US3773478A - Middle distillate fuel containing additive combination to increase low temperature flowability - Google Patents
Middle distillate fuel containing additive combination to increase low temperature flowability Download PDFInfo
- Publication number
- US3773478A US3773478A US00807965A US3773478DA US3773478A US 3773478 A US3773478 A US 3773478A US 00807965 A US00807965 A US 00807965A US 3773478D A US3773478D A US 3773478DA US 3773478 A US3773478 A US 3773478A
- Authority
- US
- United States
- Prior art keywords
- molecular weight
- polymeric
- hydrocarbon
- pour point
- fuel oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000446 fuel Substances 0.000 title claims description 25
- 239000000654 additive Substances 0.000 title abstract description 29
- 230000000996 additive effect Effects 0.000 title abstract description 18
- 229920001577 copolymer Polymers 0.000 claims abstract description 22
- 239000000203 mixture Substances 0.000 claims description 29
- 239000004793 Polystyrene Substances 0.000 claims description 21
- 229920002223 polystyrene Polymers 0.000 claims description 21
- 230000000994 depressogenic effect Effects 0.000 claims description 17
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 13
- -1 alkyl fumarates Chemical class 0.000 claims description 6
- 150000002430 hydrocarbons Chemical class 0.000 abstract description 35
- 229930195733 hydrocarbon Natural products 0.000 abstract description 34
- 239000004215 Carbon black (E152) Substances 0.000 abstract description 25
- 239000000295 fuel oil Substances 0.000 abstract description 20
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 abstract description 10
- 239000005977 Ethylene Substances 0.000 abstract description 10
- 125000004432 carbon atom Chemical group C* 0.000 abstract description 9
- 239000003208 petroleum Substances 0.000 abstract description 9
- 150000002148 esters Chemical class 0.000 abstract description 7
- 229920000642 polymer Polymers 0.000 abstract description 7
- 125000000217 alkyl group Chemical group 0.000 abstract description 5
- 238000009835 boiling Methods 0.000 abstract description 5
- 230000000881 depressing effect Effects 0.000 abstract description 4
- 229930195734 saturated hydrocarbon Natural products 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 10
- 239000001257 hydrogen Substances 0.000 description 8
- 229910052739 hydrogen Inorganic materials 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000000178 monomer Substances 0.000 description 7
- 239000012188 paraffin wax Substances 0.000 description 7
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- 239000004435 Oxo alcohol Substances 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- 238000004821 distillation Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 238000002103 osmometry Methods 0.000 description 5
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000002283 diesel fuel Substances 0.000 description 4
- 239000010771 distillate fuel oil Substances 0.000 description 4
- 125000004185 ester group Chemical group 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical compound OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 4
- 239000001993 wax Substances 0.000 description 4
- 239000004711 α-olefin Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 3
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 239000003350 kerosene Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 239000012808 vapor phase Substances 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 230000000536 complexating effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 2
- UJRIYYLGNDXVTA-UHFFFAOYSA-N ethenyl hexadecanoate Chemical compound CCCCCCCCCCCCCCCC(=O)OC=C UJRIYYLGNDXVTA-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- ODIGIKRIUKFKHP-UHFFFAOYSA-N (n-propan-2-yloxycarbonylanilino) acetate Chemical compound CC(C)OC(=O)N(OC(C)=O)C1=CC=CC=C1 ODIGIKRIUKFKHP-UHFFFAOYSA-N 0.000 description 1
- JTHZUSWLNCPZLX-UHFFFAOYSA-N 6-fluoro-3-methyl-2h-indazole Chemical compound FC1=CC=C2C(C)=NNC2=C1 JTHZUSWLNCPZLX-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000005727 Friedel-Crafts reaction Methods 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- 241001080173 Ridens Species 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000010933 acylation Effects 0.000 description 1
- 238000005917 acylation reaction Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 239000002168 alkylating agent Substances 0.000 description 1
- 229940100198 alkylating agent Drugs 0.000 description 1
- 230000002152 alkylating effect Effects 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical group OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229960000541 cetyl alcohol Drugs 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- BVVRPLNLVUMGSL-VXPUYCOJSA-N didecyl (z)-but-2-enedioate Chemical compound CCCCCCCCCCOC(=O)\C=C/C(=O)OCCCCCCCCCC BVVRPLNLVUMGSL-VXPUYCOJSA-N 0.000 description 1
- HEJZJSIRBLOWPD-WCWDXBQESA-N didodecyl (e)-but-2-enedioate Chemical compound CCCCCCCCCCCCOC(=O)\C=C\C(=O)OCCCCCCCCCCCC HEJZJSIRBLOWPD-WCWDXBQESA-N 0.000 description 1
- LDCRTTXIJACKKU-ONEGZZNKSA-N dimethyl fumarate Chemical compound COC(=O)\C=C\C(=O)OC LDCRTTXIJACKKU-ONEGZZNKSA-N 0.000 description 1
- 229960004419 dimethyl fumarate Drugs 0.000 description 1
- FNMTVMWFISHPEV-WAYWQWQTSA-N dipropan-2-yl (z)-but-2-enedioate Chemical compound CC(C)OC(=O)\C=C/C(=O)OC(C)C FNMTVMWFISHPEV-WAYWQWQTSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- NQGIJDNPUZEBRU-UHFFFAOYSA-N dodecanoyl chloride Chemical compound CCCCCCCCCCCC(Cl)=O NQGIJDNPUZEBRU-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 235000019256 formaldehyde Nutrition 0.000 description 1
- 210000003918 fraction a Anatomy 0.000 description 1
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical class [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000005673 monoalkenes Chemical class 0.000 description 1
- BXWNKGSJHAJOGX-UHFFFAOYSA-N n-hexadecyl alcohol Natural products CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 1
- WTBAHSZERDXKKZ-UHFFFAOYSA-N octadecanoyl chloride Chemical compound CCCCCCCCCCCCCCCCCC(Cl)=O WTBAHSZERDXKKZ-UHFFFAOYSA-N 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 150000003138 primary alcohols Chemical class 0.000 description 1
- HPCIWDZYMSZAEZ-UHFFFAOYSA-N prop-2-enyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC=C HPCIWDZYMSZAEZ-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- 239000012262 resinous product Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000010414 supernatant solution Substances 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/143—Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/16—Hydrocarbons
- C10L1/1616—Hydrocarbons fractions, e.g. lubricants, solvents, naphta, bitumen, tars, terpentine
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/16—Hydrocarbons
- C10L1/1625—Hydrocarbons macromolecular compounds
- C10L1/1633—Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds
- C10L1/165—Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds from compounds containing aromatic monomers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/1955—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by an alcohol, ether, aldehyde, ketonic, ketal, acetal radical
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/196—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
- C10L1/1963—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof mono-carboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/196—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
- C10L1/1966—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof poly-carboxylic
Definitions
- the fuel oil also contains a polymeric additive, usually in a lesser amount than said high molecular weight paraffinic fraction, said polymeric additive being characterized by having an average of at least one long alkyl side chain for every four carbon atoms along the polymer chain.
- This additive combination is unique in that the polymeric additive does not interfere with the flow improving properties of the high molecular weight hydrocarbon, and the high molecular weight hydrocarbon does not interfere with the pour point depressing properties of the polymeric additive, whereas such interference is encountered when using other conventional polymeric pour depressants such as a copolymer of ethylene and an unsaturated ester.
- the improvement that would be obtained in filterability by the use of the hydrocarbon fraction alone, as well as the pour point depression that would be obtained by the polymeric additive alone, are often adversely affected.
- the filterability improvement contributed by the aforesaid hydrocarbon fraction is not adversely'affected, and in some cases is even im- 7 proved, the pour point depressing action of the polymeric additive is impaired.
- the additive combination of the present'invention neither the improved filterability nor the pour point depressing action is adversely affected.
- a waxy middle distillate petroleum fuel from about 0.1 to about 3 weight preferably from about 0.2 to 1 wt. of said high molecular weight, substantially normal-paraffinhydrocarbon-free hydrocarbon fraction, and from about 0.005 to about 1 weight preferably from about 0.01 to 0.1 weight of the polymeric'pour point depressant.
- the weight ratio of the two types of additive can vary from 50 parts of the added hydrocarbon fraction per part of polymeric pour point depressant to about equal parts of the two types of additive.
- about 5 to about 30 parts of the added normalparaffin-free hydrocarbon fraction will be used per part of polymeric pour point depressant.
- The-distillate fuel oils that can be improved by this invention include those having boiling ranges within the limits of about 250 F. to about 700 F.
- the distillate fuel oil can comprise straight run or virgin gas oil,
- the most common petroleum middle distillate fuels are kerosine, diesel fuels, jet fuels and heating oils. Since jet fuels are normally refined to very low pour points there will be generally no need to apply the present invention to such fuels.
- the low temperature flow problem is most usually encountered with diesel fuels and with heating oils.
- a representative heating oil specification calls for a 10 percent distillation point no higher than about 440 F., a 50 percent point no higher than about 520 F., and a percent point of at least 540 F. and no higher than about 640 F. to 650 F., although some specifications set the 90 percent point as high as 675 F.
- Heating oils are preferably made of a blend of virgin distillate, e.g. gas oil, naphtha, etc., and cracked distillates, e.g.
- a representative specification for a diesel fuel includes a minimum flash point of F. and a 90 percent distillation point between 540 F. and 640 F. (See ASTM Designations D-396 and D975)
- the pour point depressant used in this invention is a polymer or copolymer wherein the monomer relationship is'represented by the formula:
- B is an alpha, beta unsaturated ester of from 4 to 8 total carbon atoms
- A is an unsaturated compound of the generalized formula:
- R and R are hydrogen or methyl
- R is a C to C alkyl group connected to the designated unsaturated carbon atom through an aromatic hydrocarbon group or through an ester group
- R is either hydrogen, a carboxyl group, or the same as R
- x does not exceed 2.
- the polymer and copolymer pour point depressants used in this invention will have number average molecular weights within the range of about 800 to 50,000, preferably about 1,000 to 10,000. Molecular weights can be determined by cryoscopic methods or by vapor phase osmometry.
- a polymer of a monomer arrangement as depicted above, wherein x is zero, and wherein in monomer A, R and R are alkyl groups connected to the unsaturated carbon atoms through aromatic hydrocarbon groups is exemplified by an alkylated polystyrene or an acylated polystyrene, as more fully described below.
- Examples of monomer A wherein R is hydrogen or a carboxyl group and R is linked to the unsaturated carbon through an ester group include vinyl laurate, vinyl palmitate, C Oxo alcohol acrylate, C Oxo alcohol methacrylate, allyl stearate, palmityl alcohol ester of alpha methyl acrylic acid, mono C Oxo alcohol ester of fumaric acid, etc.
- Examples of monomer A where R is the same as R and both are linked to the unsaturated carbons through ester groups include didecyl maleate, di- C Oxo alcohol fumarate, di- C linear Oxo alcohol maleate (see U.S. Pat. No. 3,417,021), etc.
- Examples of monomer B include vinyl acetate, dimethyl fumarate, isopropyl acrylate, ethyl methacrylate, di-isopropyl maleate, allyl acetate, vinyl butyrate, etc.
- the Oxo alcohols used in preparing the esters mentioned above are isomeric mixtures of branched chain aliphatic primary alcohols prepared from olefins, such as polymers and copolymers of C to C monoolefins, reacted with carbon monoxide and hydrogen in the presence of a cobalt-containing catalyst such as cobalt carbonyl, at temperatures of about 300 to 400 F., under pressures of about 1,000 to 3,000 psi., to form aldehydes.
- the resulting aldehyde product is then hydrogenated to form the x0 alcohol, the latter being recovered by distillation from the hydrogenated prod- UCt.
- Examples of specific copolymers useful in this invention include a copolymer of one mole of di-lauryl fumarate and two moles of isopropyl methacrylate, a copolymer of one mole of stearyl acrylate and 2.5 moles of vinyl butyrate, and a copolymer of one mole of vinyl palmitate and 1.8 moles of vinyl acetate.
- Particularly useful polymeric pour point depressants for'use in this invention comprise'alkylated polystyrenes, acylated polystyrenes and mixtures thereof.
- alkylated polystyrenes prepared from essentially straight chain olefins having from about to carbonat atoms, e. g. decene-l hexadecene-l, octadecene-l, eicosylene, and cracked paraffin wax, as well as acylated polystyrenes prepared from aliphatic acylating agents, e.g. acid halides, of 8 to 20 carbon atoms in a straight chain, e.g. stearoyl chloride or lauroyl chloride.
- aliphatic acylating agents e.g. acid halides
- Alkylation of polystyrene can be conducted by the process described in U.S. Pat. No. 2,756,265 of William C. Hollyday, Jr.
- the process comprises the steps of dissolving polystyrene in an inert solvent such as monochlorobenzene, and heating the mixture until the polystyrene is completely in solution.
- the mixture is then cooled to the selected reaction temperature (usually in the range of about 80 to 150 F.) at which time nitrobenzene and a Friedel-Crafts catalyst are added.
- the alkylating agent is then added dropwise and the reaction temperature is maintained by cooling or heating as necessary. After the completion of the reaction, the alkylates are purified by well known techniques.
- Acylated polystyrenes are prepared by reaction of polystyrene with an acid chloride. See U.S. Pat. No. 3,069,245 of S. L. Wythe and W. C. Hollyday, Jr.
- the method of acylation comprises dissolving the polystyrene in a suitable solvent, such as chlorobenzene, o-dichlorobenzene, or tetrachloroethylene and adding to the solution an equimolar quantity of carboxylic acid chloride/aluminum chloride complex at temperatures of 30 to C. (preferably 40 to 60 C.), with provision for carrying away the evolved hydrogen chloride.
- a suitable solvent such as chlorobenzene, o-dichlorobenzene, or tetrachloroethylene
- the catalyst is destroyed with water or alcohol, the acylate is taken up in a suitable solvent, such as heptane or kerosene and washed with water and alkaline solutions.
- a suitable solvent such as heptane or kerosene and washed with water and alkaline solutions.
- the resinous product may be isolated as the pure material by evaporating all solvents, or it may be used in solution for making blends in middle distillates.
- fractions of essentially saturated hydrocarbons that are used in accordance with the present invention in conjunction with the polymeric pour point depressants are generally amorphous solid materials having melting points within the range of about to 140 F. and having number average molecular weights within the range of about 600 to about 3,000. This molecular weight range is above the highest molecular weight of any hydrocarbons that are naturally present in the fuel oil.
- An amorphous hydrocarbon fraction that is useful as a fuel oil flow improver in accordance with this invention can be obtained by deasphalting a residual petroleum fraction then adding a solvent such as propane to the deasphalted residuum, lowering the temperature of the solvent-diluted residuum and recovering the desired solid or semi-solid amorphous material by precipitation at low temperatures, followed by filtration.
- the residual oil fractions from which the desired amorphous hydrocarbons are obtained will have viscosities of at least SUS at 210 F. Most of these residual oils are commonly referred to as bright stocks.
- products obtained by this procedure will be naturally low in normal paraffin hydrocarbons and can be used in the present invention without further treatment.
- a precipitated high molecular weight amorphous fraction can be obtained which has only a trace of normal paraffins, about 5 percent of isoparaffins, about 73 percent of cycloparaffins and about 22 percent of aromatic hydrocarbons.
- Removel of normal paraffins from an amorphous hydrocarbon mixture can be effected by complexing with urea, as will be illustrated hereinafter in one of the examples.
- Solvent extraction procedures can also be used, but in many instances they are not as effective as complexing techniques.
- the amorphous hydrocarbon mixture can be dissolved in heptane or preferablya ketone such as methyl ethyl ketone atits boiling point and then when the solution is cooled to room temperature the normal paraffms will be predominantly precipitated and the resultant supernatant solution will give a mixture containing soem normal paratfinsbut predominating in cycloparaffins and isoparaffins.
- Vacuum distillation can also be used for the removal of normal paraffinhydrocarbons from a high molecular weight paraffinic fraction, but such a procedure requires a very high vacuum, i.e. less than 5 mm Hg, absolute pressure, preferably a pressure below 3 mm Hg, absolute, e.g. 2 mm or 120 microns. If the pressure used is 5 mm or higher, the necessary temperature for the distillation is high enough to cause cracking of the constituents, which is undesirable.
- flow improving additives and pour point depressants herein described may constitute the sole additives that are incorporated in the fuel oil compositions, or they can be employed in conjunction with other additives commonly used in distillate fuels, including rust inhibitors, antioxidants, sludge dispersants, demulsifying agents, dyes, haze suppressors, etc.
- Oil A 80% cracked oil, FBP 630 F.
- Oil B 85% cracked oil, FBP 660 F.
- Comparative blends were prepared using each of the fuel oils to which had been added either a copolymer of vinyl acetate and ethylene; a terpolymer of ethylene, vinyl acetate, and an alpha olefin; an alkylated polystyrene; a copolymer of fumarate esters and vinyl acetate; a solid hydrocarbon fraction more fully described below; or combinations of this solid hydrocarbon fraction with each of the separate polymeric pour depressants mentioned above.
- Each blend was prepared by simple mixing of the additives with the respective fuel oil, using heat if necessary. Some of the additives were in the form of concentrates, e.g. a 45 wt. solution in kerosine; however, in the tabulated data the concentrations given are of each actual ingredient.
- the ASTM pour points of these various blends were measured and each of the blends was subjected to a low temperature filterability test which is run as follows:
- a 200 milliliter sample of the oil is cooled at a controlled rate of 4 F. per hour until a temperature of 0 F. is reached, this being the temperature at which the flow test is conducted.
- the oil is then filtered through a US. 40 mesh screen at the test temperature, and the volume percentage of oil that passes through the screen at the end of 25 seconds is then measured. If at least TABLE I Effect of Additives on Low Temperature Properties of Fuel Oil A Additives Used ASTM Recov- Pour Amorphous Polymeric ery in Point Hydrocarbon Pour Depressant Flow of Blend Test "F. None 0.01 wt. EVAOL 1 35 None 0.01 wt. APS l 30 0.5 wt. None -15 0.5 wt. 0.01 wt.
- the added hydrocarbon fraction was an amorphous material having a melting point of 1 11F. that was obtained by propane precipitation from the deasphalted residuum of a Texas coastal crude oil.
- This hydrocarbon fraction was found by mass spectographic analysis and gas chromatography to contain no more than a trace of normal paraffin hydrocarbons and consisted of 5 wt. of isoparaffins, 22 wt. of aromatic hydrocarbons and 73 wt. of cycloparaffins.
- the numer average molecular weight of this material was about 775 as determined by osmometry.
- the distillation characteristics of this solid hydrocarbon fraction were as follows:
- the ethylene, vinyl acetate, alpha-olefin copolymer was prepared by the copolymerization of a mixture of about 10 wt. of alpha-olefins in the C C range, about 25 percent of vinyl'acetate and about 65 percent of ethylene.
- the copolymer had a number average molecular weight of about 3,450 as determined by osmometry.
- the alkylated polystyrene (APS) was prepared by the methods outlined in U.S. Pat. No. 2,756,265, e.g. Example 8, using as the alkylating material a mixture of C to C olefins averaging about C
- the alkylated polystyrene had an intrinsic viscosity of about 0.25, corresponding to a number average molecular weight of about 1,200.
- the copolymer of fumarate esters and vinyl acetate was prepared by polymerizing 0.4 mole of vinyl acetate with 0.16 mole of mixed dialkyl fumarates in which the alcohols used in making the fumarate esters were mixed C C linear primary alcohols. The polymerization was conducted in heptane solution at 85 C. using benzoyl peroxide catalyst. The copolymer was recovered by flash evaporation of the volatile components and the copolymer was found to have a number average molecular weight of about 15,400 as determined by vapor phase osmometry.
- the copolymer of ethylene and vinyl acetate had a mole ratio of ethylene to vinyl acetate of about 4.2 and an average molecular weight as determined by vapor phase osmometry of about 1,740. Polymerization was conducted at a temperature of about 180 F. in the presence of di-lauroyl peroxide catalyst.
- a polymeric pour point depressant additive of number average molecular weight within the range of about 800 and about 50,000, the polymeric additive having a monomer relationship represented by the formula: (A) (3), wherein x is an integer 0 to 3, B is an alpha, beta unsaturated ester of from 4 to 8 total carbon atoms, and A is an unsaturated compound of the generalized formula:
- R and R are hydrogen or methyl
- R is a C to C alkyl group connected to the designated unsaturated carbon atom through an aromatic hydrocarbon group or through an ester group
- R is hydrogen, a carboxyl group, or the same as R with the proviso that x does not exceed 2 when R is hydrogen or a carboxyl group.
- Fuel composition as defined by claim 1 wherein the proportion of said substantially normal-paraffinhydrocarbon-free fraction to said polymeric pour point depressant is within the range of 50:1 to 1:1, parts by weight.
- said polymeric pour point depressant is a copolymer of alkyl fumarates and vinyl acetate.
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Abstract
The low temperature flowability of a middle distillate petroleum fuel oil boiling within the range of about 250* to about 700* F. at atmospheric pressure is improved by adding to the fuel oil from about 0.1 to about 3 percent of an essentially saturated hydrocarbon fraction which is substantially free of normal paraffinic hydrocarbons and which has a number average molecular weight in the range of about 600 to about 3,000. The fuel oil also contains a polymeric additive, usually in a lesser amount than said high molecular weight paraffinic fraction, said polymeric additive being characterized by having an average of at least one long alkyl side chain for every four carbon atoms along the polymer chain. This additive combination is unique in that the polymeric additive does not interfere with the flow improving properties of the high molecular weight hydrocarbon, and the high molecular weight hydrocarbon does not interfere with the pour point depressing properties of the polymeric additive, whereas such interference is encountered when using other conventional polymeric pour depressants such as a copolymer of ethylene and an unsaturated ester.
Description
United States Patent Feldman [75] Inventor: Nicholas Feldman, Woodbridge,
[73] Assignee: Esso Research and Engineering Company, Linden, NJ.
[22] Filed: Mar. 17, 1969 [21] Appl. No.: 807,965
[52] US. Cl. 44/62, 44/70 [51] Int. Cl C101 1/18 [58] Field of Search 44/62, 70; 208/33, 208/15; 252/56 [56] References Cited UNITED STATES PATENTS 2,906,688 9/1959 Farmer et al. 208/45 2,177,732 10/1939 MacLaren 44/80 2,917,375 12/1959 Hudson 44/62 2,664,388 12/1953 Winterhalter..... 208/15 X 2,906,688 9/1959 Farmer et al. 203/33 3,069,245 12/ 1962 Wythe et al. 44/62 3,132,083 5/1964 Kirk 208/45 3,413,103 11/1968 Young et al. 44/70 3,507,776 4/1970 l-lann 208/ 15 FOREIGN PATENTS OR APPLICATIONS 1,223,976 9/1966 Germany 44/70 [1 1 3,773,478 Nov. 20, 1973 Primary Examiner-Daniel E. Wyman Assistant Examiner-Mrs Y. H. Smith Attorney-Pearlman & Stahl and Byron O. Dimmick [57 ABSTRACT The low temperature flowability of a middle distillate petroleum fuel oil boiling within the range of about 250 to about 700 F. at atmospheric pressure is improved by adding to the fuel oil from about 0.1 to about 3 percent of an essentially saturated hydrocarbon fraction which is substantially free of normal paraffinic hydrocarbons and which has a number average molecular weight in the range of about 600 to about 3,000. The fuel oil also contains a polymeric additive, usually in a lesser amount than said high molecular weight paraffinic fraction, said polymeric additive being characterized by having an average of at least one long alkyl side chain for every four carbon atoms along the polymer chain. This additive combination is unique in that the polymeric additive does not interfere with the flow improving properties of the high molecular weight hydrocarbon, and the high molecular weight hydrocarbon does not interfere with the pour point depressing properties of the polymeric additive, whereas such interference is encountered when using other conventional polymeric pour depressants such as a copolymer of ethylene and an unsaturated ester.
5 Claims, No Drawings MIDDEEQD STILL TE FUEL CONTAINING ADDITlVE COMBlNAT-IONTO I cREAsE LOW TEMPERATURE rLowABILITY :I'FI'ELD OF-TIIE- I VENTION l-leating' oi'ls' andi other middle distillate petroleum fuels, e.g. "Diesel fuels,- contain normal paraffin hydrocarbonfwaxes whichgjat lowtmperatures; tend to pre- 'cipitateinlargecrystalsin such a way-asto set up a gel structure which causes; merulro-1ose 'its fluidity. The
lowest temperatureat-"whioh' the fuel will 'still flow is generally knowrr as 'the pour point. When the fuel temperaturereaches"or goeslbelow the pour'point and the fuel is' "no longer "freely flowable,difficillty arises in of the cry's'ta'ls 'that precipitate'from the fuel oil,thereby "reducing the te'riden'cy'ofthe'wax crystals to set into a gellSrnall s'i'ze crystals aredesirable so that the precipitated 'wax'will not clog the fine mesh screens that are providediri fuel transportation, storage, and dispensing equipment: lt-is' thus desirable to obtain notonly fuel "oils'w'ith lowpourpdints but also oils that'will form small wax crystals sothat' the clogging of filters'will not impair the flow of the fuel atlow' operating tempera- 'tu'res.
- RELATEDART *It is taught in the application of Nicholas Feldman and Wladim'ir Philippo'ffentitled Increasing Low Temperature Flowabilitybf Middle Distillate Fuel,
SerQ'No; 807,95 3 filed simultaneously'with the present application and subsequently'issued onMay 2, 1972 as U.S. Pat. No. 3,660,058, that a paraffinic hydrocarbon fraction that is substantially free of normal paraffin hydrocarbons ie, contains no more than about 5 "wt.
and'preferably nomore than about 1 wt. of normal paraffin hydrocarbons, and thathas a number average molecular weight of fr0m'about600 to about 3,000, "when added to a middle distillate petroleum fuel oil in a concentration of about 0.01 to about 3'wt. will depress the pour point of the fuel oil to some extent and will also improve the low temperature flowability of the saidpe'troleum fuel oil.
DESCRIPTION oF THE INVENTION In accordance with-the present invention, it has now beenfound' that further"improvement in the low tem- I perature properties of a petroleum fuel oil can be obtained'if there' isemployed in combination with the highmolecularwei'ght hydrocarbon fraction a particular' type of polymeric pour 'point depressant which is characterized by having, on the average, at least one longdependentalkyl hydrocarbon group for every 4 carbon atoms of the backbone of the polymer. This combination of the hydrocarbon fraction and the polymeris uniquein that if 'theaforesaid hydrocarbon fractionis employed *in' conjunction'with most of the conventional polymeric'pour point depressant additives,
particularly those of the ester type or those comprising copolymers of ethylene and unsaturated esters, the improvement that would be obtained in filterability by the use of the hydrocarbon fraction alone, as well as the pour point depression that would be obtained by the polymeric additive alone, are often adversely affected. In some instances, while the filterability improvement contributed by the aforesaid hydrocarbon fraction is not adversely'affected, and in some cases is even im- 7 proved, the pour point depressing action of the polymeric additive is impaired. However, with the additive combination of the present'invention, neither the improved filterability nor the pour point depressing action is adversely affected.
More specifically, there are added to a waxy middle distillate petroleum fuel from about 0.1 to about 3 weight preferably from about 0.2 to 1 wt. of said high molecular weight, substantially normal-paraffinhydrocarbon-free hydrocarbon fraction, and from about 0.005 to about 1 weight preferably from about 0.01 to 0.1 weight of the polymeric'pour point depressant. The weight ratio of the two types of additive can vary from 50 parts of the added hydrocarbon fraction per part of polymeric pour point depressant to about equal parts of the two types of additive. Preferably, about 5 to about 30 parts of the added normalparaffin-free hydrocarbon fraction will be used per part of polymeric pour point depressant.
The-distillate fuel oils that can be improved by this invention include those having boiling ranges within the limits of about 250 F. to about 700 F. The distillate fuel oil can comprise straight run or virgin gas oil,
I cracked gas oil or a blend in any proportion of straight run and thermally and/or catalytically cracked distillates.
The most common petroleum middle distillate fuels are kerosine, diesel fuels, jet fuels and heating oils. Since jet fuels are normally refined to very low pour points there will be generally no need to apply the present invention to such fuels. The low temperature flow problem is most usually encountered with diesel fuels and with heating oils. A representative heating oil specification calls for a 10 percent distillation point no higher than about 440 F., a 50 percent point no higher than about 520 F., and a percent point of at least 540 F. and no higher than about 640 F. to 650 F., although some specifications set the 90 percent point as high as 675 F. Heating oils are preferably made of a blend of virgin distillate, e.g. gas oil, naphtha, etc., and cracked distillates, e.g. catalytic cycle stock. A representative specification for a diesel fuel includes a minimum flash point of F. and a 90 percent distillation point between 540 F. and 640 F. (See ASTM Designations D-396 and D975) The pour point depressant used in this invention is a polymer or copolymer wherein the monomer relationship is'represented by the formula:
wherein x is an integer 0 to 3, B is an alpha, beta unsaturated ester of from 4 to 8 total carbon atoms, and A is an unsaturated compound of the generalized formula:
wherein R and R are hydrogen or methyl, R is a C to C alkyl group connected to the designated unsaturated carbon atom through an aromatic hydrocarbon group or through an ester group, and R is either hydrogen, a carboxyl group, or the same as R When R is hydrogen or a carboxyl group, x does not exceed 2.
The polymer and copolymer pour point depressants used in this invention will have number average molecular weights within the range of about 800 to 50,000, preferably about 1,000 to 10,000. Molecular weights can be determined by cryoscopic methods or by vapor phase osmometry.
A polymer of a monomer arrangement as depicted above, wherein x is zero, and wherein in monomer A, R and R are alkyl groups connected to the unsaturated carbon atoms through aromatic hydrocarbon groups is exemplified by an alkylated polystyrene or an acylated polystyrene, as more fully described below.
Examples of monomer A wherein R is hydrogen or a carboxyl group and R is linked to the unsaturated carbon through an ester group include vinyl laurate, vinyl palmitate, C Oxo alcohol acrylate, C Oxo alcohol methacrylate, allyl stearate, palmityl alcohol ester of alpha methyl acrylic acid, mono C Oxo alcohol ester of fumaric acid, etc.
Examples of monomer A where R is the same as R and both are linked to the unsaturated carbons through ester groups include didecyl maleate, di- C Oxo alcohol fumarate, di- C linear Oxo alcohol maleate (see U.S. Pat. No. 3,417,021), etc.
Examples of monomer B include vinyl acetate, dimethyl fumarate, isopropyl acrylate, ethyl methacrylate, di-isopropyl maleate, allyl acetate, vinyl butyrate, etc.
The Oxo alcohols used in preparing the esters mentioned above are isomeric mixtures of branched chain aliphatic primary alcohols prepared from olefins, such as polymers and copolymers of C to C monoolefins, reacted with carbon monoxide and hydrogen in the presence of a cobalt-containing catalyst such as cobalt carbonyl, at temperatures of about 300 to 400 F., under pressures of about 1,000 to 3,000 psi., to form aldehydes. The resulting aldehyde product is then hydrogenated to form the x0 alcohol, the latter being recovered by distillation from the hydrogenated prod- UCt.
Examples of specific copolymers useful in this invention include a copolymer of one mole of di-lauryl fumarate and two moles of isopropyl methacrylate, a copolymer of one mole of stearyl acrylate and 2.5 moles of vinyl butyrate, and a copolymer of one mole of vinyl palmitate and 1.8 moles of vinyl acetate.
Particularly useful polymeric pour point depressants for'use in this invention comprise'alkylated polystyrenes, acylated polystyrenes and mixtures thereof. Especially preferred are alkylated polystyrenes prepared from essentially straight chain olefins having from about to carbonat atoms, e. g. decene-l hexadecene-l, octadecene-l, eicosylene, and cracked paraffin wax, as well as acylated polystyrenes prepared from aliphatic acylating agents, e.g. acid halides, of 8 to 20 carbon atoms in a straight chain, e.g. stearoyl chloride or lauroyl chloride.
Alkylation of polystyrene can be conducted by the process described in U.S. Pat. No. 2,756,265 of William C. Hollyday, Jr.
Typically, the process comprises the steps of dissolving polystyrene in an inert solvent such as monochlorobenzene, and heating the mixture until the polystyrene is completely in solution. The mixture is then cooled to the selected reaction temperature (usually in the range of about 80 to 150 F.) at which time nitrobenzene and a Friedel-Crafts catalyst are added. The alkylating agent is then added dropwise and the reaction temperature is maintained by cooling or heating as necessary. After the completion of the reaction, the alkylates are purified by well known techniques.
Acylated polystyrenes are prepared by reaction of polystyrene with an acid chloride. See U.S. Pat. No. 3,069,245 of S. L. Wythe and W. C. Hollyday, Jr.
Typically, the method of acylation comprises dissolving the polystyrene in a suitable solvent, such as chlorobenzene, o-dichlorobenzene, or tetrachloroethylene and adding to the solution an equimolar quantity of carboxylic acid chloride/aluminum chloride complex at temperatures of 30 to C. (preferably 40 to 60 C.), with provision for carrying away the evolved hydrogen chloride. After all the acid chloride/aluminum chloride complex has been added (one mole per mole of phenyl groups in the polystyrene, plus a slight excess) and hydrogen chloride evolution has stopped, the catalyst is destroyed with water or alcohol, the acylate is taken up in a suitable solvent, such as heptane or kerosene and washed with water and alkaline solutions. The resinous product may be isolated as the pure material by evaporating all solvents, or it may be used in solution for making blends in middle distillates.
The fractions of essentially saturated hydrocarbons that are used in accordance with the present invention in conjunction with the polymeric pour point depressants are generally amorphous solid materials having melting points within the range of about to 140 F. and having number average molecular weights within the range of about 600 to about 3,000. This molecular weight range is above the highest molecular weight of any hydrocarbons that are naturally present in the fuel oil.
An amorphous hydrocarbon fraction that is useful as a fuel oil flow improver in accordance with this invention can be obtained by deasphalting a residual petroleum fraction then adding a solvent such as propane to the deasphalted residuum, lowering the temperature of the solvent-diluted residuum and recovering the desired solid or semi-solid amorphous material by precipitation at low temperatures, followed by filtration. The residual oil fractions from which the desired amorphous hydrocarbons are obtained will have viscosities of at least SUS at 210 F. Most of these residual oils are commonly referred to as bright stocks.
In some instances products obtained by this procedure will be naturally low in normal paraffin hydrocarbons and can be used in the present invention without further treatment. For example, by low temperature propane treatment of a deasphalted residual oil from certain Texas coastal crudes a precipitated high molecular weight amorphous fraction can be obtained which has only a trace of normal paraffins, about 5 percent of isoparaffins, about 73 percent of cycloparaffins and about 22 percent of aromatic hydrocarbons. In other instances it is necessary to treat the high molecular weight fraction in some manner to reduce its content of normal paraffins. Removel of normal paraffins from an amorphous hydrocarbon mixture can be effected by complexing with urea, as will be illustrated hereinafter in one of the examples. Solvent extraction procedures can also be used, but in many instances they are not as effective as complexing techniques. Thus the amorphous hydrocarbon mixture can be dissolved in heptane or preferablya ketone such as methyl ethyl ketone atits boiling point and then when the solution is cooled to room temperature the normal paraffms will be predominantly precipitated and the resultant supernatant solution will give a mixture containing soem normal paratfinsbut predominating in cycloparaffins and isoparaffins.
Vacuum distillation can also be used for the removal of normal paraffinhydrocarbons from a high molecular weight paraffinic fraction, but such a procedure requires a very high vacuum, i.e. less than 5 mm Hg, absolute pressure, preferably a pressure below 3 mm Hg, absolute, e.g. 2 mm or 120 microns. If the pressure used is 5 mm or higher, the necessary temperature for the distillation is high enough to cause cracking of the constituents, which is undesirable.
The combinations of flow improving additives and pour point depressants herein described may constitute the sole additives that are incorporated in the fuel oil compositions, or they can be employed in conjunction with other additives commonly used in distillate fuels, including rust inhibitors, antioxidants, sludge dispersants, demulsifying agents, dyes, haze suppressors, etc.
The nature of this invention and the manner in which it can be practiced will be more fully understood when reference is made to the following examples, which include a preferred embodiment.
EXAMPLE 1 Fuel oil blends, were prepared using either of two middle distillate fuel oils consisting of mixtures of cracked distillates and heavy virgin naphtha. These middle distillate fuel oils are further characterized as follows: (Percentages are by volume) Oils Tested:
Oil A: 80% cracked oil, FBP 630 F.
% heavy virgin naphtha Cloud Point +6 F. Pour Point -5 F.
Oil B: 85% cracked oil, FBP 660 F.
15% heavy virgin naphtha Cloud Point +l2 F.
Pour Point 5 F.
Comparative blends were prepared using each of the fuel oils to which had been added either a copolymer of vinyl acetate and ethylene; a terpolymer of ethylene, vinyl acetate, and an alpha olefin; an alkylated polystyrene; a copolymer of fumarate esters and vinyl acetate; a solid hydrocarbon fraction more fully described below; or combinations of this solid hydrocarbon fraction with each of the separate polymeric pour depressants mentioned above. Each blend was prepared by simple mixing of the additives with the respective fuel oil, using heat if necessary. Some of the additives were in the form of concentrates, e.g. a 45 wt. solution in kerosine; however, in the tabulated data the concentrations given are of each actual ingredient. The ASTM pour points of these various blends were measured and each of the blends was subjected to a low temperature filterability test which is run as follows:
A 200 milliliter sample of the oil is cooled at a controlled rate of 4 F. per hour until a temperature of 0 F. is reached, this being the temperature at which the flow test is conducted. The oil is then filtered through a US. 40 mesh screen at the test temperature, and the volume percentage of oil that passes through the screen at the end of 25 seconds is then measured. If at least TABLE I Effect of Additives on Low Temperature Properties of Fuel Oil A Additives Used ASTM Recov- Pour Amorphous Polymeric ery in Point Hydrocarbon Pour Depressant Flow of Blend Test "F. None 0.01 wt. EVAOL 1 35 None 0.01 wt. APS l 30 0.5 wt. None -15 0.5 wt. 0.01 wt. EVAOL 1 l5 0.5 wt. 0.01 wt. APS 95 30 EVAOL Ethylene-Vinyl Acetate-Olefin Copolymer APS Alkylated Polystyrene TABLE II Effect of Additives on Low Temperature Properties of Fuel Oil B Additives Used A ASTM Recov- Pour Amorphous Polymeric ery Point Hydrocarbon Pour Depressant in Flow of Blend Test F. None 0.02 wt. EVA 3 50 None 0.02 wt. APS 5 30 None 0.03 wt. FUV 1 25. 0.4 wt. None l0 0.4 wt. 0.02 wt. EVA. 100 20 0.4 wt. 0.02 wt. APS 100 -40 0.4 wt. 0.03 wt. FUVA 100 25.
EVA Ethylene-Vinyl Acetate'Copolymer APS Alkylated Polystyrene FUVA Fumarate Ester Vinyl Acetate Copolymer The added hydrocarbon fraction was an amorphous material having a melting point of 1 11F. that was obtained by propane precipitation from the deasphalted residuum of a Texas coastal crude oil. This hydrocarbon fraction was found by mass spectographic analysis and gas chromatography to contain no more than a trace of normal paraffin hydrocarbons and consisted of 5 wt. of isoparaffins, 22 wt. of aromatic hydrocarbons and 73 wt. of cycloparaffins. The numer average molecular weight of this material was about 775 as determined by osmometry. The distillation characteristics of this solid hydrocarbon fraction were as follows:
Distillation Vapor Temp. (ASTM Vapor Temp. Converted to D-1l60) at 5 mm Hg Atmospheric Pressure Initial BP 442F. 754 5% 590 926 10% 636 978 20% 686 1034 24% 689 1037 Only 24% would distill over There were 75% bottoms, and l% loss The ethylene, vinyl acetate, alpha-olefin copolymer (EVAOL) was prepared by the copolymerization of a mixture of about 10 wt. of alpha-olefins in the C C range, about 25 percent of vinyl'acetate and about 65 percent of ethylene. The copolymer had a number average molecular weight of about 3,450 as determined by osmometry.
The alkylated polystyrene (APS) was prepared by the methods outlined in U.S. Pat. No. 2,756,265, e.g. Example 8, using as the alkylating material a mixture of C to C olefins averaging about C The alkylated polystyrene had an intrinsic viscosity of about 0.25, corresponding to a number average molecular weight of about 1,200.
The copolymer of fumarate esters and vinyl acetate (FUVA) was prepared by polymerizing 0.4 mole of vinyl acetate with 0.16 mole of mixed dialkyl fumarates in which the alcohols used in making the fumarate esters were mixed C C linear primary alcohols. The polymerization was conducted in heptane solution at 85 C. using benzoyl peroxide catalyst. The copolymer was recovered by flash evaporation of the volatile components and the copolymer was found to have a number average molecular weight of about 15,400 as determined by vapor phase osmometry.
The copolymer of ethylene and vinyl acetate (EVA) had a mole ratio of ethylene to vinyl acetate of about 4.2 and an average molecular weight as determined by vapor phase osmometry of about 1,740. Polymerization was conducted at a temperature of about 180 F. in the presence of di-lauroyl peroxide catalyst.
It will be seen from the test data that although all of the polymeric materials were effective pour point depressants in each of the fuel oils, only the fumaratevinyl acetate copolymer and the alkylated polystyrene were as effective pour point depressants in the presence of the amorphous hydrocarbon flow improver as in its absence, and neither one interfered with the low temperature flow improving properties of the added amorphous hydrocarbon material. Both of these materials fit the definition of suitable additives for the present invention. The ethylene vinyl acetate copolymer and the ethylene, vinyl acetate, alpha-olefin terpolymer are pour point depressants that are outside of the scope of the present invention.
What is claimed is:
1. A wax-containing petroleum distillate fuel having a boiling range within the limits of about 250 F. and 700 F. which has been improved with respect to its low temperature flow properties by adding thereto:
from about 0.1 to about 3 weight percent of a flowimproving, amorphous, normally solid essentially saturated hydrocarbon fraction that is substantially free of normal paraffin hydrocarbons, said fraction having a number average molecular weight of from about 600 to about 3000, and having been obtained from a residual petroleum oil,
and from about 0.005 to 1 wt. of a polymeric pour point depressant additive of number average molecular weight within the range of about 800 and about 50,000, the polymeric additive having a monomer relationship represented by the formula: (A) (3),, wherein x is an integer 0 to 3, B is an alpha, beta unsaturated ester of from 4 to 8 total carbon atoms, and A is an unsaturated compound of the generalized formula:
wherein R and R are hydrogen or methyl, R is a C to C alkyl group connected to the designated unsaturated carbon atom through an aromatic hydrocarbon group or through an ester group, and R is hydrogen, a carboxyl group, or the same as R with the proviso that x does not exceed 2 when R is hydrogen or a carboxyl group.
2. Fuel composition as defined by claim 1 wherein there are present from about 0.2 to 1 wt. of said substantially normal-paraffin-hydrocarbon-free fraction and from about 0.01 to 0.1 wt. of said polymeric pour point depressant.
3. Fuel composition as defined by claim 1 wherein the proportion of said substantially normal-paraffinhydrocarbon-free fraction to said polymeric pour point depressant is within the range of 50:1 to 1:1, parts by weight.
4. Fuel composition as defined by claim 1 wherein said polymeric pour point depressant is an alkylated polystyrene. A
5. Fuel composition as defined by claim 1 wherein.
said polymeric pour point depressant is a copolymer of alkyl fumarates and vinyl acetate.
Claims (4)
- 2. Fuel composition as defined by claim 1 wherein there are present from about 0.2 to 1 wt. % of said substantially normal-paraffin-hydrocarbon-free fraction and from about 0.01 to 0.1 wt. % of said polymeric pour point depressant.
- 3. Fuel composition as defined by claim 1 wherein the proportion of said substantially normal-paraffin-hydrocarbon-free fraction to said polymeric pour point depressant is within the range of 50:1 to 1:1, parts by weight.
- 4. Fuel composition as defined by claim 1 wherein said polymeric pour point depressant is an alkylated polystyrene.
- 5. Fuel composition as defined by claim 1 wherein said polymeric pour point depressant is a copolymer of alkyl fumarates and vinyl acetate.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US80796569A | 1969-03-17 | 1969-03-17 |
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US3773478A true US3773478A (en) | 1973-11-20 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US00807965A Expired - Lifetime US3773478A (en) | 1969-03-17 | 1969-03-17 | Middle distillate fuel containing additive combination to increase low temperature flowability |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US4108612A (en) * | 1977-04-04 | 1978-08-22 | Exxon Research & Engineering Co. | Derivatized ethylene/polar monomer polymers of improved performance |
US4404000A (en) * | 1981-09-03 | 1983-09-13 | Sumitomo Chemical Company, Limited | Middle and/or heavy distillate composition having good flow property and filterability |
US4564460A (en) | 1982-08-09 | 1986-01-14 | The Lubrizol Corporation | Hydrocarbyl-substituted carboxylic acylating agent derivative containing combinations, and fuels containing same |
US4575526A (en) | 1982-08-09 | 1986-03-11 | The Lubrizol Corporation | Hydrocarbyl substituted carboxylic acylaging agent derivative containing combinations, and fuels containing same |
US4613342A (en) | 1982-08-09 | 1986-09-23 | The Lubrizol Corporation | Hydrocarbyl substituted carboxylic acylating agent derivative containing combinations, and fuels containing same |
US4623684A (en) | 1982-08-09 | 1986-11-18 | The Lubrizol Corporation | Hydrocarbyl substituted carboxylic acylating agent derivative containing combinations, and fuels containing same |
US4661121A (en) * | 1984-03-22 | 1987-04-28 | Exxon Research & Engineering Co. | Middle distillate compositions with improved low temperature properties |
US4661120A (en) * | 1985-07-12 | 1987-04-28 | Nalco Chemical Company | Diesel fuel additive |
US6767374B1 (en) * | 1995-03-14 | 2004-07-27 | Exxon Chemical Patents Inc. | Fuel oil additives and compositions |
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US2906688A (en) * | 1956-03-28 | 1959-09-29 | Exxon Research Engineering Co | Method for producing very low pour oils from waxy oils having boiling ranges of 680 deg.-750 deg. f. by distilling off fractions and solvents dewaxing each fraction |
US2917375A (en) * | 1958-07-31 | 1959-12-15 | Sinclair Refining Co | Fuel oils |
US3069245A (en) * | 1960-10-18 | 1962-12-18 | Exxon Research Engineering Co | Synergistic mixture of pour depressants for middle distillates |
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US2177732A (en) * | 1937-05-27 | 1939-10-31 | Standard Oil Co | Diesel fuel |
US2664388A (en) * | 1951-09-19 | 1953-12-29 | Socony Vacuum Oil Co Inc | Hydrocarbon fuel oil of lowered pour point |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4108612A (en) * | 1977-04-04 | 1978-08-22 | Exxon Research & Engineering Co. | Derivatized ethylene/polar monomer polymers of improved performance |
US4404000A (en) * | 1981-09-03 | 1983-09-13 | Sumitomo Chemical Company, Limited | Middle and/or heavy distillate composition having good flow property and filterability |
US4564460A (en) | 1982-08-09 | 1986-01-14 | The Lubrizol Corporation | Hydrocarbyl-substituted carboxylic acylating agent derivative containing combinations, and fuels containing same |
US4575526A (en) | 1982-08-09 | 1986-03-11 | The Lubrizol Corporation | Hydrocarbyl substituted carboxylic acylaging agent derivative containing combinations, and fuels containing same |
US4613342A (en) | 1982-08-09 | 1986-09-23 | The Lubrizol Corporation | Hydrocarbyl substituted carboxylic acylating agent derivative containing combinations, and fuels containing same |
US4623684A (en) | 1982-08-09 | 1986-11-18 | The Lubrizol Corporation | Hydrocarbyl substituted carboxylic acylating agent derivative containing combinations, and fuels containing same |
US4661121A (en) * | 1984-03-22 | 1987-04-28 | Exxon Research & Engineering Co. | Middle distillate compositions with improved low temperature properties |
US4661122A (en) * | 1984-03-22 | 1987-04-28 | Exxon Research & Engineering Co. | Middle distillate compositions with improved cold flow properties |
US4661120A (en) * | 1985-07-12 | 1987-04-28 | Nalco Chemical Company | Diesel fuel additive |
US6767374B1 (en) * | 1995-03-14 | 2004-07-27 | Exxon Chemical Patents Inc. | Fuel oil additives and compositions |
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