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US3758747A - Electric mattress - Google Patents

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Publication number
US3758747A
US3758747A US00081909A US3758747DA US3758747A US 3758747 A US3758747 A US 3758747A US 00081909 A US00081909 A US 00081909A US 3758747D A US3758747D A US 3758747DA US 3758747 A US3758747 A US 3758747A
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US
United States
Prior art keywords
cover
wires
inch
warp
woven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00081909A
Inventor
C Rohr
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Individual
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Individual
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Publication date
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Publication of US3758747A publication Critical patent/US3758747A/en
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Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H05B3/342Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/002Heaters using a particular layout for the resistive material or resistive elements
    • H05B2203/003Heaters using a particular layout for the resistive material or resistive elements using serpentine layout
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/014Heaters using resistive wires or cables not provided for in H05B3/54
    • H05B2203/015Heater wherein the heating element is interwoven with the textile
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters

Definitions

  • the FIGURE is a top view of the thermal cover showing the weaving pattern.
  • the weaving pattern continues as follows:
  • a flexible resistance wire 14 is entered into theweft pattern at point 15 which is approximately 1 inch inside the left hand edge 16 of the cover 13.
  • the wire 14 is woven through the warp 10 to emerge at point 17 which is approximately 1 inch inside the right hand edge 18 of the cover 13.
  • the weft pattern is again picked up by the thread 11 and approximately one half inch of full width of the cover 13 is woven.
  • a second flexible resistance wire 19 similar to wire 14 is then introduced into the weft pattern at point 20 which is approximately one inch inside the left hand border 16, and woven into the warp 10 to emerge at point 21 which is approximately 1 a inches inside the I right hand edge 18.
  • the weft pattern is again picked up by thread 11 and approximately one half inch of full width of the cover 13 is woven.
  • wire 19 is moved up over the weft 11, parallel to the warp l0, and entered into the weave where it is thrown to the left to emerge at point 22 which is approximately one inch inside the left hand edge 16.
  • the weft pattern is again picked up by thread 11 and approximately one half inch of the full width of the cover 13 is woven.
  • Wire 14 at point 17 is then moved up over the weft and parallel to the warp 10 for a distance of approximately 1% inches where it is entered into the weave
  • the remote ends of the two wires 14 and 19 are joined.
  • suitable means 24 such as soldering.
  • suitable means 25 such as soldering and the .use of connecting thimbles to a length of insulated electric conducting wire 26 which terminates in an electrical connector plug 27.
  • the blanket would be spread on a support item such as a mattress, a rubber hospital sheet would be spread over the entire blanket.
  • the user would lie on one half the rubber sheet and blanket, the other half would be folded over him and the blanket plugged into the current supply.
  • the blanket should be dis connected from the current before moving the top covering.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Surface Heating Bodies (AREA)
  • Woven Fabrics (AREA)

Abstract

A heating cover such as a blanket for therapy having a pair of heating wires woven directly onto the cover and insulated by the fill of the cover material.

Description

[4 1 Sept. 11, 1973 2,385,577 9/1945 Jacobs......................r..... 2,938,992 5/1960 m C r 0 R M R Th Ar m C I Rn mm E6 LV Em MM U Delivery, Le Roy, Kans. 66857 Oct. 19, 1970 Primary ExaminerC. L. Albritton 22 Filed:
Appl. No.: 81,909
T C A R T S B A 1 7 5 80 00w 2/ I14 8 b7 M 2 ,m u .2 5 .ll 2 W l l 2 1 2 n W 2 m w m 1 "U 2 u mflum c u r u a u e H S l. m l d S UhF 1]] 2 8 555 [[r\ 219 549 545; 33 30 410; 12 379; 39 425 A heating cover such as a blanket for therapy having a pair of heating wires woven directly onto the cover and insulated by the fill of the cover material.
[56] References Cited UNITED STATES PATENTS 2,381,218 8/1945 Jacobs............................ 219/545 X 1 Claim, 1 Drawing Figure WARP PATENIEDSEPI 1 an WARP WEFT
ELECTRIC MATTRESS BACKGROUND OF THE INVENTION In ordinary electric blankets the heavy wool adds weight and delays the transfer of heat from the hot wires to the patient who is usually covered with a rubber sheet. In addition, insulated wire within an insulating wall will further decrease the efficiency of the heat transfer from the hot wires to the person on the bed.
SUMMARY OF THE INVENTION DESCRIPTION OF THE DRAWINGS A better understanding of the invention may be obtained from the drawings and description forming a part of this disclosure and in which:
The FIGURE is a top view of the thermal cover showing the weaving pattern.
DESCRIPTION OF THE PREFERRED EMBODIMENT As shown in the figure, a plurality of warp threads of suitable material such as cotton are placed in a normal pattern for weaving. r I
A weft thread 11 of suitable material such as cotton similar to the warp threads 10 is woven full width through the warp threads in a conventional manner for and thrown to the left to emerge at point 23 which is approximately 1% inches inside the left hand edge 16 of the cover 13.
The weaving pattern continues as follows:
a. Weave one half inch of thread 11 full width of the cover 13.
b. Move the resistance wire which is 1% inches inside the edge of the cover 13 up one half inch, outside the weft, and parallel to the weft. Enter the wire into the weave pattern and throw it through the warp to emerge one inch inside the edge of the cover 13.
c. Weave one half inch of weft fill full width of the cover 13.
d. Move the resistance wire which is one inch in from the edge of the cover and closest to the bottom of the cover up parallel to the warp for a distance of 1% inches. Enter the wire into the weave pattern and throw it through the warp to emerge at a point one and one half inches from the edge of the cover 13.
Keep repeating steps a, b, c and d until the dimensional length is only short 1 inch. Bring the two resistance wires 14 and 19 out of the weave at a point one inch from the edge of the cover. Weave a final'inch of full width fill 11 to make the=top border.
The finished thermal cover will have these characteristics:
a. A 1 inch border around'its periphery.
b. Two continuous resistance wires woven through the warp, parallel to the bottom and the sides, and separated by weft fill so that they remain approximately one half inch apart. This will preclude any short circuiting of the wires.
a distance of approximately one inch to form the bot-,
tom border 12 of the thermal cover. 13.
When this predetermined amount of weaving has been reached, a flexible resistance wire 14 is entered into theweft pattern at point 15 which is approximately 1 inch inside the left hand edge 16 of the cover 13. The wire 14 is woven through the warp 10 to emerge at point 17 which is approximately 1 inch inside the right hand edge 18 of the cover 13.
The weft pattern is again picked up by the thread 11 and approximately one half inch of full width of the cover 13 is woven.
A second flexible resistance wire 19 similar to wire 14 is then introduced into the weft pattern at point 20 which is approximately one inch inside the left hand border 16, and woven into the warp 10 to emerge at point 21 which is approximately 1 a inches inside the I right hand edge 18.
The weft pattern is again picked up by thread 11 and approximately one half inch of full width of the cover 13 is woven.
At this point wire 19 is moved up over the weft 11, parallel to the warp l0, and entered into the weave where it is thrown to the left to emerge at point 22 which is approximately one inch inside the left hand edge 16.
The weft pattern is again picked up by thread 11 and approximately one half inch of the full width of the cover 13 is woven.
Wire 14 at point 17 is then moved up over the weft and parallel to the warp 10 for a distance of approximately 1% inches where it is entered into the weave The remote ends of the two wires 14 and 19 are joined. At one end by suitable means 24 such as soldering. At the other end by suitable means 25 such as soldering and the .use of connecting thimbles to a length of insulated electric conducting wire 26 which terminates in an electrical connector plug 27.
The weaving of the resistance wires 14 and 19 into thecover 13 will provide insulation and the amount of unprotected wire where the wires move up at the edges is minimal. However, it is a matter of prime concern that this blanket only be used in conjunction with another item which will insulate the user fully from the blanket.
As an example, for heat therapy, the blanket would be spread on a support item such as a mattress, a rubber hospital sheet would be spread over the entire blanket. The user would lie on one half the rubber sheet and blanket, the other half would be folded over him and the blanket plugged into the current supply.
When the user is finished, the blanket should be dis connected from the current before moving the top covering.
Use of this type of an electric blanket provides a light weight item with a minimum of thermal insulation.
Use of 'the blanket in a hospital will provide a theraputic blanket which by its simplicity will result in a substantial savings.
I claim: I
1. A woven thermal cove including warp strands of insulation material interwoven with continuous weft strands of insulation material having two continuous flexible resistance wires woven into said warp in a spaced parallel pattern, said wires being soldered together at their remote end; the other ends of said resistance wires being connected to one end of an insulated 3 ,7 5 8 ,747 3 4 electrical cable exterior of said thermal cover and said wire being at one corner of said cover, while the which at its other end is attached to an electric connector plug, said spaced, parallel wires being separated about one-half inch from each other, and 1 inch from bemg located an opposne comer of sad cover the peripheral edge of said cover, said soldered ends of 5 opposite ends of said wires connected to said cable

Claims (1)

1. A woven thermal cove including warp strands of insulation material interwoven with continuous weft strands of insulation material having two continuous flexible resistance wires woven into said warp in a spaced parallel pattern, said wires being soldered together at their remote end; the other ends of said resistance wires being connected to one end of an insulated electrical cable exterior of said thermal cover and which at its other end is attached to an electric connector plug, said spaced, parallel wires being separated about one-half inch from each other, and 1 inch from the peripheral edge of said cover, said soldered ends of said wire being at one corner of said cover, while the opposite ends of said wires connected to said cable being located at an opposite corner of said cover.
US00081909A 1970-10-19 1970-10-19 Electric mattress Expired - Lifetime US3758747A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US8190970A 1970-10-19 1970-10-19

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US00081909A Expired - Lifetime US3758747A (en) 1970-10-19 1970-10-19 Electric mattress

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3846620A (en) * 1973-09-24 1974-11-05 Corning Glass Works Electrical heating unit
US3848111A (en) * 1973-09-24 1974-11-12 Corning Glass Works Electrical heating unit
EP0383152A2 (en) * 1989-02-11 1990-08-22 Wilhelm Wetzel Gmbh + Co. Flexible electric heating apparatus
US5261352A (en) * 1991-10-28 1993-11-16 Joseph Stammelman Heated place for animals
EP0910227A2 (en) * 1997-10-17 1999-04-21 IMETEC S.p.A. Flexible heating panel and control unit
USD791335S1 (en) * 2016-04-18 2017-07-04 Justin Buchanan Child seat heating pad
USD806886S1 (en) * 2015-05-11 2018-01-02 Dong Hak LEE Heating pad
US10136735B2 (en) 2014-11-19 2018-11-27 Polygroup Macau Limited (Bvi) Systems and methods for air mattress temperature control

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3846620A (en) * 1973-09-24 1974-11-05 Corning Glass Works Electrical heating unit
US3848111A (en) * 1973-09-24 1974-11-12 Corning Glass Works Electrical heating unit
EP0383152A2 (en) * 1989-02-11 1990-08-22 Wilhelm Wetzel Gmbh + Co. Flexible electric heating apparatus
EP0383152A3 (en) * 1989-02-11 1992-03-04 Wilhelm Wetzel Gmbh + Co. Flexible electric heating apparatus
US5261352A (en) * 1991-10-28 1993-11-16 Joseph Stammelman Heated place for animals
EP0910227A2 (en) * 1997-10-17 1999-04-21 IMETEC S.p.A. Flexible heating panel and control unit
EP0910227A3 (en) * 1997-10-17 1999-08-25 IMETEC S.p.A. Flexible heating panel and control unit
US10136735B2 (en) 2014-11-19 2018-11-27 Polygroup Macau Limited (Bvi) Systems and methods for air mattress temperature control
USD806886S1 (en) * 2015-05-11 2018-01-02 Dong Hak LEE Heating pad
USD791335S1 (en) * 2016-04-18 2017-07-04 Justin Buchanan Child seat heating pad

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