US3778250A - Method for treating metallic melts - Google Patents
Method for treating metallic melts Download PDFInfo
- Publication number
- US3778250A US3778250A US00097384A US3778250DA US3778250A US 3778250 A US3778250 A US 3778250A US 00097384 A US00097384 A US 00097384A US 3778250D A US3778250D A US 3778250DA US 3778250 A US3778250 A US 3778250A
- Authority
- US
- United States
- Prior art keywords
- melt
- gas
- additive
- tubular member
- molten steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000155 melt Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 24
- 239000010959 steel Substances 0.000 claims abstract description 24
- 239000000654 additive Substances 0.000 claims abstract description 22
- 230000000996 additive effect Effects 0.000 claims abstract description 20
- 239000007789 gas Substances 0.000 claims description 29
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 18
- 229910052786 argon Inorganic materials 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 238000005275 alloying Methods 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 239000012530 fluid Substances 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 238000012856 packing Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000007792 addition Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006557 surface reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0037—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 by injecting powdered material
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/4606—Lances or injectors
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/06—Deoxidising, e.g. killing
Definitions
- ABSTRACT Method and apparatus for treating a metallic melt, such as molten steel in a ladle, are disclosed.
- the apparatus includes an inner tubular member, through which an additive is delivered to within the melt, and a coaxially disposed outer tubular member, the annulus between the two tubular members serving as a passageway for gas delivered to the melt.
- the gas is introduced into the melt through a porous refractory element positioned about the ends of the tubular members.
- This invention relates generally to method and apparatus for treating a metallic melt and, more particularly, to method and apparatus for effecting an efficient and controlled deoxidation of molten steel.
- Controlled and uniform deoxidation of molten steel in a ladle can be realized by simultaneously delivering to a spot deep within the melt through a lance submerged therein a deoxidant, such as aluminum, and an argon gas stream.
- a deoxidant such as aluminum
- an argon gas stream is passed from the lance to the deoxidant melt reaction zone through an inherently porous refractory element or a refractory element made porous by the provision of a plurality of fine passageways therein.
- the gas issuing from the porous element is in a finely subdivided state, thus promoting the stirring of dissolved, unreacted deoxidant throughout the melt and enhancing removal of deoxidation products to the melt surface.
- the subdivided gas particles also protect the porous element from overheating and early destruction from the reaction heat generated by the deoxidant and liquid steel.
- the present invention is also useful in making additions to molten steel of materials, such as lithium and magnesium, which react violently with the molten steel or which possess high vapor pressures.
- molten steel of materials such as lithium and magnesium
- the present invention is also useful in making additions to molten steel of materials, such as lithium and magnesium, which react violently with the molten steel or which possess high vapor pressures.
- the present invention is also used to make alloy additions to molten steel. Uniform distribution of an alloy throughout a melt is insured by its introduction deep within the melt and the dispersing action of the finely subdivided gas stream.
- the additive is fed to the molten steel through the lance in the form of a continuous rod so that a controlled feed rate is readily maintained.
- a controlled feed rate is readily maintained.
- the term rod also includes shapes referred to variously as wire and bar.
- As-cast rods as well as rods formed by mechanical working are used.
- rods formed of particles of an additive or additives held together by a suitable binder are employed. Accordingly, a rod can be homogeneous and comprise a single additive or be heterogeneous and comprise several additives.
- An object of the invention is to provide method and apparatus for simultaneously introducing an additive and finely divided gas stream to metallic melts. Another object of the invention is to provide method and apparatus for effecting controlled deoxidation of molten steel. Yet another object of the invention is to pro vide for such controlled deoxidation by simultaneously feeding a deoxidant, in the form of a rod, and argon to the molten steel in a ladle.
- FIG. 1 is a longitudinal view, partly in section, of a first embodiment of the invention.
- FIG. 2 is a longitudinal view, partly in section of a second embodiment of the invention.
- a lance embodying the principles of this invention includes a steel inner tubular member 10 and steel outer tubular member 11 concentric therewith.
- the annulus 20 between the tubular members is closed off at the top of member 11 by sealing means 12, comprising packing gland l3 welded to member 11, packing box 14 and packing 15.
- a circular flange 16 is secured, as by welding, to the lower ends of tubular members 10 and 11, an opening 17 being provided in the center of the flange in line with the interior of member 10.
- a porous head or stone 18 of refractory material is positioned about the lower ends of tubular members 10 and 11.
- the porous head includes a centrally disposed cylindrical recess 19 forming a shoulder 20 in the head.
- the porous head is supported on flange 16 by its shoulder 20, and is firmly secured thereto by refractory cement 21.
- a refractory sleeve 22 consisting of a plurality of stacked cylindrical tiles. 23-23 is provided about the tubular members 10 and 11, extending upwardly of said members from the porous head. The bottommost tile rests on head 18 and the stack is held in place by nut 24 which is threaded onto the exterior of tubular member 11 so as to bear down on washer 25 placed on the topmost tile.
- the joints between tiles are filled with a refractory cement.
- a conduit 26 is tapped into outer tubular member 11 and is in fluid communication with annulus 29. In operation, conduit 26 is attached to a gas source.
- Ports 27-27 are provided in outer tubular member 11 in the vicinity of porous head 18 to provide a passageway for gas to flow from annulus 29 into and through said head. Also, ports 28-28 are provided in tubular member 10 for establishing fluid communication between annulus 29 and the interior of member 10, enabling a positive pressure to be applied to said interior, preventing the ingress therein of the fluid in which the lance submerged.
- the lance is lowered deep within the bath, an aluminum rod is fed downwardly from the top of inner tubular member 10, exiting from the bottom thereof through opening 17 and into the molten steel bath whereupon the aluminum reacts with the oxygen in the bath.
- argon gas is delivered through conduit 26 into annulus 29.
- the argon passes from the annulus through ports 27-27 and then through porous head 18 into the melt.
- the finely subdi-- vided gas emerging from head 18 disperses throughout the bath, promoting stirring of the dissolved unreacted aluminum throughout the bath and removal of deoxidation products to the bath surface.
- the argon also protects the stopper head from overheating from the heat generated by the reacting aluminum and oxygen.
- the argon gas flow rate is maintained at least high enough to establish, through ports 28-28, a pressure within tubular member 10 sufficient to balance the pressure within the bath at the level of the bottom of head 18. Entry of the molten metal into tubular member and the consequent reaction therein of oxygen and aluminum is thereby precluded.
- FIG. 2 The embodiment of the invention illustrated in FIG. 2, is similar to the embodient of FIG. 1, and the same reference numerals used in both figures refer to the same features in both.
- conduit 26 the embodiment of FIG. 2 has a second conduit 30, tapped into the wall of tubular member 10 and in fluid communication with the interior thereof.
- Conduit 30 is connected to a gas source independent of the source to which conduit 26 is connected and transports gas to the interior of member 10 to establish a positive pressure therein at least balancing the pressure of the bath at the level where the porous head is positioned.
- a method of treating a metallic melt contained within a vessel comprising delivering from outside the melt downwardly through the melt to a location deep within the melt an additive reactive with the melt, isolating said additive from themelt until the additive reaches said deep location, simultaneously establish a first gas stream outside the melt, introducing said gas stream into the melt at said deep location in a finely subdivided state by passing said stream thereto through a porous refractory head, and stirring the dissolved unreacted additive by means of said finely subdivided stream.
- the method of claim 4 including delivering the additive to the melt through a tubular member open at the bottom thereof to the melt and establishing a second gas stream independent of the first gas stream within said tubular member.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Abstract
Description
Claims (6)
- 2. The method of claim 1 wherein the metallic melt is molten steel, the additive is a deoxidant and the gas is a gas inert to the steel.
- 3. The method of claim 2 wherein the deoxidant is aluminum, and the inert gas is argon.
- 4. The method of claim 1 wherein the additive is delivered to the melt in the form of a rod.
- 5. The method of claim 4 wherein the metallic melt is molten steel, and the additive is an alloying material.
- 6. The method of claim 4 including delivering the additive to the melt through a tubular member open at the bottom thereof to the melt and establishing a second gas stream independent of the first gas stream within said tubular member.
- 7. The method of claim 6 including maintaining the pressure of the second gas stream at a value high enough to prevent the melt from entering the tubular member at its open bottom.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US80251869A | 1969-02-26 | 1969-02-26 | |
US9738470A | 1970-12-11 | 1970-12-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3778250A true US3778250A (en) | 1973-12-11 |
Family
ID=26793188
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00097384A Expired - Lifetime US3778250A (en) | 1969-02-26 | 1970-12-11 | Method for treating metallic melts |
Country Status (1)
Country | Link |
---|---|
US (1) | US3778250A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3917240A (en) * | 1971-08-02 | 1975-11-04 | Sumitomo Metal Ind | Apparatus for projecting pieces of a deoxidizing agent into molten steel |
FR2337763A1 (en) * | 1964-03-17 | 1977-08-05 | Desaar Rene | IRON OR STEEL DESULFURATION LANCE WITH REFRIGERANT FLUID CIRCULATION BETWEEN INJECTION TUBE AND SHEATH |
FR2359661A1 (en) * | 1976-07-28 | 1978-02-24 | Mannesmann Ag | PROCEDURE FOR CONTINUOUSLY INTRODUCING ADDITIVES INTO A CONTAINER CONTAINING A MELTED METAL |
FR2466508A1 (en) * | 1979-09-27 | 1981-04-10 | Desaar Rene | VIROLE FOR LANCE BLOWING OR INJECTION |
EP0137618A2 (en) * | 1983-08-12 | 1985-04-17 | Pfizer Inc. | Process and apparatus for adding calcium to a bath of molten ferrous material |
US4512800A (en) * | 1983-08-12 | 1985-04-23 | Pfizer Inc. | Wire injection apparatus |
US20150176097A1 (en) * | 2014-03-06 | 2015-06-25 | J.W. Hicks, Inc. | Molten metal treatment lance |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1562655A (en) * | 1921-05-11 | 1925-11-24 | Pacz Aladar | Process and composition of matter for deoxidizing metals and alloys |
US2085802A (en) * | 1935-08-22 | 1937-07-06 | Charles Hardy Inc | Treatment of metals |
US2698749A (en) * | 1951-06-06 | 1955-01-04 | John M Fishell | Apparatus for introducing solid metal into molten metal |
US2776206A (en) * | 1953-08-01 | 1957-01-01 | Int Nickel Co | Method and apparatus for introducing low-boiling substances into molten metal |
US2781260A (en) * | 1954-03-06 | 1957-02-12 | Int Nickel Co | Process and apparatus for the treatment of molten ferrous alloys |
US2871008A (en) * | 1950-11-02 | 1959-01-27 | Air Liquide | Apparatus for gas flushing of molten metal |
GB972708A (en) * | 1961-06-27 | 1964-10-14 | Internat Meehanite Metal Compa | Improvements relating to the manufacture of cast iron |
US3251680A (en) * | 1962-08-23 | 1966-05-17 | Fuji Iron & Steel Co Ltd | Method and apparatus for treating steels |
US3598575A (en) * | 1967-05-09 | 1971-08-10 | Pont A Mousson | Process for treating cast iron |
US3634075A (en) * | 1969-01-15 | 1972-01-11 | Kawecki Berylco Ind | Introducing a grain refining or alloying agent into molten metals and alloys |
US3642466A (en) * | 1967-11-27 | 1972-02-15 | James L Mccaulay | Method for the production of cast iron |
US3666449A (en) * | 1968-01-26 | 1972-05-30 | Fischer Ag Georg | Method for the introduction of volatile additives into a melt |
-
1970
- 1970-12-11 US US00097384A patent/US3778250A/en not_active Expired - Lifetime
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1562655A (en) * | 1921-05-11 | 1925-11-24 | Pacz Aladar | Process and composition of matter for deoxidizing metals and alloys |
US2085802A (en) * | 1935-08-22 | 1937-07-06 | Charles Hardy Inc | Treatment of metals |
US2871008A (en) * | 1950-11-02 | 1959-01-27 | Air Liquide | Apparatus for gas flushing of molten metal |
US2698749A (en) * | 1951-06-06 | 1955-01-04 | John M Fishell | Apparatus for introducing solid metal into molten metal |
US2776206A (en) * | 1953-08-01 | 1957-01-01 | Int Nickel Co | Method and apparatus for introducing low-boiling substances into molten metal |
US2781260A (en) * | 1954-03-06 | 1957-02-12 | Int Nickel Co | Process and apparatus for the treatment of molten ferrous alloys |
GB972708A (en) * | 1961-06-27 | 1964-10-14 | Internat Meehanite Metal Compa | Improvements relating to the manufacture of cast iron |
US3251680A (en) * | 1962-08-23 | 1966-05-17 | Fuji Iron & Steel Co Ltd | Method and apparatus for treating steels |
US3598575A (en) * | 1967-05-09 | 1971-08-10 | Pont A Mousson | Process for treating cast iron |
US3642466A (en) * | 1967-11-27 | 1972-02-15 | James L Mccaulay | Method for the production of cast iron |
US3666449A (en) * | 1968-01-26 | 1972-05-30 | Fischer Ag Georg | Method for the introduction of volatile additives into a melt |
US3634075A (en) * | 1969-01-15 | 1972-01-11 | Kawecki Berylco Ind | Introducing a grain refining or alloying agent into molten metals and alloys |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2337763A1 (en) * | 1964-03-17 | 1977-08-05 | Desaar Rene | IRON OR STEEL DESULFURATION LANCE WITH REFRIGERANT FLUID CIRCULATION BETWEEN INJECTION TUBE AND SHEATH |
US3917240A (en) * | 1971-08-02 | 1975-11-04 | Sumitomo Metal Ind | Apparatus for projecting pieces of a deoxidizing agent into molten steel |
FR2359661A1 (en) * | 1976-07-28 | 1978-02-24 | Mannesmann Ag | PROCEDURE FOR CONTINUOUSLY INTRODUCING ADDITIVES INTO A CONTAINER CONTAINING A MELTED METAL |
FR2466508A1 (en) * | 1979-09-27 | 1981-04-10 | Desaar Rene | VIROLE FOR LANCE BLOWING OR INJECTION |
EP0137618A2 (en) * | 1983-08-12 | 1985-04-17 | Pfizer Inc. | Process and apparatus for adding calcium to a bath of molten ferrous material |
US4512800A (en) * | 1983-08-12 | 1985-04-23 | Pfizer Inc. | Wire injection apparatus |
EP0137618A3 (en) * | 1983-08-12 | 1986-04-02 | Pfizer Inc. | Process and apparatus for adding calcium to a bath of molten ferrous material |
US20150176097A1 (en) * | 2014-03-06 | 2015-06-25 | J.W. Hicks, Inc. | Molten metal treatment lance |
US9206487B2 (en) * | 2014-03-06 | 2015-12-08 | J.W. Hicks, Inc. | Molten metal treatment lance |
US10801082B2 (en) | 2014-03-06 | 2020-10-13 | J.W. Hicks, Inc. | Molten metal treatment lance |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: JONES & LAUGHLIN STEEL, INCORPORATED Free format text: MERGER;ASSIGNORS:JONES & LAUGHLIN STEEL CORPORATION, A CORP. OF PA.;YOUNGTOWN SHEET & TUBE COMPANY,A CORP. OF OH. (MERGED INTO);NEW J&L STEEL CORPRATION, A CORP. OF DE., (CHANGED TO);REEL/FRAME:004510/0801 Effective date: 19851018 |
|
AS | Assignment |
Owner name: LTV STEEL COMPANY, INC., Free format text: MERGER AND CHANGE OF NAME EFFECTIVE DECEMBER 19, 1984, (NEW JERSEY);ASSIGNORS:JONES & LAUGHLIN STEEL, INCORPORATED, A DE. CORP. (INTO);REPUBLIC STEEL CORPORATION, A NJ CORP. (CHANGEDTO);REEL/FRAME:004736/0443 Effective date: 19850612 |