrylic acid solution had a viscosity of I25 cps and contained 20.4 weight percent solids. Only 0.4 g/l of this polyacrylic acid was required to sequester 94% of Ca ions present in a pH 9.5 buffer containing 200 ppm of Ca ions.
- the polyacrylic acid had the capacity to chelate 560 mg CaCO per gram of polyacrylic acid with 80% of the total calcium present in the medium being sequestered.
- the chelation power of some known sequestering agents under comparable conditions were as follows: citric acid, 350 mg/g; tripolyphosphoric acid, 370 mg/g; ethylenediaminetetraacetic acid, 330 mg/g.
- a typical commercial polyacrylic acid (Versicol E5, from Allied Colloids Co.) required 1.1 g of polyacrylic acid to sequester 95% of the Ca ions present in a pH 9.5 buffer containing 200 ppm Ca, corresponding to a chelation capacity of 390 mg CaCO /g chelant when 80% of Ca ions have been chelated.
- EXAMPLE II 250 g of 92% acrylic acid, 3.0 g of potassium persulfate, and 2.3 g butanethiol were reacted in a 1000 g total aqueous solution for 2 hours at 96-98 C.
- the resulting aqueous polyacrylic acid solution had a viscosity of cps and contained 23.9 weight percent solids. Only 0.51 g/l of this polyacrylic acid was required to sequester 95% of the Ca ions present in a pH 9.5 buffer containing 200 ppm of Ca ions.
- the polyacrylic acid had the capacity to chelate 520 mg CaCO per gram of polyacrylic acid with of the total calcium present in the medium being sequestered.
- Formulation F consists of distilled water and serves as a control only.
- Formulation E in which no builder is utilized contains the surfactants and the auxiliary components used in a typical heavyduty laundry formulation.
- Formulations A-D have the builder added to the basic formulation in E and provide a direct comparison between sodium polyacrylate and other available builders.
- the soiled swatches were washed in a standard laboratory Terg-O-Tometer (trade name of US. Testing Company, Hoboken, NJ.) operated at 100 rpm. Five swatches were used for each formulation. One and onehalf grams of each of the formulations A-F were used in a liter of water containing 160 ppm hardness composed of Ca and 15% Mg. After washing for ten minutes at 120F, the swatches were hand squeezed and put through a 5 minute rinse at F. The swatches were next dried in a print dryer, and their reflectance determined again. The operation was repeated three times (3 cycles). The performance of the formulations in terms of changes in reflectance (A Rd) along with the compositions of formulations A-F are shown in the table below:
- EXAMPLE IV The formulation given below is suitable for cleaning metal parts prior to use. It cleanses metal-surfaces free of oil and grease and removes surface scale and rust.
- EXAMPLE V Formulation below is a low foaming dishwashing powder with excellent grease removal and gentle scouring action.
- the process for producing a polyacrylic acid of high chelation value at chelation which comprises polymerizing acrylic acid in aqueous solution at elevated temperature in the presence of an alkali metal or ammonium persulfate as initiator and about 0.5 to 4% by weight of acrylic acid of a chain transfer agent selected from the group consisting of an alkanethiol, a hydroxy alkanethiol and a carboxy alkanethiol.
- chain transfer agent is an alkylmercaptan and is present in a concentration of about 1% by weight of the acrylic acid, and wherein the polymerization is conducted at about C for about 1 to 2 hours.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Detergent Compositions (AREA)
Abstract
Polyacrylic acid having a high chelation value is produced by polymerizing acrylic acid at elevated temperature in the presence of an alkali metal or ammonium persulfate initiator and, in a concentration of about 0.5 to 4% by weight of the acrylic acid, a chain transfer agent selected from the group consisting of alkanethiols, hydroxy alkanethiols, and carboxy alkanethiols. Preferably the chain transfer agent is present in about 1% by weight concentration and is octanethiol, butanethiol, thioglycolic acid, or 2-thioethanol.
Description
United States Patent [191 Shahidi et a1.
[451 Sept. 9, 1975 POLYACRYLIC ACID HAVING HIGH CHELATION VALUE AND ITS PRODUCTION [75] Inventors: Iraj Khatib Shahidi, Florham Park,
N.J.; Jorge Alberto Blay, Corpus Christi, Tex.
[73] Assignee: Celanese Corporation, New York,
[22] Filed: July 20, 1973 [21] Appl. No.: 381,190
[52] US. Cl 260/537 N; 252/109; 252/133;
252/135; 252/184; 260/526 N [51] Int. Cl. C07C 55/24 [58] Field of Search 260/526 N, 537 N [56] References Cited UNITED STATES PATENTS 2,833,745 5/1958 Fikentscher 260/80 FOREIGN PATENTS OR APPLICATIONS 695,097 8/1940 Germany ..260/537 167,857 10/1953 Australia ..260/537 OTHER PUBLICATIONS Jacobson Chem. Abstracts, V. 57( 1962), V. 1037. Sakaguchi et a1. Chem. Abstracts, V. 64(1966), p. 12822.
Salutsky Chem. Abstracts, V. 70(1969), p. 248.
l-lwa et al. Chem. Abstracts, V. 7l( 1969), p. 216.
Primary Examiner.lames A. Patten Attorney, Agent, or Firm-Leonard Horn; Ralph M. Pritchett [57] ABSTRACT Polyacrylic acid having a high chelation value is produced by polymerizing acrylic acid at elevated temperature in the presence of an alkali metal or ammonium persulfate initiator and, in a concentration of about 0.5 to 4% by weight of the acrylic acid, a chain transfer agent selected from the group consisting of alkanethiols, hydroxy alkanethiols, and carboxy a1- kanethiols. Preferably the chain transfer agent is present in about 1% by weight concentration and is octanethiol, butanethiol, thioglycolic acid, or 2- thioethanol.
7 Claims, No Drawings POLYACRYLIC AID HAVING HIGH CHELATION VALUE AND ITS PRODUCTION BACKGROUND OF THE INVENTION This invention relates to the production of polyacrylic acid having a high chelation value, e.g., a chelation value which is in excess of 500 milligrams of calcium carbonate per gram of chelant obtained in water with a 200 ppm hardness, pH 9.5 and at the point at which 80% of the hardness has been sequestered. The significance of this 80% chelation level as an index for comparing various chelating agents will be explained later hereinbelow.
Most common detergents, e.g. common household detergents, comprise, in addition to other components, phosphates such as sodium tripolyphosphate. These are inexpensive and effective, but their use is now consid ered to present a water pollution problem in that the phosphate component has the undesired effect of promoting excessive growth of algae in lakes and streams (eutrophication).
Accordingly, there has been much research aimed at developing detergents which contain little or no phosphate but which will still be safe and effective. In particular, this research has been aimed at developing de tergent components which can sequester calcium, magnesium, and like ions found in hard water and which have an economically feasible price/performance ratio. Aside from effectiveness and economic feasibility, it is also important that these detergent components be free from health hazard and that they have no adverse effects on mechanical equipment used in laundering. For example, highly alkaline detergent components such as washing soda have effective detergent action but are hazardous household substances because of their high alkalinity (pl-I l l or higher). There is also a question as to whether they may cause mechanical problems in, for example, washing machines. Likewise nitrilotriacetic acid and ethylenediaminetetraacetic acid are very ef fective in sequestering a large amount of calcium but are relatively expensive and, in addition, have recently been questioned from the health standpoint inasmuch as a question has arisen as to whether they are potentially carcinogenic.
Finally, polyacrylic acid, as such or in the saltform, has also been proposed as a chelant or sequestering agent which does not cause eutrophication, but this material as known heretofore has been of only mediocre effectiveness.
It has now been discovered, however, that polyacrylic acid, when made by a certain procedure which will be described hereinbelow, can be made to have an unexpectedly high chelating value. It is, accordingly, an object of the present invention to provide a method for producing a polyacrylic acid chelating agent which is unexpectedly effective as compared with similar materials known to the prior art and which will be free from the drawbacks which are associated with those alternative detergent components known to the art.
SUMMARY OF THE INVENTION In accordance with the present invention it has been found that polyacrylic acid having an unexpectedly high chelating value (which will be defined hereinbelow) can be produced by polymerizing acrylic acid at elevated temperature in the presence of an alkali metal or ammonium persulfate initiator and also in the presence of about 0.5 to 4% (calculated on the basis of the weight of the acrylic acid) of a chain transfer agent selected from the group consisting of alkanethiols, hydroxy alkanethiols, and carboxy alkanethiols. Preferably the chain transfer agent is present in a concentration of about 1% by weight based on the acrylic acid and is a member of the group consisting of octanethiol, butanethiol, thioglycolic acid, and Z-thioethanol. Other thiols which can be employed include methanethiol, ethanethiol, propanethiol, pentanethiol, hexanethiol, heptanethiol, nonanethiol, decanethiol, dodecanethiol, and their branched isomers, e.g. sec.-butanethiol, isopropanethiol, tert.-butanethiol, and the like, as well as their hydroxy and carboxy substitution products, e.g., 3-mercaptopropanol, 3-mercaptopropionic acid, 6- mercaptohexanoic acid and the like.
The initiators may be present in amounts ranging from as little as about 0.5 up to 10% or more by weight of acrylic acid although preferably they are present in about 0.5 to 4%. A concentration of about 1% is especially useful. Preferred initiators include sodium, potassium, or ammonium persulfates or mixtures thereof.
The polymerization can be conducted in bulk but it is preferably conducted in aqueous solution at a concentration of about 5 to 40% and preferably about 10 to 30% acrylic acid by weight. The temperature may be room temperature or lower but, since polymerization rate increases with temperature, the temperature is desirably elevated but below the boiling point so that special equipment will not be required, e.g. about C. The time will typically run about 1 to 2 hours until there is substantially no residual free acrylic acid.
The molecular weight will directly determine the viscosity of the resulting solution, and the viscosity may range from about 25 centipoise or lower up to 200 or more although preferably it is about 50 to centipoise for a 2025% polyacrylic acid solution by weight.
The solutions may if desired be concentrated to any desired degree, including completely to dryness, optionally after neutralization to form sodium and/or potassium polyacrylate. Alternatively, the solution may be blended with one or more'other ingredients of a detergent composition in dry or liquid state and the mixture spray or drum dried.
In assessing the effectiveness of chelating agents it is convenient to employ a term referred to as the chelating value, the significance and determination of which are explained by J. A. Blay and J. H. Ryland in Analytical Letters, Vol. 4, No. 10, pp 653-663 (1971). Numerically, the chelation value (CV) is expressed as the milligrams of calcium carbonate chelated or sequestered per gram of chelating agent. The chelation reaction is, in effect, a reversible chemical reaction so that the CV depends, numerically, upon the concentration of hardness, e.g. calcium ions, in the solution to which the chelating agent is added, the pH, and also the amount of chelating agent which has been added to that solution. This is particularly noticeable for chelants with a formation constant (log K) smaller than 5 (K 10 For these reasons it is desirable, in making practical comparisons of one chelating agent with another, to test them at a constant level of hardness at constant pH and to add each of the several chelants being tested in an amount that the proportion of the hardness which is chelated is the same in each of the several samples being tested.
The polyacrylic acid produced by the present process has a chelation value (CV) which is normally equal to,
or in excess of, about 500 milligrams of calcium carbonate per gram of the polyacrylic acid at an 80% chelation level in an aqueous solution containing a hardness equivalent to 200 ppm of calcium carbonate. This is essentially as good as, if not better than, chelation values characteristic of other chclants known to the prior art which, however, have drawbacks of cost, water-pollution tendency, health hazard, or adverse mechanical effects in washing equipment.
The invention will be further illustrated in the following examples wherein all parts are by weight unless otherwise expressed. It will be understood that these examples are given by way of illustration, rather than limitation, of the invention. The polyacrylic acid (or its salts including especially alkali metal salts) to the production of which this invention is directed will be seen to have very broad applications in combination with surfactants, buffering agents, scouring agents, and other ancillary substances well known in the art, in all enduses in which a sequestrant or chelant is customarily employed and including specifically such applications as laundry detergents, automatic dishwashing detergents, scouring powders, boiler scale removal, metal degreasing and cleaning, leather and textile treating solutions, ore leaching and benefication, and ion-exchange operations to name a few.
EXAMPLE I 250 g of 92% acrylic acid, 3.0 g of potassium persulfate, and 2.3 g octanethiol were reacted in a 1000 g total aqueous solution for 2 hours at 96-98 C. The resulting aqueous polyacrylic acid solution had a viscosity of I25 cps and contained 20.4 weight percent solids. Only 0.4 g/l of this polyacrylic acid was required to sequester 94% of Ca ions present in a pH 9.5 buffer containing 200 ppm of Ca ions. Expressed differently, the polyacrylic acid had the capacity to chelate 560 mg CaCO per gram of polyacrylic acid with 80% of the total calcium present in the medium being sequestered. The chelation power of some known sequestering agents under comparable conditions were as follows: citric acid, 350 mg/g; tripolyphosphoric acid, 370 mg/g; ethylenediaminetetraacetic acid, 330 mg/g.
When evaluated under similar conditions, a typical commercial polyacrylic acid (Versicol E5, from Allied Colloids Co.) required 1.1 g of polyacrylic acid to sequester 95% of the Ca ions present in a pH 9.5 buffer containing 200 ppm Ca, corresponding to a chelation capacity of 390 mg CaCO /g chelant when 80% of Ca ions have been chelated.
EXAMPLE II 250 g of 92% acrylic acid, 3.0 g of potassium persulfate, and 2.3 g butanethiol were reacted in a 1000 g total aqueous solution for 2 hours at 96-98 C. The resulting aqueous polyacrylic acid solution had a viscosity of cps and contained 23.9 weight percent solids. Only 0.51 g/l of this polyacrylic acid was required to sequester 95% of the Ca ions present in a pH 9.5 buffer containing 200 ppm of Ca ions. Expressed differently, the polyacrylic acid had the capacity to chelate 520 mg CaCO per gram of polyacrylic acid with of the total calcium present in the medium being sequestered.
EXAMPLE III To evaluate the performance of sodium polyacrylate in detergent compositions, formulations A-F listed below were prepared. Formulation F consists of distilled water and serves as a control only. Formulation E in which no builder is utilized contains the surfactants and the auxiliary components used in a typical heavyduty laundry formulation. Formulations A-D have the builder added to the basic formulation in E and provide a direct comparison between sodium polyacrylate and other available builders.
Evaluation of the performance of the formulations was by the well established procedure of Spangler, Journal of the American Oil Chemists Society 42, 723-727 (1966). Cotton swatches were uniformly soiled in a blend of synthetic sebum and particulate soil and separated into groups with similar aggregate de gree of soiling. Measurements of soiling were performed with standard commercial reflectometer (Colormaster Model V, Manufacturers Engineering and Equipment Corporation).
The soiled swatches were washed in a standard laboratory Terg-O-Tometer (trade name of US. Testing Company, Hoboken, NJ.) operated at 100 rpm. Five swatches were used for each formulation. One and onehalf grams of each of the formulations A-F were used in a liter of water containing 160 ppm hardness composed of Ca and 15% Mg. After washing for ten minutes at 120F, the swatches were hand squeezed and put through a 5 minute rinse at F. The swatches were next dried in a print dryer, and their reflectance determined again. The operation was repeated three times (3 cycles). The performance of the formulations in terms of changes in reflectance (A Rd) along with the compositions of formulations A-F are shown in the table below:
COMPOSITION WEIGHT A B C D E F Linear alkylbenzene sulfonate 10 IO l0 l0 Nonionic surfactant (C -C alcohol ethoxylate 6()'/(") 2 2 l l 2 2 Tallow fatty acids soap 2 2 2 2 Sodium silicate (SiO- :Na O 2.411) 7 7 9 7 7 Sodium sulfate 40 40 40 40 Distilled water 4 4 l0 4 39 I00 Sodium polyacrylate 35 Sodium tripolyphosphate 35 Sodium carbonate 70 Sodium oxydiacetate 35 PERFORMANCE (3 cycles) Reflectance, Rd, of soiled swatches I 6L4 60.6 55.0 58.9 58.6 61.2 Reflectance, Rd, of washed swatched 76.9 76.2 69.6 68.l 64.8 65.8
-continued COMPOSlTlON WEIGHT A B I C D E F A RD 15.5 l5.6 14.6 92* 6.2 4.6
Performed in water of 200 ppm hardness. 60'7: Ca. 4071 Mg -continued Composition Wt7r r 1 As the detergency results above clea ly nd cate, so 10 Sodium mew Silicate l0 drum polyacrylate is an excellent performer in heavy- Trisodium phosphate 5 duty laundry composition. Its closest competition, 50- Sodwm polyacrylam 20 Alkylbenzene sulfonate 5 drum tripolyphosphate, is suspected of contributing to eutrophication of lakes and rivers, and its use in laundry detergents is thought by many to be undesirable.
EXAMPLE IV The formulation given below is suitable for cleaning metal parts prior to use. It cleanses metal-surfaces free of oil and grease and removes surface scale and rust.
Composition Wt% Sodium silicate (Na sio 24.0 Sodium silicate (sio zNa C) 3.1:1) 48.0 Nonionic surfactant (C -C alcohol 1.5 ethoxylate, 607r) Sodium polyacrylate 25.0 Sodium sulfite 1.5
EXAMPLE V Formulation below is a low foaming dishwashing powder with excellent grease removal and gentle scouring action.
Composition Wt7r Soda ash 5 O The embodiments of the invention in which an exclu sive property or privilege is claimed are defined as follows:
1. The process for producing a polyacrylic acid of high chelation value at chelation which comprises polymerizing acrylic acid in aqueous solution at elevated temperature in the presence of an alkali metal or ammonium persulfate as initiator and about 0.5 to 4% by weight of acrylic acid of a chain transfer agent selected from the group consisting of an alkanethiol, a hydroxy alkanethiol and a carboxy alkanethiol.
2. The process of claim 1, wherein the chain transfer agent is an alkylmercaptan and is present in a concentration of about 1% by weight of the acrylic acid, and wherein the polymerization is conducted at about C for about 1 to 2 hours.
3. The process of claim 2, wherein the chain transfer agent is octanethiol.
4. The process of claim 2, wherein the chain transfer agent is butanethiol. I
5. The process of claim 1 wherein the chain transfer agent is thioglycolic acid.
6. The process of claim 1 wherein the chain transfer agent is 2-thioethanol.
7. Polyacrylic acid produced by the process of claim 2 and having a chelation value at 80% chelation in excess of about 500 mg CaCO per gram in an aqueous solution containing calcium ions in a concentration equivalent to 200 ppm of CaCO Disclaimer 3,904,685.Imj Kfiwtib Shahz'di, Fiorham Park, N.J., and J orge Alberto Blay, Corpus Christi, Tex. POLYACRYLIC ACID HAVING HIGH CHELATION VALUE AND ITS PRODUCTION. Patent dated Sept. 9, 1975. Disclaimer filed Apr. 14:, 1976, by the assignee, Oe-Zamese Oarpomtz'on. Hereby enters this disclaimer to the remaining term of said patent.
[Ofiiaial Gazette June 1, 1.976.]
Claims (7)
1. THE PROCESS FOR PRODUCING A POLYACRYLIC ACID OF HIGH CHELATION VALUE AT 80% CHELATION WHICH COMPRISES POLYMERIZING ACRYLIC ACID IN AQUEOUS SOLUTION AT ELEVATED TEMPERATURE IN THE PRESENCE OF AN ALKALI METAL OR AMMONIUM PERSULFATE AS INITIATOR AND ABOUT 0.5 TO 4% BY WEIGHT OF ACRYLIC ACID OF A CHAIN TRANSFER AGENT SELECTED FROM THE GROUP CONSISTING OF AN ALKANETHIOL, A HYDROXY ALKANETHILO AND A CARBOXY ALKANETHIOL.
2. The process of claim 1, wherein the chain transfer agent is an alkylmercaptan and is present in a concentration of about 1% by weight of the acrylic acid, and wherein the polymerization is conducted at about 95* C for about 1 to 2 hours.
3. The process of claim 2, wherein the chain transfer agent is octanethiol.
4. The process of claim 2, wherein the chain transfer agent is butanethiol.
5. The process of claim 1 wherein the chain transfer agent is thioglycolic acid.
6. The process of claim 1 wherein the chain transfer agent is 2-thioethanol.
7. Polyacrylic acid produced by the process of claim 2 and having a chelation value at 80% chelation in excess of about 500 mg CaCO3 per gram in an aqueous solution containing calcium ions in a concentration equivalent to 200 ppm of CaCO3.
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| US4031022A (en) * | 1973-05-28 | 1977-06-21 | Hoechst Aktiengesellschaft | Builders for detergent and cleaning compositions |
| US4008164A (en) * | 1974-03-21 | 1977-02-15 | Nalco Chemical Company | Process for scale inhibition |
| US4095035A (en) * | 1974-04-15 | 1978-06-13 | Lever Brothers Company | Aligomeric polyacrylates |
| US4079016A (en) * | 1974-06-25 | 1978-03-14 | Solvay & Cie. | Solid compositions for washing, cleaning and bleaching and processes for their manufacture and their use |
| US4203858A (en) * | 1976-05-28 | 1980-05-20 | Gaf Corporation | Phosphate-free machine dishwashing composition |
| DE3240780A1 (en) * | 1981-11-05 | 1983-05-11 | Nalco Chemical Co., 60521 Oak Brook, Ill. | METHOD FOR THE TANK FEED WATER TREATMENT AND MEANS SUITABLE FOR THIS |
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| US5261967A (en) * | 1991-07-17 | 1993-11-16 | Church & Dwight Co, Inc. | Powdered electric circuit assembly cleaner |
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